File numbers HDJLOS)34 VERIO
HAIDING
Pure water cooling system
Maintenance instruction
"his document and related information shall nt be coped, lseminated commercialize
‘without permision, Thank you for your cooperationPAD
Table of contents
2
ATRIA MBE.
One overview,
‘Two Matters neoding attention
Three Inspection ...
1 monthly inspection...
2 Quarterty inspection...
Four Equipment and component maintenance.
| Maintenance of water pump
2 Replacement ofon exchanger resin
3 Clean and replace filter element othe main cre pipe.
4 Pression filter element.
5 Flange sealing ring... 10
6 Transmitter replacement... 2
7 Blectic twolthree-way valve acwator replacement... 14
8 Electrical maintenance,
9 Electrical safety
Five equipment maintenance.sar
One matters needing attention
{his manual describes in detail the routine maintenance, overhaul, replacement of|
spare pats and other measures of the water cooling system, including electrical and
‘mechanical operations.
‘Two matters needing attention
| Pay attention o electricity saty
22 Do not change the parameters that have been seta will,
53 Do not arbitearily adjust the valve position set by the system;
4 Keep the environment and constuction process clean during maintenance,
5 Itisnot allowed to overhaul pipelines under pressure;
6 The valve position ofthe valve on the overhauled pipeline should be restored to
the position before the overhaul;
17 The main power supply must be disconnected before overhauling the eletrical
1nd control pais;sar
8 The selection button shouldbe placed in the stop position during maintenance;
9 The upper computer should regularly record the upload parameters ofthe water
cooling system (recommended recording period is 2 hours), the operator should
copy the on-site instrument readings (recommended copying period is week), and
archive the d
for system optimization or failure analysis For use.
Three inspection
1 Monthly inspeetion
LI The noise, temperature and shaft seal ofeach motor such as the main circulating
pumps
1.2 The display and interface oF the instrument;
1.3 Pipeline connection seal ring, bracket pipe code;
14 Voltage and curent value of water cooling system:
1.5 Inspection and dust removal of the heat dissipation window of the electric
control cabinet;sears
1.6 The inet and outlet of the water-air heat exchanger are unobstructed, and the
arin is fee of foreign matter such as catkins, leaves, sand and dust (if ny)
2 Quarterly inspection
ipeline connection seal ing, bracket pipe code;
2.2 The degree of bolt ightening;
2.3 Electrical insulation inspection of the elesrieal contol cabinet and various
clectromechanical components;
2.4 Grounding resistance inspection;
2.5 Dustremoval of water pump motor;
2.6 Replace the filter element of the precision filer;
2.7 Cleaning the filter element of the mechanical filter;
2.8 Check thatthe intermediate relay that outputs the switch signal is energized
2.9 Check readings of ammeter and voltmeter;Pas
2.10 Check the working function ofeach mechanical component;
2.11 Funetion inspection of automatic exhaust valve;
2.12 Dust removal and decontamination of the water cooling device body, electric
control ebinet, ete;
2.13 Derusing and repainting of the internal and external surfices of the outdoor
components ofthe water cooling device;
2.14 Check the funetion and status of the manual button of the cabinet; 2.15
Whether the display ofthe lca indicator is normal;
2.16 The instrument calibration shall be caried out in accordance with relevant
‘ational regulations;
2.17 Fasten the wiring terminals of various electrical components;
2.18 The fan is running in halance and whether there is abnormal noise (if any);
Four equipment and parts maintenance
1 Maintenance of water pumpsears
Daily inspection and maintenance are mainly to maintain the operting conditions
and prolong lite characteristics of the equipment itself. It can be checked by simple
instruments such as multimeter, megohmmeter, thermometer, ec, o judge whether
the motor is running normally from starting and running. Other conditions such as
the degree of wear and tear of easily wom parts, whether the coil has dust, oil
accumulation or deterioration, whether the switch contacts are worn out, et,
‘cannot be known from the daily inspection. Only the shutdown is checked and the
sbnormel pats are replaced as necessary. Ensure the life of the motor to prevent
‘malfunctions. In other words, dily maintenance is to determine and grasp the
‘normal operation of the motor, while regula inspection and maintenance extend the
former tothe prevention of fllures and the extension of ie
1L1 The cooling fan of the water pump motor should be cleaned regularly, because
the dust collected on the fan will cause the motor rotor to be unbalanced and
vibrate;
1.2 Water pump maintenance and inspection standards (it is recommended to be
maintained by factory professional).
