‘This nanual describes the folloulag products! eet nahn ‘mneeiation TAWE Ae SeHOLE SERIO WET vom a [woe a | ac SeROLE SERVO FANUC AC SPINDLE SERVO UNIT MODEL 2 ‘MODEL 2 Beat FAG AC SeHoLe siavo wrt nope 3 [we > Powe ae SOLE sen vit wenn, 6 [mole] | F Fawle Ac SPINDLE SEAVO Unir woe O8, | MODEL @ : © | Fatuc ac spanpLe,Senvo untT mopen 12 | MODEL 12 FAG AC GeWOLE Sein, wvet nooeL S| wOREL 5 k FANUG AC SPINDLE SEHVG UNIT MODEL 18 | MODEL 18 Ne Alea ae epi sami wooms aa [db 38 |» [anve ac Senigte canva inte wooed 30 | wane 50 i FANUC AC SPINDLE SERVOWUNIT MODEL 40 | MODEL 40 | [Foesilevnat sero or eis [rooms as | |_| PSIG Ac sents siavo mar vores 1.55 [poms 1.54 [ FANUC AC SPINDLE SERVO UNIT MODEL 25 MODEL 2s. FARUC AC SPINDLE SERVO TNET MODEL 38 | MODEL 38, FOG Ac SeT@Le seivo unrn wooe, avw | ponRL ave ‘| |la this manual we have tried as much as possible to ldescribe all the various matters, However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. ~ Therefore, matters which are not especially described as possible in this manual should be regarded as “impossible”. ae ae RI ee eeecovets + AG SPINDLE SEeVO_ UNIT. (200/2209 4G. twoUT) 1. ourane’ 11 Seruceure’ 2. DAILY. MATITENANCE. AND WALNTENANCH TOOLS 2.1) AC Spindle Hater 212 AC Spindle Servo aie 23 Maintenance, Tools: +--+ 2.3.1 Toole ueed for adjuctaont 2." ajor Maintenance Parts «. 3._ TROUELESHOOTING .++-0e 03 Power Yoltege Checke civsssce-s+ Pover On Inéleator Lamp Oil. does not Light ‘Alarm Laup Lights OOABEB wwesve oes Motor does not Rotate, ex Wocor does aot Rotate the specified Revolutions Site ake pores Vibrations or noises are Woticeabie during Rotation vo... Abnornal Noise ie Produced fron Motor during Deceleratioa /s0lsrc1 Speed Overshooting oF Hunting Occurs Gacting Power te Low seseseee Orientation is not correct 0 Acceleratton/Decelération Tine ia Long. 2. 3 Ey a 4 INSTALLATION s.sse+seseese2 4:2. Power Connectton sil. Power voltage and capacity check’ s..s.7 1212 Praeectsve earth connection {253 Bower connection svesserws+e0s 13, AC Spindle Motor Connection vr.sensnes Signal Cable Connection 5.” SEPTING AND ADJUSTMBIT c.. Sel) Setting of Unit and Pca 512. Setting and Adjustment of Spindle Orientation Contto circuit Option 6. BKCHANGE MEMOS OF FUSES AND'PCR..-. Gel Exchange of Fuses eo eus 612. Buchange of PCB w+. 6.2.1 MODEL L/2/smali MODEL #0. 00.0001 61212 won 3 ~ 00 me 6.3) xchange of Spindle Orientction Control 6.3.1 MODEL 1/2/snall MODEL 3 613.2 MODEL 3-40... 7._ SPINDLE ORTENTATION CONTROL’ CIRCUIT. ...1s21 Tl. Configuration 712. Adjustment of Sonleion Coder Spatea Spindle Ovieneacion Contrel civevie 7.21 Setting snd adjustment of spindle orientation control eireuit in 2netep spindle speed change a7 28 38 to 40 a2 13 a 4 us 45 467.2.2 Setting and adjustment’ for spindle orsentation control cércuit Jot 4 step spindle speed change «+ ievece 3a 7.3 Adjustaent of Magnetic Sensor Spinile Orientation ; Control Cireuse s+ Pet TH DNA 35 7.3.1 Mounting method of magnetizing cienont and magnetic sensors. 55 © T3.z Setting’ and adjustnent of apinile orientation control circuit in 2-atep speed change spinéle for standard type + 56 7.3.3, Setting and adjustnoat of spinile orientation control circult in 2ostep spindle speed for high epeed seserscsserevssssesesee 63 7.3.4 Seeing snd adjustaent of epinile erientation control citeule in case of S-stop spindle apeed change sssserssccssessessereses 70 7.3.5 Method of checking the spindle position ioop gain oe 1. AC SPINDLE SERVO UNIT (380/4i5V AC INPUT TYPE) 1. ouTLANE. arte Pena tg hawt ..i.5 77 Tal Configuration 221.0000 wi 7 2, DATLY MAINTENANCE AND MAINTENANCE TOOL ...+0+43 n 3. INSTALLATION ss... ONE 6H ” 4. SETTING AND ADJUSTIENT 6... 2 Beas. 78 el Setting on FCB sees tsosee = Aes. 78 5. TROUBLESHOOTING AND COUNTEEKEASURE =... RAL OL EEE. DrorTAL Ac SPINDLE SERVO UML comet: 9 ~-2ay £ fe ora “Sista subs ys. Sosa 85 Ll Gontigufation 2.22001. INEIE 85 2. DAILY MAINTENANCE ANDLINSTRUMENTS FOR MATNTENANCE 86 93, istautarton . eae tiagiecs - 86 4 sere... ey a7 4.1) Method’ of Paranoter Setting 1000000000 a7 412, Number and Contents of Paraneter ..sc.ccisscs1 8s ALBCRank at Setting seeeeseseeesseaceserscoeees 96 5 TROUBLESHOOTING AND COUNTERNEASURE ...sesseseeese¥e 98 $6. METHOD OF REPLACEMENT OF FUSE AND PRIVTED CIRCUIT BOARD 100 7, SPINDLE ORIENTATION CONTROL CIRCUIT ......+++ 100 IW, DIGITAL AC SPINDLE SERVO UNIT (MODEL 15, 1.58, 25, 38, 28, 2v8) Le OUTLINE «Sea sesseeseese fen PEEQNIIII0R. fabs 108 Lal Genféguration 2201011 a SHELTVIDS SoS. 103 2. DATLY MAINTENANCE AND MAINTENANCE TOOL .+.4y.+e+0s444 104 3. INSTALLATION. feaesaiei 1044. serrng ioiaiae Paraneter Getting Wethod «1 Wonber and Content of Paranster si ead aa 412 Setting Bank seeseeee aa as Setting Method of Short Pin sewsesss Adjuctnent Method of Variable Resistor 5. TROUBLESHOOTING AND COUNTERMEASURE «+++ 6. REPLACEMENT METHOD OF FUSE AND PCB sss s+e+>+ 7, SPINDLE ORTENTATION CONTROL CIRCUIT APPENDIKES APPENDIX 1 CONNECTION DIAGRAMS 4.0 APPENDIX 2 CABLE ENTRANCE DIAGRAY o.eseseeeeeeeee Hee 132 APPENDIX 3. CABLE SPECIFICATIONS... + 134 APPENDIX 4 MAIN CIRCUIT DIAGRAM +s. eseoeess SLesessterste,civtesn gad bal Mato Cirevit «. ear 2 138 APPENDIX 5 MOUNTING LAYOUT OF SPINDLE SERVO UNET PARTS (OTHER THAN PCB) +... dese + 12 APPENDIX 6 MOUNTING LAYOUT OF SP:NDLE CONTROL CIRCUIT UB +++ 2st APPENDEK 7 YAJOR PARIS LIST sssesseeeeseesreeeseeneeseee ae ABPENDIX 8 PCB ADJUSTMENTS. APPENDIX 9. CHECKING METHOD FOR POR ese seeoee = 168 Te Check Terminal +++ srusteeereeettae tes 2) Check Terminal Data Confirmtion Method .c.scvseceuceceee arr 3, Digital AC spindle (MODEL 3 to 22) Seeaatoieazedse S180 a) Digital Ae Spindle (MODEL 15, 1-88, 28, 38, 20 208) licciiseeeeees 184 APPENDIX 10 MAGNETIC SENSOR STGNALS CHECKING METHOD .. 187 1. Application... segues 187 2 heck Procedure. a 187 ABPENDTK 11 PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT ....eseose+ 1901. A SPINDLE SERVO UNIT (200/220 v Ac INPUT)4. OUTLINE ‘This manuel describes asintenance of AC SPINDLE SERVO UNIT and it options, (Por applicable unite of this manval, see Table 1.1 (e),(6)) 14 Structure ‘The AC SPINDLE SERVO UNIT consists of the folloving unite snd parts. (1) Spinate conerel unde (asic) Uince PCB (2) Restatence unst #1 (asic) (3) Fuses (eor spere) Gasie) G) Connectors (for coanectons) Gaste) (5) DA convercer (option) (8) Power transformer (epeten) () Spindle ordentation control efrextt (option) (8) Speed gain selection control cirsuit (option) (9) Spindle selection control circuit (option) (lo) Unie cover #2 (option) (QD Unit adapeer #2 (option) (12) Fam wage #3 (option)= a tae i Sect a ea i : a : “1: The resistance unit se exployed for MODEL 1/2/snall type 3 (a068-6052-H001, 002, 1003) only. #2: These options are used for MODEL 8 end 12 (AD6E-6044-H108, 1112) only. 83: This fan unit 1s used for MODEL 30 and 0 (AO6E-6044-H130, 140) only.