PM B16B 6X2 Adt

B16B 6X2
VIN : AEB 404821 TRO 00189 to 00522

VIN : AEB 404821 VRO 00474 to 00813
PARTS MANUAL
Document Part Number 870150
Issue : AUGUST 1997
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
870150 AUGUST 97
1-2 SECTION 1. GENERAL INFORMATION
870150 AUGUST 97
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870150 AUGUST 97
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870150 AUGUST 97
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
870150 AUGUST 97
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
870150 AUGUST 97
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870150 AUGUST 97
870150 AUGUST 97
MACHINE DIMENSION
65o
4 500 (14' 9")
3 075 (10' 1")

2 550 (8' 1")
25o
1 050 1 350 1 320 (4' 4")

(3' 1") (4' 5") 4 270 (14') 1 960 (6' 5")
8 630 (28' 4")
")
16' 10
51 44 (
")
(27' 11
8 503
X000326
Figure 1
870150 AUGUST 97
870150 AUGUST 97
SERIAL NUMBER PLATES
ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB
ADE
MADE IN RSA
B25B
AEB XXXXXX VF XXXXX
X000425
Figure 2
870150 AUGUST 97
870150 AUGUST 97
Service Kits
Service kits are available from your nearest BELL

Service Centre.
870150 AUGUST 97
July 23, 1997 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
July 23, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS
3
2
5
1
15
17
18
16
8 23 19
7
17
20
18
10 21
19
24
13 22 20
11
16
12
14
P003751
August 7, 1997 B16B001 2-3

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250114 1 ENGINE 366T
2 AD66600185 1 FUEL FILTER ASSY
3 AD74340602 1 HEAD, Fuel Filter
4 221384 1 FILTER, Fuel
5 NSI 1 O RING
6 AD200610 1 BOWL, Filter
7 AD200321 1 OIL FILTER ASSY
8 221382 1 FILTER, Oil
9 NSI 1 O RING
10 AD200326 1 BOWL, Oil Filter
11 AD140033 1 WASHER, Sealing
12 AD100084 1 BOLT
13 140377 1 O RING
14 AD100085 1 SCREW, Plug
15 182730 2 MOUNTING, Engine Rear
16 100128 12 SCREW, Hex. Head
17 100728 4 BOLT, Hex. Head
18 160445 4 WASHER, Spacer
19 AD400193 4 MOUNTING, Rubber
20 100413 4 NUT, Cleavelock
21 172064 2 MOUNTING, Engine Front
22 AD200376 1 ALTERNATOR
23 AD200318 1 STARTER MOTOR
24 AD67320134 2 V BELT
August 7, 1997 B16B001 2-4

ENGINE COUPLING (KUZEL K030)
February 7, 1996 255033 2-5

ENGINE COUPLING (KUZEL K030)
1 255033 ENGINE COUPLING (KUZEL K030)
2 100089 12 SCREW, Set, Hex
3 180691 1 ELEMENT, Rubber, Elastomeric
4 202211 1 SLEEVE
5 202212 1 DISC, Friction
6 NSI 1 HOUSING, Coupling
7 100123 8 SCREW, Cap, Gr 12.9
8 160503 1 ADAPTOR, Output
February 7, 1996 255033 2-6

AIR CLEANER SYSTEM (ADE 366T)
July 21, 1997 B16B002 2-7

AIR CLEANER SYSTEM (ADE 366T)
1 2 NUT
2 200463 1 PRE CLEANER
3 290005 1 AIR CLEANER
4 200046 1 INDICATOR, Service
5 200460 2 BAND, Mounting
7 100283 4 NUT, Hex
9 4 WASHER
10 100314 4 NUT, Nyloc
11 203533 1 CLAMP, T Bolt
13 200462 1 ELBOW, Rubber
14 182154 1 PIPE
15 200762 1 CONNECTOR, Rubber Hump
16 190486 1 STRIP, Seal
18 100358 2 WASHER, Flat
19 100310 2 NUT, Nyloc
20 2 SCREW, Hex. Head
July 21, 1997 B16B002 2-8

AIR CLEANER (12 INCH)
February 7, 1996 290005 2-9

AIR CLEANER (12 INCH)
1 290005 AIR CLEANER (16 INCH)
2 200459 1 COVER, End
3 200469 1 BAFFLE
4 200470 1 CLAMP
5 200637 2 NUT, Wing
6 200468 1 FILTER, Air, Primary
7 200467 1 FILTER, Air, Safety
8 NSI 1 BODY, Air Cleaner
February 7, 1996 290005 2-10

PRE CLEANER (127 MM OUTLET)
February 7, 1996 200463 2-11

PRE CLEANER (127 MM OUTLET)
1 200463 PRE CLEANER (127 MM OUTLET)
2 200639 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
February 7, 1996 200463 2-12

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
July 21, 1997 B16B003 2-13

EXHAUST SYSTEM
1 204340 1 STACK, Exhaust
2 201212 3 CLAMP, Exhaust
3 204035 2 CLAMP, Seal
4 AD100072 2 BOLT, Hex
5 171989 1 MOUNTING, Silencer
7 100312 4 NUT, Nyloc
8 203546 1 SILENCER
9 182727 1 MOUNTING, Silencer, Heatshield
11 203826 1 HEATSHIELD
12 171522 1 CLAMP, Stack
13 202385 1 PIPE, Exhaust
14 203825 1 HEATSHIELD
17 AD77321149 3 GASKET
21 100316 3 NUT, Nyloc
22 AD100054 3 BOLT, Hex
24 101309 4 WASHER
26 100288 3 NUT, Hex
27 100314 1 NUT, Nyloc
28 NSI 1 BRAKE, Exhaust
29 AD200288 1 HOUSING ASSY
30 AD77171030 1 SHAFT ASSY
31 AD77171043 1 BUTTERFLY
32 NSI 1 HOUSING
33 AD100071 1 SCREW, Hex. Head
34 AD100073 1 SCREW, Hex. Head
35 AD200096 1 LEVER
July 21, 1997 B16B003 2-14

EXHAUST SYSTEM
1
22
12
17 6
29 7
30 33
38
39
41
28 2
35 42
36 31
34
40
17 37
4 24 27 5
26 32
18
23 19
10
8
9 2
17 11
19
16 2
21
20
3
25 15
14 P003797
3 13
July 21, 1997 B16B003 2-15

EXHAUST SYSTEM
36 100281 1 NUT, Hex
37 AD77170060 1 BUSH
38 230130 1 CYLINDER, Air-Push
39 NSI 1 COVER, Dust
40 AD77320823 1 STUD, Bearing
42 AD77320810 1 BRACKET
July 21, 1997 B16B003 2-16

FUEL SYSTEM (ADE 366TI)
July 21, 1997 B16B004 2-17

FUEL SYSTEM (ADE 366T)
1 220076 1 FILTER, Fuel, Spin On
2 181299 1 TANK, Fuel
3 140184 1 O RING
4 170739 1 NECK, Filler
5 203650 1 CAP, Filler
7 210187 3 SIGHT GLASS, Level
8 100519 3 NUT
9 120037 1 PLUG
10 120333 1 PLUG
11 120052 2 ADAPTOR, Pushlock, Male
12 200062 2 CLAMP, Hose
13 130002 A/R HOSE, Pushlock
14 120056 2 FITTING, Pushlock
15 120217 2 CONNECTOR
17 100314 2 NUT, Nyloc
18 120099 2 BANJO
19 200746 1 HEAD, Fuel Filter
July 21, 1997 B16B004 2-18

THROTTLE ASSEMBLY (UPTO 09.12.95)
July 21, 1997 B16B005 2-19

THROTTLE ASSEMBLY (UPTO 9.12.95)
1 100312 3 NUT, Nyloc
2 260661 1 PEDAL ASSY
3 260664 1 CABLE ASSY
4 255012 2 KIT, U Bolt
5 NSI 2 U BOLT
6 NSI 2 BODY
7 NSI 4 NUT, Hex
8 200779 2 END, Tie Rod
9 100310 2 NUT, Nyloc
10 100197 3 SCREW, Cap
July 21, 1997 B16B005 2-20

THROTTLE ASSEMBLY (FROM 10.12.95)
3
2
1
5
6 7
8 6
5
9
P003203
July 21, 1997 B16B006 2-21

THROTTLE ASSEMBLY (FROM 10.12.95)
1 260661 1 PEDAL ASSY
3 172965 1 PLATE
4 1 CIRCLIP
5 100310 3 NUT, Nyloc
6 200779 2 END, Tie Rod
7 100281 2 NUT, Hex
8 162981 1 LINK, Rod
9 2 CLIP, Retaining
July 21, 1997 B16B006 2-22

STOP CABLE ASSEMBLY
July 21, 1997 B16B048 2-23

STOP CABLE ASSEMBLY
2 1 CABLE ASSY, Stop
3 200032 1 CABLE, Stop
4 121020 1 NIPPLE, Screw
5 200034 1 ADJUSTER, Cable, Stop
6 200757 1 LINK, Forked
8 100310 1 NUT, Nyloc
9 171136 1 BRACKET, Mounting
July 21, 1997 B16B048 2-24

COOLING SYSTEM
39
41
40
October 10, 1997 B16B049 2-25

COOLING SYSTEM
1 171458 1 PIPE, Connector
2 1 SWITCH, Level, Low Coolant
3 161667 1 ADAPTOR
7 172634 1 BRACKET
8 190520 1 TANK, Expansion
9 200062 9 CLAMP, Hose
10 200092 6 CLAMP, Hose
12 162620 1 PLUG
13 120099 1 FITTING, Banjo
14 120765 1 BOLT, Banjo
16 203775 1 GASKET
17 183381 1 PLATE, Cover
18 201664 1 ELBOW, Rubber
20 130051 A/R HOSE, Radiator
21 172630 1 BRACKET
22 172645 1 BRACKET
23 120381 2 NIPPLE, Swage
24 120412 1 COUPLING, Straight
25 121027 1 T PIECE
27 100314 1 NUT, Nyloc
28 172646 1 BRACKET, Line, Radiator
29 200591 1 K CLAMP
30 201129 1 PIPE
31 200089 10 CLAMP, Hose
32 240612 A/R HOSE ASSY
34 1 PIPE, LH
35 1 PIPE, RH
October 10, 1997 B16B049 2-26

COOLING SYSTEM
39
41
40
October 10, 1997 B16B049 2-27

COOLING SYSTEM
36 201678 A/R HOSE, Radiator
37 120037 1 PLUG
38 120161 1 ADAPTOR
39 174682 1 CLAMP
40 100274 1 BOLT
41 100309 1 NUT
October 10, 1997 B16B049 2-28

BAFFLE RUBBERS (COOLING SYSTEM)
July 21, 1997 B16B008 2-29

BAFFLE RUBBERS (COOLING SYSTEM)
1 190485 2 RUBBER, Baffle, Side
2 172531 1 COWLING
5 100316 4 NUT, Nyloc
7 200043 4 ROD END
9 100288 4 NUT, Hex
10 180370 2 ROD
12 100312 4 NUT, Nyloc
13 173041 1 BRACKET, Mounting, RH
14 172584 1 BRACKET, Mounting, LH
15 100314 8 NUT, Nyloc
16 201540 4 MOUNTING, Rubber
17 100310 16 NUT, Nyloc
20 201688 1 RADIATOR
21 190484 1 RUBBER, Baffle, Top
22 190483 1 RUBBER, Baffle, Bottom
July 21, 1997 B16B008 2-30

July 23, 1997 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
July 23, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS
November 22, 1996 B16B009 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
1 Z0750131056 1 FILTER, Oil, Transmission
2 250043 1 TRANSMISSION, 5WG 150 4642 055 002 Refer to ZF Manual
3 171810 1 PLATE, Mounting, Front
5 200173 4 MOUNTING, Megi
7 100314 16 NUT, Nyloc
9 160461 4 WASHER
10 160392 4 WASHER, Spacer
12 190423 1 BOLT, Banjo
13 202535 1 SWITCH, Hydraulic Pressure Retarder
14 190378 1 TUBE, Dipstick
15 Z4642331216 2 GASKET
17 171809 4 PLATE, Mounting, Rear
18 1 PLATE, Cover
20 161512 3 SOCKET
21 202538 3 SWITCH, Pressure, 24V
22 260135 1 KIT, Conversion Required when complete kit is ordered
November 22, 1996 B16B009 3-4

MECHANICAL C CLAMP BRAKE ASSEMBLY
February 22, 1996 290088 3-5

MECHANICAL C CLAMP BRAKE ASSEMBLY
1 290088 1 MECHANICAL C CLAMP BRAKE ASSEMBLY
2 202247 4 CIRCLIP, External
3 202248 4 WASHER
4 202246 2 PLATE, Lock
5 202245 2 SPRING, Leg
6 202249 2 PAD, Brake S/Info 508 - Adjustment
7 202244 2 PIN, Lever
8 202242 1 LEVER
9 202243 1 LEVER
10 202250 1 LEVER, Expander
11 202251 1 SEAL
12 202252 1 SCREW
13 202253 1 NUT, Hex
14 202241 1 SPIDER, Brake
February 22, 1996 290088 3-6

