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Reactive Molecular Dynamics Simulation of Si

Chemical Mechanical Polishing Process

Jialin Wen XinchunLu


State Key Laboratory of Tribology State Key Laboratory of Tribology
Tsinghua University Tsinghua University
Beijing, China Beijing, China
wenjI12@mails.tsinghua.edu.cn xclu@tsinghua.edu.cn

Abstract- Reactive molecular dynamics simulations are used to simulation because of the limit of force fields of
simulate the chemical mechanical polishing process of silicon
classical molecular dynamics simulation, which cannot
surface. The simulation process is carried out to investigate the
describe chemical reaction during the simulation process.
interaction between Si02 particle and Si surface in pure water.
To bridge the gap between the methods based on first
Both chemical and mechanical effects under different pressure
between the silicon surface, water and a silica particle are principles quantum mechanics and the classical MD
clarified. This is the first application of reactive molecular methods, some reactive force field with bond order
dynamics simulation in the CMP area. According to the potentials have been proposed, one of them is the
simulation results, H20 molecules are adsorbed on both the Si ReaxFF force field, which is developed by van Duin et
substrate and Si02 particle surface, OH groups and H atoms are
al [2]. This is the first reactive force field that contains
generated by the adsorption and dissociation of water.
dynamics bonds and polarization effects in its
Interaction of these two surfaces leads to the formation of
-Si-Si-O-Si- bond chain, and Si-Si bond of this bond chain is formulation, its flexibility and transferability allows
easier to be broken rather than the Si-O bond under the ReaxFF to be easily extended to many systems of
mechanical sliding effects, which leads to the removal of Si atoms. interest in various domains. In this paper, we used
Besides, different kinds of pressure are applied to the Si02 reactive molecular dynamics simulation method which
particle to investigate the role of mechanical pressure effects to
is based on ReaxFF force filed to simulate the silicon
the CMP process, and the results show that higher pressure leads
CMP process, aimed at exploring the chemical and
to the removal of more Si atoms. This work sheds light on the
atomic chemical and mechanical details of the Si CMP process
mechanical effects involved during this process. We
and may provide efficient ways to design the slurry composites demonstrate the process of a silica particle slides on the
and optimize the pressure applied in the CMP process. silicon surface under the aqueous environment.

I. INTRODUCTION II. Simulation Details

Chemical mechanical polishing (CMP) is a key step of


A. ReaxFF method
silicon process in semiconductor technology because it is
crucial to produce a defect free and flat enough surface for The path of the atoms in a MD simulation is followed
further processing of microelectronic devices. According to through space and time by integrating the equations of
Xiao [1], when the patterning feature size is smaller than motion. In this work, the forces on the atoms are derived
0.25f1m, the surface topography must be controlled to less from the reactive force field (ReaxFF) potential. ReaxFF
than 2000 A to ensure the required photolithography is a general bond order dependent force field that
resolution, and the required planarization level can only be provides accurate descriptions of bond breaking and
achieved by using CMP processes. bond formation. It differs from the traditional unreactive
During the CMP process, there exist complicated force fields that the connectivity in ReaxFF is
interactions between wafer, slurry, abrasive particles and pad, determined by bond orders calculated from interatomic
which lead to the removal of wafer materials. Microscopic distances that are updated every step, making it able to

observations of polished surfaces have shown that material describe the chemical reaction between atoms. The
removal in CMP occurs as a consequence of a combination of overall system energy in ReaxFF reactive force field is
chemical reaction of the slurry chemicals with the wafer described using the following equation.
surface materials and the repeated rolling, indentation and These energy terms are related to bond, lone pair,
sliding effects of the abrasive particles against the wafer overcoordination, undercoordination, valence angle,
surface. conjugation, hydrogen bonding, as well as van der
In order to understand the chemical mechanical synergy Waals and Coulomb interactions. In order to calculate
mechanism at the atomic scale, molecular simulations are the charge distributions, a charge equilibration method
proposed to be an appropriate method to investigate this (EEM) is utilized based on geometry and connectivity.
mechanism instead. Despite most of the MD simulations ReaxFF potential attempts to reproduce the energetics,
conducted to investigate the mechanical sliding, rolling and both thermodynamics as well as reaction barriers of
impact effects of particles to the silicon or silicon dioxide relevant materials by fitting against a training set
surface, the chemical effects are not involved in the consisting of both quantum mechanics and experimental

