PM B35C B40CR B40CM 6 Speed Mkii

B35C 6X6 ADT MKII, 6 SPEED
B40CR 6X6 ADT MKII, 6 SPEED

B40CM 6X6 ADT MKII, 6 SPEED
PARTS MANUAL 872074
Machine Number
409849 - B35C MKII, 6 SPEED

409847.01 - B40CR MKII, 6 SPEED
409847.01 - B40CM MKII, 6 SPEED
First Issue: January 2001

Latest Update: January 2001
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL EQUIPMENT
machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with a
parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co. spe-
cifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss, damage
or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use of this
manual. In particular and without detracting from the above, the disclaimer also applies in the event of any speci-
fication, warning, or representation contained in this manual being inadequate, inaccurate, or unintentionally
misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative whenever you
have a query on you BELL product or this manual. The address of your nearest BELL EQUIPMENT branch or
dealer is as follows:-
The following address list was correct as at 31 August 1999.
GROUP OPERATIONS LISTING

RICHARDS BAY (HEAD OFFICE)
Carbonode Cell Tel : 0351 907 9111 P.O. Box 198
Alton Fax : 0351 974 323 EMPANGENI
RICHARDS BAY e-mail : dereks@bell.co.za 3880
3900
LOCATION OF OPERATIONS
ASIA PACIFIC
ASIA PACIFIC REGION

Bell Equipment Asia Pacific Region
12 Granite Place Tel : +61 8 9350 5346 P.O. Box 34
Welshpool Fax :+61 8 9350 5437 Welshpool
WESTERN AUSTRALIA e-mail : asiapac@bell.net.au WESTERN AUSTRALIA
6106 6986
AUSTRALIA
Bell Equipment Australia Pty Ltd
12 Granite Place Tel : +61 8 9356 1033 P.O. Box 34
Welshpool Fax :+61 8 9356 5229 Welshpool
WESTERN AUSTRALIA e-mail : bell@bell.net.au WESTERN AUSTRALIA
6106 6986
Bell Equipment Australia (East Coast)

Unit 1, 44 Success Street Tel :+61 7 3216 6286
Acacia Ridge Fax :+61 7 3216 7828
QUEENSLAND e-mail : davpitch@tpgi.com.au
AUSTRALIA
4110
SOUTH EAST ASIA

Bell Equipment (SEA) Pte Ltd
Unit #04-06 Tel : +65 769 8394
63 Hill View Avenue Fax :+65 769 8029
Lam Soon Industrial Building e-mail : bellsea@magix.com.sg
SINGAPORE
669569
EUROPEAN REGION
FRANCE
Bell France Sarl
Z.A. Route d’Argenton-sur-Creuse Tel : +33 55589 2356
23800 Dun-Le-Palestel Fax :+ 33 55589 2324
FRANCE e-mail : bell-france@inext.fr
UNITED KINGDOM
Bell Equipment U.K.
Unit 6C Tel : +44 1283 712862 (Direct)
Graycar Business Park Tel : +44 1283 716777 (Parts Direct)
Barton Turns Fax :+44 1283 712687
Barton-under-Needwood e-mail : bell@belluk.demon.co.uk
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
NORTH AMERICA
UNITED KINGDOM
Bell Equipment North America Inc
2843 HWY 80 Tel : +1 912 966 2615
Garden City Fax :+1 912 964-1594
GEORGIA e-mail : billr@bellequipment.com
GA 31408
USA
SOUTHERN AFRICA REGION
BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
23 George Lubbe Street Tel : 051 4353 900/1 P.O. Box 1878
Hamilton Fax :051 4353 899 BLOEMFONTEIN
BLOEMFONTEIN e-mail : karenm@bell.co.za
9300
CAPE TOWN
Milan Street Tel : 021 386 2252 P.O. Box 162
Airport Industria Fax :021 386 2260 EPPINGDUST
CAPE TOWN e-mail : stellah@bell.co.za 7475
7525
EAST LONDON
25 Ray Craib Crescent Tel : 043 748 6622/3 c/o P.O. Box 3443
Beacon Bay Fax :043 748 6624 North End
Industria e-mail : pierred@bell.co.za PORT ELIZABETH
EAST LONDON 6001
5200
EMPANGENI
No.1 Irvine Bell Drive Tel : 0351 787 1366 P.O. Box 7332
Old Mill Industrial Fax :0351 787 0740 EMPANGENI RAIL
EMPANGENI e-mail : shelleyb@bell.co.za 3910
3880
GAUTENG
Bell Jet Park Tel : 011 928 9700 to 22 P.O. Box 25391
Griffiths Road Fax :011 928 9730 EAST RAND
JET PARK e-mail : bokkiec@dc.bell.co.za 1462
1459 e-mail : pamj@dc.bell.co.za
GEORGE
Pioneer Road Tel : 044 878 0930/1 P.O. Box 1697
Pacaltsdorp Fax :044 878 0932 GEORGE
GEORGE e-mail : karino@bell.co.za 6530
6534
KIMBERLEY
26 South Circular Tel : 053 832 1078/9 P.O. Box 2927
KIMBERLEY Fax :053 832 1135 KIMBERLEY
8300 8300
KURUMAN
8 Acacia Street Tel : 0537 120 698 P.O. Box 1396
KURUMAN Fax :0537 120 697 KURUMAN
8460 8460
MIDDLEBURG
9 Celcius Street Tel : 013 246 1169 P.O. Box 2821
Building B Fax :013 246 1229 MIDDLEBURG
Industrial Area e-mail : bellmid@intekom.co.za 1050
MIDDLEBURG
1050
NELSPRUIT
3 Christie Crescent Tel : 013 755 2110/6 P.O. Box 1672
Vintonia 2 Fax :013 755 2117 NELSPRUIT
NELSPRUIT e-mail : boeriev@bell.co.za 1200
1200
PIETERMARITZBURG
7 Van Eck Place Tel : 0331 69 319 P.O. Box 100436
MKONDENI Fax :0331 61 837 SCOTSVILLE
3201 e-mail : carlaf@bell.co.za 3209
PIET RETIEF
14 Smith Street Tel : 01782 50 916/8 c/o P.O. Box 1221
PIET RETIEF Fax :01782 4110 VRYHEID
2380 3100
PONGOLA
Akasia Street Tel : 034 413 1720 P.O. Box 681
PONGOLA Fax :034 413 1735 PONGOLA
3170 3170
PORT ELIZABETH
134 Patterson Road Tel : 041 541 721/2 P.O. Box 3443
NORTH END Fax :041 542 060 NORTH END
6056 e-mail : lynneo@bell.co.za 6056
PORT SHEPSTONE
Shop 5 Industrial Park Tel : 039 685 4124 P.O. Box 560
Cnr. Main Harding and Fax :039 685 5155 PORT SHEPSTONE
Izotsha Road 4240
PORT SHEPSTONE
4240
RUSTENBURG
No. 16 Vanadium Street Tel : 0142 538 1003/4 P.O. Box 3701
Border Industrial Fax :0142 538 1005 RUSTENBURG
RUSTENBURG e-mail : bellrust@intekom.co.za 0300
0300
SPRINGBOK
Drive Inn Road Tel : 0251 23 710 P.O. Box 618
Industrial Park Fax :0251 81 314 SPRINGBOK
SPRINGBOK 8240
8240
TZANEEN
8 Impala Street Tel : 015 307 4812 P.O. Box 2102
Industrial Sites Fax :015 307 3095 TZANEEN
TZANEEN 0850
0850
UMHLALI
Lot 81 Tel : 0322 947 0696 / 947 1637 P.O. Box 39
Shakas Head Industrial Park Fax :0322 947 2141 UMHLALI
Shakas Head 4390
UMHLALI
4390
VRYHEID
Bloekom Street Tel : 0381 981 5541 P.O. Box 1221
VRYHEID Fax :0381 809 752 VRYHEID
3100 3100
WINDHOEK
37 Lazarett Street Tel : 264 612 26 021 P.O. Box 12018
Ausspann Platz Fax :264 612 28 330 WINDHOEK
WINDHOEK NAMIBIA
NAMIBIA
WOLMARANSSTAD
50 Borman Street Tel : 018 596 2319 c/o P.O. Box 1878
WOLMARANSSTAD Fax :018 596 2319 BLOEMFONTEIN
2630 9300
OTHER AFRICA REGIONS
MALAWI
Bell Equipment (Malawi) Ltd
10/338 Mtendere Street Tel : +265 78 3293
Area 10 Fax :+265 78 3293
Lilongwe
MALAWI
SWAZILAND
Bell Equipment Swaziland
Shop No. 4 Tel : +268 87 496 P.O. Box 134
Second Street Fax :+268 87 498 Matsapha
Matsapha SWAZILAND
SWAZILAND
ZAMBIA
Bell Equipment (Zambia) Ltd
Plot 4675 Tel : +260 221 8113/121/123 P.O. Box 20367
Kitwe Chingola Road Fax :+260 221 3516 Kitwe
Kitwe e_mail : bell@zamnet.zm ZAMBIA
ZAMBIA
ZIMBABWE
Bell Equipment (Malawi) Ltd
Stand 186 Tel : +263 4 661 575 P.O. Box 2980
Willowvale Road Fax :+263 4 621 026 Harare
Willowvale e-mail:bellzimb@iafricaonline.co.zw ZIMBABWE
ZIMBABWE
DEALER
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or omis-
sions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representative or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
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Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICS
SECTION 7. FRAME AND BODY

Table Of Contents
SECTION 1
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 2 ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENGINE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ENGINE TO TRANSMISSION COUPLING PARTS. . . . . . . . . . . . . . . . . . . . . . . . . 6
AIRCLEANER LAYOUT - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
AIRCLEANER LAYOUT - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . . . . . . . 10
PRE CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIR CLEANER ASSEMBLY - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AIR CLEANER ASSEMBLY - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . . . . . 16
EXHAUST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ENGINE KILL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
INTERCOOLER CIRCUIT LAYOUT - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . 28
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
WATER LEVEL SENDER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SECTION 3 DRIVETRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TRANSMISSION AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . 40
TRANSMISSION COOLING LAYOUT - B35C MKII - 409849 . . . . . . . . . . . . . . . . . . . 44
TRANSMISSION COOLING LAYOUT - B40CR MKII, B40CM MKII - 409847.00 . . . . . . . . . 46
TRANSMISSION COOLING LAYOUT - B40CR MKII, B40CM MKII - 409847.01 . . . . . . . . . 50
TRANSFER CASE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . 52
TRANSFER CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PROPSHAFT LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PROPSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
PROPSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PROPSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
PROPSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
OSCILATION THROUGH DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 76
FRONT SUSPENSION AND AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
SUSPENSION STRUT, RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SUSPENSION STRUT, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
FRONT AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
FRONT DIFFERENTIAL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
THRU-DRIVE AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
THRU-DRIVE DIFFERENTIAL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . 102
REAR AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
REAR DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
AXLE / BRAKE PIPE GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
BRAKE CALIPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
PARK BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
WHEEL SET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
SECTION 4 HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
HYDRAULIC SYSTEM - WITH EMERGENCY STEERING . . . . . . . . . . . . . . . . . . . 136
CAB TILT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
FLOW AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
ROTATION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
STEERING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
CAB TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
HYDRAULIC FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
SECTION 5 PNEUMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
FRONT CHASSIS PNEUMATIC SYSTEM - 409847.00 . . . . . . . . . . . . . . . . . . . . . 170
FRONT CHASSIS PNEUMATIC SYSTEM - 409849, 409847.01 . . . . . . . . . . . . . . . . 176
CAB PNEUMATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
REAR CHASSIS PNEUMATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
C.T.D. LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
ACCELERATOR FOOT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
AIR THROTTLE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
CHARGING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
BRAKE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
AIR / HYDRAULIC BRAKE ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
BRAKE VALVE ADAPTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
PRESSURE PROTECTION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY . . . . . . . . . . . . . . . . . 218
SECTION 6 ELECTRICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
EARTH STRAPS AND HARNESS EARTH POINTS . . . . . . . . . . . . . . . . . . . . . . . 224
ELECTRICAL HARN./ COMP, FRONT & REAR - B35C MKII . . . . . . . . . . . . . . . . . . . 226
ELECTRICAL HARN./ COMP, FRONT & REAR - B40CR/ B40CM MKII . . . . . . . . . . . . . 232
ELECTRICAL HARNESSES/COMPONENTS, CAB . . . . . . . . . . . . . . . . . . . . . . 234
STARTING AND CHARGING CIRCUIT - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . 238
STARTING AND CHARGING CIRCUIT - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . 240
TURN INDICATORS AND HAZARD CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . 242
LIGHTING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
WARNING LIGHTS CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
GAUGES CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
OVERREV MODULE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409847.00 . . . . . . . . . . . . . . . . . . 252
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409849, 409847.01 . . . . . . . . . . . . . 254
REVERSE, STOPLIGHT AND EVB CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . 256
BIN, GEAR HOLD CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B40CR MKII, B40CM MKII . . . . . . . . . . . 260
ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B35C MKII, . . . . . . . . . . . . . . . . . . . 262
COLD START CIRCUIT - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
COLD START CIRCUIT - B40CR MKII, B40CM MKII. . . . . . . . . . . . . . . . . . . . . . . 266
BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL) . . . . . . . . . . . . . . . 268
CONNECTORS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
CONNECTORS 2 & 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
CONNECTORS 4 TO 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
CONNECTORS 8 TO 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
CONNECTORS 12 TO 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
CONNECTORS 15 TO 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
CONNECTORS 19 TO 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
CONNECTORS 24 TO 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
CONNECTORS 28 TO 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
PLUG ILLUSTRATIONS B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
PLUG ILLUSTRATIONS C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
PLUG ILLUSTRATIONS D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
PLUG ILLUSTRATIONS E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
INSTRUMENT PANEL, CENTRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
INSTRUMENT PANEL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
INSTRUMENT PANEL, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
INSTRUMENT PANEL RH, B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . . . . . 302
CIRCUIT BREAKER BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
BATTERIES AND RELATED PARTS - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . . 306
BATTERIES AND RELATED PARTS - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . 310
WINDSCREEN WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
REAR LIGHTS, INDICATOR AND SIREN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
HEADLIGHTS AND FRONT INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
ROTATING BEACON (OPTIONAL) AND INTERIOR LIGHT . . . . . . . . . . . . . . . . . . . 320
SECTION 7 FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
CAB EXTERIOR FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
CAB INTERIOR FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
DOOR HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
RESERVOIR, WINDSCREEN WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
CAB SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
CAB MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
AIRCONDITIONER AND HEATER SYSTEM - 409847.00 . . . . . . . . . . . . . . . . . . . . 342
AIRCONDITIONER AND HEATER SYSTEM - 409849, 409847.01 . . . . . . . . . . . . . . . 346
EVAPORATOR / HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
CONDENSER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
BIN TILT LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
BONNET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
BONNET LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
FRONT CHASSIS AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
MUDGUARD, RAILS AND STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
HYDRAULIC TANK - B35C MKII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
HYDRAULIC TANK - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . . . . . . . . . 370
BATTERY BOX - B40CR MKII, B40CM MKII . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
EXHAUST STAND AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
NON SLIP PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
CHASSIS CURTAINS AND MUDGUARD EXTENSIONS . . . . . . . . . . . . . . . . . . . . 378
ARTICULATION JOINT BEARING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . 380
ARTICULATION AND OSCILLATION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 382
STEERING CYLINDER MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
OSCILLATION LUBRICATION PIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
REAR FRAME AND BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
TIP CYLINDER MOUNTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
BIN HEATER ASSEMBLY (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
DECALS AND PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
SECTION 1
GENERAL INFORMATION
VIN IDENTIFICATION
The Vehicle Identification Number (VIN) for the Bell Equipment machines is as follows: (As an example, the
B25C 6X4 manufactured at Richards Bay in 1998 has been used).
VIN: AEB408811WR010432
Structure breakdown:
AEB 408811 W R 01 0432
i ii iii iv v vi
i AEB Is a unique number designated to Bell Equipment.
ii 408811 Is the machine type as presently used, i.e: for the B25C 6X4.
Note: Should the machine type/build number change due to a large upgrade
(improvement) one which necessitates moving the machine from MKI to MKII,
both the revision level (v) of the machine and the sequential serial number (vi)
will begin at 00 and 1 respectively.
iii W Is the year of manufacture, i.e: T = 1996, V = 1997, W = 1998, etc.
iv R Is the Plant of manufacture, i.e: R = Richards Bay, etc.
v 01 Is the Revision Level of the machine type/build number , i.e:
01 = First Revision, 02 = Second Revision, etc.
vi 0432 Is the sequential ADT serial number.
Note: This number is sequential in terms of the machine type/build number revision
level (V), thus when a machine is upgraded (improved) and moves up a revi
sion level (i.e: V changes from 01 to 02) the sequential number (VI) will begin at
1 again.It could occur that an ADT will have the same sequential digits in its VIN
as a 2WD Hauler, however this is not a problem as the VIN’s will be differenti
ated by their 400 number (machine type/build number).
Eg: B20B - AEB404810SR001565
12062WD - AEB404320SR001565
The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the vehicle in the same
place that the serial number is stamped.
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins
into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal

A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
3
Ah Ampere Hours in Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
o 3
deg or Degree m Cubic Metre
dia Diameter mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
3
FMC Front Mount Cab mm Cubic Milimetre
ft lb Foot Pound MPa Megapascal
FWD Forward N Newton
g Gram N/C Normally Closed
Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diameter TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your BELL
product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
MACHINE DIMENSIONS - B35C
70 °
6 950 (22’ 10”)
5 512 (18' 1”)
B35C
3 631 (11' 11”)

3 631 (11' 11")
3 129 (10' 3”)

2 152 (7' 1")
(4' 8”)
1 431
(2' 6”)
569
765
28 °
(1' 10”)
975 975
1 400 (4’ 8") (3' 2") (3' 2") 4 474 (14' 8") 2 721 (8' 11”)
10 545 (34' 6”)
3 234 (10' 7")

3 631 (11' 11")
2 600 (8' 6")
3 200 (10' 6")
Inside Turning Radius

4 919 mm (16' 1")
Outside Turning Radius
9 093 mm (29' 9")
X000493
Figure 1
MACHINE DIMENSIONS - B40C/B40CM
70 °
7 193 (23' 7")
5 806 (20')
B40C
3 681 (12' 1")
3 681 (12' 1")

3 179 (10' 5")
2 202 (7' 3")
(4' 8")
1 430
(2' 8")
815
686 (2' 3") 30 °
1 527 (5') 1 945 (6' 5") 4 474 (14' 8") 2 721 (8' 11")
10 671 (35')
3 234 (10' 7")

3 631 (11' 11")
2 600 (8' 6")
3 380 (11' 1")
Inside Turning Radius

4 987 mm (16 '4")
Outside Turning Radius
9 200 mm (30'2") X000322
Figure 2
SERIAL NUMBER PLATES
BELL EQUIPMENT CO. S.A. (PTY) LTD.

RICHARDS BAY
SOUTH AFRICA
YEAR
MODEL
SERIAL NUMBER
POWER KW
MASS EMPTY Kg
LOADED Kg
P/N202319
AEB XXXXXX TRA XXXXX
DDAAIIMMLLEERRC CHHRRYYSSLLEERR A6
A6
O
OM M 33 66 66 LL AA EE 11 // 11
33 66 66 .. 99 00 11 -- 55 00 44 -- 44 77 22 44 11 77
Indianapolis. Indiana
X000660
SECTION 2 ENGINE
1
ENGINE AND MISCELLANEOUS PARTS
26 43
51 50 42
1
10 39
11 37
12
13
38 38
49 39
29 27
52
15 17
44
14 39
33
32
35 34
30
41 4
48
19
16
5
2
31 40
3
20 25 6
8
28
36
18 22 47
7
21 24 23
46
45
P006884
P007731
B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 2

ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 251002 1 ENGINE, MB OM442A Used on B35C MKII Machines only
1 251001 1 ENGINE, MB OM442LA Used on B40CR MKII and B40CM MKIIMachines only
2 183766 2 MOUNTING, Engine
3 203761 2 MOUNTING, Rub
4 100165 2 BOLT, Hex. Head
5 172234 2 WASHER
6 172232 2 WASHER
7 100410 2 NUT, Cleavelock
8 100763 8 SCREW, Hex. Head
9 221381 1 OIL FILTER ASSEMBLY Includes items 9, 10, 12 and 15
10 DC140080 1 O-RING
11 DC220497 1 BOWL, Filter, Oil
12 DC140062 1 WASHER
13 DC100058 1 BOLT
14 DC120050 1 PLUG, Screw
15 DC140065 1 WASHER, Sealing
16 DC220723 1 STARTER MOTOR
17 DC221071 2 GASKET, Turbo
18 DC221093 1 FAN, Suction Type
19 DC100317 3 BOLT
20 DC221111 1 ALTERNATOR Used on Engine 251002-Used on B35C MKII Machines only
20 DC221516 1 ALTERNATOR Used on Engine 251001-Used on B40CR & B40CM MKII Machines only
21 171254 1 BRACKET, Compressor Mounting
22 100575 1 WASHER, Copper
23 160979 1 CONNECTOR
24 290501 1 COMPRESSOR, Aircon
25 206872 2 BELT, A/C Comp
26 DC220433 1 SEPERATOR, Oil
27 DC140032 1 O-RING
28 DC221007 1 TUBE, Guide
29 DC221347 1 DIPSTICK
30 DC220777 2 BELT
31 161809 2 SLEEVE
32 177850 1 LUG, Engine Lift
33 DC100089 1 SCREW, Hex. Head

26 43
51 50 42
1
10 39
11 37
12
13
38 38
49 39
29 27
52
15 17
44
14 39
33
32
35 34
30
41 4
48
19
16
5
2
31 40
3
20 25 6
8
28
36
18 22 47
7
21 24 23
46
45
P006884
P007731

34 100370 1 WASHER, Flat
35 DC100262 1 SCREW, Hex. Head
37 100198 4 BOLT
39 100312 4 NUT, Nyloc
40 206256 1 GUARD, Starter Motor
41 DC221094 1 HUB, Viscous
42 100569 2 SCREW, Hex, Head
43 166987 2 BUSH, Pivot
44 171720 1 MOUNTING, Hand Pump, Fuel
45 240407 1 PIPE ASSEMBLY
46 120313 1 CONNECTOR ASSEMBLY
47 120720 1 PLUG
48 175125 1 GUARD, Injector Pipe, LHS Used on 409849, 409847.01 Machines only
49 175124 1 GUARD, Injector Pipe, RHS Used on 409849, 409847.01 Machines only
50 100091 1 SCREW, Hex. Head Used on 409849, 409847.01 Machines only
51 100064 1 WASHER, Flat Used on 409849, 409847.01 Machines only
52 100314 1 NUT, Nyloc Used on 409849, 409847.01 Machines only

ENGINE TO TRANSMISSION COUPLING PARTS
2 1
9 8 7
4 5
3
P006885

ENGINE TO TRANSMISSION COUPLING PARTS
1 100821 12 SCREW, Cap, Soc Head
2 100370 12 WASHER, Hardened
3 AL100003 12 BOLT
4 AL160279 1 FLEXPLATE ASSEMBLY
5 AL160280 1 KIT, Flexplate
6 AL160282 1 PLATE, Wear
7 AL100047 12 BOLT
8 AL160281 1 ADAPTOR, Flexplate
9 AL100046 12 BOLT

AIRCLEANER LAYOUT - B35C MKII
19
5
20
18
21
3
2
4 8
23 21 14 7
12 13
9 6
13
11
13
22
12
31
26 10
30
25
16 13
29
15
28
17
28
25
27 32
24
P006481
B35C MKII, 6 SPEED, 6X6 ADT 8

AIRCLEANER LAYOUT - B35C MKII
1 290230 1 PRE CLEANER
2 201819 1 REDUCER, Stack
3 100312 1 NUT, Nyloc
5 200466 1 INFORMER
6 203591 1 CLAMP, T-Bolt
7 201661 1 REDUCER, Rubber
9 204668 1 CLAMP
10 100283 1 NUT, Plain Hexagon
12 100312 4 NUT, Nyloc
16 174743 1 MOUNTING BRACKET, Air-Intake Pipe
17 203021 1 PIPE, Air Cleaner
19 201664 1 RUBBER ELBOW
21 201779 2 BAND, Mounting
22 100314 2 NUT, Nyloc
24 100314 4 NUT, Nyloc
27 100316 4 NUT, Nyloc
30 206659 1 VALVE, Vacuator , Rubber
31 290235 1 AIR CLEANER
32 174529 1 PLATE, Adaptor, Air Cleaner

AIRCLEANER LAYOUT - B40CR MKII, B40CM MKII
19
5
20
18
21
3
2
4 8
23 21 14 7
12 13
9 6
13
11
13
22
12
31
26 10
25
16 13
15
17
25
24
P006694
B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 10

AIR CLEANER LAYOUT - B40CR MKII, B40CM MKII
1 290230 1 PRE CLEANER
2 204359 1 REDUCER, Stack
3 100312 1 NUT, Nyloc
5 200466 1 INFORMER
7 201661 1 REDUCER, Rubber
9 204668 1 CLAMP
10 100283 1 NUT, Plain Hex.
11 100762 1 SCREW, Hex.
12 100312 4 NUT, Nyloc
16 174743 1 MOUNTING BRACKET, Air-Intake Pipe
17 203904 1 PIPE, Air Cleaner
19 204441 1 RUBBER ELBOW
21 204540 2 BAND, Mounting
22 100314 2 NUT, Nyloc
24 100314 4 NUT, Nyloc
31 290237 1 AIR CLEANER

PRE CLEANER
1 5
P001995

PRE CLEANER
1 290230 PRE CLEANER
2 202860 1 BOWL, Pre Cleaner
3 220535 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing

AIR CLEANER ASSEMBLY - B35C MKII
P004463

AIR CLEANER ASSEMBLY - B35C MKII
1 290235 1 AIR CLEANER ASSEMBLY Used on B35C MKII Machines only
2 224360 1 COVER, End
3 140395 1 O-Ring, End Cover
4 200637 2 NUT, Wing
5 220947 1 ELEMENT, Outer
6 220948 1 ELEMENT, Inner
7 224361 1 NUT, Wing

AIR CLEANER ASSEMBLY - B40CR MKII, B40CM MKII
P007478

AIR CLEANER ASSEMBLY - B40CR MKII, B40CM MKII
1 290237 1 AIR CLEANER ASSEMBLY Used on B40CR & B40CM MKII Machines only
2 220134 1 GASKET, End Cover
3 220132 1 ELEMENT, Outer
4 220536 1 NUT, Wing
5 220133 1 ELEMENT, Inner

EXHAUST ASSEMBLY
15
10
11
19 20 16
12
19 20 2
14
12
13 20
19
20
19
1 18
3 2
6 7 12 17
6 8
6 7
5
3
4 6
P006692

EXHAUST ASSEMBLY
1 204343 1 MANIFOLD, Exhaust, RH Used on 409847.00 Machines only
1 206760 1 MANIFOLD, Exhaust, RH Used on 409849, 409847.01 Machines only
2 201213 6 CLAMP
3 DC221071 2 GASKET
6 100059 6 WASHER
8 204342 1 MANIFOLD, Exhaust, LH Used on 409847.00 Machines only
8 206761 1 MANIFOLD, Exhaust, LH Used on 409849, 409847.01 Machines only
10 201709 2 CLAMP
11 204539 1 SILENCER
12 204031 4 CLAMP, Seal Includes Items 17 - 18
13 204341 1 PIPE, Exhaust LH
14 204344 1 PIPE, Exhaust RH
15 100670 1 CLAMP, U-Bolt
16 204345 1 STACK, Exhaust
17 NSI 4 SCREW, Hex. Head Included With Item 12
18 NSI 4 NUT Included With Item 12
19 100285 8 NUT

FUEL SYSTEM
33
15
14 28
35 14
29 30
34 41 2
42
36 32
13 16 10
10
16
21
17 19
1
17
20
18
18 4
11 37
5 4 40 39
8 24 8
9
9 22
9 8
3
9
7
39
6 8
8
442T/Ti 7 38 9
3
31
RETURN LINES 9
FROM INJECTORS 8 25, 26, 27
9 23
P006805

FUEL SYSTEM
1 240846 1 HOSE
2 120804 1 ELBOW
3 240848 3 HOSE
4 120150 2 FITTING
5 240863 1 HOSE
6 121195 1 FITTING
7 121196 2 FITTING
8 100530 14 WASHER
9 120765 7 BOLT, Banjo
10 120049 2 FITTING
11 183262 1 TANK, Fuel, With Gauge Used on 409847.00 Machines only
11 183379 1 TANK, Fuel Used on 409849, 409847.01 Machines only
13 201503 1 GASKET
17 100536 10 WASHER
19 290063 1 SEPERATOR, Water Includes Item 21
20 220090 1 FILTER, Fuel
21 NSI 1 FILTER, Body Included With Item 19
22 D2220461 1 PUMP, Lift
23 DC220469 1 PUMP, Fuel
24 DC220714 1 FILTER, Body
25 221383 2 KIT, Filter Elements and Seals
26 DC100165 2 RING, Seal, Fuel Filter Cover
27 DC220710 2 BOWL, Fuel Filter
28 210187 3 SIGHT GLASS Use With Item 11 (Part No. 183262) Tank, Fuel, With Gauge only
29 100193 6 BOLT
30 204178 1 CAP
31 DC130132 1 HOSE
33 100198 2 BOLT
34 100061 6 WASHER

FUEL SYSTEM
33
15
14 28
35 14
29 30
34 41 2
42
36 32
13 16 10
10
16
21
17 19
1
17
20
18
18 4
11 37
5 4 40 39
8 24 8
9
9 22
9 8
3
9
7
39
6 8
8
442T/Ti 7 38 9
3
31
RETURN LINES 9
FROM INJECTORS 8 25, 26, 27
9 23
P006805

FUEL SYSTEM
35 174205 1 COVER
36 204771 1 SENDER UNIT
38 100316 2 NUT, Nyloc
40 120391 1 PLUG, Hex. Head
41 173308 1 COVER, Fuel, Tank
42 140542 1 SEAL, Cap, Diesel Filler

ENGINE KILL ASSEMBLY
7
6
14
IGNITION
9
8 5
13 3
10
12
11
2
P006812

ENGINE KILL ASSEMBLY
1 204485 1 ENGINE KILL SOLENOID
2 NSI 1 CLIP, Spring Included with 204485
3 100080 2 SCREW, Hex. Head Included with 204485
4 NSI 2 WASHER, Flat
5 174138 1 BRACKET, Mounting, Solenoid
7 100310 2 NUT, Nyloc
8 201083 1 SPRING, Solenoid
9 174611 1 BRACKET, Spring Support
10 174599 1 PLATE, Engine Kill
11 MERCEDES 1 UPPER LEVER
13 100005 1 NUT, Nyloc
14 161070 A/R SPACER

THROTTLE ASSEMBLY
9 11 12 9
17 15
32
3 4 5 31
6 7 10
1
AIR SUPPLY
29
23
2 26 21
24
16
10
24 13
9
35
10 9 19 18
30
28 20
14
19 33
34
22 27 26
25 21
P006705

THROTTLE ASSEMBLY
1 210518 1 AIR THROTTLE CONTROL
2 210101 1 VALVE, Throttle
3 203689 1 ROD END
4 101342 1 NUT
5 204980 1 LINKAGE, Actuator
6 100281 1 NUT
7 200779 1 TIE ROD END
8 174855 1 Bracket, Throttle Lever
9 100310 8 NUT
10 100061 14 WASHER
11 161662 1 CABLE CONNECTOR
12 100358 1 WASHER
13 120212 1 ELBOW
15 174854 1 BRACKET, Morse Clamp
16 AL260016 1 SENSOR, Throttle Position
17 202456 1 CLAMPBLOCK, Morse
20 174483 1 MOUNTING, Throttle Position Sensor
21 121350 2 ELBOW
22 120356 1 BULKHEAD
23 120375 1 ELBOW
25 240873 1 HOSE ASSEMBLY
28 174852 1 BRACKET, Air Actuator
29 201083 SPRING, Pedal Lock
30 210483 1 VALVE, Flow Control
31 100309 2 NUT, Nyloc
33 204455 1 SWITCH, Pressure
34 120188 1 REDUCER
35 125024 1 T-PIECE

INTERCOOLER CIRCUIT LAYOUT - B40CR MKII, B40CM MKII
9
8 19
10 5 1
3
11
12
13 7
T U R B O OU T
2 E NGINE
MANIF OL D IN
7
16 17 17 18
13 12
15 14
P 004320

INTERCOOLER CIRCUIT LAYOUT - B40CR MKII, B40CM MKII
1 202775 8 CLAMP, T Bolt
2 240329 2 HOSE, Intercooler
5 174928 1 BRACKET, Intercooler
6 202331 1 INTERCOOLER
7 240923 2 HOSE, Intercooler
8 174927 2 PLATE, Baffle
10 910149 A/R TRIM
11 172764 1 BAFFLE, Rubber
12 100543 7 WASHER
14 100312 2 NUT, Nyloc
15 100062 8 WASHER
16 100115 4 BOLT
17 100316 8 WASHER
18 100394 4 NUT, Nyloc

ENGINE COOLING SYSTEM
B35C MKII MACHINES ONLY
6 44
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
34 B35C MKII MACHINES ONLY
30 30 63
31 72 72 31 B40C MKII MACHINES ONLY P006706

1 201697 1 RADIATOR
2 172559 1 COWLING
3 182758 1 TANK, Header
4 201641 1 CAP, Radiator
5 201640 1 PRESSURE RELIEF UNIT
6 100312 10 NUT, Nyloc
7 100064 19 WASHER
8 100314 13 NUT, Nyloc
10 174041 1 BAFFLE, Rubber, LHS Used on 409847.00 Machines only
10 174047 1 BAFFLE, Rubber, RHS Used on 409849, 409847.01 Machines only
12 200062 11 CLAMP
13 120162 2 ADAPTOR, Barbed Hose
14 261847 1 KIT, Water Level Sender
15 200092 4 CLAMP
16 201638 1 HOSE, Radiator
17 173781 1 PIPE
18 201437 2 P-CLIPS
20 100310 8 NUT, Nyloc
21 173148 1 PIPE, Vent
22 100953 6 CAPSCREW, Soc. Head
24 160445 2 SPACER, Washer
26 160445 4 SPACER
27 200173 2 MOUNTING, Megi
29 173823 1 BRACKET, Radiator Support Used on B35C MKII Machines only
29 174750 1 BRACKET, Radiator Support Used on B40CR MKII and B40CM MKII Machines only
32 203538 6 CLAMP, T Bolt
33 182856 2 ROD, Stabiliser Top stabiliser rods on radiator
34 200043 8 ROD END