OIL COOLER ASSEMBLY
July 21, 1997 B16B010 3-7

OIL COOLER ASSEMBLY
1 201382 1 COOLER, Oil Up to 31.10.95
1 201378 1 COOLER, Oil From 01.11.95 (ER 993)
2 250043 1 TRANSMISSION, 5WG150
3 140123 2 WASHER, Dowty
4 160581 2 ADAPTOR
5 240195 1 HOSE ASSY
6 240243 1 HOSE
8 181760 1 PIPE ASSY, RH
10 240251 2 HOSE ASSY
11 181759 1 PIPE ASSY, LH
July 21, 1997 B16B010 3-8

PROPSHAFT LAYOUT
3,4
5 2
P003781
August 6, 1997 B16B059 3-9

PROPSHAFT LAYOUT
1 290157 1 PROPSHAFT
August 6, 1997 B16B059 3-10

PROPSHAFT ASSEMBLY
P003194
September 12, 1996 290126 3-11

PROPSHAFT ASSEMBLY
1 290126 1 PROPSHAFT ASSEMBLY
2 200227 2 FLANGE, Yoke
3 200229 2 CROSS AND ROLLERS
September 12, 1996 290126 3-12

PROPSHAFT ASSEMBLY
July 21, 1997 290157 3-13

PROPSHAFT ASSEMBLY
3 200229 2 U JOINT
July 21, 1997 290157 3-14

FRONT AXLE AND MISCELLANEOUS PARTS
July 21, 1997 B16B011 3-15

FRONT AXLE AND MISCELLANEOUS PARTS
1 120156 2 ADAPTOR, Hose, Barbed
2 200170 4 SHOCK ABSORBER
3 100293 8 NUT, Hex
4 100174 4 STUD, Shock Absorber
5 201224 4 BUFFER, Rubber
6 100316 8 NUT, Nyloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
10 200174 2 AIR SPRING ASSY
11 200038 4 GREASE NIPPLE
12 100314 16 NUT, Nyloc
13 240112 2 HOSE ASSY
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH, Bronze
20 210016 1 BREATHER, Reservoir
22 130002 1 HOSE, Pushlock
July 21, 1997 B16B011 3-16

AXLE ASSEMBLY (DUAL - 1350 CRS)
March 5, 1996 320220 3-17

AXLE ASSEMBLY (DUAL - 1350 CRS)
1 320220 AXLE ASSEMBLY (DUAL - 1350 CRS)
2 100337 40 NUT, Lock
3 150089 4 CUP, Bearing, Outer
4 100348 40 NUT, Tapered
5 200621 4 HUB
6 100262 40 STUD, Wheel
8 200623 4 HUB, Cap
9 100088 4 PIN, Split
10 100342 4 NUT, Castle
11 150087 4 BEARING, Cup, Inner
12 200620 4 DRUM, Brake
13 100721 32 BOLT, Hex. Head
14 290016 4 BRAKE ASSY
16 100032 8 BOLT
18 180292 2 BEAM, Walking
19 200622 4 STUB, Axle
20 140172 2 SEAL, Oil
21 160231 2 BUSH, Nylon
22 160250 2 SHAFT, Pivot
23 160232 2 BUSH, Nylon
24 160233 2 WASHER, Thrust
25 160255 1 PIN, Screw
26 180280 1 HOUSING, Pivot
27 100099 8 NUT, Nyloc
28 100744 8 BOLT, Hex. Head Item No. 27, 28 and 29 not used on Cane Trailers.
30 170163 4 PLATE, Mounting
31 150090 4 CONE, Bearing
33 200624 4 WASHER
34 140173 4 SEAL, Oil
March 5, 1996 320220 3-18

FRONT AXLE ASSEMBLY (2.84x4.82)
31
1 30
32 34
11
3 10 22
9 23
8 24
7
6
2 5
18 22
20
19
12
33
2
28 29
21 27
26 41
14 44
15 39 36,37 48
13 14 17 38 16 45
40
43 49
42
35
46 47
28
P002413
September 12, 1996 320452 3-19

FRONT AXLE ASSEMBLY (2.84x4.82)
1 320452 1 FRONT AXLE ASSEMBLY (2.84:1x4.82:1)
2 120128 2 PLUG
3 100210 12 SCEW, Set, Hex
4 160227 2 PLATE, Cover, Hub
5 140191 2 O RING
6 160194 2 PLUG, Thrust, Bronze
7 2 CIRCLIP, External
8 160193 2 RING, Steel
9 202010 2 PINION, Sun, Heavy Duty
10 160192 2 RING, Thrust, Brass
11 202027 2 SHAFT, Side
11 202028 2 SHAFT, Side
12 100211 48 SCREW, Set, Hex
13 160181 6 PIN, Planet
14 160182 24 SHIM, Planet
15 200273 12 PINION, Planet
16 100436 6 PIN, Hilti
17 150018 480 BEARING, Roller
18 190092 2 CARRIER, Planet, 3 Cage
19 170222 2 CIRCLIP
20 150018 2 PIN, Locking
21 160263 2 NUT, Lock
22 190141 2 WASHER
23 100149 16 SCREW, Set, Hex
24 160360 8 PLATE, Lock
26 202012 2 GEAR, Ring
27 161719 2 CARRIER, Ring Gear
28 150069 4 BEARING
29 190365 2 PLUG, Hex, Magnetic
30 160572 2 HUB
31 100268 24 STUD, Wheel
32 100351 24 NUT, Tapered
33 162077 2 DISC, Brake
34 100228 64 SCREW, Cap
September 12, 1996 320452 3-20

FRONT AXLE ASSEMBLY (2.84X4.82)
31
1 30
32 34
11
3 10 22
9 23
8 24
7
6
2 5
18 22
20
19
12
33
2
28 29
21 27
26 41
14 44
15 39 36,37 48
13 14 17 38 16 45
40
43 49
42
35
46 47
28
P002413
September 12, 1996 320452 3-21

FRONT AXLE ASSEMBLY (3.31:1X4.125:1)
35 140471 2 SEAL, Cassette
36 120308 1 TEE, Bulkhead
37 120309 1 NUT, Bulkhead
38 201420 6 P CLIP
39 100310 6 NUT, Nyloc
40 100264 24 SCREW, Cap
41 160571 2 SHAFT, Stub, Extra Heavy Duty
42 140340 2 V RING
43 202621 2 SEAL, Plate
44 100709 12 BOLT, Durlock, Gr 12.9
45 310178 1 DIFFERENTIAL ASSY, 2.84:1
46 220014 1 PLUG, Drain
47 181614 1 HOUSING, Axle
48 290385 2 BRAKE CALIPER ASSY
49 120334 1 PLUG, Magnetic
September 12, 1996 320452 3-22

DIFFERENTIAL ASSEMBLY (2,84:1)
9
1 22
10 23
14 24
15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18
27
28
7 8 29
27 28 31
13
35 36
34
11
12
8
7
16
5
2
17
9
P003459
February 21, 1997 310178 3-23

1 310178 1 DIFFERENTIAL ASSEMBLY(2,84:1)
2 NSI 1 PIN, Split
3 NSI 1 PLATE, Locking
4 NSI 2 SCREW, Set. Hex
5 NSI 40 WASHER, Spring
6 NSI 1 PLATE, Locking
7 * 4 BOLT, Hex. Head
8 * 4 WASER, Spring
9 * 2 CLAMP. Bearing
10 NSI 1 NUT, Adjusting, RH
11 NSI 1 NUT, Adjusting, LH
12 150064 1 CUP, Bearing
16 NSI 16 NUT
17 NSI 16 BOLT, Hex. Head
18 201193 1 CROWN WHEEL AND PINION
19 NSI 1 SPIDER GEAR AND CASE ASSY
20 202143 1 DIFFERENTIAL HOUSING AND BEARING CLAMP ASSY Includes Items Marked *
21 201150 2 PLUG
22 100086 2 SCREW, Set. Hex
23 100060 2 WASHER, Spring
24 160468 1 PLATE, Cover
25 150076 1 BEARING, Cylinderical Roller
26 201160 A/R SHIM, Pinion Adjusting, 0.25"
26 201161 A/R SHIM, Pinion, Adjusting, 0.1"
26 201162 A/R SHIM, Pinion, Adjusting, 0.5"
29 201163 1 SPACER, Pinion Shaft Bearing, 13.47"
February 21, 1997 310178 3-24

9
1 22
10 23
14 24
15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18
27
28
7 8 29
27 28 31
13
35 36
34
11
12
8
7
16
5
2
17
9
P003459
February 21, 1997 310178 3-25

29 201168 1 SHIM, Pinion Shaft Bearing, 13.58"
29 201169 1 SHIM, Pinion Shaft Bearing, 13.60"
30 201091 1 HOUSING, Roll
31 NSI 1 PIN, Roll
32 140235 1 SEAL, Oil
33 201093 1 PLATE, Splash
34 201200 1 FLANGE
36 201153 1 NUT, Selflock
37 NSI 1 SCREW, Cap
February 21, 1997 310178 3-26

BRAKE SYSTEM
5
4 16
6
15 18
14 12
2 17 1
11
16
10
13
8 7
15
P003202
July 21, 1997 B16B012 3-27

BRAKE SYSTEM
1 120352 1 ADAPTOR
2 201795 1 ACTUATOR, Air/Hydraulic
3 290016 4 CAMBRAKE ASSY Not Illustrated
4 201415 1 RESERVOIR, Brake Fluid
5 221249 1 CAP, Reservoir
7 100310 6 NUT, Nyloc
8 100436 6 PIN, Hilti
9 201420 6 P CLIP
10 120308 1 T PIECE, Bulkhead
13 173702 1 PIPE ASSY, Brake, LH
14 173701 1 PIPE ASSY, Brake, RH
15 290385 2 CALIPER, Brake
17 120169 1 BUSH, Reducing
18 120056 1 FITTING
July 21, 1997 B16B012 3-28

BRAKE CALIPER
2
5
17 6
3
7
10
11
4
16
15
10
7
12
13
14
P001544
November 6, 1996 290385 3-29

BRAKE CALIPER
1 290385 1 BRAKE CALIPER
2 NSI 1 HOUSING
3 223905 4 PLATE, End
5 NSI 4 PLUG
6 201428 2 BLEEDER, Hydraulic, Valve
7 * 4 O RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O RING
13 223908 2 HEAD, Cylinder
14 120332 1 PLUG
15 223909 1 KIT, Seal, Brake Caliper Includes Items Marked *
16 100264 6 SCREW, Cap Item Not Included With Caliper
17 188127 2 SCRAPER Optional Extra / Item Not Included With Caliper
November 6, 1996 290385 3-30

BRAKE ASSEMBLY (DRUM)
February 19, 1996 290016 3-31

BRAKE ASSEMBLY (DRUM)
1 290016 BRAKE ASSEMBLY (DRUM)
3 200683 1 PLATE, Washer, Guide
4 200684 1 WASHER, Bellville
5 200682 1 PLATE, Guide
6 200678 2 ROLLER
7 200679 2 PIN, Roller
8 200680 1 CAM, LH
9 200681 1 CAM, RH
10 200673 2 BUSH
11 200670 1 PLATE, Torque
15 200686 2 WASHER
17 100041 2 PIN, Split
18 200687 1 NUT, Castle
19 200692 1 NUT, Slotted
20 200672 2 PLATE, Backing
21 200671 1 PIN, Anchor
22 200689 1 SPRING, Return
24 200675 2 SPRING, Post
25 220109 2 BRAKE SHOE ASSY
26 200677 24 RIVET
27 200676 2 LINING
28 200674 2 BRAKE SHOE
February 19, 1996 290016 3-32

WHEEL ASSEMBLY (14.00X20)
February 29, 1996 260223 3-33

1 260223 1 WHEEL ASSEMBLY (14.00X20)
2 200427 1 RIM, 3 Piece
3 NSI 1 RIM
4 200428 1 FLANGE
5 200429 1 RING, Lock
6 200495 1 TYRE
7 200498 1 TUBE
February 29, 1996 260223 3-34

February 29, 1996 260224 3-35

1 260224 1 WHEEL ASSEMBLY
2 200427 1 RIM, 5 Piece
3 NSI 1 RIM
4 200428 1 FLANGE
5 200429 1 RING, Lock
6 200497 4 TYRE
7 200498 4 TUBE
February 29, 1996 260224 3-36

July 23, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
July 23, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM FRONT
42 41
15 17 20 21 51
8 9 TO REAR
18 52 53 HYDRAULIC
19 SYSTEM
22
43
14 51
23 11
45
7 24
2
6 12 3 3
4
32
56 1
31 33
56 3 3
30 34
5 36
29
13
7 29 16
4 12 46
37
28 47
25
26
27 39
50 40 35
55 54
8 38
40
9 10 39
47 49 48 48 49
35
44
P003205
November 22, 1996 B16B015 4-3