T
TIME __| inspection. maintenance. work contentssears
Usea thermometer to check whether the temperature ofthe pump
monthly | hody and the moor bearing is normal
‘Check if there is vibration in the water pump
‘Check whether the motor voltage and power supply are normal
Bverythree | Check the mechaniea sal ofthe pump body
onthe _
‘Check the tightness ofthe anchor bolts
Peryear | Check and correct the aligament ofthe coupling
‘Check the reliability of the connecting parts ofthe impor and
export pipelinesar
2 Replacement of ion exchanger resin
2.1 Replace the resin inthe ion exchanger and close the inlet and outlet ball valves
(201, v202);
2.2 Open the manual exhaust valve;
2.3 Connect the bottom resin drain valve (V620) with a hose and open it to drain
the resin into a clean container,
2.6 Before adding resin, add about 1/4 to 1/3 ofthe cooling medium of the fon
exchanger volume, and be earful not to make the resin vibrate strongly
2.7 Restore the top sealing plate ofthe fon exchanger in turn;
2.8 Close the manual exhaust valve;
2.9 Open the inlet and outlet ball valves (V201, V202),
2.10 Nuclear grade non-egenerative mixed bed resin must be used, and it is
recommended to consult the manufacturer for purchase;
2.11 It is recommended that factory professionals be responsible for replacement;PB
2.12 The constuction environment and personnel mst be stritly cles, and the
‘ermporary storage of materials must also be scl clean caveat: Be cael when
touching the resin, Contact with the resin om your eyes or skin will cause light
inflammation. Rubber gloves and safety gasses should be wom. During the
maintenance proces, the cooling medium should be rosvered as muck as possible
and kept clean for easy reuse
{3 Clean and replace the fier element of the main cireuation pipeline
3.1 Open the fiter bypass short-circuit valve V403 (any);
3.2 Relieve the pressure after closing the valves V103 and V104 hefore and after
the ster
3.3 Loosen the sealing plate on the top ofthe filter;
3.4 Remove the filter element and rinse it with tap water from the inside tothe
‘outside. The pressure ofthe rinse wator should reach atleast 3 bar. While rinsing,
‘rush it witha brush uni it is clean; 3.5 After cleanin, rinse with pure water for
1-2 times, then put the filter element back into the filter and tighten its
3.6 Reinstall and lock the top sealing platesara
3.7 Restore the valve position
4 Precision filter element
4.1 Close the inlet and outlet valves V202 and V203 ofthe precision filter;
4.2 Open the bottom ofthe filter
43 Take out the old fier element, rinse the tank wall with pure water, and drain
the rinse waters
44 Put in a now filter element and check if the filter seal is damaged; 4.5 When
replacing the filter element, care should be taken to prevent the impurities on the
{iter element from falling into the filters
46 Secew the filter into the upper cover of the filer by hand until it cannot be
tumed by hands
47 Restore the valve position. (Check whether the flow of deionized water is
within the specified range)
5 Flange scaling ringPS
4 Put the contol cabinet key selector button in the manual position; 5.2.1 Open
the buffer tank exhaust valve W401, 402 trough he conl cabinet panel exhaust
‘ob site: discharge the gas inthe buffer tank, observe the operation panel, clase
it until the butter tank pressure is cose to 0 bar, and set the Key selector button At
the stop position (nitrogen fusing tank system);
5.22 Open the system drain valve and observe the operation panel until the system
sate pressure is close to Obar, else it, and put the key selector button inthe stop
position (bag pressure tank system);
53 Close the front and back valves of the pipe section to be replaced with the
sealing rng;
5.4 Loosen the flange fastening bolts, and pay attention tothe slow disassembly
speeds
5.5 Separate the two flanges slightly and remove the sealing ring to he replaced
‘5.6 Put the new sealing sing in the middle of the flange, pay sttention to the
centering ofthe sealing rng;sara
5.7 Tighten the bolts (ighten diagonally), note thatthe tightening speed must be
slow, and restore the font and rear valves after completion.