‘Tele 1.4 (a) Major omponents base), ome fe Geciftction ee aie eer a mr ini te te Beal [aati Seer Saale Tae) | ecm [se cot-ay [ancsonnc ‘aov-aon-sn | a-Sor-omr 0 [0 Tama satan | e-coe-aos | anror-cas [nina Zan on-ons-es3| see coue-sne/ni [it se-o77-at noon Taprre wn ac | arte oa-aoucc | meen [apres ieee [ae ace 1) tuning part of FE A2O-T08-050, cert for 004, ata ace 5) foe hl suning ene (Boe emis re pres wei ace 6) Tor al ype so eated the etahe FigurTable.) Onder setetion Wane Specification No. P68 Wo. D/A converter (BCD) s0€8-6041-J031 D/A converter (BINARY) ‘068-6041-9032 Orientation AS (Position coder type, 2nstage | A068-6052-s110 | az0B-0008-0240 speed change gear spindle) Orientation 8s (losition coder type, 2-stage | A068-6052-J111 203-0008-0261 speed change gear spindle) Orientation 6S Giagnetic sensor type, 2-stage | A068-60s2-J120 | az08-0008-0030 speed change gear spindle) Orientation 68 Giagnetic sensor type, 2 speed change gear spindle) tage | A063-6052-s122 | 4208-0008-0031 MODEL 1/2/smail type 3 ‘Speed gain selection control efreuit 18063-6052-3701 ‘16817000020 Ortentatton A (Position coder type. sosscot1—s110 | 4208 0000-0240 2rstage speed change gear spindle) Orientation B (Position coder expe, oss-coui-sii1 | az0p-o008-0261 2rstage speed change gear spindle) Orientation Gupnetic sencer type, o6s-6ot1-s120 | 4203-0006-0030 2rstage speed change gear spindle) ‘Orientation D (Magnetic sencer type, soee-sosi-siz1 | — 4208-0009-0520 Zestage speed change gear spindle) Orientaeton © (Position coder type, ose-60s1-s130 | 4208-1000-0460 Azstage speed change’ gear spindle) Orientation F (Position coder type, 068-6041-s131 208-100-0461 Srstage speed chenge gear apindle) Orientation © (Magnetic sencer type, oep-sovieai22 | 203-0008-0031 2istage speed change gear spindle) Speed gain selection control sosn-couss701 | 4168-1700-0020 eireuse2, DAILY MAINTENANCE AND MAINTENANCE TOOLS Check and clean the folloving items once every 6 months or so for using the AC Spindle motor and AC spindle servo uniee under a normal condition for a long Take’ the check frequency into consideration according to the contamination degrees in each iten. 2.1 ACSpindle Motor If the ventilation hole, cooling fan ond fon finger guard (net) of the AC aptudie notor becone dusty, the rediation efficiency of the motor drops. Clean the AC epindle motor by using the factory air and a vacuum cleaner. 22 ACSpindle Servo Unit Since a cooling fan 4e mounted at the upper part of the servo unit, its nearby Fesistor and other parte becone dusty after a long-time use. Tf they are dusty, Giean then weing the vacuum cleaner er the Lik 2.3 Maintenance Tools 2:34 Toole wd for sjutmans Bee cools indicated in Table 2.3.1 (a) for adjustments and tools indicated in Table 2.3.1 (b) for repairing troubles. Tobie 22.1 () Tool und fr aionments — Specitication Use ‘AG Voleneter 1+ 300 ¥ 42% oF tess | AC power voleage ©, © serevdrivers © large, medium aise © arge, medium, snail aie “obi 22.1 (0) Toos used for rpaing toe, ene ‘Specification Use ‘AG Voltmeter 1 300 7412 oF lees | AC power voltage DC voltmeter Ta © 590 V HIE oF DC power voltage less reasurenene and offset voltage check Circuit center Resistance value cheek dium aise © screwdrivers | ® laren, © Jarge, medium, snail2.4 Major Maintenance Parts For maintenance parts, sce appendix 7 Major saintenance parts,3, TROUBLESHOOTING Perform troubleshooting» trouble conditions if a trouble occurred, “ables Son of woubl conins referring to each dten ia Table 5 (b) according to 6 Teen Trovble conditions wes T | fever voleage check an 7 | Power OW indicator leap FIL does not Light 3a 3 | Atarm lamp does aot 2aght on 268, 38 7 | Revolutions are not as specified, ae 5 | wotor does not rotat Me © | vibrations and aoiees are noticeable during roration. 38 7 | mm abnorasi voles fo produced from motor during deceleration] 3.6 @ | toter speed overshoors oF hunting occurs 7 9 | cuteing pover aor 38 70 | Spindle orientation fo not ccrvact. 38 Tr | secelevation/daceleration tine + longer then specified, 3.10 Check AC power volts; Salues are as specified in Table 3.1. 21. Power Voltage Check “oble 3.3. Power voltae check uge and DC power voltage on PCB check terminals and standard ‘AG power voltage check ‘Check at IWPUT cemminale 85,7 (See 4.2) Be goer vonsage chee] [outage] check cenine [| seantent vale yay | szav-ov | About 25 ¥ 4102, ripple sbout 0.5 ¥ sv | vsv-ov | 45 vase (ioe sjustable) wv) v-ov [svar Gajustabte by AV13) csv | -isv-ov | 15 vax (ioe ajustable)Check terminal positions Ky Ca) Gs Ge Gs oe os = 103.2 Power ON Indistor Lamp OIL doesnot Light ‘eble 32. Chek procsdre and emety follows, Trea Causes Gteck procedure Renedy 1 [ac pover 18 noe Check it at pover supplied. npue cerminale Ry8,7. 2 | Pose Fh Se blown out, | See appendix 5. Replace FA (5A). 3 | Poses APL, AP2, and | Check 4f alarm indi- | Replace fuses AFl, AF2, APS aze blown Out. | eatiors of fuses AFL, | APS. feplace PCB, if FZ, AF3 appear. Sea | these fuses are blown fppencix 5. out again soon after Feplacing thea. “% | PCB connectors CN6 and| Check ££ the connector | Insert connectors (WT are not plugged” | guide groove appears on| correctly. correctly, {the POS connector aurface. 5 | Neseher 194 nor 198 d= Check voltage at check | Replace transforner TF. output because of | terminals 194-CT and defective transformer | 19B-CT of PCA. Measuring voltage valuee should be about AC 19 V between the termicale 6 | P08 power circuit 1s | Lamp PIL 1s 14e by +5] Replace PCD. defective and 15 V. Check power voltage accoreing to Table 3.1.| Note) Item 2 and 3 differ in AC spincle serve unit model 1/2/snall model 3 as Cau ‘Check procedure Remedy resistors Fl, 2 are Blow out. cation of fuse APL ‘appears ot not. See appendix 6. 2 | fuse Fi da blow out, | Fl de mounted on the | Replace Fi (5A). lower PCB, See appencix 6. 3 | Buse API or fuse Check if aleve inéi- | Replace fuse API or fuse resistors FRI, 2. Replace 703, if these parts ere blown out fapein oon after replacing then. siit~33 Ak rm Lamp Lights on PCB dn alarn is dleplayed by four binary-eodes using LEDs mounted on FCB as shown in Teble 3.3, CO6G— ee Fi. 33) “Tobie. (a) Contets of arms © ‘iar contents in AC spindie servo unit model 1/2/sne1 model 3, ‘Alarm éteplay (0: Light) Noe Contents of alaras a pee space pow 1 © | Motor ts overheated (ehernoatat operates). z @ ‘Speed is deviated from the comand value due to overload and others, 3 © |. 0 | Régeneretive cireuse se favity. speed (enalog system detection) « 7 © | © | © | tenotsr speed exceeds the maximum rated speed (Jigital ayaten detection). s |e Power voltage Se higher than specified. 9 | ° © | Radiator for pover eeniconductors te overhessed, 10 |e ° ‘HSV paver voltage 4 abnormally low. n |e © | © | ve itnk voltage se abnormally high. wi fio | o DC Link curvent is flove exceesively. 3 |e | o © | CPU and peripheral parte are defective, Whe] efi |e ROM Se defective. s =a@ Asea contents én MODEL 3-40. ‘Mara display (ot Léghe) Ne. Contents of sleres av peal [- 4 1 o | wotor ds overheated (thermostat operates). 2 ° ‘Speed £2 deviated from the command value ue to overload and others. 3 © | 0 | Fuse #7 sn 0c Link is blow out. 4 ° Pusea FL, F2, oF 73 in AC dnput etreuit are blow out. 5 ° @ | Fuse AF2 or AF3 on PCB is blown out. 6 eo] ‘The motor epsed exceeds che nayinun rated speed (analog system detection). 7 © | © | © | the motor speed exceeds the naxinun rated speed (digital eystem detection). 