1 210106 1 STRAINER, Suction, 90 micron
2 210401 1 VALVE, Steering
6 170453 1 T PIECE ASSY
9 230053 2 CYLINDER, Steering
11 171008 1 BRACKET
12 120316 3 ADAPTOR
13 240038 1 HOSE ASSY
14 240041 1 HOSE ASSY
16 203500 1 ELBOW, Suction
17 120247 2 REDUCER
18 120998 1 REDUCER
19 240112 1 HOSE ASSY
20 181276 1 T PIECE, Mounted
22 240025 1 HOSE ASSY
24 240245 1 HOSE ASSY
25 120025 1 ELBOW
27 190536 1 ELBOW
28 240767 1 HOSE ASSY
30 120238 2 FLANGE, Half
31 140150 1 O RING
32 210442 1 PUMP, Hydraulic
33 140131 1 O RING
35 100021 12 SCREW, Cap
November 22, 1996 B16B015 4-4

42 41
15 17 20 21 51
8 9 TO REAR
18 52 53 HYDRAULIC
19 SYSTEM
22
43
14 51
23 11
45
7 24
2
6 12 3 3
4
32
56 1
31 33
56 3 3
30 34
5 36
29
13
7 29 16
4 12 46
37
28 47
25
26
27 39
50 40 35
55 54
8 38
40
9 10 39
47 49 48 48 49
35
44
P003205
November 22, 1996 B16B015 4-5

37 203448 1 HOSE, Suction
38 210451 1 FILTER ASSY, Hydraulic
40 140132 2 O RING
41 240325 1 HOSE ASSY
42 120241 1 ADAPTOR
43 210095 1 VALVE, Control, 1 Bank
44 210404 1 VALVE, Priority
45 181291 1 TANK, Hydraulic
50 210012 1 FILTER ASSY
52 240033 2 HOSE ASSY
53 120312 2 BULKHEAD
54 202614 2 K CLAMP
56 120021 4 ADAPTOR, Swivel
November 22, 1996 B16B015 4-6

HYDRAULIC SYSTEM REAR
15
14
11 3 10
9
13
9 9
13
7
9
5 8
2
12
12
P003206
July 21, 1997 B16B014 4-7

HYDRAULIC SYSTEM REAR
1 230051 1 CYLINDER, Tip
4 120286 2 UNION
5 171427 2 PIPE ASSY
6 171438 1 CLAMP, Double
8 100314 1 NUT, Nyloc
9 120312 4 BULKHEAD
10 120818 2 ELBOW
11 240709 2 HOSE ASSY
12 162390 2 PIN
13 170893 2 FITTING, Bulkhead, Mounting Plate
15 100310 4 NUT, Nyloc
July 21, 1997 B16B014 4-8

HYDRAULIC TANK
July 21, 1997 B16B016 4-9

HYDRAULIC TANK
1 4 WASHER
2 181291 1 TANK, Hydraulic
3 100220 6 SCREW, Cap
4 210099 1 BREATHER, Filler, Pressurised
5 NSI 1 CAP
6 NSI 1 NECK, Filler
7 NSI 2 SEAL
8 NSI 1 FILTER
10 173304 1 LID, Hydraulic Tank
11 203774 1 GASKET
12 210106 1 STRAINER, 90 micron
13 210187 2 SIGHT GLASS, Level
14 202614 2 K CLAMP
16 4 NUT, Nyloc
July 21, 1997 B16B016 4-10

HYDRAULIC FILTER / BREATHER ASSEMBLY
January 16, 1996 210012 4-11

HYDRAULIC FILTER / BREATHER ASSEMBLY
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub
January 16, 1996 210012 4-12

CONTROL VALVE (ONE BANK)
January 29, 1996 210283 4-13

1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
4 223566 1 VALVE, Check
5 NSI 1 PLUG
6 NSI ** 1 O RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O RING
34 ** 1 O RING
35 NSI 1 SPRING
January 29, 1996 210283 4-14

January 29, 1996 210283 4-15

36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAT, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O RING
45 * 2 O RING
46 * 1 O RING
47 * 1 RING, Thrust
48 * 1 O RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***
January 29, 1996 210283 4-16

PRIORITY VALVE
January 31, 1996 210404 4-17

PRIORITY VALVE
1 210404 1 PRIORITY VALVE
2 NSI 1 BODY, Valve
3 NSI 1 PLUG, Inlet
4 220414 2 O RING
5 NSI 1 PLUG
6 NSI 1 SPOOL
7 224809 1 SPRING, Compression
8 NSI 1 VALVE, Relief
9 NSI 1 PLUG, Adjusting
10 NSI 1 GUIDE, Spring
11 NSI 1 SPRING, Compression
12 NSI 1 POPPET
13 NSI 1 BODY, Valve Relief
14 140056 1 O RING
January 31, 1996 210404 4-18

STEERING VALVE (FROM 02.09.94)
January 31, 1996 210411 4-19

STEERING VALVE (FROM 02.09.94)
1 210411 1 STEERING VALVE (FROM 02.09.94)
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 NSI 1 PLATE, Intermediate
20 NSI 1 SCREW, With Pin
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 NSI 1 BUSH, Spacer
26 140336 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210411 4-20

STEERING VALVE
January 31, 1996 210413 4-21

STEERING VALVE
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210413 4-22

HYDRAULIC PUMP
February 2, 1996 210431 4-23

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 V-Ring
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
February 2, 1996 210431 4-24

HYDRAULIC PUMP
February 2, 1996 210431 4-25

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 V-Ring
38 223242 1 SEAL, Shaft
February 2, 1996 210431 4-26

HYDRAULIC FILTER ASSEMBLY
February 12, 1996 210451 4-27

1 210451 HYDRAULIC FILTER ASSEMBLY
2 210467 1 HOUSING
3 210466 2 ELEMENT, Spin On, 5 Micron
4 NSI 2 SEAL, Rubber
5 NSI 4 PLUG
7 NSI 1 SPRING, Bypass Valve
February 12, 1996 210451 4-28

February 1, 1996 210453 4-29

1 210453 HYDRAULIC FILTER ASSEMBLY
2 NSI 1 HOUSING
3 210466 2 ELEMENT, Spin On, 3 Micron
4 NSI 2 SEAL, Rubber
5 NSI 4 PLUG
7 NSI 1 SPRING, Bypass Valve
February 1, 1996 210453 4-30

TIP CYLINDER
16 9
10 7
16
17
13
12 8
3
14
11
4
6
15
1
P003204
November 22, 1996 230051 4-31

TIP CYLINDER
2 180628 1 ROD
3 160340 1 NECKBUSH
4 160341 1 PISTON S/Info 771
5 180627 1 BARREL
6 140579 1 KIT, Seal, Tip Cylinder S/Info 901
7 100088 1 PIN, Split
8 100341 1 NUT, Castle
9 140380 1 O RING
10 140505 1 SEAL, Piston
11 140478 1 SEAL, Wiper
12 140413 1 RING, Back Up
13 140194 1 O RING
14 140160 1 U SEAL
15 140221 1 O RING
16 140707 A/R BAND, Wear
17 166409 1 BUSH
November 22, 1996 230051 4-32

STEERING CYLINDER
February 5, 1996 230053 4-33

STEERING CYLINDER
1 230053 2 STEERING CYLINDER
2 180721 1 ROD
3 160270 1 NECKBUSH
4 161315 1 HEAD, Piston
5 180720 1 BARREL
6 100333 1 NUT, Castle
7 140571 1 KIT, Seal, Steering Cylinder
8 100088 1 PIN, Split
9 140079 1 O RING
10 140078 1 SEAL, Piston
11 140080 1 SEAL, Wiper
12 140084 1 O RING
13 140174 1 O RING
14 140042 1 U SEAL
February 5, 1996 230053 4-34

SPECIAL TOOLS
July 21, 1997 B16B017 4-35

SPECIAL TOOLS
1 280136 1 TOOL, Danfoss Steering Valve
2 280007 1 SPANNER, Neckbush 100 mm Bore Cylinders
July 21, 1997 B16B017 4-36

July 23, 1997 SECTION 4B PNEUMATIC SYSTEM 4-37
SECTION 4B
PNEUMATIC SYSTEM
July 23, 1997 SECTION 4B PNEUMATIC SYSTEM 4-38

PNEUMATIC SYSTEM FRONT (UPTO 31.08.95)
1
43 18
75
November 22, 1996 B16B018 4-39

2 1 COMPRESSOR
5 201669 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
8 100356 4 WASHER, Copper
9 200061 A/R CLAMP, Hose
10 130026 A/R HOSE
11 160242 4 FITTING
12 120399 1 PLUG, Blanking
13 100523 13 WASHER, Aluminium
16 200317 2 RESERVOIR, Air, 20 Liter
18 120010 2 T PIECE
20 120138 6 BOLT, Banjo
21 120137 6 BANJO
23 210100 1 VALVE, Solenoid
24 201217 1 VALVE, Push Button
25 120192 1 NIPPLE
27 210179 1 VALVE, Levelling
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 KIT, Air Actuator, Diff Lock
31 120191 2 NIPPLE
32 200380 1 GAUGE, Air Pressure
33 100802 2 SCREW, Self Tapping
November 22, 1996 B16B018 4-40

1
43 18
75
November 22, 1996 B16B018 4-41

36 204453 1 SWITCH, Stop Light
37 260145 1 MASTER CYLINDER ACTUATOR ASSY
38 180544 1 PIPE ASSY
41 120166 2 VALVE, Drain
42 201321 1 ACTUATOR, Spring, Park Brake
43 120339 1 CONNECTOR, Test
44 100312 2 NUT, Nyloc
46 120107 5 ELBOW
48 210208 1 FOOT VALVE AND PEDAL DUAL CIRCUIT
49 202438 1 SWITCH, Overstroke
50 160278 1 NUT, Hex
53 210384 1 VALVE, Unloader
54 210601 1 VALVE, Park Brake
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120019 1 PLUG
60 171051 1 T PIECE
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
65 120185 3 T PIECE
66 120350 2 FITTING
67 120417 1 COUPLING, Swivel
68 100489 2 BANJO
November 22, 1996 B16B018 4-42

1
43 18
75
November 22, 1996 B16B018 4-43

72 120901 1 FITTING, Bulkhead
73 100590 1 G RING
74 140370 1 O RING
75 120416 1 COUPLING, Swivel Elbow
77 120530 6 STEM
78 120099 3 BANJO
79 120765 3 BOLT, Banjo
November 22, 1996 B16B018 4-44

PNEUMATIC SYSTEM FRONT (FROM 01.10.96)
29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 82
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 81 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 80 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 50 39
4
58
P003207
July 21, 1997 B16B050 4-45

2 1 COMPRESSOR
5 201669 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL, Cooling
8 203531 2 CLAMP
10 130026 A/R HOSE
11 160242 4 FITTING
16 200317 3 RESERVOIR, Air, 20 Liter
18 120010 1 T PIECE
20 120138 4 BOLT, Banjo
21 120137 4 BANJO
22 210211 1 VALVE
24 120186 1 T PIECE
25 120192 1 NIPPLE
27 210179 1 VALVE, Levelling
29 210271 1 VALVE, Control, Diff Lock
30 Z0501002473 1 KIT, Air Actuator, Diff Lock
31 120191 1 NIPPLE
33 100802 2 SCREW, Self Tapping
July 21, 1997 B16B050 4-46

29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 82
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 81 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 80 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 50 39
4
58
P003207
July 21, 1997 B16B050 4-47

36 204453 1 SWITCH, Stop Light
37 260145 1 MASTER CYLINDER ACTUATOR ASSY
38 180544 1 PIPE ASSY
42 201321 1 ACTUATOR, Spring, Park Brake
43 210056 1 VALVE, Shuttle
44 100312 2 NUT, Nyloc
46 120107 5 ELBOW
48 210208 1 VALVE, Foot and Pedal
50 3 ADAPTOR
53 210384 1 VALVE, Unloader
54 210601 1 BRAKE, Park
55 120173 1 FITTING, Male Stud
56 130029 1 PIPE
57 210126 1 VALVE, Protection, Pressure
59 120019 2 PLUG
60 121221 2 PLUG
61 100488 2 BOLT, Banjo
62 100314 2 NUT, Nyloc
65 120185 5 T PIECE
66 120350 2 FITTING
67 120417 1 COUPLING, Swivel
68 100489 2 BANJO
July 21, 1997 B16B050 4-48

29
4 58 39 61 61 39 58 21 20
46 45 9 10
68 68
15
47 19
17 73 4 58 4 58 4
58
74 73 77 79
13 3 46 47 74 19 51 9
54
5 6 27 28
9
21 9 10 78
45 20 30
26 63 52 58 20
73 78
21
74 12 19 10 79 77 9
10 16 73 58
77
2 9 58
9 41 19 9 79 42
11 4 21 78
73 20 4 9
10 73
9 9
9 57 58 10 47 74
74 28
9 14 74 60 73
34 44 10 39 45 9 35 40
9 28 28
14
46
73
9 10
74 73 82
74 9 76 9
64 9 4
53 73 39 59
39 58 45
74 7 45
9 73 11 18 47 58 69
9 10
14 28 24 10 73 65
9 25 12 35
10 74 48 9
47
22 9 45 45 9
8 10 46 70
8 12 58 39 38 62
9 10 16 58 59
28 9
45 73 74 74 73 9 10
74 4 9
46 16
9 14 14 9 41 73 4
58 1
45 47 73 73 12 39 9 45 81 47
65
74 73 74 10
74
10 9 37
36 31 65 52 58
58 4
41 58 65 58 52
39 39
66 23 33
67
4 4 58 39 55
10 80 72 73 71
71
66 58
39 33 56
49
58 32
43 50 39 23
39
58
4
58
58 39 50 39
4
58
P003207
July 21, 1997 B16B050 4-49