58.1 Place the key selector button of the control cabinet at the automatic position,
and start the water cooling system after supplementing the ar tothe preset pressure
ofthe buffer tank with a nitrogen eylinder. There shouldbe no leakage at the ange
connection (nitrogen fishing tank system),
5.82 Place the key selector button of the contol cabinet at the automatic position,
‘urn on the water supply pump tothe tank pressure af 0.5 ~ 0.8 bar, and then start
‘the water cooling system. There should be no leakage at the flange connection
(capsule pressure tank system). Note: The high-level water tank system docs not
requir 5.2 and 5.8 operations
6 Transmitter replacement
‘The transmitter needs to be shut down and replaced, such as temperature, flow,
conductivity transmites, etc. The pressure transmitter is taken as an example to
‘usta the transmitter replacement process.
6.1 System shutdown;sara
62 Close the blocking valve of the pressure transmitter to be replaced 63
Disconnect the control power supply of the transmitter, and remove the witing at
the lower end ofthe temperature transmitter terminal nthe control cabinet,
{64 Loosen the socket fistening serew on the pressure transmitter and pullout the
socket;
65 Use a wrench to clamp the position of the pressure transmitter, and slowly
‘unsere the pressure transmitter counterclockwise;
{6.6 Disassemble the sealing components (the remaining debris and debris need to
be removed forthe packing sal);
6.7 Assemble the new pressure transmitter with sealing components (pay attention
to uniform filling atthe packing seal thread);
6.8 Install the new pressure transmitter in reverse order.
6.9 Open the blocking valve ofthe pressure transmitter. Note: Before replacement,
determine whether pat of the cooling water needs to be removed according tothe
specific location and valve configurationsear aes
7 Electric twolthree-way valve actuator replacement
741 Shut down the water cooling system;
7.2 Disconnect the power supply and control power supply of the water eooling
system;
73 Open the terminal box cover of the electric twoithree-way valve actuator,
emove the cable connection, and make a mark before removing the witing for
recovery,
‘7A Remove the 4 fixing bolts atthe botiom of the electric twolthree-way valve
sctutor, and takeout the sctustor upwards;
75 Install the new electric twolthree-way valve actustor in reverse order; Note:
Use a special wrench to rotate the clectic twolthree-way valve t0 the same
corresponding position before installing it o avoid installation errors.
{8 Flectrical maintenancePa
8.1 The water-cooling sjstem is an automatic system controlled by PLC.
Maintenance or inspection ean only be carried out afer being familiar with the
clectrical drawings;
8.2 The indicator light on the PLC switch output module ison to indicate thatthe
svtch output at this point is valid
8.3 The indicator light onthe PLC switch input module indicates the status of the
‘switch input. The indicator light ison to indicate thet the input switch is tamed on,
and the indicator light is off to indicate thatthe input site is off,
8.4 PLC outputs are controlled by intermediate relays, see electrical drawings for
deus;
8.5 When the circulating pump is overloaded, the button of the QFPI or QFP2
circuit breaker will pop up, and the indicator light of the switch input point 10.2 or
10.3 wil light up accordingly,
{8.6 When the fin is overloaded, the buttons of the QFG1, QFG2, QFGS oF QFG4
citouit breakers wil pop up, andthe indicator lights ofthe switch input points 10.6,
1071.0 oF 1.1 will ight up accondingly (any);
5sear
8.7 Check the main circulation pump overload reason in time, check whether the
‘main circulation pump motor is abnormally high temperature, whether the power
supply voltage is t00 high or to0 low or even violent swing, whether the
three-phase DC resistance ofthe pump is balanced, and whether the relative ground
insulation is abnormal,
8.8 Only if there is no abnormal condition in all inspections, the tipped MCB can
be reset and put into operation again;
8.9 When the pre-lam or trip signal appear, all curent faut alarm information
‘will be displayed on the touch screen. When an early warning is given, the yellow
‘lam lights on, andthe output point 0.1 indicator ofthe PLC module will be on
atthe same time; when a trip alarm, the red alarm Tight is on, andthe output point
(00.0 indicator of the PLC module will be on a the same time;
8.10 The cooling fan and filter of the electric contol cabinet should be checked
regularly to prevent the fan and the filter element inthe filter from being blocked
due to dust accumulation, reducing the heat dissipation and ventilation of the
clectric control cabinet and causing the temperature in the cabinet to ssc, which
affects the service life of the electrical components in the cabinet.srs
8.11 When the instrument inthe wstr-cooling device needs tobe replaced de to
failure, the water-ooling system shouldbe shut down to relieve the pressure, and
tne valves before and after the installation pipe section ofthe instrament ae closed
ne filly protected (to prevent the water in he pipe fam being sprayed out ofthe
surounding instruments when the instrument is removed, causing other The
instrument is damaged) before proceeding;
8.12 Refer to the "Operation Manual” for details of the aperation before stopping
the water cooling system:
8.13 In genera,
is forbidden to inspect and maintain the equipment i the cabinet
‘when i is powered on;
8.14 The inspection and maintenance ofthe electrical parts must be performed by
professional and technical personnel, an they ean only be cariod out afer they are
{ally familiar with the eletrical circuits ofthe system.
