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Performance and Mapping of Direct Inject
Performance and Mapping of Direct Inject
Abstract
Engine performance and mapping were done using diesel and used cooking oil biodiesel fuels. This was done using the
Tempest, 1500 cc compression ignition engine testbed. This engine is connected to a dynamometer testbed and its con-
trol panel to measure the needed performance parameters. The crankshaft speed varied between 35 and 60 rps, while
the load tested from no load to full load. The engine speed according to the manufacturer should not exceed 60 rps.
The coolant temperature remained almost constant at around 70oC. The experimental results were then utilized to
adjust the engine simulation model using the Diesel-RK software. Results showed that improvement in engine operation
with diesel is slightly compared with that of biodiesel fuel. It was also found that the combustion process with biodiesel
starts earlier during the mixing phase than diesel fuel. The primary results showed that using potassium hydroxide as a
catalyst, the biodiesel yielded 45% more compared with sodium hydroxide, 5% higher calorific value, and 10% lower visc-
osity. From mapping point of view, the results showed that biofuel has a lower thermal efficiency than the regular diesel.
A diesel-powered engine has the lowest fuel consumption of around 250–300 g/kWh at the relatively higher power and
mean effective pressure values. While for the biodiesel fuels this is around 350 g/kWh at relatively lower engine speeds,
power, and mean effective cylinder pressure. From heat release rate point of view, biodiesel burns earlier than diesel fuel
due to higher cetane number and reduced delay periods, on cylinder pressure and temperatures, for the ignition timing
and engine-operating parameters, diesel shows better performance than biodiesel for high and half loads.
Keywords
Biodiesel fuel, diesel engine, engine mapping, engine performance
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2 Advances in Mechanical Engineering
solar, etc.) or modify an existing one, pre-combustion amount of increase in SFC is proportional to the
treatment of fuel and inlet manifold (e.g. alternative decrease in heating value of biodiesel. On the contrary,
fuel, fuel additive, inlet manifold dynamic waves, etc.) thermal efficiency did not increase significantly.
as well as the fuel injection system (e.g. common rail, Regarding the effect on emissions, they reported that
multipoint injection, etc.), and post-combustion treat- there is a sharp decrease in both smoke and particulate
ment of the exhaust products (e.g. catalytic converter, matter (PM) levels as the concentration of biodiesel in
air injection, exhaust additives, etc.). It is known that the fuel blend was increased.
engine design parameters (e.g. injection timing, valve Devan and Mahalakshmi7 reported a slight increase
timing, air/fuel ratio, compression ratio, etc) are depen- in hydrocarbon (HC) and CO emissions and a reduc-
dent on the fuel used. tion in brake thermal efficiency and NOx emission
Biodiesel is mainly non-aromatic2 and free from sul- when using Poon oil. They also showed that the com-
fur. Conventional diesel in Jordan contains 1.2% sulfur bustion of Poon oil–diesel blends was better than the
and 20–40 wt% aromatic compounds. Hence, diesel neat biofuel.
engines are dominant in sulfur dioxide and black smoke Giakoumis and Alafouzos8 used the engine mapping
particulate emissions. In Jordan, the primary supply of technique to make an initial assessment on the engine
petroleum products comes from neighboring countries performance and emissions during a speed/torque ver-
such as Saudi Arabia, Kuwait, and Iraq. sus time transient cycle. They concluded that urban
With the increase in oil price, there is an urgent need driving was responsible for most of the engine-out emis-
for alternative or cofuel to replace entirely or partially sions. They reasoned that it is due to the most frequent
petroleum-based fuel. Upon considering the University and abrupt load changes involved.
of Jordan (UoJ) on a small scale, the oil used in the res- Fu et al.9 also used the engine mapping technique to
taurants is being thrown away in the sewer system, thus study the energy and exergy as well as the potential for
wasting a potential source for green energy. This source waste heat recovery for a spark ignition engine using
of energy can be utilized to fuel various combustion sys- gasoline as fuel. They concluded that at low engine
tems including internal combustion engines (ICEs). speeds, the prime focus should be toward the engine
The primary objectives of this research are as fol- coolant, while at higher engine speeds, attention should
lows: to compare the change in biodiesel properties be directed toward exhaust gasses.