73 100590 15 G RING
74 140370 15 O RING
75 172029 1 MANIFOLD
77 120530 6 STEM
78 120099 3 BANJO
79 120765 3 BOLT, Banjo
80 120416 1 COUPLING, Swivel Elbow
82 172029 1 MANIFOLD
July 21, 1997 B16B050 4-50

PNEUMATIC SYSTEM REAR
26
6
22
9 5 12 20 23
8
7 8 25
9 9
27 8
13 14 7
9 9
1 12
3 12 14
19
27
9 15 3
12 16 2 9 27
9 17 11 11
8 27 24 8
8 18 9 8
27 9 8
5 5
8 8 10 8
10 9 9 8
9 9
9
9 9
9 21 8
8
5 5
8 8
9 9 9 8
8
9
27 9 8 4 8 27
27 27
3
3
8 9
7 9 8 7
P003208
July 21, 19976 B16B019 4-51

PNEUMATIC SYSTEM REAR
1 200317 1 RESERVOIR
2 210059 1 VALVE, Emergency Relay
3 210052 4 BRAKE, Spring
4 210127 1 VALVE, Quick Release
5 120010 5 T PIECE
6 171426 3 PIPE ASSY
7 200330 4 ADJUSTER, Slack
9 200062 32 CLAMP, Hose
11 120019 2 PLUG
12 100523 6 WASHER
13 120012 2 NIPPLE
16 120247 1 REDUCER
19 120801 1 ELBOW
20 210129 1 VALVE, Check
22 120285 3 UNION
27 130026 A/R HOSE
July 21, 19976 B16B019 4-52

RETARDER SYSTEM
November 22, 1996 B16B020 4-53

RETARDER SYSTEM
1 210270 1 VALVE, Safety
2 120138 4 BOLT, Banjo
3 120137 4 BANJO
4 200033 4 CLAMP, Hose
6 201217 1 VALVE, Push Button
November 22, 1996 B16B020 4-54

AIR SPRING ASSEMBLY
January 16, 1996 200174 4-55

AIR SPRING ASSEMBLY
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air
January 16, 1996 200174 4-56

PUSH BUTTON VALVE
January 12, 1996 201217 4-57

PUSH BUTTON VALVE
1 201217 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
5 NSI 1 GUIDE, Spring
6 NSI 1 RING, Retaining
7 NSI 1 WASHER
8 * 1 SPRING, Compressor
10 * 1 O RING
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O RING
14 * 1 SPRING, Compression
15 * 1 VALVE
16 NSI 1 BODY, Valve
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *
January 12, 1996 201217 4-58

PARK BRAKE SPRING ACTUATOR
January 12, 1996 201321 4-59

PARK BRAKE SPRING ACTUATOR
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE/SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **
January 12, 1996 201321 4-60

BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 2430)
January 16, 1996 210052 4-61

1 210052 1 BRAKE ACTUATOR ASSEMBLY (SPRING - TYPE 2430)
2 NSI 1 HOUSING
3 NSI 1 CLAMP, Half
4 NSI 2 BOLT
5 NSI 2 NUT
6 NSI 1 CLAMP, Half
7 NSI 2 BOLT
8 NSI 2 NUT
9 221437 1 KIT, Seal, Centre Section
10 NSI 1 SPACER
11 NSI 1 SCREW
12 220211 1 DIAPHRAGM
13 221438 1 PISTON ROD ASSY
15 NSI 1 COVER, End
17 100035 2 NUT, Nyloc
18 100009 1 NUT
19 200093 1 CLEVIS
20 NSI 1 PIN
21 100069 1 PIN, Split
23 NSI 1 PIPE
24 NSI 1 SPACER
25 NSI 1 SCREW
26 220212 1 DIAPHRAGM
27 NSI 1 HEAD, Piston
28 NSI 1 SPRING
30 NSI 1 COVER, End
31 NSI 1 HOSE
32 NSI 2 ELBOW
33 NSI 1 BOLT, Release
34 NSI 1 WASHER
35 NSI 1 NUT
January 16, 1996 210052 4-62

BRAKE ACTUATOR ASSEMBLY (SPRING TYPE 2430)
January 16, 1996 210052 4-63

36 NSI 1 CAP, Dust
37 NSI 1 SCREW
January 16, 1996 210052 4-64

RELAY EMERGENCY VALVE
September 6, 1996 210059 4-65

RELAY EMERGENCY VALVE
1 210059 1 RELAY EMERGENCY VALVE
2 100189 4 SCREW, Hex Head
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
19 * 1 O RING
21 NSI 1 CIRCLIP, Internal
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet/Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *
September 6, 1996 210059 4-66

PARK BRAKE VALVE
January 17, 1996 210125 4-67

PARK BRAKE VALVE
1 210125 1 PARK BRAKE VALVE
2 NSI 1 LEVER ASSY
3 NSI 1 KNOB, Lever
4 NSI 1 COVER, Rubber
5 NSI 1 HOUSING, Lever
6 NSI 1 LEVER
7 NSI 4 SCREW
9 NSI 1 FOLLOWER, Cam
10 NSI 1 SPRING ASSY
11 NSI 1 NUT, Lock
12 NSI 1 NEEDLE, Adjustable
13 NSI 1 SPACER
14 NSI 1 HOUSING, Spring
15 * 1 O RING
17 NSI 2 SCREW
18 NSI 1 COVER, End Plate
19 * 1 SEAT, Spring
20 * 1 O RING
21 * 1 O RING
22 NSI 1 RING
23 NSI 1 RING
25 * 1 SEAT, Spring and Valve
26 * 1 VALVE
27 * 1 SEAL, Rubber
29 220961 1 KIT, Repair, Park Brake Valve Includes Items Marked *
January 17, 1996 210125 4-68

PRESSURE PROTECTION VALVE
January 12, 1996 210126 4-69

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
4 NSI 16 SCREW
5 NSI 4 HOUSING, Spring, Compression
6 NSI 4 SEAT, Adjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
January 12, 1996 210126 4-70

QUICK RELEASE VALVE
July 31, 1997 210127 4-71

QUICK RELEASE VALVE
1 210127 1 QUICK RELEASE VALVE
2 NSI 2 SCREW
3 NSI 1 COVER
4 NSI 1 VALVE, Rubber
5 NSI 1 DIAPHRAGM
6 NSI 1 SEAL
7 NSI 1 BODY, Valve
July 31, 1997 210127 4-72

CHECK VALVE
January 17, 1996 210129 4-73

CHECK VALVE
1 210129 1 CHECK VALVE
3 * 1 SEAT, Spring
5 NSI 1 VALVE
6 * 1 SEAT, Valve
7 NSI 1 HOUSING, Valve
8 220972 1 KIT, Seal, Check Valve Includes Items Marked *
January 17, 1996 210129 4-74

LEVELLING VALVE
January 17, 1996 210179 4-75

LEVELLING VALVE
1 210179 1 LEVELLING VALVE
2 NSI 1 CONNECTOR
3 NSI 1 RING, Sealing
4 NSI 2 VALVE
7 NSI 2 RIVET, Blind
8 NSI 1 PIN
9 NSI 1 SCREW, Hex
10 202499 1 LEVER, Levelling Valve
11 NSI 4 SCREW
12 NSI 1 SPINDLE
13 NSI 2 PLATE, Metal
14 NSI 1 RING, Felt
15 NSI 1 SEAL, Spindle
16 NSI 1 COVER, Rubber
17 NSI 1 RING, Felt
18 NSI 1 NUT
19 NSI 1 SCREW, Set
20 NSI 1 SLIDER
21 NSI 1 GUIDE
22 NSI 1 PIN, Spring
23 NSI 1 PLUNGER
26 202498 1 ROD, Connecting
27 100310 1 NUT, Nyloc
29 100293 1 NUT, Hex
30 170552 1 BRACKET, Levelling Valve
31 100312 2 NUT, Nyloc
January 17, 1996 210179 4-76

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
January 12, 1996 210197 4-77

1 210197 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSY
2 222604 1 RESERVOIR, Air, 5 litre
3 171432 1 PIPE
4 210277 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
16 220949 1 FILTER, Air Drier Not Part of Item 4, Order Seperatly
17 ** 1 O RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
January 12, 1996 210197 4-78

January 12, 1996 210197 4-79

36 NSI 1 SPRING
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 120965 2 ADAPTOR
47 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
48 220959 1 KIT, Repair, Air Drier Includes Items Marked **
January 12, 1996 210197 4-80

BRAKE VALVE
January 12, 1996 210208 4-81

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
29 * 1 O RING
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
January 12, 1996 210208 4-82

BRAKE VALVE
January 12, 1996 210208 4-83

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaining
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 O RING
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve Includes Items Marked *
January 12, 1996 210208 4-84

CONTROL VALVE
12 January, 1996 210271 4-85

CONTROL VALVE
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
12 January, 1996 210271 4-86

BRAKE VALVE ADAPTOR
January 12, 1996 210276 4-87

BRAKE VALVE ADAPTOR
1 210276 1 BRAKE VALVE ADAPTOR
2 NSI 4 SCREW
3 NSI 1 COVER, Inlet
4 * 1 O RING
5 NSI 1 PISTON, Primary
6 NSI A/R SHIM
10 * 1 O RING
11 NSI 1 PISTON, Secondary
12 * 1 O RING
14 * 2 VALVE, Rubber
15 NSI 1 STEM, Valve
16 * 1 RETAINER, Spring
17 * 1 O RING
19 120399 1 PLUG
20 100523 * 1 WASHER, Sealing
21 221431 1 KIT, Seal, Brake Valve Adaptor
January 12, 1996 210276 4-88

UNLOADER VALVE
January 18, 1996 210384 4-89

UNLOADER VALVE
1 210384 1 UNLOADER VALVE
3 NSI 1 COVER, End, Exhaust
4 * 1 O RING
7 * A/R SHIM
8 NSI 1 PISTON
9 * 1 SEAL, Exhaust Outlet
10 * 1 O RING
11 * 1 VALVE, Non-Return
12 * 1 SPRING, Compression, Non-Return Valve
13 NSI 1 PLUG
14 * 1 WASHER, Seal
15 * 1 FILTER
16 NSI 1 PLUG
17 NSI 1 WASHER, Seal
18 NSI 1 PISTON
19 * 1 SEAL
21 NSI 1 SEAT, Diaphragm
22 * 1 IDAPHRAGM
23 NSI 1 WASHER
25 NSI 1 SEAT, Spring Adjusting
27 NSI 1 SEAT, Spring Adjusting
28 * 1 NUT, Adjusting Screw
29 * 1 O RING
30 NSI 1 HOUSING, Compression Spring
32 NSI 4 SCREW
33 NSI 1 HOUSING, Unloader Valve
34 220650 1 KIT, Repair, Unloader Valve Includes Items Marked *
January 18, 1996 210384 4-90

July 23, 1997 SECTION 4C ELECTRICAL SYSTEM 4-91
SECTION 4C
ELECTRICAL SYSTEM
July 23, 1997 SECTION 4C ELECTRICAL SYSTEM 4-92

ELECTRICAL CIRCUIT - STARTING / CHARGING
8
GN 2.5 P01/A GN 2.5
P01/B
7
MAIN CIRCUIT BREAKER P01/C RD 6.3
GN 6.3 P01/D
IGNITION SWITCH
CB1 P01/E RD/BK 1.6
60A P01/J BK/WH 2.5
4 0 1 2 3 15 50A 19 17
BATTERY 12V
P01/K
BN/RD 1.6
P01/L
GN 6.3
GN 1.6
GN 6.3
RD/BK 1.6
GY 16
YL/RD 1.6
RD 6.3
BK/ WH 2.5
30
GY/RD 1.6
IGNITION SOLENOID
6 BK 1.6 E4
STARTER BUTTON
GY/RD 1.6
YL/RD 1.6
GN 1.6 A 6 HAZARDS CIRCUIT
CONT
3 BL 1.6 B 2 PARK LIGHTS
CB2
15A
WH/BK 1.6 C 2 HEADLIGHTS SWITCH
BATTERY 12V
2 RD 1.6 D 2 HEADLIGHTS SUPPLY"30"
BN / WH 1.6
BN/RD 1.6
CB3
15A
9
TO TACHOMETER & OVER REV WARNING

5
RD 4.0
3 HORN
GN/BK 1.6 E
NEUTRAL START RELAY

3 STOP LIGHTS
BK/RD 1.6 F
TO CHARGE LIGHT & HOURMETER

85 30 RD 1.6 G 5 GAUGES AND WARNING LIGHTS
1 TO COLD START MODULE YL/RD 1.6 RD/YL 1.6 H 4 EXHAUST BRAKE
CB4
M
TO TRANSMISSION CIRCUIT
15A
I
TO COLD START MODULE GN 6.3
WH/RD 1.6
4 REVERSE LIGHT SWITCH
RD 4.0
RD 6.3
86 87 87a 9
STARTER
1 0 RD 1.6 J 11 & 9 TRANSMISSION
10
CB5
RD 4.0
E1 E4
5A
ALTERNATOR
B+
RD 2.5 K 7 & 8 AIRCON UNIT/ BLOWER / INTERIOR