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results. Its excellent accuracy and reasonable computational particle moves towards the Si surface until the normal
cost makes the ReaxFF method suited in describing the force of the system becomes stable, then the particle
complex reaction systems using molecular dynamics slides with a constant velocity of 10 mis, i.e., 0.1 Aips,
simulation. ReaxFF has been applied to various research areas along the sliding direction (x direction), whereas the
such as combustion chemistry [3], water/metal oxide fixed layer of the Si substrate is completely frozen
interaction [4]-[6], friction process [7]-[10]. The parallel throughout the whole simulation. In order to control the
implementation of the ReaxFF potential into the LAMMPS system temperature, the two thermostat layers are
[11] package enables
MD simulations involving large coupled to a Langevin thermostat method with a
numbers of particles (�106 atoms) for several nanoseconds, temperature damping constant of 100 fs. The remaining
making my simulation of the Si CMP system possible. atoms of the two free layers and water in the box are
free of constraints so that they can move freely due to
B. Model
the interatomic forces.
In this study, we perform large scale MD simulations of the
sliding process of an amorphous silica particle on a Si III. Results and Discussions
substrate under different normal loads in the aqueous
environment. The simulation model is presented in Figure 1. A. Surface Chemical state

During the process the H20 molecules first get close


to the silicon surface (Fig.2a), and then they are
adsorbed on the Si surface (Fig.2b), dissociate into H
atom and OH group, which are adsorbed on the Si
surface (Fig.2c).
(a) H20 (b) H20

Fig. l . Schematic of the model for reactive molecular dynamics simulation of


Si chemical mechanical polishing process. This figure is rendered using
OVITO [12].

Fig.2. Snapshots of H20 absorption and H20 dissociation process on


In this model, a
Si (l00) reconstructed surface with
Si surface at simulation time of (a) lOOps, (b) 200ps, and (c) 200.25ps
dimensions 76.8 X 76.8 X 13.6 A is chosen as the substrate, it
contains 11 Si layers with 4000 atoms. The substrate in this
Besides, during the process, the H20 molecules also
model is divided into three layers. The bottommost 2 Si layers move towards the SiO, surface (Fig.3b), and then they
is set as the fixed layer, the 3 Si layers just above the fixed are adsorbed on the Si02 surface (F ig.3c), dissociate into
layer is set as the thermostat layer, the rest of the Si layers are H atoms and OH groups, making the Si02 surface
set as the free layer. The amorphous silica particle is cleaved hydroxylated (Fig. 3d).
as a part of a spherical silica particle with a radius of 40A,
which is used as abrasive particles in the polishing slurry
during the CMP process, it contains 1368 atoms. It also
contains three layers, i.e. the rigid layer for applying normal
load on the particle, the thermostat layer and the free layer. A
liquid layer about 0.5nm thick with 1000 water molecules is
inserted between the silica particle and the Si substrate.

C. Simulation process

The simulations are performed using the LAMMPS code.


Periodic boundary conditions are applied to the x y direction
to mimic laterally infinite surface. A time step of 0.25fs is
used with the Verlet algorithm to integrate the trajectories. In
order to investigate the pressure effects to the material
removal process, different normal loads of 0.5GPa, 1GPa, Fig.3. Snapshots of H2O absorption and H20 dissociation process on
1.5GPa and 2 GPa are applied uniformly on the rigid layer of Si02 surface at simulation time of (b) 143.5ps, (c) 200ps, and (d)
200.25ps
the particle along the -z direction, which was able to move
along the normal direction. B. Si atom removal process
Before the interaction process between the particle and Si During the sliding process, the Si atoms on the Si
substrate, the system is relaxed at 300K with water molecules surface are removed under the chemical and mechanical
to be considered as rigid bodies for 200ps. A free relaxation effects at the interface. Figure 4 shows Si atom removal
period of 400ps is followed so that the water can react with process. At the beginning of the interaction, the Si02
both silicon and silica surface to mimic the real situation that surface is terminated with OH group (FigAb), then it
silicon and silica surface are exposed in the aqueous reacts with the Si atom on the substrate surface to form
environment during Si CMP process. After the relaxation Si-O-Si bond and the H atom dissociates from this OH
periods, the normal load is applied to the rigid layer so that the

