Th120b Tracked Harvester

TH120B
PARTS MANUAL
Document Part Number 874014
Issue : FEBRUARY 1999
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 1st April 1999.
R.S.A.
RICHARDS BAY (HEAD OFFICE):

Carbonode Cell ☎ (0351) 9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY email : dereks@bell.co.za 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell % (0351) 9079345 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street % (051) 4353 900/1 P.O. Box 1878
Hamilton Fax : (051) 4353 899 BLOEMFONTEIN
BLOEMFONTEIN email : karenm@bell.co.za 9300
9300
CAPE TOWN:
Milan Street % (021) 386 2252 P.O. Box 162
Airport Industria Fax : (021) 386 2260 EPPINGDUST
CAPE TOWN email : carmenb@bell.co.za 7475
7525
EMPANGENI:
No.1 Irvine Bell Drive % (0351) 787 1366 P.O. Box 198
Old Mill Industrial Fax : (0351) 787 0740 EMPANGENI
EMPANGENI email : shelleyb@bell.co.za 3880
3880
EAST LONDON:
25 Ray Craib Crescent
Beacon Bay
%Fax : (0431)
(043) 748 6622
748 6624
c/o P.O. Box 3443
North End
Industrial Area PORT ELIZABETH
EAST LONDON 6001
5200
GEORGE:
Pioneer Road % (044) 878 0930/1 P.O. Box 1697
Pacaltsdorp Fax : (0441) 878 0932 GEORGE
GEORGE 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road % (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
JET PARK Fax : (011) 928 9730 EAST RAND
1459 email : bokkiec@dc.bell.co.za 1462
JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

KIMBERLEY:
26 South Circular % (053) 832 1078/9 P.O. Box 2927
KIMBERLEY Fax : (053) 832 1135 KIMBERLEY
8300 8300
KURUMAN:
8 Acacia Street % (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
8460 8460
MIDDLEBURG:
9 Celcius Street % (013) 246 1169 P.O. Box 2821
Building B Fax : (013) 246 1229 MIDDLEBURG
Industrial Area email : bellmid@intekom.co.za 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent % (013) 755 2110/6 P.O. Box 1672
Vintonia 2 Fax : (013) 755 2117 NELSPRUIT
NELSPRUIT email : boeriev@bell.co.za 1200
1200
PIET RETIEF:
14 Smith Street % (01782) 50916/8 c/o P.O. Box 1221
PIET RETIEF Fax : (01782) 4110 VRYHEID
2380 3100
PIETERMARITZBURG:
7 Van Eck Place % (0331) 69319 P.O. Box 100436
MKONDENI Fax : (0331) 61837 SCOTSVILLE
3201 email : carlaf@bell.co.za 3209
PONGOLA:
Akasia Street % (034) 413 1720 P.O. Box 681
Pongola Fax : (034) 413 1735 PONGOLA
3170 3170
PORT ELIZABETH:
134 Patterson Road % (041) 541 721/2 P.O. Box 3443
NORTH END Fax : (041) 542 060 NORTH END
6056 email : lynneo@bell.co.za 6056
PORT SHEPSTONE
Shop 5 Industrial Park % (039) 685 4124 P.O. Box 560

Cnr. Main Harding and Fax : (039) 685 5155 PORT SHEPSTONE
Isotsha Road 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street % (0142) 538 1003/4 P.O. Box 3701
Border Industry Fax : (0142) 538 1005 RUSTENBURG
RUSTENBURG email : bellrust@intekom.co.za 0300
0300
SPRINGBOK:
Drive Inn Road % (0251) 23710 P.O. Box 618
Industrial Park Fax : (0251) 81314 SPRINGBOK
SPRINGBOK 8240
8240
TZANEEN:
8 Impala Street % (0152) 307 4812 P.O. Box 2102

Industrial Sites Fax : (0152) 307 3095 TZANEEN
TZANEEN 0850
0850
UMHLALI:
%
%
Lot 81 (0322) 947 0696 P.O. Box 39
Shakas Head Industrial Park (0322) 947 1637 UMHLALI
Shakas Head Fax : (0322) 71367 4390
UMHLALI
4390
VRYHEID:
Bloekom Street % (0381) 981 5541 P.O. Box 1221

VRYHEID Fax : (0381) 809 752 VRYHEID
3100 3100
WINDHOEK:
37 Lazarett Street % (264) 612 26021 P.O. Box 12018

Ausspann Platz Fax : (264) 612 28330 WINDHOEK
WINDHOEK NAMIBIA
NAMIBIA
WOLMARANSSTAD:
50 Borman Street % (018) 596 2319 c/o P.O. Box 1878

WOLMARANSSTAD Fax : (018) 596 2319 BLOEMFONTEIN
2630 9300
OTHER AFRICA REGIONS

MALAWI (BELL EQUIPMENT (MALAWI) Ltd):
10/338 Mtendere Street % (+265) 783 293

Area 10 Fax : (+265) 783 293
Lilongwe
MALAWI
SWAZILAND (BELL EQUIPMENT (SWAZILAND) Ltd):
Shop No. 4 % (+268) 87496 P.O. Box 134

Second Street Fax : (+268) 87498 Matasapha
Matasapha SWAZILAND
SWAZILAND
ZAMBIA (BELL EQUIPMENT (ZAMBIA) Ltd):
Plot 4675 % (+260) 221 8113/121/123 P.O. Box 20367

Kitwe Chingola Road Fax : (+260) 221 3516 Kitwe
Kitwe email : bell@zamnet.zm ZAMBIA
ZAMBIA
ZIMBABWE (BELL ZIMBABWE):
Stand 186 % (+263) 4 661 575 P.O. Box 2980

Willowvale Road Fax : (+263) 4 621 026 Harare
Willowvale email:bellzimb@iafricaonline.co.zw ZIMBABWE
ZIMBABWE
U.S.A.
GARDEN CITY (BELL EQUIPMENT NORTH AMERICA INC.):
2843 Hwy 80 % (+1 912) 966-2615
Garden City Fax : (+1 912) 964-1594
GEORGIA email : billr@bellequipment.com
GA 31408
AUSTRALIA
%
AUSTRALIA (BELL EQUIPMENT ASIA PACIFIC REGION):
12 Granite Place (+61 8) 9350 5346 P.O. Box 34 SPC
Welshpool Fax : (+61 8) 9350 437 Welshpool
WESTERN AUSTRALIA email : asiapac@bell.net.au WESTERN AUSTRALIA
6106 6986
SOUTH EAST ASIA
%
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) PTE Ltd):
Lam Soon Industrial Building (09) 65 769 8394
Unite # 04-06 Fax : (09) 65 769 8029
63 Hillview Avenue email : bellsea@magix.com.sg
SINGAPORE
669569
EUROPE
%
FRANCE (BELL FRANCE SARL):
Z.A. Rte d’ Argenton sur Creuse (09) 33 55 589 23 56
23800 Fax : (09) 33 55 589 23 24
Dun-Le-Palestel
FRANCE
UNITED KINGDOM
UNITED KINGDOM (BELL EQUIPMENT U.K.):
Unit 3B % (+44) 128 381 2954

Fauld Industrial Estate Fax : (+ 44) 128 381 5684
Fauld Tutbury email : bell@belluk.demon.co.uk
Burton on Trent
Stanfford
DE13 9HR
UNITED KINGDOM
DEALER
Please supply your dealer details here :

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

TABLE OF CONTENTS
SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS 2-3
AIR CLEANER SYSTEM 2-5
PRE CLEANER 2-7
AIR CLEANER (8 INCH) 2-9
EXHAUST ASSEMBLY 2-11
FUEL SYSTEM 2-13
ENGINE CONTROLS ASSEMBLY 2-15
COOLING SYSTEM 2-17
SECTION 3 POWER TRAIN 3-2
TRANSMISSION SYSTEM (REXROTH) 3-3
OIL COOLER ASSEMBLY 3-7
TRANSMISSION PUMP 3-9
VARIABLE DISPLACEMENT PUMP (HOUSING) 3-11
HYDRAULIC CONTROL 3-13
CONTROL MODULE 3-15
PORT PLATE WITH VALVES 3-17
PRESSURE RELIEF VALVE 3-19
CONTROL CARTRIDGE, DA 3-21
PRESSURE OVERRIDE VALVE 3-23
PRESSURE RELIEF VALVE 3-25
ROTARY GROUP 3-27
INTERNAL GEAR PUMP ASSEMBLY 3-29
HYDRAULIC PUMP 3-31
TRANSMISSION PUMP MISCELLANEOUS PARTS 3-35
TRANSMISSION PUMP OIL FILTER ASSEMBLY 3-37
WHEEL DRIVE, SERIES 25V 3-39
HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE) 3-43
MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT) 3-45
MULTI DISC BRAKE ASSEMBLY (2 BOLT B MOUNT) 3-47
PRIMARY REDUCTION ASSEMBLY (MODEL 8, 15:1, C INPUT) 3-49
PRIMARY REDUCTION ASSEMBLY (MODEL 6, 14:1) 3-51
MASTER LINK ASSEMBLY 3-53
TRACK ASSEMBLY 3-55
SECTION 4A HYDRAULIC SYSTEM 4-2
BOOM HYDRAULIC SYSTEM (WITHOUT MANIFOLD BOOM BLOCK) 4-3
HYDRAULIC FILTER ASSEMBLY 4-5
HYDRAULIC OIL TANK ASSEMBLY 4-7
HYDRAULIC TANK PRESSURING 4-9
HYDRAULIC OIL TANK FILLING ASSEMBLY 4-11
JOYSTICK TO CONTROL VALVE (LHS) 4-13
JOYSTICK TO CONTROL VALVE (RHS) 4-15
BOOM HYDRAULIC BLOCK 4-17
SUCTION / RETURN LINE 4-19
TWO SPEED BRAKE/DRIVELINE CIRCUIT 4-21
IMPLEMENT PUMP CIRCUIT 4-23
CONTROL VALVE TO BULKHEAD 4-25
BULKHEAD TO BOOM CIRCUIT 4-27
TEST POINTS 4-29
SLEW CYLINDER CIRCUIT 4-31
JOYSTICK CONTROL (2ND FUNCTION) 4-33
JOYSTICK CONTROL (3RD FUNCTION) 4-37
CONTROL VALVE (FIVE BANK) 4-41
DRIVE LINE FILTER ASSEMBLY 4-45
KNUCKLE JOINT CYLINDER 4-47
BOOM LIFT CYLINDER-BORE 100MM/70MM ROD (FROM 11.5.94) 4-49
TRUNION CYLINDER 4-51
ROTATOR GV11 4-53
SECTION 4C ELECTRICAL SYSTEM 4-58
ELECTRICAL CIRCUIT - START / CHARGE 4-59
ELECTRICAL CIRCUIT - INTERIOR LIGHT / HOOTER AND PARK CIRCUIT 4-61
ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS 4-63
ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHT SENDERS / 4-65
ELECTRICAL CIRCUIT - AIRCON / FAN - HEATER AND SPARE WIRES 4-67
ELECTRICAL CIRCUIT - JOYSTICK AND WIPER 4-69
ELECTRICAL CIRCUIT - DASH LIGHTS AND FRONT WORKLIGHTS 4-71
ELECTRICAL CIRCUIT - WORKLIGHTS 4-73
BATTERIES, CLAMPS AND CABLES 4-75
INSTRUMENT PANEL 4-77
WINDSCREEN WIPER AND WASHER 4-81
HORN ASSEMBLY 4-83
SECTION 5 FRAME AND BODY 5-2
CAB AND COWLING 5-3
CAB EXTERIOR FITTINGS 5-7
CAB MOUNTINGS 5-9
ROLL CAGE 5-11
CAB INTERIOR FITTINGS 5-13
SEAT ASSEMBLY 5-15
PEDAL ASSEMBLY 5-17
DOOR HANDLE ASSEMBLY 5-19
AIRCONDITIONER ASSEMBLY 5-21
FRAME ASSEMBLY 5-23
BOOM ASSEMBLY 5-25
LINK 5-29
DECAL LAYOUT 5-31
DECALS 5-33
SINGLE GRIP HARVESTER (FX550) 5-37
LUMBING KNIVES (FX550) 5-41
SAW ASSEMBLY (FX550) 5-45
DIRECTIONAL VALVE ASSEMBLY (FX550) 5-49
HYDRAULIC BLOCK (FX550) 5-53
JUNCTION BLOCK (FX550) 5-57
MEASURING ASSEMBLY (FX550) 5-59
HOLDING ARM CYLINDER (FX550) 5-61
TILT CYLINDER (FX550) 5-63
LIMBING CYLINDER (FX550) 5-65
SAW CYLINDER (FX550) 5-67
MEASURING CYLINDER (FX550) 5-69
COVERS (FX550) 5-71
HOSES AND COMPONENTS (FX550) 5-73
SENSOR ASSEMBLY (FX550) 5-77
DIRECTIONAL VALVE (FX550) 5-79
MAIN PRESSURE REGULATOR (FX550) 5-81
SERVO VALVE (FX550) 5-83
WHEEL MOTOR (FX550) 5-87
HARNESS COMPLETE (FX550) 5-89
SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
1-2 SECTION 1. GENERAL INFORMATION
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
MACHINE DIMENSION
TH120
6m
5m
4m
3m
2m
2 810 (9' 3")
3 055 (10')
1m
(2' 1")
630
0
3 094 (10' 2")
4 287 (14' 1")
Overall Width:2 500 (8' 2") (16" tracks)

2 600 (8' 6") (20" tracks)
0 1m 2m 3m 4m 5m 6m
X000152
Figure 1
SERIAL NUMBER PLATES
HYDROSTATIC MACHINE
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION PUMP
AUXILLIARY PUMP
L/H WHEEL MOTOR SERIES
R/H WHEEL MOTOR SERIES
ATTACHMENT
AXLE FRONT REAR TOTAL

TARE kg (lbs)
LUBRICATION SCHEDULE - FACTORY FIRST FILL

1. ENGINE CRANKCASE
CUMMINS/ADE - CALTEX DELO 500 SAE 15W/40
DEUTZ - CALTEX DELO SHP SAE 40
2. HYDRAULIC SYSTEM - CALTEX ATF-HDM
3. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
4. ALL GREASE POINTS - CALTEX MULTIFAK EP2
CONSULT THE OPERATOR AND MANUFACTURED BY:

MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. S.A. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200327 SOUTH AFRICA
IN CAB
ON ENGINE
Manufactured in U.S.A. for : Cert. I.D. C.I.D./ L. Series CPL Engine Serial Number.
ns Cummins
mi
um Engine Company, Inc Timing- TDC Injector P/N.
Box 3005
Columbus Indiana Valve lash cold Cust. Spec.
47202-3005
Warning:Injury May Result and Warrenty Is Voided Engine Serial Number. Rated HP at RPM
If Fuel Rate RPM or Altitudes Exceed
Published Maximum Values For This Model Low Idle RPM Fuel rate at rated HP 3
mm /stroke
and Application.
Date of Mfg. E.C.S. Madel Name
X000222
Figure 2
Service Kits
Service kits are available from your nearest BELL

Service Centre.
July 2, 1997 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
July 2, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS
17
18
16
20
21
14
22
15 23 26
13
12
28
32
24
27
31
6 28
25
30
5
1 19
2
29
5 11
4
2 3
11 7
7 4
10
8,9
10
P004199
May 5, 1998 TF120B01 2-3

ENGINE AND MISCELLEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250098 1 ENGINE, 4BTA3.9C Cummins
2 160445 8 WASHER, Spacer
3 181266 2 BRACKET, Mounting, Front
4 100228 14 SCREW, Cap
5 100120 4 BOLT, Hex. Head
6 CU10350 1 BELT
7 AD200422 4 MOUNTING, Rubber
8 181267 1 BRACKET, Mounting, Rear, RHS
9 181268 1 BRACKET, Mounting, Rear, LHS
10 100394 4 NUT, Nyloc
11 202700 2 BUSH, Steel
13 100064 4 WASHER, Flat
14 CU10106 1 FAN
15 CU10239 1 SPACER
16 221391 1 FILTER, Oil
17 201119 1 SWITCH, Sender, Temperature
18 120093 1 CONNECTOR
19 CU10197 1 WASHER, Sealing
20 172625 1 BRACKET
21 221393 1 FILTER, Fuel, Primary
22 221392 1 FILTER, Fuel, Secondary
23 100314 3 NUT, Nyloc
25 130002 A/R HOSE, Pushlock
26 290063 1 WATER SEPERATOR ASSY
28 100364 5 SCREW, Hex. Head
29 CU10406 1 PLUG
30 CU10188 1 DIPSTICK
31 CU10026 1 PLUG
32 120218 2 FITTING
May 5, 1998 TF120B001 2-4

AIR CLEANER SYSTEM
1 14
13
16
6
8
2
4 5 4 7 11 3 10
9
12
14 8
13
7
15
P004202
May 5, 1998 TF120B02 2-5

AIR CLEANER SYSTEM
1 200263 1 PRE CLEANER
2 204339 1 STACK, Air Cleaner
3 202321 1 INDICATOR, Service
4 203530 3 CLAMP, T Bolt
5 203019 1 PIPE
6 190516 1 SEAL, Bonnet
7 201670 2 HOSE
8 100312 12 NUT, Nyloc
9 290003 1 AIR CLEANER
10 200045 2 BAND, Mounting
11 203531 1 CLAMP, T Bolt
15 173548 1 PLATE, Mounting
16 174580 1 FLANGE
May 5, 1998 TF120B02 2-6

PRE CLEANER
November 26, 1996 200263 2-7

PRE CLEANER
1 200263 PRE CLEANER
2 200455 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 100275 1 NUT, Wing
November 26, 1996 200263 2-8