using potassium hydroxide (KOH) and sodium hydro- The major problem with most of the research avail-
xide (NaOH) as catalysts and to draw the engine per- able in the literature is that none has tried to explore
formance map for the engine using both petrodiesel the best engine performance parameters or draw the
and biodiesel fuels and compare them. engine performance map using this new fuel. This
Upon reviewing the literature, one finds a consider- research article is the first to try to do this experimen-
able amount of work related to engine performance tally by drawing the engine performance map for the
using biodiesel fuel as mono or dual fuel. Sahoo and engine using biofuel. An engine fuel consumption map
Das3 found that biofuel made from neat Polanga seeds was drawn for both fuels. Brake mean effective pressure
resulted in maximum peak cylinder pressure. The igni- (BMEP) was used in the map to eliminate the effect of
tion delays were consistently shorter for neat Jatropha engine size. BMEP is the average (hypothetical) pres-
biodiesel, varying between 5.9° and 4.2°. This differ- sure that is thought to be acting on the piston through-
ence was reported to increase with the load. out the cycle to produce the same amount of work
Similarly, ignition delays were shorter for neat found by integrating the variation in pressure and vol-
Karanja and Polanga biodiesel when compared with ume along the cycle. Since there is no universally
diesel. Yamin et al.4 reported a 13.43% loss in biodiesel accepted and adapted definition for thermal efficiency,
fuel’s calorific value compared with diesel fuel, with researchers use brake-specific fuel consumption (BSFC)
4.75% higher density. As for the performance, they rather than thermal efficiency.
found that biodiesel was reported to perform better in Engines operate under variable speeds and load
regard to torque, power and thermal efficiency, and ranges. The fuel consumed by a moving vehicle during
specific fuel consumption (SFC). This behavior was a trip is calculated by the BSFC, the BMEP, and engine
obtained at both full and low loads. speed. A standard way of presenting these three data is
Utlu and Koc xak5 showed that there is no change in a contour plot showing lines of constant fuel consump-
the engine torque, power, and SFC between waste fry- tion on a load and speed plane. This graph is called the
ing oil biodiesel (WFOBD) and No. 2 diesel. However, engine or performance map. It contains the necessary
the carbon monoxide (CO), carbon dioxide, nitrogen information to estimate the fuel consumption by an
oxides (NOx), and smoke were reportedly reduced. engine given the load and speed.
Lapuerta et al.6 reviewed and analyzed the literature Therefore, to utilize the properties of the fuel to its
related to the use of biodiesel fuel in ICEs. They found best, one has to find the performance map of the engine
that the majority of research results agreed on that the based on the new fuel properties. This will enable the
Yamin and Abu Mushref 3
designer to utilize the properties of the fuel to its fullest. Engine performance was shown by plotting engine
This map was found for the waste oil biodiesel, which torque (as the dependent variable) and engine speed (as
was made from UoJ restaurants, and the engine perfor- an independent one). This performance curve is called
mance parameters were studied compared with original an engine map curve. Then, the contours of constant
petrodiesel. Biodiesel has advantages over ordinary die- BSFC are superimposed on the map. This map was
sel regarding its sulfur content, aromatic contents, and drawn for all engine speeds and loads to cover the entire
flash point. operational range of the engine.