8 fo Power voltage (#24 V) 4e higher than 9 fe | Radiator for power semiconductors is overheated. w | o ° 415 V pover voltage ts abnormally low, nu foo fo | © | be tank vottsge £5 abnormally high. wz |e foe. DC Link current 42 Flovs excessively. Bie pe © | cPU and peripheral parts are defective. uw |o |e fe ROM si detective. 15 | oo} fe | 0} opeton etrentt 4s in erouble, fee1) Alarm No, [[] Motor te overheated. Tren causes Check procedure Remedy 1 | Buite-tn fan mocor of Replace fan water, spindie motor ie defective, 2 [overioad operation | check it using load | Re-exandne cutting eter, conditions and tools. 3 | Motor cooling eysten se dirty. ‘vacuun eleaner. 4 [disconnection ox poor | Check comections Confirm the connection contact of wiring | between motor and servo| of comector for uate, Signal. 2) Marm No. [Z] Speed fe deviated from the comand velue, Teen Causes Check procedure Remedy 1 | overlosa Check dt uetng @ toed | Re-examine cutting eter, conditions and tools. 2 [teansistor module is | transistor coliector~ | Replace transistor defective onttter deo Sues 3 | tow ovt of fuse in | check fuses 15 and Fé | check 4f che acceler Fegeneration efrevit. | for continuity by using|| ation/decelezation on circuit tester, cyele 18 to frequent, Replace fuses, © | Blow out oF poor Check fuses Fay 78, ... | Connect fuses securely, connection of the | FG for blown aut or "| and replace blows ost driver protective | nissing. fuses, If any. Fuse on PC! 5 | Speed feedback signal | check the speed feed | Adjust RVIB and WIS, ip defective, back signal level. Set duty co about 50%. Wiring failure (aisconnection, poor contact, ete.) Check if connection cables are normally connected, Note 1) Speed feedback signal check Observe the speed feedback signal using an oscilloscope under the rote tion comand off (noter stop, drive pover off) fon the power supply. Slovly turning the motor by hand. Mn. condition after turning Observe’ it at the following check terminals, vileCheck terminals Wormal wave forme cage Serer me : eae iy shown above a fame a8 shown sh cus-00 ad ve 2.5.9 49.20 cxs-ov asa Some 28 sho above cxr-ov ari ont —s [45% naan nvisy (an ease of Gi rotation) Cut and GN signals sre lneerted in ‘SEW Girecion.) 3) Alarm vo. BD GS Wovei, 1/2/mai1 MODEL 3 regensrative circuit 1s faulty. {in MODEL /2/snail MODEL 3, alarm No, > indicates that the regenerative ‘A transistor may be defective. Ipeate a defective element, and replace ie according to the following cireust 3 Faulty. procedure, Replace PC3 Sf“ transistor ts: faulty due to Please contact our service center, if repair is difficule. -as- exouble of contzol PCB.Procedure Deseription 1 | Turn off AC pover supply (turn off the magnetics cabinet breaker) and disconnect the notor power cable, 2 | Renove evo sereus of the plate which fines the upper PCB, and check the resistance values of the transistor collector (C0)— exitter (86), collector (C6)-base (86), and base (BG)-enitter (EC) Of lover POB, respectively. (Seo appendix 6 PCB mounting d:awing) Criteria (when circuit tester se set to x109 range) Check | circuit tester terminal | terefnal ra Faulty GE | comect cco | Severat 1000 | Short, infinite Comect ¢ to | Infinite ‘Short, several terminal 1008 3 | connect ¢ co | Severat 1002 | shore, infinite + terminal’ Connect ¢ to | Infinite Short, several = terminal 1000 BE | comect 3 co | Severai 100n | shore, infinite + terminal Connect 3 to | Several 1009 | Shore, infinite = terminal If « transistor is broken, the collector-enttter and collector base are shorted, respectively, 3 Remove the screve of the lover PCB and short bar holder, end replace faulty pares, Apply silicon grease without fell when replacing parte, 4 After replacement, reset the loser PCB and chore bar holder as Before, and check the circuit ascording to procedure 2, 6Procedure Deseription 3 Check regenerative transietor driver circuit of lover FCB. Turn'on AC input power suppiy- Don't apply any rotetion commands (SFE,SI0). @ Searure the 36-00 voltage by using a cfreuit tester (295 V winged. Particularly be cateful not fo receive any electric Hoek, since a high voleage (D0 300 0) ie applied nearby. A faulty circuit can be checked at glance, since it is different from other normal etreutts, Tsevenitter voltage (based on emitter) Worst Wout 0.8 ¥ 6-13 Pauley owt If a PCB was confiraed to have been faulty, check if the fuse on driver cireuit ia blowr out or not by using a circuit tester. GE'the fuse is blom ovty teplace 1 and check the clreuit agein to rake sure that the erovble has been recovered. Fin evo corows of the plate whieh Fiven he upper POD. Connect the notor pover cable and start operation again, © won 1. 3% 40 DC Link fuse (F1) is blown out. Te MODEL 3 40, elarm No, 3 indicates that che DC link fuse (F7) {9 Blow out. {Th this cose, @ transistor module may be defective, Locate snd replace the defective elenent according to the following procedur Replace POS if the transistor nodule may be faulty due to 4 trouble of the control PCB. Pleas (he. ise contact FANUC service center, if repair is difficule, ‘fuse nano iz F4 in NODEL 30 and 40) Procedure Description 1 Turn off AC pover supply (turn off che magnetice cabinet breaker) and disconnect the motor power cable, -a-Procedure Tescrintion 2 | Remove PCB and check the resisvance valves of the transiotor nodule coltector (Cly02)-enitter (2112), comector ter ee) cbave (@1,82) and base (B1,82)-endteer (E182), renpeceivesey fella Le ole 8 Griverta (ctrouit tescer range x100) Trained tobe | iteuit tester] yy Foulty observed _| Ferminal et | Comecr ceo | severat 1000 | shore, dafinive Pteteinal Commect ¢ to | iatinive Shore, several Soran tote 2 [onnect ¢ co | Several 1000 | shore, dafinive Ptersina Connect © to | tafintve Shore, several termined tone WE | omect # co | Severai i000 | shorey infinive =f seaman Connect 3 co | Severei 1000 | Shorty dnticice orteee | UE « transistor te broken, the collector-enttvar aad ‘callector~ ee ste shorted, respectively. 3 | Replace faulty parts: Apply a coat of silicon greare without fall then replacing thens : 4__| After replacenent, recheck the etvecie according to procelure Dy 18Procedure Description 3 Gheck che transistor drive efreutt on POR, @) tenove DC Link fure FY and turn on AC input pover supply. Don't apply any rotation commands” (SFR, SRV). @ Mesoure the Sasoceniteer voleage of eight Canststors (0,V.W Fegenerative control circuits) (at connectors (6,7) by using @ cireute eester (25 V range). Pareiculerly be careful since « high voltage (0C 300 ¥) is, applied to CNG and (7. Be careful not to danage any connector] ‘then checking the eennector using. the probe. A faulty circuit can te checked at glance, since it is different fron other normal elrausts, Beae-enitter voltage (based on enteeer) Tora About -0.8. 