6 44
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
30 30 63

35 174662 1 BRACKET
36 201883 1 ELBOW, Rubber
38 120099 1 FITTING
40 120765 1 BOLT, Banjo
41 203927 4 GROMMET
42 173149 1 PIPE, Vent
46 203538 2 CLAMP, T - Bolt
47 171620 1 GUARD, Fan
48 120212 2 ADAPTOR, Swivel
49 100504 2 SCREW, Hex Self - Tapg
50 201439 2 P - Clips
51 174047 1 BAFFLE, Rubber RHS
52 172689 6 L-BRACKET, Cooler Bracket Mounting
53 101309 8 WASHER, Fender
55 174741 1 PIPE, Radiator
56 174740 1 PIPE, Joint
59 100785 7 WASHER
61 100312 8 NUT, Nyloc
62 100115 4 BOLT
63 204028 1 U-BOLT, Clamp
64 100316 4 NUT, Nyloc
65 171642 1 BRACKET, Intercooler Used on B35C MKII Machines only
65 174928 1 BRACKET, Intercooler Used on B40CR MKII and B40CM MKII Machines only
66 174927 2 PLATE, Baffle
67 910149 A/R TRIM
68 172764 1 BAFFLE, Rubber

6 44
29 54 18 54 18
25 54 19 54 19
63 9 23 23 8 20 20
27
8 26 36
43
67 66 23
44 17 15
9 24 16
28
68 65 6 7 32 15
69 44 75
58
20 44 32 7 9
56 15 3
70 32 4
7 9 57
59 52 58
51 61 46 8
70 71 48
46 37 5 22
53 77 12 13
60 79 12
32 49 45
6 50 30
60 12 41 35 41 42 12 14
77
12
44 47
12 13
62 30 55
69 49 12 41 41 21 12 77
77 8 7 9
32 50 30
43 44 76
2 12 45
71 37
70 61 12
10 52 48 76
58
70
1 45
20 69 44 44 40 39 38 39 HEADER TANK
34 8
33 OVERFLOW
60 59 30
30
34
30 30 64
72 72 69
31 29 44
31 34 6
74 30 73
44
30 30 63

72 100288 8 NUT
73 174132 1 BRACKET, Mounting, Vent Pipes
74 182816 2 ROD, Stabiliser Bottom stabiliser rods on radiator
75 174751 2 SHIM, Radiator Mounting
76 130002 A/R HOSE, Pushloc, 3/8 “
77 130001 A/R HOSE, Pushlock

WATER LEVEL SENDER UNIT
2 1
P007479

WATER LEVEL SENDER UNIT
1 261847 1 KIT, Water Level Sender Used on 409849, 409847.01 Machines only
2 100063 2 WASHER, Flat Used on 409849, 409847.01 Machines only
3 100309 1 NUT, Nyloc Used on 409849, 409847.01 Machines only
4 100274 1 SCREW, Hex. Head Used on 409849, 409847.01 Machines only

6 SPEED, 6X6 ADT 38
SECTION 3 DRIVETRAIN
39
TRANSMISSION AND MISCELLANEOUS PARTS
30
33
34
32
3
32
35
27 31
38
36
20 21
25
37
24
1 26
4
5,6
14
13
15
19
17 18
12
11
10
9 16
29 22 23
8 28
18
7
P007734

1 190872 1 TRANSMISSION Used on B35C MKII Machines only- 409849
1 190856 1 TRANSMISSION Used on B40CR MKII / B40CM MKII Machines only- 409847.00, 409847.01
4 172522 2 SPACER, Gearbox
5 183671 1 MOUNTING, Transmission, RH
6 183672 1 MOUNTING, Transmission, LH
8 172232 A/R SHIM, Spacer
9 203761 4 MOUNTING, Rubber
10 161809 4 SLEEVE
11 172234 4 SPACER
13 101329 12 BOLT, Hex. Head
14 100536 12 WASHER
16 220846 1 FLANGE, Head, Serated
17 AL140011 2 O - RING
18 160899 1 PLATE, Retainer, Flange Head
18 AL210022 1 PLATE, Retainer, Flange Head Used Starting With Transmission S/N 6610038064
19 AL140010 1 O - RING
20 100370 12 WASHER
21 100821 12 SCREW, Cap
22 AL100024 2 WASHER, Belleville
23 AL100025 2 BOLT, Allen Head
24 204237 1 DIPSTICK TUBE ASSEMBLY
25 190613 1 DIPSTICK
26 190611 1 TUBE, Dipstick
28 AL100048 1 BOLT Used Starting With Transmission S/N 6610038064
29 AL140030 1 O - RING Used Starting With Transmission S/N 6610038064
30 210016 1 RESERVOIR BREATHER
31 100312 1 NUT, Nyloc

30
33
34
32
3
32
35
27 31
38
36
20 21
25
37
24
1 26
4
5,6
14
13
15
19
17 18
12
11
10
9 16
29 22 23
8 28
18
7
P007734

34 174486 1 BRACKET ASSEMBLY, Breather
35 120053 1 ADAPTOR, Male
36 130020 1 HOSE, Push Lock 1/4”
37 120873 1 FITTING, 1/4” Push Lock
38 174485 1 GUARD, PTO Shaft

TRANSMISSION COOLING LAYOUT - B35C MKII - 409849
18 19 19 18
1
OIL COOLER
9 14
8
ALLISON TRANSMISSION
13
10
11 12
7
6
4
18 19 19 18
2 7
5
3
15
17
P006806

TRANSMISSION COOLING LAYOUT - B35C MKII - 409849
1 203860 1 OIL COOLER
2 120025 1 ELBOW
3 240907 1 HOSE, Assembly
4 240605 1 HOSE Assembly
5 120872 1 ADAPTOR
6 120812 1 ELBOW
8 172351 1 CLIP, Tab
9 203924 1 GROMMET
10 172350 1 CLIP, Slotted
11 100316 1 NUT
12 174827 1 MOUNTING
13 100148 2 WASHER
14 100114 2 BOLT
15 200384 1 SENDER
16 120182 1 BUSH
17 120293 1 PLUG
18 100023 8 SCREW,Cap Socket Head
19 100370 8 WASHER

TRANSMISSION COOLING LAYOUT - B40CR MKII, B40CM MKII - 409847.00
39
42
OIL COOLER
21
1
11
41
40
27
2
35
19
3 10
14 23
13
36
2
37 13
14 14
4 14
9
31 32 13
38 28 13
15
30
7 12
6 6
29 34 25
33 8
16 7 24
45 5
22 39
46 43 42
17 44 4
20
18 OIL COOLER 2 26 41
2 40
46
22 4
HYDRAULIC TANK P006888

2 145010 4 O RING
3 120872 1 ELBOW
4 120025 3 ELBOW
5 240324 1 HOSE
6 120943 2 T - PIECE
8 120875 2 ELBOW
13 120806 4 ELBOW
14 145020 4 O - RING
15 241050 1 HOSE
16 204699 3 FAN
17 172768 1 COWLING
19 190827 1 TRANSMISSION
23 120012 1 NIPPLE
24 203522 A/R SPIRAL WRAP, Hose Protect
25 120874 1 ELBOW
26 120812 1 ELBOW
28 100085 2 BOLT
29 100316 1 NUT
31 172351 1 CLIP, Tab
32 203924 1 GROMMET
33 172350 1 CLIP, Slotted
34 174827 1 MOUNTING

39
42
OIL COOLER
21
1
11
41
40
27
2
35
19
3 10
14 23
13
36
2
37 13
14 14
4 14
9
31 32 13
38 28 13
15
30
7 12
6 6
29 34 25
33 8
16 7 24
45 5
22 39
46 43 42
17 44 4
20
18 OIL COOLER 2 26 41
2 40
46
22 4
HYDRAULIC TANK P006888

35 AL200186 1 ACCUMULATOR
36 200384 1 SENDER
37 202728 1 THERMOSTAT
39 172689 2 BRACKET
40 203681 2 P-CLIP
41 100312 2 NUT, Nyloc
45 203264 8 GROMMET, Blank

OIL COOLER
203860
5 11
4
21
29 1 14 15
5 11
16
30 2
31
21
3
19 15 15
1
9
6 6 7
10
12
18 17
24 33
32
13
25 23 19
8
26 22
35
27
28 OIL COOLER
27 21 21 34
203860
26 20
HYDRAULIC TANK 19 P007395

5 120653 2 FITTING, T-Bulkhead
6 120298 2 FITTING, Bulkhead
7 120336 1 PLUG, Hex. Head
8 173970 1 MOUNTING, Bracket B/Head
13 203522 A/R SPIRAL WRAP, Hose Protect
14 190827 1 TRANSMISSION
15 145020 3 O-RING
16 120806 2 ELBOW
18 240324 1 HOSE
19 120025 3 ELBOW
20 120812 1 ELBOW
21 145010 4 O-RING
24 204699 3 FAN
25 203264 8 GROMMET, Blank
28 172768 1 COWLING
29 120872 1 ELBOW
30 200384 1 SENDER
33 172689 2 BRACKET
34 203681 2 P-CLIP
35 100312 2 NUT, Nyloc

TRANSFER CASE AND MISCELLANEOUS PARTS
10
1 5 4
11
17 2
29 12
18
13
23 3
6, 7
14
15
16 22
18
17
19
27
16
15
28 13 14
24 20
21
26
8, 9 18 17
12
25 10 11
P007572

TRANSFER CASE AND MISCELLANEOUS PARTS
1 250145 1 TRANSFER CASE, Gear Ratio
2 210684 1 PUMP
3 140159 1 O - RING
6 181535 1 BRACKET, T/Case, Top, Lhs
7 181536 1 BRACKET, T/Case, Top, Rhs
8 181537 1 BRACKET, T/Case, Bottom, Lhs
9 181538 1 BRACKET, T/Case, Bottom, Rhs
11 172234 A/R SPACER, Shim
12 203761 6 MOUNTING, Rubber
13 161809 6 SLEEVE
14 172232 A/R SPACER, Shim
15 100532 6 WASHER
16 100410 6 NUT, Cleveloc
19 201212 2 U - BOLT
20 100314 4 NUT, Nyloc
22 176039 1 BRACKET, Mounting, 4-way Check Valve
23 176038 1 BRACKET, Mounting, Emergency Steering Valve
24 200861 1 STRAP, Earth
25 101217 1 WASHER, Serrated, M12 Bolt onto Transfer Case
26 101216 1 WASHER, Serrated, M10 Bolt onto Chassis
28 100064 2 WASHER
29 210016 1 BREATHER, Reservoir

TRANSFER CASE
5, 6
10
5, 6
7, 6
5, 6
5, 6
5, 6
8, 9
4
P007617

TRANSFER CASE
1 250145 1 TRANSFER CASE, Gear Ratio
2 225258 1 HOUSING, M/C
3 224257 1 BOLT, Eye
4 225262 45 HELICOIL, Hcm
5 120396 5 PLUG, Closure Hex Socket
7 224254 1 PLUG, Magnetic Drain
8 224368 1 PLUG
10 225271 16 INSERT, Threaded

INPUT SHAFT ASSEMBLY
8
7
6 9
10
5
9
14
11
13
21
10 20
4
3 10
12
2
18
1
17
16
15
19
P007621

INPUT SHAFT ASSEMBLY
1 225258 1 HOUSING, M/C
2 100123 4 CAPSCREW
3 224666 1 PLATE, Flange
4 224229 1 O - RING
5 225252 1 FLANGE, 180 KV70
6 224202 1 SEAL, Shaft
7 224370 6 SCREW, Hex
8 224211 1 INSERT, Input Front
9 224223 1 BEARING, Cylinder Roller
10 224231 3 O - RING
11 100808 12 CAPSCREW
12 225234 1 GEAR, Input
13 225240 1 SHAFT, Input
14 225244 1 INSERT, Input Rear
15 225270 1 BEARING, Spherical Roller
16 225251 1 SPACER, Bearing
17 224367 1 CIRCLIP, Internal
18 225255 1 PLATE, Retainer
20 225253 1 LID, Input

IDLER SHAFT ASSEMBLY
5
6
10
10
8 11
5
7
6
4
3 2
2
10
10
3
4
9
P007624

IDLER SHAFT ASSEMBLY
1 225258 1 HOUSING, M/C
3 225254 2 LID, P.T.O.
4 225269 2 O - RING
5 224370 16 SCREW, Hex
6 224210 2 INSERT, Idler PTO
7 224231 2 O - RING
8 100213 6 CAPSCREW
9 225235 1 GEAR, Idler
11 225241 1 SHAFT, Idler

FRONT OUT DIFF ASSEMBLY
5 2
4 1
3
19 28
18 27
6
11
21
10
9
8 41
12
29
32
7
26
17 20
29
25 32
16
34
24
15 33
14
13 23 32
36
22 35
13 40
39
38 37
31
29 36
30 37
P007625

1 225246 1 HOUSING, Clutch M/C
2 225248 1 FORK
3 100434 1 CAPSCREW
4 225257 1 COVER, Clutch
5 224372 8 SCREW, Hex
7 224370 4 SCREW, Hex
8 225250 1 COVER, Actuator
9 224235 1 O - RING
10 224200 1 SEAL, Piston
11 224244 1 PISTON
12 224237 1 SPRING, Compression
13 100123 24 CAPSCREW
15 224229 1 O - RING
16 224203 1 FLANGE
17 224202 1 SEAL, Shaft
18 ST20032 1 BEARING, Deep Groove Ball
20 225245 1 PLUG, Screw
21 224373 1 MAGNET
22 225243 1 SHAFT, Output Front
23 225259 1 BUSH
24 225230 1 SLIDE, Clutch
25 224258 1 CIRCLIP, External
26 225263 1 BEARING, Deep Groove Ball
27 224236 1 O - RING
28 225247 1 HOUSING, Bearing Front
29 224253 3 PIN, Spring
30 224249 1 CIRCLIP, Shaft
31 225232 1 CARRIER, Planetary
32 224240 3 WASHER, Thrust
33 224241 1 BUSH
34 225239 1 GEAR, Sun
35 225237 1 GEAR, Ring

5 2
4 1
3
19 28
18 27
6
11
21
10
9
8 41
12
29
32
7
26
17 20
29
25 32
16
34
24
15 33
14
13 23 32
36
22 35
13 40
39
38 37
31
29 36
30 37
P007625

36 225260 2 ROLLER, Needle
37 225256 2 WASHER, Wear
38 225238 1 GEAR, Planet - Set
39 224250 1 SPACER
40 225233 1 PIN, Planetary
41 225236 1 GEAR, Output

REAR OUTPUT SHAFT ASSEMBLY
15
14
13
12
11
6
10
9
6 8
7
6
4
4
P007629

REAR OUTPUT SHAFT ASSEMBLY
1 225258 1 HOUSING, M/C
2 225268 1 O - RING
3 224232 1 O - RING
5 225242 1 SHAFT, Output Rear
6 224225 1 BEARING, Four Point
8 224208 1 HOUSING, Bearing Rear
9 225245 1 PLUG, Screw
10 224370 10 SCREW, Hex
11 224202 1 SEAL, Shaft
12 224203 1 FLANGE
13 224229 1 O - RING
15 100123 4 CAPSCREW

PROPSHAFT LAYOUT
10 11 12
3 6 13 14
3
3
17
16 18
9
5 8
7 1
2
4
2
13 15 14
3
6
P007630

PROPSHAFT LAYOUT
1 290231 1 PROPSHAFT
3 100720 28 BOLT
4 166851 1 DRIVESHAFT
6 100767 4 BOLT
7 160875 1 DISC, Park, Brake
10 100944 6 SCREW
11 100731 6 BOLT, Hex Head
12 100966 6 NUT
13 100721 8 SCREW, Hex Head
14 101360 8 NUT
16 204004 1 COUPLING
17 160009 1 WASHER

PROPSHAFT
P007632

PROPSHAFT
1 290196 1 PROPSHAFT ASSEMBLY
2 206051 2 CROSS AND ROLLER
3 100720 8 BOLT, Hex

PROPSHAFT
P007634

PROPSHAFT
2 NSI 1 TUBE
4 206171 2 FLANGE

PROPSHAFT
P007637

PROPSHAFT
2 NSI 1 TUBE
4 206172 2 FLANGE No longer available as a spare part

PROPSHAFT
P007639

PROPSHAFT
3 203301 1 PROPSHAFT, Centre

OSCILATION THROUGH DRIVE ASSEMBLY
14 2
11 1
3
5
6
10 8
3
12
15
7
6
13
5
4
2 14
P006889

OSCILATION THROUGH DRIVE ASSEMBLY
1 190564 1 YOKE
2 221176 2 NUT
3 140581 2 SEAL
4 204830 1 YOKE
5 161584 2 COVER
6 150081 2 BEARING
7 161569 1 RING, Retaining
8 166851 1 SHAFT, Thru-Drive
9 160875 1 DISC, Park Brake
10 120807 1 ELBOW
14 221175 2 WASHER

FRONT SUSPENSION AND AXLE
8 2
4 10
8 4
7
6
11
13 5
6
1 11
6
9
12
P006558

FRONT SUSPENSION AND AXLE
1 340040 1 AXLE, Front Used on B35C MKII Machines only
1 340051 1 AXLE, Front Used on B40CR and B40CM MKII Machines only
2 181018 1 LINK
3 230157 1 SUSPENSION STRUT, RHS
3 230158 1 SUSPENSION STRUT, LHS
4 203739 6 BEARING, Spherical
5 203738 1 BEARING, Spherilastic
8 100777 12 NUT
9 100123 8 SCREW, Cap
10 161377 1 PIN
11 162832 2 SPACER
12 162348 1 COVER
13 162118 2 BLOCK, Clamping

SUSPENSION STRUT, RHS
1 WARNING 9 5
27
PRESSURISED GAS
REFER TO OPERATORS 3
MANUAL FOR CORRECT
DISASSEMBLY
26 204619
PROCEDURE
20 10
7
2
22
6 17
8 19
21
23
15
16
28
2
25
24 4
12
14
13
11 18
P006982

SUSPENSION STRUT, RHS
1 230157 1 SUSPENSION STRUT, RHS Includes All Items
3 204619 1 DECAL, Warning
4 230310 1 CYLINDER, Suspension Strut Includes Items 5 to 17
5 Z0635460021 1 BALL
8 100213 8 SCREW, Cap
9 140314 1 KIT, Seal Includes Items 10 to 17
10 140189 1 O RING
11 140221 1 O RING
12 140284 1 SEAL, Wiper
13 140285 1 SEAL, Rod
14 140286 1 SEAL, Rod
15 140367 1 O RING
16 140406 1 RING, Backup
17 202280 4 GUIDE, Tape, Piston
18 161235 1 NECKBUSH, Suspension Strut
19 161305 1 PISTON
20 177509 1 GUARD, Suspension Strut
21 182685 1 BARREL
22 182737 1 ROD
23 190742 1 PLUG
24 200085 1 CLAMP
25 202489 1 RUBBER, Bellow
26 210695 1 VALVE
27 210696 1 CAP, Valve
28 200088 1 CLAMP

SUSPENSION STRUT, LHS
1 WARNING 9 5
27
PRESSURISED GAS
REFER TO OPERATORS 3
MANUAL FOR CORRECT
DISASSEMBLY
26 204619
PROCEDURE
20 10
7
2
22
6 17
8 19
21
23
15
16
28
2
25
24 4
12
14
13
11 18
P006982

SUSPENSION STRUT, LHS
1 230158 1 SUSPENSION STRUT, LHS Includes All Items
3 204619 1 DECAL, Warning
4 230310 1 CYLINDER, Suspension Strut Includes Items 5 to 17
5 Z0635460021 1 BALL
8 100213 8 SCREW, Cap
9 140314 1 KIT, Seal Includes Items 10 to 17
10 140189 1 O RING
11 140221 1 O RING
12 140284 1 SEAL, Wiper
13 140285 1 SEAL, Rod
14 140286 1 SEAL, Rod
15 140367 1 O RING
17 202280 4 GUIDE, Tape, Piston
18 161235 1 NECKBUSH, Suspension Strut
19 161305 1 PISTON
20 177509 1 GUARD, Suspension Strut
21 182685 1 BARREL
22 182737 1 ROD
23 190742 1 PLUG
24 200085 1 CLAMP
25 202489 1 RUBBER, Bellow
26 210695 1 VALVE
27 210696 1 CAP, Valve
28 200088 1 CLAMP

REAR SUSPENSION
19 5
18 4
12 17
1 25
10 19
7 5
18 22
17 20
11 23 5
20 5
18
16
5
15
17
3
17
18
7 5
19
8
2
9
15 13
5 18 17
19 4
17
6 18
14 5
19
3
8
3 21
17
18
20 5
17
5 18 19
P006961

REAR SUSPENSION
1 182900 2 BEAM, Walking
2 101999 16 SCREW, Cap, Soc Hd
3 181187 3 LINK, Drag
4 181489 2 LINK, Drag
6 206980 4 BLOCK, Sandwich
7 201762 2 BEARING
8 170548 8 PLATE, Lock
9 172518 4 PLATE, Spacer
10 180992 2 PLUG, Taper
11 100537 6 WASHER
12 100171 6 SCREW, Hexagon Head
13 190420 4 CHAIN TIE
14 100921 16 SCREW, Cap
15 100532 32 WASHER
16 100322 16 NUT
17 100777 28 NUT
19 101325 20 BOLT, Hexagon Head
20 101326 8 BOLT, Hexagon Head
21 181027 1 LINK
22 181491 1 LINK, Rear
23 161817 4 SPACER
24 181490 1 LINK, Drag
25 181490 1 LINK, Drag

FRONT AXLE ASSEMBLY
5
1
3
4
42
35 48
2 34
58 47
33
30 31
29 40 41
66 56
57
49
21
38
37
22 36
6 18
62
19 64 32
8
7 55
28
27
16 23
24 65
63 25 59
9
17 49
53 46 8 61
11 43, 45 54 44, 45
50 60
10 54
12
13 14
67
12
51 52
43, 45
44, 45
P006956

FRONT AXLE ASSEMBLY
1 340040 1 AXLE ASSEMBLY Used on B35C MKII Machines only
1 340051 1 AXLE ASSEMBLY Used on B40CR MKII and B40CM MKII Machines only
2 101991 40 SCREW, Cap
3 160720 2 HOLDER, Caliper
4 160710 2 SHAFT, Stub
5 201785 2 SHAFT, Side
6 100214 60 BOLT
7 120396 2 PLUG
8 161568 1 SPACER, Diff Input
9 140262 6 O RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
12 160748 12 PLANET, Thrust
13 160867 12 SPACER, Roller Planet
14 203366 6 PLANET GEAR, Inner Race Set Used on 409847.00 Machines only
14 206606 6 PLANET GEAR, ZF Used on 409849, 409847.01 Machines only
16 160194 2 PLUG, Thrust, Bronze
17 161691 2 CARRIER, Planet
18 201747 2 CIRCLIP, External, Shaft, Side
19 206183 2 GEAR, Sun Used on 409847.00 Machines only
19 206598 2 GEAR, Sun, ZF Used on 409849, 409847.01 Machines only
21 201745 2 PIN, Nut, Lock
22 201744 2 CLIP, Spring
23 160722 2 NUT, Lock Hub
24 190525 2 WASHER, Heat Treated
25 201782 2 GEAR, Ring Used on 409847.00 Machines only
25 206607 2 GEAR, Ring, ZF Used on 409849, 409847.01 Machines only
27 150112 2 CONE, Bearing
28 150113 2 CUP, Bearing
30 160360 8 PLATE, Lock
31 100149 16 SCREW, Set. Hex
32 160717 2 HUB
33 100510 24 NUT, Wheel
34 100521 24 WASHER,Stud, Wheel

FRONT AXLE ASSEMBLY
5
1
3
4
42
35 48
2 34
58 47
33
30 31
29 40 41
66 56
57
49
21
38
37
22 36
6 18
62
19 64 32
8
7 55
28
27
16 23
24 65
63 25 59
9
17 49
53 46 8 61
11 43, 45 54 44, 45
50 60
10 54
12
13 14
67
12
51 52
43, 45
44, 45
P006956

FRONT AXLE ASSEMBLY
35 100511 24 STUD, Wheel
38 160714 2 DISC, Machined Used on 409847.00 Machines only
38 160857 2 DISC, Ventilated Used on 409849, 409847.01 Machines only
40 161280 2 CARRIER, Seal
41 101997 24 SCREW, Cap
42 140469 2 SEAL, Cassette
43 290084 2 CALIPER, Brake, LH
44 290085 2 CALIPER, Brake, RH
45 290086 4 SET CALIPER FIXING PART
46 210038 1 AIRSHIFT UNIT
47 161281 2 LABRINTH
48 140240 2 O RING
49 204830 1 YOKE
50 310083 1 DIFFERENTIAL ASSEMBLY Used on B35C MKII Machines only
50 310349 1 DIFFERENTIAL ASSEMBLY Used on B40CR MKII and B40CM MKII Machines only
51 183660 1 HOUSING, Banjo, Front
52 120334 1 PLUG, Magnetic
53 220014 1 PLUG, Drain
54 100726 12 BOLT Used on 409847.00 Machines only
54 100789 12 STUD Used on 409849, 409847.01 Machines only
55 100421 A/R WASHER, Spacer
56 221176 1 NUT
57 220532 1 WASHER
58 161138 2 BUSH, Bronze
59 120037 1 PLUG
60 100790 12 WASHER, Spring Used on 409849, 409847.01 Machines only
61 100788 12 NUT Used on 409849, 409847.01 Machines only
62 161021 2 SPACER, Circlip
64 161138 2 WASHER, Thrust, Gear, Sun
65 160711 2 CARRIER, Gear Ring
66 100461 60 SCREW, Cap
67 206599 6 RACE, Inner

FRONT DIFFERENTIAL ASSEMBLY
65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 75
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 34
20 35 36
7 73
70 37,38
24 71
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
46 43
54
55
56
57
55 44
52
59
58
P004066

1 310083 1 DIFFERENTIAL HEAD (Ratio 3,7:1) Used on B35C MKII Machines only
1 310349 1 DIFFERENTIAL HEAD (Ratio 4,11:1) Used on B40CR MKII & B40CM MKII Machines only
2 NSI 1 CAP, Bearing, RH
3 NSI 1 CAP, Bearing, LH
4 221493 1 CROWN WHEEL AND PINION SET (Ratio 3,7:1) Used on B35C MKII Machines only
4 321137 1 CROWN WHEEL AND PINION SET (Ratio 4,11:1) Used on B40CR MKII & B40CM MKII Machines only
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 DIFF BEARING ADJUSTER RH
15 221046 1 DIFF BEARING ADJUSTER LH
16 221160 1 CUP, Bearing, RH
17 221048 1 CUP, Bearing, LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221090 16 BOLT
22 221091 16 NUT
23 221177 1 DIFF CASE ASSY
24 221054 12 SCREW, CAP
25 221093 2 GEAR, Side
26 221084 1 WASHER, Thrust Side Gear (RH)
27 221086 4 PINION, Side
28 221087 4 WASHER
32 220524 1 BEARING, Cone
33 220527 1 SHAFT
34 220525 1 GEAR

65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 75
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 34
20 35 36
7 73
70 37,38
24 71
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
46 43
54
55
56
57
55 44
52
59
58
P004066

34 220525 1 GEAR
35 220526 1 COVER, Diff, Carrier
36 221132 10 WASHER, Lock
37 221130 1 SCREW, Cap
38 221129 9 SCREW, Cap
39 221121 A/R SHIM 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, Bearing Cover
41 221173 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
47 221172 1 WASHER
48 220531 1 SPACER
48 221055 A/R SPACER, Bearing 0.179"
50 221140 A/R SHIM 0.003"
50 221141 A/R SHIM 0.005"

65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 75
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 34
20 35 36
7 73
70 37,38
24 71
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
46 43
54
55
56
57
55 44
52
59
58
P004066

50 221141 A/R SHIM 0.005"
50 221142 A/R SHIM 0.010"
50 221143 A/R SHIM 0.020"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Snap Bearing
58 221151 1 PIN
59 221145 6 SCREW, Cap
60 221017 1 RING, Snap, Driver
61 221016 1 DRIVER, Plate, Friction
62 221014 13 PLATE, Friction, Tanged
63 221015 12 PLATE, Friction, Splined
64 221018 1 PLATE, Pressure
65 221019 1 RIN, Snap, Plate, Pressure
67 251021 1 CASE, Differential Carrier
68 221013 1 CLUTCH, Sliding
69 221085 1 WASHER, Thrust Side Gear (LH)
71 221045 2 NUT, Stud
72 221040 1 FORK, Shift
73 221041 1 STUD, Fork Shift
74 221042 1 SHIFT FORK SEAL AND SPRING ASSEMBLY
75 220639 1 DIFF CARRIER

THRU-DRIVE AXLE ASSEMBLY
1
6
79
42
4 80
3 35 48 49
33 34
2 47
66
65
64 5 31 73
30
29
41
40
2 87
21 38
17
8 22
85 36
19 37 56
70 83 50
57
32 46 44, 45
43, 45 58
28 52
27 51
7 16 18 86
72 25
24
23
11 84
10 61
59
59 62
81
9 62
12 81
14
13 63 74 60 55 63
88
12 53
54
82
77 69
78 67
71
75
68
76
P006957

1 340053 1 AXLE ASSEMBLY Used on B35C MKII Machines only
1 340050 1 AXLE ASSEMBLY Used on B40CR MKII & B40CM MKII Machines only
2 101991 28 SCREW, Cap
5 100467 12 SCREW, Hexagon Head
7 120396 4 PLUG
8 100214 60 BOLT
9 140262 6 O RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylindrical
13 160867 12 SPACER, Roller Planet
21 201745 2 PIN, Nut, Lock
23 160722 2 NUT, Lock Hub
30 160360 8 PLATE, Lock
31 100149 16 SCREW, Set, Hex
32 160717 2 HUB
33 100510 24 NUT, Wheel
34 100521 24 WASHER, Stud, Wheel

1
6
79
42
4 80
3 35 48 49
33 34
2 47
66
65
64 5 31 73
30
29
41
40
2 87
21 38
17
8 22
85 36
19 37 56
70 83 50
57
32 46 44, 45
43, 45 58
28 52
27 51
7 16 18 86
72 25
24
23
11 84
10 61
59
59 62
81
9 62
12 81
14
13 63 74 60 55 63
88
12 53
54
82
77 69
78 67
71
75
68
76
P006957

35 100511 24 STUD, Wheel
41 101997 24 SCREW, Cap
42 140469 2 SEAL, Cassette
45 290086 2 SET CALIPER FIXING PART
46 210038 1 AIRSHIFT UNIT
47 161281 2 LABYRINTH
48 140240 2 O RING
49 204830 1 YOKE
50 310304 1 DIFFERENTIAL ASSEMBLY Used on B35C MKII Machines only
50 310350 1 DIFFERENTIAL ASSEMBLY Used on B40CR MKII & B40CM MKII Machines only
51 183162 1 HOUSING, Banjo
52 220014 2 PLUG
54 206066 1 YOKE, Output
55 190853 1 COVER
56 100788 12 NUT
57 100790 12 WASHER
58 100789 12 STUD
59 174318 11 SPACER
60 100769 1 BOLT
61 100591 4 DOWEL, Taper
62 100449 11 STUD
63 100450 11 NUT
64 100807 6 SCREW, Cap
65 188125 2 MOUNTING, Scraper
66 188226 2 BLADE, Scraper
67 150127 1 BEARING, Cylinder, Roller
68 140725 1 SEAL