AIR CLEANER (8 INCH)
February 7, 1996 290003 2-9

AIR CLEANER (8 INCH)
1 290003 AIR CLEANER (8 INCH)
2 NSI 1 BODY, Air Filter
3 200276 1 ELEMENT, Filter, Safety
4 200260 2 NUT, Wing
5 200277 1 ELEMENT, Filter, Main
6 200262 1 BAFFLE, Retainer
7 200261 1 CLAMP
8 200458 1 COVER, End
February 7, 1996 290003 2-10

EXHAUST ASSEMBLY
18 17
9
8
9
10 12
15 11
12
18
14
6 9 17
2
3
1
2
13
9
18
10
9 17 7
5
19
16
19
9 4
10
18
P004203
May 6, 1998 tf120b03 2-11

EXHAUST ASSEMBLY
1 203549 1 SILENCER
2 171520 2 CLAMP, Exhaust
4 173044 1 BRACKET
5 190322 2 HINGE
7 100957 2 SCREW, Cap
8 171416 1 ELBOW
9 12 WASHER
11 202869 1 BELLOW
13 171410 1 ELBOW
14 171411 1 ELBOW
15 171415 1 ELBOW
16 100962 2 SCREW, Cap
17 205012 3 CLAMP
18 100271 10 NUT, Cleavelock
19 166055 2 BOSS
May 6, 1998 tf120b03 2-12

FUEL SYSTEM
2
6 1
To engine
3
3 4
2 7
FUEL TANK
5
8 6
P004204
May 6, 1998 TF120B04 2-13

FUEL SYSTEM
1 120051 1 ADAPTOR, Pushlock, Male
2 120218 2 FITTING
4 290063 1 WATER SEPERATOR ASSY
5 220090 1 FILTER, Fuel, Spin On
May 6, 1998 TF120B04 2-14

ENGINE CONTROLS ASSEMBLY
2 5
6
7
6
3
P004205
May 6, 1998 TF120B05 2-15

ENGINE CONTROLS ASSEMBLY
1 201030 1 LEVER
2 100281 1 NUT, Hex
3 172625 1 BRACKET
5 200779 1 TIE ROD END
6 100310 3 NUT, Nyloc
7 100218 4 SCREW
May 6, 1998 TF120B05 2-16

COOLING SYSTEM
16
15
7
35
12
34
6
1 14
24 13 35 10
22
14
19
30
21
2
23
26
31 33
4
8
29
20 28
32 19
10 27
35
11
25 34 35
17
3 9
24 5
18
25
P004206
May 6, 1998 TF120B06 2-17

COOLING SYSTEM
1 202880 1 COWLING
2 203813 1 RADIATOR
4 100312 16 NUT, Nyloc
5 190604 1 BAFFLE, Rubber, LH
6 190605 1 BAFFLE, Rubber, RH
7 201641 1 CAP, Radiator
9 170469 1 PIPE
11 174040 1 PLATE, Retainer
12 201677 1 HOSE, Radiator
13 202334 1 PIPE
14 200212 4 CLAMP, Hose
15 201640 1 VALVE, Pressure Relief
16 100381 5 SCREW
17 201319 4 MOUNTING, Circular
18 100314 8 NUT, Nyloc
19 200043 4 TIE ROD END
20 100288 4 NUT, Hex
22 100316 4 NUT, Nyloc
23 180077 2 ROD
24 174018 2 PLATE, Retaining
25 201054 2 CLAMP, Hose
26 203351 1 P CLAMP
27 174232 2 BRACKET, Mounting, Radiator
30 201676 1 HOSE, Radiator
31 120387 1 T PIECE
32 120145 1 PLUG
33 203814 1 PIPE, Steel
34 201644 2 ELBOW, Rubber
35 200092 4 CLAMP, Hose
May 6, 1998 TF120B06 2-18

July 2, 1997 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
July 2, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION SYSTEM (REXROTH)
October 29, 1997 TH0004 3-3

2 260529 2 WHEEL DRIVE, Series 25V
3 210034 2 FILTER ASSY, Transmission
4 161501 1 MANIFOLD, Return
5 210377 1 VALVE, Solenoid
6 210672 1 PUMP, Transmission
7 201379 1 COOLER, Oil
8 240410 1 HOSE ASSY
11 240411 1 HOSE ASSY
12 240339 1 HOSE ASSY
13 245056 2 HOSE ASSY
14 240600 4 HOSE ASSY
15 240390 1 HOSE ASSY
16 240777 3 HOSE ASSY
17 240783 2 HOSE ASSY
18 240783 1 HOSE ASSY
19 240605 1 HOSE ASSY
20 240718 1 HOSE ASSY
21 240251 2 HOSE ASSY
23 120318 1 ADAPTOR
27 120315 2 ELBOW
29 120101 4 ELBOW
32 120876 1 ELBOW
35 120804 2 ELBOW
October 29, 1997 TH0004 3-4

October 29, 1997 TH0004 3-5

36 120284 1 REDUCER
38 120047 1 ELBOW
39 181764 1 PIPE ASSY
40 120034 1 CAP
41 240195 2 HOSE ASSY
44 245058 2 HOSE ASSY
October 29, 1997 TH0004 3-6

OIL COOLER ASSEMBLY
2
4
9
3
14
13
16 10
15
11
8
12 5,6
11
10
P004207
May 6, 1998 TF120B09 3-7

OIL COOLER ASSEMBLY
1 203813 1 RADIATOR
3 202903 1 CONDENSOR
4 174795 1 MOUNTING
5 174793 1 MOUNTING, RHS
6 174794 1 MOUNTING, LHS
7 200774 2 FASTENERS, Anti Loose
8 203952 2 CATCH, Anti Loose
9 NSI 4 BOLT, Hex. Head
12 100316 2 NUT, Nyloc
14 100312 8 NUT, Nyloc
May 6, 1998 TF120B09 3-8

TRANSMISSION PUMP
May 29, 1997 210672 3-9

TRANSMISSION PUMP
1 210672 TRANSMISSION PUMP
2 210642 2 PUMP, Section
3 223002 4 SCREW, Hex
4 223001 4 WASHER
5 210431 1 PUMP, Auxillary
May 29, 1997 210672 3-10

VARIABLE DISPLACEMENT PUMP (HOUSING)
May 29, 1997 210672 3-11

VARIABLE DISPLASEMENT PUMP (HOUSING)
1 210642 1 VARIABLE DISPLACEMENT PUMP (HOUSING)
2 223603 1 HOUSING
3 223058 2 CYLINDER, Pin
4 223187 1 PIN, Dowel
5 223186 2 PIN, Dowel
6 223026 2 PIN, Double Break Off
7 223063 3 SCREW, Locking
8 Z0634306174 3 O RING
9 223519 2 ORIFICE
10 Z0634306518 1 O RING
May 29, 1997 210672 3-12

HYDRAULIC CONTROL
May 29, 1997 210672 3-13

HYDRAULIC CONTROL
1 223263 1 HYDRAULIC CONTROL
2 223288 1 PISTON, Positioning
3 223289 1 ROD
4 223290 1 COVER
5 223291 1 COVER
6 223031 2 RING
6 223032 A/R RING
6 223033 A/R RING
6 223034 A/R RING
6 223035 A/R RING
6 223036 A/R RING
7 223292 2 RING
8 223293 2 RING
9 223294 2 COLLAR, Spring
9 223040 A/R SPACER, Ring
9 223041 A/R SPACER, Ring
10 223295 2 SPRING, Pressure
12 223297 2 BUSH
14 223299 2 RING, Retaining
15 223047 1 NUT, Hex
16 223056 8 BUSH
17 100065 8 WASHER, Spring
18 223049 1 O RING
19 223527 4 O RING
May 29, 1997 210672 3-14

CONTROL MODULE
24
1
10 22
7 20
19
4
6
3 25
21
12 9
15
5
14
12 11
13
16
18
P003001
17
May 29, 1997 210672 3-15

CONTROL MODULE
1 223266 1 CONTROL MODULE
2 NSI 1 HOUSING
3 223630 1 BUSH, Control
4 223631 1 SHAFT, Control
6 223635 1 COVER
7 223114 1 LEVER
8 223115 1 GASKET
10 223634 1 PIN, Eccentric
11 100366 1 SCREW, Cap
12 223049 1 O RING
13 223119 1 O RING
14 223120 1 ROLLER, Needle
15 223121 1 O RING
16 223122 1 SCREW, Cap
17 100220 1 SCREW, Cap
18 223123 1 SCREW, Cap
19 223124 1 O RING
20 223125 1 NUT, Seal Lock
21 223127 1 SHIM
22 223129 1 PIN, Cylinder
24 223553 1 LEVER, Feed Back
25 223632 1 BUSH, Spring
May 29, 1997 210672 3-16

PORT PLATE WITH VALVES
15
17
P002968
May 29, 1997 210672 3-17

PORT PLATE WITH VALVES
1 NSI 1 PORT PLATE WITH VALVES
2 223627 1 HOUSING, Portplate
3 223528 2 VALVE, Relief, Pressure
4 223053 1 VALVE, Relief, Pressure
5 223626 1 VALVE, Override, Pressure
6 223531 1 BUSHING, Bearing
7 223532 1 BUSH
8 223533 1 BUSH, Bearing
9 NSI 4 SCREW, Cap
10 223535 2 CYLINDER, Pin
11 223536 1 O RING
12 223026 3 PIN, Double Break Off Not Illustrated
14 223062 2 O RING
16 Z0634306174 2 O RING
17 210602 1 CONTROL VALVE, DA
May 29, 1997 210672 3-18

PRESSURE RELIEF VALVE
May 29, 1997 210672 3-19

PRESSURE RELIVE VALVE
1 223528 1 PRESSURE RELIEF VALVE
3 223538 1 COLLAR, Valve
4 223066 1 SPINDLE, Valve
5 NSI 1 NUT, Loading, Spring
6 NSI 1 SPRING, Pressure
7 223069 1 SPRING, Cone Shaped
8 223070 1 PIN, Threaded
9 223071 1 O RING
10 223072 1 RING, Backup
11 223539 1 BOLT, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
May 29, 1997 210672 3-20

CONTROL CARTRIDGE, DA
May 29, 1997 210672 3-21

CONTROL CARTRIDGE, DA
1 210602 1 CONTROL CARTRIDGE, DA
2 223090 1 NUT, Seal Lock
3 223556 1 SCREW, Control
4 223562 1 O RING
5 223564 1 CIRCLIP
6 223561 1 RING
7 223558 1 PIPE, Controller
8 223560 1 PIN, Threaded
9 223582 1 CIRCLIP
10 223563 1 CIRCLIP
11 223565 1 ORIFICE
12 100403 1 NUT, Nyloc
13 NSI 1 SPACER
14 223557 1 PISTON, Differential
15 223583 1 SPRING
May 29, 1997 210672 3-22

PRESSURE OVERRIDE VALVE
13
P002960
May 29, 1997 210672 3-23

PRESSURE OVERRIDE VALVE
1 223626 1 PRESSURE OVERRIDE VALVE
3 223541 1 BUSHING, Valve
4 223082 1 PISTON, Control
5 223083 1 PISTON
6 223084 1 PISTON, Valve
7 223629 1 SEAT, Poppet
10 223542 1 SCREW, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
May 29, 1997 210672 3-24

May 29, 1997 210672 3-25

1 223053 1 PRESSURE RELIEF VALVE
3 223074 1 PISTON, Valve
6 223071 1 O RING
7 223077 A/R SHIM, 1 mm
7 223078 A/R SHIM, 0.5 mm
7 223079 A/R SHIM, 0.3 mm
May 29, 1997 210672 3-26

ROTARY GROUP
1
18
19
16
12
20
21
22
25
23
2 24
4
23
14
15
14
8 22
9
3
11
10
26
5
7 13
P002957
May 29, 1997 210672 3-27

ROTARY GROUP
1 223262 1 ROTARY GROUP
2 223521 9 PAD, Piston Slipper
3 223607 1 STACK, Cup Spring
4 223608 1 CRADLE
5 223609 1 RING, Slide
6 223610 1 SHAFT, Drive
7 223615 1 BEARING, Flange
8 223009 1 WIRE
9 223277 A/R SHIM
9 223278 A/R SHIM
9 223279 A/R SHIM
9 223280 A/R SHIM
11 223614 1 BALL, Retaining
12 223284 1 BEARING, Roller
13 223618 1 CRADLE BEARING ASSY
15 223620 1 SEAL, Shaft
18 223603 1 HOUSING
20 223189 1 SCREW, Eccentric
21 223190 1 NUT, Seat, locking
22 223606 1 CYLINDER WITH CONTROL PLATE
23 223616 2 WASHER
24 223617 1 SPRING
26 223612 1 WIRE
May 29, 1997 210672 3-28

INTERNAL GEAR PUMP ASSEMBLY
10
1
3
11
12
5
9
13
8
7
6
P003622
May 29, 1997 210672 3-29

INTERNAL GEAR PUMP ASSEMBLY
1 223265 1 INTERNAL GEAR PUMP ASSEMBLY
2 223544 1 FLANGE, Intermediate
3 223639 1 COVER, Pump Wheel Set
4 223641 1 PLATE, Wear
5 323638 1 SHAFT, Drive Thru
6 223137 2 RING, Rectangular
7 1 BUSHING, Bearing
8 223139 4 RING, Seal
9 223580 4 SCREW, Cap
10 223059 1 O RING
11 223022 1 O RING
12 223640 1 KEY, Shaft
13 223551 1 CIRCLIP
May 29, 1997 210672 3-30

HYDRAULIC PUMP
May 29, 1997 210672 3-31

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Taper
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Taper
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
May 29, 1997 210672 3-32

HYDRAULIC PUMP
May 29, 1997 210672 3-33

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 CIRCLIP, Internal
38 223242 1 SEAL, Shaft
May 29, 1997 210672 3-34

TRANSMISSION PUMP MISCELLANEOUS PARTS
13
8
9
11 15
7 2
3
10
6
5
14
12
5
4
P004218
May 7, 1998 TF120B10 3-35

TRANSMISSION PUMP MISCELLANEOUS PARTS
1 210672 1 PUMP, Transmission
2 172616 1 BRACKET, Support
3 172615 1 MOUNTING, Transmission
6 100314 2 NUT, Nyloc
9 100225 21 SCREW, Cap
10 203822 1 COUPLING
11 161729 1 FLANGE, Adaptor
12 100240 8 SCREW, Cap
13 101308 2 WASHER, Hardened
15 203823 1 HUB, Bowex
May 7, 1998 TF120B10 3-36

TRANSMISSION PUMP OIL FILTER ASSEMBLY
February 9, 1996 210034 3-37

TRANSMISSION PUMP OIL FILTER ASSEMBLY
1 210034 1 TRANSMISSION PUMP OIL FILTER ASSEMBLY
2 220077 1 ELEMENT, Spin On
3 NPN 1 HEAD
4 225003 1 INDICATOR, Visual
5 225006 1 INDICATOR, Electrical
6 100386 2 SCREW, Set, Hex
8 203001 1 PLATE, Blanking
February 9, 1996 210034 3-38

WHEEL DRIVE, SERIES 25V
February 19, 1996 260529 3-39

1 260529 2 WHEEL DRIVE, SERIES 25V
2 120019 2 PLUG, Steam
3 100421 A/R WASHER
5 160180 1 COVER, End
6 140191 1 O RING
7 160194 1 PLUG, Thrust, Brass
8 201650 1 CIRCLIP
9 160193 1 WASHER, Steel
10 200846 1 GEAR, Sun
11 160192 1 WASHER, Thrust, Bronze
12 100211 24 SCREW, Set, Hex
13 190092 1 CARRIER, Planetary
14 160181 3 PIN, Planetary
15 160182 6 SHIM, Planet
17 200273 3 GEAR, Planetary
18 170222 1 CIRCLIP
19 150018 1 PIN, Lock
20 160263 1 NUT, Lock
21 190141 1 WASHER
22 200271 1 GEAR, Ring
23 100149 8 BOLT
24 160360 4 PLATE, Lock
26 190093 1 CARRIER, Ring Gear
27 150061 1 CONE, Bearing
28 150062 1 CUP, Bearing
29 161789 1 HUB
30 140039 1 SEAL, Oil
31 150068 2 BEARING
32 140192 1 SEAL, Oil
33 202621 1 PLATE, Seal
34 140159 1 O RING
35 160346 1 SHAFT, Stub
February 19, 1996 260529 3-40

February 19, 1996 260529 3-41

36 100484 12 BOLT
37 140340 1 V RING
38 201465 1 STAFT, Side
39 201497 1 CIRCLIP
41 160584 1 ADAPTOR, Drive, Wheel
42 100268 12 STUD, Wheel
43 100351 12 NUT, Tapered
44 1 LABEL, Oil Spec
45 100477 2 BOLT
46 220334 2 WASHER
47 210296 1 MOTOR, Hydraulic
48 140343 1 V RING
49 201504 1 GASKET
50 215011 1 PRIMARY REDUCTION ASSY (15:1)
51 140471 1 SEAL, Cassette
February 19, 1996 260529 3-42

HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE)
13
26 3
14
2
15
4 16
5
18
6 17
26
27
9 7
19
21
8
11
20
10
22
12
23
24
25
January 30, 1996 210296 3-43

HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE)
1 210296 1 HYDRAULIC PUMP
2 NSI 1 BARREL HOUSING ASSY
3 NSI 4 SCREW, Socket, Hex
4 NSI 2 SHIM
5 225075 2 BEARING, Needle
6 225071 1 PLATE, Valve
7 NSI 1 BARREL, Cylinder
8 225077 1 PISTON ASSY
9 225076 1 SUPPORT, Barrel
10 NSI 1 SHAFT
11 NSI 1 PIN, Guide
12 NSI 1 KEY, Flat
13 NSI 1 GEAR, Ring
14 225079 1 BEARING, Tapered
16 NSI 2 WASHER, Spacer
17 NSI 1 RING, Retaining
18 225072 1 O RING
19 NSI 1 HOUSING, Bearing
20 NSI 1 PLUG, Bleeder
21 NSI 1 WASHER, Seal
22 220245 1 O RING
23 225074 1 SEAL, Shaft
24 NSI 1 CARRIER, Seal
25 NSI 1 RING, Retaining
26 NSI 2 PLUG ASSY, Hex Socket
27 225042 1 VALVE, Flushing
January 30, 1996 210296 3-44

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
7
3 4
1 5 6
8 9
11
10
16
17 12
13 21
22
14
23
14
15
18
19
20
P002405
February 9, 1996 205119 3-45

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
1 205119 1 MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
2 NSI 2 BOLT, Socket Head
3 NSI 1 CIRCLIP
4 NSI 1 CIRCLIP
5 *** 1 BEARING
6 */*** 1 SEAL, Oil
7 NSI 1 COVER
8 220390 1 SHAFT ASSY, Spline
9 NSI 1 BOLT, Shoulder, Socket Head
10 ** 1 DISC, Primary
11 ** 5 DISC, Rotor
12 ** 4 DISC, Stator
13 NSI 4 SCREW, Socket Head
14 */**/***/**** 2 GASKET, Case
15 NSI 1 PLATE, Spring
16 **** 4 SPRING, Red
17 **** 4 SPRING, Blue
18 NSI 1 PISTON
19 * 1 RING, Backup
20 * 1 O RING
21 * 1 RING, Backup
22 * 1 O RING
23 NSI 1 PLATE, Pressure
24 220386 1 KIT, O Ring and Backup Ring Includes Items Marked *
25 220387 1 KIT, Standard Torque Lining Includes Items Marked **
26 220388 1 KIT, Bearing Includes Items Marked ***
27 220389 1 KIT, Spring Includes Items Marked ****
February 9, 1996 205119 3-46

MULTI DISC BRAKE ASSEMBLY (2 BOLT B MOUNT)
February 9, 1996 210320 3-47

MULTI DISC BRAKE ASSEMBLY (2 BOLT B MOUNT)
1 210320 1 MULTI DISC BRAKE ASSEMBLY (2 BOLT B MOUNT) Service Exchange
2 220939 4 SCREW, Hex, Flanged
3 220940 1 VALVE, Pressure Relief
4 220937 1 SCREW, Bleed
5 220942 1 PLATE, Power Includes Item 11
6 220936 1 BEARING, Ball
7 220935 1 O RING
9 220933 1 O RING
11 220942 1 PISTON Includes Item 5
12 220930 3 DISC, Stationary
13 220929 3 DISC, Rotating
14 220928 1 DISC, Primary
15 220926 1 SHAFT, Splined
16 220927 2 PIN, Torque
17 220923 1 SEAL, Oil
18 220922 1 BEARING, Ball
19 220925 6 SPRING, Compression
20 220924 1 RETAINER, Spring
21 220921 1 GASKET
22 220920 1 HOUSING
February 9, 1996 210320 3-48

PRIMARY REDUCTION ASSEMBLY (MODEL 8, 15:1, C INPUT)
12
13
14 8
15
13
1 11
20
3 21 17
22
24
23
24
21
25
6
5
7
9
10
9
16
18
19
26
P002973
May 8, 1998 215011 3-49

PRIMARY REDUCTION ASSEMBLY (MODEL 8, 15:1, C INPUT)
1 215011 1 PRIMARY REDUCTION ASSEMBLY
2 220792 12 SCREW, Cap
3 201902 1 PLUG, Magnetic
4 205120 1 COVER
5 201922 1 PLUG
6 205121 1 WASHER, Thrust
7 222914 1 GEAR, Sun, Primary, Model 8.15:1
8 222921 1 CARRIER ASSY, Model 8.15:1
10 222918 1 CARRIER, Planetary, Primary
11 220794 3 CLIP, Retaining
12 222901 3 PIN
14 222912 3 GEAR, Planetary, Primary
15 222925 96 BEARING, Roller, Needle
16 222917 1 GEAR, Sun, Secondary
17 222924 1 SECONDARY CARRIER, Model 8.15:1
19 222927 1 CARRIER, Planetary, Secondary
20 222902 3 PIN
22 222909 3 GEAR, Planetary, Secondary
23 222904 3 RING, Seperating
26 222905 1 GEAR, Ring
May 8, 1998 215011 3-50

PRIMARY REDUCTION ASSEMBLY (MODEL 6, 14:1)
February 9, 1996 210309 3-51

PRIMARY REDUCTION ASSEMBLY (MODEL 6, 14:1)
1 210309 1 PRIMARY REDUCTION ASSY (MODEL 6, 14:1)
2 100458 8 SCREW, Cap
3 201902 1 PLUG, Magnetic
4 201901 1 COVER
5 201922 1 PLUG
7 202233 1 GEAR, Sun, Primary
8 202238 1 CARRIER ASSY
10 202237 1 CARRIER, Planetary, Primary
12 201910 3 PIN
14 202340 3 GEAR, Planetary, Primary
17 202232 1 GEAR, Sun, Secondary
19 202236 1 SECONDARY CARRIER ASSY
20 202235 1 CARRIER, Planetary, Secondary
22 201918 3 PIN
24 202239 3 GEAR, Planetary, Secondary
27 222905 1 GEAR, Ring
February 9, 1996 210309 3-52

MASTER LINK ASSEMBLY
4
1 3
2
5 1
P004230
June 4, 1998 tf120b54 3-53

MASTER LINK ASSEMBLY
1 224259 1 LINK, Master, Pin End, LH and RH
2 224260 1 LINK, Master, Bush End, RH and LH
3 202603 2 BOLT, Track
June 4, 1998 tf120b54 3-54

TRACK ASSEMBLY
November 12, 1997 TH0021 3-55

TRACK ASSEMBLY
1 160614 2 STRIP, Wear
2 180941 1 FRAME, Side, LH
3 180942 1 FRAME, Side, RH
4 171870 1 BAR, Equaliser
5 201760 9 BEARING, Spherical, Elastomeric
6 171874 2 PLATE, Cover
8 202610 2 IDLER ASSY (Berco)
9 203610 2 IDLER (Intertrack - 50mm Shaft)
9 203980 2 IDLER, (Intertrack - 60mm Shaft)
11 100129 56 BOLT, Hex. Head
13 100486 28 BOLT, Hex. Head
14 202607 6 ROLLER, Track, Single Flange (Berco)
15 203607 6 ROLLER, Track, Single Flange (Intertrack)
16 202608 8 ROLLER, Track, Double Flange (Berco)
17 203608 8 ROLLER, Track Double Flange (Intertrack)
18 171309 2 PLATE, Cover, Greasepoint
20 202600 2 TRACK LINK ASSY (Intertrack)
20 203501 2 TRACK LINK (Berco)
21 222753 90 LINK, Track, RH 14"
22 222754 90 LINK, Track, LH 14"
23 2 LINK, Track, Master
24 190366 90 SHOE, Grouser (Berco) 14"
24 202602 2 SHOE, Grouser, Master (Berco) 14"
24 203510 90 SHOE, Grouser (Berco) 25"
24 203514 90 SHOE, Grouser (Intertrack) 16"
24 203511 2 SHOE, Grouser, Master (Berco) 25"
25 202603 360 BOLT, Track (Berco)
26 202605 8 BOLT, Master
27 190409 2 SPROCKET, Drive
28 100268 24 STUD, Wheel
29 100351 24 NUT, Tapered
November 12, 1997 TH0021 3-56

TRACK ASSEMBLY
November 12, 1997 TH0021 3-57

TRACK ASSEMBLY
30 202604 360 NUT, Track (Berco)
31 202609 1 IDLER TENSIONING ASSY (Intertrack-50 mm Shaft)
32 203609 1 IDLER TENSIONING ASSY (Intertrack-60 mm Shaft)
32 203981 1 IDLER TENSIONING ASSY
34 100454 4 SCREW, Cap
November 12, 1997 TH0021 3-58

TENSIONING IDLER ASSEMBLY (INTERTRACK)
November 12, 1997 TH0021 3-59

TENSIONING IDLER ASSEMBLY (INTERTRACK)
1 203980 1 IDLER - 60 Shaft
1 203610 1 IDLER - 50 Shaft
2 203981 1 IDLER TENSIONING ASSY
3 224807 1 SPRING ASSY
4 203623 1 CARRIER, Spring
5 224808 1 FORK
8 203622 1 SPRING
9 203624 1 CAP, Spring
10 203625 1 NUT
11 203611 1 TENSIONER, Hydraulic, Coupling
12 203618 1 PISTON
13 203619 1 SEAL, Groove
15 160655 1 ADAPTOR
17 240114 1 HOSE ASSY
18 180914 1 CARTRIGE, Valve, Grease
19 202618 1 VALVE, Grease
November 12, 1997 TH0021 3-60

IDLER ASSEMBLY (INTERTRACK - 50 MM SHAFT)
November 12, 1997 TH0021 3-61

1 203610 1 IDLER ASSEMBLY (Intertrack - 50mm Shaft)
2 203613 1 HOUSING, Idler
3 203617 1 PLUG
4 203614 2 BUSH
5 222751 2 SEAL
6 140199 2 O RING
7 203615 1 SHAFT
8 222750 2 BRACKET
9 203616 2 PIN, Spring
November 12, 1997 TH0021 3-62

November 12, 1997 TH0021 3-63

1 203980 1 IDLER ASSEMBLY (INTERTRACK - 60 MM SHAFT)
2 224801 1 HOUSING, Idler
3 203617 1 PLUG
4 224802 2 BUSH
5 224805 2 SEAL
6 140132 2 O RING
7 224804 1 SHAFT
8 224803 2 BRACKET
November 12, 1997 TH0021 3-64

IDLER ASSEMBLY (BERCO)
November 12, 1997 TH0021 3-65

IDLER ASSEMBLY (BERCO)
1 202610 1 IDLER ASSEMBLY (BERCO)
2 NSI 1 HOUSING, Idler
3 221348 1 PLUG
4 221345 2 BUSH
5 221343 2 SEAL
6 221349 2 O RING
7 221344 1 SHAFT
8 221347 2 BRACKET
November 12, 1997 TH0021 3-66

TRACK ROLLER DOUBLE FLANGE (INTERTRACK)
November 12, 1997 TH0021 3-67

TRACK ROLLER FLANGE (INTERTRACK)
1 203608 1 TRACK ROLLER DOUBLE FLANGE (INTERTRACK)
2 NSI 1 BODY, Roller
3 203632 1 PLUG
4 203631 2 BUSH
5 222752 2 SEAL
7 203626 2 BRACKET
8 203627 2 RING, Snap
9 140261 2 O RING
10 203630 1 SHAFT
November 12, 1997 TH0021 3-68

TRACK ROLLER SINGLE FLANGE (INTERTRACK)
November 12, 1997 TH0021 3-69

TRACK ROLLER SINGLE FLANGE (INTERTRACK)
1 203607 1 TRACK ROLLER DOUBLE FLANGE (INTERTRACK)
2 NSI 1 BODY, Roller
3 203632 1 PLUG
4 203631 2 BUSH
5 222752 2 SEAL
7 203626 2 BRACKET
8 203627 2 RING, Snap
9 140261 2 O RING
10 203630 1 SHAFT
November 12, 1997 TH0021 3-70

TRACK LINK
November 12, 1997 TH0021 3-71

TRACK LINK
1 224581 2 PIN, Link
2 224574 1 LINK, Track, RH
3 224577 1 HALF LINK, RH, Bush End
4 224576 1 HALF LINK, RH, Pin End
5 224582 2 BUSH LINK
6 224580 4 WASHER, Seal
7 224579 1 HALF LINK, Bush End
8 224575 1 LINK, Track
9 224578 1 HALF LINK, LH, Pin End
November 12, 1997 TH0021 3-72

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

BOOM HYDRAULIC SYSTEM (WITHOUT MANIFOLD BOOM BLOCK)
February 17, 1999 TH120B04 4-3

BOOM HYDRAULIC SYSTEM (WITHOUT MANIFOLD BOOM BLOCK)
1 290351 1 HEAD, Harvesting FX550
2 120900 4 ELBOW, Bulkhead
4 230261 1 CYLINDER, Boom Lift
5 120100 3 ELBOW
6 120299 7 NUT, Lock
7 120222 2 FLANGE, Half
9 230124 1 CYLINDER, Knuckle Joint
10 171407 3 PIPE ASSY
11 171408 2 PIPE ASSY
12 171414 1 PIPE ASSY
13 240446 1 HOSE ASSY
14 120749 2 UNION
15 120751 5 UNION
16 240733 1 HOSE ASSY
17 240609 1 HOSE ASSY
18 260882 1 LINK, Indexator
19 202699 1 HARNESS ASSY
20 240602 2 HOSE ASSY
21 160970 2 ADAPTOR
22 290378 1 ROTATOR, GV11
23 240608 2 HOSE ASSY
24 240480 2 HOSE ASSY
25 240606 1 HOSE ASSY
26 120298 7 BULKHEAD
28 240732 1 HOSE ASSY
February 17, 1999 TH120B04 4-4

HYDRAULIC FILTER ASSEMBLY
4
5
4
6
1
4
3
August 27, 1997 TF120013 4-5

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HOUSING
2 210465 2 ELEMENT, Spin On
3 NSI 2 SEAL
4 NSI 4 PLUG
5 NSI 1 VALVE, Bypass
6 NSI 1 SPRING, Bypass Valve
August 27, 1997 TF120013 4-6

HYDRAULIC OIL TANK ASSEMBLY
9 14
14
6 18
3
5
3
7 17
1
13
12
14
16 15
10 8
11
Layer 1P004893
May 14, 1998 TF120B19 4-7

HYDRAULIC OIL TANK ASSEMBLY
1 181300 1 TANK, Hydraulic
3 203560 2 STRAINER, Suction
4 210106 1 STRAINER
5 203524 1 GASKET
7 210105 1 INDICATOR, Level
8 120333 2 PLUG
10 181764 1 PIPE ASSY
11 120034 1 CAP
13 210016 1 BREATHER, Reservoir
16 200694 1 SENDER, Oil Temperature
17 NSI 2 SCREW, Hex. Head
May 14, 1998 TF120B19 4-8

HYDRAULIC TANK PRESSURING
To intake manifold
on engine
1
6
8
3 10
10
5 10
4 5
9
13
To tank breather,
out to atmosphere
12
11
P004892
February 17, 1999 TF120B06 4-9

HYDRAULIC TANK PRESSURING
1 120290 1 ELBOW
2 190628 1 PLUG
3 210386 1 VALVE, Check
4 125093 1 ADAPTOR, Pushlock, Female
7 120060 1 ELBOW
8 125024 1 TEE RUN
11 203050 1 VALVE, Ball
12 120191 1 NIPPLE
13 120016 1 SOCKET
February 17, 1999 TF120B06 4-10

HYDRAULIC OIL TANK FILLING ASSEMBLY
2 11 1 3
To hydraulic tank
12
4 6
5 4
10
7
8
4 6 6 8
13
14
P004240
May 14, 1998 TF120B20 4-11

HYDRAULIC OIL TANK FILLING ASSEMBLY
1 162501 1 PIPE
2 173895 1 CLAMP
3 120193 1 ELBOW
6 120207 3 REDUCER
7 205248 1 PUMP
8 120194 2 NIPPLE
9 173537 1 MOUNTING
10 210406 1 VALVE, Ball
11 140150 1 O RING
12 120386 1 T PIECE
13 2 WASHER
14 2 SCREW, Hex. Head
May 14, 1998 TF120B20 4-12

JOYSTICK TO CONTROL VALVE (LHS)
COLOUR CODE
1 BR OWN
7
1 2 2 RED
3 ORANGE
P 4 4 YELLO W
P GREEN
4
MAIN BOOM
STICKBOOM
1
R OT AT OR
3
SLEW
T 2
T
T
3 2
P
3
8 1
3 8 3 7
3
P
3 8 4
3 8 5
4
P
T
8
8 9 9
6 P004890
February 17, 1999 TH120B07 4-13

JOYSTICK TO CONTROL VALVE (LHS)
1 210140 1 CONTROL, Joystick, LHS
2 210371 1 VALVE, Control, 5 Bank
3 121045 6 ADAPTOR
6 172029 1 MANIFOLD
7 120958 4 ELBOW
8 121156 6 ELBOW
February 17, 1999 TH120B07 4-14

JOYSTICK TO CONTROL VALVE (RHS)
COLOUR CODE
1 BR OWN
7
1 2 2 RED
3 ORANGE
P 4 4 YELLO W
P GREEN
4
MAIN BOOM
STICKBOOM
1
R OT AT OR
3
SLEW
T 2
T
T
3 2
P
3 5
8 1
3 8 3 7
3
P
3 8 4
3 8
4
P
T
8
8 9 9
6 P004891
February 17, 1999 TH120B08 4-15

JOYSTICK TO CONTROL VALVE (RHS)
1 210143 1 CONTROL, Joystick, RHS
3 121045 6 ADAPTOR
6 172029 1 MANIFOLD
7 120958 4 ELBOW
8 121156 6 ELBOW
February 17, 1999 TH120B08 4-16

BOOM HYDRAULIC BLOCK
16 15 16
19
2
TOP
11 BOTTOM
13
21
16 15 16 1 24
11 25 20
16
15
16
6 22
4 EL
5 EC 23
TR
ICA
3 L
18 11
17 12
29
28
26
27
8 CAL
T RI
10 EC
EL 30
7
9
P004894
February 17, 1999 TH120B09 4-17