0-13 ¥ Faulty ‘About 0,0 V4 0,87 Connector €X6 terains) T. ese Poe Powe] TO LTE LTE | Bes Loe Tees Tease [ea [ae [es Tse [ee Pa ae (neforences) The following figure indicates waveforms undey“Tomnel and abnormal conditions, afer to these waveforus, when 1f 4s difficult to check @ trouble by using a circuit tester. ‘Be careful ince @ high voltage (about 00 300 ¥) ie applied ro CNG and CNT. Apply sora rotation and reverse rotation comands (ihe velocity command Se Orps) Gouarve the baceregitter waveform of exch Eranéistor (U,V,H Fepencrative civedfts) st G6 and CN” comactors by uring’ an Snsulated oscil ioscape. iment? de renoved, alarm No. 3 occurs Shore check terminals "ARS" and OV uedag a clip or the 1ske. iter cbservation, detach the clip without fell. --Procedure Deseription 2 Perform the following repeir, if a PCB w faulty. (2) Fuses FA, FB..70 of the driver cireuit are mounted in and after PCh veraion No. 17H, Check If these fuses are formal by using a circuit tester, If 42 fuse is blown out, replace it, and check steps (1),(2) again to make sure that the trouble has been recovered, (2) Replace FOB 1f a PC docs mot correspond to (1) or no fuse is Blown out a (1). found to have been Connect the notor power cable, replace fuse 7, and rectart the operation, 4) Alarm No, [] AC input fuses (FI, ¥2, F3) axe blow out. Teen causes Check procedure Remedy [igh impedance on AC | * Alarm No, 4 light | Replace the power power supply side. ‘only when the motor | supply having low {@lote 1) speed is reduced power impedance, (Example) from high speed, * Tooreness of input tuo transformers are * Alaralo. may also | cable connector connected in series or | light, drraepective | Exanpie hen a varisble auto- | of normal sondiefon | Open phase due to Econsforner 1 of Fi, Aootened screws connected. ‘Transictor nodule ie | See alarm No. 3 See alarm Wo. 3 detective. Replace tranasetor nodule and fuse, “ae.Teen causes Check procedure Remedy 3 | Diode module ox ‘After disconnecting | Replace defective thyrieter nodule te | cables of diode modules| parts and fuses. defective, Dino and thyristor nodules Shiv}, check Bek by using 4 efreute (efective parts are generally shorted.) ‘ Check surge absorbers | Replace defective ccapecttors ere Zin and capacitors | parte and fuses. detective, Cis. 5 | input fosee not blown | check af at ds not | Replace the FCB if not spplicable to stem 1. applicable to item 1. Note) Power smpedance checking method. calculation formula x 100 (3) <7) where fy! Voltage when the no:or stops operating. 20: Voltage during acceleration of motor oF voltage just before the notor speed begine lovering with loed applied. ft Input power specifications ane Specifications Woninal rated voltage | 40200/230¥ ‘Allowable voltage | 152% 4108 ‘fluctuation width Paver frequency so/eote Power impedence Voltage fluctuation due to loed (120% load at 30 minute rating): Less than 72 -m-5) Alarm No. [5] Fuses AP2 or AP3 on PCB are blown out. een Ceuses Check procedure» Kenedy 1 [Pew ae derectite Check AC Anput voltage,| Replace FCB, See 5 in para3.2, 2 | Power voltage de abnormal. Wote) This alam does not occur in MODEL 1/2/smel1 MODEL 3. 6) Marm No. [overspeed (analog detection) Team causes Check procedure Renedy 1 [Pca setting fatture or] check PCB for normal | change 5 setting, adjusting failure ‘Seeting and adjustment (52, 88, 85). 2 [weong specification of] Cheek epectficarion | Replace ROM. ON (memory IC) referring to Table 1.1, 3. [Pos te defective, Replace PCB, 1) Marm No. [Z] overspeed (digital detection) Sane ae in alarm No. 6 8) Alarm No. [] 424V overvoltas Tem causes (Check procedure Renedy 1 [ac power voltage ‘heck pover voltage, excoads +102 of the Fated value, 2 | Setting faiture of | check pover voltage. | Setting fro 200¥ to voltage selection, 2300. toggle switch. 9) Mara No. ] Radiator ts overheated, Teen Causes Check procedure Remedy 1 [cooting fan 20 Check if fan ie Replace fan. defective. stopping. 2 |overtoad operation. | check toad by using a | Re-exanine the cutting load eter. condition. 3 [busty ane airty. Glean using compressed air or vacuum cleaner. 10) Alarm No. [1] 415V voltage drop. This alarm indicates abnormally low AC pover voltage (-15% er less). -n-11) Alarm No, [1 overvottage of De Link ctroutt. (Glegenetative circuit 42 faulty .., Regeneration faflure) “een ruses check procedure Renedy Fuses 15 and ¥6 are blow ove. Check fuses F5, 76 by voting a circuit tester. If these fuses are blown out, check transistor aodule by the tome procedure as Snare No. 3, Replace fuses, igh power impedance Examine AC power specification. P08 ia defective, Replace PCB. Wo 12) alarm No, [2 Overcurrent ee) Tken 1 does not apply to MODEL 1/2/sna11 MODEL 13. Slows to DC Link ereuit. cau Check procedure Renedy ‘Output terainais or Enternal cereuie of ‘hace connections, 2 | Bransistor module ta | check te by the sane | Replace defective defective, procedure as in alarm | parte. 3 | Pes te defective. Replace PCB. ote) Method of replacing traneister nodules in MODEL 1/2/snalt MODEL 3. Procedure Description 1 | umn off AC pover supply (turn off the magnetics cabinet bresker) and disconnect the woter pover cable. 2 Disconnect che cables (including flat cables) which connect the supper and lover PCB. 3 | Remove one upper screw and one lover serev, and open the cabinet to the front left together with the mounting plate withost detaching the upper PCI. -B-Procedure Description a heck resistance values of the following terminals of transistor (Q) P (collector) ~ Uo,Vo,iio (emitter) (2) VopVo,Wo (collector) ~ N (endtter) (3) P (collector) ~ 31,32,53 (hase) (B) Vo, Wort (collector) 2434.86 (hase) (5) BI,83,85 (base) ~ Uo,Vo,ko (enitter) (6) 82,34,86 (base) — N Cendeter) (See appendix 6 PCR installation drawing.) as) Ja Paar)» ||" mena on the lover PCB by using a circuit tester. Criteria (ctreuit tester range x 102) Teratnal circuit tobe |o Normal Favity observed | termine! c- [omnect eo | Several 1000 | Shore, infinite + terminal Gonece Cro | Infintee ‘Shore, several =" terminal 1000" 8 [connect ceo | Several 1000 | short, dnfinite + terminal Connect Ceo | Tnfiniee Shore, several ="termine! tooa ae [comect 8 eo | Several 1000 | Shore, infinice + termine! Connect 8 co | Severai 1000 | shore, several = terminal If a transistor is broken, the collector-enitter base are usually shorted, ‘respectively. and collector m4Procedure Description 3 Replace faulty parts. Remove the lover PCB fsret (See Table 6.2 (e)=(1)). Divide the connection part Of the short bar holder into 2 parts by Using cutting pliers of the Itke, remove the right side part, and [eplace the tranaietor nodule. ipply a coat of silicon grease Without fail when replacing these Berte, Afcer veplacenent, sowie the ehort bar holder and mount the lower BB onto che shore bar holder (See Table 6.2 (b)=(1))+ Recheck the circuit according to procedure 2. Check che PCR cransister driver ctreuit, (4) Torn on the AC input power supply. Don't apply any rotation commands (SER,SRY) (2) Messure the base-enttter voltoge of six transistors (U,V,W phases) by uaing a elzcute tester Particularly be careful since @ high voltage 4 Heiatty of the driver efreuit so ae not eo receive any Electric shock, A faulty civeuit ean be checked at glance, since tt ts aifforent from other normal circuit Taseweniteer voltage (bared on endeter) Normal ‘about 0.8 V “1,37 Fawley ‘About 0,0 V0.8 ¥ (reference) The following figure shows normal and sbnornel vaveforns 28s Feference when they cannot be checked easily by using a eireuit Pacetcularly be careful since « high voltage (about 300V) ts applied to the vieintty of the driver ctreuie, Apply notmel rotation 2r reverse rotation command. (Ghe velocity comand specifies 0 rpm). Observe the baseveniteer vaveforn of each transistor (U,Vsi phates) at each cerninal of the lover PCH by using an insulated beeillescope. Short che check terminal ARS co 0 V by using a clip or the tke, Disconnect the clip without fell after observation. ~~Procedure Dessription Repetr the circuit 1f the PCB sas confirmed to be faulty, Fuses Fh, Fa...FO of che driver etzcote ste mounted on PCR. Check hes fuses for normal condition by using a circuit tester. Replace faulty fuses, if any, and check (1), (2) again to nake sure thet tthe trouble has been recovered, 6 Connect the motor pover cable and restart the operation. 