1
6
79
42
4 80
3 35 48 49
33 34
2 47
66
65
64 5 31 73
30
29
41
40
2 87
21 38
17
8 22
85 36
19 37 56
70 83 50
57
32 46 44, 45
43, 45 58
28 52
27 51
7 16 18 86
72 25
24
23
11 84
10 61
59
59 62
81
9 62
12 81
14
13 63 74 60 55 63
88
12 53
54
82
77 69
78 67
71
75
68
76
P006957
69 160814 1 SPACER
71 160813 1 SPACER
73 161568 1 SPACER
74 120333 1 PLUG
75 161295 1 SPACER
76 140342 1 V-RING
77 162455 1 WASHER, Stepped
78 221169 1 NUT, Pinion
79 221176 1 NUT
81 100451 11 WASHER, Spring
82 221171 1 PIN, Dowel
86 160711 2 CARRIER, Gear Ring
87 100461 60 SCREW, Cap
88 206599 6 Race, Inner
THRU-DRIVE DIFFERENTIAL ASSEMBLY
65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 77
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 70 34
20 35 36
7 73
75 37,38
24 76
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58
P 004867
THRU-DRIVE DIFFERENTIAL ASSEMBLY
1 310304 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) Used on B35C MKII Machines only
1 310350 1 DIFFERENTIAL ASSEMBLY (Ratio 4,1:1) Used on B40CR MKII & B40CM MKII Machines only
2 221050 1 CAP, Bearing, LH
3 221048 1 CAP, Bearing, RH
4 222494 1 CROWN WHEEL AND PINION (Ratio 3,7:1) Used on B35C MKII Machines only
4 222991 1 CROWN WHEEL AND PINION (Ratio 4,1:1) Used on B40CR MKII & B40CM MKII Machines only
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, Cap
11 221030 2 LOCK, Adjuster
12 221031 2 PIN, Cotter
13 221032 2 BUSHING, Dowel
14 221159 1 ADJUSTER, Differential, Bearing RH
15 221046 1 ADJUSTER, Differential, Bearing LH
16 221160 1 CUP, Bearing, RH
17 221048 1 CUP, Bearing, LH
18 221161 1 CONE, Bearing, RH
19 221049 1 CONE, Bearing, LH
20 221088 1 SPIDER
21 221164 16 BOLT
22 221091 16 NUT
23 221005 1 DIFFERENTIAL CASE ASSY
24 221054 12 SCREW, Cap
25 221093 2 GEAR, Side
26 221084 2 WASHER
28 221087 4 WASHER
33 220524 1 SHAFT
MIDDLE DIFFERENTIAL ASSEMBLY
65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 77
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 70 34
20 35 36
7 73
75 37,38
24 76
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58
P 004867
34 220525 1 GEAR
35 220526 1 COVER, Differential, Carrier
37 221130 1 SCREW, Cap
38 221129 9 WASHER, Cap
39 221121 A/R SHIM, 0.003"
39 221122 A/R SHIM 0.005"
39 221123 A/R SHIM 0.010"
39 221124 A/R SHIM 0.020"
40 220533 1 CUP, Bearing Cover
41 220529 1 SEAL, Oil
42 220532 1 WASHER
43 221176 1 NUT
44 222029 5 SCREW, Cap
45 221165 1 BEARING
47 221172 1 WASHER
48 220531 1 SPACER
48 221055 A/R SPACER, Bearing 0.179’
49 221074 A/R CUP, Bearing
50 221140 A/R SHIM 0.003”
65
62 64
1
61 66
12
60
11
3
9 8 63 22
68
2
15
21 17
12 25 19
10 28
13 27
5 77
11 67 53
26 25 23
29
23 31
14 16 18
69
4 33
6 71 70 34
20 35 36
7 73
75 37,38
24 76
45 72
4 74
46 47 32
30
48 39
49 40
50
51 41
49 42
55 43
54
56
56
57
55 44
52
59
58
P 004867
50 221141 A/R SHIM 0.005”
50 221142 A/R SHIM 0.10"
50 221143 A.R SHIM 0.20"
51 221147 1 CAGE, Bearing
52 100328 6 WASHER
53 221171 2 PIN, Dowel
54 220528 1 GEAR, Helical
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, Bearing, Snap
58 221151 1 PIN
59 221145 6 SCREW, Cap
60 221017 1 RING, Snap, Driver
61 221016 1 DRIVER, Plate, Friction
62 221014 9 PLATE, Friction, Tanged
63 221015 8 PLATE, Friction, Splined
65 221019 1 RING, Snap, Plate, Pressure
67 221021 1 GEAR, Support, Case Cover
68 221013 1 SLIDING CLUTCH
69 221085 1 WASHER, Thrust
71 221169 1 NUT
72 221040 1 FORK, Shift
73 221041 1 STUD, Fork Shift
74 221042 1 SHIFT FORK SEAL AND SPRING ASSEMBLY
76 221045 2 NUT, Stud
77 220638 1 DIFF CARRIER
REAR AXLE ASSEMBLY
5
55
49 4 43
1 54
64 3 46
48
36
35
34 8
2 32
31
30
42
2
41 65
75 66
22 50
39
18 61
6 23 37 62
19 20 73 38
71
59 33
29
28
74
17
26 57 69
7 60 16 51 70 47 68 63 45, 56
25 44, 56 58
67
10 24 15
11
9
12
13
72
76
12
52
53 P006958
REAR AXLE ASSEMBLY
1 340046 1 REAR AXLE ASSEMBLY STD (Ratio 3,7:1) Used on B35C MKII Machines only
1 340054 1 REAR AXLE ASSEMBLY STD (Ratio 4,1:1) Used on B40CR & B40CM MKII Machines only
2 101991 28 SCREW, Cap
6 100214 60 BOLT
7 120396 4 PLUG
8 161281 2 LABYRINTH
9 140262 6 O-RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Cylinderical
15 220014 1 PLUG
22 201745 2 PIN, Nut, Lock
24 160722 2 NUT, Lock, Hub
31 160360 8 PLATE, Lock
32 100149 16 SCREW, Set, Hex
33 160717 1 HUB
34 100510 24 NUT, Wheel
REAR AXLE ASSEMBLY
5
55
49 4 43
1 54
64 3 46
48
36
35
34 8
2 32
31
30
42
2
41 65
75 66
22 50
39
18 61
6 23 37 62
19 20 73 38
71
59 33
29
28
74
17
26 57 69
7 60 16 51 70 47 68 63 45, 56
25 44, 56 58
67
10 24 15
11
9
12
13
72
76
12
52
53 P006958
REAR AXLE ASSEMBLY
35 100521 24 WASHER, Stud, Wheel
36 100511 24 STUD, Wheel
42 101997 24 SCREW, Cap
43 140469 2 SEAL, Oil, Cassette
46 140240 2 O RING
47 100726 12 SCREW, Cap Used on 409847.00 Machines only
48 100807 6 SCREW, Cap
49 188126 2 BLADE
50 201197 1 YOKE Includes Items 61and 62
51 310096 1 DIFFERENTIAL ASSY Used on B35C MKII Machines only
51 310100 1 DIFFERENTIAL ASSY Used on B40CR MKII & B40CM MKII Machines only
52 183109 1 HOUSING, Banjo, Rear
54 188125 1 SCRAPER ASSY
55 100467 12 SCREW, Cap
56 290086 2 SET CALIPER FIXING PARTS
57 210330 1 ACTUATOR, Diff Lock
58 172635 1 BRACKET
60 204657 1 PLUG
61 222870 1 SPEEDY SLEEVE Included in Item 50
62 166199 1 SLINGER Included in Item 50
63 120037 1 PLUG
65 221169 1 NUT, Pinion
66 220532 1 WASHER
68 100790 12 WASHER, Spring Used on 409849, 409847.01 Machines only
REAR AXLE ASSEMBLY
5
55
49 4 43
1 54
64 3 46
48
36
35
34 8
2 32
31
30
42
2
41 65
75 66
22 50
39
18 61
6 23 37 62
19 20 73 38
71
59 33
29
28
74
17
26 57 69
7 60 16 51 70 47 68 63 45, 56
25 44, 56 58
67
10 24 15
11
9
12
13
72
76
12
52
53 P006958
REAR AXLE ASSEMBLY
69 100788 12 NUT Used on 409849, 409847.01 Machines only
72 160867 12 SPACER
74 160711 2 CARRIER, Gear, Ring
75 100461 60 SCREW, Cap
76 206599 6 RACE, Inner
REAR DIFFERENTIAL ASSEMBLY
50
54 51
1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7
25 33
31
24
45
12
4 16
7
52 65
39
49
63
64
46
48
42
34 44
43
57
P 004508
1 310096 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) Used on B35C MKII Machines only
1 310100 1 DIFFERENTIAL ASSEMBLY (Ratio 4,1:1) Used on B40CR MKII & B40CM MKII Machines only
2 221092 1 GEAR, Curvic, Side, LH
3 221040 1 FORK, Shift
4 222493 1 RING GEAR & DRIVE PINNION, Set (Ratio 3,7:1) Used on B35C MKII Machines only
4 221162 1 RING GEAR & DRIVE PINNION, Set (Ratio 4,1:1) Used on B40CR MKII & B40CM MKII Machines only
5 221169 1 NUT, Pinion
6 221026 1 BEARING CAP, Assy Includes Item No.s 7 to 17
7 221041 1 STUD, Shift Fork
8 221029 6 LOCK, Wire
9 221027 4 SCREW, Bearing Cap
11 221035 1 BUSHING, Dowel, Adjuster
12 221042 1 SHIFT FORK SEAL & SPRING ASSY
13 221032 2 BUSH, Dowel
15 221037 1 SHIFT FORK SHAFT & O-RING ASSY
16 200536 1 PLUG
17 NSI 2 CAP, Bearing
18 221049 1 CONE, Bearing, Diff, RH
19 221051 1 CONE, Bearing, Diff, LH
20 221089 1 RING GEAR BOLT & NUT KIT Includes Item No.s 21 and 22
21 221090 16 BOLT, Ring Gear
22 221091 16 NUT, Ring Gear
23 221021 1 COVER, Case, Gear Support
24 221054 12 SCREW, Cap
25 221052 1 WHEEL DIFF, Less Side Gears Includes Item No.s 26 to 29
26 221084 1 WASHER, Thrust Side Gear, RH
28 221087 4 WASHER, Thrust, Side Pinion
29 221088 1 SPIDER
30 221030 1 LOCK, Adjuster, Bearing Cap, RH
31 221045 2 NUT, Stud
32 221031 1 PIN, Split
50
54 51
1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7
25 33
31
24
45
12
4 16
7
52 65
39
49
63
64
46
48
42
34 44
43
57
P 004508
34 221071 A/R SPACER, 0.195, Pinion Bearing
35 221085 1 WASHER, Thrust, Side Curvic Gear, LH
36 221013 1 CLUTCH, Sliding
37 NSI 1 DIFF CASE, Plain Half
39 221025 1 WASHER, Spacer, Pinion Bearing
40 221034 2 SCREW, Cap
41 221033 1 LOCK, Cap Adjuster RH
42 221024 1 CONE, Pinion Bearing, Outer
44 221167 1 SEAL, Oil
45 221165 1 BEARING,Pinion Pilot
46 221166 1 PINION BRG HOUSING & CUP ASSY Includes Item No.s 47 and 48
47 221093 1 GEAR, Side, RH
48 221074 1 CUP, Pinion Bearing
49 221073 2 CUP, Pinion Bearing - Inner
50 221019 1 RING, Snap, Pressure Plate
52 221023 1 CONE, Pinion Bearing - Inner
53 221015 12 PLATE, Friction - Splinned
54 221014 13 PLATE, Friction - Tanged
55 221016 1 DRIVER, Friction Plate
56 221017 1 RING, Driver, Snap
57 221080 6 SCREW, Cap, Bearing Case
58 221046 1 ADJUSTER, Bearing, Diff, RH
59 221047 1 ADJUSTER, Bearing, Diff, LH
60 221026 1 DIFF CARRIER & BRG CAP ASSY
61 221048 1 CUP, Bearing, Diff, RH
62 221050 1 CUP, Bearing, Diff, LH
63 221075 A/R SHIM, 003 Pinion Bearing Cage
64 NSI 1 O RING
50
54 51
1
55 38
8 56
17 41
6 9 8 53 22
40
36
17
11 59
21 62
32 20 14
10 2 19
28
13 27 15
30 23
26 47 37 60
23
58 61 18
35
4 3
29 7
25 33
31
24
45
12
4 16
7
52 65
39
49
63
64
46
48
42
34 44
43
57
P 004508
65 221055 A/R SPACER, .179 Pinion Bearing
BRAKE SYSTEM
38 37
19 32
40 29
18
30
38 38
22 31
7
52 20 10
6
40 40 5 2
7 40 3
26
25
53 23 1 40 6 34 24
16
54 8 5
4
23 34 14 9 35
34 35 17
13
35 35 51
36 4 8 9
10
33 50 17
36
12 36
10 36 21
34
11
34 35
35 33
40 50
34
35
34 35
7 17 51
11
6 34 27
10 15 26
5 8 40
35 40
17 40 51
7 40 17 17
50
4 6 9
5 37 37
38
8
37
P007468
BRAKE SYSTEM
1 340040 1 AXLE ASSEMBLY, Front
2 340053 1 AXLE ASSEMBLY, Middle
3 340046 1 AXLE ASSEMBLY, Rear
4 201795 4 ACTUATOR
5 140531 4 WASHER
6 120589 4 ADAPTOR
7 201415 4 RESERVOIR
8 100530 4 WASHER
9 120352 4 STEM
11 120951 2 ADAPTOR
12 240487 2 HOSE ASSY
13 120747 2 UNION
14 173708 1 PIPE, Brake, Front, RH, F/P
15 173707 1 PIPE, Brake, Front, LH, R/P
16 173709 1 PIPE, Brake, Front, RH, R/P
18 201826 2 NUT
19 201712 1 CLAMP
20 201820 2 BUSH
21 172673 1 BRACKET
22 201825 2 STUD
24 173711 1 PIPE
25 120790 4 SLEEVE
26 173710 2 PIPE, Brake, T/D, LH
27 173704 1 PIPE, Brake, Rear, LH
28 173705 1 PIPE, Brake, Rear, RH
29 120788 8 FITTING, Banjo
30 100530 8 WASHER
31 120768 8 BOLT, Banjo
32 101351 8 WASHER
33 172635 2 BRACKET
BRAKE SYSTEM
38 37
19 32
40 29
18
30
38 38
22 31
7
52 20 10
6
40 40 5 2
7 40 3
26
25
53 23 1 40 6 34 24
16
54 8 5
4
23 34 14 9 35
34 35 17
13
35 35 51
36 4 8 9
10
33 50 17
36
12 36
10 36 21
34
11
34 35
35 33
40 50
34
35
34 35
7 17 51
11
6 34 27
10 15 26
5 8 40
35 40
17 40 51
7 40 17 17
50
4 6 9
5 37 37
38
8
37
P007468
BRAKE SYSTEM
34 201420 24 P-CLIPS
35 100310 20 NUT, Nyloc
37 290084 2 CALIPER, LH
38 290085 1 CALIPER, RH
39 173706 1 PIPE, Brake, Front, LHS, F/P
40 NSI 8 BANJO FITTING ASSY
51 210689 3 VALVE, Axle Breather Used on 409847.00 Machines only
51 210016 3 BREATHER, Reservoir Used on 409849, 409847.01 Machines only
52 900766 A/R TUBING, Bundy
53 120401 4 NUT
54 120402 4 NUT, Tube
AXLE / BRAKE PIPE GUARDS
1
2
9
12 1
13
10 3
4
6
9
10
2
5
1
8
11
2 9
7
1 15
14
4 3
P007467
AXLE / BRAKE PIPE GUARDS
1 174875 4 GUARD, Axle
5 175013 1 GUARD, Brake Pipe, Rear, RH Used on 409849, 409847.01 Machines only
6 175012 1 GUARD, Brake Pipe, Rear, LH Used on 409849, 409847.01 Machines only
7 175011 1 GUARD, Brake Pipe, Mid, RH Used on 409849, 409847.01 Machines only
8 175010 1 GUARD, Brake Pipe, Mid, LH Used on 409849, 409847.01 Machines only
9 174895 8 BRACKET, Guard, Axle
10 173904 8 PLATE, Stiffener Cover
11 173391 2 PLATE, Stiffener, Caliper Guard
15 100059 10 WASHER, Flat, Hardened
BRAKE CALIPER ASSEMBLY
1 14
13
14 12 17
13
16
15
11
18
8
9
25 10 6
20
10 27
24
9 2
8
19
7 21
5 6 22
26
4 23
3
P000047
BRAKE CALIPER ASSEMBLY
1 BRAKE CALIPER ASSEMBLY
5 201810 1 COVER
6 201806 3 SCREW, Bleed
7 201911* 1 O RING
8 * 4 RING, Sealing
9 ** 4 PISTON
10 * 4 BOOT, Rubber
11 201809 1 COVER
12 201813 1 COVER
15 201814 2 SLIDING PIECE
16 201812 1 COVER
17 201815 2 SPRING, Leaf
18 201807 4 PAD, Brake
19 201800*** 4 WASHER
20 201804*** 4 WASHER, Spring
21 201802*** 4 PLATE, Lock
22 100709*** 4 SCREW, Hex. Head
23 201801*** 4 BOLT S/Info 029 - Torque
24 201805 A/R KIT, Seal, Brake Caliper Includes Items Marked * ( Two kits required per caliper)
25 201808 A/R KIT, Repair, Piston Includes Items Marked ** ( Two kits required per caliper)
26 290086 1 KIT, Caliper Fixing Parts Includes Items Marked ***
27 183012 2 SCRAPPER ASSEMBLY Optional Part for Muddy Conditions
PARK BRAKE
3
2
5
4
P006702
PARK BRAKE
1 290102 1 PARK BRAKE
2 176081 2 WASHER, Park Brake, Mtg
4 160875 1 DISC
5 174057 A/R SHIM
6 222247 2 BRAKE PAD
PARK BRAKE ASSEMBLY
12
11
2 13
10
10
6
8
5 9
4 3
P006517
PARK BRAKE ASSEMBLY
1 290102 1 ACTUATOR PARK BRAKE ASSEMBLY Includes all items
2 222239 1 ACTUATOR ASSEMBLY Includes Items 3 to 7
3 100037 2 NUT
4 100010 2 WASHER
5 200093 1 CLEVIS
6 220211 1 DIAPHRAGM
7 221437 1 KIT, Seal Includes Internal Items Of Actuator Not Illustrated
8 222606 2 SPACER
9 222247 2 PADS, Park Brake, Meritor
10 222605 2 SPRING, Anti Rattle
11 222240 1 BRAKE ASSEMBLY
12 223646 1 LEVER
13 222242 1 PLATE, End
WHEEL SET
1
7 5
4
3
2 6
P006501
WHEEL SET
1 262245 6 WHEEL SET, Michelin Used on B35C MKII Machines only
1 262268 6 WHEEL SET, Michelin Used on B40CR MKII & B40CM MKII Machines only
1 261268 6 WHEEL SET, Michelin Used on B40CM MKII Machines only
2 190302 1 WHEEL Used on B35C MKII Machines only
2 190292 1 WHEEL Used on B40CR MKII & B40CM MKII Machines only
3 140228 1 O- RING
4 202945 1 BEAD, Seat, Band
5 202946 2 FLANGE
6 202947 1 RING, Lock
7 204680 1 TYRE Used on B35C MKII Machines only
7 206680 1 TYRE Used on B40CR MKII & B40CM MKII Machines only
7 204680 1 TYRE Used on B40CM MKII Machines only
8 200437 1 VALVE, Swivel, Jumbo
9 200438 1 SPUD, Tubeless
6 SPEED, 6X6 ADT 134
SECTION 4 HYDRAULICS
135
HYDRAULIC SYSTEM - WITH EMERGENCY STEERING
3
2 LS
24 26
PT LR
54 17
25 27 16
25
28
55 57
27
62 119
39 105,106,107
62
8 29 35
19 31 32 36
20
77 57
70 42 46
25
34
58 18 45 25
CR CL T L 4 56
54 P R
51
53 S L 5 102
64 116 120
117 117 13 PP LS
HP EF HT
8 65 X 121
48 103
B 34 33 36
115 33
47 104
73 135 12 22 105,106,107
74 P T A B 66 37
81 134 42 30 23
52 11 48 101
63 131
72 9
118 49 15 22 T 133 109 18 55
LS
1 14
7
40 61 6 71 43 21 94 109 16 17
79 41 41 59 88 54
93
122 114 10 50
83 20 96
124
69 41
68 67 49 95 94
123 60 15 113
129 98 3
122 96 93
126 128 82 125 42
95
S1 S2 132
57 93
92 94
127 P1 P2 84
L 100
89 86 S 75 44
99 76 X
B
85 130
P007653
2 210203 1 STEERING VALVE
3 230281 2 CYLINDER, Tip
4 210162 1 FLOW AMPLIFIER
5 210446 1 PUMP
6 210471 1 HEAD, Twin Spin On Element
7 183292 1 TANK HYDRAULIC
8 230315 2 CYLINDER, Steering
9 210610 1 VALVE, Control
10 181778 1 PIPE ASSEMBLY RETURN
11 203029 1 PIPE, Complete Suction
12 201834 2 CLAMP
13 201833 2 CLAMP
14 201739 1 TEST POINT
15 120304 4 FLANGE HALF
16 120748 2 UNION
22 190463 3 ADAPTOR
23 210264 1 VALVE, Shuttle
24 120958 1 ELBOW
25 120355 8 ADAPTOR
31 120983 1 REDUCER
32 120365 1 T-PIECE
33 121045 2 ADAPTOR
3
2 LS
24 26
PT LR
54 17
25 27 16
25
28
55 57
27
62 119
39 105,106,107
62
8 29 35
19 31 32 36
20
77 57
70 42 46
25
34
58 18 45 25
CR CL T L 4 56
54 P R
51
53 S L 5 102
64 116 120
117 117 13 PP LS
HP EF HT
8 65 X 121
48 103
B 34 33 36
115 33
47 104
73 135 12 22 105,106,107
74 P T A B 66 37
81 134 42 30 23
52 11 48 101
63 131
72 9
118 49 15 22 T 133 109 18 55
LS
1 14
7
40 61 6 71 43 21 94 109 16 17
79 41 41 59 88 54
93
122 114 10 50
83 20 96
124
69 41
68 67 49 95 94
123 60 15 113
129 98 3
122 96 93
126 128 82 125 42
95
S1 S2 132
57 93
92 94
127 P1 P2 84
L 100
89 86 S 75 44
99 76 X
B
85 130
P007653
37 121024 2 T-PIECE
39 121305 2 T-PIECE
42 100076 8 SCREW ,CAP
43 120806 1 ELBOW
49 140119 2 O-RING
50 120100 1 ADAPTOR
52 241009 1 HOSE, Suction
53 140732 2 O-RING
57 120985 5 REDUCER
62 120941 2 REDUCER
64 241008 1 HOSE, Suction
66 120100 1 ELBOW
67 120391 1 PLUG
68 202300 1 BALL VALVE
69 120851 1 NIPPLE
70 190703 1 ELBOW
3
2 LS
24 26
PT LR
54 17
25 27 16
25
28
55 57
27
62 119
39 105,106,107
62
8 29 35
19 31 32 36
20
77 57
70 42 46
25
34
58 18 45 25
CR CL T L 4 56
54 P R
51
53 S L 5 102
64 116 120
117 117 13 PP LS
HP EF HT
8 65 X 121
48 103
B 34 33 36
115 33
47 104
73 135 12 22 105,106,107
74 P T A B 66 37
81 134 42 30 23
52 11 48 101
63 131
72 9
118 49 15 22 T 133 109 18 55
LS
1 14
7
40 61 6 71 43 21 94 109 16 17
79 41 41 59 88 54
93
122 114 10 50
83 20 96
124
69 41
68 67 49 95 94
123 60 15 113
129 98 3
122 96 93
126 128 82 125 42
95
S1 S2 132
57 93
92 94
127 P1 P2 84
L 100
89 86 S 75 44
99 76 X
B
85 130
P007653
71 210472 2 ELEMENT SPIN-ON
72 210340 1 STRAINER
73 173307 1 LID
74 120726 1 CAP
75 120315 2 ELBOW
76 120818 2 ELBOW
77 120806 1 ELBOW
78 120423 1 T-PIECE
80 121452 1 ADAPTOR
81 203774 1 GASKET, Hydraulic Tank
84 125065 1 ELBOW
85 120047 1 ELBOW
87 190599 1 T-PIECE
88 190535 1 ELBOW
93 100372 12 SCREW, Cap
94 120329 3 FITTING
96 140150 3 O-RING
98 261028 1 CHECK VALVE
99 210687 1 CHECK VALVE
100 210684 1 PUMP
101 120286 2 UNION
102 181138 1 PIPE
103 181137 1 PIPE
104 174643 1 PLATE, Mounting
105 100196 4 BOLT, Hex. Head
3
2 LS
24 26
PT LR
54 17
25 27 16
25
28
55 57
27
62 119
39 105,106,107
62
8 29 35
19 31 32 36
20
77 57
70 42 46
25
34
58 18 45 25
CR CL T L 4 56
54 P R
51
53 S L 5 102
64 116 120
117 117 13 PP LS
HP EF HT
8 65 X 121
48 103
B 34 33 36
115 33
47 104
73 135 12 22 105,106,107
74 P T A B 66 37
81 134 42 30 23
52 11 48 101
63 131
72 9
118 49 15 22 T 133 109 18 55
LS
1 14
7
40 61 6 71 43 21 94 109 16 17
79 41 41 59 88 54
93
122 114 10 50
83 20 96
124
69 41
68 67 49 95 94
123 60 15 113
129 98 3
122 96 93
126 128 82 125 42
95
S1 S2 132
57 93
92 94
127 P1 P2 84
L 100
89 86 S 75 44
99 76 X
B
85 130
P007653
106 100312 4 NUT, Nyloc
107 101309 4 WASHER
108 120812 1 ELBOW
114 173808 2 CLAMP, Return Line
115 140131 1 O- RING
118 240040 1 HOSE
119 171842 1 MOUNTING PLATE, Bulkhead fitting
120 173809 2 CLAMP
121 120316 1 FITTING
123 172995 1 PIPE
124 120188 1 REDUCER
125 240787 1 HOSE
127 120046 1 ELBOW
129 171573 1 MOUNTING, Check Valve
130 140159 1 O-RING
131 121350 1 ELBOW
132 120372 1 ELBOW
133 120336 1 PLUG
134 100021 4 SCREW, Cap, Soc Hd
135 200590 1 CLAMP, Exhaust
CAB TILT ASSEMBLY
6 8
4
7
16
7 2
13
17
6 17
8
17
9
5 4
16
1 3
16 10
11
12
15
P006709
CAB TILT ASSEMBLY
1 210185 1 PUMP
2 230100 1 CYLINDER, Cab, Tilt
4 260658 2 PIN ASSEMBLY, Cab Tilt Cylinder
5 161172 2 PIN, Cab Tilt Cylinder
6 160074 1 BUSH
7 100070 1 PIN, Split
8 160523 2 BUSH, Tilt Cylinder
9 160848 2 BUSH, Spacer
11 120807 2 ELBOW
12 120315 2 ELBOW
13 121350 1 ELBOW
14 200007 1 GREASE NIPPLE
15 280333 1 BAR, Wheel Spanner Handle
FLOW AMPLIFIER
FLOW AMPLIFIER
1 210162 1 FLOW AMPLIFIER
2 NSI 16 SCREW
4 100228 2 SCREW, Cap
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O-RING
9 * 4 O-RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O-RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSEMBLY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O-RING
FLOW AMPLIFIER
FLOW AMPLIFIER
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
60 NSI 1 GUIDE, Spring
61 * 1 O-RING
62 NSI 1 SPRING
63 NSI 1 SPRING
65 * 1 O-RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *
HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6
10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2
25
29
30
31
37
18 36
32
33
34
35
HYDRAULIC PUMP
1 210446 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O-RING
6 100808 4 SCREW, Cap
7 223593 4 O-RING
8 NSI 1 PLATE, Port
9 223213 2 PLUG, Tear Off
10 223214 1 PIN, Dowel
11 NSI 2 PLUG, Seal
12 NSI 1 DISTRIBUTOR PLATE
13 NSI 1 SLEEVE, Stop
14 NSI 1 PISTON,
15 NSI 1 SPRING
16 NSI 1 GUIDE, Piston
17 223587 1 ROTARY GROUP
18 NSI 1 SHIM
19 NSI 1 CIRCLIP, Internal
20 NSI 1 SPRING
21 NSI 1 PIN, Pressure
22 NSI 1 CYLINDER
23 NSI 1 BALL, Retaining
24 NSI 1 PLATE,Retaining
25 NSI 9 PISTON
26 NSI 1 SHIM
27 223596 1 BEARING, Roller, Taper
28 NSI 2 RING, Thrust
29 223589 1 PLATE, Swash
30 223590 2 BEARING, Plate, Swash
31 NSI 1 SHAFT, Drive
32 223595 1 BEARING, Roller, Taper
33 223592 1 O-RING
34 NSI 1 HOUSING, Pump
35 NSI 1 PLUG
HYDRAULIC PUMP
9
38
11 7
8 40
1 39
6
10 17
27 12
26 19
28 20
28 21
22
23
24
5
16
4
15
13
3
14
2
25
29
30
31
37
18 36
32
33
34
35
HYDRAULIC PUMP
37 223591 1 SEAL, Shaft
38 223588 1 CONTROL, UNIT
39 NSI 1 PISTON, Control
40 NSI 1 GUIDE, Piston
ROTATION PUMP
1
14
28
15
16 35
13
11
12
30
31
10
29 9
7
8
27 34
26 5
25 24 6
4 3
21
23 2
33
32 22 20
19
17
18
P004009

ROTATION PUMP
1 210684 1 ROTATION PUMP
2 NSI 4 SCREW, Soc. Head
3 NSI 1 PLATE, Port
4 223214 1 PIN, Dowel
5 222290 1 O RING
6 222287 1 BEARING ,Tapered, Roller
7 222294 1 PLATE, Distribution
8 NSI 1 CIRCLIP
9 NSI 1 SPRING
10 NSI 1 WASHER, Thrust
11 222293 3 PIN, Pressure
12 NSI 1 CYLINDER
13 NSI 1 BALL, Retaining
14 222292 9 PISTON, Complete
15 NSI 1 PLATE, Retaining
16 223210 1 O-RING Not Illustrated
17 222282 1 PLATE, Swash
18 222288 2 SHELL, Cradle
19 222284 1 SPRING
20 222283 1 SHAFT, Drive
21 222286 1 BEARING, Tapered, Roller
22 222289 1 SEAL, Shaft
23 NSI 1 CIRCLIP
24 NSI 1 PLUG
25 222277 1 O-RING
26 NSI 1 PISTON, Control
27 222280 1 ROD, Piston
28 223219 4 SCREW, Cap
29 223218 3 O-RING
30 223220 1 PLUG
31 222268 1 VALVE, Pilot
32 222281 1 HOUSING, Pump
33 NSI 1 PLUG
34 222285 1 SHIM
35 223213 1 PLUG Not Illustrated