LIGHT / WIPER WASHER
D+ W
RD 1.6 L 6 INDICATORS
A
15A
CB6
9
RD 4.0
RD 1.6 M 15 CIGARETTE LIGHTER
RD 1.6 N 16 COLD START CONTROL MODULE
16 15 1 2 3 17 O
CB7
7 & 8 SPARE
20A
16 16 5 5 11 16 P 7 & 8 SPARE 70009801-A 1
9
P003411
October 18, 1996 B25B023 4-93

ELECTRICAL CIRCUIT - STARTING / CHARGING
1 205174 1 DISCONNECTOR, Battery
2 202537 1 SOLENOID
3 200865 2 BATTERY, 12 V
4 205259 1 CIRCUIT BREAKER, 60 A
5 201311 1 RELAY, Change Over, 24 V
6 200706 1 SWITCH, Press Button, Starter
7 200398 1 SWITCH, Ignition
8 224800 1 KEY, Ignition Switch
October 18, 1996 B25B023 4-94

ELECTRICAL CIRCUIT - LIGHTING
15
BL 1.6
1 1 1
BK 1.6 WH 1.6
B C D
0
BL 1.6
BK 1.6 3
P02/ C BL 1.6
10 BL 1.6
11,12
CB 3 WH/BK 1.6
CB 3 RD 1.6
CB2 BL 1.6
BL 1.6
BK 1.6 P01/ S
P01/ T
E4 9
P01/ U
2
BL 1.6
DASH PANEL
HEADLIGHT
6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
WH/BK 1.6
3
BL 1.6
GY 1.6
GY 1.6
WH 1.6
WH 1.6
BL 1.6
1
BK 1.6
BK 1.6 BL 1.6 3,6,7,8
RD/GY 1.6
BK 1.6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6
13 13
BK 1.6 BK 1.6
P09/ 6
P10/ 6
P10/ 4
P10/ 5
85 30
BRIGHT RELAY
30
DIP RELAY
TAILLIGHT
5
TAILLIGHT
5 85
WH-1.0 WH-1.0
WH/GY 1.6
4 4 86 86 87
87a 87a
GY/WH 1.6
87
4 7 BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P0
P0
P0
LIGHT
4/
4/
4/
LIGHT
E4
3
1
5
3 3
DIP BRIGHT SWITCH
56b
56a
BL 1.6 BL 1.6
GY 1.6 0
E3 BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
2 14
70009802-A 2
1 WH 1.6
WH-1.6 WH-1.6 WH-1.6
P003347
October 18, 1996 B25B024 4-95

ELECTRICAL CIRCUIT - LIGHTING
1 202934 8 BULB, 24 V 75/70 W
2 202573 4 HEADLAMP
3 200200 2 BULB, 24 V 2 W
4 203487 2 HARNESS, Pigtail
5 202561 2 LAMP, Brake
6 202571 1 HOLDER, Lens
7 202419 1 LENS, High Beam Warning
8 202572 1 HOLDER, Lamp
9 200201 1 BULB, 24 V 3 W
10 202570 2 HOLDER, Lamp
11 202409 1 SWITCH, 3 Position
12 202415 1 LENS, Headlamp Switch
14 201371 1 SWITCH, Indicator Light
15 NPN 2 HOLDER, Lamp
October 18, 1996 B25B024 4-96

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
STEERING COLUMN
GN/BK 1.6
HORN SWITCH
2
3 P04/ 7 GN/BK 1.6 CB4 E 1
E3 CB4 F 1
GN/BK 1.6 P04/ 8
BK/RD 1.6
H GN/BK 1.6 P01/ W GN/BK 1.6
HORN
P02/ B
RD 1.6 BK/RD 1.6
WH 1.6 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
BRAKE PRESSURE
4,5
SWITCH
RD 1.6 BK/RD 1.6
P
WH 1.6 BK 1.6
STOP /TAIL LIGHTS
BK/RD 1.6
CHASSIS COMPONENT
FROM OTHER REAR
EARTHS
P09/ 5
4 70009803-A 3
4
P003348
October 18, 1996 B25B025 4-97

ELECTRICAL CIRCUIT - STOP LIGHT / HORN
1 202565 2 LAMP, Brake, 24V
2 200448 1 HORN
4 204453 1 SWITCH, Stop Light (Pneumatic Brakes Only)
5 202543 1 SWITCH, Pressure Brake (Hydraulic Brakes Only)
October 18, 1996 B25B025 4-98

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
2
FLYBACK DIODE FUNCTION : This is important and must
FROM REAR LIGHTS BK 1.6

not be left out of the circuit. Its function is to quench the EMF CB 4 H 1
3 4 generated by the solenoid. If the diode is not used damage CB 4 I 1

may occur to the proximity switch and also the ZF
transmission processor .
E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
3 4
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6
FUNCTION
RD/YL 1.6 P01/ H RD/YL 1.6
1
2
WH/RD 1.6
2
WH/RD 1.6
RD/YL 1.6
RD/YL 1.6
5
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6 6
P
WH/RD 1.6
3 REVERSE LIGHTS RD/YL 1.6
LOCKUP PRESSURE
SWITCH
P02/ K
7
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K
PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2
- BL
SWITCH
P03/ 3 11 5
P09/ 3 WH/RD 1.6 WH/RD 1.6 P02/ D

70009804-A 4
1 8 P003349
October 18, 1996 B25B026 4-99

ELECTRICAL CIRCUIT - REVERSE AND EXHAUST BRAKE
1 202548 1 SENSOR, Proximity Switch
2 201333 1 ALARM, Backup
3 202563 2 LAMP, Reverse
4 201357 1 DIODE
6 Z0501 314 037 1 SWITCH, Pressure
8 202535 1 SWITCH, Hydraulic Pressure Upto 01.10.97
8 202044 1 SWITCH, Hydraulic Pressure From 02.10.97
October 18, 1996 B25B026 4-100

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1
E4 G
BK 1.6 RD 1.6 RD 1.6
RD 1.6 RD 1.6
GENERAL WARNING
LOW WATER LEVEL
RD 1.6
15 13 RD 1.6
85
85
30
LIGHTS
30
IGNITION + 24V RD 4.0

RD 1.6
21
87a
87
86
86
RD 1.6
11
BK 1.6
6
21
_
9
LOW WATER
LEVEL
CB No 4
OR 1.6
RD 1.6
3,4 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6
INTERAXLE LOCK
TRANS OIL PRESS
RD 1.6
RD 1.6
BRAKE OVERSTROKE
8 BK 1.6 BK 1.6 BK 1.6 BK 1.6
GENERAL WARNING
LOW AIR PRESSURE
+
BL/WH 1.6
ENG OIL PRESS
ALT CHARGE
OIL TEMP
TRANSMISSION
40 120
50 150
17
ENG TEMP
HOURS
RPM
KPA
PL/BL 1.6
BN/BL 1.6
C
B
C
GN/BL1.6
30
85
PL 1.6
RD 1.6
_
_
_
16 18
S
10 11
S
7
S
PL/WH1.6
BN/WH1.6
19 20
BK 1.6
YL/RD YL/RD 1.6 4 4
5 22
87a
86
GN/WH 1.6
12 11
6
GY/GN1.6
WH/BN1.6
GN 1.6
PK 1.6
P02/ - BIN UP SWITCH

1
P01/ M
P01/ Q
P01/ G
BN/BL 1.6 P01/ N
P01/ P
P02/ N
P01/ Z
P01/ F
ENGINE REV
RD 1.6
LIMITER SOLENOID PL 1.6 P09/ 1

P02/ G
P02/ H
YL/RD 1.6
P02/ U
BN/WH 1.6
PL/WH 1.6
GY/RD 1.6
P02/ S
PL/BL 1.6
P02/ F
P02/ J
P02/ T
BK 1.6
2 RD 1.6
GN 1.6 27 BL/WH 1.6
PK 1.6
GN/WH1.6
GN/BL1.6
GY/GN1.6
3,4 P09/ 4 24
FROM ALT 'W'

WH/BN1.6 INTERAXELE LOCK 23
FROM D+
PK 1.6
TRANS OIL TEMP

B 12 12 13 TRANS OIL
WK
PK 1.6
G
G
G
W
W
PRESS S+ _
SENDER
P
FUEL
Q
t
t
P
2
P
1
P
LOW AIR PRESS 2 1 LOW

BK 1.6 ENG TEMP COOLANT
BRAKE 1 1
ENG OIL
SEND/SWITCH LEVEL
BRAKE OVERSTROKE OVERSTROKE
14 70009805-A 5
15 26 25
P003350
October 21, 1996 B25B027 4-101

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1 200851 1 SWITCH, Low Air Pressure
2 203571 1 BUZZER, Warning, 12-24 V
3 202566 2 LAMP, Square (Red Stop)
4 202568 2 BULB, 24 V 15 W
5 200208 1 BUZZER, Warning, 24 V
6 210606 1 VALVE, Quick Exhaust
7 202524 1 LENS, Brake Overstroke
8 202418 1 LENS, Alternator Charge Warning
9 202528 1 LENS, Coolant Level
10 202523 1 LENS, Transmission Pressure
11 202527 1 LENS, Interaxle Lock Warning
13 Z0501 209 478 1 SWITCH, Pressure
14 202536 1 SWITCH, Sensor, Interaxle D/Lock
15 200694 1 SENDER, Oil Temperature
16 201074 1 GAUGE, Hourmeter
17 200859 1 GAUGE, Temperature
18 201075 1 GAUGE, Tachometer
19 201403 1 GAUGE, Oil Pressure
20 201404 1 GAUGE, Temperature
22 200863 1 GAUGE, Fuel
23 200853 1 SENDER, Fuel Lever Action
24 202485 1 SWITCH, C ooling Water Level
25 AD66260062 1 SENDER, Water Temperature
26 AD66580030 1 SENDER, Oil Pressure
27 202547 1 SWITCH, Micro Not Standard on B16B (Optional).
October 21, 1996 B25B027 4-102

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 1
A L
GN 1.6
3,4
RD 1.6
CB 2 GN 1.6
CB 6 RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
2 8 3
WH 1.6
0 1
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
1 1 2 2
6 1 5 10
BN/YL 1.6
BN 1.6
F
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
5 FLASHER UNIT
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6
BK 1.6
BN 1.6
E7 BK 1.6 LEFT TURN
P10/01
P10/02
P10/03
BN 1.6
DASH PANEL INDICATOR

P04
P04
P04
P09/08
P09/07
E4
/04
/06
/02
BK 1.6
BK 1.6
E3 YL 1.6
RIGHT TURN
BK/WH/GN
P01/ V BN 1.6
R
P01/ R YL 1.6 BK/GN
7,8,9,10
INDICATOR
L TURN
BK/WH
SWITCH
YL 1.6 P02/ A YL 1.6
R
BN 1.6 P02/ R BN 1.6
0
L
70009806-A 6
P003351
October 21, 1996 B25B028 4-103

ELECTRICAL CIRCUIT - INDICATOR / HAZARD
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 202411 1 SWITCH, Hazard
4 202416 1 LENS, Hazard Switch
5 200583 1 FLASHER UNIT, 24 V
7 202420 2 LENS, Turn Warning
8 200200 2 BULB, 24 V 2 W
10 202572 2 HOLDER, Bulb
October 21, 1996 B25B028 4-104

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 1 1
P O K M
P06/ - RD 2.5
BL/RD 1.6 BL/RD 1.6 P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
P06/ -
BK 1.6
P06/ -
RD/BL 1.6
RD/BL 1.6
CAB
BK 1.6
6,7
FAN/BLOWER
FAN/BLOWER
BK 1.6
WH 1.6 P07/
P07/
P07/
COMPARTMENT
INTERIOR LIGHT
0
SPARE PLUG & WIRES
3
M
1
SPARE +
SPARE +
5
RD 2.5
1
4,5 BLOWER FAN SWITCH
BK 1.6
P02/ Y
6,8
0
WH 1.6
1
5
RD 2.5
TRANSMISSION 1
E2
COMPARTMENT
SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1
0
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1 9,10
4
BK 1.6 WIPER WASHER SWITCH 70009807-A 7
P003352
October 21, 1996 B25B029 4-105

ELECTRICAL CIRCUIT - BLOWER AND WIPER
1 203984 1 KIT, Windscreen Washer
2 201471 1 MOTOR, Wiper
3 200582 2 BLOWER
4 201222 1 LIGHT, Interior
5 202930 1 BULB, 24 V 18 W
7 202412 1 LENS, Fan Switch
8 202414 1 LENS, Interior Light Switch
9 205152 1 SWITCH, Wiper / Switch
10 205159 1 LENS, Wipe/Wash Switch
October 21, 1996 B25B029 4-106