BOOM MANIFOLD BLOCK
1 261685 1 KIT, Swivel Block Assy
3 241870 1 HOSE
4 241871 1 HOSE
5 241872 1 HOSE
6 241873 1 HOSE
7 241874 1 HOSE
8 241875 1 HOSE
9 241876 1 HOSE
10 241877 1 HOSE
11 183955 1 MANIFOLD, Block Assy
12 183954 1 MOUNTING
14 183953 1 PIVOT, Manifold Sleeve
17 120819 1 ELBOW Comes with SP550.
18 120812 2 ELBOW Comes with SP550.
19 220548 2 NIPPLE
20 NPN 2 NIPPLE
21 NSI 2 CAP, End
24 120045 2 PLUG, Hex
February 17, 1999 TH120B09 4-18

SUCTION / RETURN LINE
16 24
4 4
6 6
1 6
21
5
20
19 5
9
22
28 23
7
2
14
8 OUT
12 A 15
13
11 8
10
15
RHS
A10V071 AA4V G56 AA4V G56 ENGINE C

3
26 18
B
17
OIL COOLER
14 IN
27
16 16
LHS
10 11
25
P004895
February 17, 1999 TH120B10 4-19

SUCTION / RETURN LINE
3 161501 1 MANIFOLD
4 210468 2 HEAD, Filter
5 210469 2 FILTER, Element, Spin On
6 125065 4 ELBOW
7 120812 1 ELBOW
8 120047 2 ELBOW
9 120817 1 ELBOW
10 120804 2 ELBOW
17 120284 1 REDUCER
18 120037 1 PLUG
19 240342 1 HOSE ASSY
20 240481 1 HOSE ASSY
21 240317 1 HOSE ASSY
22 240358 1 HOSE ASSY
23 240251 2 HOSE ASSY
24 240895 1 HOSE ASSY
25 240894 1 HOSE ASSY
26 240883 1 HOSE ASSY
27 240884 1 HOSE ASSY
28 181764 1 PIPE ASSY
February 17, 1999 TH120B10 4-20

TWO SPEED BRAKE/DRIVELINE CIRCUIT
Hydr aulic T ank
RHS 9 9
4 20
5
6
1
10 6 26 7 8
Br ake Solenoid
22
C
29 27
10
B
BO TT OM
A
19
4 9
21
28 1
15 G 5
A10V071 AA4V G56 2
AA4V G56 ENGINE
10 T OP G
16 18
23 17
26
T OP
6
5
10
24
29
1
10
2-Speed Solenoid
11
C
BO TT OM 6 4
Retur n Manifold (T OP) 30
B
2
A
10 12
4 21
Pressure Manif old (BOTT OM) 25 6
9
5
LHS
13
3 24
1 2
14 G G 14 P004896
February 17, 1999 TH120B11 4-21

TWO SPEED BRAKE/DRIVELINE CIRCUIT
1 210604 2 VALVE, Brake Release
2 172029 1 MANIFOLD
3 172674 1 BRACKET
4 121350 4 ELBOW
5 120822 4 ELBOW
6 121024 5 T PIECE
7 125024 1 T PIECE
8 120318 1 ADAPTOR
14 120259 2 CAP
15 140086 8 O RING
18 190243 4 ELBOW
19 240630 1 HOSE ASSY
20 240882 1 HOSE ASSY
21 240487 2 HOSE ASSY
22 240891 1 HOSE ASSY
23 240890 1 HOSE ASSY
24 240410 2 HOSE ASSY
25 240411 1 HOSE ASSY
27 240875 1 HOSE ASSY
28 240876 1 HOSE ASSY
29 240877 2 HOSE ASSY
30 120218 1 FITTING
February 17, 1999 TH120B11 4-22

IMPLEMENT PUMP CIRCUIT
Hydr aulic T ank

12
30
2 3 2
29
3 4
4 28 1
22 9
10 3 4
2 5
D
23 9 18 17 16 6 T o hydraulic oil tank filler
7
F
8
16 21
24 20
L
19
M
25 11
16
27
E A10V071 AA4V G56 AA4V G56 ENGINE
26 16 17 16
15
14
13
P004897
February 17, 1999 TH120B12 4-23

IMPLEMENT PUMP CIRCUIT
1 210467 1 HEAD, Spin On, Twin Element
2 100021 12 SCREW, Cap
4 140226 3 O RING
5 162305 1 FLANGE
6 120284 4 COUPLING, Female
7 120386 1 T PIECE
11 120816 1 ELBOW
13 100952 4 SCREW, Cap
15 140150 1 O RING
17 120208 2 T PIECE
18 120247 1 REDUCER
19 120100 2 ELBOW
20 240878 1 HOSE ASSY
21 240722 1 HOSE ASSY
22 240106 1 HOSE ASSY
23 240025 1 HOSE ASSY
24 240195 1 HOSE ASSY
25 240276 1 HOSE ASSY
26 240281 1 HOSE ASSY
27 240893 1 HOSE ASSY
28 201054 2 CLAMP, Hose
29 203446 1 HOSE
30 181772 1 PIPE ASSY
February 17, 1999 TH120B12 4-24

CONTROL VALVE TO BULKHEAD
B ULKHEAD
18 19 14
1
E F G H I 17
8
2 7
8
13 20
5 LS
3 6
16
MAIN BOOM
12
STICKBOOM
K
R OT AT OR
10
SLEW
J
PS
T
4
P
9
8 4
2 7
A B C D
1 15
14
P004898
February 18, 1999 th120b13 4-25

CONTROL VALVE TO BULKHEAD
1 120313 6 T PIECE
2 120298 3 BULKHEAD
3 120961 2 BULKHEAD
4 121045 2 ADAPTOR
5 121041 1 ADAPTOR
6 140520 1 WASHER, Dowty
7 121225 2 PLUG
8 120355 8 ADAPTOR
9 121040 1 ADAPTOR
11 120958 1 ELBOW
12 240630 1 HOSE ASSY
13 240195 1 HOSE ASSY
14 240040 8 HOSE ASSY
15 240650 1 HOSE ASSY
16 240276 1 HOSE ASSY
17 240630 1 HOSE ASSY
18 240025 1 HOSE ASSY
19 240281 1 HOSE ASSY
February 18, 1999 th120b13 4-26

BULKHEAD TO BOOM CIRCUIT
B ULKHEAD
1 25 20
21
21
E F G H I
4 9 11 15 17 9 20
7 12 18
6 13
23
5 12 8
19
K
4 11 17
J
3 8 10 11 16 8 20
22
A B C D
21
10
ELECTRICAL
24
P004899
February 18, 1999 TH120B14 4-27

BULKHEAD TO BOOM CIRCUIT
1 230124 1 CYLINDER, Slide Boom
2 230270 1 CYLINDER, Main Boom
8 120298 8 BULKHEAD
9 120313 4 BULKHEAD
10 240446 1 HOSE ASSY
11 240608 3 HOSE ASSY
12 240480 2 HOSE ASSY
13 240606 1 HOSE ASSY
14 120751 4 UNION
15 120749 2 UNION
16 171414 1 PIPE ASSY
17 171408 2 PIPE ASSY
18 171407 3 PIPE ASSY
19 120100 4 ELBOW
21 240515 4 HOSE ASSY
22 240244 1 HOSE ASSY
23 240718 2 HOSE ASSY
24 240593 1 HOSE ASSY
25 240362 2 HOSE ASSY
26 120832 2 ELBOW
February 18, 1999 TH120B14 4-28

TEST POINTS
MA
MA
2
1
G
T
G
P
1
A10V071 AA4V G56 AA4V G56 ENGINE
2
LS
9
MB
PS
MB
PS
CONTR OL VAL VE
2
1
1
2
PS
10
8 11 20 11
1 2
MA MA
12 1 PS
1
2 PS
2
MB MB
13 11
19
21
4 3 5 6 14 21
16 17 17 16
System pressure 1 2
MA
Ser vo pressure
7 MA
1 2
MB MB
18
4 15 1 1 2 2
MA MB MA MB 15
5 1 1 2 2
PS G PS G
2
16 17 17 16
Retur n Manifold (BOTT OM)
Pressure Manif old (T OP)
1
1 2
PS PS
P004900
February 18, 1999 TH120B15 4-29

TEST POINTS
1 172674 1 BRACKET, Mounting
2 172029 1 MANIFOLD
3 172032 1 MANIFOLD
4 201739 2 TEST POINT
8 121045 1 ADAPTOR
9 120958 1 ELBOW
10 240630 1 HOSE ASSY
12 240315 1 HOSE ASSY
13 240886 1 HOSE ASSY
14 240316 1 HOSE ASSY
15 121350 4 ELBOW
17 120259 6 CAP
18 240892 1 HOSE ASSY
19 240887 1 HOSE ASSY
20 240886 1 HOSE ASSY
21 120822 2 ELBOW
February 18, 1999 TH120B15 4-30

SLEW CYLINDER CIRCUIT
B ULKHEAD
E F G H I
3
2
1
K
3
J
2
A B C D
3
P004901
February 18, 1999 TH120B16 4-31

SLEW CYLINDER CIRCUIT
1 120961 2 BULKHEAD
3 120820 4 ELBOW
February 18, 1999 TH120B16 4-32

JOYSTICK CONTROL (2ND FUNCTION)
January 25, 1996 210140 4-33

1 210140 1 CONTROL JOYSTICK (2ND FUNCTION)
2 220581 1 HOUSING, Upper
3 NSI 1 HOUSING, Lower
4 * 1 O RING
5 * 1 O RING
6 * 1 O RING
7 * 2 PIN
8 ** 4 GUIDE, Plunger
9 ** 4 RING, Sealing
11 ** 4 PLUNGER
12 220583 4 DISC, Locking
14 220585 4 SPRING
15 220586 4 SPRING
16 220587 A/R SHIM
17 220588 A/R SHIM
18 220589 A/R SHIM
19 NSI 4 PISTON
20 NSI 1 S.H.C.S
21 220566 1 SEAL, Shaped
23 220569 1 CARDON
24 220568 1 PLATE, Switch
25 220575 1 NUT, Special
26 220574 1 NUT
27 220567 1 BELLOW, Rubber
28 220563 1 LEVER ASSY
29 NSI 1 JOYSTICK, Handle
30 NSI 1 SCREW
31 NSI 1 NUT
32 NSI 2 SCREW
33 NSI 2 SCREW
34 NSI 2 WASHER
35 NSI 2 NUT
January 25, 1996 210140 4-34

January 25, 1996 210140 4-35

36 NSI 1 CAP, Insulation
37 NSI 1 ADAPTOR
38 220576 1 KIT, Seal, Housing, Joystick Includes Items Marked *
39 220579 4 KIT, Seal, Plunger, Joystick Includes Items Marked **
January 25, 1996 210140 4-36

JOYSTICK CONTROL (3RD FUNCTION)
January 25, 1996 210143 4-37

1 210143 1 JOYSTICK CONTROL (3RD FUNCTION)
2 220581 1 HOUSING, Upper
3 NSI 1 HOUSING, Lower
4 * 1 O RING
5 * 1 O RING
6 * 1 O RING
7 * 2 PIN
8 ** 4 GUIDE, Plunger
11 ** 4 PLUNGER
12 220583 4 DISC, Locking
14 220585 4 SPRING
15 220586 4 SPRING
16 220587 A/R SHIM
17 220588 A/R SHIM
18 220589 A/R SHIM
19 NSI 4 PISTON
20 NSI 1 S.H.C.S
21 220566 1 SEAL, Shaped
23 220569 1 CARDON
24 220568 1 PLATE, Switch
25 220575 1 NUT
26 220574 1 NUT
27 220567 1 BELLOW, Rubber
28 220236 1 LEVER ASSY With Switch
29 NSI 1 JOYSTICK, Handle
30 NSI 1 SCREW
31 NSI 1 NUT
32 NSI 2 SCREW
33 NSI 2 SCREW
34 NSI 2 SCREW
35 NSI 2 WASHER
January 25, 1996 210143 4-38

January 25, 1996 210143 4-39

36 220522 1 CAP, Insulation
37 NSI 1 ADAPTOR
38 220521 1 CONTACT, Electrical
39 220520 1 PLUNGER
40 910199 1 CABLE, Electrical
41 220576 1 KIT, Seal, Housing, Joystick Includes Items Marked *
42 220579 1 KIT, Seal, Plunger, Joystick Includes Items Marked **
January 25, 1996 210143 4-40

CONTROL VALVE (FIVE BANK)
31 30
32
8 34
10
57
9
7
19 65
20 29
21 54 33
18 58 35 62
36
12 51 37 66
39 67
22 59
11 52 38
60 64
13 69
14
53 61
68
15 23 25
3
16
25 26
4
17 63
26
55
2 56 28
24
25
27
41
42
25 49
50
6 43
28 48
44
5 40 45
46
47 P003805
September 16, 1997 210371 4-41

1 210371 1 CONTROL VALVE (FIVE BANK)
2 223185 1 SECTION, Main Inlet
3 NSI 1 PLUG
4 NSI 1 U RING
5 NSI 1 PLUG
6 NSI 1 U RING
7 NSI 1 HOUSING, Main Relief
8 NSI 2 SCREW, Cap
9 140552 1 KIT, Seal, Inlet Section
10 NSI 1 O RING
11 224130 1 VALVE, Relief
12 NSI 1 BODY, Front
13 NSI 1 U RING
14 NSI 1 O RING
15 NSI 1 BODY, Check
16 NSI 1 NUT
17 NSI 1 COVER, Protection
18 140554 1 KIT, Seal, Relief Valve
19 NSI 1 O RING
20 NSI 1 RING, Backup
21 NSI 1 O RING
22 NSI 1 O RING
23 224133 1 VALVE, Section
24 140550 1 KIT, Section
25 NSI 1 O RING
26 NSI 1 O RING
27 NSI 1 O RING
28 NSI 1 O RING
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 NSI 2 SCREW, Cap
32 224134 2 VALVE, Section
33 NSI 1 BODY
34 140556 1 KIT, Seal, Electrical Cover
35 NSI 1 O RING
September 16, 1997 210371 4-42

31 30
32
8 34
10
57
9
7
19 65
20 29
21 54 33
18 58 35 62
36
12 51 37 66
39 67
22 59
11 52 38
60 64
13 69
14
53 61
68
15 23 25
3
16
25 26
4
17 63
26
55
2 56 28
24
25
27
41
42
25 49
50
6 43
28 48
44
5 40 45
46
47 P003805
September 16, 1997 210371 4-43

36 NSI 1 O RING
37 NSI 1 O RING
38 NSI 1 O RING
39 NSI 1 O RING
40 224132 1 VALVE, Adjust Load, Check
41 NSI 1 POPPET
42 NSI 1 SPRING
44 NSI 1 SEAT, Spring
45 NSI 1 ADAPTOR
46 NSI 1 SCREW, Set
47 NSI 1 NUT, Lock
48 140551 1 KIT, Seal, Adjustable
49 NSI 1 O RING
50 NSI 1 O RING
51 NSI 1 COVER
52 140555 1 KIT, Seal
53 NSI 1 O RING
54 NSI 4 SCREW, Cap
55 224131 1 VALVE, Shuttle
56 NSI 2 VALVE, Seat
57 NSI 1 SPOOL
59 NSI 2 SPRING
61 NSI 2 SCREW
62 NSI 1 OUTLET ASSY
63 NSI 1 BODY
64 NSI 1 BLOCK
65 NSI 1 SCREW, Cap
66 NSI 1 NUT
67 140557 1 KIT, Seal, Outlet
68 NSI 2 O RING
69 224132 5 VALVE, Adjust, Load Check
September 16, 1997 210371 4-44

DRIVE LINE FILTER ASSEMBLY
February 1, 1996 215002 4-45

DRIVE LINE FILTER ASSEMBLY
1 215002 1 DRIVE LINE FILTER ASSEMBLY
2 NSI 1 FILTER HEAD
3 225007 1 BYPASS
5 225010 1 O RING
6 NSI 1 O RING
7 NSI 1 VALVE, One Way
9 NSI 1 BODY, Filter
10 225005 1 KIT, Element, Drive Line Filter Assy Includes Items Marked *
11 * 1 O RING
12 * 1 O RING
13 * 1 ELEMENT, Filter
February 1, 1996 215002 4-46

KNUCKLE JOINT CYLINDER
February 2, 1996 230124 4-47

KNUCKLE JOINT CYLINDER
1 230124 1 KNUCKLE JOINT CYLINDER
2 181717 1 ROD
3 161229 1 NECKBUSH
4 160061 1 HEAD, Piston
5 160565 1 BODY, Piston
6 181947 1 BARREL
7 201087 2 BUSH, Vesconite
9 100334 1 NUT, Castle
10 140138 1 KIT, Seal, Knuckle Joint Cylinder
11 100088 1 PIN, Split
12 140020 1 O RING
13 140031 1 SEAL, Piston
14 140035 1 SEAL, Wiper
15 140103 1 RING, Anti Extrusion
16 140159 1 O RING
17 140150 1 O RING
18 140165 1 U SEAL
February 2, 1996 230124 4-48

BOOM LIFT CYLINDER-BORE 100MM/70MM ROD (FROM 11.5.94)
February 5, 1996 230270 4-49

BOOM LIFT CYLINDER-BORE 100MM/70MM ROD (FROM 11.5.94)
1 230270 1 BOOM LIFT CYLINDER
2 183463 1 ROD
3 160556 1 NECKBUSH
4 162800 1 PISTON
5 181946 1 BARREL
6 201079 1 BUSH
7 201087 2 BUSH
8 140576 1 KIT, Seal, Boom Lift Cylinder
9 140020 1 O RING
10 140031 1 SEAL, Piston
11 140161 1 SEAL, Wiper
13 140158 1 O RING
14 140159 1 O RING
15 140201 1 O RING
16 140160 1 U SEAL
February 5, 1996 230270 4-50