9 Electrical safety
In order to ensure the safe use of electricity and prevent electricity accidents, the
following issues shouldbe pad attention to:sar
9.1 tis strictly forbidden to test the insulated parts and insulators of live equipment
by hands
92 itis set forbidden for non-lecticians to disassemble and install elected
equipment, andi is sty forbidden to pall wires and connect the power supply
indiscriminately. The clectical part of the water-cooled equipment must be
repaired by «qualified profesional eletsin. The power must be eu off during
‘maintenance. Call to work; 93 Do not inerease electricity load at will;
9.4 For electrical operations in humid, high temperature, and dusty places,
‘operators should wear insulated shoes, and it is stitly forbidden to clean up with
water jet equipment directly;
9.5 Attention should be paid to the following issues in low-voltage livetine
maintenance work:
1) The low-voltage live work should be supervised by a special person, use tools
With insulating handles, stand on dry insulators when Working, and wear gloves and
safety helmets. You must wear long-sleeved clothes to work, and it is strictly
forbidden to use tools such as kifes, metal rules, metal brushes, and dusters;
Fysar
2) When working on the low-voltage live line, check the distance 0 the
high-voltage line first, and take measures to prevent accidentally touching the live
high-voltage pats
3) When the low-voltage live wire isnot insulated, the staff shall not passthrough.
Wea working on live low-voltage power distribution devices, isolation measures
should be taken to prevent phase-o-phase short circuits and single-phase
rounding;
44) The phase and the neutral ine should be distinguished, and the working
poston shouldbe selected, When disconnecting the wire, the phase wire should be
Aisconnected first, and then the neutral wire should be disconnected. When
connecting wires, the sequence should be reversed, Genel it should not be
connected with load or disconnected;sear as
5) The human body must not touch two thread ends atthe same ime. Note: Ifyou
‘ee to perform online maintenance, you must prepare a witen work plan issue a
work ticket, and take necesary safety measures before you can perfonn the
maintenance work, At the same time, song clestromagnsic interference sources
such as walkilkies should not be used in the water-cooled equipment room. If
tne fault cannot be eliminated by taking the shove conventional measures, pease
call the customer service hotline: 515-85395678,
Five equipment maintenance
“The equipment is maintained for life. During the waranty period, if the equipment
fails, our company will provide free maintenance; If the following situations occur,
they are not covered by the fee warranty, and the user should provide the
‘maintenance costs:
1) The user does not follow the operating procedures;
2) The user causes damage tothe equipment;
3) Failures caused by other force majeure factors (such as lighting strikes,
earthquakes, floods fires et.)AS
4) Equipment loss (such as resin, cooling medium, filter element, et); 5) Equipment
‘vulnerable parts (such as water pump mechanical seal, motor hearing, automatic
exhaust valve, joint gasket, et),
‘Shanghai Haiding Industral Development Co, Lid
Jiangsu Haiding Electric Technology Co.,Ltd,FileNumber + HDIJL(S)33 VERIO
HAIDING
Pure water cooling system
Operating Instructions
This document and related inform
hall not be copied, dnseminated commercialized
‘without permission, Thank you for your conpertion,ERS
‘Table of Contents
OVERVIE
ONE Instructions for the touch sereen interface,
1.1 Starting Screen
1.2 Parameter setter.
1.3 View Informatio
1.4 Time setting and electric valve opening adjustment,
15 help information,
1.6 Control cabinet panel selector switch.
‘Two start and stop.