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group to adsorb on the HD molecule, forming H30+ (FigAc). to Figure 7, the area of the original sites of the removed
With the Si02 particle sliding on the Si surface, the first Si-Si atoms becomes larger as the pressure increases.
bond of the Si surface is broken under this mechanical effect Chemical mechanical polishing experiment shows that
(FigAd). Following is another Si-Si bond broken under the Si (100) removal rate will increase if the pressure
further mechanical sliding effects of Si02 particle, with a new increases [13].
Si-Si bond formed (FigAe). The new Si-Si bond is then
stretched during the sliding process (FigAf) and broken 60

(FigAg) because of the stretch process. During this process, 52


50
the -Si-Si-O-Si- bond chain is formed under the chemical (J)
E
effects at the interface, and the Si-Si bond of this chain is � 40
._ 40
(J)
broken under the mechanical sliding effect, which means that "0
III
the Si-Si bond is easier to be broken than the Si-O bond in this E; 30 27
E
bond chain. @
'0 20 17
Q;
-"
5 10
z

0.5 1.0 1.5 2.0

Pressure (GPa)

Fig.6. Number of removed Si atoms under different kinds of pressure

Fig.4. Silicon atom removal process. (a) Front view the interaction moment of
Si02 particle, H20 and Si substrate. Following are the pictures showing the
L
trajectOlY of the atoms in the square region at different time: (b) SI6.75ps, (c)
826.25ps, (d) 855ps, (e) 883.75ps, (f) 927ps, (g) 927.25ps.

Some of the Si atoms that are removed from the surface


becomes part of the Si02 particle (Fig.Sa), while some of them
do not become part of the particle, the Si atom is adsorbed by
two H atoms and two OH groups, it becomes part of the slurry
L
(Fig.Sb), which may be washed away because during the CMP (c11.5GPa (dI2.OGPa
process the slurry flows and is renewed. At the same time,
Fig.7. Original sites of the removed atoms (green colored) on the Si
some atoms of the Si02 particle become part of the Si substrate under different kinds of pressure
substrate surface (Fig.Sc).
D. Discussion
(b) Si atom becomes part (c) Some atoms of the Si02 particle (a) Si atom becomes part
of the slurry become part of the Si surface of the Si02 particle
The simulation results reveal the atomic details of Si
CMP process, showing both chemical and mechanical
effects involved in this process. The chemical effects of
H20 effects make the Si and Si02 surface adsorbed by
H atoms or OH groups, further leading to the linkage of
the two surfaces, and the mechanical effects of the Si02
particle lead to the removal of Si atoms on the Si
surface.
Besides, the pressure of the interface plays an
important role in the CMP process, higher pressure may
Fig.5 Atom transfer during the sliding process ( l 261.75ps)
lead to the larger contact area between the two surfaces,
C. Pressure effects on the Si atom removal process which may lead to the forming and breaking of more
bond chains that link the two surfaces, and thus more
In order to investigate the pressure effect to the Si CMP
removed atoms from the surface. It is noteworthy that a
process, 4 different kinds of pressure is applied to the rigid
relatively thin water layer with a thickness of about
layer of Si02 particle, after a sliding distance of soA, different
O.Snm is used in the simulation considering limitation of
numbers of atoms are removed. As you can see from Figure 6,
computing power, thus the hydrodynamic effects of
the number of Si atoms significantly increases with the
water may be neglected.
pressure increasing. The atoms that are considered removed
because their displacement at this sliding distance is larger IV. Conclusions
than 2.sA, which is around the Si-Si bond length. According
Reactive molecular dynamics simulations are

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The authors greatly appreciate the financial support of
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