ELECTRICAL CIRCUIT - AIRCON AND WIPER
1 1 1
BK/WH 2.0 P O K M
RD 2.0 P06/ - RD 2.5
BK 2.0
P06/ -
FROM CB 8 RD1.6
FROM CB 8 RD1.6
FROM CB 5 RD2.5
ENGINE CAB
COMPARTMENT P06/ -
COMPARTMENT
SPARE PLUG & WIRES SPARE PLUG & WIRES P06/ -
RD/BL 1.6
RD/BL 1.6
BK 1.6
RD /WH1.6 P06/ -
7,8
BK 1.6
AIRCON COMPRESSOR
WH 1.6 P03/
P03/
P03/
INTERIOR LIGHT
0
CLUTCH SOLENOID
AIR CONDITIONER
UNIT
1
SPARE +
SPARE +
5
RD 2.5
1
BLOWER FAN SWITCH
WH 1.6
P01/ X
P02/ Y
12 4 5,6
7,9
BINARY SWITCH
0
WH 1.6
P
1
5
RD 2.5
RD/WH 1.6 TRANSMISSION 1
E2
COMPARTMENT
RD/WH 1.6 SPARE PLUG & WIRES
INTERIOR LIGHT SWITCH
3
BK 1.6 P05/ 3 BK 1.6
GN 1.6 P05/ 1 GN 1.6
YL 1.6 P05/ 2 YL 1.6 1 2

1
P
WIPER MOTOR
RD 1.6 P05/ 4 RD 1.6 1
0
10,11
M
PK 1.6
+
_
WASHER PUMP
2
WINDSCREEN
5
M
7
1
4
BK 1.6 WIPER WASHER SWITCH 70009808-A 8
P003353
October 21, 1996 B25B030 4-107

ELECTRICAL CIRCUIT - AIRCON AND WIPER
2 201471 1 MOTOR, Wiper
3 202904 1 SWITCH, Binary
4 290501 1 SOLENOID, Clutch, Aircon Compressor
5 201222 1 LIGHT, Interior
6 202930 1 BULB, 24 V 18W
10 205152 1 SWITCH, Wiper/Washer
11 205159 1 LENS, Wipe/Wash Switch
12 202902 1 AIR CONDITIONER UNIT
October 21, 1996 B25B030 4-108

EST 17 TRANSMISSION (CAB)
1
BULKHEAD CANNON PLUG
PX4/ Z Z-734
PX4/ Y J
TO TRANSMISSION
PX4/ F F-420 628 P8 /13

PX4/ X X-726 608 P8 / 8
G-424 604
5
PX4/ G P8 / 7
PX4/ R R-452 600 P8 / 6
PX4/ S S-456 580 P8 / 1 RD 1.6
'9
PX4/ N N-444 612 P8 / 9 RD 1.6 CB No5
PX4/ Q Q-448 616 P8 /10
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
N
PX4/ A 632 P8 /14
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
D-412
A
PX4/ D P8 / 3
PX4/ W W-722 P8 / 11
BK 1.6
J
584
588
592
C-408
E-416
Y-730
RD 1.6
O
E4
P T
Y U
P02/ L
N L
BN/RD 1.6
RD 1.6
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX2/ 4
PX2/ 5
PX2/ 6
P--/--
P--/--
P--/--
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
O
682
654
658
EST 17
MICRO PROCESSOR 3
GEAR
ZF
SHIFT
1
8
12
70009809-A 9
1 2 P003354
October 21, 1996 B25B055 4-109

1 Z6009 054 115 MICRO PROCESSOR
2 Z6006 022 211 SELECTOR, Range
October 21, 1996 B25B055 4-110

EST 17 TRANSMISSION (EXTERIOR)
544 PX4/ Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
'9
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
N
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
A
VALVE BANK 434 PX4/ Q
440 PX4/ H
J
400 PX4/ E
404 PX4/ A
1 408 PX4/ B
O
412 PX4/ C
416 PX4/ D
T 500 PX4/ W
TRANSMISSION
U P
LY
N
DOUBLE STEP VALVE
INDUCTIVE SENSOR
INDUCTIVE SENSOR
LOCK UP SOLENOID
TURBINE SPEED
OUTPUT SPEED
SOLENOID
O
G
G
2
70009810-A 10
2 3 4 P003355
October 21, 1996 B25B056 4-111

1 NSI 1 TRANSMISSION VALVE BANK
2 Z6041 315 008 2 SENSOR, Inductive
3 Z0501 310 470 1 SOLENOID, Valve, Double Step
4 Z0501 310 470 1 SOLENOID, Lock Up
October 21, 1996 B25B056 4-112

PX4/ C 714 1
PX4/ Z Z-734
PX4/ Y J
PX4/ F F-420 628 P8 /13 RD 1.6
BULKHEAD CANNON PLUG
PX4/ X X-726 608 P8 / 8

PX4/ G G-424 604 P8 / 7
TO TRANSMISSION
PX4/ R R-452 600 P8 / 6

PX4/ S S-456 580 P8 / 1
PX4/ N N-444 612 P8 / 9 RD 1.6 CB 5
PX4/ Q Q-448 616 P8 /10 RD 1.6
PX4/ H H-428 596 P8 / 5
PX4/ E 624 P8 /12
PX4/ M M-440 636 P8 /15 BK 1.6
PX4/ A 632 P8 /14
BK 1.6
PX4/ B B-404 P8 / 4
PX4/ C P8 / 2 BN/RD 1.6
PX4/ D D-412 P8 / 3
PX4/ W W-722 P8 /11 E4
PX4/ J J-432
C-408
E-416
Y-730
584
588
592
MANUAL /AUTO
SWITCH
0 1
1
5
4,5
WH/BK 1.6
RD/GY 1.6
RD 1.6
BK/WH 2.5 TO STARTING CHARGING CIRCUIT
RD/GN 1.6 TO OVERREV RELAY"85" CIRCUIT
WH 1.6 TO SPEEDOMETER
PX2/ 1
PX2/ 2
PX2/ 7
PX2/ 8
PX2/ 6
PX2/10
PX6/ 2
PX6/ 1
PX6/ 3
PX2/ 4
PX2/ 5
PX2/ 6
10
16
15
19
18
17
14
13
12
2
4
7
3
6
32
11
1
30
25
24
23
22
5
9
35
34
33
31
21
20
29
28
27
26
RD 1.6 CB 4
3
RD 1.6
WH/BK
RD/GY
EST 25
MICRO PROCESSOR
14
SHIFT
GEAR
ZF
15
9 5 8 3 6 10
2 DISPLAY UNIT 12 4 12 1 5 5 70009811-A 11
1 P003356
October 21, 1996 B25B031 4-113

1 Z6009 047 525 1 MICRO PROCESSOR
2 Z6006 022 211 1 SELECTOR, Range
3 Z6007 203 214 1 DISPLAY, Digital
5 203853 1 LENS, Auto / Manual Switch
October 21, 1996 B25B031 4-114

544 PX4/ Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 PX4/ Y
A 450 PX4/ F
B 504 PX4/ X
C 430 PX4/ G
D 444 PX4/ R
420 PX4/ S
E
494 PX4/ N
TRANSMISSION F
VALVE BANK 434 PX4/ Q
440 PX4/ H
400 PX4/ E
404 PX4/ A
408 PX4/ B
412 PX4/ C
2 416 PX4/ D
500 PX4/ W
WH/BK 1.6 9 11
RD1.6 8 11
1 3
4 5 6
KICK DOWN
DOUBLE STEP VALVE
LOCK UP SOLENOID
INDUCTIVE SENSOR
INDUCTIVE SENSOR
TURBINE SPEED
OUTPUT SPEED
ALL ZFPART NUMBERSAREFOR
SOLENOID
WH/1.6 6WG200TRANSMISSIONS
G
G
70009812-A 12
P003357
October 21, 1996 B25B032 4-115

1 Z6007 203 107 1 SWITCH, Kick Down
2 NSI 1 TRANSMISSION VALVE BANK
3 Z6041 315 007 1 TRANSMITTER, Inductive (Turbine)
4 Z60413 15 008 1 SENSOR, Inductive (Output)
5 Z0501 310 470 1 SOLENOID, Double Step Valve
6 Z0501 310 470 1 SOLENOID, Lock Up
October 21, 1996 B25B032 4-116

CONNECTORS 1 & 2
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT

WIRE COLOUR FUNCTION PAGE TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 6 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V 3 BLACK/RED 1.6 STOP LIGHTS
B B
C RED 1.6 +24V C 2 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 WHITE/RED 1.6 REVERSE SWITCH SWITCH CLOSED
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH
E SWITCHED
F 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL F IN COOLANT 5 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCH CLOSED
G 5 RED 1.6 COOLANT LEVEL +24V G 5 PINK 1.6 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED
H 4 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM
H SW 5 GREEN1.6 LOW AIR PRESSURE SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID J SWITCHED 5 PURPLE 1.6 BIN UP SWITCH
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT
K 4 RED/YELLOW 1.6 +24V TO LOCKUP PRESSURE SWITCH SWITCHED
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS.
L 15 RED 1.6 +24V TO ROTATING BEACON
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE M DO NOT DO THIS 5 PINK 1.6 OVERREV SOLENOID SWITCHED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING
N LIGHT 5 GREY 1.6 FUEL GAUGE TO SENDER SWITCHED
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER
P DO NOT DO THIS
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW.
Q 4 RED/YELLOW 1.6 LOCKUP PRESSURE SWITCH SWITCHED
R 6 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHTR FLASHING 6 BROWN 1.6 LEFT REAR INDICATOR FLASHING
S 2 BLUE 1.6 PARK LIGHTS FRONT S SWITCHED 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
T 2 GREY 1.6 HEADLIGHTS DIP T SWITCHED 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT U SWITCHED 5 WHITE/BROWN 1.6 TRANSMISSION PRESS WL TO SWITCH SWITCH CLOSED
V 6 BROWN 1.6 LEFT FRONT INDICATOR V FLASHING
W 8 RED/WHITE 1.6 AIRCON W SWITCHED
X 3 GREEN/BLACK 1.6 HORN X SWITCHED 5 RED 1.6 SPARE

Y 4 BLACK/WHITE 1.6 RELAY"86" TO PROXIMITY SIGNAL
Y SWITCHED 8 WHITE 1.6 SPARE
Z 4&5 BLACK 2.5 EARTH Z 6 BLACK 2.5 EARTH
13
70009813-A
P003358
October 21, 1996 B25B057 4-117

October 21, 1996 B25B057 4-118
CONNECTORS 3,4,5 & 6
3 WAY PLASTIC CONNECTOR -MAIN HARNESS TO PROXIMITY
SWITCH WIRES (ON INJECTOR PUMP).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
P03
TYPE OF CONNECTOR. WIRE COLOURS ARE DIFFERENT ON THE PROXIMITY
SWITCH AND CARE MUST BE TAKEN TO ENSURE THE CORRECT WIRES ARE 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
USED . THE WIRE COLOURS ARE FOUND ON THE SCHEMATIC.IF A DIFFERENT MOTOR .(INSIDE CAB ).
P05 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
MAKE OF SWITCH IS USED THE MANUFACTURERS INSTRUCTIONS MUST BE
FOLLOWED TO ENSURE CORRECT CONNECTION. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
* * DO NOT CONNECT DIRECTLY TO POSITIVE AS THIS WILL DESTROY

THE INTERNAL ELECTRONICS OF THE UNIT
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/ ? ? ? ?/ ? ?
WIRE WIRE WIRE WIRE
1 2 RED 1.6 24V SUPPLY FROM CB 5 1 7 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
*
2 2 BL/WH 1.6 SIGNAL TO EXHAUST BRAKE RELAY"85" 2 7 YELLOW1.6 +24 V TO CB & SWITCH"2"
3 2 BK 1.6 EARTH 3 7 BLACK 1.6 EARTH
4 7 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"
6 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO AIRCON

8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR
AND SPARE WIRES
LEVER SWITCH .(INSIDE CAB ). P06 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
P04 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS TYPE OF CONNECTOR.
TYPE OF CONNECTOR.