CONTROL VALVE
8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25
66
4
20
59 21
28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35
36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT IL L U S T R AT E D
CONTROL VALVE
1 210610 1 CONTROL VALVE V56LS
2 NSI 1 COVER, End
3 NSI 1 COVER, End
4 NSI 1 WORKING SECTION
5 NSI 1 PLUG
6 NSI 1 O-RING
7 NSI 1 PLUG
8 NSI 1 PLUG
9 NSI 1 PLUG
10 NSI 1 O-RING
11 NSI 2 SEAL
12 NSI 2 O-RING
13 220451 1 PLUG, Bleed-Off
14 NSI 1 PLUG
15 NSI 1 FILTER
16 NSI 1 SEAL, Rubber
17 NSI 1 PLATE, Restrictor
18 NSI 1 SCREW, Grub
19 NSI 1 O-RING
20 NSI 1 O-RING
21 NSI 1 SEAL
22 NSI 1 PLUG Includes Item 66
23 NSI 1 O-RING
24 NSI 1 PLUG
25 220187 2 CARTRIDGE, Relief
26 NSI 1 HOUSING
27 * 1 O-RING
28 * 1 O-RING
29 * 1 SEAL
30 221940 1 FILTER, Relief
31 * 1 SEAL
32 * 1 O-RING
33 NSI 1 SPRING
34 NSI 1 O-RING
35 NSI 1 SCREW, Adjustment
CONTROL VALVE
8 15
13
1
16
7 9 17
5 16 14
10 18 43
6 11 12 19 44
23 22
2 24 25
66
4
20
59 21
28 27 61
25 29
26
48
30 49 46 45
31 50
32 47
42
46
33 58
32 31
34
35
36 60
37
58
38
39
40
41
51
3
50 57
49
48 56
52 55
43 54
53 62,63,64,65
NOT IL L U S T R AT E D
CONTROL VALVE
36 NSI 1 POPPET, Relief
37 NSI 1 SPRING
38 NSI 1 SCREW, Adjusment
39 * 1 O-RING
40 NSI 1 SEAL, Retainer
41 NSI 1 NUT
42 NSI 1 SPOOL END
43 NSI 4 SCREW, Cap
44 NSI 1 BONNET
45 NSI 1 COLLAR, Spool
46 NSI 1 COLLAR, Stop
47 NSI 1 SPRING
48 NSI 2 SEAL, Retainer
49 **** 2 SEAL
50 **** 2 O-RING
51 NSI 1 SPOOL
52 NSI 1 BRACKET
53 NSI 1 PLUG, Non-Relief
54 NSI 1 PLUG
55 ** 1 O-RING
56 ** 1 SEAL
57 ** 1 O-RING
58 *** 6 O-RING
59 *** 1 O-RING
60 NSI 4 NUT
61 NSI 4 STUD
62 220183 1 KIT, Seal, Relief Items Include Marked *
63 220184 1 KIT, Seal, Plug Items Include Marked **
64 220185 1 KIT, Seal Items Include Marked ***
65 220186 1 KIT, Seal, Spool Items Include Marked ****
66 222315 1 POPPET, Compensator Incuded in Item 22
STEERING CYLINDER
13 3
18 12 15
10
11
6
14 10
16
17
5
8
P006954
STEERING CYLINDER
1 230315 1 STEERING CYLINDER
2 180995 1 ROD
3 100341 1 NUT, Castle
5 162029 1 NECKBUSH
6 162802 1 PISTON
7 181817 1 BARREL, Steering Cylinder
8 140736 1 KIT, Seal
9 100430 1 SPLITPIN
10 140619 2 BAND, Wear
12 140613 1 SEAL, Wiper
13 140160 1 U-SEAL
14 140115 1 O-RING - Inside
15 140201 1 O-RING
16 140416 1 RING, Back Up
17 140353 1 O-RING
18 162036 1 NUT, NECKBUSH
CAB TILT CYLINDER
2
14
6
16 12
13 4
5
17
5
15
10
11
18
3
2 p003530
CAB TILT CYLINDER
1 230100 1 CAB TILT CYLINDER
3 180928 1 ROD
5 160994 1 NECKBUSH
6 161318 1 PISTON
7 181041 1 BARREL
8 160528 1 BUSH, Nylon
9 160523 1 BUSH
10 160993 1 NUT, neckbush
11 140565 1 KIT, Seal, Cab Tilt Cylinder
12 100152 1 PIN, Split
15 140033 1 SEAL, Wiper
16 140368 1 O-RING
17 140044 1 U-SEAL
18 140734 1 O-RING
LIFT CYLINDER
12 9 27 32
33
25
31
6 26
1 13
23
2
10
4,5
4,5
11
30 20
24
21
18
34
19
22 17
3
7 15
29 15
28
16
8
14
19
P006955
LIFT CYLINDER
1 230281 1 LIFT CYLINDER
2 182740 1 ROD
5 220119 2 CIRCLIP
6 161001 1 NECKBUSH
7 162801 1 PISTON
8 181971 1 BARREL
9 161888 1 DAMPER, Cylinder
10 121042 1 SOCKET
11 182156 1 PIPE
12 120811 1 ELBOW
13 100965 12 SCREW, Cap
14 171532 2 CLAMP, Oil Lead Pipe
15 100062 2 WASHER
16 100312 2 NUT, Nyloc
17 100091 2 SCREW, Hex
18 100198 1 SCREW, Hex
19 171532 1 CLAMP
21 140607 1 KIT, Seal, Lift Cylinder
22 100431 1 SPLIT PIN
23 140440 1 SEAL, Wiper
24 140513 1 SEAL, Rod
25 140411 1 RING, Back-Up
26 140220 1 O-RING
27 140297 1 O-RING
28 140298 1 O-RING
30 140299 1 U-SEAL
31 140698 2 WEARBAND, Rod
32 140412 1 RING, Back-Up
33 140169 1 O-RING
34 100064 1 WASHER
HYDRAULIC FILTER ASSEMBLY
P 004353
HYDRAULIC FILTER ASSEMBLY
1 100027 4 SCREW, Cap
2 100064 4 WASHER
3 210471 1 HEAD, Spin On, Twin Element
4 210472 2 ELEMENT, Spin On
SECTION 5 PNEUMATICS
169
FRONT CHASSIS PNEUMATIC SYSTEM - 409847.00
2 a b c 53 13 14 42 53
1 59 53
j
54 k 4 7
l
54 41
Y
n
Z 5
20 31 41
48 4 61 60 31 25 81
58 20
2
78
5
25
22 23
43 37 30
55
6
70 3
21
71 44
72 25
7 10 58
73 20 Open to 87
atmosphere 20
30 36 56 86
60 85
9 64 37
80 39 37
61
8 46
P E 49
62 78 34 A 52 50 81
50
65 66 68 79
27 47 40
27 69 52
11 27 50
50 47 27 15,16,17,18
35
33 50
28
51
66 66 67
35
27 24
12 66 3
27 74 32
29 75
47 76 20 31
77 21
10 29 50 30 51
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007647
d e f g h i 53 1
14
3
13 26
2 900766 A/R PIPE, 6mm
3 240854 4 HOSE
4 120747 2 UNION
5 NSI 1 COMPRESSOR
7 201672 1 HOSE
8 201439 2 P- CLIP
9 171541 1 PIPE, Cooling
10 120818 2 ELBOW
11 120258 2 ELBOW
13 240849 5 HOSE
14 120285 5 UNION
15 201712 9 CLAMP
16 201821 21 BUSH, Split
17 201825 23 STUD, Stacking
18 201826 23 NUT, Stacking
20 121024 5 T- PIECE
21 120834 2 ELBOW
23 120833 2 ELBOW
24 240873 1 HOSE
25 201537 1 HOSE
27 140370 6 O RING
28 120375 3 ELBOW
29 240845 2 HOSE
30 121350 4 ELBOW
31 120983 4 REDUCER
32 120169 1 REDUCER
33 210607 1 VALVE, Charging
34 120388 1 T- PIECE
35 100590 2 G-RING
2 a b c 53 13 14 42 53
1 59 53
j
54 k 4 7
l
54 41
Y
n
Z 5
20 31 41
48 4 61 60 31 25 81
58 20
2
78
5
25
22 23
43 37 30
55
6
70 3
21
71 44
72 25
7 10 58
73 20 Open to 87
atmosphere 20
30 36 56 86
60 85
9 64 37
80 39 37
61
8 46
P E 49
62 78 34 A 52 50 81
50
65 66 68 79
27 47 40
27 69 52
11 27 50
50 47 27 15,16,17,18
35
33 50
28
51
66 66 67
35
27 24
12 66 3
27 74 32
29 75
47 76 20 31
77 21
10 29 50 30 51
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007647
d e f g h i 53 1
14
3
13 26
38 120012 1 NIPPLE
39 120052 1 FITTING, Pushlock
40 210606 1 VALVE, Solonoid
41 120365 2 ELBOW
45 201217 1 VALVE, Push Button
46 120212 1 ELBOW
47 120169 3 REDUCER
49 210208 1 VALVE, Foot
50 120820 6 ELBOW
51 240847 2 HOSE
52 120037 3 PLUG
53 120952 8 ADAPTOR
54 120951 2 ADAPTOR
55 100524 1 WASHER, Aluminium
58 240853 2 HOSE
59 240849 3 NIPPLE
60 120401 4 NUT
61 120400 4 SLEEVE
62 120285 9 UNION
63 203927 1 GROMMET
64 210483 2 CHECK VALVE, Throttle
65 203227 1 RESERVOIR, Air, 20L
66 100590 4 G - RING
67 120166 1 VALVE, Drain
68 120399 1 PLUG
69 200318 2 MOUNTING BAND
70 171727 1 PIPE, Assembly
2 a b c 53 13 14 42 53
1 59 53
j
54 k 4 7
l
54 41
Y
n
Z 5
20 31 41
48 4 61 60 31 25 81
58 20
2
78
5
25
22 23
43 37 30
55
6
70 3
21
71 44
72 25
7 10 58
73 20 Open to 87
atmosphere 20
30 36 56 86
60 85
9 64 37
80 39 37
61
8 46
P E 49
62 78 34 A 52 50 81
50
65 66 68 79
27 47 40
27 69 52
11 27 50
50 47 27 15,16,17,18
35
33 50
28
51
66 66 67
35
27 24
12 66 3
27 74 32
29 75
47 76 20 31
77 21
10 29 50 30 51
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007647
d e f g h i 53 1
14
3
13 26
77 171734 1 PIPEASSEMBLY
78 120804 3 ELBOW
79 120801 1 ELBOW
85 125024 1 T-PIECE
86 120188 1 REDUCER
FRONT CHASSIS PNEUMATIC SYSTEM - 409849, 409847.01
2 a b c 53 13 14 42 53
1 13 53
j
54 k 4
7
l
54 41
Y
n
Z 5
48 4 83
43 20
2 31 37
45 78
5 38
25 38
22 28
23 37 30
55
6
70 3
21
71 44
72
7 10
73 58
20 87
30 83 85 86
9 Open to 64 37
36 37
atmosphere
8 46
80 49
78 34 56
14 39 52 50 81
50
65 66 68 79 P E
27 47 A
27 69 52
11 27 50
50 47 27 15,16,17,18
35 40
33 50
28
51
66 66 67
35
24
12 66 3 27
27 74
29 75 32
47 76 20
77 21 51
10 29 50 30
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007649
d e f g h i 53 1
14
3
13 26
2 900766 A/R PIPE, 6mm
3 240854 4 HOSE
4 120747 2 UNION
5 NSI 1 COMPRESSOR
7 201672 1 HOSE
8 201439 2 P- CLIP
9 171541 1 PIPE, Cooling
10 120818 2 ELBOW
11 120258 2 ELBOW
13 240849 7 HOSE
14 120285 9 UNION
15 201712 9 CLAMP
16 201821 21 BUSH, Split
20 121024 3 T- PIECE
21 120834 2 ELBOW
23 120833 2 ELBOW
24 240873 1 HOSE
25 201537 1 HOSE
27 140370 6 O RING
28 120375 5 ELBOW
29 240845 4 HOSE
30 121350 3 ELBOW
32 121364 1 ADAPTOR
33 210607 1 VALVE, Charging
34 120388 1 T- PIECE
35 100590 2 G- RING
2 a b c 53 13 14 42 53
1 13 53
j
54 k 4
7
l
54 41
Y
n
Z 5
48 4 83
43 20
2 31 37
45 78
5 38
25 38
22 28
23 37 30
55
6
70 3
21
71 44
72
7 10
73 58
20 87
30 83 85 86
9 Open to 64 37
36 37
atmosphere
8 46
80 49
78 34 56
14 39 52 50 81
50
65 66 68 79 P E
27 47 A
27 69 52
11 27 50
50 47 27 15,16,17,18
35 40
33 50
28
51
66 66 67
35
24
12 66 3 27
27 74
29 75 32
47 76 20
77 21 51
10 29 50 30
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007649
d e f g h i 53 1
14
3
13 26
38 121224 2 PLUG, Hollow Hex
39 120052 1 FITTING, Pushlock
40 210606 1 VALVE, Solonoid
41 120365 1 ELBOW
45 172029 1 MANIFOLD, 6-Port
46 120212 1 ELBOW
47 120169 3 REDUCER
49 210208 1 VALVE, Foot
50 120820 6 ELBOW
51 240847 2 HOSE
52 120037 3 PLUG
53 120952 8 ADAPTOR
54 120951 3 ADAPTOR
58 240853 2 HOSE
63 203927 1 GROMMET
64 210483 1 CHECK VALVE, Throttle
66 100590 4 G- RING
68 120399 1 PLUG
70 171727 1 PIPE, ASSEMBLY
2 a b c 53 13 14 42 53
1 13 53
j
54 k 4
7
l
54 41
Y
n
Z 5
48 4 83
43 20
2 31 37
45 78
5 38
25 38
22 28
23 37 30
55
6
70 3
21
71 44
72
7 10
73 58
20 87
30 83 85 86
9 Open to 64 37
36 37
atmosphere
8 46
80 49
78 34 56
14 39 52 50 81
50
65 66 68 79 P E
27 47 A
27 69 52
11 27 50
50 47 27 15,16,17,18
35 40
33 50
28
51
66 66 67
35
24
12 66 3 27
27 74
29 75 32
47 76 20
77 21 51
10 29 50 30
14 3 29
13 23
o
29
19 28
q
53 r 5
81 s
t
63 u P007649
d e f g h i 53 1
14
3
13 26
78 120804 3 ELBOW
79 120801 1 ELBOW
85 125024 1 T- PIECE
86 120188 1 REDUCER
FRONT CHASSIS PNEUMATIC SYSTEM
10
10
9
9 16
7 8 18 4 3 2 7 8 4 3 2
18
16 17 17
11 1
5 11
17
6
3 17 4 3 2
2
12
4 17
1 3
13
14
15
a b c
1
2 P006657
1 240847 2 HOSE
2 120820 4 ELBOW
3 120169 5 REDUCER
4 100590 6 WASHER, G-Ring
5 120399 1 PLUG
6 210276 1 VALVE, Brake Adaptor
7 120352 2 ADAPTOR
9 120589 2 ADAPTOR
10 201415 2 RESERVOIR, Brake Fluid
12 240846 1 HOSE
14 120951 2 ADAPTOR, Bulkhead
15 120952 1 ADAPTOR, Bulkhead
16 201795 2 ACTUATOR
17 140370 6 O RING
1
g
1
d e f h i
2 22
6 9 11 13 12 14
5 35 36
20
4 39
10
12 43
11
15 14 45
18 6
16 6
23 HYDRAULIC
TANK
31 44
48 42
8 40 41
23
43 15 16 17 24 27 33 34 47
16
49 16 15 43
15
28
25
26 36
50 43 37
40 15
21
19 20 32 43 16 23
43 3
46 30 38
29 P006890
32 15
1 120952 4 ADAPTOR, Elbow
2 120312 1 BULKHEAD
3 130001 1 HOSE, Pushlock
4 203662 1 HOSE, Teflon Pipe
6 240847 5 HOSE, Air
8 NSI 1 HOSE, Air

9 120983 1 REDUCER
10 120365 1 T-PIECE
11 120804 2 ELBOW
13 210126 1 VALVE, Pressure Protection
14 120804 2 ELBOW
15 100590 7 G-RING
16 120169 5 REDUCER
18 240852 1 HOSE, Air
19 210212 1 VALVE, Unloader Air Dryer Includes item Number 41
20 120212 1 ELBOW
22 203923 1 GROMMET
23 120820 3 ELBOW
24 120365 1 ELBOW, Run
26 210339 1 TEST CONNECTOR
27 240849 1 HOSE
29 120399 1 PLUG
31 121240 1 ADAPTOR
33 120375 1 ELBOW
34 210407 1 VALVE
35 210387 1 VALVE (10 PSI) Used on 409849 Machines Only
1
g
1
d e f h i
2 22
6 9 11 13 12 14
5 35 36
20
4 39
10
12 43
11
15 14 45
18 6
16 6
23 HYDRAULIC
TANK
31 44
48 42
8 40 41
23
43 15 16 17 24 27 33 34 47
16
49 16 15 43
15
28
25
26 36
50 43 37
40 15
21
19 20 32 43 16 23
43 3
46 30 38
29 P006890
32 15
35 210386 1 VALVE, Ceck, Nupro
36 120191 2 NIPPLE
37 120254 1 ELBOW
38 201863 1 GUAGE
39 210016 1 RESERVOIR BREATHER
40 NSI 2 ELBOW
41 210645 1 VALVE
43 140370 7 O-RING
44 120967 1 REDUCER
45 120017 1 ELBOW
46 172159 1 MOUNTING, Air Tank
47 210386 1 VALVE
48 140520 1 O RING
49 120162 1 REDUCER
5
6 9 8
7 10
j
k
l
1
n
11
12
v
w 6
3
4
TRANSFER
BOX
4 P007650
1 240854 1 HOSE
3 121350 1 ELBOW
4 120965 1 ADAPTOR
5 202539 1 SWITCH
7 120365 1 T-PIECE
8 120313 3 BULKHEAD
CAB PNEUMATIC SYSTEM
34
23 2
27
14 29
17
30
25 6 15 31
4 18 9
15 32
12 21
CAB FLOOR
15 16 11 32 33
30 16
1 O 1 29 35 9
9
12 15
11 1 z
8 28 3
1 q
30 14 41
9 22 44
42
10
19 43
7 9
13
19
1 r
36
13 27
40
s 6 26 37
1 26
24
13
20 39
6 10 39 40
1 t 5
20
13 24 38 37
1 u 10
5
P007651
1 203265 1 GROMMET
2 210363 1 VALVE, Park Brake Used on 409847.00 Machines only
3 210271 1 CONTROL VALVE
4 210067 1 HORN, Air
5 202400 1 GUAGE, Dual Circuit
6 202395 3 SWITCH
7 202093 1 GROMMET
8 210606 1 VALVE
9 121350 5 ELBOW
10 121024 3 T-PIECE
11 121242 2 ADAPTOR
12 120952 3 ADAPTOR
13 120951 4 ADAPTOR
14 120807 2 ELBOW
15 120804 4 ELBOW
16 125008 2 CONNECTOR Used on 409847.00 Machines only
17 120365 1 ELBOW, Run
18 120265 1 SOCKET
19 240853 2 HOSE
20 240854 2 HOSE
21 240851 1 HOSE
22 240852 1 HOSE
23 240423 1 HOSE Used on 409847.00 Machines only
26 120042 1 ELBOW
27 121224 1 PLUG
28 100354 1 REDUCER
29 130095 A/R HOSE, Nylon Used on 409847.00 Machines only
30 120515 3 FITTING, Nylon Tube
32 202094 1 GROMMET, Flat, Split
33 240850 1 HOSE
34 290340 1 SEAT, Pneumatic
35 240847 1 HOSE Used on 409847.00 Machines only
34
23 2
27
14 29
17
30
25 6 15 31
4 18 9
15 32
12 21
CAB FLOOR
15 16 11 32 33
30 16
1 O 1 29 35 9
9
12 15
11 1 z
8 28 3
1 q
30 14 41
9 22 44
42
10
19 43
7 9
13
19
1 r
36
13 27
40
s 6 26 37
1 26
24
13
20 39
6 10 39 40
1 t 5
20
13 24 38 37
1 u 10
5
P007651
36 210601 1 VALVE, Park Brake Used on 409849, 409847.01 Machines only
37 240848 2 HOSE Used on 409849, 409847.01 Machines only
38 910320 1 PIPE, Nylon Used on 409849, 409847.01 Machines only
39 120765 2 BOLT, Banjo Used on 409849, 409847.01 Machines only
40 100530 5 WASHER, Copper Used on 409849, 409847.01 Machines only
41 120254 1 ELBOW
42 121467 1 T- PIECE
REAR CHASSIS PNEUMATIC SYSTEM
35
12
31 27
5
7
8 19
6 26 20 12
9 11 11 9
20L
34 31 19 31
15 25 3 19 31 19
19
23
31
41, 28, 29, 30
17
Through Drive Axle
22 41, 28, 29, 30

26
21 Rear Axle
11
1 9
27 19
13 31 7
24 38 37 35
4 19 18
32
u
w 20L
x
4, 28, 29, 30 31 19 12
16 39 19 31
4, 28, 29, 30 40
22 2 19 5
31 8
42, 28, 29, 30 17 20 9 11
35 32 19 31
15 25 3
41, 28, 29, 30

6 P006718
1 210339 1 TEST POINT
2 210128 1 VALVE, Emergency Relay
3 201795 2 ACTUATOR
4 201712 3 CLAMP, Double
5 201415 2 RESERVOIR, Brake Fluid
6 290102 1 ACTUATOR, Park Brake
7 203227 2 RESERVOIR, Air
8 120589 2 ADAPTOR
9 120169 3 REDUCER
11 120820 6 ELBOW
12 120399 4 PLUG
13 120365 1 T-PIECE
14 120901 1 ADAPTOR
15 120352 2 ADAPTOR
19 100530 12 G-RING
20 140531 2 WASHER
22 240844 3 HOSE
23 240847 1 HOSE
28 201821 13 BUSH, Split
31 140370 12 O-RING
35 120989 3 ELBOW
35
12
31 27
5
7
8 19
6 26 20 12
9 11 11 9
20L
34 31 19 31
15 25 3 19 31 19
19
23
31
41, 28, 29, 30
17
Through Drive Axle
22 41, 28, 29, 30

26
21 Rear Axle
11
1 9
27 19
13 31 7
24 38 37 35
4 19 18
32
u
w 20L
x
4, 28, 29, 30 31 19 12
16 39 19 31
4, 28, 29, 30 40
22 2 19 5
31 8
42, 28, 29, 30 17 20 9 11
35 32 19 31
15 25 3
41, 28, 29, 30

6 P006718
37 120285 1 UNION
41 201711 4 CLAMP, Single
42 201713 1 CLAMP, Multiple
C.T.D. LAYOUT
19 21
18
2 19
20
1 1 Y
12
6
8
6, 23, 24, 25 9
11 13 13 11 6, 23, 24, 25
6, 23, 24, 25 26
10
15
16
8 8 8 8
9 9 9 9
17 12 5
10 7 10 14
4
15 15 15 15
22 22
1 1 2
Front Axlel Middle Axle Rear Axle
P006678
C.T.D. LAYOUT
1 210038 2 AIR SHIFT
2 210330 1 ACTUATOR, Diff Lock Air Shift
4 240853 1 HOSE
5 120951 2 ADAPTER
6 900766 A/R TUBING, Bundy
7 201713 2 CLAMP, Body, Multiple Tube
9 201826 6 STACKING NUT, Clamp Body
10 201820 6 SPLIT BUSH
11 121024 2 TEE, Branch
12 240852 2 HOSE
14 201711 4 CLAMP, Body, Single Tube
15 201825 6 STACKING STUD, Clamp Body
16 240958 1 HOSE
17 240851 1 HOSE
18 121350 1 ELBOW
19 120965 2 ADAPTER, Straight
20 201217 1 VALVE, Push Button
21 174515 1 PLATE, Diff Lock Label
22 120375 2 ELBOW
23 120401 8 NUT
24 120402 2 NUT, Tube
25 120790 2 SLEEVE
26 201712 1 CLAMP, Double
ACCELERATOR FOOT VALVE
39 32
45
35 40
38
37 36
33
34
29
5
16
41
44
28
12
20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P 003087
1 210101 1 ACCELERATOR FOOT VALVE
2 221286 1 KIT, Regulating Valve, Seal Includes Items Marked *
3 * 1 RING, Thrust
4 * 1 U-CUP
5 * 1 BOOT
6 * 1 POPPET
7 * 1 POPPET
8 * 1 SPRING
9 * 1 RING, Retainer
10 * 1 RING, Retainer
11 * 1 O-RING
12 * 1 O-RING
13 * 1 O-RING
14 * 1 U-CUP
15 NSI 1 PISTON, Balance
16 NSI 1 NUT
17 NSI 1 WASHER
18 NSI 1 BODY, Outlet
19 NSI 6 SCREW
20 NSI 1 PLATE, Barrier
21 NSI 1 CAGE, Valve
22 NSI 1 PLATE, Support
23 NSI 1 RING, Poppet
24 NSI 1 DISC, Support
25 NSI 1 SLEEVE, Cylinder
26 NSI 1 PISTON
27 NSI 1 SPRING
28 NSI 1 BODY, Inlet
29 NSI 1 PUSHROD ASSEMBLY
30 NSI 1 SCREEN
31 NSI 1 WASHER
32 221284 1 KIT, Treadle, Seal Includes Items Marked **
33 ** 1 PIN, Treadle
34 ** 1 ROLLER
35 ** 1 SPRING
39 32
45
35 40
38
37 36
33
34
29
5
16
41
44
28
12
20
25
11 14
30
19 13
2 4 26
10 7
3 24
22 8
23
43 9 6
15 42
31 21
18 27
17
P 003087
36 ** 1 PIN, Treadle
37 ** 4 RING, Retaining
38 ** 2 BUSHING
39 ** 2 BUSHING
40 NSI 1 TEADLE ASSEMBLY
41 NSI 1 SCREW
42 NSI 1 BREATHER
43 NSI 1 VALVE, Control
44 NSI 1 PLATE, Mounting
45 NSI 1 TREADLE
AIR THROTTLE CONTROL
21
18 26
1 13 12
16
24
22
14
2
3
23
10
19
4 20
11
25 6
17 8
19
9
15 7
25
AIR THROTTLE CONTROL
2 NSI 1 COVER
3 NSI 1 LEVER, Throttle
4 NSI 1 BOOT
5 NSI 8 SCREW
6 NSI 1 PIN
7 NSI 1 PIN
8 NSI 2 BEARING, Needle
9 NSI 4 O-RING
10 NSI 1 ROD END
11 NSI 1 SCREW
12 * 1 RING, Wear
13 * 1 U-CUP
14 * 1 O-RING
15 NSI 1 BODY
16 NSI 1 PISTON
17 NSI 1 SPRING
18 * 1 SHELL
19 NSI 4 WASHER
20 NSI 1 BEARING, Needle
21 NSI 1 SPRING
22 202108 1 ROD END
23 100081 1 SCREW
24 100310 1 NUT, Nyloc
25 NSI 2 PIN
26 221285 1 KIT, Repair Includes Items marked *
CHARGING VALVE
1 2
4 5
12
13
14
15
16
10
11
17
9
P004409
CHARGING VALVE
1 210607 1 VALVE, Charging EVB Includes item No.s 2 to 10 and 12 to 17
2 NSI 1 SCREW, Adjusting
3 NSI 1 NUT, Lock
4 NSI 4 SCREW, Cap
5 NSI 1 COVER
6 NSI 1 WASHER
7 NSI 1 SPRING
8 NSI 1 PISTON, Adjusting
9 NSI 1 HOUSING
10 NSI 1 PISTON
11 220603 1 KIT, Repair Includes item No.s 12 to 17
12 NSI 1 DIAPHRAM
13 NSI 1 CIRCLIP
14 NSI 1 VENT
15 NSI 1 SPRING
16 NSI 1 SLEEVE
17 NSI 1 SEAL
BRAKE VALVE
BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
13 NSI 1 PLATE, Mounting
14 NSI 2 GASKET
15 NSI 1 BOLT
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
22 * 1 SPRING, Compression
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
26 NSI 1 SEAT, Spring
28 NSI 1 SEAT, Ring
29 * 1 O IRNG
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
34 * 1 SPERING, Compression
BRAKE VALVE
BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaning
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 ORING
42 * 1 SPRIG, Compression
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Repair, Footvalve Includes Items Marked *
AIR / HYDRAULIC BRAKE ACTUATOR
AIR / HYDRAULIC BRAKE ACTUATOR
1 201795 1 AIR/ HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
4 100312 8 NUT, Nyloc
5 171006 1 BRACKET, Mounting
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O-RING
10 NSI 1 SPRING, Compression
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 220953 1 CYLINDER, Master
19 ** 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 ** 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 ** 1 COVER, Bleed Nipple
24 NSI 1 RING, Retaining
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 NSI 1 PLUNGER
28 NSI 1 SHIM
29 ** 1 SEAL, Spring
30 ** 1 SPRING ASSEMBLY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 202438 1 SWITCH, Overstoke
34 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
34 220952 1 KIT, Repair, Master Cylinder Includes Items Marked **
BRAKE VALVE ADAPTOR
BRAKE VALVE ADAPTOR
1 210276 1 BRAKE VALVE ADAPTOR
2 NSI 4 SCREW
3 NSI 1 COVER, Inlet
4 * 1 O RING
5 NSI 1 PISTON, Primary
6 NSI A/R SHIM
10 * 1 O RING
11 NSI 1 PISTON, Secondary
12 * 1 O RING
14 * 2 VALVE, Rubber
15 NSI 1 STEM, Valve
16 * 1 RETAINER, Spring
17 * 1 O RING
19 120399 1 PLUG
20 100523 * 1 WASHER, Sealing
21 221431 1 KIT, Seal, Brake Valve Adaptor Includes Items Marked *
PRESSURE PROTECTION VALVE
PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
3 NSI 4 SCREW, Adjusting
4 NSI 12 SCREW
5 NSI 4 HOUSEING, Spring, Compression
6 NSI 4 SEAT, Sadjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
12 * 1 CIRCLIP, Internal
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve Includes Items Marked *
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
15
14 51 4
13
47
48
49
50
52
10
9
8
7 27
6
5
46
43
42
26 41
2 25 40
39 16
3 38
24 37
36
23 35
12 34
11 33
22
53 32
54 29
21 30
20
44 19
45 18 28
31
17
TD0005354
1 210212 1 VALVE, UNLOADER, AIR DRIER ASSY
2 203895 1 RESERVOIR, AIR, 5 LITER
3 171067 1 PIPE, AIR DRIER
4 210277 1 VALVE, UNLOADER, AIR DRIER ASSY
5 ** 1 CIRCLIP, INTERNAL
6 NSI 1 COVER
7 ** 1 O-RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O-RING
11 ** 1 SPRING
12 ** 1 STOP, RUBBER
13 ** 1 O-RING
14 NSI 1 COVER
15 NSI 1 CIRCLIP, INTERNAL
16 ** 1 O-RING
17 NSI 1 CIRCLIP, INTERNAL
18 NSI 1 COVER
19 NSI 1 SEAT, SPRING
20 NSI 1 SPRING
21 ** 3 SHIM, BRASS
22 NSI 1 PLUNGER
23 ** 1 O-RING
24 NSI 1 ROTOR
25 NSI 1 SPACER
26 ** 1 O-RING
27 NSI 1 BODY, VALVE
28 NSI 1 VALVE, UNLOADER
29 NSI 1 COVER, VALVE, UNLOADER
30 NSI 1 SCREW, ADJUSTING
31 NSI 1 SCREW, CAP
32 NSI 1 O-RING
33 NSI 1 SPRING, ADJUSTING, SEAT
35 NSI 1 SPRING
36 * 1 CIRCLIP, INTERNAL
38 NSI 1 WASHER
15
14 51 4
13
47
48
49
50
52
10
9
8
7 27
6
5
46
43
42
26 41
2 25 40
39 16
3 38
24 37
36
23 35
12 34
11 33
22
53 32
54 29
21 30
20
44 19
45 18 28
31
17
TD0005354
39 * 1 DIAPHRAM
41 NSI 1 SPRING
42 * 1 SEAL
43 NSI 1 PLUNGER
44 100523 1 WASHER, ALUMINIUM
45 120753 1 UNION, M22
46 120754 1 UNION, M12
47 NSI 1 CABLE, SWITCH
48 NSI 1 SWITCH
49 NSI 1 SCREW
50 NSI 1 PLATE
51 NSI 1 SWITCH
52 220949 1 FILTER, AIR DRIER
53 220960 1 KIT, REPAIR, UNLOADER AIR DRIER INCLUDERS ITEMS MARKED *
54 220959 1 KIT, REPAIR AIR DRIER INCLUDERS ITEMS MARKED **
SECTION 6 ELECTRICS
223
EARTH STRAPS AND HARNESS EARTH POINTS
EARTH STRAP (200861)
COLLECTIVE WIRING HARNESS

EARTH POINTS
E4 REAR CHASSIS EARTH POINT
E2 INTERNAL CAB EARTH POINT

CAB TO CHASSIS
E3 FRONT CHASSIS EARTH POINT
TRANSFER BOX TO
CHASSIS
(REAR LEFT MOUNTING)
1 ENGINE TO
CHASSIS
(REAR LEFT
ENGINE MOUNTING)
BATTERY BOX
TO CHASSIS
E1
BATTERY
EARTH POINT
70014800-A
P006813 0
EARTH STRAPS AND HARNESS EARTH POINTS
1 200861 3 STRAP, Earth, Braided
ELECTRICAL HARN./ COMP, FRONT & REAR - B35C MKII
35 36
2 3 41 4 7 7 13 8 15 22 23 48 53 37
39 40 42 6 43 43 44 13 14 45 16 17 21 20 46 47 24 50 51 52 54 55
56
57
58 11
34
59
13
25, 60
61
62
24, 63
26, 64
36
37
55
2 3 1 41 78 10 9 5 13 19 12 73 72 32 28 68 67 28 65 29 28 27 35 56
39 40 42 77 76 33 31 66 30 43 38 53 57
69 54 58
70014823-A 23
P007705

1 206284 1 HARNESS, Bin B35C Includes Items 1 - 4
2 206690 2 CONNECTOR, 3 way Deutsch, Female Refer Plug Illustrations C, Item 8
4 206708 1 CONNECTOR, 6 way Deutsch, Male Refer Plug Illustrations C, Item 4
5 206125 1 HARNESS, Rear B35C Includes Items 5 - 10
7 206735 2 CONNECTOR, 2 way Utilux, Female Refer Plug Illustrations D, Item 5
11 206119 1 HARNESS, Chassis B35C Includes Items 11 - 38
12 206124 1 HARNESS, Artic B35C Includes Items 12 - 19
15 206736 1 CONNECTOR, 3 way Utilux, Male Refer Plug Illustrations D, Item 1
17 206695 1 CONNECTOR, 24 way Cannon, Male Refer Plug Illustrations B, Item 3
19 206779 1 CONNECTOR, 4 way Vdo, Female Refer Plug Illustrations E, Item 8

20 206122 1 HARNESS, Engine B35C Includes Items 20 - 33
21 206694 1 CONNECTOR, 32 way Cannon, Female Refer Plug Illustrations B, Item 1
22 201529 1 CONNECTOR, Z4 Asco Valve Refer Plug Illustrations E, Item 2
23 202557 1 CONNECTOR, M24 Refer Plug Illustrations E, Item 7
24 202916 2 CONNECTOR, M27 Refer Plug Illustrations E, Item 6
26 206727 1 CONNECTOR, 3 way Packard, Female Refer Plug Illustrations E, Item 5
34 206285 1 HARNESS, Headlight B35C Includes Items 34 - 38

35 36
2 3 41 4 7 7 13 8 15 22 23 48 53 37
39 40 42 6 43 43 44 13 14 45 16 17 21 20 46 47 24 50 51 52 54 55
56
57
58 11
34
59
13
25, 60
61
62
24, 63
26, 64
36
37
55
2 3 1 41 78 10 9 5 13 19 12 73 72 32 28 68 67 28 65 29 28 27 35 56
39 40 42 77 76 33 31 66 30 43 38 53 57
69 54 58
70014823-A 23
P007705

36 206777 4 CONNECTOR, 3 way Utilux, Headlight Refer Plug Illustrations D, Item 3
39 204308 2 LAMP, Red, Led, Brake/Park, Rear
40 204309 2 LAMP, Amber, Led, Indicator, Rear
41 203445 2 LIGHT, Reverse Floodlight
42 202933 2 BULB, 24V 70W H3 PK22S (Pigtail)
43 202438 4 SWITCH, Brake Overstroke
44 204549 1 THERMOSTAT, Fan Controller
45 204467 1 SWITCH, Pressure, 1/8 NPT, N/O
46 210606 1 VALVE, Asco Quick Exhaust, 3/8”
47 DC220800 1 SENDER, Cold Start Temperature
48 DC220723 1 MOTOR, Starter
50 203836 1 CIRCUIT BREAKER, 50A On/Off

51 203830 1 CIRCUIT BREAKER, 20AMP
52 202537 2 SOLENOID, Continuous Duty
53 203444 2 LIGHT, Indicator Front
54 204710 2 BULB, Heavy Duty 24V 22W BA15S
55 200200 4 BULB, 24V 2W
56 202572 4 HOLDER, Bulb
57 202573 4 HEADLAMP, Square MK2
58 202934 4 BULB, 24V 75/70W H4 P43T
59 200384 1 SENDER, Transmission Temperature, 6-24V
60 202069 1 SWITCH, Receiver Drier & Binary
61 290501 1 SOLENOID, Aircon. Compressor Clutch
62 DC120144 1 PLUG, Heater
63 DC221213 1 SOLENOID, Cold Start
64 204485 1 SOLENOID, Engine Kill
65 DC221111 1 ALTERNATOR
66 DC220680 1 SWITCH, Engine Coolant Temperature
67 204771 1 SENDER, Tubular 596 Long Fuel
68 DC220652 1 SWITCH, Engine Oil Pressure

35 36
2 3 41 4 7 7 13 8 15 22 23 48 53 37
39 40 42 6 43 43 44 13 14 45 16 17 21 20 46 47 24 50 51 52 54 55
56
57
58 11
34
59
13
25, 60
61
62
24, 63
26, 64
36
37
55
2 3 1 41 78 10 9 5 13 19 12 73 72 32 28 68 67 28 65 29 28 27 35 56
39 40 42 77 76 33 31 66 30 43 38 53 57
69 54 58
70014823-A 23
P007705

72 202539 1 SWITCH, Pressure 0,1=0,5Bar N/O
73 204455 1 SWITCH, Low Pressure 4-7PSI
76 202727 3 FAN, Puller 24V/12”
77 206078 1 SWITCH, Coil Spring Limit Bin
78 204009 1 ALARM, Back Up, Preco 112DB

ELECTRICAL HARN./ COMP, FRONT & REAR - B40CR/ B40CM MKII
COMPONENTS ANNOTATED REFER

TO THE REVISIONS APPLICABLE TO
THE B40CR / B40CM MKII.
BALANCE OF COMPONENTS 7
ARE SAME AS B35C MKII. 1 3 4 5
2 8
70016123-0
P007706 23

ELECTRICAL HARN./ COMP, FRONT & REAR - B40CR/ B40CM MKII
1 206383 1 HARNESS, Engine B40CM.1
2 206382 1 HARNESS, Artic B40CM.1
3 204699 3 FAN, Transmission Oil Cooler
4 202575 1 CIRCUIT BREAKER, 40 Amp
6 202728 1 SWITCH, Transmission Fan Temperature
8 DC221111 1 ALTERNATOR

ELECTRICAL HARNESSES/COMPONENTS, CAB
2 2 2 3 4, 5, 6
26 26 27 29 30, 31, 32, 33, 34, 35, 36
2, 37
Left
Speaker
7
20, 55, 56 8
22, 53, 54 9, 10
2, 20, 22, 52 11, 12
50, 51 13, 38
25, 48, 49 5, 39
6, 20, 21, 47
12, 40
23 6, 41
2, 20, 46 14, 15, 42
2, 43
Right
Speaker Radio
19 18 16
10
45 17
24
44
70014824-A 24
P007172
1 206120 1 HARNESS, Cab B40C.2 (B35C) Includes Items 1 - 22
3 201529 1 CONNECTOR, Z4 Asco Valve Refer Plug Illustrations E, Item 2
4 206697 1 CONNECTOR, 17 way Amp, Female Refer Plug Illustrations E, Item 1
5 206722 1 CONNECTOR, 4 way Espa, Female Refer Plug Illustrations D, Item 8
6 206724 3 CONNECTOR, 8 way Espa, Female Refer Plug Illustrations D, Item 7
7 206688 1 CONNECTOR, 32 way Cannon, Male Refer Plug Illustrations B, Item 2
8 206689 1 CONNECTOR, 24 way Cannon, Female Refer Plug Illustrations B, Item 4
9 206740 2 CONNECTOR, 6 way Utilux, Male Refer Plug Illustrations C, Item 11
10 206741 3 CONNECTOR, 6 way Utilux, Female Refer Plug Illustrations C, Item 12
15 206739 1 CONNECTOR, 4 way Utilux, Female Refer Plug Illustrations C, Item 14
19 201300 1 CONNECTOR, Strip Refer Plug Illustrations E, Item 4
20 206731 33 CONNECTOR, 2 way Swf, Female Refer Plug Illustrations D, Item 10
21 206744 4 CONNECTOR, 3 way Vdo, Female Refer Plug Illustrations E, Item 3
22 206730 7 CONNECTOR, 8 way Swf, Female Refer Plug Illustrations D, Item 9
23 206121 1 HARNESS, Roof B40C.2 (B35C) Includes Items 23 - 25
26 203571 2 BUZZER, Mrd 12-24V Black, Square
27 200208 1 BUZZER, Low Air, Red 24V
29 210606 1 SOLENOID, Air Horn