The areas in the map that show low BSFC indicate that
these are the regions within the engine operation where the
Experimental setup engine can produce power, torque, or work at less fuel
consumption rate.12 After all measurement systems were
The work plan for this research was divided into the fol-
corrected from drift and set to zero, the experiment began
lowing three main parts: production of WFOBD using
with ordinary locally used diesel fuel in Jordan to set the
both KOH and NaOH catalysts and testing their prop-
baseline performance; then, biofuel was introduced.
erties and decide which one is suitable for compression
The engine conditions were kept as close as those
ignition (CI) engines. Testing the relative change in
used in the diesel fuel test to eliminate any variability in
engine performance and mapping using both fuels.
the results due to different conditions. The test data
Using the obtained data for simulation and to further were measured twice with increasing and decreasing
draw engine mapping. The first part is well documented loads and speeds (to the best capability of the engine),
in other published articles of the authors.4,10,11 Hence, and the average reading was taken. The engine was
there was no need to repeat the procedure in this article. given a good time to reach the steady state (which was
in some cases difficult to achieve by 100%).
This was done by checking the coolant temperature
Engine setup at engine outlet, exhaust temperature, and engine
This study was conducted using the Tempest, 1500 cc, speed. Some problems were encountered with the
four-stroke, four-cylinder, direct injection, water-cooled engine speed measurement, which was little fluctuating.
CI engine dynamometer testbed. Two orifice plates with Furthermore, due to the non-steady water supply, the
manometers were used to measure the coolant and air water outlet temperature was allowed to vary by
mass flow rate. The testbed is shown in Figure 1. 6 4°C, which was the best control we could achieve.
4 Advances in Mechanical Engineering
Table 1. Engine specifications. that the model can be used for this study with a reason-
able degree of accuracy.
Type Tempest, 30 testbed,
water-cooled,
four-stroke Results and discussion
Number of cylinders 4
Diameter 3 stroke (mm) 73 3 89 In this chapter, the various test results for the fuels and
Compression ratio 21.5 engine are presented and discussed.
Connecting rod length (mm) 156
Inlet valve diameter (mm) 34.5
Exhaust valve diameter (mm) 28.5 Results of biodiesel production methods
IVO/IVC 15 bTDC/25 aBDC In this section, the results will be presented and dis-
EVO/EVC 13 bBDC/10 aTDC
cussed in two main parts. The first part will discuss the
IVO: inlet valve opening; IVC: inlet valve closing; EVO: exhaust valve process of making biofuel. The second part will be
opening; EVC: exhaust valve closing; TDC: top dead center; BDC: directed to engine mapping.
bottom dead center; a: after; b: before. Achieving low viscosity biodiesel yield was the prime
aim of changing the catalyst. Moderate values of fuel
Engine speeds were varied between 30 and 60 rps. viscosity make it more suitable for its function as fuel
Engine speeds outside this range could not be reached in CI engine.
due to excessive vibrations of the engine and dynam- Researchers have tested numerous options and pro-
ometer. Three loads were chosen, that is full, half cesses to produce a biofuel that is suitable for ICEs.
load, and no load. At each throttle position and fixed Among the variables tested were raw material, lye, and
speed, the load was varied from lowest to full load catalysts used in the making of biofuel. In this study,
and each time the air, fuel, and cooling water mass the use of alkalis only was tested mainly because the
flow rates were noted, the engine torque and tempera- transesterification of vegetable oils occurs faster with
tures at different locations were also measured. alkali-catalyzed reactions than with acid-catalyzed one.
Performance maps as functions of the engine speed, The procedure followed in this research was in
BSFC, BMEP, and brake power at different loads have accordance to the methods found in the literature.13
been produced using data obtained from the experimen- With reference to Table 2, the viscosity of the biodiesel
tal setup. These data were then fed to engine simulation produced by KOH catalyst is 4.7 cP, and so it is lower
software (Diesel-RK) already validated for this engine, than the viscosity of biodiesel by NaOH as a catalyst.
and the effect of other parameters, for example, injection Viscosity is a prime property of any fuel as it indi-
timing and atmospheric conditions, was varied. The final cates the flowability of a material. It, therefore, influ-
diagram was drawn with the help of specialized software. ences the injection system’s operation, especially at low
Specification of the engine is shown in Table 1. The temperatures.
data obtained were then used to verify/modify the It also influences the spray pattern, volume flow,
model used in Diesel-RK software with the primary and fuel distribution inside the engine cylinder. This
aim of drawing the engine map. had an undesired effect on the process of combustion
and the engine emissions. The maximum allowable limit
according to ASTM D445 ranges is 1.9–6.0 and 3.5–
Model verification 5.0 mm2/s in EN ISO 3104.14 Further noticed in Table 2
Figure 2 represents a comparison between the experi- is the slightly higher acid value for KOH-based biodie-
mental and model results for both fuels. Figure 2 shows sel compared with NaOH one.