413) alarm x. [J cPU alara, Replace Pc3. 14) Alarm No. [J ROM in defective, Teen ‘causes Cheek procedure Renedy 1 [now ie not wouneed at check if ROM ie Mount ROM properly, all or not properly unplugged from the smovneed. lsscket or if de leads are broken, 2 [Row 4s defective, Replace ROM having correct specification, (Gee Table 1-1) 15) Alarm Yo, EJ option alarm, Teen = Check precedare Renedy T Spindle selector Replace PB, cirevit oF other option Pop are faulty. Option FCB connection ‘Check and correct the is in error, connection, ~~13.4 Motor does not Rotate, or Motor does not Rotate atthe Specified Revolutions ‘causes (hack procedure Remedy 1 | Poule analysis “Mara Temp Lights on | Proceed to 3.3. spindle secvo wait vhen rotation comand 1s Biven. ‘Aiara lewp doos not | Proceed to iten 2 or eghe. a 2 | comand aigoat ‘check eignel cable Connection failure | Connection. 3 [Pen ae defective Replace PCB, 35 Vibrations or Noises are Noticeable during Rotation Teen cous ‘heck procedure Remedy 1 | Motor t2 defective, Replace notor. 2 | Pen de defective, Ton the wotor 4ély. | Replace FCB. Shen the connector CN2 fron AC spindle servo wotory overheat alar= occurs, and the motor tune tdly. TF vibra Tone and’ noises are educed during dle run (Se compared with noraal Foration time, the control clveuit is defective. 36 Abnormal Noise is Produced from Motor curing Deceleration During deceleration of the motor, energy is regenerated to the pover supply through the regenerative control cirsuie (this energy {# consuned by resistors in MODEL 1/2/emall MODEL 3) Tf the regenerative energy is exesssive, the regeneration limiter circuit Sporates ‘eo change the notor current waveform, causing an abnormal noise to be produced from the motor. Te cuch a case, turn RV6 (thie i normally set to divisdon 3) counterclockwise ineill no abnoraal noise {e produced, When RV6 is turned counterclockutse, the deceleration eine increases, -2-87 Speed Overshooting or Hunting Occurs Teen Causes Check procedure Remedy 1 [Pca acteing oF adjustment failore, Tneresse gain by turning RVI2 (tanderd Aivseton 5) clockwise, Roadjuse R12, Spindle hunting occurs, Decrease gain by turning RVIZ countercloskvisa. Readjuae RVI2. 3.8 Cutting Power is Low Teen = Check procedure Remedy 1] ROM specification 1s [check ie referring to | Replace ROM, wrong, Teble 1.1, 2 [Porque Linitacion Check eign. command is applied. 3 | Loosened bele, ‘Chock bele for proper tension. Tem Ceuses Check procedure Kenedy 1 | Seceing oF adjusting fatlure of orientation control eizeuie, 2 orientation control circuit PCB ie defective, Check 4 ctreuit 42 eet and adjusted as Specified in date sheet Refer to setting and adjustment of spindle orlentation control, Eireute dm chapter 7. Replace Pc3, 3 |Spindie control POB de naladjusted, hajuee Pea. 4 |Poateson der ‘on (position coger or magnetic sensor) is defective, Check the output signal vaveforn of the position decector. Gor the magnetic appendix 10.) Replace the position cover or magnetic ~ ee3.10. Acceleration/Deceeration Time is Long ‘then necesaary, the deceleration tine finereases (see para, 3.8). Teen Causes Check procedure Remedy 1 | torque Linttation ‘Cheek signal. comand 5 applied, 2 | ROM epsct#ieation is Replace ROM. rom. 3 | defection of the ‘See alarm No, 2 Pegenerative etreuit. | {tem 3y 4 @ [pcp te maladjusted, | If AVG ic set lover | Readjust V6. =a.4. INSTALLATION 4.1. Installation Procedure Observe the checking procedure shown in the following table at the installatton tine. een Description Remake 1 | check if specification of motor, | Check if notor corresponds to serve wait, options, ete. are units, OB, and ROM correctly correct, according to table 1.1. 2 Check resiatore, and PCB parte rounced on the upper part’ for anage. 3 | Cheek the working AC pover supply | See table 4.2.1. for voltage, voltage fluctuation, power capacity (KYA) and Frequency. 4 | Gomect the earth wire, power See 4.2, 4,3, 4.4 and appendix 1 cable, drive pover cable, and Signal cable (See note 1). 5 | cheek setting and adjustment See 51s results, 6 | turn on AC pover supply, and make sure that green lenp PIL Light on Pos, 7 | Give rotation comand to check the norasl rotation and reverse 8 | check the operation over the entire velocity renee, 9 | Aajuse spindle ortentation See section 7, circuit, Note) Check the conection with discharge resistor for MODEL 1/2/small MODEL 3. 42 Power Connection 14.2.1 Power vltap nd expcty cheek Measure the AC pover voltage before connecting the pover supply, and take che following measure according £0 pover voltage -w-“eble 4.2.) Maat to AC power ote Ae port voltage | toninel eae Trove aov [2000 | See tog itch SW to 2007 mows Bay [aso | Bee tegate evtech av Ee OV Higher then 90 ¥ | Ser tap voltage co 230 ¥ by uring Bey 350.9 | fttalacionseentforner ‘The input power specification of the AC spindle servo unit is as specified in Table 4-2-1 (a). Use a power soutce having the pover capacity having a sufficient allevance 0 that no trouble due te voltage drop eccurs with che maximum load. ‘otie 42:18) Input power speaentions of AC pine sre it Tiominal rated voltage ‘AC 200 ¥/230 v (SW selection), 3 phases ‘Allowable voltage fluctuation | 15% v HOE Frequency 5) Ha/60tie #1 te (Weve 1) Power | Motor model tp 2] 2] 6] e] 2] ss] 18] 22] 30] «0 capacity Capaciey (AVA) with ao-minice | | 7 | 9 fiz {17 ]22| 26] 32] 97] se | 63 rating Woke 1) Model 40 (AO6B-6052-H140) requires the 50/60 He selection, Hovever, this selection 4s not required for other nodels. 