30 200583 1 UNIT, Flasher 24V
31 206199 1 E-MODULE, Interface Unit MK2
32 262168 1 MODULE, Flame Start Control
34 201311 10 RELAY, Change Over, 24V
2 2 2 3 4, 5, 6
26 26 27 29 30, 31, 32, 33, 34, 35, 36
2, 37
Left
Speaker
7
20, 55, 56 8
22, 53, 54 9, 10
2, 20, 22, 52 11, 12
50, 51 13, 38
25, 48, 49 5, 39
6, 20, 21, 47
12, 40
23 6, 41
2, 20, 46 14, 15, 42
2, 43
Right
Speaker Radio
19 18 16
10
45 17
24
44
70014824-A 24
P007172
37 202395 3 SWITCH, Sensor Low Pressure 4.5Bar / Park Brake
38 190695 1 INTERFACE, Allison / Bell Interface
39 206192 1 MOTOR, Wiper 24V Pantograph
40 201937 1 PUMP, Windscreen Washer
41 201371 1 SWITCH, Steering Column Indicator 180mm
42 206400 1 BLOCK, Diode
43 202729 1 LIGHTER, Cigarette 12V
44 202902 1 UNIT, Air-Conditioner Used on 409847.00 Machines only
44 206596 1 UNIT, Air-Conditioner Used on 409849, 409847.01 Machines only
45 206282 1 E-MODULE, Battery Balancer, 2, 10A
46 206263 1 PANEL, Rhs Dash
47 204073 1 PANEL, Centre Dash
48 204124 1 PIPE, Flashing Beacon
49 204127 1 LIGHT, Flashing Beacon
50 201222 1 LIGHT, Interior
51 202930 1 BULB, Festoon 24V 18W
52 204669 1 PANEL, Lhs Dash
53 202408 1 SWITCH, Swf, 2 Position
54 204167 1 LENS, Range Hold Switch
55 202932 1 BULB, Switch Lights
56 203445 1 LAMP, Range Hold Switch
STARTING AND CHARGING CIRCUIT - B35C MKII
MAIN CIRCUIT BREAKER WH 2.5 P01/ T TEST FUNCTION
WH 2.5
GN 4.0 P01/ P GN 4.0
INT UNIT 40 4
GN 10 GN 10
13
ACC
IGN
P01/ A
ST
0
P01/ B
CB1 RD 6.3 RD 6.3
50A 1 P01/ C
P01/ D
BAT GND
RD/BK 1.5 P01/ E RD/BK 1.5 14
IGNITION SWITCH
BK 1.5
P01/ H BK/WH 2.5
STARTER BUTTON
CB11
20A
12 P01/ I
BATTERY 12V
IGNITION SOLENOID
GN 1.5 P01/ J E2
WH 2.5 A 13 BATTERY BALANCER
BK/WH 2.5
GY/RD 1.5
YL/RD 1.5
BK/WH 2.5
BK/ WH 2.5
GY/RD 1.5
NEUTRAL
YL/RD 1.5
CONT
GY 35.0
8 START RELAY 10
GN 10
TRANSMISSION
GN 1.5 B 10
BK 1.5
2 9 BATTERY SUPPLY
3 87a
BL 2.5 C 8 BRAKE RELAY 30
CB2-15A
30 87
4 BL 2.5 BL 2.5 C
D 2 HAZARDS & PARK
RD 6.3 LIGHTS
86 CB3-30A BL 2.5 C
E 13 BATTERY BALANCER
85 11
BATTERY 12V
5
WH/BK 1.5 F 3 HEADLIGHT
BK/WH 2.5 RELAYS 30
WH/BK 1.5 WH/BK 1.5 G 3 DIP/BRIGHT CONTROL
CB4-15A RD 1.5 H 9 PARK BRAKE

INTERFACE UNIT
STARTER
BN/RD 1.5 4 RD 4.0 RD 2.5 I 4 W/LIGHTS, INTERFACE

MOTOR
& RPM MODULES

CB5-15A J
GY/RD 1.5
RD 2.5
PL/GN 1.5
YL/RD 1.5
12 FLAME START MOD.
M
AIRCON, WIPER/ WASH
RD 2.5
CONT K
BK/WH 2.5
RD 4.0 RD 4.0 7 INT.LIGHT

6 7
RD 2.5
CB6-30A
BK/GN 1.5
GN/BK1.5 L 2 HORN
ISOLATOR
TO CHARGE LIGHT & HOURMETER

VIM REVERSE &
17 RD 4.0 WH/RD 1.5 M 10
SWITCH
BK/WH 2.5 EVB CONTROL

CB7-15A RD 1.5 N 2 INDICATORS
BK 1.5
1 0
FLAME START MODULE
FLAME START MODULE

START SOLENOID
10 TRANSMISSION
BK
RD 4.0
ALTERNATOR
15 RD 1.5 O
TO INTERFACE UNIT
TO INTERFACE UNIT
VIM IGN+
B+ A
2.
P H
BN/RD 1.5
TO TACHOMETER
5
E1 CB8-15A
D+ W
12 COOLING FANS &

SYNCHRO
RD 4.0 RD 2.5 RD 2.5 Q STOP LIGHTS

12 RD 1.5 RI 13 BATTERY BALANCER
P01/ U
16 CB9-20A
P01/ j
BK 2.5
RD 1.5 S 7 SPARE POS.
E3
RD 4.0 RD 1.5 T 7 SPARE POS.
BK 2.5
18 PURGING CB10-15A
41 42 8 1 2 3 4 5 6 43
UNIT
10 9
E3
10 12 5 4 12 4 4 4
70014801-A
P007751
1

STARTING AND CHARGING CIRCUIT - B35C MKII
1 203836 1 CIRCUIT BREAKER, 50A
2 190589 1 BATTERY CABLE, Negative
3 200865 2 BATTERY, 12V
4 202537 1 SOLENOID, Continious Duty
5 190542 1 BATTERY CABLE,Positive
6 190444 1 BATTERY CABLE, Negative
7 205174 1 BATTERY DISCONNECT, W/Faceplate
9 200706 1 SWITCH, Press Button, Starter
13 206258 1 SWITCH, Ignition
14 224139 1 KEY, Ignition
15 190119 1 BATTERY CABLE
16 204485 1 SOLENOID, Engine Kill
17 DC220723 1 MOTOR, Starter
18 DC221111 1 ALTERNATOR, 55AMP Used on B35C MKII Machines only
18 DC221516 1 ALTERNATOR, 80AMP Used on B40CR MKII & B40CM MKII Machines only

STARTING AND CHARGING CIRCUIT - B40CR MKII, B40CM MKII
MAIN CIRCUIT BREAKER WH 2.5 P01/ T TEST FUNCTION

WH 2.5 ER
GN 4.0 P01/ P GN 4.0 REF
INT UNIT 40 4
GN 10 GN 10
GN 4.0 GN 4.0 TATED BLE TO
ACC
O A
IGN
NN PLIC KII.
ST
P01/ A
TS A AP
0
M S
P01/ B N EN ONS 0CM NENT
CB1 RD 6.3 RD 6.3 M PO EVISI / B4 PO KII.
R M
50A
P01/ C CO THE R 40C F CO 5C M
P01/ D TO THE B E O AS B3
C
AN ME BAT GND
RD/BK 1.5 P01/ E RD/BK 1.5 BAL RE SA
A IGNITION SWITCH
BK 1.5
P01/ H BK/WH 2.5
STARTER BUTTON
CB11
20A P01/ I 1
BATTERY 12V
IGNITION SOLENOID
GN 1.5 P01/ J E2
WH 2.5 A 13 BATTERY BALANCER
BK/WH 2.5
GY/RD 1.5
TRANSMISSION
YL/RD 1.5
GN 4.0 U
BK/WH 2.5
12
BK/ WH 2.5
COOLING FANS
GY/RD 1.5
NEUTRAL
YL/RD 1.5
CONT
GY 35.0
CB12-40A
START RELAY
GN 10
TRANSMISSION
GN 1.5 B 10
BK 1.5
BATTERY SUPPLY
87a
CB2-15A BL 2.5 C 8 BRAKE RELAY 30
30 87
BL 2.5 BL 2.5 D 2 HAZARDS & PARK
RD 6.3 LIGHTS
86 CB3-30A BL 2.5 E 13 BATTERY BALANCER
85
BATTERY 12V
WH/BK 1.5 F 3 HEADLIGHT

BK/WH 2.5 RELAYS 30
WH/BK 1.5 WH/BK 1.5 G 3 DIP/BRIGHT CONTROL
CB4-15A RD 1.5 H 9 PARK BRAKE

INTERFACE UNIT
STARTER
BN/RD 1.5 RD 4.0 RD 2.5 I 4 W/LIGHTS, INTERFACE

MOTOR
& RPM MODULES

CB5-15A J
GY/RD 1.5
RD 2.5
PL/GN 1.5
YL/RD 1.5
12 FLAME START MOD.
M
AIRCON, WIPER/ WASH
RD 2.5
CONT K
BK/WH 2.5
RD 4.0 RD 4.0 7 INT.LIGHT

RD 2.5
CB6-30A
BK/GN 1.5
GN/BK1.5 L 2 HORN
TO CHARGE LIGHT & HOURMETER

RD 1.5
ISOLATOR
VIM REVERSE &

RD 4.0 WH/RD 1.5 M 10
BK/WH 2.5 EVB CONTROL
SWITCH
CB7-15A RD 1.5 N 2 INDICATORS

TO RANGE SHIFT RELAY "85"
BK 1.5
1 0
FLAME START MODULE
FLAME START MODULE

START SOLENOID
RD 4.0 10 TRANSMISSION
ALTERNATOR
RD 1.5 O
TO INTERFACE UNIT
TO INTERFACE UNIT
VIM IGN+
B+ A
P H
BN/RD 1.5
E1 TO TACHOMETER CB8-15A RD 1.5 P 11 HI / LO RANGE

D+ W
12 COOLING FANS &

SYNCHRO
RD 4.0 RD 2.5 RD 2.5 Q STOP LIGHTS

CB9-20A RD 1.5 R 13 BATTERY BALANCER
P01/ U
P01/ j
BK 2.5
RD 1.5 S 7 SPARE POS.
E3
RD 4.0 RD 1.5 T 7 SPARE POS.
BK 2.5
PURGING CB10-15A
41 44 42 UNIT 7 8 1 2 3 4 5 6 43
10 9
E3 11 10 12 5 4 12 4 4 4
70016101-0 1
12 P007752

STARTING AND CHARGING CIRCUIT - B40CR MKII, B40CM MKII

TURN INDICATORS AND HAZARD CIRCUIT
3 1 1
YL 1.5 P22/ 2 YL 1.5 P19/ 1 YL 1.5 9 D N
RIGHT REAR INDICATOR LIGHT
1
P09/ 8
BATTERY LIVE CB3

IGNITION +24V CB7
TO LIGHT SWITCH
10,11
BN 1.5 P23/ 2 BN 1.5 P19/ 2 BN 1.5
YL 1.5
1
WH 1.5
WH 1.5
LEFT REAR INDICATOR LIGHT 0
P09/ 7
HAZARD
P23/ 1 SWITCH
P02/ A
GN/RD 1.5
LIGHT BOX
BN 1.5
P22/ 1 BK 1.5 P19/ 5 BK 1.5 E4
LIGHT BOX BIN REMOVE BL 2.5
BN 1.5
2
6
BL 2.5
YL 1.5
P02/ B
8
1
3,4,5,6,13 RD 1.5
FLASHER UNIT
(LH)
X
56d
3
YL 1.5 RD/BK 1.5
5
BN 1.5
YL 1.5
P
BN/YL 1.5
RD/BK 1.5
L
(15)
DASH PANEL
10
30
DIRECTION YL 1.5 P05/ 3
INDICATORS 9
R
BK/GN 1.5
BK/WH/GN 1.5 P05/ 2 YL/BN 1.5
BN 1.5 BN 1.5 P05/ 1 BK/WH 1.5
(54)
49a
E2
P05/ 8 YL 1.5
56b 56
P05/ 7 WH 1.5 WH/BK 1.5 P05/ 6 WH/BK 1.5 12 3
BK 1.5
56a
BK 1.5
E2 P05/ 5 BN 1.5
BN/GN 1.5 P05/ 4 GN/BK 1.5 L 1
(31)
71a
(71a)
H
R
GY/WH 1.5
P29/ 2
WH/GY 1.5
LIGHT BOX L
P01/ W
P01/ a
P29/ 2 P08/ 6 BK 1.5 7
Pass
Dip
Bright
LIGHT BOX
E3
BK 1.5
BK 1.5
AIR HORN
LEFT FRONT INDICATOR LIGHT
SOLENOID
STEERING COLUMN
Horn
BL 1.5 P29/ 1 BN 1.5 P08/ 5 BN 1.5 INDICATOR SWITCH
2
1
2,12 GN/BK 1.5
RIGHT FRONT INDICATOR LIGHT
BL 1.5 P28/ 1 YL 1.5 P08/ 4 YL 1.5

8
10 11 E2
70014802-A
P006778
2
3 3
TURN INDICATORS AND HAZARDS CIRCUIT
1 204309 2 LAMP, Indicator, 24V
2 203444 2 LIGHT, Indicator Front
3 200200 2 BULB, 24V/2W
5 202420 2 LENS, Turn, Warning
6 202571 2 HOLDER, Lens
7 201371 1 SWITCH, Steering Column
8 210100 1 VALVE, Solenoid, Air Horn
9 200583 1 FLASHER UNIT, 24V
10 202411 1 SWITCH,Hazard
11 202416 1 LENS, Hazard Switch
12 204710 2 BULB, Heavy Duty, 24V/22W BA155
LIGHTING CIRCUIT
BL 1.5
DASH PANEL HEADLIGHT 2 1
BK 1.5 BL 1.5
SWITCH 9 G
1 0
BK 1.5 BL 1.5
10,11
TO SHIFT SELECTOR P02/ C
BATTERY LIVE CB3

10 13
2
BK 1.5 BL 1.5
BK 1.5 BL 1.5 7,8
BK 1.5 BL 1.5 P01/ X
BL 1.5
8
BK 1.5
CB 4
BK 1.5 BL 1.5
BL 1.5
BL 1.5
BK 1.5 BL 1.5
2
BL 1.5
BK 1.5 BK 1.5 BL 1.5 4,12,13,14
BL 1.5
BK 1.5 BL 2.5
BK 1.5 BL 1.5
WH/BK 1.5
BL 1.5
3
BK 1.5 HIGHBEAM WH/BK 1.5
BK 1.5
1
BL 1.5
BK 1.5 BL 1.5 BL 1.5
BK 1.5
12 2
E2 1,2 BK 1.5 DASH PANEL
3
87a
P09/ 6
BK 1.5 BK 1.5 87 30 FROM CB4
P01/ Y WH/BK 1.5 F 1
WH 1.5
WH 1.5
TAILLIGHT TAILLIGHT 86 85
P21 /3
P20 /3
GY/WH 1.5 10 2
WH 1.5
P21/ 1 P20/ 1
P19/ 5 BK 1.5
BK 1.5
DIP
BL 1.5 P19/ 3 BL 1.5 RELAY 9
E4
BK 1.5 87a
87 30
P01/ Z
INSULATED
BK 1.5
PUSH ON FRONT PARK

86 85
P08/ 1
P08/ 2
TERMINALS LIGHTS
WH/GY 1.5 11 2
4 BRIGHT
BK 1.5
BL 1.5 RELAY
GY 1.5 GY 1.5
P08/ 3
BK 1.5 BK 1.5
P24/ 3
P25/ 1 P25/ 3
P26/ 1 P27/ 1
P24/ 1 E2
HEADLIGHT
HEADLIGHT
5,6
HEADLIGHT
HEADLIGHT
P24/ 2 P26/ 2 P27/ 2 P25/ 2

70014803-A
P006779
3
WH 1.5 WH 1.5 WH 1.5 WH 1.5
LIGHTING CIRCUIT
1 202932 4 BULB, Rocker Switch
2 203445 4 LIGHT,Reverse Floodlight
3 204308 2 LAMP, Brake/Park Rear
4 200200 5 BULB, 24V/2W
5 202573 4 HEADLIGHT
6 202934 4 BULB, (12V) 24V 75/70W
7 204933 8 BULB, Gauge Lights
8 204935 8 HOLDER, Bulb, Gauge Lights
10 202409 1 SWITCH, SWF 3 Position
11 202415 1 LENS, Headlamp Switch
13 202419 1 WARNING LENS, High Beam Warning
WARNING LIGHTS CIRCUIT
9, 25-27 10, 26-27 16, 25-27
RD 1.5 RD 1.5
5 9 9 9 10 9 6 RD 1.5
RD 1.5
14 15 16 20 17 18 19 RD 1.5 RD 1.5
15, 25-27
RD 1.5
!
13, 25-27 + -
DO BRAKE BIN 11, 25-27 INTER CHARGE COLD

AXLE LOCK
VIM
NOT OVERSTRK UP START
SHIFT
BRAKE OVERSTROKE GY 1.5
PK 1.5
17, 25-27
SWITCHES (REAR) 19, 25-27
PL 1.5 18, 25-27
1 PK/BK 1.5
P GY/GN 1.5
PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5
P02/ H 12, 25-27
P02/F
YL/RD 1.5
OR/BK 1.5
YL/RD 1.5
B P
BK 1.5
BK 1.5
RD 1.5
BEEPER ENGINE ENGINE COOLANT EMERG. PARK TRANS.
P LEVEL
8 TEMPERATURE OIL PRESSURE STEERING BRAKE TEMP
BL/RD 1.5
P09/ 2 PL/BL 1.5 21, 25-27 22, 25-27
PK 1.5
E4 WH/BL 1.5
PK 1.5
2 PL 1.5
LOW COOLANT 7
LEVEL RELAY BN/BL 1.5 OR/BN 1.5
PL/GN 1.5 PK 1.5

WH/BL 1.5
YL/RD 1.5
GN/BL 1.5
E2 GY/BL 1.5
P01/ K
22
P01/ L
P01/ b
BL/RD 1.5
P02/ K
5
P09/ 1
INTERFACE
UNIT PL/BL 1.5
BK/WH 1.5 25 12
BN/WH 1.5
BN/BL 1.5
P01/ N
GY/GN 1.5
PL/BL 1.5
BL/WH 1.5
RD 1.5
PK 1.5
PL 1.5
21 5
RD 2.5
BK 1.5
WH/BL 1.5 PK/BK 1.5

GN/BL 1.5 24 10
P01/ R
23
P01/ F
BK 1.5 PL/WH 1.5 5
E1 28 4
P01/ M
ENGINE OIL
P02/G
PRESSURE
1 RD 1.5 E2
THROUGH GLAND
G
3 CORE CABLE
NO NC
3 2 PARK BRAKE
BL/WH 1.5
6 24
G
W
SWITCH
P
P
RD 2.5
RD 1.5
P W
P
3 DIFF 4 1
t
GY/RD 1.5
RD 2.5
YL/RD 1.5
BL/BK 1.5
GY/BL 1.5
PL/GN 1.5
LOCK BIN
BK 1.5
BK 1.5
BK 1.5
BRAKE EMERG
BK 1.5
SWITCH
SIG
+
_
OVERSTROKE STEER E2
ENGINE COOLANT E4
43 TEMPERATURE E2 E3 5 E2
40 5 26 I 3 6 20
1
LOW COOLANT 70014804-A 4
LEVEL SENDER 1 1 8 1 1 1 P007754
WARNING LIGHTS CIRCUIT
1 202438 4 SWITCH, Brake Overstroke
4 190688 1 SWITCH, Inter-axle Differential Lock
5 206078 1 SWITCH, Coil Spring Unit
6 190667 1 SWITCH, Pressure, 1/8 NPT
7 206199 1 E-MODULE, Interface Unit 24V
8 203571 1 BUZZER, 12 - 24V
9 203869 1 LENS, Do Not Shift Warning
10 202524 1 LENS, Brake Overstroke Warning
11 203877 1 LENS, Bin Up Warning
12 203870 1 LENS, Emergency Steering
13 202527 1 LENS, Inter-axle Difflcok Engaged
15 202418 1 LENS, Alternator Charge Warnings
16 201131 1 LENS, Preheat Warning
17 202520 1 LENS, Engine Temperature Warning
18 202521 1 LENS, Engine Oil Pressure Warning
19 202528 1 LENS, Coolant Level Low
20 202395 1 SWITCH, Sensor Low Pressure
21 202522 1 LENS, Park Brake Warning
22 202525 1 LENS, Transmission Temperature Warning
24 DC220652 1 SENDER UNIT, Engine Oil Pressure
25 200200 BULB, 24V/2W
26 202571 HOLDER, Lens
27 202572 HOLDER, Bulb
28 DC220680 SWITCH, Engine Coolant Temperature
GAUGES CIRCUIT
4 4
RD 1.5 RD 1.5
22 21
BK 1.5 BK 1.5
ALTERNATOR "D+"YL/RD 1.5

TACHOMETER
SPEEDOMETER
+ +
RD 1.5 Km/h
4 S 4
_ 8 _
BK 1.5
3
RPM 3
2
3
5
ENGINE COOLANT 4
TEMPERATURE 1
YL/GN 1.5
RD 1.5
+ +
RD 1.5
40 120 S 50 150 S
_ _ 7
BK 1.5
C C
TRANSMISSION OIL
P03/ H
TEMPERATURE
GAUGE
2 6
+ _
RD 1.5
+ +
BK 1.5
RD 1.5 RD 1.5 HOURMETER
S S
TRANSMISSION OIL TEMP SENDER GN/WH 1.5

WIRE 157 ALLISON TRANSMISSION YL/GN 1.5
_ 5 _
KPA BK 1.5
ENGINE OIL PRESS. SENDER PL/WH 1.5
COOLANT TEMP SENDER BN/WH 1.5
E2
ENGINE OIL FUEL GAUGE
PRESSURE
GAUGE
ALTERNATOR "W"GY/RD 1.5
E2
FUEL GAUGE GY1.5

23 14 2 45 28 27
70014805-A 5
4 4 1 10 6 6 P007755
GAUGES CIRCUIT
1 201404 1 GAUGE, Temperature, Engine
2 201403 1 GAUGE, Oil Pressure
3 203873 1 GAUGE, Tacho
4 203797 1 GAUGE, Speed, Electronic
5 200859 1 GAUGE, Temperature,Transmission
6 204773 1 GAUGE, Fuel
7 201864 1 GAUGE, Hourmeter
OVERREV MODULE CIRCUIT
G
GN/WH 1.5 P02/ L GN/WH 1.5 27 5
1
t
W
GY 1.5 P01/ d GY 1.5 28 5
TRANSMISSION
TEMPERATURE
SENDER RD 1.5 19 4
G
GN 1.5
BK 1.5 B LOW AIR BUZZER
LOW AIR LOW AIR
Q PRESSURE PRESSURE 9
SWITCH - 4.5 BAR SWITCH - 4.5 BAR
E1 FUEL SENDER 2
P P
E2 BK 1.5 GN 1.5
OVERREV WARNING 4, 5, 6
LIGHT
BL/BK 1.5 BL/BK 1.5 BK 1.5
OVERREV N/min
WARNING B E2
BEEPER 7
8 E2
FROM INTERFACE UNIT

BL/BK 1.5 30 8
70014806-A
P006783
6
OVERREV MODULE CIRCUIT
1 200384 1 SENDER UNIT, Oil Temperature
2 204771 1 SENDER, Fuel
3 202395 2 SWITCH, Sensor, Low Pressure
4 200200 1 BULB, 24V/2W
7 203876 1 LENS, Engine Overspeed Warning
8 203571 1 BUZZER, 12 - 24V
9 200208 1 BUZZER, Red, 24V
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409847.00
12 1 1 1
BL 2.0
OR 2.0 44 S T K
RD 2.0 P07/ 2 RD 4.0
BK 2.0 P07/ 3 BK 4.0
FROM CB 10 RD2.5
FROM CB 10 RD1.5
BK 1.5
FROM CB 6 RD2.5
CAB
COMPARTMENT
SPARE PLUG & WIRES
RD/BL 1.5
RD/BL 1.5
P04/ 6
P04/ 3
P04/ 4
P04/ 5
P04/ 1
P04/ 2
P07/ 1
BK 1.5
AIRCON COMPRESSOR
INTERIOR LIGHT
CLUTCH SOLENOID
AIR CONDITIONER
YL/BN 1.5
SPARE +
UNIT
SPARE +
GY/WH 1.5
BN/YL 1.5
RD/WH 1.5
WH/GY 1.5
P30/ 3
P30/ 2
7,8
WH 1.5
9 11
10
GY/WH 1.5 P02/ R

P02/ U
P02/ S
BN/YL 1.5 P02/ T

P01/ c
BINARY SWITCH
0
E2 5, 6
YL/BN 1.5
1
P
5
TRANSMISSION RD 2.5
RD/WH 1.5 WH/GY 1.5 1
COMPARTMENT
SPARE PLUG & WIRES
RD/WH 1.5 (3 WAY PLASTIC
CONNECTOR) INTERIOR LIGHT SWITCH
BK 1.5 P06/ 1 BK 1.5
GN 1.5 P06/ 2 GN 1.5
RD 1.5
YL 1.5 P06/ 3 YL 1.5 1 2
1
P
WIPER MOTOR
RD 1.5 P06/ 4 RD 1.5 1

3, 4 0
P09/ 4
M
PL 1.5
1
+
_
REAR CHASSIS YL/BN 1.5

WASHER PUMP
WINDSCREEN
SPARE PLUG &
2
2 WIRES (2 WAY BK 1.5
5
PLASTIC CONNECTOR)
M
E4
7
31
12
4
BK 1.5 WIPER SWITCH 70014807-A
P006784
7
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409847.00
1 206192 1 MOTOR, Windscreen Wiper
2 201937 1 PUMP, Windscreen Washer Part of Kit 261481
3 205152 1 SWITCH, Wiper, Washer
4 205159 1 LENS, Windscreen Washer Switch
5 202408 1 SWITCH, 2-Position
6 202414 1 LENS, Interior Light Switch
8 202930 1 BULB, Festoon, 24V/18W
9 202902 1 UNIT, Airconditioner
10 202069 1 SWITCH, Binary
11 290501 1 COMPRESSOR, Airconditioner
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409849, 409847.01
12 1 1 1
44 S T K
P34/ 1 RD 4.0
9 P34/ 2 BK 4.0
FROM CB 10 RD2.5
FROM CB 10 RD1.5
BK 1.5
FROM CB 6 RD2.5
CAB
10 12 COMPARTMENT
SPARE PLUG & WIRES
RD/BL 1.5
RD/BL 1.5
P04/ 6
P04/ 3
P04/ 4
P04/ 5
P04/ 1
P04/ 2
BK 1.5
P33/ A OR 2.5 P32/ A
INTERIOR LIGHT
P33/ B BK 2.5 P32/ B
AIR CONDITIONER P32/ C
YL/BN 1.5
SPARE +
UNIT
SPARE +
GY/WH 1.5
BN/YL 1.5
WH/GY 1.5
P33/ C BL 1.5 P32/ D
P33/ D WH 1.5 P32/ E
RD1.5
AIR CON
P30/ 3
P30/ 2
HARNESS CONDENSER FAN UNIT
(OUTSIDE CAB ON THE LEFT)
7,8
P34/ 3
(INSIDE CAB ON THE RIGHT)
RD/WH 1.5
AIRCON COMPRESSOR
GY/WH 1.5 P02/ R

P02/ U
P02/ S
BN/YL 1.5 P02/ T

CLUTCH SOLENOID
0
E2 5, 6
YL/BN 1.5
1
WH 1.5 RD/WH 1.5 P01/ C
5
TRANSMISSION RD 2.5
COMPARTMENT WH/GY 1.5 1
11 SPARE PLUG & WIRES
(3 WAY PLASTIC
CONNECTOR) INTERIOR LIGHT SWITCH
BK 1.5 P06/ 1 BK 1.5
GN 1.5 P06/ 2 GN 1.5
RD 1.5
YL 1.5 P06/ 3 YL 1.5 1 2
1
P
WIPER MOTOR
RD 1.5 P06/ 4 RD 1.5 1

3, 4 0
P09/ 4
M
PL 1.5
1
+
_
REAR CHASSIS YL/BN 1.5

WASHER PUMP
WINDSCREEN
SPARE PLUG &
2
2 WIRES (2 WAY BK 1.5
5
PLASTIC CONNECTOR)
M
E4
7
31
12
4
BK 1.5 WIPER SWITCH 70014807-A
P007448
7
AIRCONDITIONER AND WIPE/WASH CIRCUIT - 409849, 409847.01
1 206192 1 MOTOR, Windscreen Wiper
2 201937 1 PUMP, Windscreen Washer Part of Kit 261481
3 205152 1 SWITCH, Wiper, Washer
4 205159 1 LENS, Windscreen Washer Switch
5 202408 1 SWITCH, 2-Position
6 202414 1 LENS, Interior Light Switch
8 202930 1 BULB, Festoon, 24V/18W
9 206596 1 EVAPORATOR / HEATER
10 206835 1 HARNESS, Cond - Evapo
11 203903 1 COMPRESSOR, Airconditioner
12 203969 1 CONDENSER ASSY.
REVERSE, STOPLIGHT AND EVB CIRCUIT
1 6 RD 1.5 FROM CB 9 36 12
C 30 BL/BK 1.5 FROM INTERFACE UNIT 26 4
WH/RD 1.5 37 10
RD/YL 1.5 32 10
WH/RD 1.5
BL/BK 1.5
12 FLYBACK DIODE FUNCTION : This is important and
RD 1.5
BL 2.5
must not be left out of the circuit. Its function is to
quench the EMF generated by the solenoid. If the
diode is not used interference or damage may occur
to the electronic transmission processor.This may
7 cause random error codes to be generated by the 3,4
RD/YL 1.5
processor.
87a
87 30 6
BK/RD 1.5
86 85 BK/RD 1.5
BK/RD 1.5 P21/ 2 RD 1.5 REVERSE
P15 LIGHT
WH/RD 1.5
BRAKE RELAY DIODE BLOCK
BACKUP
BK 1.5 P21/ 1 WH 1.5
ALARM
BK 1.5
B
P01/ G
P02/ E
P02/ V
E2
P02/ D
REVERSE
LIGHT
RD/YL 1.5
WH/RD 1.5
WH/BN 1.5
BK 1.5
BK/RD 1.5
BRAKE SWITCH BK 1.5

RD 1.5
BK 1.5
1
IDLE SWITCH
P
BK 1.5 P19/ 5
P
E1
RD/YL 1.5
RETARDER
BK/RD 1.5
LIGHT 1 8 E4
E.V.B
SOLENOID
E2
2 5
P09/ 3
9, 10, 11
P09/ 5
STOP/TAIL LIGHT
WH/RD 1.5 BK 1.5 P20/ 1 WH 1.5
BK/RD 1.5 P19/ 4 BK/RD1.5 P20/ 2 RD 1.5
10 38 70014808-A
P006785
8
REVERSE, STOPLIGHT AND EVB CIRCUIT
1 202539 1 SWITCH, Pressure, Brake
2 210606 1 VALVE, Solenoid
3 202933 2 BULB, 24V/70W
4 203445 2 LIGHT, Reverse
5 204308 2 LAMP, Brake
6 204009 2 ALARM, Back Up
7 201311 1 RELAY, Change Over
8 204455 1 SWITCH, Idle
9 200200 1 BULB, 24V/2W
12 206400 1 BLOCK, Diode
BIN, GEAR HOLD CIRCUIT
RD 1.5 RD 1.5 18 4
BIN RELAY
87a
30
87
WH/GN 1.5 RD 1.5 15 4
86 85
3
RD/GN 1.5
PL 1.5 16 4
FROM BIN WARNING LIGHT
PL 1.5 20 4
1,2
33 10
RANGE HOLD
VIM'E2' YL 1.5 332CM

0 1
1
SWITCH
OR/GN 1.5 VIW-V 'B' YL 1.5 153 34 10

87a
87 30
OR/BN 1.5 VIW-V 'L' YL 1.5 161 35 10
85
WH/GN 1.5
86
RANGE GN 1.5 P16/ 1
E2
OPTIONAL NON-STANDARD HOLD YL 1.5 P16/ 5
3 RELAY
87a
87 30
RD 1.5 OR1.5 P16/ 3
4 3 85
BL 1.5 P16/ 6
86
87a
SPARE 3
30
2
87
1
RD 1.5 BK/WH 1.5 BK 1.5 RELAY

FROM CB5
BK/GN 1.5 BN 1.5 P16/ 2

PARK BRAKE 85 86
SOLENOID
PARK BRAKE
H 42 RELAY
70014809-A 9
1 1 P006786
BIN, GEAR HOLD CIRCUIT
2 204167 1 LENS, Range Hold Switch
3 201311 4 RELAY, Change Over 24V
4 204452 1 SOLENOID, Park Brake
ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B40CR MKII, B40CM MKII
5 4 3 4 9 9 8 9 8 1 8 1 1 1 1
45 17 13 24 34 35 38 33 32 M 37 O 8 41 B
BK 1.5
E2
P03/ G
P03/ M
P03/ H
P03/ O
P03/ Q
P03/ C
P03/ A
P03/ D
PTO (DIFF LOCK) REQUEST ON
P03/ B
P03/ K
P03/ P
P03/ T
P03/ N
P03/ S
P03/ L
P03/ E
P03/ J
P03/ F
BK 1.5
313CM +24 V IN (REVERSE LIGHTS)

E2
323NO TO NEUTRAL START RELAY

323CM +24 V IN (NEUTRAL START)
WIRE 332NC TO E.V.B SOLENOID
RETARDER REQUEST ON
WIRE 336C ECU POWER (BATT+)

WIRE 336A ECU POWER (BATT+)
2
WIRE 119 YL ENG BRK REQUEST

VEHICLE INTERFACE
WIRE 346 ECU POWER (IGN +)

WIRE 332CM FROM BIN RELAY
313NO TO REVERSE LIGHTS

WIRE 188 LIGHT ING GROUND
CONNECTOR
WIRE 115 GN DO NOT SHIFT
WIRE 343C ECU GROUND
WIRE 343A ECU GROUND

E WIRE 105 GN TRANS TEMP
B WIRE 153 YL RANGE HOLD

L WIRE 161 YL RANGE HOLD
WIRE 186H WH LIGHTING
325 CM TO RET. LIGHT

WIRE 157 TN SPEEDO
RETARDER CONTROL
WIRE 143 - GY
VEHICLE
WIRE 163 - BL
C WIRE 118 - BL
(RETARDER INTERFACE
TRANSMISSIONS ONLY) MODULE
312 NO
325 NC
(V.I.M)
1 87a
DIAGNOSTIC TOOL
30 87
CONNECTOR
VIW'S' VIW'V'
M
D
B
R
P
T
V
K1
B1
A1
G1
F1
C1
J1
D2
K2
E2
J2
F3
D1
E1
CONNECTOR CONNECTOR 85 86
RETARDER
MODULE
(RETARDER
TRANSMISSION
ONLY)
ALLISON 'S' HARNESS