PIN/SOCKET
PIN/SOCKET
P02/AB
?
P02/AB
? ?/ ? ? ? ?/ ?
WIRE WIRE
WIRE WIRE
1 6 & 7 BLACK 1.6 EARTH
1 2 GREY/WHITE HEADLIGHT DIP RELAY"86" TO SWITCH SWITCHED
2 6 & 7 RED 1.6 POSITIVE CB 6
2 6 BROWN LEFT INDICATORS SWITCHED
3
3 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
4 6 & 7 RED/WHITE 1.6 AIRCON COMPRESSOR SWITCHING
4 6 YELLOW/BROWN 1.6 FLASHER UNIT TO SWITCH +24 SWITCHED
5 2 BLACK 1.6 EARTH
6 6 YELLOW 1.6 RIGHT INDICATORS SWITCHED
7 3 GREEN/BLACK 1.6 HORN +
GREEN/BLACK 1.6 HORN 70009814-A 14
8 3 SWITCHED
P003359
October 21, 1996 B25B058 4-119

October 21, 1996 B25B058 4-120
CONNECTORS 7,8, 9 & 10
4 WAY PLASTIC CONNECTOR -SPARE CIRCUIT PLUG (IN CAB)

P07 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION 8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS P09 HARNESS .(AT ARTICULATION JOINT).
TYPE OF CONNECTOR.
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
P02/AB
P02/AB
? ?/? ? ? ?/? ?
WIRE WIRE WIRE WIRE
1 8 RED 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 1 5 PURPLE 1.6 BIN UP SWITCH
2 8 WHITE 1.6 SPARE CAB VIA P2 TO CAB UNDERSIDE 2
3 8 PINK 1.6 SPARE CAB VIA P1 TO ENGINE 3 4 WHITE/RED 1.6 REVERSE LIGHTS SWITCHED
4 8 GREEN 1.6 SPARE CAB VIA P1 TO ENGINE 4 5 PINK 1.6 BRAKE OVERSTROKE SWITCHES
5 3 BLACK/RED 1.6 STOP LIGHTS SWITCHED
1 2 3 6 2 BLUE 1.6 PARK LIGHTS SWITCHED
15 WAY AMP CONNECTOR -BELL TO ZF HARNESS ( P8 = CONNECTOR SWITCHED
4 5 6 7 6 BROWN 1.6 LEFT REAR INDICATOR
W1-X 3 IN ZF SCHEMATIC DIAGRAMS).
P08 6 SWITCHED
7 8 9 8 YELLOW 1.6 RIGHT REAR INDICATOR
10 11 12 = LIGHT DOES NOT SWITCH ON
13 14 15
= LIGHT DOES SWITCH ON

PIN /SOCKET
6 WAY PLASTIC CONNECTOR -ENGINE HARNESS TO HEADLIGHT

P02/AB
HARNESS
P10
? ?/? ? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
WIRE WIRE TYPE OF CONNECTOR.
1 11 SPEEDO SIGNAL OUT DO NOT TEST WITH A TEST LIGHT
2 11 BROWN/RED 1.6 NEUTRAL START RELAY "85" OUT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
3
P02/AB
4 11 WHITE/BLACK 1.6 KICKDOWN SWITCH IN SWITCHED
5 11 RED/GREY 1.6 POSITIVE IDLE SWITCH SWITCHED
? ?/? ?
WIRE WIRE
6
7 1 6 YELLOW 1.6 RIGHT FRONT INDICATOR SWITCHED
8 11 RED 1.6 LOOP TO PIN 13 2 6 BROWN 1.6 LEFT FRONT INDICATOR SWITCHED
9 11 RED 1.6 POSITIVE 24V 3 6 BLACK 2.5 EARTH
10 11 RED 1.6 POSITIVE 24V 4 2 BLUE 1.6 PARK LIGHTS SWITCHED
11 11 BLACK/WHITE 1.6 EXTENDED LOCKUP SWITCH 5 2 GREY 1.6 DIP FILAMENT-HEADLIGHTS SWITCHED
12 6 2 WHITE 2.5 BRIGHT FILAMENT- HEADLIGHTS SWITCHED
13 11 RED 1.6 LOOP TO PIN 8
14 11 BLACK 1.6 EARTH
70009815-A 15
15 11 BLACK 1.6 EARTH
P003360
October 21, 1996 B25B059 4-121

October 21, 1996 B25B059 4-122
ELECTRONIC SPEEDO AND OTHER ACCESSORIES
FLASHING BEACON
RD 1.6 13 5
203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------
COLD START 5
LIGHT
COLD START
SOLENOID
6
3
3
7
8
1
4
5
P02/ V
ELECTRONIC SPEEDO
2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+
BK 1.6 PL 1.6
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1
202726
YL/RD 1.6 15 1
RD 1.6
CIGARETTE
P02/ L
LIGHTER BK 1.6
1
RD 1.6 P02/ X N 1
RD 2.5 M 1
70009816-A 16
P003412
October 21, 1996 B25B033 4-123

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
1 202726 1 LIGHTER, Cigarette
2 203797 1 GAUGE, Speedo
3 203067 1 BEACON, Flashing
4 200200 1 BULB, 24 V 2W
5 261383 1 KIT, Cold Start
October 21, 1996 B25B033 4-124

INSTRUMENT PANEL ASSEMBLY
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
EXHAUST TRANS OIL

3,20 BRAKE PRESSURE
24,29
25
1 A
26
MAN/AUTO HAZARD
TACHOMETER
13 14 13 13 15 3,19 28 16 12 17 30 31 18 P003370
October 18, 1996 B25B035 4-125

INSTRUMENT PANEL ASSEMBLY
1 203853 1 LENS, Manual / Auto Switch
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203871 1 LENS, Exhaust Brake On
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202423 1 INSERT, Blank Switch
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper/Washer Switch
18 202416 1 LENS, Hazard Switch
19 201075 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignition
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL Upto 16.10.96
27 203657 1 INSTRUMENT PANEL From 17.10.96
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper/Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning
October 18, 1996 B25B035 4-126

COLD START INSTRUMENT PANEL
1
ENGINE COOLANT ENGINE OIL 2,3

TEMPERATURE PRESSURE
7 ENGINE OVERSPEED
TRANSMISSION BIN RAISED
OIL
TEMPERATURE
5
2,8
COLD START
6
EMERGENCY
STEERING
2,4
203250
P003418
January 21, 1997 B25B066 4-127

COLD START INSTRUMENT PANEL
1 202566 2 LAMP, Square (Red)
3 201131 1 LENS, Preheat Warning
4 203870 1 LENS, Emergency
5 202410 1 FRAME, Switch
6 202423 3 INSERT, Blank Switch
7 203250 1 PANEL, Dash
8 202437 2 LENS, Red Warning
January 21, 1997 B25B066 4-128

DISTRIBUTION BOX
20
October 18, 1996 B25B038 4-129

DISTRIBUTION BOX
4 NPN 1 BOX, Distribution Part of Cab Harness.
October 18, 1996 B25B038 4-130

BATTERY, CLAMPS AND CABLES
October 30, 1996 B25B036 4-131

BATTERY, CLAMPS AND CABLES
1 1 WASHER
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J BOLT
12 200204 4 NUT, Terminal
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID, Main Ignition
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 SWITCH, Battery Isolator
October 30, 1996 B25B036 4-132

WINDSCREEN WIPER ASSEMBLY
15
31
29
30 19
24
21 23 28
22
20
26
25 27
1 32
11 14
2 12
18
6
17 7 13
16 8
12
7 11
3
6
4 10
5 9
P003374
October 18, 1996 B25B037 4-133

WINDSCREEN WIPER ASSEMBLY
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 203473 1 BLADE, Wiper
18 100310 2 NUT, Nyloc
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 NSI 3 CABLE TIE
32 NSI 2 SCREW
October 18, 1996 B25B037 4-134

HEADLIGHT (UPTO 05 SEPT 93)
April 9, 1996 201073 4-135

HEADLIGHT (UPTO 05 SEPT 93)
1 201073 1 HEADLIGHT (UPTO 05 SEPT 93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
5 201452 1 BULB, 12 V 45/40 W
5 201451 1 BULB, 24 V 55/50 W
6 200201 1 BULB, 12 V 2 W
6 200200 1 BULB, 24 V 2 W
7 100381 2 SCREW, Set
April 9, 1996 201073 4-136

INDICATOR
April 9, 1996 201221 4-137

INDICATOR
1 201221 1 INDICATOR
2 NSI 2 SCREW
3 203642 1 LENS, Indicator
4 NSI 1 O RING
5 NSI 1 HOLDER, Bulb
6 200198 2 BULB, 24 V 21 W
8 100310 2 NUT, Nyloc
April 9, 1996 201221 4-138

HORN ASSEMBLY
April 9, 1996 200448 4-139

HORN ASSEMBLY
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
7 100283 1 NUT, Hex
April 9, 1996 200448 4-140

SPECIAL TOOLS
11
October 18, 1996 B25B039 4-141

SPECIAL TOOLS
1 870997 1 TEMPLATE, Adjustment, Headlight
October 18, 1996 B25B039 4-142

July 23, 1997 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
July 23, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLINGS
July 21, 1997 B16B036 5-3

CAB AND COWLINGS
1 172339 1 CAB
2 202512 1 BONNET
3 171211 1 GRILL
5 100312 6 NUT, Nyloc
6 161516 2 HINGE
8 101996 2 SCREW, Cap
9 100316 2 NUT, Nyloc
11 100424 2 WASHER, Hardened
12 100316 2 NUT, Nyloc
13 201798 1 STRUT, Gas
14 203051 1 ROD END
15 202867 1 STRAP, Bonnet
17 100316 2 NUT, Nyloc
18 200305 2 RUBBER, Door Stopper
20 172473 1 GUARD, Rear Window
22 100314 4 NUT, Nyloc
23 181179 2 LINK
24 910138 A/R PINCHWELD
July 21, 1997 B16B036 5-4

BONNET LATCH
P002311
July 21, 1997 B16B037 5-5

BONNET LATCH
1 1 PIN, Split
2 173800 1 HOUSING, Bonnet Catch
3 173801 1 TONGUE, Bonnet Catch
4 183380 1 PEG, Bonnet Catch
5 201083 1 SPRING, Lock
6 200032 1 CABLE, Stop
7 202917 1 SPRING
8 173802 1 CUP, Bonnet Catch
10 100312 4 NUT, Nyloc
12 100316 1 NUT, Nyloc
15 172043 2 WASHER, Rubber
16 100293 1 NUT, Hex
17 173542 1 MOUNTING, Bonnet Catch
20 200034 1 ADJUSTER, Stop Cable
21 1 PIN
July 21, 1997 B16B037 5-6

CAB EXTERIOR FITTINGS (UPTO TBA)
July 21, 1997 B16B051 5-7

CAB EXTERIOR FITTINGS (UPTO TBA)
2 172339 1 CAB
3 100323 6 NUT, Nyloc
5 161184 12 SPACER
6 100314 24 NUT, Nyloc
9 A/R SCREW, Self Tapping
10 1 PANEL, Door
11 203357 2 MIRROR, Clear, Wide Angle
12 171287 1 BRACKET, Mirror, LH
13 171288 1 BRACKET, Mirror, RH
15 100283 6 NUT, Hex
18 100312 4 NUT, Nyloc
19 201039 A/R INSULATION, Sound
20 202302 2 PIN
21 100316 1 NUT, Nyloc
22 161505 1 PEG, Striker
24 202308 1 WINDSCREEN
25 202307 2 WINDOW, Front Side
26 202309 1 WINDOW, Rear
27 202310 1 WINDOW, Door
28 201442 1 WINDOW, Side, Sliding Vertical
29 202495 1 WINDOW, Side, Sliding, RH
30 910018 A/R RUBBER, Glazing
31 173213 1 DOOR
32 201743 1 CLIP, Retainer
33 100390 4 SCREW, Cap
35 200861 1 STRAP, Earth
July 21, 1997 B16B051 5-8

CAB EXTERIOR FITTINGS (FROM TBA)
32, 33
38 36 39
37
34
35
18
21
22
26
23
20 22
22
22 24
19
28
16 17
30, 31 11
22 10
29 25
13 14
36 9
2 38
37
33 15
4 12
5
1 27 42
6
8 43
7
5
40,41
3
P003217
July 21, 1997 B16B052 5-9

1 100085 1 SCREW, Set, Hex Head
2 172339 1 CAB
3 100323 6 NUT, Nyloc
5 161184 12 SPACER
6 100314 24 NUT, Nyloc
9 A/R SCREW, Self Tapping
10 1 PANEL, Door
11 201039 A/R INSULATION, Sound
12 202302 2 PIN
13 100316 1 NUT, Nyloc
14 161505 1 PEG, Striker
16 202308 1 WINDSCREEN
17 202307 2 WINDOW, Front Side
18 202309 1 WINDOW, Rear
19 202310 1 WINDOW, Door
20 201442 1 WINDOW, Side, Sliding Vertical
21 202495 1 WINDOW, Side, Sliding, RH
22 910018 A/R RUBBER, Glazing
23 173213 1 DOOR
24 201743 1 CLIP, Retainer
25 100390 4 SCREW, Cap
27 200861 1 STRAP, Earth
28 202474 2 MIRROR, Extra Large
29 203604 2 MIRROR, Safety, Wide Angle
30 172688 1 BRACKET, Mirror
31 1 PLATE, Mounting, Top
32 174248 1 PLATE, Mounting, Bottom
33 1 PLATE, Mounting, Bottom
35 4 WASHER, Spring
July 21, 1997 B16B052 5-10

32, 33
38 36 39
37
34
35
18
21
22
26
23
20 22
22
22 24
19
28
16 17
30, 31 11
22 10
29 25
13 14
36 9
2 38
37
33 15
4 12
5
1 27 42
6
8 43
7
5
40,41
3
P003217
July 21, 1997 B16B052 5-11

36 4 NUT, Nyloc
38 4 WASHER, Spring
39 204002 2 COVER, Cushion, Mirror Bracket
40 172553 1 EXTENSION, Mudguard, RH
41 172554 1 EXTENSION, Mudguard, LH
43 100312 18 NUT, Nyloc
July 21, 1997 B16B052 5-12