2.1 Check before power on. 9
2.2 Check after power on. 9
2.3 Automatic start. sonennnnnnnnnsnned
2.4 Manual start 10
2.5 St0p MOUE varennsnnsninnnnninnennnen n
2.6 Complete shutdown wee
‘Three hydration
Four adjust the flow of deionization
Five exhaust
SixES
OVERVIEW
‘This manual describes the operation of the water cooling system in detail,
including the electrical and mechanical operation conten, as well as system alarm and
possible troubleshooting measures.
ONE _ Instructions for the touch sereen interface
1.1 Starting Sercen
After stating up, the operator enters the "running sereen (as shown in Figure 1-1),
jn which the operator can understand the running status of the whole system
Info| vMo1 | Time
1 Sereen of startup operation
Specific funetions are a follows:
> displays the detection value of ll sensors inthe system;
> Real-time display of the current operation of each part of the system;
1.2 Parameter settereee
The operator uses the Keyboard to change the value of the comesponding
parameters and se the parameters (as show in Figure 1-2). Operator privileges (user
‘name AA, password 111) re regited to modify parameters.
(rnasee _f¥eev —-c | [rnzsue waver ee _|
Fan 3 Start wenee sc _| [ranasian neuen
POLFOR Switch les HH# Day | [Fane Swich cee HAH Day
Wot Open wean mainte
Hot Start sane wenn oc
FOB Stare aaHe# Me Hene8 PO
‘03 Open ‘anne wpa [vy03 shat antes a
[Main | settings | nfo | vmo1 | Time | Help
(1-2-1 Control parameter setting
| < | eared [ > |
[Tr0s tom wasnt | [Troon eens
PTO Low iene Pe | [PT04 high aeeee Pe
FTO Low eeene mh | [TOL High ann Shem
To Low wanes ‘To2 High anni
Info vMo1 z Time Helpaur
4 eee)
PTO2 Lon om MPa) [Pr02 High wae Pa
FTHToL-T high eau cc | [rear righ ‘KR
Syatem ealage HAH MPa/SGmin
wan [Setings [tao [wma [Tine [He
Figure -2-2 Warning parameter seting
4 eee | > |
Tron uthigh anew °c | [ProLUeon wa Ne
Toa Ura c Pa ht
(QTOL Uta-high si Sle | [Syetemlonk tt Pan
702 Ukrhigh
Main | Settings | Info | vmor
Help
Figurel-2-3 Jump smell parameter seting,
1.3 View Information
‘The operator can view the status information, warning information and tripping
information of the system through this screen. (As shown in Figure 3)
Press the
information Clearance" key to clear all information; Press the
“Information Refiesh” key wo refresh the current information screen, MonitorRLS
privileges (usemame HD, password 2000) are required fo use Messages Clear and
Messazes Refresh,
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rate iad LC St 192 $68.04, Rack 9. Sa
57/2024 S01 38 AM C Change tw operating mode oni ral
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Figurel-3-1 Stas information display
ich | Maur)
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Figurel-3-2 Waring information displayWain | Settings [toto [wou [tine [Hew
Figure 1.3.3 Trip information display
1.4 Time setting and electric valve opening adjustment
The operator can modify the system time through this screen (as shown in Figure 1-4)
tt | ver | ae | Month =| ee | ay
8 | Hour | ## | Ninte | ## | Second
rte | vmoa_ [tine [ne
Figurel-4-1 time settingRIEL
Heat exchanger water proportion
[4]
Proportion ##### %
Figurel-4-2 Heat exchanger water volume proportional adjustment
1 help information
1.Click main will show you system real-t
2.Click settings can modify system parameters.
3.Click information will show you details of status,
‘warnings and trip.
4.Click time can modify system time.