ALLISON 'VIM‘ HARNESS
ALLISON 'V' HARNESS
BLACK
RETARDER
CONTROL
CONNECTOR
ELECTRONIC
1 TRANSMISSION BULKHEAD CONTROL
CONNECTOR CONNECTOR UNIT
TRANSMISSION (E.C.U VER.8)
CONTROL
BLUE
MODULE ALLISON 'T' HARNESS
(TRANS. SUMP )
2
R MODE
GREY
OUTPUT TURBINE INPUT
SPEED SENSOR SPEED SENSOR SPEED SENSOR
G G G WIRE 144
D THROTTLE
POSITION
SPEED SENSOR
SENSOR(TPS)
CONNECTOR
TRANSMISSION E2 EMI GROUND

SHIFT CONTROL
RETARDER
ACCUMULATOR
RETARDER
SOLENOID TO THE REVISIONS APPLICABLE TO
THE B40CM MKII.
RETARDER
BALANCE OF COMPONENTS AS
TEMPERATURE
SENSOR FOR THE B40C MKII. 70016110-0
P007756
10

ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B40CR MKII, B40CM MKII
1 AL200187 1 MODULE, Retarder Transmission
2 AL200185 1 CONTROL, Retarder Transmission

N
R
D
MODE
TRANSMISSION
SHIFT CONTROL
CONNECTOR
CONTROL
RETARDER
BK 1.5
(NOT USED)
CONNECTOR
DIAGNOSTIC TOOL
E2
5
V WIRE 188 LIGHT ING GROUND
5
D WIRE 157 TN SPEEDO P03/ H

4
OUTPUT
B WIRE 115 GN DO NOT SHIFT P03/ G
G
3
T WIRE 186H WH LIGHTING P03/ M

45 17 13
SPEED SENSOR
M WIRE 119 YL ENG BRK REQUEST
P WIRE 143 - GY
R WIRE 163 - BL
G
TURBINE
RETARDER REQUEST ON
1
MODULE
CONTROL
VIW'S'
SPEED SENSOR
TRANSMISSION
(TRANS. SUMP )
2
ALLISON 'S' HARNESS

3
CONNECTOR
G
INPUT
4
E WIRE 105 GN TRANS TEMP P03/ J

9
B WIRE 153 YL RANGE HOLD P03/ L

9
L WIRE 161 YL RANGE HOLD P03/ K

24 34 35
SPEED SENSOR
C WIRE 118 - BL
ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B35C MKII,
PTO (DIFF LOCK) REQUEST ON
CONNECTOR
TRANSMISSION
VIW'V'
CONNECTOR
E1 325 CM TO RET. LIGHT P03/ E

8
38
D1 325 NC P03/ F
ALLISON 'V' HARNESS
4
ALLISON 'T' HARNESS
F3 312 NO P03/ S
9
E2 WIRE 332CM FROM BIN RELAY P03/ N

6
8
D2 WIRE 332NC TO E.V.B SOLENOID P03/ O
B35C MKII, 6 SPEED, 6X6 ADT

1
CONNECTOR B1 313CM +24 V IN (REVERSE LIGHTS) P03/ P

8
A1 313NO TO REVERSE LIGHTS

SPEED SENSOR
P03/ Q
1
G1 323CM +24 V IN (NEUTRAL START) P03/ C

1
33 32 M 37 O 8
F1 323NO TO NEUTRAL START RELAY P03/ D
K2 WIRE 343C ECU GROUND

BK 1.5
1
K1 WIRE 343A ECU GROUND P03/ T

1
41 B
J1 WIRE 336A ECU POWER (BATT+) P03/ A

J2 WIRE 336C ECU POWER (BATT+)
C1 WIRE 346 ECU POWER (IGN +) P03/ B
BULKHEAD
CONNECTOR
POSITION
THROTTLE
ALLISON 'VIM‘ HARNESS
SENSOR(TPS)
7
CONNECTOR
E2
8
10
VEHICLE INTERFACE
WIRE 144
EMI GROUND
9
E2
11
GREY BLUE BLACK

30
85
UNIT
(V.I.M)
P007757
MODULE
VEHICLE
CONTROL
86
NTERFACE
87
70014810-A
87a
ELECTRONIC
(E.C.U VER.8)
10
262
ALLISON TRANSM. HD 4560 VER 8 CIRCUIT - B35C MKII,
1 204175 1 HARNESS “VIWS”, Allison Transmission
2 204176 1 HARNESS “VIWV”, Allison Transmission
3 A200151 1 HARNESS “S”, Allison Transmission
4 A200133 1 HARNESS “V”, Allison Transmission
5 AL200066 1 CONTROL, Transmission Shift
6 A200137 1 HARNESS “T”, Comp Allison Transmission
7 AL260016 1 SENSOR, Throttle Position
8 A200136 1 HARNESS, Bulkhead Connector
9 206177 1 UNIT, Electrical Control
10 190695 1 HARNESS “VIM”, Allison Transmission Complete with Items 1 and 2
11 AL200024 1 MODULE, Vehicle Interface

COLD START CIRCUIT - B35C MKII
FLASHING
FLASHING 1,2 BEACON
0
BEACON
LIGHT SWITCH
LIGHT
1
Approximately 20 amp continuous
5 rating (25A fuse)
RD 1.5 31 7
7 44 BK 1.5 M OR/WH 1.5 P30/ 4
1
10,11 GY/RD 1.5 29 13
3.5 A MAX , 2.8 RUNNING 12
OR/WH 1.5
GLOW PLUG
FLAME START CONTROL 3.8A MAX 4A
MODULE
13 CIGARETTE
17 FLASHING
BEACON WARNING 83 milli Amp continuous LIGHTER
3,4,5,6 rating(830 mA inrush)
P01/ S
t LIGHT
OR 1.5 14
60 °C AUTO ACTIVATION <15°C
BK 1.5
P14 P13 COLD START
SOLENOID 15
4
3
1
2
6
1
3
4
5
7
8
2
BK 1.5
1
RD 1.5
4.6 amp continuous E2
RD 2.5
rating E2
8 BL/WH 2.5
M
BK 1.5 OR/BK 1.5 16
GY/WH 1.5 P01/e
TRANSMISSION EC t <15°C
BK 1.5
GY/BK 1.5 P01/f
OIL COOLER FAN
COLD START
7 TEMPERATURE SENDER
25 amp BK/WH 2.5
continuous t 1 1
rating
RD/YL 1.5 YL/RD 1.5 4 1
RD 1.5
60 °C
TRANSFER CASE 25 4
OIL COOLER FAN
TEMPERATURE SWITCH RD 2.5 J 1
RD 1.5
BK 1.5 E2 E3
4.6 amp continuous
rating 9
M
FROM CB9
BK 1.5 RD 2.5 P02/ J RD 2.5 Q 1
TO STOP LIGHTS
RD 1.5 36 8
TRANSFER CASE
EC
OIL COOLER FAN 70014812-A
P006792
12

COLD START CIRCUIT - B35C MKII
1 204127 1 BEACON, Rotating, 24V Optional for Beacon Function
2 204124 1 BRACKET, Tube, Beacon Optional for Beacon Function
3 200200 1 BULB, 24V/2W
6 202437 1 LENS, Plain Red, Warning
7 204549 1 THERMOSTAT, Fan Controller, 140F
8 203695 1 FAN, 14”, Electric
9 202727 1 FAN, 12”
11 204166 1 LENS, Flashing Beacon Switch
12 262168 1 BOX, Control, Cold Start (Module, Flame Start Control)
13 DC120144 1 HEATER, Chamber, Cold Start
14 DC221213 1 VALVE, Magnetic, Cold Start
15 202729 1 LIGHTER, Cigarette , 12V
16 DC220800 1 SWITCH, Temperature Sensor , Cold Start
17 202728 1 THERMOSTAT, Fan Controller

COLD START CIRCUIT - B40CR MKII, B40CM MKII

TO THE REVISIONS APPLICABLE TO
FLASHING
FLASHING THE B40CM MKII.
BEACON
0
BEACON BALANCE OF COMPONENTS AS
LIGHT SWITCH
LIGHT FOR THE B40C MKII.
1
Approximately 20 amp continuous
5 rating (25A fuse)
RD 1.5 31 7
7 44 BK 1.5 M OR/WH 1.5 P30/ 4
1
GY/RD 1.5 29 13
3.5 A MAX , 2.8 RUNNING
OR/WH 1.5
GLOW PLUG
FLAME START CONTROL 3.8A MAX 4A
M
MODULE
FLASHING CIGARETTE
BEACON WARNING 83 milli Amp continuous LIGHTER
BN 1.5
rating(830 mA inrush)
P01/ S
TRANSMISSION LIGHT
OIL COOLER FAN 1
M AUTO ACTIVATION <15°C
BK 1.5
P14 P13 COLD START
BK 1.5
SOLENOID
4
3
1
2
6
1
3
4
5
7
8
BK 1.5
2
1
BN 4.0
E2
BN 1.5
TRANSMISSION
OIL COOLER FAN 2 E2
RD 2.5
BL/WH 2.5
M
OR/BK 1.5
CONT
t
GY/WH 1.5 P01/e
TRANSMISSION OR 1.5
82 °C
OIL COOLER FAN
t <15°C
BK 1.5
GY/BK 1.5 P01/f
TRANSMISSION
COOLING FANS COLD START
SOLENOID TEMPERATURE SENDER
RD 1.5
GN 4.0
25 amp BK/WH 2.5

continuous t 1 1
rating
RD/YL 1.5 YL/RD 1.5 4 1
60 °C
TRANSFER CASE 25 4
OIL COOLER FAN
TEMPERATURE SWITCH RD 2.5 J 1
RD 1.5
BK 1.5 E2 E3
4.6 amp continuous
rating GN 4.0 U 1
M
FROM CB9
BK 1.5 RD 2.5 P02/ J RD 2.5 Q 1
TO STOP LIGHTS
RD 1.5 36 8
TRANSFER CASE
EC 44
OIL COOLER FAN 70016112-0
P006816
12
1

COLD START CIRCUIT - B40CR MKII, B40CM MKII
1 204699 3 FAN, Transmission Oil ooler

BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL)
12 1 1 1
29 R A E
RD 1.5 IGN in
WH 2.5 12v in
BL 2.5 24v in
TO CIG. LIGHTER
GY/RD 1.5
LEFT SPEAKER NPN
+12V ACCESSORY
GY/RD 1.5 3 (FULLY INSULATED MALE BULLET
INSIDE THE RADIO BOX IN THE CAB)
GY/RD 1.5 P10/ 3 GY/RD 1.5
P10/ 6
P10/ 4
P10/ 2
GN/RD 1.5 P10/ 5 GN/RD 1.5
RIGHT SPEAKER"+"
RIGHT SPEAKER"-"
LEFT SPEAKER"+"
LEFT SPEAKER"-"
BK 1.5 P10/ 1 BK 2.5

RIGHT SPEAKER
BK 2.5
MEMORY"+"(BATT LIVE) GREEN LED THAT LIGHTS
UP WHEN BATTERY BALANCER
P30/ 6
P30/ 5
P30/ 1
IS OPERATING
E2 E2
P11/ 1
P11/ 2
P11/ 3
1
NPN -
CUSTOMER FURNISHED
GN/BK 1.5 P01/ g
PK/BK 1.5 P01/ h 10 AMP BATTERY BALANCER

P17/ 1
P17/ 2
P18/ 2
P18/ 1
SPARE WIRES
CUSTOMER SUPPLIED 12V RADIO/CASSETTE PLAYER/2 WAY RADIO 70014813-A

P006793
13
BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL)
1 206282 1 E-MODULE, Voltage Converter
CONNECTORS 1
NOTE : These electrical systems schematics are intended for the use of Bell service personnel only. All
information here is as accurate to the best of our knowledge at the time of drawing. Bell reserves the right
to change at any time. Bell will not be held responsible for any damage caused to electrical circuits during
trouble shooting. All work must be carried out by qualified personnel. The test light table below is only a
rough guide line and cannot represent all possibilities on a circuit. 32 WAY CANNON CONNECTOR ON THE FIRE WALL-
Proper safety precautions must be taken when working on the electrical system to ensure the safety of CAB HARNESS TO ENGINE HARNESS.
personnel and the correct functioning of the machine to ensure no dangerous situations or damage may
P1 (FEMALE TERMINALS ON ENGINE HARNESS)
arise from work done on the machine electrical system and electronics.
It is strongly advised that the electrical system be fully isolated and disconnected from the battery during
replacement of components, welding and repairs. The tests in the table below will have to be done on a live
system.
Malfunctioning harnesses or electronic components should be replaced rather than repaired.
P J
c W
h X R K E
PAGE WIRE COLOUR FUNCTION TEST LIGHT d A
j Y S L F
e
PIN /SOCKET
k B
Z T M G
? ? f
P01/ ?
GN 1.5
g C
WIRE b
a U N H D
WIRE
V O I
A 1 RED 2.5 +24V
B 1 RED 2.5 +24V
C 1 RED 2.5 +24V
D 1 RED 2.5 +24V
E 1 RED/BLACK 1.5 ISOLATION SOLENOID TO IGN SWITCH SWITCHED
F 4 BLUE/ WHITE 1.5 COOLANT LEVEL PROBE SIGNAL IN COOLANT
G 8 RED/YELLOW 1.5 TO EXHAUST BRAKE SOLENOID EX.BRK ON
H 1 BLACK/WHITE 2.5 STARTER SLAVE SOLENOID
I 1 YELLOW/RED 1.5 CHARGE LIGHT D+TO ALT.
PAGE WIRE COLOUR FUNCTION TEST LIGHT
J 1 GREY/RED 1.5 TO ALTERNATOR "W" TERMINAL
PIN /SOCKET
K 4 BROWN/WHITE 1.5 ENGINE COOLANT TEMPERATURE SEN. no test light no test light
? ?
P01/ ?
L 4 BROWN/BLUE 1.5 ENGINE COOLANT TEMPERATURE W/L W/L ON GN 1.5
M 4 PURPLE/WHITE 1.5 ENGINE OIL PRESSURE SENDER no test light no test light
WIRE WIRE
N 4 PURPLE/BLUE 1.5 ENGINE OIL PRESSURE W/L W/L ON
a 2 BROWN 1.5 LEFT FRONT INDICATOR FLASHING
O
b 4 PINK 1.5 BRAKE OVERSTROKE SWITCHED
P 1 GREEN 4.0 BATTERY SUPPLY 24V
c 7 RED/WHITE 1.5 AIRCON COMPRESSOR SWITCHED
R 4 RED 2.5 IGNITION +FROM CIRCUIT BREAKER 5
d 6 GREY 1.5 FUEL SENDER no test light no test light
S 12 BLUE/WHITE 2.5 GLOW PLUG MODULE TO GLOW PLUG SWITCHED <15°C
e 12 GREY/ WHITE 1.5 COLD START TEMPERATURE SENSOR no test light no test light
T 1 WHITE 2.5 BATTERY SUPPLY 12V TO BATT. BALAN.
f 12 GREY/ BLACK 1.5 COLD START SOLENOID SWITCHED
U 1 BLACK 2.5 TRANSMISSION & BALANCER NEG. (-)
g 13 GREEN/BLACK 1.5 SPARE WIRE
V
h 13 PINK/BLACK 1.5 SPARE WIRE
W 2 YELLOW 1.5 RIGHT FRONT INDICATOR FLASHING
j 9 BLACK/GREEN 1.5 PARK BRAKE RELAY "86" TO STARTER SWITCHED
X 3 BLUE 1.5 PARK LIGHTS SWITCHED
k
Y 3 GREY 1.5 DIP BEAM SWITCHED
Z 3 WHITE 1.5 BRIGHT BEAM SWITCHED
Note: There is no PIN "Q" on this connector
70014814-A 14
P006871
CONNECTORS 1
Above drawing contains all relevant information
CONNECTORS 2 & 3
1, 2, 3, 4 5, 6, 7, 8, 9
D C B A W X
V KL
J H G F E J
24 WAY CANNON CONNECTOR ON THE FIRE WALL- U H
B M
Q P N M L K 23 WAY DEUTSCH CONNECTOR - BELL/ ALLISON INTERFACE.
P2 CAB HARNESS TO ARTICULATION HARNESS.
(MALE TERMINALS ON ARTICULATION HARNESS) T
G A C
N P3 (UNDER CENTRE DASH INSIDE THE CAB).
V U T S R
F E D
Z S O
Y X W
R Q P
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
? ? ? ?
P03/ ?
P02/ ?
GN 1.5 GN 1.5
WIRE WIRE WIRE WIRE
A 2 YELLOW 1.5 RIGHT REAR INDICATOR FLASHING A 10 GREEN 1.5 BATTERY +TO 336A & 336C FLASHING
B 2 BROWN 1.5 LEFT REAR INDICATOR FLASHING B 10 RED 1.5 IGNITION +TO 346 & 118 FLASHING
C 3 BLUE 1.5 TAIL LIGHTS SWITCHED C 10 RED 1.5 IGNITION +TO 323CM SWITCHED
D 8 BLACK/RED 1.5 STOP LIGHTS (RELAY - PIN 87) SWITCHED D 10 BROWN/RED 1.5 TO NEUTRAL RELAY "85" TO 343NO BRAKES ON
E 8 WHITE/RED 1.5 REVERSE LIGHTS SWITCHED E 10 RED 1.5 RETARDER LIGHT SUPPLY TO 325CM IN REVERSE
F 4 PURPLE 1.5 BIN UP SWITCH SWITCHED F 10 WHITE/BROWN 1.5 RETARDER LIGHT TO 325NC BIN UP
G 4 ORANGE/BROWN 1.5 EMERGENCY STEERING W/L ON G 10 GREY 1.5 DO NOT SHIFT TO 115 SWITCH CLOSED
H 4 PINK 1.5 BRAKE OVERSTROKE WL TO SWITCH SWITCH CLOSED H
J 12 RED 2.5 IGNITION CB 9 J 10 GREEN/BLUE 1.5 TRANSMISSION SUMP TEMPERATURE ON TEMP
K 4 GREY / GREEN 1.5 INTERAXLE DIFF LOCK LIGHT W/L ON K 10 ORANGE/BROWN 1.5 DIGITAL GND TO 161 (NOT CHASSIS) SWITCHED
L 6 GREEN/WHITE 1.5 TRANMISSION TEMPERATURE IN COOLANT L 10 ORANGE/GREEN 1.5 RANGE HOLD SIG. TO 153 @ 120°C
M 11 RED/WHITE 1.5 IGNITION +TO RANGE SHIFT SOL.'S M 10 BLUE 1.5 SHIFT SELECTOR LIGHT TO 186
N 11 GREEN/RED 1.5 RNG SHIFT SWITCH TO HI-RNG SOL. SWITCHED N 10 RED/GREEN 1.5 EXH.BRAKE ACTIV. & SUPPLY BIN RELAY BIN DOWN
P 11 RED/GREEN 1.5 RNG SHIFT SWITCH TO LOW-RNG SOL. SWITCHED O 10 RED/YELLOW 1.5 EXHAUST BRAKE SOLENOID & LIGHT EVB MODE
Q 4 WHITE/GREEN 1.5 LOW RANGE ENGAGED WL TO SWITCH SWITCH CLOSED P 10 WHITE/RED 1.5 REVERSE LIGHT +CB7 SWITCHED
R 7 GREY/WHITE 1.5 SPARE Q 10 WHITE/RED 1.5 REVERSE LIGHTS SWITCHED
S 7 WHITE/GREY 1.5 SPARE R 10 ORANGE/WHITE 1.5 HIGH RANGE/LOW RANGE SWITCHED
T 7 BROWN/YELLOW 1.5 SPARE S 10 BLACK 1.5 GROUND FOR HIGH/LOW RANGE RELAY
U 7 YELLOW/BROWN 1.5 SPARE T 10 BLACK 1.5 ECU & LIGHTING GROUND
V 8 BLACK/RED 1.5 BRAKE SWITCH (RELAY - PIN85) SWITCH CLOSED U
W 5 YELLOW/GREEN 1.5 SPEEDO +TO SPEEDOMETER V
X 5 YELLOW/BLUE 1.5 SPEEDO SIGNAL TO SPEEDOMETER W
Y X
Z 11 BLACK 2.5 EARTH
70014815-A 15
P006872
CONNECTORS 2 & 3
1 203751 1 RECEPTICLE, Bulkhead, Cannon (Female Terminals)
2 203752 1 PLUG, Bayonet, Cannon (Male Terminals)
3 203750 24 PIN, Bayonet Connector
4 203753 24 SOCKET, Bulkhead Conector
5 206401 1 RECEPTICLE, Deutsch 23 Way HD (Male Terminals)
6 206402 1 PLUG, Deutsch 23 Way HD (Female Terminals)
7 206403 23 TERMINAL, Deutsch, Male Indent
8 206404 23 TERMINAL, Deutsch, Female Indent
9 206405 A/R PLUG, Blanking For sealing unused positions
CONNECTORS 4 TO 7
6 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT- 4 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -
6 5 4 P4 SPARE WIRES. (INSIDE THE CAB).
4 3 P6 CAB HARNESS TO WIPER MOTOR. (UNDER CENTRE DASH INSIDE CAB).
1 2 3 1 2
1, 2, 3, 4
3, 4, 7, 8
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 7 GREY/ WHITE 1.5 CAB TO ARTIC SECTION SPARE 1 7 BLACK 1.5 EARTH
2 7 BROWN/YELLOW 1.5 CAB TO ARTIC SECTION SPARE 2 7 GREEN 1.5 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
3 7 RED 1.5 CB 8 TO CAB +24V 3 7 YELLOW 1.5 +24 V TO CB & SWITCH"2"
4 7 RED 1.5 CB 8 TO CAB +24V 4 7 RED 1.5 WIPER MOTOR RUN TO SWITCH"5"
5 7 YELLOW/BROWN1.5 CAB TO BIN SECTION SPARE
6 7 WHITE/ GREY 1.5 CAB TO ARTIC SECTION SPARE
7 3 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -

8 6 5 8 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT-
CAB HARNESS TO AIRCON / FAN. (INSIDE CAB ON THE RIGHT HAND SIDE).
P5 CAB HARNESS TO INDICATOR LEVER SWITCH. 3 P7
1 2 3 4 (INSIDE CAB UNDER THE DASH).
1 2
3, 4, 5, 6
3, 4, 9, 10
PIN/SOCKET
PIN/SOCKET
? HEADLIGHT DIP RELAY"86" TO SWITCH ?
WIRE WIRE WIRE WIRE
1 2 BROWN 1.5 LEFT INDICATORS (BK/ WH ) FLASHING 1 7 RED/WHITE 1.5 AIRCON TO AIRCON BINARY SWITCH SWITCHED
2 2 YELLOW/BROWN 1.5 FLASHER UNIT IN (BK/WH/GN ) SWITCHED 2 7 RED 4.0 CB 6 TO AIRCON
3 2 YELLOW 1.5 RIGHT INDICATORS (BK/GN) FLASHING 3 7 BLACK 4.0 EARTH
4 2 GREEN/ BLACK 1.5 HORN +(BN/GN) SWITCHED
5 2 GREEN/ BLACK 1.5 HORN (BN) SWITCHED
6 2 WHITE/BLACK 1.5 HEADLIGHT CONTROL +(WH/BK) SWITCHED
7 2 WHITE/GREY 1.5 BRIGHTS TO RELAY 85 (WH) SWITCHED
8 2 GREY/WHITE 1.5 DIPS TO RELAY 85 (YL) SWITCHED 70014816-A
P006873
16
CONNECTORS 4 TO 7
1 NSI 1 PLUG, Utilux 6-way
2 NSI 1 RECEPTICLE, Utilux 6 -way
3 201280 21 TERMINAL, Uninsulated Male
4 201279 21 TERMINAL, Uninsulated Female
5 201407 1 PLUG, Espa, 8-way
6 201408 1 RECEPTICLE, Espa, 8-way
7 NSI 1 PLUG, Espa, 4-way
8 NSI 1 RECEPTICLE, Espa, 4-way
9 201297 1 PLUG, Utilux, 3-way
10 201296 1 RECEPTICLE, Utilux 3-way
CONNECTORS 8 TO 11
1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6
6 WAY PLASTIC CONNECTOR -FRONT HARNESS TO HEADLIGHT 6 WAY PLASTIC CONNECTOR -CAB HARNESS TO
P8 HARNESS. (FRONT RIGHT ENGINE COMPARTMENT). P10 BATTERY BALANCER. (UNDER DASH ON THE RIGHT
HAND SIDE OF THE CAB).
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 3 BLUE 1.6 PARK LIGHTS FRONT SWITCHED 1 13 BLACK 2.5 EARTH

2 3 GREY 1.6 DIP LIGHTS 2 X 70 WATT SWITCHED 2 13 BLUE 2.5 +24V IN
3 3 WHITE 2.5 BRIGHT LIGHTS 4 X 75 WATT SWITCHED 3 13 WHITE 2.5 +12V IN
4 2 YELLOW 1.6 INDICATOR LIGHT RIGHT FRONT FLASHING 4 13 GREY/RED 1.5 +12V OUT
5 2 BROWN 1.6 INDICATOR LIGHT LEFT FRONT FLASHING 5 13 GREEN/RED 1.5 +12V OUT (BATTERY MEMORY +)
6 2 BLACK 1.6 EARTH 6 13 RED 1.5 IGNITION IN
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR

P9 HARNESS. (AT ARTICULATION JOINT). 1 CONNECTING BLOCKS FOR RADIO- CAB HARNESS TO RADIO.
P11 (INSIDE THE RADIO BOX ON THE RIGHT HAND SIDE OF THE CAB).
2
3
1, 2, 7, 8, 9, 10
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 4 PURPLE 1.5 BIN UP SWITCH SWITCH CLOSED 1 13 BLACK 1.5 EARTH

2 4 PINK 1.5 BRAKE OVERSTROKE SWITCHES (REAR) SWITCH CLOSED 2 13 GREY/RED 1.5 +12V IN
3 8 WHITE/RED 1.5 TO REVERSE LIGHTS AND ALARM SWITCHED 3 13 GREEN/RED 1.5 +12V IN (BATTERY MEMORY +)
4 7 YELLOW/BROWN 1.5 SPARE
5 8 BLACK/RED 1.5 STOP LIGHT SWITCH TO STOP LIGHTS SWITCHED
6 3 BLUE 1.5 PARK LIGHTS SWITCH TO TAIL LIGHTS SWITCHED
7 2 BROWN 1.5 TO REAR LEFT INDICATOR LIGHT FLASHING
2 YELLOW 1.5 TO REAR RIGHT INDICATOR LIGHT FLASHING
8 70014817-A
P006874
17
CONNECTORS 8 TO 11
1 206169 20 TERMINAL, Deutsch, Male
2 206170 20 TERMINAL, Deutsch, Female
3 206160 2 RECEPTICLE, Deutsch, 6-way
4 206161 2 PLUG, Deutsch, 6-way
5 206162 2 WEDGE, Plug, 6-way
6 206163 2 WEDGE, Recepticle, 6-way
CONNECTORS 12 TO 14
1, 2, 3, 4
17 WAY CONNECTOR AS VIEWED FROM THE FRONT -

INTERFACE UNIT. (INSIDE THE DISTRIBUTION BOX). 4 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -
P12
4 3 P13 CAB HARNESS TO COLD START MODULE.
8 7 6 5 4 3 2 1 (INSIDE THE DISTRIBUTION BOX).
17
1 2
16 15 14 13 12 11 10 9
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 4 GREY/RED 1.5 RPM INPUT (ALTERNATOR W) 1

2 4 BLUE/BLACK 1.5 OVER REV OUTPUT no test light no test light
2
3 4 WHITE/BLUE 1.5 WATER LEVEL W/L ON 3 12 RED 2.5 IGNITION POSITIVE
o
4 4 12 BLUE/WHITE 1.5 GLOW PLUG MODULE SWITCHED <15
5 4 GREY/BLUE 1.5 TEST SIGNAL no test light no test light
6 4 YELLOW/RED 1.5 ALTENATOR D+
7 4 PURPLE/GREEN 1.5 IN GEAR INPUT IN GEAR
8 4 BROWN/BLUE 1.5 ENGINE TEMPERATURE no test light no test light 8 7 6 5 8 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -
P14 COLD START MODULE.
9 4 BLACK 1.5 EARTH 1 2 3 4 (INSIDE THE DISTRIBUTION BOX).
10 4 RED 1.5 IGNITION POSITIVE
11 4 PINK/BLACK 1.5 FLASHING OUTPUT (IGNITION) FLASHING
12 4 BLACK/WHITE 1.5 BEEPER EARTH BEEPER ON 1, 2, 5, 6
13 4 PURPLE/BLUE 1.5 ENGINE OIL PRESSURE no test light no test light
14 4 BLUE/RED 1.5 PARK BRAKE SWITCHED PAGE WIRE COLOUR FUNCTION TEST LIGHT
4 GREEN/BLUE 1.5 TRANSMISSION TEMPERATURE ON TEMP
PIN/SOCKET
15
16 4 PINK 1.5 BRAKE OVERSTROKE SWITCHED
17 4 ORANGE/BROWN1.5 EMERGENCY STEERING EX. BRK ON ?
WIRE WIRE
1 12 RED 2.5 IGNITION POSITIVE

2 12 BLACK 1.5 EARTH
3 12 BLACK 1.5 EARTH
4 12 YELLOW/RED 1.5 ALTERNATOR D+
5 12 ORANGE/BLACK 1.5 COLD START WARNING LIGHT W/L ON
6 12 GREY/WHITE 1.5 COLD START TEMPERATURE SENSOR no test light no test light
7 12 GREY/BLACK 1.5 COLD START SOLENOID SWITCHED
8 12 BLACK/WHITE1.5 STARTER SLAVE SOLENOID
70014818-A
P006875
18
CONNECTORS 12 TO 14
3 NSI 1 PLUG, Espa, 4-way
4 NSI 1 RECEPTICLE, Espa, 4-way
5 201407 1 PLUG, Espa, 8-way
6 201408 1 RECEPTICLE, Espa, 8-way
CONNECTORS 15 TO 18
1, 2, 7, 8
1, 2, 3, 4
2 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -
2 P17 SPARE WIRES. (INSIDE CAB UNDER CENTRE DASH).
4 3
P15
1 2 CAB HARNESS TO DIODE BLOCK. 1
(INSIDE THE CAB UNDER THE DASH).

PIN/SOCKET
PIN/SOCKET
?
WIRE WIRE ?
WIRE WIRE
1 8 BLUE/BLACK1.5 OVERREV LIGHT
2 8 BLACK/RED 1.5 BRAKE LIGHT RELAY 1 13 PINK/BLACK 1.5 SPARE WIRE
3 8 WHITE/BROWN 1.5 RETARDER LIGHT 2 13 GREEN/BLACK 1.5 SPARE WIRE
4 8 RED/YELLOW 1.5 EXHAUST BRAKE SOLENOID
1, 2, 7, 8
1, 2, 5, 6
6 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT
6 5 4 P16 - SPARE WIRES. (INSIDE CAB UNDER CENTRE DASH).
2 P18 SPARE WIRES. (ON TOP OF ENGINE CLOSE TO THE ENGINE
2 SHUT OFF SOLENOID).
1 3
1
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 9 GREEN 1.5 SPARE RELAY "87" 1 13 PINK/BLACK 1.5 SPARE WIRE

2 9 BROWN 1.5 SPARE RELAY "86" 13 GREEN/BLACK 1.5 SPARE WIRE
2
3 9 ORANGE 1.5 SPARE RELAY "30"
4
5 9 YELLOW 1.5 SPARE RELAY "87a"
6 9 BLUE 1.5 SPARE RELAY "85"
70014819-A
P006876
19
CONNECTORS 15 TO 18
4 203563 1 RECEPTICLE, Utilux, 4-way
5 NSI 1 PLUG, Utilux, 6-way
6 NSI 1 RECEPTICLE, Utilux, 6-way
CONNECTORS 19 TO 23
1, 2, 7, 8, 9, 10
1, 2, 3, 4, 5, 6 A B
3 WAY PLASTIC CONNECTOR -

P21 REAR LIGHTS HARNESS TO TAIL LIGHTS.
6 WAY PLASTIC CONNECTOR -REAR HARNESS TO REAR LIGHTS (INSIDE LEFT REAR LIGHTS BOX).
P19 HARNESS (CLOSE TO REAR CHASSIS EARTH POINT).
C
PIN/SOCKET
?
WIRE WIRE
PIN/SOCKET
1 3,8 BLACK 1.5 EARTH

? 2 8 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING
WIRE WIRE 3 3 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED
1 2 YELLOW 1.5 RIGHT REAR INDICATOR LIGHT SWITCHED

1, 2, 11, 12, 13, 14
2 2 BROWN 1.5 LEFT REAR INDICATOR LIGHT SWITCHED
3 3 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED 2 WAY PLASTIC CONNECTOR -
P22 REAR LIGHTS HARNESS TO RIGHT REAR INDICATOR LIGHT.
8 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING 2 1
4 (INSIDE RIGHT REAR LIGHTS BOX).
5 2,3,8 BLACK 1.5 EARTH
6
PIN/SOCKET
1, 2, 7, 8, 9, 10
A B ?
WIRE WIRE
P20 1 2 BLACK 1.5 EARTH
REAR LIGHTS HARNESS TO TAIL LIGHTS.
(INSIDE RIGHT REAR LIGHTS BOX). 2 2 YELLOW 1.5 RIGHT REAR INDICATOR LIGHT FLASHING
C
1, 2, 11, 12, 13, 14
P23
PIN/SOCKET
2 1 REAR LIGHTS HARNESS TO LEFT REAR INDICATOR LIGHT.