4.22 Protective earth conection Comect ‘the protective earth to connection tarminal © before connecting the power supply. Bee the protective earth having suffiefent capecity as compared with the feeder ccireult breaker capacity. Connect the power cable after protective earth connection. The power phase rotation is not specified for AC spindle servo unit. 43 AC Spindle Motor Connection Connect the AC spindle motor according to the connection diagram in appendix 1. Tt the drive, pover cable connection sequence iz in error, vibrations 3 produced or alarm No, 2 occurs to stop the motor. Connect protective earch " Mehout fail. 44 Single Cable Connection Comect the stgnel cable according to the conection diagran in appendix 1. -3-5. SETTING AND ADJUSTMENTS 5.1. Setting of Unit and PCB For the parts on the unit and POBs, refer to mounting layout of parts (APPENDIX Sand 6). Confirm the following setting before turning on the power switch. “atl 51 (Setting tobe confined befor wining om the power sitch We (Cheek Stone Remarks 1 | Setting of voltage selection | See para, 4.2 2 | setetng (chore bare) check | See table 5.1 () Tobie) Sering aii aah ae Bo See [Eliox ne Hig [Elon a, hassle ocr = ove [iow Not used oFF = JON ue | veioctey | ooo oF om nee Pea erat Brox = Use of BOL > for 3 5 Seana Bow a2SETEIRE REE ferninal contents setting Shipete rarer ‘oa Pa 35 | moon | seccine of | «000, 4500, | asBs OFF Set to the I | seloctty feed- | 00" r= fing of | ec atunt co the oetor 5. | Reeea*tcntas® [ceo0 roe om corleyed seat som a 3 7500 rom | Bs Shore oom, 3 600 ToredaP ‘ (ela “ scoop Ane an tesoyenadl 0 Bi se [veiocisy ‘(58 Depends on aster and PPV waraion tentrot Bibere. see table 5 (0) sae oom 7 |berntion | 57 Ge being came [0 sec/option | OFF 5 om Pequized until leben | cee 29 Seer ie den tegaee [oawe) | ow a standard Ehiox TB [ecnine wendy | wae Ge corned | OFF om tieeaitranee” | ote Bow te yo tear | = Sica otf how io |overcureent | labeled oF ese drrection how (ar apeci= ive Jom | eledon the walt we taeied | OF = set [low ete 3) Gi [sofe stare) [oss ene | a x Seleching = tiajseets [2 me | > ma a disseosaber rox rand S15 | Speedcsero | tantmn | ow Bet she Tooo0'~ 0000 Blow | RRe tse Gee} evotstion se ves then g 10000 te Note 1) Be careful since 5 aettin Note Note Note Note and MODEL 3 — 40. 2) Insert a short bac without fei ever 3) Turn on S10 only when the lebel ae plate represents that S10 iis turned on. '§ iffers between MODEL 1, 2, small MODEL 3 « when setting 12 turned off. the upper part of the PCB mount ing 4) 515 ds used for AC spindle servo wnit MODEL 1/2/smell MODEL 3 only. 5) Presence or absence of setting terninel $8 to SiS, a ® © 88 | Presence | Presence | Absence 89 [Presence | Presence | Absence 10 [Absence | Presence | Presence Sti Absence | Absence | Presence 515 | Presence | Absence | Abssnce MODEL 1, 2, email 38 ‘bt MODEL 3°e0'22 et MODEL 30, 40 * 510 was added after PCB edition 17 - MeVariable restatore RVI ~ RVI9. of the epindle control circuit PCB have been Adjusted at factory before shipmen:, and their adjustments ere no longer hecessery, in principle. However, ‘the set valuce of variabls reefetors shown in Toble 5.1 (4) are Chongestle a5 required. Readjuet’ varfable resistors shown in Table 5.1 (e) fter turning on the pover supply, if Fine adjustment is required for offset, rotating speed, etc. Tee of errs Tana seceing ‘Overeiae Fane jerride Fangs testes Max 1207 Hae 1008 52 Orr OFF oF 33 ou OFF oF? Fa, 5:1) Arlo ovate rea “Tebie 5.1 (e) Seng of 8.4 57 4) cB A208-0009-0534 ~ 539 appiteabre Tae Dverall version 5 notor. Type | Version nuber | _nuaber of 78 sacri none 15 | Jo After 001 After LO corr | ow woven 18 | 05 After 0010 Afcer MF or | on none. 22 | 306 After 001K, Afver MF or | on 44) PCB A208-1000-0680 - 0653, applieabTe oe Setein motor Te | Version mater | s6 ET ope. 3 | 10 ‘Afcer 0018 or | ow woos. 6 | at ‘After 0018 or | ow mone @ | 302 ‘After 0016 or | ow mone 12 | 303 After 0016 om | ov -3444) cB 4208-1000-0700 - 0701 pplicable 7H Bering sotor Type [Version aumber [56 = monet 30 | 106 ‘After 0018 ore | ox wove 49 | 07 ‘After 001A, or | ow iv) FCB A168-1100 - 0080 applicable 2H SeEring motor Type_[ Version muaber [a6 [ST NopEL 1 aa ‘After OO1A corr | on mone. 2 | a2 ‘After 001A corr | ow woot 3 | 223 ‘After 001A or | ox 1) Variable resistors whose set values are changeable. eb. fertsbtes - Standard adjustment at Setting onber =k shipmen: from FANUC change method ‘hen the so:or speed reaches 7 85 "= 1152 0! the command speed. wi [Speed detection [32 of the maximum speed de | See appendix 6. level devecteds WS [Torque Tinie valve See appendix 8. wv20 | sore seare/st0p See appendix 8. Hime congeant adjust Giocet) = 362) Vartable resistors for fine adjustment of offact and rated speed. “ble. fe), Variable resistor Use Adjusting method sunber Wi | Adjusts the velocity comund voltage level. See appendix 8 av2 | adjusts ehe velocity comand voltage offset. See appendix 8, Wo | Pinely adjusta the rated speed in sormel rotation | See appendix 8, Gr). (hore?) Ril | Finely adjuace the rated speed in reverse See appendix 8. rotstion (SRV). loce’ 2) Ria | Adjuste the offset when zero peed i commanded, | See appendix 8. Note 1) Soft start/stop function 4s amployed only for MODEL 30 and 40. RV20 is rnot provided to other models. Note 2) AV9AT B/RVIIA, Bare providel for AC spindle servo wait MODEL 1/2/snal1 NODEL 3, Their adjusting nethods are the sane as specified above. Note 3) Don't change the setting of variable resistors other than specified in Table 5.1 (4) and Table 5.1 (e); since these variable resistors have been adjusted at factory before’ shipment. Tor odjesteenta ef variable restovere, som APPENDIX 6 152 Setting and Adjustment of Spindle Orientation Control Circuit Option Refer to spindle orientation control efreuit, in chapter 7. -u-eae 6. EXCHANGE METHODS OF FUSES AND PCB 6.1. Exchange of Fuses Replace fuses FL - FT in AC SPINDLE SERVO UNIT series after opening the unit cover as shown in 6.1. egemamte = i vp I [==] Cae: a a et | =) \ SN ensue en 3 naepeaesti 32, Seat tor ase 53 (O-Srsoes Sana, am “Acipo atar nlaaa ow open the AG SPINDLE SERVO UNIT sia cover (12 Teena 5,6.2 Exchange of PCB 621 MODEL V2emsi MODEL 3 Table 62:1 (s) How toremore Poa seep Procedure 1 | disconnect cables from PCB snd also disconnect cables which fix the Upper end lover POB after turning off the pover supply. Record the correspondence between eebles ané connector numbers, Renoval of upper PCs Renove two Fixing screws of PCB. 2-2 | Open the clave of the upper ‘supports of PCB outward and pull Poh this side while Lifting ic, Renova of lover PCR 31 | Remove one upper screw and one lower screw, and open the PCB = together with the mounting i piste. ! smu 2 ~~Removal of lover FCB 3-2] tenove 28 serevn on PCR and Ttove Pen'hy pulling thin te, Sun i682. 