Type of Methanol/ Weight Weight of Yield (%) Acid value Acid value Density Viscosity (cP) Caloric value
catalyst oil (%) of oil (g) biodiesel (g) of oil of biodiesel (g/cm3) (MJ/kg)
Figures 3 and 4, the engine power and torque decrease where hth is the fuel conversion efficiency, hvol is the
as the load decreases. This trend is evident in the case of volumetric efficiency, Vs is the swept volume (m3), QHV
biodiesel fuel more than diesel. Further noticed is that is the calorific value (kJ/kg), rai is the density of
within the speed and load range studied, the engine per- the fresh air at the engine inlet conditions (kg/m3), and
formance with diesel fuel is better than that for the bio- (F/A) is the fuel-to-air ratio on mass basis.
diesel fuel. Equation (1) suggests that fuel conversion and volu-
This is in agreement with several researchers who metric efficiencies, the swept volume, calorific value of
reported power losses in the same range as the reduction the fuel, air density at inlet conditions, and fuel–air
in heating value. Yucesu et al.17 reported a 3%–8% loss ratio influence the torque developed by the engine.21
in the engine torque and power using cottonseed biofuel, Engine power (P) can be written for a single cylinder,
which has 5% less energy content. Murillo et al.18 also four-stroke engines as follows20
reported a 7.14% loss in the engine power using waste F
cooking oil biodiesel, which is in the same range as the h 3 hvol 3 Vs 3 NQHV 3 rai 3
P = th A
ð2Þ
difference in heating value. Von Wedel19 also reported a 2
loss of about 17% in engine power when using waste oil where N is the engine speed (rps).
biodiesel. On the contrary, based on equation (2) engine power
Biofuel viscosity, as shown in the majority of the lit- is mainly affected by the fuel conversion and volumetric
erature, was used to explain the torque and power efficiencies, the swept volume, fuel calorific value, air
trend, especially at full load concerning that obtained density at inlet conditions, engine speed, and fuel–air
with diesel fuel. The higher bulk modulus and sound ratio. Equations (1) and (2) reiterate the fact that fuel’s
velocity of biodiesel, together with its higher viscosity, calorific value and fuel conversion and volumetric effi-
lead to an advanced start of injection. However, greater ciency affect both engine power and torque.
than specified values of viscosity cause performance Referring to Figure 5, it can be noticed that for all
and spray problems to the engine fuel supply system. the loads and speed range studied, the thermal effi-
This, ultimately, has a negative effect on the combus- ciency for diesel fuel engine is slightly higher than that
tion and emission characteristics of the engine. This for biodiesel engine. Similar results were shown by Von
behavior made the viscosity of prime concern when Wedel.19 A combination of several factors resulted in
searching for alternatives to conventional fuel. This, this reduction of thermal efficiency, that is, lower brake
jointly with any cetane number increase, may slightly power, lower heating value, and a higher fuel flow rate.
advance the start of combustion. Higher engine powers All of which resulted in the loss of thermal efficiency.
may be achieved by higher lubricity value fuels as it The improvement in thermal efficiency with biofuel
causes the frictional losses to reduce. can be related to the existence of oxygen in the biofuel
Furthermore, torque (t) can be written for a single structure (which increases the concentration of the total
cylinder, four-stroke engines as follows20 oxygen inside the cylinder and helps improve the com-
F
bustion process) as well as the higher cetane number
h 3 hvol 3 Vs 3 QHV 3 rai 3
t = th A
ð1Þ (which makes the fuel combustion much better and eas-
43p ier). These properties lead to favorable effects on the
Yamin and Abu Mushref 7
m_ f
BSFC = ð3Þ
BP
This indicates that the parameters that control the
engine BSFC are the fuel consumption rate and brake
power.