(INSIDE LEFT REAR LIGHTS BOX).
?
WIRE WIRE TEST LIGHT
PAGE WIRE COLOUR FUNCTION
3,8 EARTH
1 BLACK 1.5 PIN/SOCKET
2 8 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING
3 3 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED ?
WIRE WIRE
1 2 BLACK 1.5 EARTH

2 2 BROWN 1.5 LEFT REAR INDICATOR LIGHT FLASHING
70014820-A
P006877
20
CONNECTORS 19 TO 23
1 206169 16 TERMINAL, Deutsch, Male
2 206170 16 TERMINAL, Deutsch, Female
14 206148 2 WEDGE, RECEPTICLE, 2-way
CONNECTORS 24 TO 27
1, 2 1, 2
3 3 3 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -

P24 FRONT LIGHTS HARNESS TO OUTER HEAD LIGHTS. P26 FRONT LIGHTS HARNESS TO INNER HEAD LIGHTS.
2 1 (INSIDE LEFT FRONT LIGHTS BOX). 2 1 (INSIDE LEFT FRONT LIGHTS BOX).
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 3 BLACK 1.5 GROUND 1 3 BLACK 1.5 GROUND
2 3 WHITE 1.5 HEAD LIGHT (BRIGHT) SWITCHED 2 3 WHITE 1.5 HEAD LIGHT (BRIGHT) SWITCHED
3 3 GREY 1.5 HEAD LIGHT (DIP) SWITCHED 3
1, 2
1, 2
3 3 3 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT -

P25 FRONT LIGHTS HARNESS TO OUTER HEAD LIGHTS. P27 FRONT LIGHTS HARNESS TO INNER HEAD LIGHTS.
2 1 (INSIDE RIGHT FRONT LIGHTS BOX). 2 1 (INSIDE RIGHT FRONT LIGHTS BOX).
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 3 BLACK 1.5 GROUND 1 3 BLACK 1.5 GROUND
2 3 WHITE 1.5 HEAD LIGHT (BRIGHT) SWITCHED 2 3 WHITE 1.5 HEAD LIGHT (BRIGHT) SWITCHED
3 3 GREY 1.5 HEAD LIGHT (DIP) SWITCHED 3
70014821-A
P006878
21
CONNECTORS 24 TO 27
1 201384 4 CONNECTOR, 3-way, Utilux (Headlight)
2 201385 12 TERMINAL, 90° Female
CONNECTORS 28 TO 30
1, 2, 3, 4
1, 2, 5, 6
6 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT-

2 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT - FRONT LIGHTS
2 P28 HARNESS TO FRONT RIGHT INDICATOR. (INSIDE RIGHT FRONT LIGHTS BOX). 6 5 4 P30 CAB LOOM TO ROOF LOOM. (INSIDE THE CAB).
1 2 3
1
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 2 YELLOW 1.5 RIGHT FRONT INDICATOR LIGHT FLASHING 1 13 WHITE 1.5 SPEAKER1 "+"
2 2 BLACK 1.5 EARTH 2 7 BLACK 1.5 EARTH

3 7 RED/BLUE 1.5 INTERIOR LIGHT SWITCHED
4 12 ORANGE/WHITE 1.5 FLASHING BEACON LIGHT SWITCHED
5 13 WHITE 1.5 SPEAKER1 & SPEAKER2 "-"
1, 2, 3, 4 6 13 WHITE 1.5 SPEAKER2 "+"
2 WAY PLASTIC CONNECTOR AS VIEWED FROM THE FRONT - FRONT LIGHTS

2 P29 HARNESS TO FRONT LEFT INDICATOR. (INSIDE LEFT FRONT LIGHTS BOX).

PIN/SOCKET
?
WIRE WIRE
1 2 BROWN 1.5 RIGHT FRONT INDICATOR LIGHT FLASHING

2 2 BLACK 1.5 EARTH
70014822-A
P006879
22
CONNECTORS 28 TO 30
5 NSI 1 PLUG, Utilux, 6-way
6 NSI 1 RECEPTICLE, Utilux, 6-way
PLUG ILLUSTRATIONS B
x7
x 24
1
x 28
x 24
P007376
1 206694 1 CONNECTOR, 32 way Cannon, 90 deg, Female
2 206688 1 CONNECTOR, 32 way Cannon, Bulkhead, Male
3 206695 1 CONNECTOR, 24 way Cannon, 90 deg, Male
4 206689 1 CONNECTOR, 24 way Cannon, Bulkhead, Female
PLUG ILLUSTRATIONS C
1 PLUG ILLUSTRATIONS C 8
x3
x 23
7
3 10
x8 x2
x4
9
x3
2
12
5
11 x6
x6
x2
x8
4 14
6
x4 13
x4
x6
x4
x6
P007377
PLUG ILLUSTRATIONS C
1 206702 1 CONNECTOR, 23 way Deutsch, Female
2 206711 1 CONNECTOR, 8 way Deutsch, Male
11 206740 1 CONNECTOR, 6 way Utilux, Male
12 206741 1 CONNECTOR, 6 way Utilux, Female
PLUG ILLUSTRATIONS D
x8
1 x3
2
x4
3
8
x3
x3
x8
5
4 x2
9
x2
x1
6 10
x2
P007378
3 206777 1 CONNECTOR, 3 way Utilux, Headlight, Female
6 206778 1 CONNECTOR, 1 way Slip-on, Female
7 206724 1 CONNECTOR, 8 Espa, Female
8 206722 1 CONNECTOR, 4 Espa, Female
9 206730 1 CONNECTOR, 8 Swf, Female
10 206731 1 CONNECTOR, 2 Swf, Female
PLUG ILLUSTRATIONS E
x3
5
x 17
1
6
x2
2
x2
x3
3 4 x4
P007379
1 206697 1 CONNECTOR, 17 Amp, Female
2 201529 1 CONNECTOR, Z4 Asco Valve
3 206744 1 CONNECTOR, 3 Vdo, Female
4 201300 1 CONNECTOR, 3 way Strip
5 206727 1 CONNECTOR, 3 Packard, Female
6 202916 1 CONNECTOR, M27
7 202557 1 CONNECTOR, M24
8 206779 1 CONNECTOR, 4 Vdo, Female
INSTRUMENT PANEL, CENTRE
3, 26, 27
4, 26, 27
1, 26, 27
5, 26, 27
2, 26, 27
15 40
Cels. 20 30 50 Cels.
10
40
80 100
120 20 60 80 100 120
Dia 53 Dia 82 25 50 Dia 53 150
5 10 70
2 30 80
x100
REV/MIN
0 km/h
D
r/min
1 2 3 4
0 Dia 56 5
1/2
X100 kPa
0 Dia 53 1/1
6, 26, 27 n/min
7, 26, 27
P
8, 9, 10, 11
9, 10, 11, 24
9, 10, 11, 14 ! 9, 10, 11, 22
9, 10, 11, 12, 25 204073 9, 10, 11, 23
9, 10, 11, 16
9, 10, 11, 21
9, 10, 11, 13 9, 10, 11, 17 9, 10, 11, 13

9, 10, 11, 15 9, 10, 11, 20
9, 10, 11, 19
9, 10, 11, 18
70014826-A 26
P006803
INSTRUMENT PANEL, CENTRE
1 204073 1 DASH PANEL, Centre
2 201404 1 GAUGE, Temperature (Engine) Refer to schematic 70014805-A Item 1
3 203873 1 GAUGE, Tacho Refer to schematic 70014805-A Item 3
4 203797 1 GAUGE, Speedo, Electronic Refer to schematic 70014805-A Item 4
5 200859 1 GAUGE, Temperature (Transmission) Refer to schematic 70014805-A Item 5
6 201403 1 GAUGE, Oil Pressure Refer to schematic 70014805-A Item 2
7 204773 1 GAUGE, Fuel Refer to schematic 70014805-A Item 6
8 203876 1 LENS, Engine, Overspeed Refer to schematic 70014806-A Item 7
9 202571 15 LENS, Holder Refer to schematics 70014802/4/6/12 Items 6/26/6/5
10 202572 15 BULB, Holder Refer to schematics 70014802/4/6/12 Items 13/27/5/4
11 200200 15 BULB, 24V
12 203696 1 LENS, Beacon, Warning (Optional)
13 202420 2 LENS, Turn, Warning Refer to schematic 70014802-A Item 5
14 202520 1 LENS, Engine Temperature Warning Refer to schematic 70014804-A Item 17
15 202528 1 LENS, Coolant Level Low Refer to schematic 70014804-A Item 19
16 202521 1 LENS, Engine Oil Pressure Warning Refer to schematic 70014804-A Item 18
17 202524 1 LENS, Brake Overstroke Warning Refer to schematic 70014804-A Item 10
18 202522 1 LENS, Park Brake Warning Refer to schematic 70014804-A Item 21
19 202419 1 LENS, High Beam Warning Refer to schematic 70014803-A Item 13
20 203869 1 LENS, Do Not Shift Warning Refer to schematic 70014804-A Item 9
21 205027 1 LENS, Transmission Retarder Used only on B40CR MKII and B40CM MKII
22 202525 1 LENS, Transmission Temperature Warning Refer to schematic 70014804-A Item 22
23 203877 1 LENS, Bin Up Refer to schematic 70014804-A Item 11
24 203870 1 LENS, Emergency Steering Refer to schematic 70014804-A Item 12
25 202437 1 LENS, Plain Red Warning Refer to schematic 70014812-A Item 6
26 204933 8 BULB, 24V Refer to schematic 70014803-A Item 7
27 204935 8 HOLDER, Wedgebase Bulb Refer to schematic 70014803-A Item 8
INSTRUMENT PANEL, LH
19
13, 14
11, 12 2, 3, 4, 5
18
L
3, 4, 5, 6
1
X
204669
70014825-A
15, 16 7, 17 7, 8, 18 P007741 25
INSTRUMENT PANEL, LH
1 204669 1 DASH PANEL, LH
2 203734 1 LENS, Low Range Engaged Refer to schematic 70014804-A Item 14
3 202571 2 HOLDER, Lens Refer to schematic 70014803-A Item 14
4 202572 2 HOLDER, Bulb Refer to schematic 70014803-A Item 12
5 200200 2 BULB, 24V
6 202527 1 LENS, Interaxle Difflock Engaged Refer to schematic 70014804-A Item 13
7 202408 1 SWITCH, 2 Position (Optional For Beacon Function) Refer to schematics 70014807/9/12 Items 6/1/10
8 204166 1 LENS, Flashing Beacon Switch (Optional For Beacon Function) Refer to schematic 70014812-A Item 11
9 202541 1 SWITCH, 2 Position
10
11 202411 1 SWITCH, Hazard Refer to schematic 70014802-A Item 10
12 202416 1 LENS, Hazard Switch Refer to schematic 70014802-A Item 11
13 205152 1 SWITCH, Wiper, Washer Switch Refer to schematic 70014807-A Item 3
14 205159 1 LENS, Windscreen Washer Switch Refer to schematic 70014807-A Item 4
15 202409 1 SWITCH, 3 Position Refer to schematic 70014803-A Item 10
16 202415 1 LENS, Head Lamp Switch Refer to schematic 70014803-A Item 11
17 202414 1 LENS, Interior Light Switch Refer to schematic 70014807-A Item 6
18 202423 2 INSERT, Blank Switch
19 210271 1 CONTROL VALVE
INSTRUMENT PANEL, RH
Hobbs
0 0 0 0 0 101 I
10, 12
4 5 6
3 7
2 8
Dia 61
1 9
0 10
X100 kPa
3-6
11
+ -
4-7
206263 9
70014827-A 27
8 P006972
INSTRUMENT PANEL, RH
1 206263 1 DASH PANEL, RH
2 201864 1 GAUGE, Hourmeter Refer to schematic 70014806-A Item 7
3 201131 1 LENS, Preheat Warning Refer to schematic 70014804-A Item 16
4 202571 2 LENS, Holder
5 202572 2 BULB, Holder
6 200200 2 BULB, 24V
7 202418 1 LENS, Alternator Charge Warning Refer to schematic 70014804-A Item 15
8 200706 1 SWITCH, Press Button, Starter Refer to schematic 70014801-A Item 9
9 206258 1 SWITCH, Ignition Refer to schematic 70014801-A Item 13
10 202400 1 GAUGE, Dual Air Press, 0-1000kPa (Mechanical Gauge)
11 224139 3 KEY, Ignition Refer to schematic 70014801-A Item 14
12 200201 1 BULB, 24V
INSTRUMENT PANEL RH, B40CR MKII, B40CM MKII
11
Hobbs
0 0 0 0 0 101 I
10
4 5 6
3 7
2 Dia 61
8
1 9
0 10
X100 kPa
3-6
0
+ -
4-7
9
204999
8
P006797

INSTRUMENT PANEL RH, B40CR MKII, B40CM MKII
1 204999 1 DASH PANEL, RH
2 201864 1 GAUGE, Hourmeter
3 201131 1 LENS, Preheat Warning
4 202571 2 LENS, Holder
5 202572 2 BULB, Holder
6 200200 2 BULB, 24V
7 202418 1 LENS, Alternator Charge Warning
8 200706 1 SWITCH, Press Button, Starter
9 206258 1 SWITCH, Ignition
10 202400 1 GAUGE, Dual Air Press
11 AL200185 1 RETARDER LEVER

CIRCUIT BREAKER BOX
11
10
9 3
8
7
4
6
4
6
4
P006789
CIRCUIT BREAKER BOX
1 204899 1 CIRCUIT BREAKER BOX
2 NSI 1 FRONT COVER
3 NSI 1 CIRCUIT BREAKER BOARD
4 201468 7 CIRCUIT BREAKER 15A
7 NSI 2 SCREW
8 NSI 2 WASHER
9 NSI 2 NUT, Hexagon
10 NSI 2 SCREW
11 NSI 2 WASHER
BATTERIES AND RELATED PARTS - B35C MKII
22
5, 6 16
21
7 17
19
15 20 16
18
39 17
9
19
14 18
4 15
2V
+1 38
3 20
12 65
08
2
1
1
37
48
27
40 26 26
41 8 28 25
26
40 27 29
41 30
47 36
46
13 47 38
46 29
23 32 35
11 45 33 34
24 43 8
42 10
44 31 P006788

1 200865 2 BATTERY, 12V
2 100187 4 J BOLT
4 100283 8 NUT, Hexagon
5 200202 2 BOOT, Red
6 200203 2 BOOT, Black
7 200204 4 NUT, Terminal
8 190119 2 CABLE, Battery, Negative
10 101216 1 WASHER, Serrated
12 170111 2 CLAMP, Hold Down
14 202537 2 SOLENOID
21 100358 4 WASHER
23 100309 2 NUT, Nyloc
24 100381 2 SCREW, Cheesehead
25 205174 1 BATTERY DISCONNECT, W/Face Plate
26 NSI 4 NUT
27 NSI 4 WASHER, Lock
28 NSI 1 HOUSING
29 NSI 2 NUT
30 NSI 1 PLATE
31 NSI 1 CAP
33 100064 1 WASHER
34 NSI 1 SCREW

22
5, 6 16
21
7 17
19
15 20 16
18
39 17
9
19
14 18
4 15
2V
+1 38
3 20
12 65
08
2
1
1
37
48
27
40 26 26
41 8 28 25
26
40 27 29
41 30
47 36
46
13 47 38
46 29
23 32 35
11 45 33 34
24 43 8
42 10
44 31 P006788

36 NSI 1 WASHER, Serrated
37 203923 2 GROMMET
38 190444 1 BATTERY CABLE, Positive
39 190589 1 CABLE
40 NSI 2 SCREW, Hex. Head Included with item 13
41 NSI 2 WASHER, Lock Included with item 13
43 NSI 2 SCREW
45 NSI 2 NUT, Nyloc
46 NSI 2 SCREW
48 1 CABLE

BATTERIES AND RELATED PARTS - B40CR MKII, B40CM MKII
13 34
24 35
11 29
31
25
30
23
36
41
29
40
43 41 8
28 32
40
46 47 44 33
26
42, 50 10
27
38
45 27
26
22 26
47 46 21
37 39
12
16
4
17
19
15 20 16 3
18 49 48
51 38
17 9
14 2
21 19 5, 6
49 18
15
7
1
22 1
P006787

1 200865 2 BATTERY, 12V
2 100187 4 J BOLT
5 200202 2 BOOT, Red
6 200203 2 BOOT, Black
7 200204 4 NUT, Terminal
10 101216 1 WASHER, Serrated
12 170111 2 CLAMP, Hold Down
14 202537 3 SOLENOID
21 100061 8 WASHER
23 100309 2 NUT, Nyloc
24 100381 2 SCREW, Cheesehead
25 205174 1 BATTERY DISCONNECT, W/Face Plate
26 NSI 4 NUT
28 NSI 1 HOUSING
29 NSI 2 NUT
30 NSI 1 PLATE
31 NSI 1 CAP
33 100064 1 WASHER
34 NSI 1 SCREW

13 34
24 35
11 29
31
25
30
23
36
41
29
40
43 41 8
28 32
40
46 47 44 33
26
42, 50 10
27
38
45 27
26
22 26
47 46 21
37 39
12
16
4
17
19
15 20 16 3
18 49 48
51 38
17 9
14 2
21 19 5, 6
49 18
15
7
1
22 1
P006787

36 NSI 1 WASHER, Serrated
37 204079 2 GROMMET
38 190444 1 BATTERY CABLE, Positive
39 190589 1 CABLE
40 NSI 2 SCREW, Hex. Head Included with item 13
41 NSI 2 WASHER, Lock Included with item 13
43 NSI 2 SCREW
45 NSI 2 NUT, Nyloc
46 NSI 2 SCREW
48 1 CABLE
49 100310 8 NUT, Nyloc
51 204899 1 DISTRIBUTION BOX, York J2

WINDSCREEN WIPER
15 4
15
16
5 15
2
15
14
3 1
17
9
8
10
11
18
7
12 9
13 2
10
12 11
13 P006781
WINDSCREEN WIPER
1 206197 1 WIPER
2 NSI 1 SCREW
3 NSI 1 NUT
4 NSI 1 RETAINER, Wiper
5 174526 1 BRACKET
6 206196 1 ARM, Pantograph
7 206192 1 WIPER MOTOR, 24V
8 NSI 2 WASHER, Plastic
9 NSI 2 WASHER, Rubber
10 NSI 4 NUT
11 NSI 2 CAP, Sealing
12 NSI 2 WASHER, Spring
13 NSI 2 NUT
14 100618 1 NUT, Nyloc, Stainless
15 100615 6 WASHER, Flat, Stainless
17 160909 1 SPACER, Wiper Motor
18 160910 1 SPACER, Wiper Motor
REAR LIGHTS, INDICATOR AND SIREN
2
9
1
3
8 10
4
5
11
6
7
14
13
19 12
18
16
15
20
17
P006880
REAR LIGHTS, INDICATOR AND SIREN
1 203445 1 LIGHT, Reverse
2 NSI 1 COVER, Front
3 NSI 1 LIGHT ASSY
4 202933 1 BULB, Light
5 NSI 1 COVER, Back
6 NSI 1 WASHER, Spring
7 NSI 1 NUT, Nyloc
8 NSI 2 SCREW
9 204309 1 LAMP, Indicator
10 NSI 1 LIGHT, ORANGE
11 NSI 1 SEAL, RUBBER
12 204308 1 LAMP, Brake
13 NSI 1 SEAL, Rubber
14 NSI 1 LIGHT, Red
15 100314 2 NUT, Nyloc
18 190685 1 ISOLATOR, Vibration Rubber
19 204009 1 ALARM, Back Up
20 NSI 2 NUT, Plain, Hex.
HEADLIGHTS AND FRONT INDICATORS
2
4
6
5
1
10
11
8
12
P006882
HEADLIGHTS AND FRONT INDICATOR
1 202573 1 HEADLIGHT
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 202934 1 BULB, 24 V 70/75 W
5 200200 1 BULB, 24 V 2 W
6 202572 1 BULB HOLDER
7 NSI 2 SCREW, Slotted. Pan Head
8 203444 1 INDICATOR
9 NSI 1 LENS, Indicator
10 NSI 1 HOLDER, Bulb
11 204710 1 BULB, Heavy Duty, 24V/22W
12 NSI 2 SCREW, Philips, Counter Sunk
ROTATING BEACON (OPTIONAL) AND INTERIOR LIGHT
12
2
11
10
3 8
9
7
4
P006883
ROTATING BEACON (OPTIONAL) AND INTERIOR LIGHT
1 261641 1 KIT, Rotating Beacon, ADT Optional. Incudes Items 2 - 5
2 204127 1 BEACON, Rotating
3 204124 1 BRACKET, Rotating Beacon
4 100623 2 SCREW, Hex. Head, Stainless
6 201222 1 LIGHT, Internal
7 NSI 3 SCREW
8 NSI 3 WASHER
9 NSI 1 LENS, Cover
10 202930 1 BULB, 24V, Festoon
11 NSI 1 HOUSING, Light
12 NSI 1 SEAL, Rubber, Housing
SECTION 7 FRAME AND BODY
323
CAB EXTERIOR FITTINGS
25 17 16
2
11
12
7 20 19 24
12 7
30
1 19 5
31 19
4 17
13 20 20 22
3 4 4 4
24
4
20 19
8
28
15
21 23
26 10
27 18
11 14 29 9,6 25
17
12
16
2
12
13
P006976
CAB EXTERIOR FITTINGS
1 172335 1 CAB
2 203357 4 MIRROR
3 202464 1 GLASS, Windscreen
4 910018 A/R BEADING, Rubber, Window
5 174144 1 GUARD, Window, Rear
6 173215 1 DOOR, LH
7 100612 8 BOLT, Hex. Head, Stainless
8 201442 2 WINDOW, Sliding
9 173214 1 DOOR, RHS
10 200763 10 PINCHWELD
11 100810 8 SCREW, Slotted, CSK
12 201743 4 RETAINER CLIP
13 100806 8 SCREW, Cap, CSK
14 202463 2 GLASS, Window, Front, Side
15 203990 4 NIPPLE, Grease
18 174165 2 MOUNTING, Mirror Bracket
20 100316 14 NUT, Nyloc
21 100504 6 SCREW, Self Tapping
22 202461 1 GLASS, Rear
23 100358 6 WASHER
26 202478 1 LOUVRE
27 173646 1 MOUNTING PLATE, AIR HORN
28 174121 2 MOUNTING, Mirror Bracket
29 162382 4 PIPE, Mirror Support
31 202462 2 GLASS, Window, Side
32 202463 2 GLASS, Window, Front, Side
33 202461 1 GLASS, Rear
34 100358 6 WASHER
CAB INTERIOR FITTINGS
49 33
48
31
46
19 47
34
2
32 3, 35
1 15 18
25
38
39 4
16
30
37 9
45 6 17 29
36
28
8
12 26 27 43
11
25
44
10
40 21
7
14 18
13 24 41, 42
23
22
20
5
P006771
1 203284 1 DASHBOARD
2 201427 1 SUNVISOR Used on 409847.00 Machines only
3 202468 1 PANEL, Window, RHS
4 NSI 1 PANEL, Door, RHS
5 172009 1 TOOLBOX
6 204045 1 HOLDER, Cup
7 190888 1 MOUNTING, Shift Tower, Push/Pull P/Brake Used on 409847.00 Machines only
7 190891 1 MOUNTING, Shift Tower, Lever Type P/Brake Used on 409849, 409847.01 Machines only
8 100309 4 NUT, Nyloc
9 190890 1 PLATE, Ashtray Mtg, Dashboard
10 190892 1 PLATE, Cover
11 100608 11 CAPSCREW, Button
12 100997 2 SCREW, Cap
15 910140 1 TRIM, Aluminium
16 910143 A/R TRIM, Rubber
17 100504 2 SCREW, Hex. Head, Self Tapping
18 172286 2 PLATE, Step
19 100504 4 SCREW, Hex. Head, Self Tapping Used on 409847.00 Machines only
23 100613 3 WASHER, M5 Stainless
24 100309 3 NUT, Nyloc
25 100360 8 POP RIVET
26 202755 1 ASHTRAY
27 202497 1 LOCK, Eccentric
28 100811 2 NUT, Nyloc
30 100809 2 SCREW, Countersunk
31 280333 1 BAR, Wheel Spanner Handle
32 280433 1 TOOL KIT, Wheel Spanner
33 100275 2 NUT, Wing, Brass
34 171508 2 CLAMP, Pipe, Hole
49 33
48
31
46
19 47
34
2
32 3, 35
1 15 18
25
38
39 4
16
30
37 9
45 6 17 29
36
28
8
12 26 27 43
11
25
44
10
40 21
7
14 18
13 24 41, 42
23
22
20
5
P006771
35 202469 1 PANEL, Window, LHS
36 202988 1 COVER PLATE, Radio Blanking
37 174914 2 BRACKET, Dash, Mounting
38 201546 2 COVER, Speaker Includes Item Number 39
39 NSI 8 SCREW, Hex. Head
40 170941 1 FLOORBOARD
41 174641 1 MOUNTING, Door Handle, LHS
42 174640 1 MOUNTING, Door Handle, RHS
43 100433 5 WASHER
45 174525 1 PLATE, Backing, Cup Holder
46 224724 1 VISOR, Sun Used on 409849, 409847.01 Machines only
47 NSI 2 SCREW, Countersunk Used on 409849, 409847.01 Machines only
48 NSI 1 BRACKET, Flat Used on 409849, 409847.01 Machines only
49 100221 3 SCREW, Cap Used on 409849, 409847.01 Machines only
DOOR HANDLE ASSEMBLY
5
6
14 10
13
21
11
1, 2
17
20
18
12
22
3
4
7, 8
15
16
19
P006772
DOOR HANDLE ASSEMBLY
1 201513 1 LATCH, LH
2 201514 1 LATCH, RH
3 201506 2 LINK
4 201507 4 PIN, Spring
5 201508 4 BRACKET, Mounting
6 201509 2 GASKET
7 201511 1 HOUSING, LH
8 201512 1 HOUSING, RH
9 100218 4 SCREW
11 174644 2 BRACKET
12 174157 A/R SPACER, Plate, Door, Latch
15 201510 2 STRIKER, Bolt
16 101340 2 NUT, Nyloc
18 174836 2 BRACKET
22 206274 1 GUARD, Striker Pin
STEERING COLUMN
6
7
3
8
P006401
STEERING COLUMN
1 200593 1 K-CLAMP
2 210203 1 VALVE, Steering
3 202405 1 COLUMN, Steering
4 200282 1 WHEEL, Steering
5 200284 1 NUT
6 202913 1 CAP STEERING
7 202912 1 KNOB, Steering, Weel
8 100733 4 SCREW, Set, Hex
RESERVOIR, WINDSCREEN WASHER
4 4
P006617
RESERVOIR, WINDSCREEN WASHER
1 261481 1 KIT, Windscreen Washer
4 201937 1 BOTTLE AND PUMP
5 201876 1 NOZZLE
6 206198 3 CLIP
7 201878 A/R TUBE, Clear
CAB SEATS
P 004414
CAB SEATS
1 290340 1 SEAT, Pneumatic
4 203216 1 SEAT, Trainer, ADT
SEAT ASSEMBLY
18 2,16
12 19
11
17
7
20
9,15
10
12
8 5
14
13 P008404B
4
SEAT ASSEMBLY
1 290340 1 SEAT ASSEMBLY, Pneumatic
2 223723 1 COVER, Back Rest
3 224919 1 SKIRT, Suspension
4 224923 1 TRACK SET
5 224924 1 TETHER BELT SET
6 218506 2 SHOCK ABSORBER
7 224922 1 VALVE, Air Includes Hoses
8 224921 1 SPRING, Air
9 224918 1 COVER, Cushion
10 224927 1 KNOB, Back Adjustment
11 224931 1 LUMBAR, Two Way
12 224933 1 SEAT BELT SET
13 224934 1 LEVER, Height Adjustment
14 224936 1 CHASIS
15 224937 1 CUSHION ASSEMBLY
16 224292 1 SUPPORT, Lumbar Assembly
17 224941 1 ARM REST SET ASSY, MkII, Upgrade Includes LHS and RHS Arm Rest
18 224929 1 PAD, Arm, RH
19 224930 1 PAD, Arm, LH
20 224932 2 KNOB, Arm Adjustment
CAB MOUNTINGS
2 3
1
3
6
5
7
1
4 9
10
8
P007530
CAB MOUNTINGS
1 202594 8 CIRCLIP
2 160385 2 PIN
3 206515 4 BUSH, Cab Mounting
4 162952 2 PIN, Cab Mounting
5 182735 2 MOUNTING
6 100992 8 SCREW, Cap
7 100536 8 WASHER
9 100059 4 WASHER
10 100211 4 BOLT
AIRCONDITIONER AND HEATER SYSTEM - 409847.00
6
36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19
2 48
45 AIR CONDITIONER/
57 50 EVAPORATOR
24 57
22 55 35 9
20 442Ti ENGINE 51
54
1 36 10
25 18
38 43
37 52 55 18
40 41 8
16 22
23 25
38 57 27
39 57 15 17 53
24 10 8
24
25
8
56 3 56 4
19 5 55 42
29 30 55 22 11 8 54
18 53
55 23 24
25
33 10 8
31 55 24
21
18 CAB INTERIOR
22
26 19
36
24
P006974
1 202903 1 CONDENSER
2 206872 2 BELT, A/C Comp
3 290501 1 COMPRESSOR
4 202069 1 DRIER, Receiver and Binary Switch
5 202545 1 SWITCH, Binary
7 202478 1 LOUVRE
8 202346 A/R PIPE, Flex, Air Duct
9 100506 6 SCREW, Cap, Socket, Head
10 202436 3 VENT, Eyeball
11 202435 1 VENT, Fishtail
12 202615 1 FILTER, Panel
13 100504 6 SCREW, , Hex, Head, Self-Tapping
16 100364 6 SCREW, Hex. Fine
18 105011 9 SCREW, Self-Tapping
19 200061 12 CLAMP, Hose
20 NSI 8 SCREW, Cap, Soc. Head Included With Item Number 1
21 204028 1 CLAMP
22 201439 4 P-CLIP
23 201419 8 P-CLIP
25 100310 7 NUT, Nyloc
26 261300 1 KIT, Aircon Hose Assembly
27 240855 1 HOSE
28 240856 1 HOSE ASSY
29 240857 1 HOSE ASSY
30 240859 1 HOSE ASSY
31 240858 1 HOSE ASSY
32 240862 1 HOSE ASSY
33 202327 1 PIPE
34 201831 1 PIPE
35 173301 1 LID, Air Conditioner
6
36 19
19
44 13
36 19 45 14
23 46
47
48 7
34 CAB FLOOR 12
19 28
32 47 49 19 36 19
2 48
45 AIR CONDITIONER/
57 50 EVAPORATOR
24 57
22 55 35 9
20 442Ti ENGINE 51
54
1 36 10
25 18
38 43
37 52 55 18
40 41 8
16 22
23 25
38 57 27
39 57 15 17 53
24 10 8
24
25
8
56 3 56 4
19 5 55 42
29 30 55 22 11 8 54
18 53
55 23 24
25
33 10 8
31 55 24
21
18 CAB INTERIOR
22
26 19
36
24
P006974
36 201832 A/R HOSE Includes All Items
37 100314 4 NUT, Nyloc
42 202325 1 PIPE, Aluminium, Liquid
43 202326 1 PIPE, Aluminium, Suction
44 120416 4 COUPLING, Elbow
45 120414 4 COUPLING, Bulkhead
46 * 2 BULKHEAD
47 * 4 WASHER, Hardened
48 * 2 NUT, Lock
49 * 2 FITTING,Elbow
50 203923 2 GROMMET
51 202902 1 EVAPORATOR
52 171254 1 BRACKET
53 206000 2 Y-SPLICER, Ducting Hose
54 200871 15 CABLE TIE
55 140388 6 O-RING
56 140389 2 O-RING
57 140390 4 O-RING
AIRCONDITIONER AND HEATER SYSTEM - 409849, 409847.01
25 24 36 19
19
44 13
36 19 45 14
22 46
47
48 7
34 CAB FLOOR 12
19 49 19 36 19
47
27 48
2 AIR CONDITIONER/
49
50 EVAPORATOR
24
35 9
442Ti ENGINE 51
25 22 54
36 28 10
18
24
38 18
37 52 8
22
16 25
40
38 41 53
39 25 17 10 8
22 8
3 15
19 8
29 22 11 54
24 25
18 53
24
25
10 8
33
18 CAB INTERIOR
22
19 55 56
36 1
57
24 25
P007442
1 203969 1 CONDENSER All Items used on 409849, 409847.01 Machines only
2 206872 2 BELT, A/C Comp
3 203903 1 COMPRESSOR
7 202478 1 LOUVRE, Panel Filter-Cab
8 202346 A/R PIPE, Flex, Air Duct
9 100622 6 SCREW, Hexhd, Stainless
10 202436 5 VENT, Eyeball
11 202435 1 VENT, Fishtail
12 202615 1 FILTER, Panel
13 100504 6 SCREW, Hex. Head, Self-Tapping
16 100819 6 SCREW, Hex. Head, Fine
18 105011 10 SCREW, Hex. Head, Self-Tapping
19 200061 12 CLAMP, Hose
22 201419 10 P-CLIP
25 100310 12 NUT, Nyloc
27 241087 1 HOSE ASSY, Evapor - Comp
28 241088 1 HOSE ASSY, Cond - Evapor
29 241089 1 HOSE ASSY, Comp - Cond
33 202327 1 PIPE, Heater Aluminium
34 201831 1 PIPE, Heater, Cab
35 173301 1 LID, Air Conditioner
36 201832 A/R HOSE, Heater Pipe Includes All Items
37 100314 4 NUT, Nyloc
44 120416 4 COUPLING, Swivel Elbow
45 120414 4 COUPLING, Bulkhead
46 * 2 BULKHEAD
47 * 4 WASHER, Hardened
25 24 36 19
19
44 13
36 19 45 14
22 46
47
48 7
34 CAB FLOOR 12
19 49 19 36 19
47
27 48
2 AIR CONDITIONER/
49
50 EVAPORATOR
24
35 9
442Ti ENGINE 51
25 22 54
36 28 10
18
24
38 18
37 52 8
22
16 25
40
38 41 53
39 25 17 10 8
22 8
3 15
19 8
29 22 11 54
24 25
18 53
24
25
10 8
33
18 CAB INTERIOR
22
19 55 56
36 1
57
24 25
P007442
48 * 2 NUT, Lock
49 * 2 FITTING,Elbow
50 203923 2 GROMMET
51 206596 1 EVAPORATOR / HEATER
52 171254 1 BRACKET, Compressor Mtg
53 206000 2 Y-SPLICER, Ducting Hose
54 200871 15 CABLE TIE
55 173745 1 PLATE, Condenser, Cover
56 206664 1 SEAL, Condenser, Cover
57 173744 1 PLATE, Condenser, Access Panel
EVAPORATOR / HEATER
9 16 17
18 19
8
7
15
3
4 14
5
1
0 2
3
11
10 13
1
2
12
P007437
EVAPORATOR / HEATER
1 220775 1 FILTER, Air
2 220784 1 HOLDER, Filter
3 220782 1 OVERLAY
4 220778 3 KNOB
5 202054 1 SWITCH, Rocker, Green Light
6 220635 1 VALVE, Expansion (Block)
7 220765 2 O-RING
8 220777 1 COIL, Evaporator
9 220776 1 COIL, Heater
10 220781 1 SWITCH, Blower
11 220779 1 CONTROL, Rotary
12 201517 1 POTENTIOMETER ASSY.
13 220780 1 CABLE, Bowden
15 220783 1 HARNESS, Wiring
16 220660 1 BLOWER, Aircon
17 220661 1 RESISTOR, Aircon
18 223998 1 MOTORIZED, Heater Control Valve
19 220774 1 CLAMP, Hose
CONDENSER ASSEMBLY
16
14
13
15
4
4
4 11
9 12
6 18
3 10 5
17
8
P007438
CONDENSER ASSEMBLY
1 203969 1 CONDENSER ASSY. Includes All Items
2 220772 1 CIRCLIP
3 206815 1 FAN, Condenser
4 220773 2 O-RING
5 204043 1 RECEIVER DRIER
6 220770 2 MOUNTING, Motor
7 204042 1 SWITCH, Binary Pressure
8 241818 1 HOSE ASSY, Cond, Drier
9 220774 1 CLAMP, Hose
10 NSI 1 BOLT, Hose Clamp
11 NSI 1 NUT, Hose Clamp
12 NSI 4 BOLT, Mounting Motor
13 204108 1 HARNESS, Wiring
14 NSI 1 CASTING
15 204109 1 COIL, Condenser
16 220768 1 COVER, Coil End
17 NSI 4 BOLT, Condenser Fan
18 241817 1 HOSE ASSY, Drier
BIN TILT LEVER ASSEMBLY
2
3
13
12
11
10
7
1 14
15
6
16
9
8
4
17
P 004392
BIN TILT LEVER ASSEMBLY
1 202391 1 COVER, Bin Tip Lever
4 203747 1 CABLE, Control
5 NSI 1 BOLT
6 NSI 1 CLIP, Retaining
7 202104 1 HEAD, Control
8 204425 1 KIT, Valve Connection
9 NSI 4 SCREW
10 NSI 1 CLAMP, Flange
11 NSI 1 HOUSING, Valve Connection
12 NSI 1 NUT
13 NSI 1 PIN, Split
14 NSI 1 NUT
15 NSI 1 BRACKET
16 NSI 1 PIN, Clevis
17 203923 1 GROMMET
BONNET ASSEMBLY
32
1 33
34
34
33
35
24
32
30 13
31
25
2
13
14
13
14
13
15
4 12
10 11
6 4
7
21
22 16
20 4
8 13
18 21
5
27 14 29
13 9
19 3
28 17
21 13
26 14 P006774
B35C NKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 356
BONNET ASSEMBLY
1 203331 1 BONNET
2 173166 1 GRILL
4 100062 20 WASHER
5 182651 2 PLATE, Hinge, Bonnet
6 202867 2 STRAP
7 201798 2 STRUT, Gas
8 201895 4 HANDLE
11 100312 8 NUT, Nyloc
12 173163 1 GRILL, Bolt On
14 100316 10 NUT, Nyloc
16 100021 4 SCREW, Cap
17 203990 4 NIPPLE, Grease
18 100358 8 WASHER
20 100310 8 NUT, Nyloc
21 100536 6 WASHER
23 170917 2 BACKING PLATE, Bonnet Handle
25 173290 2 GUIDE, Fibreglass Bonnet
26 101309 2 WASHER
27 200755 2 TIE ROD END
28 204706 2 ADAPTOR
29 174748 A/R SHIM, Bonnet Hinge, 1,6mm
30 173802 2 CUP, Bonnet Catch
31 183380 2 PEG, Bonnet Catch
32 100415 4 NUT, Nyloc Included with item 7
34 172043 4 WASHER, Rubber
BONNET ASSEMBLY
32
1 33
34
34
33
35
24
32
30 13
31
25
2
13
14
13
14
13
15
4 12
10 11
6 4
7
21
22 16
20 4
8 13
18 21
5
27 14 29
13 9
19 3
28 17
21 13
26 14 P006774
BONNET ASSEMBLY
BONNET LATCH ASSEMBLY
24 3 20
26 4
8
2
4
22 7
10
11 9
25 23 8, 21
19 15
17 13
2
18 1
14
13 27
12 28
17
5
16
P006621
BONNET LATCH ASSEMBLY
1 174143 2 MOUNTING, Bonnet Catch
2 174093 2 HOUSING, Bonnet Catch
5 174096 1 BRACKET, Pivot/T Bonnet
7 100312 8 NUT, Nyloc
8 204770 1 LEVER, Bonnet Release Includes Item Number 21
9 100434 4 CAPSCREW, Csk Sochd
11 100310 4 NUT, Nyloc
12 100314 2 NUT, Nyloc
14 161497 1 ROD, Bonnet Release
15 200757 7 FORKED LINK
16 100672 2 STUD, Bonnet Release
17 174094 2 MOUNTING, Pivot-Link Bonnet Release
18 174095 1 BRACKET, Pivot/L Bonnet Release
20 203927 1 GROMMET
21 NSI 2 NUT, Nyloc Included With Item Number 8
22 173801 2 TONGUE, Bonnet Catch
23 202872 2 SPRING, Torsion
24 100316 2 NUT, Nyloc
25 100227 2 SCREW, Hex.Head
26 101346 2 WASHER. Flat
FRONT CHASSIS AND RELATED PARTS
42 42
42
17
17 17
9 17
16 17 41 40
19 17
16
19 16
43
21 46
45
41
44 40
1
4
3 2
34 37
28 35
38
30
11 29 35
6 39
26
47
8 36
7
9 21 32
19 20 20 27
5 10 47
20 31
21 20 32
17 9
22, 23
16 24 25 31 33
14 21
15 20
10 19 19
13
17 15 20
18 13 9 9
12 9
P006761
1 183417 1 CHASSIS, Front
2 171212 1 GRILL, Lower
5 172520 1 PLATE, Belly
6 100410 2 NUT, Clevelock
11 172523 1 PLATE, Belly, Rear
12 100314 10 NUT, Nyloc
15 190522 4 HINGE, Modified
16 100394 4 NUT, Nyloc
21 100314 20 NUT, Nyloc
22 204531 1 BRACKET, Light, LH
23 204530 1 BRACKET, Light, RH
26 174317 1 SLIDE, Lock, Belly Plate
27 174503 1 BRACKET, Mounting, Slide, Belly Plate
28 174466 1 GUARD, Rear PTO Shaft
31 100309 5 NUT, Nyloc
33 202497 1 LOCK, Eccentric, Small
34 100410 1 NUT, Nyloc
42 42
42
17
17 17
9 17
16 17 41 40
19 17
16
19 16
43
21 46
45
41
44 40
1
4
3 2
34 37
28 35
38
30
11 29 35
6 39
26
47
8 36
7
9 21 32
19 20 20 27
5 10 47
20 31
21 20 32
17 9
22, 23
16 24 25 31 33
14 21
15 20
10 19 19
13
17 15 20
18 13 9 9
12 9
P006761
38 100312 1 NUT, Nyloc
39 173022 1 POLE, Cab Stay
40 101994 8 SCREW, Cap, Socket Head
41 201768 2 PAD, Articulated Bump Stop
43 171498 1 GUARD, Propshaft, Top
44 174474 1 GUARD, Propshaft, Bolt On
45 174721 2 MOUNTING PLATE, Propshaft Guard
46 172785 1 FRAME, Header Tank
MUDGUARD, RAILS AND STEPS
3
17
13
13
7
14
8
8 7
9
6 8 4
8
9
15
12
12
16
1
10 5
11
17
17 13
13 13
13 14
14 10
11
5 2 11 6
10
17 20
13 18
6
13 6 11
16 19
14 12
12
15 P006503
MUDGUARD, RAILS AND STEPS
1 172666 1 MUDGUARD, Right, Front
2 172665 1 MUDGUARD, Left, Front
3 173083 1 HANDRAIL, Right, Mudguard
4 173082 1 HANDRAIL, Left, Mudguard
5 174361 2 HANDRAIL, Bolt On Used on 409847.00 Machines only : Colour Yellow
5 173037 2 HANDRAIL, Bolt On Used on 409849, 409847.01 Machines only : Colour Grey
6 173198 4 STEP, Double Wire, Rope Used on 409847.00 Machines only : Colour Yellow
6 176195 4 STEP, Double Wire, Rope Used on 409849, 409847.01 Machines only : Colour Grey
9 100316 12 NUT, Nyloc
14 100312 16 NUT, Nyloc
19 174482 1 GUARD, Cab, Lift Pump
HYDRAULIC TANK - B35C MKII
14
21
23 20 15 15
25
13 25
19
16
19
15
17 1 22
17
1 5
4
7
6
8
9 7
12 1 9
24
11 15
21
35
10 18
P006892