TRUNION CYLINDER
February 6, 1996 230283 4-51

TRUNION CYLINDER
1 230283 TRUNION CYLINDER
2 200036 1 GREASE NIPPLE
3 180777 1 ROD
4 100334 1 NUT, Castle
5 161248 1 NECKBUSH
6 162307 1 FLANGE
7 100196 4 BOLT
9 162177 1 DAMPER
10 161317 1 PISTON
11 181948 1 BARREL
12 162283 1 TRUNION
13 100993 8 SCREW, Cap
14 100424 8 WASHER, Flat, Hardened
16 140575 1 KIT, Seal, Trunion Cylinder
17 NSI 1 PIN, Split
18 NSI 1 O RING
19 NSI 1 SEAL, Piston
20 NSI 1 SEAL, Wiper
21 NSI 1 RING, Anti Extrusion
22 NSI 1 O RING
23 NSI 1 O RING
24 NSI 1 U SEAL
February 6, 1996 230283 4-52

ROTATOR GV11
3
15
2 4
14 13
26
5
27
28
6 7 8
16 16
9 36
17 30 29
31
11
35 32
38 33 34
10 11
12
39
39
18
19
18 37
20, 21, 22, 23
24
25
P003758
August 7, 1997 290378 4-53

ROTATOR GV11
1 290378 1 ROTATOR GV11
2 222203 1 HOSE GUARD
3 100206 2 SCREW, Cap
4 222148 2 WASHER
5 222200 1 STATOR PLATE, Upper
6 222201 1 PLUG
7 222202 1 SPRING
8 220266 1 BALL
9 220548 3 SET, Adaptor
10 NSI 1 SET, Adaptor
11 * 2 O RING
12 * 3 RING, Glide
13 222204 4 VANE
14 222252 12 SPRING
15 222205 1 SHAFT, Rotator
16 NSI 2 PIN
17 222209 1 FRAME, Stator
18 222206 2 WASHER
19 222207 1 BEARING, Axial Needle
20 222223 A/R SHIM, 0.1 mm
21 222224 A/R SHIM, 0.125 mm
22 222225 A/R SHIM, 0.150 mm
23 222226 A/R SHIM, 0.178 mm
24 * 1 V RING
25 * 1 RING, Support
26 222210 1 STATOR PLATE, Lower
27 222208 1 SCREW, Cap
28 * 1 V RING
29 222211 1 LINK, Lower
30 NSI 2 SCREW
31 NSI 2 WASHER
32 222237 1 WEDGE
33 222236 4 SPRING, Cup
35 222212 1 KIT, Seal
August 7, 1997 290378 4-54

ROTATOR GV11
3
15
2 4
14 13
26
5
27
28
6 7 8
16 16
9 36
17 30 29
31
11
35 32
38 33 34
10 11
12
39
39
18
19
18 37
20, 21, 22, 23
24
25
P003758
August 7, 1997 290378 4-55

ROTATOR GV11
36 NSI 2 WASHER
37 160969 2 ADAPTOR
38 NSI 1 WASHER
39 140520 2 WASHER
August 7, 1997 290378 4-56

July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-57
SECTION 4C
ELECTRICAL SYSTEM
July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-58

ELECTRICAL CIRCUIT - START / CHARGE
GN 2.5 Y GN 2.5 IGNITION SWITCH

MAIN CIRCUIT 1
BREAKER B
GN 6.3
RD 6.3 C RD 6.3
D 0 1 2 3 15 50A 19 17
CB1
RD/BK 1.6 X RD/BK 1.6
60A
R BK/WH 2.5
3 30
GN 6.3
BATTERY 12V
E GN/RD1.6
BK 1.6
P1
IGNITION SOLENOID
GN 1.6
GN 2.5 A 2
E1
CB5
15A
RD 1.6 B 2
CONT
YL/RD 1.6
BK/ WH 2.5
RD 1.6 C 3
2
GY 16
RD 1.6 D 3
CB4
15A
RD 4.0
BK/WH 2.5
RD 1.6 E 5
RD 2.5 F 5
4
BATTERY 12V
TO CHARGE LIGHT & HOURMETER
CB3
15A
RD 4.0
YL/RD 1.6
PARK BRAKE ON SIGNAL
DISTRIBUTION BOX
STARTER SOLENOID
NEUTRAL START RELAY

RD 1.6 G 6
85 RD 1.6 H 6
CONT 30
CB2
RD 4.0
5A
86 87 87a RD2.5 I 7
5 9
15A
CB6
BK/WH1.6
RD 4.0
BATTERY
RD 6.3
ISOLATOR
SWITCH
6 RD 2.5 J 8
7
CB7
20A
RD 4.0
STARTER
BUTTON
RD 2.5 K 8
ALTERNATOR
B+
RD 4.0
CB8
8
5A
D+ W
A
P002869
M
RD 1.6 L 7
E1
CB9
2 1 1
5A
STARTER
3 2
November 7, 1997 TF120042 4-59

ELECTRICAL CIRCUIT - START / CHARGE
1 200398 1 SWITCH, Ignition
2 200865 2 BATTERY
3 205259 1 CIRCUIT BREAKER, 60 A
4 202537 1 SOLENOID, Ignition
5 202537 1 SOLENOID, Starter
6 290286 2 ALTERNATOR
7 290253 1 STARTER MOTOR
8 200706 1 SWITCH, Starter
9 201311 1 RELAY, Change Over
November 7, 1997 TF120042 4-60

ELECTRICAL CIRCUIT - INTERIOR LIGHT / HOOTER AND PARK CIRCUIT
0
1 1
2 A B
1
P3
5
RD/GY 1.6 RD/GY 1.6
1
GN 2.5
SERVICE LIGHT RD/BL 1.6 RD/BL 1.6
SERVICE LIGHT
SWITCH
0
3
IGNITION+24V RD 1.6 CB 4
1
INTERIOR LIGHT
BATTERY +24V CB 5
5
1
GN 2.5
P2
INTERIOR LIGHT
GN/BK 1.6
H
GN/BK 1.6 SWITCH

4
E2 HOOTER
(HORN) GN 2.5 GN 2.5
HOOTER BUTTON
GN/RD 2.5
0
PARK BRAKE
5
WARNING LIGHT
1
E1
7
GN/RD 2.5 5
GN 1.6
1
GN 2.5 F GN 2.5
NEUTRAL START RELAY GN/RD 1.6
PARK BRAKE
P1 SWITCH
1
PARK BRAKE
SOLENOID
NOTE: PARK BRAKE IS OFF

WHEN POWER IS APPLIED
TO THE SOLENOID P002870
2
1
2
1
November 7, 1997 TF120043 4-61

ELECTRICAL CIRCUIT - INTERIOR LIGHT / HOOTER AND PARK BRAKE CIRCUIT
1 210100 1 SWITCH, Solenoid
2 202408 1 SWITCH, 2 Position
4 200706 1 SWITCH, Starter
November 7, 1997 TF120043 4-62

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1 1
P1
4 H G J L M Q N K P 0 C D
( CONTROL
TO
1 3 VALVE SOLENOID P5 1 2
TSBH ONLY)
5
RD/YL 1.6
GN/BL 1.6
GY1.6
OR 1.6
BN/WH 1.6
BN/BL 1.6
PL/BL 1.6
PL/WH 1.6
GN/WH 1.6
WH/BN1.6 1
RD1.6
GEN. WARNING RELAY "86"
HIGH PRESSURE
SWITCH
IGNITION +24V RD 1.6 CB 4

IGNITION +24V RD 1.6 CB 4
2
1
0
1
3
5
RD/GN 1.6
1
WH/GN 1.6
WARNING LIGHTS
TEST BUTTON
E1
BK1.6 RD 1.6
HYDRAULIC OIL
TEMPERATURE RD 1.6 BK1.6
WARNING LIGHT RD 1.6
+
_
_
+
RD 1.6
GAUGES & WARNING LIGHTS (LOW COOLANT RELAY "30")RD 1.6

OIL TEMPERATURE
OIL PRESSURE
GAUGES & WARNING LIGHT CIRCUIT RD 1.6

50
OR 1.6
KPA
HYDRAULIC
OIL PRESSURE
C
GAUGE
WARNING LIGHT
150
5
RD/YL 1.6
GAUGE
GN/BL 1.6 4 7
S
PL/WH 1.6
ENGINE GN/WH 1.6
PL/BL 1.6 TEMPERATURE
WARNING LIGHT
BK1.6
BN/BL 1.6
+
_
+
_
RD 1.6
DIODE PACK HYDRAULIC BYPASS TEMPERATURE
40
WARNING LIGHT
GAUGE
FUEL
6
C
ENGINE
GAUGE
E1
120
AIR BYPASS WARNING LIGHT
5 8
S
HOURMETER
BN/WH 1.6
_ GY1.6
YL/RD1.6
+ CHARGE LIGHT P002871 6 7
1 2 STARTING CHARGING CIRCUIT YL/RD1.6 4 4 3
November 7, 1997 TF120044 4-63

ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHTS
1 201860 1 GAUGE, Fuel
4 200858 1 GAUGE, Oil Pressure
5 201404 1 GAUGE, Engine Temperature
6 201074 1 GAUGE, Hourmeter
7 200859 1 GAUGE, Hydraulic Oil Temperature
November 7, 1997 TF120044 4-64

ENGINE OIL PRESSURE
SENDER/SWITCH
P1
P
PL/WH 1.6
W
P
K
GN/WH 1.6
November 7, 1997
G
N
BN/WH 1.6
2
Q
HYDRAULIC OIL TEMPERATURE GY 1.6
SENDER/SWITCH
M
BN/BL 1.6
(CAB INTERNAL PART)
W
L
PL/BL1.6
t
J
GN/BL1.6
G
FROM TSFB GAUGES & WARNING LIGHTS
3
G
OR 1.6
3
ENGINE TEMPERATURE
SENDER/SWITCH
H
RD/YL 1.6
V
RD 1.6
W
t
BL/WH 1.6
W
4
FUEL LEVEL
SENDER
Q
COOLANT
LOW LEVEL
WH/BL 1.6
BL/WH 1.6
RD 1.6
WARNING LIGHT
TF120045
5
LOW COOLANT
6
LEVEL RELAY
HYDRAULIC BYPASS
PRESSURE SWITCH
87a
30 87
ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHT SENDERS / SWITCHES
P
85 86
9
AIR BYPASS PRESSURE

SWITCH
LARGE
GENERAL
WARNING LIGHT
RD 1.6
RD 1.6
P RELAY
87a
P9 30 87
1
LOW COOLANT 85 86
LEVEL SWITCH
+ S -
BK 1.6
7
WH 1.6
8
+24V CB 4
WH/GN 1.6
E2
INJECTOR PUMP SOLENOID

(ENGINE RUN)
+24V CB 4
RD 1.6
LARGE
GENERAL
DIODE PACK
WARNING LIGHT
P002872
4
3 3
6 3
4-65
ELECTRICAL CIRCUIT - GAUGES AND WARNING LIGHT SENDERS / SWITCHES
1 202321 1 INDICATOR, Service
2 201696 1 SENDER, Engine Oil Pressure
4 201119 1 SENDER, Engine Temperature
5 203780 1 SENDER, Fuel Level
8 202566 1 LAMP, Square
9 202540 1 SWITCH, Pressure, Hydraulic Bypass
November 7, 1997 TF120045 4-66

ELECTRICAL CIRCUIT - AIRCON / FAN - HEATER AND SPARE WIRES
1 1
E F
AIR CONDITIONER P3
UNIT
RD 2.5 RD 2.5
RD/WH 1.6
BK 2.5
RD/WH 1.6
1
P1
RD/WH 1.6 Z
AIR CONDITIONER
COMPRESSOR WH/RD 1.6
U
S WH/RD 1.6
WH/RD 1.6
PK 1.6
PK 1.6
RD 2.5
SPARE 2 WAY
PLUG IN DISTRIBUTION
BK 1.6 BOX
SPARE WIRES
0 1 2
SPARE WIRES
(ENGINE COMPARTMENT) (CAB )
P7
- + B-OUT RD1.6
FAN/HEATER
M -H YL/WH 1.6
8
M
B-IN YL/WH 1.6 RD 2.5
2
6
L GN 1.6
M BL 1.6
1
P002873
5
November 7, 1997 TF120046 4-67

ELECTRICAL CIRCUIT - AIRCON / FAN HEATER AND SPARE WIRES
1 290501 1 COMPRESSOR
November 7, 1997 TF120046 4-68

ELECTRICAL CIRCUIT - JOYSTICK AND WIPER
1 1
2 3 G H
P8
0
P
1
GN 1.6 3 GN 1.6
WIPER MOTOR
7
5
1
RD 1.6 1 RD 1.6 1
M
YL/BN1.6
YL 1.6 2 YL/BN1.6
IGN +24 V RD 1.6 CB 2
IGN +24 V RD 1.6 CB 2

+
WIPER
BK 1.6 4 BK 1.6
SWITCH
_
BK 1.6 BK 1.6 BK 1.6

GRAB CLOSE
GRAB OPEN
2 2 2 2
SAW
TILT
1 1 1 1
E1 1
1 0 2
BK 1.6
DISTRIBUTION BOX
EARTH
P2
BK 1.6
BK 1.6
BK 1.6
RIGHT
YL/BN1.6 YL/BN1.6 JOYSTICK 1
1 0 2
GY/GN1.6 GY/GN1.6
HOOTER YL 1.6 YL 1.6

EARTH
E2 GY 1.6
LEFT
GY/GN1.6
YL/BN1.6
BK 1.6 JOYSTICK
GY 1.6
RD 1.6
RD 1.6
YL 1.6
YL/BN1.6
GY/GN1.6
YL 1.6
GY 1.6
GY 1.6 BK 1.6 BK 1.6 BK 1.6

87a
87a
87a
87a
87
87
87
86
86
87
86
86
CLOSE
CLOSE
OPEN
GRAB
OPEN
GRAB
SAW
SAW
GRAB
GRAB
TILT
TILT
P6
30
30
85
30
30
85
85
85
RD 1.6
RD 1.6
RD 1.6
RD 1.6
RD 1.6
RD 1.6
RD 1.6
BK 1.6
BK 1.6
BK 1.6
BK 1.6
YL/BN1.6
GY/GN1.6
P002874
YL 1.6
GY 1.6
RD 1.6 6
November 14, 1997 TF120047 4-69

ELECTRICAL CIRCUIT - JOYSTICK AND WIPER
1 210143 1 JOYSTICK
2 202401 1 MOTOR, Wiper
November 14, 1997 TF120047 4-70

ELECTRICAL CIRCUIT - DASH LIGHTS AND FRONT WORKLIGHTS
BL 2.5 BL 2.5 BL 2.5 1 1

I L
1
DASH
SWITCH
LIGHTS
BL 2.5
2
IGNITION +24V RD 1.6
IGNITION +24V RD1.6

BK 1.6 BK 1.6 BK 1.6 87a
87 30
BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5 BL 2.5
86 85
DASH PANEL
DASH
FRONT WORKLIGHTS
GY/WH1.6
SWITCH
&DASH LIGHTS RELAY
LIGHTS
BL 2.5
BL 2.5
RD 2.5
BK 1.6 BK 1.6 BK 1.6 BK 1.6 BK 1.6
0
BL 2.5 BL 2.5 BL 2.5 1
1
5
RD 1.6
1
LIGHTS SWITCH
GAUGE NIGHTLIGHTS
COMPUTER POWER P5
BK 1.6 BK 1.6 BK 1.6 SUPPLY(HARVESTER)
BK 1.6
P4
BL 2.5 BL 2.5 BL 2.5 BL 2.5
BK 1.6
BK 1.6
BK 1.6
FRONT WORKLIGHTS P002875
E1
BK 1.6 BK 1.6 BK 1.6 BK 1.6 7
November 7, 1997 TF120048 4-71

ELECTRICAL CIRCUIT - DASH LIGHTS AND FRONT WORKLIGHTS
November 7, 1997 TF120048 4-72

ELECTRICAL CIRCUIT - WORKLIGHTS
1 1
J K
BK 2.5 BK 2.5 BK 2.5

BK 2.5
RD 1.6
RD 1.6
1 1
RD 1.6
RD 1.6
IGNITION +24V RD1.6 CB 8

RIGHT WORKLIGHTS
LEFT WORKLIGHTS
WH 2.5
85
85
WH 2.5 WH 2.5 WH 2.5
IGNITION +24V RD 2.5

2
30
30
LEFT WORKLIGHTS
86
RELAY
RELAY
0
86
87a
87a
87
87
1
5
BK 1.6 1
WH/BK 1.6 WH/BK 1.6
BK 1.6
WORKLIGHTS
SWITCH
WH 2.5
YL 2.5
BK 2.5 BK 2.5 BK 2.5
BK 2.5 E1
P4
YL 2.5 YL 2.5 YL 2.5 YL 2.5
RIGHT WORKLIGHTS
BK 2.5
BK 2.5
P002876
WH 2.5
YL 2.5 8
November 7, 1997 TF120049 4-73

ELECTRICAL CIRCUIT - WORKLIGHTS
November 7, 1997 TF120049 4-74

BATTERIES, CLAMPS AND CABLES
To starter motor 2
23 21 33
27
18 RED 26
24 3
26 4
22
19 25 5
20 BLACK 21 6
7
RED
8
9
30
29
29
28
22 17
24 16
14
BLACK 15
10 14
11
12
13
11
24
13 12 32
31
1
P004280
May 18, 1998 TF120B39 4-75