CAB INTERIOR FITTINGS
10
4 2
1
14
3
8
15
11
16
13
17
12
18
7 P003216
July 22, 1997 B16B054 5-13

CAB INTERIOR FITTINGS
1 201567 1 PLATE, Name
2 290372 1 SEAT ASSY
3 100231 4 SCREW, Cap
4 202184 1 PANEL, Dash
5 100360 8 RIVET, Pop
6 200181 1 PLATE, Name
7 100275 2 NUT, Wing
8 172223 1 PLATE, Seat, RH
11 172205 1 PLATE, Seat, LH
12 171508 2 CLAMP
13 280003 1 WHEEL SPANNER
15 172419 1 FLOORBOARD
16 100197 6 SCREW, Cap
17 100312 6 NUT, Nyloc
18 172281 1 PLATE
July 22, 1997 B16B054 5-14

DOOR HANDLE ASSEMBLY
July 22, 1997 B16B053 5-15

DOOR HANDLE ASSEMBLY
1 100076 4 SCREW, Cap
2 202398 1 HANDLE, Door, Internal, RH
3 202394 1 HANDLE, Door, Internal, LH
5 100312 4 NUT, Nyloc
6 202399 1 HANDLE, Door, External, With Key
July 22, 1997 B16B053 5-16

SEAT ASSEMBLY (FROM OCT 1993)
1
2
12
11
7,8
4
14
14
3
2
13 6
10
P002073
May 14, 1996 290372 5-17

SEAT ASSEMBLY (FROM OCT 1993)
1 290372 1 SEAT ASSEMBLY(FROM OCT 1993)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 224765 1 KIT, SEAT BELT
May 14, 1996 290372 5-18

STEERING COLUMN ASSEMBLY (UP TO 01/07/96)
July 22, 1997 B16B040 5-19

STEERING COLUMN ASSEMBLY (UP TO 01/07/96)
2 202911 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 202910 1 WHEEL, Steering
5 200593 1 K CLAMP
6 NSI 2 BOLT, Hex Head
7 100027 4 SCREW, Cap
8 202405 1 COLUMN, Steering
July 22, 1997 B16B040 5-20

STEERING COLUMN ASSEMBLY (FROM 01/07/96)
8
12
2
13
7
3
11
11
10
5
7
6
8
1
P003214
July 22, 1997 B16B047 5-21

STEERING COLUMN ASSEMBLY (FROM 01/07/96)
2 202913 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 200282 1 WHEEL, Steering
5 202405 1 COLUMN, Steering
6 100027 2 SCREW, Cap
7 203926 4 GROMMET
8 201888 4 INSERT, Grommet
9 100961 2 SCREW, Cap
11 173565 1 MOUNTING
July 22, 1997 B16B047 5-22

BLOWER ASSEMBLY
July 22, 1997 B16B041 5-23

BLOWER ASSEMBLY
2 100275 1 NUT, Wing
3 201229 1 HOUSING, Filter, Outer
4 220088 1 ELEMENT, Air Cleaner
6 201227 1 HOUSING, Blower
7 100292 2 NUT, Hex
8 100281 3 NUT, Hex
9 3 STUD
10 200582 1 BLOWER, 24 V
11 201228 1 HOUSING, Filter, Inner
July 22, 1997 B16B041 5-24

AIR CONDITIONER ASSEMBLY (RED DOT)
24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
19 39 15
33 10 18
13 16 21
23
35 19
12 P001536
April 15, 1996 260674 5-25

1 260674 AIR CONDITIONER ASSEMBLY (RED DOT)
2 202904 1 RECEIVER DRIER AND BINARY SWITCH
3 290501 1 COMPRESSOR, Air
4 202903 1 CONDENSOR, Air
5 202902 1 EVAPORATOR ASSY
6 174302 6 COVER, Air Con
7 100275 1 NUT, Wing
8 201229 1 HOUSING, Filter, Outer
9 220088 1 ELEMENT, Air Cleaner
10 100090 2 SCREW, Hex Head
11 201228 1 HOUSING, Filter, Inner
12 161520 1 PULLEY, Drive
13 170873 1 BRACKET, Mounting Standard
13 171844 1 BRACKET, Mounting Retarder
14 170872 2 ARM, Adjusting
15 170875 1 CLIP, Belt, Drive, Top
16 170874 2 CLIP, Belt, Drive, Bottom
17 200726 4 BELT, Drive, Compressor
19 100314 4 NUT, Nyloc
21 100226 2 SCREW, Cap
25 100316 4 NUT, Nyloc
26 174261 2 BRACKET
28 100312 9 NUT, Nyloc
29 202083 1 CLAMP, Exhaust
31 NSI 4 RIVET, Pop
33 240811 1 HOSE ASSY
April 15, 1996 260674 5-26

24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
19 39 15
33 10 18
13 16 21
23
35 19
12 P001536
April 15, 1996 260674 5-27

35 240810 1 HOSE ASSY
36 240808 1 HOSE ASSY
37 240812 1 HOSE ASSY
38 NSI 1 SCREW, Self Tapping
April 15, 1996 260674 5-28

AIR CONDITIONER ASSEMBLY (SANDEN)
April 15, 1996 260790 5-29

AIR CONDITIONER ASSEMBLY (SANDEN)
1 260790 1 AIR CONDITIONER ASSEMBLY (SANDEN)
2 1 EVAPORATOR ASSY
3 1 BRACKET
4 2 SCREW, Set, Hex
5 2 WASHER
6 2 NUT, Nyloc
7 2 SCREW, Set, Hex
8 2 WASHER
9 2 NUT
April 15, 1996 260790 5-30

FRONT FRAME
2
9 8 7
1 3
27
15
14
13
31 10
11
24 12
16
29 4
26
29 28
25 19 30
17, 18
22
23
6
20
21
5
7
8 P003215
9
July 22, 1997 B16B042 5-31

FRONT FRAME
1 201439 4 P CLIPS
2 100360 4 RIVET, Pop
3 183567 1 CHASSIS, Front
4 183022 1 BOX, Battery
5 200389 2 REFLECTOR, White
7 204374 4 REFLECTOR, Amber
8 101201 8 STUD
9 100310 24 NUT, Nyloc
10 NSI 1 COVER
11 NSI 4 NUT, Hex
12 NSI 4 SCREW, Machine
13 NSI 1 COVER, Battery Box
14 173037 1 HAND RAIL
16 100314 2 NUT, Nyloc
17 173533 1 MOUNTING, Headlight, LH
18 173534 1 MOUNTING, Headlight, RH
20 172512 1 PLATE, Belly
21 201440 2 PIN ASSY
23 2 NUT, Nyloc
24 171212 1 GRILL, Lower
26 100312 4 NUT, Nyloc
27 181299 1 TANK, Fuel
29 100316 10 NUT, Nyloc
30 100394 12 NUT, Nyloc
July 22, 1997 B16B042 5-32

REAR FRAME
P003210
July 22, 1997 B16B055 5-33

REAR FRAME
1 180625 1 CHASSIS
July 22, 1997 B16B055 5-34

ARTICULATION AND OSCILLATION ASSEMBLY
4
5
14 7 6
6 8
5
15 9
16
22
20 23 24
19
1
21
23
22 9
5
6
8 13
7
6 12
5
28
21
19 10
17, 18 27
11
2
25
26
10
November 22, 1996 B16B043 5-35

ARTICULATION AND OSCILLATION ASSEMBLY
1 183126 1 JOINT, Articulation and Oscillation
3 160368 1 WASHER, Lock
4 160367 1 NUT, Lock
5 140203 4 O RING
6 160365 4 RING, Thrust, Steel
7 160366 2 RING, Thrust, Nylon
8 140202 2 O RING Factory Fitted.
8 910269 2 TUBING Infield Repair - Length 1.1 m.
8 161668 1 ADAPTOR, Barbed Infield Repair.
9 160364 2 BUSH
12 240114 1 HOSE ASSY
15 170031 2 TAG, Lock
17 160261 1 PLATE, Retainer, Top Pin
18 160309 1 PLATE, Retainer, Bottom Pin
19 140117 4 O RING
20 160383 2 PIN ASSY
21 160382 4 BUSH, Steel
23 140162 4 O RING Factory Fitted.
23 910269 4 TUBING Infield Repair - Length 0.418 m.
23 161668 2 ADAPTOR, Barbed Infield Repair.
24 160297 2 BUSH, Bronze
25 240046 2 HOSE ASSY
26 172178 1 BAR, Safety
27 160529 2 PIN ASSY
November 22, 1996 B16B043 5-36

STEERING CYLINDER MOUNTINGS
10
7
12
6
6 4
3
5 5
11
10
2
9
8
P003213
July 22, 1997 B16B044 5-37

STEERING CYLINDER MOUNTINGS
2 230053 1 CYLINDER, Steering
3 160446 1 PIN ASSY
4 160393 1 PIN ASSY
6 170031 2 TAG, Lock
12 240376 1 HOSE ASSY
July 22, 1997 B16B044 5-38

TIP CYLINDER MOUNTINGS
1
3
4 2
5
4
2
P003802
September 11, 1997 B16B061 5-39

TIP CYLINDER MOUNTINGS
1 230051 1 CYLINDER, Tip
3 160360 2 Plate, Lock
4 162390 2 PIN
September 11, 1997 B16B061 5-40

BIN PROP / SUPPORT EXTENSION ASSEMBLY
1
2
P003211
July 22, 1997 B16B056 5-41

BIN PROP / SUPPORT EXTENSION ASSEMBLY
1 172770 EXTENSION, Bin Support
July 22, 1997 B16B056 5-42

REVERSE WARNING BUZZER MOUNTING ASSEMBLY
Existing Holes in Bin Channel
4 5
Earth Wire (Black)
2 4
5
P003212
July 22, 1997 B16B057 5-43

REVERSE WARNING BUZZER MOUNTING ASSEMBLY
1 201333 1 ALARM, Back Up
2 190738 1 MOUNTING, Rubber
5 100310 4 NUT, Nyloc
July 22, 1997 B16B057 5-44

BIN (9M³)
7 6
8 2
5 4
September 4, 1997 B16B060 5-45

BIN (9M³)
3
1 182860 1 BIN ASSY 9m
2 260062 2 PIN
3 NSI 2 SCREW, Hex. Hd
5 NSI 2 NUT
6 166076 2 BOSS
September 4, 1997 B16B060 5-46

DECALS LEFT HAND SIDE
1
17
B16B
15
16
July 22, 1997 B16B045 5-47

DECALS LEFT HAND SIDE
1 204288 1 DECAL, B16B Upto 11.02.97
1 204954 1 DECAL, B16B From 07.03.97
2 203248 1 DECAL, Bell (New) (No Flash)
3 201575 1 DECAL, Engine Oil Level Not Illustrated.
4 202818 1 DECAL, Propshaft Grease
5 202822 1 DECAL, Warning, (Condensed Cab)
6 202827 1 DECAL, Warning, Bin Up
7 202828 1 DECAL, Engine Stop
8 202852 1 DECAL, Warning, Dump Body Prop
9 202855 1 DECAL, Warning, Visibility
10 202858 1 DECAL, Warning, Spring Pressure
11 203185 1 DECAL, Bonnet ADT LHS Upto 10.02.97 (Not Illustrated)
11 203244 1 DECAL, Bonnet ADT LHS From 11.02.97 (Not Illustrated)
12 203152 1 DECAL, Warning, Exterior Cond.
13 203153 1 DECAL, Important, Exterior Cond.
14 203468 1 DECAL, Tare Plate Not Illustrated.
15 203240 1 DECAL, Bell (New)
16 203238 1 DECAL, Warning, ATF
17 204834 1 DECAL, Tyre Pressure
July 22, 1997 B16B045 5-48

DECALS RIGHT HAND SIDE
10
B16B
11 4
July 22, 1997 B16B046 5-49

DECALS RIGHT HAND SIDE
1 202858 1 DECAL, Warning, Spring Pressure
2 203152 1 DECAL, Warning, External Cond
3 203153 1 DECAL, Important, External Cond
4 203240 1 DECAL, Bell (New)
5 203243 1 DECAL, Bonnet ADT RHS Not Illustrated.
5 203184 1 DECAL, Bonnet ADT RHS Not Illustrated.
6 204262 1 DECAL, Bonnet Release
7 202852 1 DECAL, Warning, Dump Body Prop
8 202855 1 DECAL, Warning, Visibilty
9 202857 1 DECAL, Push Out Window
10 204288 1 DECAL, B16B Upto 11.02.97
10 204954 1 DECAL, B16B From 07.03.97
11 204834 1 DECAL, Tyre Pressure
12 203248 1 DECAL, Bell (New) (No Flash) Not Illustrated.
July 22, 1997 B16B046 5-50

SPECIAL TOOLS
July 22, 1997 B16B058 5-51

SPECIAL TOOLS
1 280081 1 CHAIN WRENCH, Lock Nut, Oscillation Tube
July 22, 1997 B16B058 5-52

PM B16B 6X2 Adt

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B16B 6X2

VIN : AEB 404821 TRO 00189 to 00522

Document Part Number 870150

Issue : AUGUST 1997

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard

NSI Non Stock Item strt Straight

Oct October TBN Total Base Number

OD Outside Diametre TDC Top Dead Centre