8) Howto mom e8 seep Feecadare vounting of upper POR 11 | see che upper totes of 208 co the upper supports of the ag ae Strata piety a posh FCB f Gerld atclick heave, ia 12 | Pie the tover part of 708 by 0 Seve 243 0 neMounting of lover PCB Insert PCB while setting PCB holes to the conduits mounted from che short bar holder, and fix tt by 28 screws ix POB together with tes = mounting plate to the unit by —— 4 {icing the upper and lover fl SS sow 24 Connect cables to the connectors. Cheek the ROM specification, PCB setting, and start operation, 622 ModEL 2~40 Tobie 622 l) How to mmone POR ‘Step Procedure 1 | disconnect cables from PCB after turning off pover supply. Record the correspondence between cables and connector No. 2 | Ronove six screve fixing PCR, -a-Seep Procedure 3 | ceaduatty 10fe ehe upper rigte sy and lower righe pert of PCB il forward at a tine, and renove q PB by disconnecting connecters 4 hs -'7 (pine are dncerted from 4 the rear side). J “oble 62.200) How to mount POS seep Procedure 1 | steer setting the guide hotes of POR connectors CN = 7 to the guide pins on the unit side ie fand insert Ck © 7 until check ee groove. (see Tight figure) eae appears on he PCB connector cum Seurhe surface eae 2 | tx Pen on the unit by using four serevs. Se step 2 in Table 6.202 (ade 3 | connect cables to the connector: 4 | scare operating the unit after confiraing the ROM specification and POB ing. 6.3. Exchange of Spindle Orientation Control Circuit PCB 631 MODEL Veena MODEL 3 TobleG21. How to remove POR ‘step Procedure Disconnect the Flat cable which connects POBe. Renove four serevs uhich fix 2 the spindle orientation contol circuit POB plat o © seen ou) = 2 -a-632 moveL a~40 “Teble 63.2. How toremore Pes Seep Procedure 1 | Resove the entire PCB from the spindle control unit eccording to Table 6.2.2 (a) disconnect esbles connection PCB. 2 | Ronove 4 sereus which fx the stays of spindle orientation control cireute PC Mount FCB by reversing the procedure specified in Table 6.3.2. re7. SPINDLE ORIENTATION CONTROL CIRCUIT mis chapter describes instructims for maintenance, installation, and Rjtecseat chen pure electric orfeatatfon (constant position stop) function 1¢ attached co the spindle of an NC machine tool, 7.1 Configuration Fa. 71 la} Confiurtion f apne oviertaion sng postion oder (ise op pcm Sting SP ef ig. 728) Contqution of spine rantaon wing potion coder (Exim top estan sting Note 1) If a position coder 1s mounted on a lathe, ate., it is applicable to chis system. Note 2) Atterisked cable route is enployed vhen the position coder of the isthe se tyne, feed: position coder in sachining center is combine sks. =ig. 7.1 fe) ontguration of spindle orentaton sing magnetic enor 7.2. Adjustment of Psition Coder System Spindle Orimtation Control Circuit 7.2.1 Sting and sdusiment of spine vlantationsontrl cat in 2st spin ped change The MODEL 340 require orientation A, B (AOGEW6O4I-J110, 3111), vhile WODEL W2/amall WODEL 3 require orientation AS or BS (A0GH-G0S2-I110, J111).‘Secting fand adjustment for PCB A208-0008-0240, O21 are described in the follovings, 1) Display contents The foLiowing display se cone using LED, umn vo.) syasor | Hgtetns escriptton ‘ap 1 | ontuimantow] creas | uaghea veex orientation commend (kod, 2°09) ts tapas tm? | tow Green| Lights chen ctovh ovteching sigal 2omH eeueet ta eleseas ar tate eben ot aa eleatal tan 3 | mycrostncon] Green | uighe vin orfentation od Signal GRANT“? tan « | eronsrvor] Green | tagive wien epindie scars withiy 1 plne Bust wilt of seistearton toued peteaate [ejere oso adpusttng H5/803 ae Shae tide Leb Lightscat ete MGH/iOGS S8the op positions a gett HIGH ond hoe sottclicleten eten sere = 462) Secting a » 2 ‘Setting position coder pover supply Te che posttton coder. power supply 45 V ts supplied from che spindle Unplifier, short the eivcuit between +5 V- 5 Hand 0.¢-0V. Open the Stheate becween 45,V- 5 Hani OG ~ 0 Vwhen +5 V ts supplied from 8C sachine tool. Seteing of Sith and SiS Position coder | Type | sia | sw jatenced type | Type A | Righe | Right Unbalanced type | Type 8 | tate | Lett Setting of SuO1, SHO2, sto3 Set SHO1, SEO2, and SHO3 according to the following table. ~~eitae | oble7 2.1. Setng of SHO}, sH02 ana SH09 feasted: a Foie EEE pat 5 cel a Somat afer Lee TT le ie isimrocaranamtty Fs oe alg tenes Ts are == 7 free inter ants ye Jo | een Ac pint rv wl i ‘t) Seng conden) anton stew 1 Thame pesto nao wt he inn etn pu ag {See eoign iste + Ome ue on4) Seteing of position exitches (Sil, 2, 3) ‘angle change apount setting svttch | Putse nunber per 1 division | MES change 1096/16 = 256 pulaes every 22.3" 2 256/16 = 16 pulses every 14° 33 16/16 = 1 pelae every 0,088" SUL to SW3 are digital evitch with 16 seale. The spindle can be ropped at an optfonal point during one rotation in the unit of 1/4096 x 360° = 0,088" by setting these evicches in the order of Sul, 542, 5W3. 3) Adjustments ane of No.| teem veriabie| Statderd_ | yeasuring point | Description weriable| sojustnent 1 | Speed feodback| avi [5 "rsa? ‘gjust AVL untit voltage OFFSET Asviesone | cme (raz) | TSA2 voltage becomes O41 a¥. 2 | Gear micH wz [3-4 | Spindle notion | set the gain to a range where the Spindle does not overshoot. 3 | Gear wie ws [above s | tema cansusr) | adjust av3 wae offset Bvisions | BEDE Ltghes or 4 | oar Low we [3-6 | spindte motion | set the gain to position gain divisions | oF CHA the maxsmum wiehtn f range vhere the Spindle does not overshoot. 5 | Gear tow ws [abou 5 | cepa cansust) | adjuee avs wnesi offset Asvisons LEDS Téghes oF flickers. 6 | Speed toop wvene | 0 division | CHa Wake sure that gain (in case notor not hunting. of DC spindle the rigidity otor) increases during Stop by turning 7 | Speed toop nveac | 7 cme these RV clock gein (in case divisions vise. Bf AC spindle moter) =aSe Fig. 7.211) "Mounting posant of ches tris, arable str, ting ps, ened haiti odes (LED) (on Aste 008 020,024are at Free! eS I8E Ey mf 00000000" Fig 7.2.1 (8) Mounting of hack ena, vane eter, sting in LED (ree A206 ooo. osc, oso1.22 Sengand aaron for spindle rennin control erie or sep spindle soed change Orientation E, F (AO6B-604I~130, J131) are required, Setting and adjustments for the PCB A205~1000-0450, 0461 are described in the followings. 1) Display contents Lm Wo.] Symbol Description vap1 | oxravrarroN [Lights when orfentation command ie input, uma | of Lights when CTH eignal (epindle speed change) 1¢ inpot. tps | oH [Lights when CIM eignal (epindle apeed change) ie input. as | m-posrriow [Lights when the aachine ie positioned within the setting ovr otse wich of" che’ stop poole ion after erteneetion [The stop poaition wilth te aet by Sl02 01-06 pins. tims | ti-vosraron [Lights when che machine is positioned within #2 pulees anuust [of the specified ata position, [Adjust BS eo thet LIDS lighte when the orientation has been completed, 2) Setting 8) Setting position coder power supply TE the position coder pover supply +5 V ix supplied from the spindle amplifier, short the circuit between +5 V- 5 Hand 0.G~ 0 V. Open the efreuie between #50 = 3 Hand 0G - 0 V vhen $3 'V ie supplied froa NC fachine tool, b) Setting of balanced type and unbalanced type Position coder | Setting for setting terminal 1-9 Balanced type | Insert ehort-civcuit bars on the type A olde (9 postttona) Unbalanced type] Insert short-circuit bars on the type B #ide (9 positions) ) Setting of sHO1, sH02, $03 Set SHO1, SHOZ, and SHO3 according to the following table. ~ 82ee obie 722. Setting of SHO, sHOZ and SHO euler ee TENT jeeeenee Tee LEE en s|emres crite Pe al «|fsreeanemmecenre [Ea aA ican | « | seing by patent ot jee et (ciandarad ate Pf fol are ‘Now) Sn nding) onnn eda wen ow Tao pana wth he potnn ting abe ne Seeleatiaion4) Setting of position switches (Sw1, %, 3) ‘Angle change amount Setting switch False munber per 1 division | Mets change se 4096/16 = 256 pulaes every 22,5" ‘swe 256/16 = 16 pulacs _ eles 3m 16/16 = 1 pulae every 0.088" ‘he spindle can be stopped at gn optional point during one rotation in the att of 1/4096 x 360° "= 0.088" by setting theee ewitches in the oder tt Sul, S42, ‘49, 3) Adjustment Tass ot] Seanaard Neararing wo] teen | variabie | adjusting | Maeu Description resister | value" | Peta! 1 | oriencaton [avi nc [0 division Rigidsey increases when |: Nigh gain | (lor be turning clockeiie dering sotor) stop. 2 | Grtencactos | avin ac | 7 eivistona Nigh gain” | Cor ac : | rotor) retoctey fifa [5 divisions] us02 "| alfflac encal che voltage feedback ‘ Bi Secones'0-31 ai'vhen the woltege ( spindle 1s" stepping. sttece ig 4 4 Fine poscica] a | 3 giggtone] vows [aajuor oy eo US AA | aaiesgeene | See | ° (aDs82) Iighes at high f i i i ‘fuser posttion gains 3 lite eéer’ [avs | 2 aivissons] spindle | see the gain to Chale ‘Position gain motion" | maximum within = a eri-on ore (tsi2) | there the spindle Roe ‘ot overshoot. 