Documentation

Extended Signal Conditioning

for dSPACE Simulator Mid-Size

Customer: Peugeot Citroën Automobiles SA

AU-54194

Documentation Version 1.0

dSPACE GmbH
Technologiepark 25
D-33100 Paderborn
Germany
support@dspace.de
www.dspace.com
Important Notice
This documentation contains proprietary information that is protected by copyright.
All rights are reserved. Neither the documentation nor software may be copied, pho-
tocopied, reproduced, translated, or reduced to any electronic medium or machine-
readable form, in whole or in part, without the prior written consent of
dSPACE GmbH.

© Copyright 2008 by:

dSPACE GmbH
Technologiepark 25
33100 Paderborn
Germany

This publication and the contents hereof are subject to change without notice.
Brand names or product names are trademarks or registered trademarks of their re-
spective companies or organizations.
 dSPACE Simulator Mid-Size

How to Contact dSPACE

Mail: dSPACE GmbH
Technologiepark 25
33100 Paderborn
Germany
Tel.: +49 5251 1638-0
Fax: +49 5251 66529
E-mail: info@dspace.de
Technical Support: support@dspace.de
+49 5251 1638-941
Web: http://www.dspace.com
Subscription to e-mail newsletter:http://www.dspace.de/goto?SupportNewsletter

How to Contact dSPACE Support

dSPACE recommends that you use dSPACE Support Wizard to contact
dSPACE support.
It is available
• On your dSPACE CD at \Diag\Tools\dSPACESupportWizard.exe

• Via Start – Programs – dSPACE Tools (after installation of the dSPACE soft-
ware)

• At http://www.dspace.de/goto?supportwizard
You can always find the latest version of dSPACE Support Wizard here.

Software Updates and Patches

dSPACE strongly recommends that you download and install the most recent patches
for your current dSPACE installation. Visit http://www.dspace.de/goto?support for
software updates and patches.

Vs 1.00 , June 2008, dSPACE GmbH

2
 dSPACE Simulator Mid-Size

Contents

1 Overview ................................................................... 4
1.1 Scope of the Document .................................................................... 4

1.2 Related Documentation ................................................................... 4

1.3 Structure of the System ................................................................... 4

2 DS4302 CAN Interface Board .................................... 6

3 DS4330 LIN-Interface-Board .................................... 8
4 DS662 Sideplane ....................................................... 9
4.1 DS207 Current Sink Source.............................................................. 9

4.2 DS223 Lambda Probe..................................................................... 10

5 Notes ....................................................................... 12

Vs 1.00 , June 2008, dSPACE GmbH

3
 dSPACE Simulator Mid-Size

1 Overview
1.1 Scope of the Document
This documentation describes the configuration of the extended Signal Conditioning
Hardware (SC) of the dSPACE Simulator Mid-Size. The description of the simulator
and its additional hardware components itself can be found in the standard dSPACE
documentation.

1.2 Related Documentation

• Mid-Size 2211 Features Guide
(%DSPACE_ROOT%\Doc\Print\MidSize2211Features.pdf)
• Mid-Size 2211 Installation and Configuration Guide
(%DSPACE_ROOT%\Doc\Print\MidSize2211InstConfig.pdf)

1.3 Structure of the System

The dSPACE Simulator Mid-Size consists of one PX box with the real time hardware,
two Sorensen power supplies (routed to VBAT1 and VBAT2 of the simulator) and two
load & FIU drawers. The PX box contains one DS2202 HIL I/O board, one DS2211
HIL I/O board, one DS4330 LIN Interface Board and one DS4302 CAN Interface
Board connected to the load & FIU drawers (ref. Figure 1-1).
The first (bottom) load & FIU drawer is additionally prepared for a DS662 Signal Con-
ditioning (SC) Board which carries a DS207 current sink / source module.
The second (top) load & FIU drawer is additionally equipped with a DS662 Signal
Conditioning (SC) Board which carries a DS223 Linear Lambda Probe Simulation
module. The DS662 is mounted on the first spare slot of the Simulator Mid-Size.

Vs 1.00 , June 2008, dSPACE GmbH

4
 dSPACE Simulator Mid-Size

DS662
with HYP4 HYP6
Load and FIU 2
DS223 HYP5
behind

DS662 HYP1 HYP3

with Load and FIU 1 HYP2 D-SUB (CAN)
DS207
prepared

PX-Box with DS1006

VBAT1

VBAT2

Figure 1-1: Simulator Mid-Size

Vs 1.00 , June 2008, dSPACE GmbH

5
 dSPACE Simulator Mid-Size

2 DS4302 CAN Interface Board

The DS4302 is equipped with four CAN channels. The CAN lines are wired from the
DS4302 CAN board to four Sub-D connectors at the front of the simulator.
The wiring of the CAN channels can be found in the following table.

DS4302 Sub-D
Sub-D Function No./Pin
1 User-defined 4-1
2 CAN_L3 4-2
3 IGND3 4-3
4 User-defined 4-4
5 IGND3 4-5
6 IGND2 3-6
7 CAN_H2 3-7
8 User-defined 3-8
9 EXT_VCC 3-9
10 User-defined 2-1
11 CAN_L1 2-2
12 IGND1 2-3
13 User-defined 2-4
14 IGND1 2-5
15 IGND0 1-6
16 CAN_H0 1-7
17 User-defined 1-8
18 EXT_VCC 1-9
19 Not used -
20 IGND3 4-6
21 CAN_H3 4-7
22 User-defined 4-8
23 EXT_VCC 4-9
24 User-defined 3-1
25 CAN_L2 3-2
26 IGND2 3-3
27 User-defined 3-4
28 IGND2 3-5
29 IGND1 2-6
30 CAN_H1 2-7
31 User-defined 2-8
32 EXT_VCC 2-9
33 User-defined 1-1
34 CAN_L0 1-2
35 IGND0 1-3
36 User-defined 1-4
37 IGND0 1-5

Table 2-1: DS4330 mapping

Vs 1.00 , June 2008, dSPACE GmbH

6
 dSPACE Simulator Mid-Size

For more information about the DS4302, refer to your dSPACE documentation
(%DSPACE_ROOT%\Doc\Print\DS4302Features.pdf).