The variations in BSFC with engine revolution for
diesel fuel and biodiesel fuel are shown in Figure 6 for
all loads. For both fuels tested, minimum BSFC was
measured at about 52.75 r/min as 0.323 kg/kWh and at
48.36 rpm as 0.3427 kg/kWh biodiesel fuel. The average
Figure 6. Variation in BSFC.
BSFC for biodiesel is 6% higher than diesel fuel.
One possible explanation for this increase could be
due to lower heating value and density of biodiesel fuel.
combustion process and improve thermal efficiency The figure also shows that the differences in BSFC are
slightly in biodiesel operation in spite of the lower heat- shallow at no load. This difference rises with the load.
ing value of biodiesel. For all other loads, BSFC for diesel fuel is lower than
Hence, providing better combustion and increasing that for biodiesel fuel. This is expected due to the lower
brake power and consequently causing higher thermal heating value of biodiesel.
efficiency but still less than the diesel engine. Based on the study conducted by the United States
The values of thermal efficiencies with different loads Environmental Protection Agency (EPA), the following
for both fuels are approximately changed in a limited equation was obtained with 95% confidence interval21
range, except no-load operation. In Figure 5, the ther-
BSFC
mal efficiency for diesel engine differs from biodiesel = e0:0008189%B ð4Þ
BSFCD
engine in a big range.
(a) (b)
(c)
Figure 10. Indicator diagram at 2100 r/min: (a) full load, (b) half load, and (c) no load.
Engine mapping Figure 12. Engine map for diesel fuel engine.
The two maps shown in Figures 12 and 13 summarize
the performance of the engine based on fuel and power
parameters. They were drawn with the help of Diesel- Those maps can be fed to the engine controller to
RK software.22 choose the required rod-load curve characteristics.
10 Advances in Mechanical Engineering
Conclusion
The primary results obtained from this study are as fol-
lows: using KOH as a catalyst to make biodiesel pro-
duce much better results than NaOH.
The experimental results of this study showed lower
average brake power for biodiesel for all loads due to
its lower heating value and also the biofuel has a lower
thermal efficiency than the regular diesel. A diesel-
powered engine has the lowest fuel consumption of
around 250–300 g/kWh at the relatively higher power
and MEP values.
While for the biodiesel fuels this is around 350 g/
kWh at relatively lower engine speeds, power, and mean
effective cylinder pressure. This shows the advantage of
using diesel fuel over biodiesel. The engine mapping
results show that operation with regular diesel fuel
tends to be more effective (economic and at higher
power) at moderate engine speeds (around 40–45 rps
Figure 13. Engine map for biodiesel fuel engine.
within the range studied) while that for biodiesel is at
lower speeds.
Concerning the abovementioned maps, a diesel-
powered engine has the lowest fuel consumption of Declaration of conflicting interests
around 250–300 g/kWh at the relatively higher power The author(s) declared no potential conflicts of interest with
and MEP values. While for the biodiesel fuels this is respect to the research, authorship, and/or publication of this
around 350–400 g/kWh at relatively lower engine article.
speeds, power, and mean effective cylinder pressure.
This shows the advantage of using diesel fuel over Funding
biodiesel. It can be observed from both Figures 12 and
The author(s) received no financial support for the research,
13 that at fixed engine speed, increasing engine load
authorship, and/or publication of this article.
decreases BSFC, for example, at average speeds that is
40–45 rps the BSFC of diesel fuel engine decreased from
0.7 to 0.3 kg/kWh while that for biodiesel decreased ORCID iD
from approximately 0.65 kg/kWh to less than 0.35 kg/ Jehad Yamin https://orcid.org/0000-0002-7874-358X
kWh as the BMEP increased from 100 to 400 kPa.
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