5.Click manual can adjust the electric valve opening
degree.RAAB
pee
6.The system has three safety levels.Operator level
can browse screen and set time.Monitor level can
adjust the parameters and time.Administrator level
can exit the system.
Tech service tel0515-85395678
ing Industrial Development Co,, Ltd
Shanghai Hai
help information
1.6 Control cabinet panel selector switeh,
‘There are 11 selection switches inthe control panel: manual/auto switch,
-emotesite switch, main circulation pump switch, make-up pump switch, eletic
alarm sitet
heater switch, 1H fan switch, pressure rele swt
1. ManuaVautomatc switch: switch between manual control and automatic control
(LC conto) two contol modes.
2. Remotelsite switch; switch between remote contol and site contol two control
modes
2. Main circulation pump switch: Manually contol the starstop of water pump 1
and water pump2
4. Make-up pump switch: Manually contol the starvstop ofthe make-up pump.
5. Eletrc heater switch: Manually control the tarstop ofthe electric heater
6.1448 Fan switch: Manually contol the starUstop of 14-4 fan group.
7. Pressure relief switch; Manually control the start/stop ofthe solenoid valve
8. Alarm switch: Tur onfff the alarm buzzerA
‘Two start and stop
2.1 Check before power on
‘After & longer shutdown or maintenance, the fllowing items should be
checked before starting the water cooling system
1) The main circulation pipeline valve (V100~V104) shouldbe fully opened, and
the valve (V$00) shouldbe fll close,
2) The branch pipeline valve (V200~V208) should be fully opened, and the valve
(VS01, ¥502) shouldbe completely closed
3) The ar side ofthe bladder pressure tank is well sealed, andthe ei side pressure
is 0.5~0.8ber,
4) The valve ofthe bladder pressure tank connected to the main circulation loop
should be filly opened
5) The water side backup pressure ofthe sytem is .0~1.2bar;
(6) The working condition of the power supply device is good, and the power supply
quality meets the system requirements;
1) The clectical components are in good condition, with good electrics insulation,
and canbe pu into operation normally;
8) The slecor switch isin the automatic position,
2.2.Cheek after power on
1) Tum on the main water pump power supply QFPI and QFP2, heater power supply
QFH, make-up pump power supply QFPS, fan motor power supply QFGI, QFG2,
(QFOS and QFG in tum;
2) Check whether the current voltage value indicated by the voltmeter meets
AC3BOVEISY
3) Tum the (manual/stop/auo) rotary switch on the contol cabinet panel to man,
sutomatic, and stop modes, and check whether the touch sereen display is correct andRANG
sensitive; in manual mode, the text display shows "manual control status" and
displays the current All onfine measurement parameter values; in stop mode, the
control cabinet panel knobs and touch sereen display cannot be operated a this time;
in automatic mode, the text display shows “automatic control status", and the required
‘operations can be performed according to the prompt information on the text
display
4) Check the status indicators of the PLC and its modules, the "RUN" indicator on
the PLC ison, and the module has no red fault indication
2.3 Automatic start
Put the selector switch in automatic mode, andthe touch sereen display will display
‘he “startup interface” and the current online measurement parameter vals;
24 Manual start
‘When the water cooling system is overhauled or when testing the performance of
various eletromechanicel equipment, the main circulating pump, fan motor, heater,
sand make-up pump ean be operated in the manual poston. The starstp operation
clements of each equipment are three-stage knob switches
1) Tum the pump Ustopipump 2 selector switch to pump 1, and the main
circulating pump P1 starts running; when the selector switch is tamed to stop, the
‘main circulating pump P1/P2 stops running; the selector switch is tumed to pump 2,
‘the main circulating pump P2 Start runing. Noe: In onder to ensure the service fie of
the main circulation pump, the mein circulation pump should not be started and
stopped frequeatly.
2) Turn HO! heater worktop to work, HOT heater stats to un; tum to stop, HO
heater stops. Note: When the main circulation pump isnot started, the heater cannot
bo stared
3) Rotate the work/stop of fan Ito work, andthe motor of fan 1 wil start and ren;
‘when itis tumed t stop, fan | will sop running.iA
4) Tum the worktop of fan 2 to work, andthe motor of fan 2 will start to ran;
‘when tis tumed to stop, fan 2 will stop runing
'5) Tum the work/stop of fan 3 to work, and the motor of fan 3 will tart ning:
when itis tumed to stop, fin 3 will stop running.