BATTERIES, CLAMPS AND CABLES
1 200865 2 BATTERY, 12 V
2 200537 1 SOLENOID
3 NSI 4 WASHER
4 NSI 4 WASHER, Spring
5 NSI 4 NUT
6 205259 1 CIRCUIT BREAKER, 60 A
7 NSI 2 WASHER
10 205174 1 SWITCH, Battery Isolator
11 NSI 2 WASHER
13 NSI 2 NUT
14 NSI 2 NUT
15 NSI 1 WASHER
16 NSI 1 KNOB
18 100275 4 NUT, Wing
19 170111 2 CLAMP, Hold Down
20 100187 4 J BOLT
21 200202 2 COVER, Terminal, Red
22 200203 2 COVER, Terminal, Black
23 190120 1 CABLE, Battery, Positive
24 190119 3 CABLE, Battery, Negative
27 100310 2 NUT, Nyloc
30 100309 2 NUT, Nyloc
33 200204 4 NUT, Terminal
May 18, 1998 TF120B39 4-76

INSTRUMENT PANEL
19 24 20 25 21 26 22 27 23
+ -
32,33,35 ENG ENG LOW LEVEL ALT AIR FILTER

OIL PRESS TEMP COOLANT CHARGE BYPASS
P
PARK HYD LOW LOW HYD HYD FILTER
BRAKE OIL TEMP HYD OIL TANK PRESS BYPASS
kPa x 100 C
1 2 3 4 80 100
0 5 40 120
36,37 9
VDO VDO
8
ENGINE ENGINE
OIL PRESS TEMP
100 4
50 150 0 4
7 VDO VDO
6
HYD FUEL
34 OIL TEMP
17,29 Hobbs
QUARTZ
0 0 0 0 0 101 I
HOURS
HOUR
18,29 METER 5
INT WORKING
16 LIGHTS LIGHTS
34 OFF
34
16
11, 2 TEST
15,30
12,28
13,29 PARK WIPER 2 SPEED LIGHT COLD CONST 14,30
BRAKE WASHER CHECK START PRESS
ON
3
HOOTER 4
ENMERGENCY
STOP
10
1 START
IGNITION
31
3
P004282
May 18, 1998 TF120B40 4-77

INSTRUMENT PANEL
1 200398 1 SWITCH, Ignition
2 202541 1 SWITCH, 2 Position Crossover
3 200706 2 SWITCH, Press Button
4 203644 1 SWITCH, Emergency Brake
5 201864 1 GAUGE, Hourmeter
6 201860 1 GAUGE, Fuel
7 200859 1 GAUGE, Hydraulic Oil Temperature
8 200858 1 GAUGE, Engine Oil Temperature
9 201404 1 GAUGE, Engine Temperature
10 203602 1 PANEL, Instrument
11 202416 1 LENS, Hazard Switch
12 205159 1 LENS, Wiper Washer Switch
13 203587 1 LENS, 2 Speed Switch
14 203838 1 LENS, Warning Light
15 203837 1 LENS, Start Switch
16 202423 2 SWITCH, Blank
17 202414 1 LENS, Interior Light Switch
18 202415 1 LENS, Headlamp Switch
19 202521 1 LENS, Warning, Engine Oil Pressure
20 202520 1 LENS, Warning, Engine Temperature
21 202528 1 LENS, Warning, Low Level Coolant
22 202418 1 LENS, Warning, Alt Charge
23 202437 2 LENS, Warning, Plain Red
24 202522 1 LENS, Warning, Park Brake
25 202525 1 LENS, Warning, Transmission Temperature
26 203858 1 LENS, Warning, Low Hydraulic Oil
27 203855 1 LENS, Warning, Accumulator Pressure
28 205152 1 SWITCH, Wiper/Washer
30 202487 2 SWITCH, Rocker (Non Locking)
31 100996 6 SCREW, Cap
32 202571 10 HOLDER, Lens
33 202572 10 HOLDER, Bulb
34 202410 3 FRAME, Switch
35 200200 10 BULB, 24V 2W
May 18, 1998 TF120B40 4-78

INSTRUMENT PANEL
19 24 20 25 21 26 22 27 23
+ -
32,33,35 ENG ENG LOW LEVEL ALT AIR FILTER

OIL PRESS TEMP COOLANT CHARGE BYPASS
P
PARK HYD LOW LOW HYD HYD FILTER
BRAKE OIL TEMP HYD OIL TANK PRESS BYPASS
kPa x 100 C
1 2 3 4 80 100
0 5 40 120
36,37 9
VDO VDO
8
ENGINE ENGINE
OIL PRESS TEMP
100 4
50 150 0 4
7 VDO VDO
6
HYD FUEL
34 OIL TEMP
17,29 Hobbs
QUARTZ
0 0 0 0 0 101 I
HOURS
HOUR
18,29 METER 5
INT WORKING
16 LIGHTS LIGHTS
34 OFF
34
16
11, 2 TEST
15,30
12,28
13,29 PARK WIPER 2 SPEED LIGHT COLD CONST 14,30
BRAKE WASHER CHECK START PRESS
ON
3
HOOTER 4
ENMERGENCY
STOP
10
1 START
IGNITION
31
3
P004282
May 18, 1998 TF120B40 4-79

INSTRUMENT PANEL
36 202566 1 LAMP, Square, Red
37 202568 1 BULB, 24V 15W
May 18, 1998 TF120B40 4-80

WINDSCREEN WIPER AND WASHER
3
2 4
17
14
15
16
18
7
8
9
8
7
10
11
12
13
P004300
May 18, 1998 TF120B41 4-81

WINDSCREEEN WIPER AND WASHER
1 202403 1 BLADE, Wiper
2 NSI 1 NOZZLE
3 NSI 2 SCREW
4 173571 1 MOUNTING, Nozzle
5 202402 1 ARM, Pantograph
6 202401 1 MOTOR, Wiper
7 NSI 4 WASHER, Plastic
8 NSI 4 WASHER, Rubber
9 NSI 1 PLATE, Spacer
10 NSI 2 NUT
11 NSI 2 CAP, Sealing
13 NSI 2 NUT
14 130040 A/R HOSE
15 203984 1 KIT, Windscreen Washer
16 NSI 1 BOTTLE, Water
17 NSI 1 CAP, Bottle, Water
May 18, 1998 TF120B41 4-82

HORN ASSEMBLY
1
3
4
2
8
P003924
November 30, 1998 200448 4-83

HOOTER ASSEMBLY
1 200448 1 HORN, 24V Includes Items 2 to 7
2 NSI 1 HORN
3 NSI 2 SCREW
4 100283 1 NUT, Hex
6 NSI 2 WASHER
7 NSI 2 MOUNTING
8 100083 1 SCREW, Hex. Head Not Included in Item 1
November 30, 1998 200448 4-84

July 2, 1997 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
July 2, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLING
P004303
May 19, 1998 TF120B42 5-3

CAB AND COWLING
1 172094 1 BRACKET, Pivot
2 183325 1 CAB
4 173125 1 COVER, Top
5 173126 1 BRACE, Bonnet, RH
6 173127 1 BRACE, Bonnet, LH
7 173128 1 BONNET, Front Section
8 173129 1 BONNET, Rear Section
9 173917 1 PLATE, Side
10 172917 1 COVER, Side, LH
11 174530 2 DOOR, Access
12 172499 1 GUARD, Pre Cleaner
13 174233 1 BRACKET, Retainer
14 161572 2 PIN, Locking
15 171324 1 HANDLE, Door
17 172136 2 HINGE
18 173905 1 TRAY, Drip, Filter
19 172443 1 COVER, Inspection
22 100394 2 NUT, Nyloc
23 100415 4 NUT, Nyloc
27 100314 19 NUT, Nyloc
29 100322 2 NUT, Hex
32 105007 1 SCREW, Wing
34 174797 1 MOUNTING, Filter
35 172095 1 BRACKET, Slide
May 19, 1998 TF120B42 5-4

CAB AND COWLING
P004303
May 19, 1998 TF120B42 5-5

CAB AND COWLING
36 180429 1 STAY
May 19, 1998 TF120B42 5-6

CAB EXTERIOR FITTINGS
23
3 21
6
1 10
14
9
14
8
21
22 20
14 5
29 19 18 17
15
16 14
23 31
21
30
7
4
27 21
23
28
26 11,12
13
25,24
26
P006500
September 16, 1999 TTT007/09/99 TF120B44 5-7

CAB EXTERIOR FITTINGS
1 183325 1 CAB
2 173159 2 FRAME, Front
3 173160 1 FRAME, Top
4 190454 2 LEXAN, Door, LH and RH
5 172543 2 RETAINER, Rear Window (Side)
6 172544 2 RETAINER, Rear Window (Top)
7 172557 2 RETAINER, Plate
8 190437 1 WINDOW, Windscreen
9 190438 1 WINDOW, Upper Front
10 190441 1 WINDOW, Rear
11 174532 1 DOOR, LHS
12 174531 1 DOOR, RHS
14 910142 A/R SEAL, Window
15 172496 2 GUARD, Window, RHS
16 200763 A/R RUBBER, Pinchweld
19 100314 4 NUT, Nyloc
20 100196 20 BOLT, Hex. Head
21 100062 108 WASHER, Flat
22 100312 20 NUT, Nyloc
24 174731 1 PLATE, Retainer, RH
25 174730 1 PLATE, Retainer, LH
26 100926 4 RIVET, Pop
27 174961 1 BRACKET
28 202887 1 STRAP, Door
29 201442 2 WINDOW, Side
30 181393 2 HANDLE, Rose
31 161567 2 SLEEVE
September 16, 1999 TTT007/09/99 TF120B44 5-8

CAB MOUNTINGS
3,4,5
6
Mounting welded to cab
7
Chassis
2
10
11 8
P004306
November 22, 1995 tf120b58 5-9

CAB MOUNTINGS
2 161112 16 WASHER
3 183083 8 MOUNTING, Cab
4 203760 8 MOUNTING, Rubber
5 160606 8 SLEEVE, Rubber
7 100288 16 NUT, Hex
9 160392 8 WASHER, Spacer
10 100318 8 NUT
November 22, 1995 tf120b58 5-10

ROLL CAGE
24
25
27 15
28
24 19 29
18
25
26
7
21 4
20 25
30
28
8
22 10 9
29 11
14
23 21 20 13
12
17
2
3 32
31
30
1 16
5
6
25
4
P003404
May 19, 1998 TF120B43 5-11

ROLL CAGE
1 162521 4 BUSH
2 172127 1 DEFLECTOR, Frame
3 172490 1 GUARD, Window, Front
8 172489 1 GUARD, Bonnet, Rear
9 173815 1 CLAMP
10 173299 1 SCREEN
11 181584 1 GRILL, Rear
12 172116 1 GRILL, Rear Duct
16 100323 8 NUT, Nyloc
17 200763 A/R RUBBER, Pinchweld
18 174781 1 GUARD, Rear
22 190458 1 LEXAN, Front
23 190457 1 LEXAN, Side
26 910412 A/R SEAL, Window
29 100323 4 NUT, Nyloc
30 201409 2 FASTENER, Anti Loose
31 NSI 2 WASHER
32 NSI 1 NUT, Cleavelock
May 19, 1998 TF120B43 5-12

CAB INTERIOR FITTINGS
1
10 11
12
2
9
3 7 8
4
6
P004307
May 19, 1998 TF120B45 5-13

CAB INTERIOR FITTINGS
1 290370 1 SEAT ASSY
2 205151 1 BELT, Seat
5 130151 A/R SLEEVE, Nylon
8 100996 8 CAP, Screw
9 202988 1 PLATE, Blank, Radio
10 100568 6 RIVET, Pop
11 203000 1 PLATE, ROPS, FOPS
12 174785 1 PLATE, Cover, Aircon. Dash
May 19, 1998 TF120B45 5-14

SEAT ASSEMBLY
April 9, 1996 290370 5-15

SEAT ASSEMBLY
1 290370 SEAT ASSEMBLY
2 205151 BELT, Seat
April 9, 1996 290370 5-16

PEDAL ASSEMBLY
2
5
RHS
11 7
2
4
3 LHS 9
6
1 10
8,9
10
11
P004918
February 23, 1999 TH120B17 5-17

PEDAL ASSEMBLY
1 172885 2 BOX, Pedal
2 12 SCREW, Set, Hex
3 182864 4 PEDESTAL, Pedal
4 160432 8 SLEEVE, Pedal
5 182865 2 PEDAL
6 171286 1 BRACKET, Cable, Front
7 171290 1 BRACKET, Cable, Rear
8 202106 2 CABLE, Push/Pull (1.8 m)
9 203647 4 CABLE, Push/Pull (2.2 m)
10 202108 4 ROD ENDS
11 12 NUT, Nyloc
February 23, 1999 TH120B17 5-18

DOOR HANDLE ASSEMBLY
13
10
8,9
15
14 11
6,7
2 5
16
12
P003495
May 19, 1998 TF120B46 5-19

DOOR HANDLE ASSEMBLY
1 201506 1 LINK, Con
2 201507 2 PINS, Spring
3 201508 2 BRACKET, Mounting
4 201509 1 GASKET
5 201510 1 BOLT, Striker
6 201511 1 HOUSING, RH
7 201512 1 HOUSING, LH
8 201513 1 LATCH, RH
9 201514 1 LATCH, LH
10 100218 4 SCREW, Slot
11 172263 1 PLATE, Striker
13 174884 A/R EXTENSION, Door Lever
14 NSI 2 WASHER
15 NSI 2 BOLT
16 101340 1 NUT, Nyloc
May 19, 1998 TF120B46 5-20

AIRCONDITIONER ASSEMBLY
5
4
4
6
3 12
17 11
20
13
2
24 AIR CONDITIONER/
EVAPORATOR 10
1 23
21
7
21 18
9 21
21
21 21
15 19
22 22
23
21 21
23
23
14
INSIDE CAB
16 8
P004310
August 19, 1996 tf120B49 5-21

AIRCONDITIONER ASSEMBLY
1 290501 1 COMPRESSOR
2 203979 1 BELT, Drive
3 172637 1 BRACKET, Compressor
6 100314 4 NUT, Nyloc
7 202902 1 EVAPORATOR ASSY
8 202904 1 RECEIVER DRIER AND BINARY SWITCH
9 202903 1 CONDENSOR
10 100231 5 SCREW, Cap
11 173980 1 COVER, Filter
13 224721 1 ELEMENT, Filter
14 240343 1 HOSE ASSY
15 240354 1 HOSE ASSY
16 240353 1 HOSE ASSY
18 203471 1 DUCT
19 100558 8 RIVET, Pop
20 NSI 4 SCREW
21 200895 8 TIE, Cable
22 202346 A/R DUCT, Air
23 202436 4 VENT, Eyeball
24 240896 1 HOSE ASSY
August 19, 1996 tf120B49 5-22

FRAME ASSEMBLY
19
20
9
2
10
18
19
19
9 15
21 16
1 20
14
17
19
13
23
22
18
18
3
7
18
18 8
4
18 23
18 5
18 11
18 6
18
12
18
P004311
May 19, 1998 TF120B50 5-23

FRAME ASSEMBLY
1 183217 1 CHASSIS
2 174973 1 GUARD, Bulkhead
3 183764 1 PLATE, Belly, Front
4 183761 1 PLATE, Belly, Hinge
5 183762 1 PLATE, Belly, Centre Mounting
6 183763 1 PLATE, Belly, Rear
7 172716 1 COUNTERWEIGHT Optional
8 172717 1 COUNTERWEIGHT Optional
9 173920 2 PLATE, Bulkhead
10 173921 1 PLATE, Bulkhead
11 NSI 1 PLATE, Inspection
12 NSI 1 PLATE, Inspection
13 173917 1 PLATE, Side, Bonnet
14 174233 1 BRACKET, Side, Bonnet
15 172674 2 MOUNTING, Bracket
16 203780 1 SENDER, Fuel
17 203650 1 CAP, Filler, Lockable
21 100415 2 NUT, Nyloc
22 100514 2 STUD
May 19, 1998 TF120B50 5-24

BOOM ASSEMBLY
October 30, 1997 TH0019 5-25

BOOM ASSEMBLY
1 140162 4 O RING
3 230126 2 CYLINDER, Trunion
4 182721 2 MOUNTING, Pivot
5 161163 2 PIN
7 160383 2 PIN ASSY
8 160417 1 PIN
9 161168 1 PIN
10 230261 1 CYLINDER, Boom Lift
11 160543 2 PIN ASSY
12 230124 1 CYLINDER, Knuckle Joint
13 182070 1 BOOM, Main
14 161159 2 PIN
15 181175 1 LINK
16 181243 2 LEVER, Guide
17 161158 2 PIN
18 100126 6 NUT, Nyloc
19 201747 2 CIRCLIP
20 182071 1 BOOM, Long Used on TH100
20 182073 1 BOOM, Short Used on TH120
21 290349 1 HEAD, Processing, FX450
21 290348 1 HEAD, Processing, FX550
22 290378 1 ROTATOR GV11
23 290350 1 HEAD, Harvesting, FX450 Used on TH100
23 290351 1 HEAD, Harvesting, FX550 Used on TH120
25 260882 1 LINK, Indexator
26 171531 1 BRACKET
29 160737 6 WASHER
30 100405 5 NUT, Castle
31 100088 4 PIN, Split
32 170031 2 TAG, Lock
October 30, 1997 TH0019 5-26

BOOM ASSEMBLY
October 30, 1997 TH0019 5-27

BOOM ASSEMBLY
34 160297 2 BUSH, Bronze
36 171513 1 CLAMP
37 172570 1 BRACKET, Pipeset
38 171514 1 CLAMP
39 172671 1 BRACKET, Pipeset
40 100117 14 BOLT, Hex. Head
41 100332 14 NUT, Nyloc
42 172213 5 PLATE, Manifold
43 172587 1 COVER, Hose
43 172907 1 COVER, Hose
44 172884 1 BOX, Light, RH
45 172883 1 BOX, Light, Lh
46 172447 1 PANEL, Cover, RH
47 172486 1 GUARD, Light, RH
49 160297 2 BUSH, Bronze
50 160602 A/R SHIM
October 30, 1997 TH0019 5-28