5 ifs a a Spindle | set the gain tovthe. | | poastion ga aotion | maxioun githin a gauge 1) | eragne en h (i512) | whore the spinel dons or ot overshoot. Eri hcde neat inate [sor on in ge y | © | sosteton gata wocion | naxinun within a range CTHAOFF cin (152) | there the spindle does a not overshoot. | tigh gear |iayr | 2 aivivion | spanate.) [aot thy goin 0 Posteion gain notion” | naxinum within Wange Eraser? chief (7812) | vheve the spindle docs or a net overshoot.Saas oF] SeanTare Wes] tem [veetaae | edjreing | 2egterisa Deseription resister | value - ‘ a [evicege [ave fosiev |e aguseed berate otsaet sip, |tetivery ‘ajuetnent Wore Gar SL ~ 3 aa foltovs. SMI srs @ diviatone, Si2, SYD... 0 daxfeton be Set,Nos 1-4 setting pins (type A/B) ito OFF. (1 3: Batons the above adjubtnents after actor haa been rotutilg’yith the orfentation comand turned on. 17.3. Adjustmant of Magnetic Sensor type Spindle Orienttion Cont iret 11a gt mili pent omer 3 ea ela coef ee tng Lanne and mutase aaesTian GUIDE folloviek piece” If thy are aot mntagy, ee seeergtne Siibe, SOLE Precin'nad Pevereiavtacicn viccat MERE seopet, the hunting oceuss, of the spindle atopa at the position where che magnetizing slenent end 12 opposice 4 the senecr bead. Mounting procedure of nagueUiding elesent and magnetic sensor Tem Procedure 1 | Mount the wognetizing elenere is such » vay ea the reference hole faces ‘Shom in Fig. 7-3-1 shen the spindle 1g turned by the spindle motor formal Totation conmand (SF, VOMD! Postesve). 2 | Mount the wagnetic sensor head so that the pin hole ofthe flange i= opposite to the referenca hele. Es 13 |) Adjube thelgapibetween che nagnetizing clendit and thelensOF head, so thie the attimum gop vaiue 1 Bocones = 1.5 40.5 mae Z | Seat nearer 71782, Seingand adjustment of pin venation contol cout in 2st sped change spindle fr standard ype The MODEL 3 to 40 require the orientation C (A06D-6041-J120), while MODEL 1/2/snail MODEL 3 require orfentation C_(A062-6052~I120), (PCB A203~0008-0030) ig used. This efreuit ie set and adjusted as follows, 2) Setting and adjustaent of setting termisels (Si) Table 7.3.2 (2) shows the setting and fonctions of settstig terminal (St). Select these terminals by user. Terminal SHOL is provided for adjustuent and testing at site. Set ehts SHOL terminal after turning on the power supply, and disconect ie. after adjustnent without fail. ‘ake sure that LED7 goes out). ‘ebte 7.2.2 lal Seng ond functions of wtng erin (SH Setting and fonctions of setting terminals (Si (the double frane indicates standard setting) TaEEng a Fenetion Renarke st faz] 23 o © | Sets the test model. (tote 2) | Set for adjustuent only. 02 | © | x | Rotates che motor shaft end SHO3 setting takes clockise vhen the oriencation | precedence ef SH02. ‘command is given before This te eftertive only operating the spindle af:er hen sO}: 1-2 are turning on the pover rupoly. | shorted. x | 0) adores —— counteretockrtse * 03 |[o | x]} orients in the asrection ene | sto? setting decones spindle vas turning just before | effective. the orientation comand ves ives. x | 0 | orfents the spindle counter- clockwise at all tines. x | x | orients the spindte cloclusse at 1 all tines, ==EEE wte 1) Fonction, Renarks su fiz] 23 os | x | x | sete che inittat ortentation | Since the position loop speed to about 6C (spindle gain of spindle is position loop gain sac") of the | 5 sec”! in general, the Spindle. initial speed 1s about 4300 rpm without Limiter ton. 0 |x|) tintes ene inteset orientation speed to 1/3. x | © | Lamtte the infetal orventatton speed to 2/3. os | 0 | x | For 0c spindle servo unit. x | © | For Ac spindle servo unit. Note 1) 0 indicates short-eiveuit, while x indicates opents Note 2) Method of setting the TEST MODE. ("Rien on spindle orsentatton’ comand. @) spindle ortentacion end signal (ORARL, 2) is not sent. (3) the epingle turne st the initial orientation speed, vitle eho Wl GHIHALIZING BUTTON de being depressed and che epindle stops at the fixed position when Sil ie released.) (4) Red LEDT Lighes in this node. 2) Lm ateplay contents Seven indicator Jasps LEDI - 7 are mounted on spindle ertentation control cireutt € P08. the folloving table shows their display contents. Neither LED! tor LED? 42 mounted on PCB of OIA version. 1 iaplay conte Tw Pieptay eens | ST Beoetiption 7 [onternarror trees | Hghta ven apladie orientation Contentecion in presen) eaeeatt flee Coit ond face fame: > fe Treen [iahee whan clvech SAD a (Gluten (gens) 100) MEG Iotarned on G60 ane 2 EE torted| > [as rene cere, Green| Tite adjusting sll ‘Dagnceie Hx detection ies Sho peattvaluebel the Breese igual peak value sien Gi en eg ei fap inalentor) vv. ea -s1-LED display contents Wo] Piapley conteney | EET Descripvton 7 | aim pen Geen [Light ohn th endie sppronir 5 a reonane Se rest Lighe vin ee weeetic fim Serpe sant vel Grup sofet is ethan ene commit opotts magnet eceng sec 7 | aoe fren [Shas vas oie winlie i oriaestion oa fale aad 2 eemoriet) iy costae tae tt Br eee ie oot aha aa sete egy Rec cw eptnettne tae a Astericked itens are’ reed) See these ste 3) Setting of varéabie resistors Set the vartable resistor scale as starcing Gdjustaente. ‘sham in the following tabie before justed during acjustent procedure described later. ‘also ab the prolininary setting. Setting and preparation of variable resistors ane of variable resistor w] a » 7] a | 9*) 10 | 11 | 1200] 206 rarTabTe resiator scale position 5.0) 6.0) ®| @] 29 so) @ | 3.4 5.4 0 | 7.0 ~ 58 - “ie,@ seteing of v3 and AVE Set RV3 and RV4 according co the distance H between the rotation center line of magnetizing elenene cad the center of the sencer head face. Gm) | 60x65 | 70 | 75 | vec | vas | 90 | x95 | 100] 105 | 10 Seale position] 7-9 s.0 | 4c | 30] 25 | 20] us | x0 | 05 © secving of Rvs Set RVS according to the epindle HICH revolutions Nig when the spindle motor turns at the rated revelutions. ZB] Me ~ Gepm) | 2,200] 2,500] 2,700 | 3,100] 3,500] 4,000] 4,500| s,000| 5,500 6,000 Seaie seatioa| 723. | 65] 55] as [35 | 25 | 20 [is | 10 fos @ setting of Rve Set HVE according to the eo o2.5 | -2.e| -3.2] -a.7 | 4.6 | -s.3 | -6.0| -7.0 seiteon| 2-0] 3-0] 4.0/5.0] 6.0] 7.0] 8.0] 9.0] 2.5] 10 4) Adjustaent of variable resistors Adjust AVL 12, 120C, and 1240 eecording to the folloving table. Adjust the Gffeet and gain of spindle control circuit PCB before adjusting the orienta fion esreust, When RVI2 and RYI3 of the spindle control circvit PCB are hanged, the ‘stop position may be deviated. mite