6) Tam the worktop of fan 4 to work, and the motor of fan 4 will tart runing:
when itis tumes to stop, fin 4 wil stop running
7) Tum the pressure reli worklstop to work, and the solenoid valve will start
running; when itis tumed to stop, the solenoid valve wil top running.
8) Tur the work/stop ofthe make-up pump to work, and the make-up pump starts
trun; when iis tumed to stop, the make-up pump stops. Note: It is stritl Forbidden
to run the make-up pump when the make-up tak is empty
2.5 Stop mode
In this operating sate, the water cooling system sends water cooling system
shutdown signal to the upper computer. In this mode, any operation of the water
cooling sytem is invalid, Note; When the water cooling system is runing, switching
to this mode will cause the water cooling system to stop immediately. Ifthe valve
body is running, this operation will also cause the valve body to trp
2.6 Complete shutdown
1) The valve body is not runing, and there is no remote tart command. When the
‘water-cooling system is automatically running in the automatic mode, put the
three-speed key krob in the stop postion to ext the automatic operation;
2) Disconnect the main power supply
‘Note If itis @ temporary shudown, you can keep the power on, select the thin gear
‘key knob to put tin the stop postion, and the water cooling system is in standby at
this time. When the weter cooling system is running, if the main power supply is
isconnected manually, it ill cause an emergency stop. Please pay attention,RAS
Three hydration
When the pressure of the bladder tank drops to a low level, the system alarms,
prompting the operator to replenish water. The water cooling system shoul stop
1) Open the upper cover of the make-up tank, and add pure water to the make-up
running when ref
tank (the conductivity of pure water should he less than 1Oysem);
2) On the panel ofthe electric contro cabinet, place the three-speed Key knob in the
‘manual position, tum the water supply pump tothe start postion, and start the water
supply pump:
3) As the liquid level rises, the pressure of the bladder increases, keeping the
pressure ofthe bladder around 0.7har;
4) Pay attention to the liquid level of the make-up tank. When the liquid level drops
to 100mm from the botom of the tank, stop the make-up pump and add water to the
‘make-up tank to prevent the make-up pump fom inhaling ai
5) If water isnot replenished in time, and the liquid level continues to dop to an
tratow level, the water enotng system will issue tip command
Four adjust the flow of deionization
Toop Reatized by valve (¥200), foe mer (FIO) proves loal display. The ow
of deionized water should be adjusted to S-10L/min, not too large (confirm the
flow).
e exhaust
‘The water cooling system has an automatic exhaust funetion. Generally, manual
exhaust is not required due to a small smount of air intake due to pipelineSS
‘As longa the state pressure ofthe system is higher than 0.Sar, even ifthe system
restarts after a long-term shutdown, manual exhaust is not required. Ifthe water
‘cooling system is refilled or a large amount of air eters due to other reasons, manual
«exhaust canbe assisted in oder to shorten the exhaust time
1) Connest the exhaust pipe to the exhaust valve at the upper end ofthe main
circulating water pump body,
2) in the stati presure state, inerease the system pressure to help exhaust (can be
caried out in the debugging stete, open the water pump to make the system
pressure reach 1 Sb
(Close the pressure tank branch valve under static pressure,
‘open the manual exhaust valve to exhaust the cooling water and gas inside the
pressure tank, close the manual exhaust valve afer exhaustion, then open the
branch valve, and tum on the water pump fo increase pressure. The static pressure
meets the operating requirements of the system (generally the system static
pressure i 0.81.2 bar, which can be adjusted according to the actual working
conditions on site) and commissioning (only the water cooling system start), after
the system gas is exhausted, repeat the exhaust ofthe pressure tank Steps (when
there is no change inthe system water temperature, it can be operated under both
State pressure and operating conditions)
Six vent
1) The vent ofthe water cooting system body can be vented through (V500~
‘vs02}
2) Before venting, open the manual exhaust valve.
Shanghai Hading Industral Development Co, Lid
Jiangsu Haiding Bessie Technology Co, Li.
B