LINK
2 14 3
4 5 6 7 8
4
5
6
7
8
13
12
10
14
10
11
November 3, 1997 260882 5-29

LINK
1 260882 1 LINK
2 162081 1 DISC, Brake
3 162481 2 BUSH, Steel
4 202136 4 PAD, Brake
5 172728 4 DISC, Spacer, Steel
6 190625 4 DISC, Snubber
7 162080 4 DISC, Spacer
8 190621 4 PLUG
9 222481 1 PIN
10 162097 2 BUSH
11 190624 1 BRAKE DISC
12 222485 1 WASHER
13 221275 1 NUT, Lock
14 160622 1 BODY
November 3, 1997 260882 5-30

DECAL LAYOUT
1
Interior decal
Exterior decal
K
AC
YB t
STA /300f
TF120B
90 m
30 5 15 4 19 16 7 26 28 29 11 31 14 14
23
18
20
9
17
22
13
8
STAY
90mBACK 4
/30
0ft
TF120B 16
20 8 3 21 14 27 28 2 26 10 12 15 24 25 30 6
P004312
July 27, 1998 TF120B52 5-31

DECAL LAYOUT
1 204314 1 KIT, Decal, Warning
2 203172 1 DECAL, Inspect Control Cables
3 203085 1 DECAL, CO2 Cylinder
4 204304 2 DECAL, Warning, Vent Valve
5 201587 1 DECAL, Diesel Fuel
6 203174 1 DECAL, System/Charge Pressure Test
7 201586 1 DECAL, Hydraulic Oil
8 203071 1 DECAL, Chain Saw
9 203176 1 DECAL, No Operating New Electrical Cables
10 204285 1 DECAL, Bell Lubrication Chart
11 204295 1 DECAL, Warning, No Steam Wash
12 204305 1 DECAL, Test Point, Slave Start
13 203086 2 DECAL, Always Place
14 202721 4 DECAL, Lift Point
15 203088 2 DECAL, Sprocket Nuts
16 203238 2 DECAL, Warning ATF
17 202836 1 DECAL, Warning, Ear Protection
18 203070 1 DECAL, Screen, Treadle
19 204300 1 DECAL, Aircon
20 203082 1 DECAL, Eye Protection
21 203079 1 DECAL, Hi Speed Chain
22 203072 1 DECAL, Keep Boom Low
23 203073 1 DECAL, Feet Firmly
24 203077 1 DECAL, Battery Acid
25 203084 1 DECAL, Never Jump
26 203089 2 DECAL, Bolt Valve
27 203233 1 DECAL, Stripe, LHS
28 203234 2 DECAL, TF120B
29 203232 1 DECAL, Stripe, RHS
30 203240 2 DECAL, Bell
31 203076 2 DECAL, Door Function
July 27, 1998 TF120B52 5-32

DECALS
1
WARNING WARNING WARNING CAUTION
THIS CYLINDER CONTAINS CARBONDIOXIDE GAS UNDER
2 HIGH PRESSURE
DO NOT OPERATE THIS MACHINE
WITHOUT BOTH DOORS FUNCTIONAL
INSPECT TREADLE CONTROL CABLES
EVERY 250SMR
ALWAYS STORE THIS CYLINDER IN A SAFE PLACE AND ENSURE VENT VALVE IS CLOSED
NEVER EXPOSE TO HIGH TEMPERATURES OR ROUGH
INSPECT HINGES,LATCH AND GUARD HANDLING 4 WHEN OPERATING THE MACHINE
FRAME REGULARLY CHECK CONDITION OF CABLE ENDS AND WEAR EYE PROTECTION AND INSTALL SAFETY RELIEF VALVE
31 TIGHTNESS OF BOLTS
WHEN USING THIS EQUIPMENT
OPERATOR MUST HAVE AN ESCAPE
ROUTE IN THE EVENT OF AN OVERTURN
Part No. 203172
203085
FAILURE TO DO SO WILL RESULT
IF MACHINE BECOMES BOGGED DOWN
6 7 IN DAMAGE TO THE PUMP
IN SOFT SOIL, DO NOT SPIN WHEELS SO
THAT DOORS BECOME OBSCURED 3
203076 DIESEL FUEL SYSTEM
PRESSURE
CHARGE
PRESSURE HYDRAULIC 204304
TEST TEST
OIL
8 5 9 P/N 203174
10 CAUTION
11
WARNING
CHAIN SAWS ARE POTENTIALLY DANGEROUS
WARNING DO NOT DIRECT PRESSURE
JET ON TO ELECTRICAL
12
BELL RECOMMENDED LUBRICANT CHART LEFT REAR
TAKE PRECAUTION WHEN OPERATING AND SERVICING AND THE FELLING HEAD DO NOT OPERATE THE MACHINE OR ALLOW COMPONENTS MOTOR PUMP
NEVER ALLOW PERSONEL NEAR THE HEAD OR WITHIN THE OPERATING RANGE (AT LEAST 2 TREE LENGTHS) THE LOAD WITHIN 6 METRES (20 FEET) OF Recommended Lubricant Viscosities for use at Ambient Temperatures from
-40O C (-40O F) to 50O C (122O F)
MB
WHILE THE ENGINE IS RUNNING, SHUT DOWN MACHINE IF SAFETY DISTANCE IS VIOLATED
ELECTRICAL POWER LINES OF -40 -22 -4 14 32 50 68 86 104 122
204295
PS
Ambient OC -40 -30 -20 -10 0 10 20 30 40 50
ENFORCE YOUR COMPANY'S SAFETY RULES AND WEAR YOUR SEATBELT, HEAD AND EAR PROTECTION WHEN MA
OPERATING THE MACHINE SERIOUS INJURY OR DEATH MAY RESULT Temperature
203071
ENGINE SAE 5W/30 (SYNTHETIC)
SAE 10W 13 RIGHT FRONT
SAE 10W/30
MOTOR PUMP
WARNING
203176
SAE 10W/40
18 SAE 15W/30
SAE 15W/40
G
19 SAE 20W/20 MB
WARNING DO NOT OPERATE OR WORK ON THIS MACHINE

WHEEL DRIVES
SPROCKET DRIVES
SAE 40
ALWAYS PLACE FELLING HEAD
ON A SAFE SECURE REST BEFORE 204305
PS
MA
DO NOT OPERATE THE UNLESS YOU HAVE READ AND UNDERSTAND THE R134a 85W/140 SERVICING SAW BATTERY
INSTRUCTIONS AND WARNINGS IN THE OPERATOR
MACHINE WITHOUT NEVER WORK UNDER RAISED BOOM
AN APPROVED
AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED
Refrigerant HYDRAULIC SYSTEM / TRANSMISSION
ISO 32
ISO 46
SLAVE START
WINDSHIELD OR MESH
THE WARNINGS MAY RESULT IN INJURY OR DEATH.
CONTACT ANY BELL REPRESENTATIVE FOR PAG ISO 68
203086
REPLACEMENT MANUALS. PROPER CARE IS YOUR
SCREEN IN PLACE RESPONSIBILITY Lubricant 204285
15 14
203070
204300
16
21 20 17 WARNING WARNING
DANGER WARNING
ALWAYS WEAR EYE PROTECTION WHEN CHANGING THE BAR
WARNING THIS HYDRAULIC SYSTEM IS FILLED
WITH AUTOMATIC TRANSMISSION
CHECK ALL SPROCKET NUTS
AFTER THE FIRST 5 SMR AND THEN
RETURN TANK AFTER EVERY 50 SMR OF
HIGH SPEED CHAIN SAW NEVER CHARGE TANK WITH ANY EQUIPMENT CAPABLE OF
EAR PROTECTION MUST BE
FLUID DO NOT TOP UP WITH
OPERATION 202721
EXCEEDING 2 070 kPa (300 PSI) HYDRAULIC OIL
STAND CLEAR WHILE ENGINE IS RUNNING ONLY USE SUPPLIED C02 EQUIPMENT AND NEVER OXYGEN
OR ANY NON INERT GAS TO CHARGE TANK
WORN WHILE OPERATING 203088
THE MACHINE 203238
25
203082
203079
202836
26
23
22 24 WARNING WARNING
IMPORTANT WARNING
ENSURE ALL PERSONEL ARE CLEAR OF THE MACHINE AND
WARNING ALWAYS START THE MACHINE WITH THE KEY
BOLT VALVE UNDER
KEEP THE BOOM LOW PLACE FEET FIRMLY ON CONTROL PEDALS BEFORE STARTING
THE MACHINE
BATTERY ACID CAUSES SEVERE BURNS
NEVER JUMP START THE MACHINE AT THE EXTREME PRESSURE
AT ALL TIMES DO NOT EXIT THE CAB BEFORE SHUTTING DOWN THE ENGINE
SHOULD ACID CONTACT SKIN OR CLOTHING,
STARTER SOLENOID, THIS WILL BYPASS THE
NEVER WORK UNDER RAISED BOOM AND APPLY THE PARK BRAKE FLUSH WELL WITH WATER
NEUTRAL SWITCH AND THE MACHINE WILL
ALWAYS LOWER THE HEAD TO THE GROUND ALWAYS PARK THE MACHINE ON LEVEL GROUND WEAR GOGGLES. SHOULD ACID CONTACT EYES,
MOVE OUT OF CONTROL
OPEN WITH CARE
BEFORE SHUTTING THE MACHINE DOWN FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN INJURY FLUSH WITH WATER AND SEEK MEDICAL ATTENTION
OR DEATH TO OPERATOR OR BYSTANDERS CAUSED BY SUDDEN
MOVEMENT OF THE MACHINE BATTERIES MAKE EXPLOSIVE GAS 203089
203072 203084
203073
KEEP ARCS, NAKED FLAMES AND SPARKS AWAY
203077
P004408
July 27, 1998 TF120B53 5-33

DECALS
1 204314 1 KIT, Decal, Warning
2 203172 1 DECAL, Inspect Control Cables
3 203085 1 DECAL, CO2 Cylinder
4 204304 2 DECAL, Warning, Vent Valve
5 201587 1 DECAL, Diesel Fuel
6 203174 1 DECAL, System/Charge Pressure Test
7 201586 1 DECAL, Hydraulic Oil
8 203071 1 DECAL, Chain Saw
9 203176 1 DECAL, No Operating New Electrical Cables
10 204285 1 DECAL, Bell Lubrication Chart
11 204295 1 DECAL, Warning, No Steam Wash
12 204305 1 DECAL, Test Point, Slave Start
13 203086 2 DECAL, Always Place
14 202721 4 DECAL, Lift Point
15 203088 2 DECAL, Sprocket Nuts
16 203238 2 DECAL, Warning ATF
17 202836 1 DECAL, Warning, Ear Protection
18 203070 1 DECAL, Screen, Treadle
19 204300 1 DECAL, Aircon
20 203082 1 DECAL, Eye Protection
21 203079 1 DECAL, Hi Speed Chain
22 203072 1 DECAL, Keep Boom Low
23 203073 1 DECAL, Feet Firmly
24 203077 1 DECAL, Battery Acid
25 203084 1 DECAL, Never Jump
26 203089 2 DECAL, Bolt Valve
27 203233 1 DECAL, Stripe, LHS See Decal Layout.
28 203234 2 DECAL, TF120B See Decal Layout.
29 203232 1 DECAL, Stripe, RHS See Decal Layout.
30 203240 2 DECAL, Bell See Decal Layout.
31 203076 2 DECAL, Door Function
July 27, 1998 TF120B53 5-34

ILLUSTRATED REFERENCE FOR FX550 PROCESSING HEAD
1 13
10
13
4,16,17,18,20,21
14
9
12
19
7
5
11
10
15
3
2 P001774
November 14, 1997 290351 5-35

ILLUSTRATED REFERENCE FOR FX550 PROCESSING HEAD
ITEM DESCRIPTION PAGE No. REMARKS
1 SINGLE GRIP HARVESTER (FX550) 5-99
2 LIMBING KNIVES (FX550) 5-103
3 SAW ASSEMBLY (FX550) 5-107
4 DIRECTIONAL VALVE ASSEMBLY (FX550) 5-111
5 HYDRAULIC BLOCK (FX550) 5-115
6 JUNCTION BLOCK (FX550) 5-119
7 MEASURING ASSEMBLY (FX550) 5-121
8 HOLDING ARM CYLINDER (FX550) 5-123
9 TILT CYLINDER (FX550) 5-125
10 LIMBING CYLINDER (FX550) 5-127
11 SAW CYLINDER (FX550) 5-129
12 MEASURING CYLINDER (FX550) 5-131
13 COVERS (FX550) 5-133
14 HOSES AND COMPONENTS (FX550) 5-135
15 SENSOR ASSEMBLY (FX550) 5-139
16 DIRECTIONAL VALVE (FX550) 5-141
17 MAIN PRESSURE REGULATOR (FX550) 5-143
18 SERVO VALVE (FX550) 5-145
19 WHEEL MOTOR (FX550) 5-149
20 HARNESS COMPLETE (FX550) 5-151
November 14, 1997 290351 5-36

SINGLE GRIP HARVESTER (FX550)
November 14, 1997 290351 5-37

1 2 BUSHING
2 224000 1 FRAME
3 224001 1 BRACKET, Motor, LH
4 224002 1 BRACKET, Motor, RH
5 222143 4 BUSHING
6 224003 2 PIN
7 222148 4 WASHER, Lock
9 222577 2 BRACKET, Motor, Pin
12 224004 2 WHEEL, Rubber
13 224005 2 PROTECTION, Slide
14 224006 2 ROLLER, Feed
16 222147 12 SCREW
17 222144 2 MOTOR, Wheel
18 224007 1 CYLINDER, Holding Arm
20 222593 10 ADAPTOR
21 224008 2 PIN
22 200036 4 GREESE NIPPLE
23 221246 2 WASHER
24 222546 2 NUT
25 224009 1 FRAME, Tilt
26 222091 2 CYLINDER, Tilt
27 222589 4 PIN
29 100083 4 SCREW, Set, Lock
30 222186 2 SCREW, Banjo
31 222592 1 BLOCK, Connecting
32 222470 4 HOSE
33 224073 1 HOSE
34 224074 1 HOSE
35 224010 8 SCREW, Cap
November 14, 1997 290351 5-38

November 14, 1997 290351 5-39

36 222580 8 WASHER
November 14, 1997 290351 5-40

LUMBING KNIVES (FX550)
November 14, 1997 290351 5-41

1 100283 2 NUT
2 224012 1 KNIFE, Limbing, RH
3 222141 1 WHEEL, Gear
4 222181 8 BUSHING
5 222142 4 SHAFT
8 224014 4 CYLINDER, Limbing
9 222149 2 PIN
12 224016 2 PIN
13 224017 2 KNIFE, Limbing, Lower
14 222186 1 KNIFE, Limbing, Left
17 222121 6 ADAPTOR
18 222595 1 BLOCK
19 224014 2 SCREW, Cap
20 224018 2 PIN
21 221246 2 PIN
22 222546 4 WASHER
23 224063 4 NUT
24 224059 1 HOSE
25 224064 1 HOSE
26 224060 1 HOSE
27 224062 1 HOSE
28 224067 1 HOSE
29 224080 1 HOSE
30 224078 1 HOSE
31 222148 1 HOSE
33 224019 2 SCREW, Cap
34 222596 1 KNIFE, Upper
November 14, 1997 290351 5-42

November 14, 1997 290351 5-43

November 14, 1997 290351 5-44

SAW ASSEMBLY (FX550)
November 14, 1997 290351 5-45

1 222725 1 KIT, Seal, Saw Motor
2 222096 1 CYLINDER, Saw
3 224020 1 PIN
6 222538 1 HOSE
7 222567 1 ADAPTOR
10 222569 1 ADAPTOR
11 222568 1 NUT
12 222581 1 ADAPTOR
14 221247 1 MOTOR, Saw
17 222565 1 KEY
18 222566 1 SLEEVE
19 222615 1 KEY
20 222562 1 BRACKET, Motor
21 222140 1 SCREW
22 100010 1 WASHER
24 222559 1 O RING
25 222557 2 BEARING
26 222558 1 CIRCLIP
27 2224021 1 BAR, Guide
28 222560 1 CIRCLIP
29 222561 1 SEAL, Oil
30 224022 1 SPROCKET, Closed Wheel
31 224023 1 Washer
32 221207 1 CATCHER, Chain
33 222563 1 SCREW, Cap
34 222137 2 NUT
35 224024 1 PLATE, Fix
November 14, 1997 290351 5-46

November 14, 1997 290351 5-47

36 224025 1 SCREW, Adjusting
37 221209 1 TIGHTNER, Chain
38 224026 2 SCREW, Stud
39 222138 1 BAR, Saw
40 222139 1 CHAIN, Saw
41 224057 1 HOSE
42 222135 5 WASHER, Copper
44 222572 1 REDUCER
46 222593 2 ADAPTOR
47 224066 1 HOSE
49 222571 1 ADAPTOR
50 224085 1 HOSE
51 222133 1 VALVE, Lubricant
52 222610 1 SEAL
53 222611 1 STRAINER
55 222634 4 WASHER
56 222574 1 ADAPTOR
57 222131 1 NIPPLE
58 222132 1 NIPPLE
59 224068 1 HOSE
60 224084 1 HOSE
61 224090 1 HOSE
November 14, 1997 290351 5-48