HYDRAULIC TANK - B35C MKII
1 183292 1 TANK, Hydraulic Used on B35C MKII Machines only
2 173307 1 LID, Main, Hydraulic Tank
3 120726 1 CAP
4 210187 2 GLASS, Sight
5 140528 2 WASHER, Dowty
7 100497 15 SCREW, Cap, Soc. Head
9 100309 15 NUT, Nyloc
10 204374 1 REFLECTOR, Amber, Bolt On
18 173225 1 PLATE, Cover, Hydraulic Tank Used on B35C MKII Machines only
19 100312 4 NUT, Nyloc
23 174742 2 STAY, Lid
24 100314 4 NUT, Nyloc

HYDRAULIC TANK - B40CR MKII, B40CM MKII
2
14
21
23 20 15 15
25
13 25
19
16
19
15
22
17
5
4
7
6
8
9 7
18 8
12 1 9
11
15
14
10 P006893

HYDRAULIC TANK - B40CR MKII, B40CM MKII
1 183294 1 TANK, Hydraulic Used on B40CR MKII and B40CM MKII Machines only
2 173307 1 LID, Main, Hydraulic Tank
3 120726 1 CAP
4 210187 2 GLASS, Sight
5 140528 2 WASHER, Dowty
7 100497 15 SCREW, Cap, Soc. Head
9 100309 15 NUT, Nyloc
10 204374 1 REFLECTOR, Amber, Bolt On
18 173741 1 PLATE, Cover
19 100312 4 NUT, Nyloc
23 174742 2 STAY, Lid

BATTERY BOX - B40CR MKII, B40CM MKII
13
10
12
6
5 13
14 5 12
11 12
5 12
3
4 11
5
5
7
2
9
8
8
4
P006764

BATTERY BOX - B40CR MKII, B40CM MKII
1 172767 1 BOX, Battery
3 174742 1 STAY, Lid, Tanks
4 100312 7 NUT, Nyloc
11 100309 5 NUT, Nyloc
14 204079 2 GROMMET

EXHAUST STAND AND RELATED PARTS
17
14
12
12
14 3 13
12
11
12 7 21
9
12 9
13 10 18
19
19
20
4
12
13
2
6
5
14
12
12
13
14
15 13
12
12
16 12
14
16
13 8
12
12
11
P006760
EXHAUST STAND AND RELATED PARTS
1 182678 1 STAND, Exhaust Silencer Used on 409847.00 Machines only : Colour Yellow
1 182006 1 STAND, Exhaust Silencer Used on 409849, 409847.01 Machines only : Colour Grey
2 203737 1 HEAT SHIELD, Fibreglass
3 174146 1 GUARD, Rock, Silencer Used on 409847.00 Machines only : Colour Yellow
3 174363 1 GUARD, Rock, Silencer Used on 409849, 409847.01 Machines only : Colour Grey
4 174463 1 GUARD, Rock, Flow Amplifier Used on 409847.00 Machines only : Colour Yellow
4 174364 1 GUARD, Rock, Flow Amplifier Used on 409849, 409847.01 Machines only : Colour Grey
5 172556 1 MOUNTING, Plate, Hose Clamp
6 204024 1 CLAMP, Hose
7 174097 1 PLATE, Support
8 172711 1 STAY, Silencer Stand Used on 409847.00 Machines only : Colour Yellow
8 174372 1 STAY, Silencer Stand Used on 409849, 409847.01 Machines only : Colour Grey
10 100312 2 NUT, Nyloc
13 100314 15 NUT, Nyloc
17 100670 2 U-BOLT, Clamp
18 100372 2 SCREW, Cap
NON SLIP PADS
4
3
11
10
9
12
15
7 13 2
14
P007316
NON SLIP PADS
1 261980 1 KIT, Non-Slip Pads, B40C Used on B35C MKII Machines only
2 261982 1 KIT, Non-Slip Pads, B40CR/CM Used on B40CR MKII and B40CM MKII Machines only
3 206843 1 NON-SLIP, Pad, Fuel Tk, Lip
4 206842 1 NON-SLIP, Pad, Fuel Tk, Front
5 206841 1 NON-SLIP, Pad, Fuel Tk, Rear
6 206845 1 NON-SLIP, Pad, Rhs, Mudguard
7 206839 1 NON-SLIP, Pad, Hyd Tk, Rhs Used on B35C MKII Machines only
8 206837 1 NON-SLIP, Pad, Hyd Tk, Front Used on B35C MKII Machines only
9 206836 1 NON-SLIP, Pad, Hyd Tk, Mid Used on B35C MKII Machines only
10 206838 1 NON-SLIP, Pad, Hyd Tk, Lid
11 206844 1 NON-SLIP, Pad, Lhs, Mudguard Used on B35C MKII Machines only
12 206849 1 NON-SLIP, Pad, Hyd Tk, Rhs Used on B40CR MKII and B40CM MKII Machines only
13 206847 1 NON-SLIP, Pad, Hyd Tk, Mid Used on B40CR MKII and B40CM MKII Machines only
14 206848 1 NON-SLIP, Pad, Hyd Tk, Front Used on B40CR MKII and B40CM MKII Machines only
15 206846 1 NON-SLIP, Pad, Lhs, Mudguard Used on B40CR MKII and B40CM MKII Machines only
CHASSIS CURTAINS AND MUDGUARD EXTENSIONS
13
12 1, 2
8
7
9 6
3 5
7
11 4
10
P007362
CHASSIS CURTAINS AND MUDGUARD EXTENSIONS
1 206871 1 EXTENSION, Mudguard, Lhs Used on B40CR MKII / B40CM MKII Machines only - 409847.01
2 206870 1 EXTENSION, Mudguard, Rhs Used on B40CR MKII / B40CM MKII Machines only - 409847.01
3 173998 2 PLATE, Chassis Curtain
4 206860 2 CHASSIS CURTAIN
5 100252 12 SCREW, Hex. Head, Stainless Used on B40CR MKII / B40CM MKII Machines only - 409847.01
6 100358 24 WASHER, Flat Used on B40CR MKII / B40CM MKII Machines only - 409847.01
7 100951 10 CAPSCREW
8 100543 4 WASHER
12 100310 12 NUT, Nyloc Used on B40CR MKII / B40CM MKII Machines only - 409847.01
13 100312 10 NUT, Nyloc
ARTICULATION JOINT BEARING ASSEMBLY
7
2
1 7
8
3 7
4
6 8
5 10
14 7
17
15
16
10
9
11
10
11
6
13 12
7
18
17
12
7
P006953
ARTICULATION JOINT BEARING ASSEMBLY
1 190633 4 SCREW, Cap
2 100726 8 BOLT
4 170822 5 SHIM
5 160727 1 SLEEVE, Fixed
6 140301 2 SEAL
7 910269 A/R TUBING
7 161668 4 ADAPTOR
8 100954 12 SCREW, Cap
9 150114 2 BEARING ASSEMBLY
10 162349 2 COVER, Top
12 100271 12 NUT, Clevelock
13 162353 1 PIN
14 100212 4 SCREW, Set, Hexagon
16 180999 1 PIN ASSEMBLY
17 140300 2 SEAL
18 162352 2 COVER, Bottom
ARTICULATION AND OSCILLATION ASSEMBLY
6 7
5
4
3
2
11
8
9 12
17
17 16
14
13
15
2
3
4
10
4
3
7
P002916
ARTICULATION AND OSCILLATION ASSEMBLY
1 183096 1 JOINT, Articulation And Oscillation
2 160733 2 BUSH, Bronze
3 140265 3 O RING
4 160744 3 PLATE, Thrust
5 162454 1 WASHER, Thrust, Nylon
6 161726 1 NUT, Lock
7 140267 2 O RING Factory fitted
7 910269 2 TUBING INFIELD REPAIR
7 161668 2 ADAPTOR INFIELD REPAIR
8 100372 5 SCREW, Cap
9 100316 1 NUT, Nyloc
10 160749 1 WASHER, Thrust, Nylon
11 160877 2 PIN
12 173341 1 PLATE, Lock
13 173902 1 BAR, Safety
14 172956 1 TAG, Lock Pin
STEERING CYLINDER MOUNTINGS
8
1
2
3
4
13
6
5
14 19 6
18 3
4
17 2
7
16 15
13
20 9
20
13
12 11
10
9
P007469
STEERING CYLINDER MOUNTINGS
1 261146 1 KIT, Pin Assembly
2 160617 4 PLATE, End
3 140277 4 O-RING
4 160618 4 CONE
5 161160 2 PIN
6 140108 4 V RING
7 100320 2 NUT, Nyloc
8 100724 2 BOLT
11 240796 2 HOSE
12 120807 2 ELBOW
13 910269 A/R O RING
14 161668 4 ADAPTOR
15 230315 2 CYLINDER
16 160384 2 PIN
18 170031 2 LOCK TAG
20 NSI A/R SPACER PLATE
OSCILLATION LUBRICATION PIPES
8
1 9
3
4
10 10
2
10
10
10
10
12
10 10
13
7
12
10 10
11
12
P007262
OSCILLATION LUBRICATION PIPES
2 175108 1 PIPE ASSEMBLY, Grease
8 120356 1 BULKHEAD
9 120807 2 ELBOW
13 160723 1 BLOCK, Grease Nipple
REAR FRAME AND BIN
11
42 10 22 10 9 8
43 32 33 5 7
34
4 13 35
8 34
12
15 19
14 5
16 17
39
14 41 36
3
31 18 23 44 38 41
30 40
28
24 21
26 20 37
25 2 44
46
27
29 26 47
45
12
P006952
REAR FRAME AND BIN
1 182875 1 BIN, Ducted Used on B35C MKII Machines only
1 182874 1 BIN, Ducted Used on B40CR MKII Machines only
1 182902 BIN, Ducted Used on B40CM MKII Machines only
2 183219 1 CHASSIS, Rear
3 172417 2 PLATE, Guide
4 173271 8 SHIM, 5mm
5 204374 4 REFLECTOR, Amber
6 204373 2 REFLECTOR, Red
7 100116 8 SCREW, Cap
8 100059 8 WASHER
10 140162 4 O-RING
11 160383 2 PIN ASSEMBLY
12 100231 26 SCREW, Cap
13 200613 6 MAT, Shock
14 100532 12 WASHER
16 160083 6 BUSH
17 172736 1 POLE, Bin, Stay
19 202686 1 GRIP
20 206078 1 SWITCH, Micro-Wip Rod
21 177236 1 MOUNTING, Bin Up Switch
22 160297 2 BUSH
23 100309 2 NUT, Nyloc
24 174091 2 PLATE, Securing, Mudflap
28 204686 2 MUDFLAP, Wide
29 172988 2 PLATE, Mudflap, Mounting Used on B35C / B40CR MKII Machines only
32 174208 A/R SHIM, 1,6mm
32 174209 A/R SHIM, 3mm
REAR FRAME AND BIN
11
42 10 22 10 9 8
43 32 33 5 7
34
4 13 35
8 34
12
15 19
14 5
16 17
39
14 41 36
3
31 18 23 44 38 41
30 40
28
24 21
26 20 37
25 2 44
46
27
29 26 47
45
12
P006952
REAR FRAME AND BIN
34 100288 2 NUT, Plain, Hex.
36 261825 1 KIT, Tow Pin
37 161179 1 PIN, Hitch, Locking
38 172956 1 TAG, Lock, Pin Retainer
39 100316 1 NUT, Nyloc
40 100702 1 SCREW,Hex. Head
42 206255 2 GROMMET
43 174747 A/R SHIM, 3mm
47 173840 2 PLATE, Mudflap, Mounting Used on B40CM MKII Machines only
TIP CYLINDER MOUNTINGS
3 4 5 6
2 6
5
4
8
3
P006626
TIP CYLINDER MOUNTINGS
1 230281 2 CYLINDER
3 160747 4 PIN
5 170031 4 LOCK, Tag
7 120807 2 ELBOW
BIN HEATER ASSEMBLY (OPTIONAL)
23
1
2
11
12
3
19
18
22
9 11 17
10 13 6
22 2 4 5
5 22
20
12
21
6 7
8 4
5
5
5 2 17
5 14 15
22
16
2
7 10
7
9
5
P006628
BIN HEATER ASSEMBLY (OPTIONAL)
1 261038 1 BIN HEATING KIT
2 204023 4 CLAMP, Exhaust
3 202315 1 FLEX, Top
4 100464 6 CAPSCREW, Soc. Head
5 100062 18 WASHER
6 203367 2 SOCKET
8 172101 1 BRACKET, Top
9 174581 2 FLANGE, Bin Heater
10 202131 4 SEAL, Ring
12 201666 6 SPRING, Bin Heater
13 202329 1 PIPE, Top
14 202330 1 PIPE, Bottom
15 204355 1 FLEX PIECE
18 203027 1 PIPE, Outlet
20 201667 3 SPRING, Bin Heater
23 204352 1 STACK, Exhaust
DECALS AND PLATES
23
31 10
19 8 28 30 14
28
4
13 B35C
16
7
17 28
28
11
28
14
28
3 8 5
30 1 14
12 10 9
21 24, 25
27 6 1 26 20
22
14 30 28 23
8 18
32
30
B35C 6
15
31
7 28
17
14 14
12 30
28 33
9 2 14 1
13 28
P006977
DECALS AND PLATES
1 204606 3 WARNING; Read OMM
2 204607 1 WARNING; Spring Pressure
3 204608 1 DECAL; Battery Isolator Switch
4 204609 1 DECAL; Hydraulic Level
5 204610 1 DECAL; Hydraulic Pressure
6 203298 1 DECAL; Warning, Radiator Hot
7 204223 2 DECAL; Tyre Pressure Used on B35C MKII Machines only
7 203318 2 DECAL; Tyre Pressure Used on B40C MKII and B40CM MKII Machines only
8 204615 5 WARNING; Compressed Air
9 204616 2 WARNING; Bin Support
10 204617 2 WARNING; Cab Support
11 204618 1 WARNING; Visibilty
12 204619 2 WARNING; Suspension Cylinder
13 204620 2 WARNING; Artic Lock
14 203283 7 DECAL; Lift Point
15 203223 1 DECAL; Bonnet Strip, RHS
16 203224 1 DECAL; Bonnet Strip, LHS
17 203240 2 BELL
18 204222 1 DECAL; RHS Bin Used on B35C MKII Machines only
18 204677 1 DECAL; RHS Bin Used on B40CM MKII Machines only
19 204224 1 DECAL; LHS Bin Used on B35C MKII Machines only
19 204676 1 DECAL; LHS Bin Used on B40CM MKII Machines only
20 203248 1 BELL
21 204789 1 DECAL; Speed Down Slope Used on B35C MKII Machines only
21 204788 1 DECAL; Speed Down Slope Used on B40C MKII and B40CM MKII Machines only
22 204962 1 DECAL; Shift Inhibiting CE
23 204988 1 DECAL; Dim, Bright, Indicator, Horn
24 204982 1 DECAL; Aircon, Heat CE
25 204981 1 DECAL; Aircon, Cold CE
26 204979 1 DECAL; Aircon, Air In/Out CE
27 204992 1 PLATE, Bin Contol CE
28 203287 7 DECAL; Grease Points
29 204300 1 DECAL; Refrigerant
DECALS AND PLATES
23
31 10
19 8 28 30 14
28
4
13 B35C
16
7
17 28
28
11
28
14
28
3 8 5
30 1 14
12 10 9
21 24, 25
27 6 1 26 20
22
14 30 28 23
8 18
32
30
B35C 6
15
31
7 28
17
14 14
12 30
28 33
9 2 14 1
13 28
P006977
DECALS AND PLATES
30 204976 5 DECAL; Wheel Nut Torques
31 204262 1 PLATE, Pull, Bonnet Release
32 204662 1 DECAL; Warning, Ether Start
33 206194 1 DECAL; Maintenance Schedule, B35C/B40C
DECALS AND PLATES
1 2 3 4 5
WARNING WARNING CAUTION CAUTION

DO NOT OPERATE OR WORK SPRING UNDER
ON THIS MACHINE UNLESS PRESSURE HYDRAULIC OIL
YOU HAVE READ AND BATTERY ISOLATOR LEVEL
UNDERSTOOD THE READ MAINTENANCE
INSTRUCTIONS AND WARNINGS MANUAL BEFORE FILL WITH AUTOMATIC
IN THE OPERATORS MANUAL
CARRYING OUT ISOLATE BATTERY
FAILURE TO FOLLOW THE
BEFORE WELDING TRANSMISSION
INSTRUCTIONS OR HEED THE MAINTENANCE FLUID ONLY
WARNINGS COULD RESULT IN
204607 IN THIS AREA 204608 204609 204610
204606 PERSONAL INJURY OR DEATH
8 9
6 7
TYRE PRESSURE B35C 6x6 TYRE PRESSURE B40C 6x6
FRONT MIDDLE REAR FRONT MIDDLE REAR WARNING WARNING
WARNING MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI
MAKE
BRIDGESTONE
MODEL
VKT
SIZE
29.5 R25 2HH
kPa PSI kPa PSI kPa PSI
350 51 375 54 375 54
BRIDGESTONE VKT 26.5 R25 2HH 400 58 450 65 450 65
MICHELIN XADN/XADT 26.5 R25 350 51 400 58 400 58 MICHELIN XADN/XADT 29.5 R25 300 44 350 51 350 51 COMPRESSED AIR INSTALL BIN
RESERVOIR SUPPORT POLE
DO NOT REMOVE CAP BEFORE CARRYING
WHEN ENGINE IS HOT DRAIN COMPLETELY OUT ANY
X X X X X X X X X X X X X X X X X X
BEFORE CARRYING MAINTENANCE
OUT MAINTENANCE IN THIS AREA
203298 203318 PAYLOAD: 36 000 kg (80
23 500 600 lbs)
(50 468
204615
204223 PAYLOAD: 32 000 kg (70 560 lbs) 204616
13 14
10 11 7 12
WARNING
WARNING WARNING WARNING
INSTALL
ARTICULATION
INSTALL CAB MACHINE OPERATOR PRESSURISED GAS LOCK BEFORE
SUPPORT POLE HAS LIMITED VISIBILITY CARRYING OUT
BEFORE CARRYING REFER TO OPERATORS
DO NOT REMAIN IN THIS MANUAL FOR CORRECT ANY MAINTENANCE
OUT ANY AREA WHILE MACHINE
MAINTENANCE DISASSEMBLY IN THIS AREA
IS RUNNING PROCEDURE 204620 203283
IN THIS AREA
204617 204618 204619
24
25
27
WARNING WARNING
WARNING
204789 204788
% MAXIMUM
SPEED
% MAXIMUM
SPEED This vehicle is equipped with a transmission
31%
15%
1L
-
-
1H
6Km/h (3.7Mph)
8Km/h (4.9Mph)
28%
14%
1L
-
-
1H
5Km/h (3.1Mph)
8Km/h (4.9Mph)
shift inhibitor system. Neutral to drive shift
ranges are automatically prevented at high 26
13% 2L 2H 14Km/h (8.7Mph) 11% 2L - 11Km/h (6.8Mph) engine speeds. After completing neutral
B35C B40C
7% 3L - 16Km/h (9.9Mph) 7% 3L - 15Km/h (9.3Mph) PTO operation, reduce engine speed to below
3% 4L 3H 24Km/h (14.9Mph) 5% - 2H 18Km/h (11.2Mph)
3% 4L 3H 23Km/h (14.3Mph) 900 rpm to allow neutral to range shift.
THIS DECAL APPLIES TO B35C’s WITH A FULLY LADEN GROSS VEHICLE MASS THIS DECAL APPLIES TO B40C’s WITH A FULLY LADEN GROSS VEHICLE MASS
OF 59000KG (130072.6lb), WITH THE EXHAUST BRAKE AND EVB FULLY OF 65200KG (143741.2lb), WITH THE EXHAUST BRAKE AND EVB FULLY 204962
FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR. FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR.
204988
21 21 22 23
204992
P006978
DECALS AND PLATES
1 204606 3 WARNING; Read OMM
2 204607 1 WARNING; Spring Pressure
3 204608 1 DECAL; Battery Isolator Switch
4 204609 1 DECAL; Hydraulic Level
5 204610 1 DECAL; Hydraulic Pressure
6 203298 1 DECAL; Warning, Radiator Hot
7 204223 2 DECAL; Tyre Pressure Used on B35C MKII Machines only
7 203318 2 DECAL; Tyre Pressure Used on B40CR MKII and B40CM MKII Machines only
8 204615 4 WARNING; Compressed Air
9 204616 2 WARNING; Bin Support
10 204617 2 WARNING; Cab Support
11 204618 1 WARNING; Visibilty
12 204619 2 WARNING; Suspension Cylinder
13 204620 2 WARNING; Artic Lock
14 203283 7 DECAL; Lift Point
15 203223 1 DECAL; Bonnet Strip, RHS
16 203224 1 DECAL; Bonnet Strip, LHS
17 203240 2 BELL
18 203317 1 DECAL; RHS Bin Used on B40CR MKII Machines only
18 204677 1 DECAL; RHS Bin Used on B40CM MKII Machines only
19 203316 1 DECAL; LHS Bin Used on B40CR MKII Machines only
19 204676 1 DECAL; LHS Bin Used on B40CM MKII Machines only
20 203248 1 BELL
21 204789 1 DECAL; Speed Down Slope Used on B35C MKII Machines only
21 204788 1 DECAL; Speed Down Slope Used on B40CR MKII and B40CM MKII Machines only
22 204962 1 DECAL; Shift Inhibiting CE
23 204988 1 DECAL; Dim, Bright, Indicator, Horn
24 204982 1 DECAL; Aircon, Heat CE
25 204981 1 DECAL; Aircon, Cold CE
26 204979 1 DECAL; Aircon, Air In/Out CE
27 204992 1 PLATE, Bin Contol CE
28 203287 7 DECAL; Grease Points
29 204300 1 DECAL; Refrigerant
DECALS AND PLATES
WARNING
TORQUE ALL WHEEL NUTS TO 650Nm
(480 lb-ft) AFTER THE FIRST 5 HOURS
30
GREASE R134a
OF OPERATION AND THEN AFTER 50
HOURS. REPEAT THIS PROCEDURE
POINT 29 Refrigerant IF THE WHEELS ARE CHANGED.
PAG
204976
28 203287
Lubricant
204300
33 IMPORTANT
WARNING
THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO
AND DOES NOT REPLACE THE MAINTENANCE SCHEDULE
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL
31 POSITION DESCRIPTION ACTION COMMENTS

DAILY CHECKS 3 8
01 ENGINE OIL LEVEL NOTE 1 1
02 ENGINE COOLANT NOTE 1
10
03 DRIVE BELTS VISUAL 2
04 AIR-FILTER / INDICATOR NOTE 1
6 4
05 TRANSMISSION OIL LEVEL NOTE 1
9
06 HYDRAULIC FLUID LEVEL NOTE 1
5
07 TYRES NOTE 3 14 14
08 LIGHTS (INTERIOR / EXTERIOR) VISUAL
7
13
09 HOOTER/REVERSE ALARM SOUND
13
10 OPERATOR CONTROLS/ INSTRUMENTS VISUAL
204262
11 OIL, AIR & FUEL LEAKS NOTE 2
15 15
12 LOOSE OR DAMAGED COMPONENTS VISUAL
13
DAILY LUBRICATION 13
13 TIP & STEERING CYLINDERS NOTE 1 15
WARNING
14 PROPSHAFTS (DIN FLANGES) NOTE 1
15 OSCILLATION / ARTICULATION JOINT NOTE 3 7

16 BIN PIVOT PINS NOTE 1
NOTE 1: IN THE OPERATORS AND MAINTENANCE MANUAL

REFER TO SPECIFICATIONS
NO ETHER
NOTE 2: REFER TO MAINTENANCEIN THE OPERATORS AND MAINTENANCE MANUAL 9
NOTE 3: REFER TO MACHINE INSTRUCTION DECAL
32 KEY: CHECK LEVEL CHECK LEVEL 16 8
ELECTRICAL PRE-HEATER BUILT IN. CHECK LUBRICATE CHECK LEVEL
PERSONAL INJURY MAY RESULT. 206194
DAILY LUBRICATION AND MAINTENANCE SCHEDULE B35-B40 C#
204662
P006979
DECALS AND PLATES
30 204976 5 DECAL; Wheel Nut Torques
31 204262 1 PLATE, Pull, Bonnet Release
32 204662 1 DECAL; Warning, Ether Start
33 206194 1 DECAL; Maintenance Schedule, B35C/B40C

PM B35C B40CR B40CM 6 Speed Mkii

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B35C 6X6 ADT MKII, 6 SPEED

B40CR 6X6 ADT MKII, 6 SPEED

PARTS MANUAL 872074

409849 - B35C MKII, 6 SPEED

First Issue: January 2001

The following address list was correct as at 31 August 1999.

GROUP OPERATIONS LISTING

ASIA PACIFIC REGION

Bell Equipment Australia (East Coast)

SOUTH EAST ASIA

SOUTHERN AFRICA REGION

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 7. FRAME AND BODY

AEB 408811 W R 01 0432

i AEB Is a unique number designated to Bell Equipment.

iii W Is the year of manufacture, i.e: T = 1996, V = 1997, W = 1998, etc.

iv R Is the Plant of manufacture, i.e: R = Richards Bay, etc.

v 01 Is the Revision Level of the machine type/build number , i.e:

01 = First Revision, 02 = Second Revision, etc.

vi 0432 Is the sequential ADT serial number.

Eg: B20B - AEB404810SR001565

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

Nm Newton Metre SAE Society of Automotive Engineers

1. The model and serial number of your BELL product.

MACHINE DIMENSIONS - B35C

5 512 (18' 1”)

3 631 (11' 11”)

3 129 (10' 3”)

10 545 (34' 6”)

3 234 (10' 7")

2 600 (8' 6")

3 200 (10' 6")

Inside Turning Radius

MACHINE DIMENSIONS - B40C/B40CM

3 681 (12' 1")

2 202 (7' 3")

686 (2' 3") 30 °

3 234 (10' 7")

2 600 (8' 6")

3 380 (11' 1")

Inside Turning Radius

SERIAL NUMBER PLATES

BELL EQUIPMENT CO. S.A. (PTY) LTD.

AEB XXXXXX TRA XXXXX

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 2

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 3

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 4

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 5

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 6

B35C MKII, B40CR MKII, B40CM MKII, 6 SPEED, 6X6 ADT 7