Vs 1.00 , June 2008, dSPACE GmbH

7
 dSPACE Simulator Mid-Size

3 DS4330 LIN-Interface-Board
The Simulator is equipped with a DS4330 LIN-Interface-Board. Sixteen LIN-channels
are available on the DS4330.
Fore more information about the DS4330 please refers to your dSPACE documenta-
tion (%DSPACE_ROOT%\Doc\Print\DS4330Features.pdf).
For the simulator, 12 LIN channels are routed to the spare pins of HYP3 of the first
(bottom) load & FIU drawer. The other 4 channels are not available on the HYPT3
connector because of the number of free pins is limited.
The following table shows the mapping of the LIN channels.

DS4330 HYP3
D-SUB Function Signal
1 UBAT1 E1
2 UBAT2 E2
3 UBAT3 E3
4 UBAT4 E4
5 UBAT5 E5
6 UBAT6 E6
7 UBAT7 E7
8 UBAT8 E8
9 UBAT9 E9
10 UBAT10 E10
11 UBAT11 E11
12 UBAT12 E12
18 LIN1 D1
19 LIN2 D2
20 LIN3 D3
21 LIN4 D4
22 LIN5 D5
23 LIN6 D6
24 LIN7 D7
25 LIN8 D8
26 LIN9 D9
27 LIN10 D10
28 LIN11 D11
29 LIN12 D12

Table 3-1: DS4330 mapping

Vs 1.00 , June 2008, dSPACE GmbH

8
 dSPACE Simulator Mid-Size

4 DS662 Sideplane
The DS662 board is installed in the Mid-Size spare slots. It provides one slot for an
additional signal conditioning (SC) module.

4.1 DS207 Current Sink Source

The fist (bottom) load & FIU drawer is prepared for a DS662 sideplane with a DS207
Current Sink Source Module. The DS207 Module is used to simulate up to eight cur-
rent interface equipped sensors. Each channel needs one analog control voltage.
Each DS207 channel has a current sink and a current source.
These connections are routed through to the HYP3 connector (refer to the following
table)
DS207 HYP3
Function Signal
Isource Ch 0 E13
Isink Ch 0 D13
Isource Ch 1 E14
Isink Ch 1 D14
Isource Ch 2 E15
Isink Ch 2 D15
Isource Ch 3 E16
Isink Ch 3 D16
Isource Ch 4 E17
Isink Ch 4 D17
Isource Ch 5 E18
Isink Ch 5 D18
Isource Ch 6 C17
Isink Ch 6 C1
Isource Ch 7 C18
Isink Ch 7 C2

Table 4-1: DS207 mapping to HYP3

For the specification of the DS207 module, refer to ‘DS0207-

02_Current_Sink_Source.pdf’.

Vs 1.00 , June 2008, dSPACE GmbH

9
 dSPACE Simulator Mid-Size

4.2 DS223 Lambda Probe

The second (top) load & FIU drawer is equipped with a DS662 sideplane with a
DS223 Lambda Probe Simulation Module. The DS223 Module is used to simulate up
to four lambda probes. Each channel needs two analog control voltages.
Two DAC channels control one DS223 channel (one for Ri control, one for Ip con-
trol). The mapping of the DAC channels is shown in the following table.

DS2211 DS223
Function Function Jumper configuration
DAC1 Ip_Ctrl1 closed (used)
DAC2 Ri_Ctrl1 closed (used)
DAC3 Ip_Ctrl2 closed (used)
DAC4 Ri_Ctrl2 closed (used)
DAC5 Ip_Ctrl3 open (not used)
DAC6 Ri_Ctrl3 open (not used)
DAC7 Ip_Ctrl4 open (not used)
DAC8 Ri_Ctrl4 open (not used)

Table 4-2: DS223 control channels

Please note: only the first two Lambda channels are connected to the DS2211 (DAC
1-4). If the other two Lambda channels are necessary, please close the jumper 4-8
on the DS662 and connect the DS2211 DAC 5-8 reference to SCGND (on the simula-
tor backside). Then the DAC 5-8 can not be used for the ECU anymore.

Each DS223 channel has 4 connections to the ECU:

Vm: virtual GND from ECU
Unernst: Nernst voltage from SC module
Iadj: adjustment current from ECU
Ipump: pump current from ECU
These connections are routed through to the HYP6 connector (refer to the following
table)

Vs 1.00 , June 2008, dSPACE GmbH

10
 dSPACE Simulator Mid-Size

DS223 HYP3
Function Signal
Unernst1 D1
Ip1 D2
Vm1 E1
Iadj1 E2
Unernst2 D3
Ip2 D4
Vm2 E3
Iadj2 E4
Unernst3 D5
Ip3 D6
Vm3 E5
Iadj3 E6
Unernst4 D7
Ip4 D8
Vm4 E7
Iadj4 E8

Table 4-3: DS223 mapping to HYP3

For the specification of the DS223 module, refer to ‘DS0223-01_Lambda_Probe.pdf’.

Vs 1.00 , June 2008, dSPACE GmbH

11
 dSPACE Simulator Mid-Size

5 Notes

Vs 1.00 , June 2008, dSPACE GmbH

12