DIRECTIONAL VALVE ASSEMBLY (FX550)
November 14, 1997 290351 5-49

2 NSI 1 DIRECTIONAL VALVE
4 100178 4 SCREW, Set, Countersunk
5 222129 1 O RING
11 222593 3 ADAPTOR
12 140054 2 PLUG, Seal
13 222582 2 ADAPTOR
15 222134 4 SCREW, Banjoi
16 224027 1 TUBE, Inner
17 224028 1 TUBE, Outer
19 222625 3 ADAPTOR
20 222624 2 COUPLING
22 222620 2 O RING
23 222626 2 UNION, Connection
24 222567 4 ADAPTOR
25 222637 2 TEST Point
27 221243 1 RING, Seal
29 222113 1 BOLT, Banjo
30 2221239 1 ADAPTOR
31 222114 1 BOLT, Banjo
33 222119 1 NIPPLE
34 222118 1 NIPPLE
35 224030 1 TUBE
November 14, 1997 290351 5-50

November 14, 1997 290351 5-51

36 224085 1 HOSE
37 224090 1 HOSE
38 224068 1 HOSE
39 222528 1 TUBE
40 224091 2 HOSE
41 224071 1 HOSE
42 224072 1 HOSE
43 222620 1 ADAPTOR
44 222626 1 ADAPTOR
45 224031 3 UNION
46 224084 1 HOSE
November 14, 1997 290351 5-52

HYDRAULIC BLOCK (FX550)
November 14, 1997 290351 5-53

1 224066 1 HOSE
2 221211 1 CAP, Filler
3 222649 1 FILLER, Oil
4 200092 2 CLAMP, Hose
5 224032 1 HOSE
6 222638 1 BLOCK
6 222800 1 BLOCK
7 224033 5 PLUG
8 222177 WASHER
9 222593 3 ADAPTOR
11 222571 3 ADAPTOR
12 222535 3 HOSE
13 222646 3 ADAPTOR
14 222112 4 NIPPLE, Test
16 222582 2 ADAPTOR
17 222640 2 ADAPTOR
18 224034 1 PLUG
19 222628 1 PLUG
20 222631 1 ADAPTOR
21 222641 1 ADAPTOR
22 222103 1 VALVE
23 222105 2 VALVE
24 222107 2 VALVE
25 222106 2 KIT, Seal, Hydraulic Book
26 222104 1 KIT, Seal, Hydraulic Block
27 222108 2 KIT, Seal, Hydraulic, Block
28 222645 2 NUT
29 222111 2 MAGNET
30 222109 2 VALVE, Slide
31 222110 2 KIT, Seal, Hydraulic, Block
32 224039 2 KIT, Lock
33 NSI 2 WASHER
34 NSI 2 SCREW
November 14, 1997 290351 5-54

November 14, 1997 290351 5-55

36 222643 1 VALVE, Pressure
37 222637 1 TEST POINT
38 222647 1 BRACKET
43 222538 1 HOSE
44 224072 1 HOSE
45 224071 1 HOSE
November 14, 1997 290351 5-56

JUNCTION BLOCK (FX550)
November 14, 1997 290351 5-57

JUNCTION BLOCK (FX550)
2 224036 1 BLOCK
3 222122 1 NIPPLE
3 NSI 1 SCREW, Banjo
3 NSI 1 PLUG
4 224085 1 HOSE
6 222581 4 ADAPTOR
7 224076 1 HOSE
9 222123 1 NIPPLE
10 222652 1 RING, Seal
11 224089 2 HOSE
12 222567 8 ADPAPTOR
14 222640 4 ADAPTOR
15 224037 4 ADAPTOR
16 140054 12 PLUG, Seal
17 224089 2 HOSE
18 224067 2 HOSE
19 224062 2 HOSE
20 224088 1 HOSE
21 224086 1 HOSE
22 224082 1 HOSE
23 224087 1 HOSE
24 224087 1 HOSE
25 224083 1 HOSE
26 224079 1 HOSE
27 224081 1 HOSE
28 224038 4 BOLT, Banjo
29 100192 2 BOLT
November 14, 1997 290351 5-58

MEASURING ASSEMBLY (FX550)
November 14, 1997 290351 5-59

MEASURING ASSEMBLY (FX550)
1 100071 1 PIN, Split
2 224039 1 SEAL, Oil
3 224040 1 CIRCLIP
4 224041 COVER
5 224042 1 O RING
6 224043 2 BEARING
7 224044 1 SPACER
8 222100 1 TRANSMITTER, Pulse
9 221220 1 V RING
10 221233 1 PIN, Male
12 221219 1 O RING
13 221222 1 COVER
15 224045 2 CIRCLIP
16 224046 1 ARM
17 224047 1 WHEEL, Measuring
18 222102 2 BUSHING
20 222581 1 ADAPTOR
21 222101 1 CANBLE, Measuring
22 222153 1 CYLINDER, Measuring
23 224049 1 PIN
24 224048 1 BRACKET
26 100256 2 SCREW, Cap
29 224061 2 HOSE
30 224050 1 PIN
33 222554 1 PIN
November 14, 1997 290351 5-60

HOLDING ARM CYLINDER (FX550)
November 14, 1997 290351 5-61

HOLDING ARM CYLINDER (FX550)
1 224007 1 HOLDING ARM CYLINDER
2 224051 1 BHARREL
3 222168 1 KIT, Seal, Holding Arm Cylinder
4 1 SEAL, Piston
5 1 O RING
6 1 O RING
7 1 RING, Backup
8 1 SEAL, Piston Rod
9 1 RING, Wiper
10 222173 1 PISTON
11 222172 1 CYLINDER, Nut
12 222667 1 PIN
13 222171 1 ROD, Piston
14 222170 4 RING, Lock
15 222169 2 BEARING, Link
17 222593 2 ADAPTOR
18 222726 2 GREASE NIPPLE
November 14, 1997 290351 5-62

TILT CYLINDER (FX550)
November 14, 1997 290351 5-63

TILT CYLINDER (FX550)
1 222091 1 TILT CYLINDER
2 222166 1 CYLINDER, Pipe
3 222160 1 KIT, Seal, Tilt Cylinder
4 SEAL, Piston
5 O RING
6 O RING
7 RING, Backup
8 SEAL, Piston Rod
9 RING, Wiper
10 222155 1 PISTON
11 222157 1 NUT, Cylinder
12 222672 1 PIN, Roll
13 222167 1 ROD, Piston
14 201650 4 CIRCLIP
17 222593 2 ADAPTOR
November 14, 1997 290351 5-64

LIMBING CYLINDER (FX550)
November 14, 1997 290351 5-65

LIMBING CYLINDER (FX550)
1 224013 1 LIMBING CYLINDER
2 222163 1 CYLINDER, Pipe
3 222161 1 KIT, Seal, Upper Limbing Cylinder
4 1 RING, Piston
5 1 O RING
6 1 O RING
7 1 RING, Backup
9 RING, Wiper
10 222156 1 PISTON
12 222762 1 PIN, Lock
13 222162 1 ROD, Piston
14 222164 4 RING, Lock
17 222593 2 ADAPTOR
November 14, 1997 290351 5-66

SAW CYLINDER (FX550)
November 14, 1997 290351 5-67

SAW CYLINDER (FX550)
1 222096 1 SAW CYLINDER
2 222097 1 BARREL
3 222160 1 KIT, Seal, Saw Cylinder
4 NSI 1 RING, Piston
5 NSI 1 O RING
6 NSI 1 O RING
8 NSI 1 SEAL, Piston Rod
9 NSI 1 RING, Wiper
10 222155 1 PISTON
11 222157 1 NUT, Cylinder
12 221210 1 HEAD, Bearing, Link
13 222673 1 PIN, Roll
14 222159 1 ROD, Piston
17 201650 2 CIRCLIP
19 222672 1 PIN, Roll
20 222593 1 ADAPTOR
November 14, 1997 290351 5-68

MEASURING CYLINDER (FX550)
November 14, 1997 290351 5-69

MEASURING CYLINDER (FX550)
1 222153 1 MEASURING CYLINDER
2 224053 1 BARREL
3 222152 1 KIT, Seal, Measuring Cylinder
4 1 RING, Piston
5 1 O RING
6 1 O RING
7 1 RING, Backup
9 1 RING, Wiper
10 222674 1 PISTON
11 222675 1 BUSH, Neck
12 222676 1 ROD, Piston
13 201650 4 CIRCLIP
14 222154 2 BEARING. Link
15 222673 1 PIN, Roll
18 224054 1 SPACER
November 14, 1997 290351 5-70

COVERS (FX550)
17
16
8 9
2,4
15
12
11 3
20
10 14
21
13
19
18
P001770
November 14, 1997 290351 5-71

COVERS (FX550)
1 224055 1 COVERS, Complete
2 222685 4 SCREW, Countersunk
3 222684 2 LOCK, Eccentric
4 100310 4 NUT, Nyloc
5 222682 1 COVER, Rubber
6 222683 1 BRACKET
9 100321 3 NUT, Nyloc
10 224056 1 COVER, Complete
11 222685 6 SCREW, Countersunk
12 100310 6 NUT, Nyloc
13 222680 1 COVER, Plate
14 222681 1 CLAMP, Complete
15 222678 2 PIN, Lock
16 100086 2 SCREW, Set
18 222679 1 CLAMP, Complete IncludesItems 13, 14
19 100208 2 SCREW, Cap
20 100077 1 SCREW, Hex Head
21 222727 1 CLAMP, Part, Lower
November 14, 1997 290351 5-72

HOSES AND COMPONENTS (FX550)
November 14, 1997 290351 5-73

1 222151 1 HOSES AND COMPONENTS
2 222535 3 HOSE
3 224057 1 HOSE
4 224058 1 HOSE
5 224059 1 HOSE
6 224060 1 HOSE
7 224061 2 HOSE
8 224062 2 HOSE
9 224063 1 HOSE
10 222538 4 HOSE
11 222515 1 HOSE
12 224064 1 HOSE
13 224065 1 HOSE
14 224066 1 HOSE
15 224067 2 HOSE
16 222537 1 HOSE
17 224068 1 HOSE
18 224069 1 HOSE
19 224070 4 HOSE
20 224071 1 HOSE
21 224072 1 HOSE
22 22530 1 HOSE
23 222531 1 HOSE
24 224073 1 HOSE
25 224074 1 HOSE
26 224075 2 HOSE
27 224076 2 HOSE
28 224077 1 HOSE
29 224078 1 HOSE
30 224079 1 HOSE
31 224080 1 HOSE
32 224081 1 HOSE
33 224082 1 HOSE
34 224083 1 HOSE
35 224084 1 HOSE
November 14, 1997 290351 5-74

HOSE AND COMPONENTS (FX550)
November 14, 1997 290351 5-75

36 224085 1 HOSE
37 224086 1 HOSE
38 224087 2 HOSE
39 224088 1 HOSE
40 224089 4 HOSE
41 224090 1 HOSE
42 222528 1 HOSE
43 222524 1 HOSE
44 222614 1 ADAPTOR
45 222621 2 NUT
46 222613 4 FERRULE
47 222144 2 MOTOR, Wheel
48 224004 2 WHEEL, Rubber
50 222091 2 CYLINDER, Tilt
51 NSI 1 BLOCK
53 NSI 1 VALVE, Directional
55 224007 1 CYLINDER, Holding Arm
56 222153 1 CYLINDER, Measuring
57 222683 2 BLOCK
58 222043 1 VALVE, PRS
59 222133 1 VALVE, Lubricant
60 222121 1 BLOCK
62 222096 1 CYLINDER, Saw
63 221247 1 MOTOR, Saw
November 14, 1997 290351 5-76

SENSOR ASSEMBLY (FX550)
November 14, 1997 290351 5-77

SENSOR ASSEMBLY (FX550)
1 224092 1 WASHER
2 224093 1 SPACER
3 224094 1 HOUSING WITH SENSOR
5 NSI 3 SENSOR
6 222150 1 SENSOR
November 14, 1997 290351 5-78

DIRECTIONAL VALVE (FX550)
November 14, 1997 290351 5-79

DIRECTIONAL VALVE (FX550)
1 224096 1 KIT, Pull Rod Include Item Marked *
2 *** 6 NUT
3 *** 18 DISTANCE
4 * 18 O RING
5 *** 3 ROD, Pull
6 **/*** 2 FITTING
7 * 18 O RING
8 **/*** 2 FITTING
9 222696 5 INSERT, PLC-082
10 222697 2 INSERT, PLC-082
11 222698 1 Y PLUG
12 222699 1 INSERT, PLC-082
13 222700 1 INSERT, PLC-082
14 222626 2 UNION, Connection
15 140095 10 O RING
16 * 1 O RING
17 * 1 RING, Backup
18 * 2 RING, Backcup
19 222627 2 O RING
20 222726 2 KIT, Spring
21 222701 1 SECTION, Inlet
22 222702 2 SECTION 1
23 222702 1 SECTION 2
24 222704 1 SECTION 3
25 222705 1 SECTION 4
26 222706 1 SECTION, Outlet
27 222707 3 VALVE, Feet Check
28 224095 1 KIT, Seal Directional Valve Include Item Marked **
29 222694 1 KIT, Fitting Include Item Marked ***
November 14, 1997 290351 5-80

MAIN PRESSURE REGULATOR (FX550)
November 14, 1997 290351 5-81

MAIN PRESSURE REGULATOR (FX550)
1 222701 1 SECTION, Inlet
2 222708 1 MAIN PRESSURE LIMIT
3 140520 1 WASHER, Drowty
4 222709 1 PLUG
November 14, 1997 290351 5-82

SERVO VALVE (FX550)
November 14, 1997 290351 5-83

SERVO VALVE (FX550)
1 222130 KIT, Cover Include Item Marked *
2 * 1 SPRINGS
3 *** 1 SCREW, Ajusting
4 ** 10 O RING
5 222733 10 WASHER
6 ** 10 O RING
7 * 1 GUIDE, Spring
8 * 1 SPRING
9 ** 1 HIOUSING
10 100366 20 SCREW, Cap
11 **/*** 10 RING, Backup
12 **/*** 10 O RING
13 222734 4 SCREW, Restrictor
14 **/*** 1 NUT
15 *** 10 SCREW, Stop
16 *** 10 NUT
17 ** 20 WASHER
18 **/*** 20 SCREW
19 *** 10 NUT
20 ** 30 O RING
22 *** 6 PLUG
23 ** 32 O RING
24 ** 2 RING, Support
25 ** 8 PIPE, Connection
26 222710 8 O RING
27 222731 2 BLOCK
28 222732 8 SCREW
29 222711 2 BLOCK
30 222712 1 TUBE, Inner
31 222713 1 TUBE, Outer
32 222126 8 VALVE, Magnetic
34 100366 16 SCREW, Cap
35 224097 2 PLATE
November 14, 1997 290351 5-84

SERVO VALVE (FX550)
November 14, 1997 290351 5-85

SERVO VALVE (FX550)
36 NSI 4 SCREW
37 224098 2 SCREW, Restrictor
38 100061 2 WASHER
39 222729 KIT, Spring Include Item Marked *
40 221234 KIT, Servo Housing Include Item Marked **
November 14, 1997 290351 5-86

WHEEL MOTOR (FX550)
November 14, 1997 290351 5-87

WHEEL MOTOR (FX550)
1 222144 1 WHEEL MOTOR
2 224099 1 MOTOR, Hydraulic
3 * 1 SPACER
4 * 2 O RING
5 224100 1 HOUSING, Bearing
6 224101 1 NUT
8 224103 2 BEARING, Taper Roller
9 224104 2 RING, Lock
10 * 1 SEAL
11 * 1 WASHER
12 224105 1 SHAFT
13 * 1 O RING
14 224106 1 RING, Lock
15 224107 1 SPACER
16 NSI 4 SCREW
17 * 2 O RING
18 224108 1 BLOCK
19 100123 3 SCREW, Cap
21 222581 1 ADAPTOR
22 224075 1 HOSE
24 NSI 1 SCREW
25 224109 1 KIT, Seal, Hydraulic Motor
November 14, 1997 290351 5-88

HARNESS COMPLETE (FX550)
November 14, 1997 290351 5-89

HARNESS COMPLETE (FX550)
1 224110 1 HARNESS COMPLETE
2 201282 4 LUG, Ring
3 203752 1 CONNECTOR, Female
4 203750 PIN
5 NDI CONNECTOR, Cable
6 201296 PLUG, Male, 3 Pin
7 222185 PLUG, Connecting
8 201297 PLUG, Female, 3 Pin
9 201298 PLUG, Male, 2 Pin
November 14, 1997 290351 5-90

Th120b Tracked Harvester

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TH120B

Document Part Number 874014

Issue : FEBRUARY 1999

The following address list was correct as at 1st April 1999.

RICHARDS BAY (HEAD OFFICE):

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

Shop 5 Industrial Park % (039) 685 4124 P.O. Box 560

8 Impala Street % (0152) 307 4812 P.O. Box 2102

Bloekom Street % (0381) 981 5541 P.O. Box 1221

37 Lazarett Street % (264) 612 26021 P.O. Box 12018

50 Borman Street % (018) 596 2319 c/o P.O. Box 1878

OTHER AFRICA REGIONS

10/338 Mtendere Street % (+265) 783 293

SWAZILAND (BELL EQUIPMENT (SWAZILAND) Ltd):

Shop No. 4 % (+268) 87496 P.O. Box 134

Plot 4675 % (+260) 221 8113/121/123 P.O. Box 20367

ZIMBABWE (BELL ZIMBABWE):

Stand 186 % (+263) 4 661 575 P.O. Box 2980

SOUTH EAST ASIA

Unit 3B % (+44) 128 381 2954

Please supply your dealer details here :

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

SECTION 2 ENGINE 2-2

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere