2808 4x4 ARTICULATED HAULER

2808 4x4
ARTICULATED HAULER
VIN :AEB 405451 TR 000003 to
AEB 405451 TR 000009
AEB 406451 VR 000013 to
AEB 406451 VR 000026
PARTS MANUAL
Document Part Number 870169
Issue : SEPTEMBER 1997
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

TABLE OF CONTENTS
SECTION 1. GENERAL INFORMATION 1-1

BULLETINS 1-3
LIST OF ABBREVIATIONS 1-5
ORDERING OF PARTS 1-7
MACHINE DIMENSIONS 1-9
SERIAL NUMBER PLATES 1-11
SERVICE KITS 1-13
SECTION 2 ENGINE 2-2
ENGINE AND MISCELLANEOUS PARTS (ADE 442N) 2-3
ENGINE COUPLING (KUZEL K040) 2-5
AIR CLEANER SYSTEM 2-7
AIR CLEANER (14 INCH) 2-9
PRE CLEANER (152.5 MM OUTLET) 2-11
EXHAUST SYSTEM 2-13
FUEL SYSTEM 2-17
THROTTLE ASSEMBLY (UPTO 31.03.96) 2-19
THROTTLE ASSEMBLY (FROM 01.04.96) 2-21
THROTTLE LINKAGE ON ENGINE (01.04.96) 2-23
COOLING SYSTEM 2-25
COOLING SYSTEM MOUNTINGS 2-29
SECTION 3 POWER TRAIN 3-2
TRANSMISSION AND MISCELLANEOUS PARTS 3-3
MECHANICAL C CLAMP BRAKE ASSEMBLY 3-5
TRANSMISSION DIFFERENTIAL LOCK ACTUATOR 3-7
OIL COOLER ASSEMBLY 3-9
PROPSHAFT ASSEMBLY 3-11
FRONT AXLE AND MISCELLANEOUS PARTS 3-19
FRONT AXLE ASSEMBLY (5,29x5,2) 3-21
REAR AXLE ASSEMBLY (5,29x5,2) 3-25
DIFFERENTIAL ASSEMBLY 3-29
BRAKE SYSTEM 3-33
BRAKE CALIPER ASSEMBLY 3-35
WHEEL ASSEMBLY (23.5XR25) 3-37
SPECIAL TOOLS 3-39
SECTION 4A HYDRAULIC SYSTEM 4-2
HYDRAULIC SYSTEM 4-3
HYDRAULIC FILTER ASSEMBLY 4-9
EMERGENCY STEERING SYSTEM (UPTO 28/02/97) 4-11
EMERGENCY STEERING SYSTEM (FROM 1.3.97) 4-13
HYDRAULIC FILTER / BREATHER ASSEMBLY 4-17
STEERING VALVE (UPTO 30.11.94) 4-19
FLOW AMPLIFIER 4-21
CONTROL VALVE (ONE BANK) 4-25
STEERING VALVE 4-29
HYDRAULIC PUMP 4-31
STEERING CYLINDER 4-35
SPECIAL TOOLS 4-37
SECTION 4B PNEUMATIC SYSTEM 4-40
FRONT PNEUMATIC SYSTEM (UPTO 4/4/97) 4-41
FRONT PNEUMATIC SCHEMATIC (FROM 4/497) 4-47
REAR PNEUMATIC SYSTEM (UPTO 4/497) 4-53
REAR PNEUMATIC SCHEMATIC (FROM 4/4/97) 4-55
TYRE INFLATION KIT 4-57
AIR SPRING ASSEMBLY 4-59
PUSH BUTTON VALVE 4-61
PARK BRAKE SPRING ACTUATOR 4-63
RELAY EMERGENCY VALVE 4-65
SOLENOID VALVE 4-67
PRESSURE PROTECTION VALVE 4-69
CHECK VALVE 4-71
LEVELLING VALVE 4-73
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY 4-75
BRAKE VALVE 4-79
CONTROL VALVE 4-83
PARK BRAKE 4-85
AIR / HYDRAULIC BRAKE ACTUATOR 4-89
SECTION 4C ELECTRICAL SYSTEM 4-92
STARTING CHARGING CIRCUIT 4-93
INDICATOR / HAZARD CIRCUIT 4-95
LIGHTING CIRCUIT 4-97
BRAKE LIGHT CIRCUIT 4-99
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT 4-101
GAUGES AND WARNING LIGHT CIRCUIT 4-103
WIPER / INTERIOR LIGHT / FAN CIRCUIT 4-105
TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT) 4-107
INDICATOR SWITCH ELECTRICAL CIRCUIT 4-109
INSTRUMENT PANEL ASSEMBLY 4-111
DISTRIBUTION BOX 4-113
BATTERY, CLAMPS AND CABLES 4-115
WINDSCREEN WIPER ASSEMBLY 4-117
HEADLIGHT (FROM 06 SEPT 93) 4-119
REAR LIGHT, INDICATOR AND SIREN 4-121
INDICATOR (FROM 26.08.94) 4-123
HORN ASSEMBLY 4-125
SPECIAL TOOLS 4-127
EMERGENCY STEERING SCHEMATIC 4-129
LOCK UP PRESSURE SIGNAL SWITCH SCHEMATIC 4-131
SECTION 5 FRAME AND BODY 5-2
CAB AND COWLINGS 5-3
BONNET LATCH 5-5
CAB EXTERIOR FITTINGS 5-7
DOOR HANDLE ASSEMBLY 5-11
CAB INTERIOR FITTINGS 5-13
SEAT ASSEMBLY (FROM OCT 1993) 5-15
STEERING COLUMN ASSEMBLY 5-17
AIR CONDITIONER ASSEMBLY (RED DOT) 5-19
BLOWER ASSEMBLY 5-23
FRONT FRAME 5-25
EMERGENCY STEERING MOUNTINGS 5-27
ARTICULATION AND OSCILATION ASSEMBLY 5-29
STEERING CYLINDER MOUNTINGS 5-31
REAR FRAME 5-33
DECALS 5-35
DECALS 5-39
SPECIAL TOOLS 5-43
SECTION 1
GENERAL INFORMATION
870169 September 12, 1997

1-2 SECTION 1. GENERAL INFORMATION
870169 September 12, 1997

BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870169 September 12, 1997

TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870169 September 12, 1997

LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
870169 September 12, 1997

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
870169 September 12, 1997

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870169 September 12, 1997

870169 September 12, 1997

MACHINE DIMENSION
3 350 (10' 11")

3 228 (10' 7")
490 (1' 7")
2 950 (9' 8")
500 (1' 8")
31
875 (2' 0") 2 7 00 (8' 10") 1 957 (6' 5")

5 535 (18' 2")
X000403
ALL DIMENSIONS SHOWN ARE IN MILLIMETRES

UNLESS OTHERWISE STATED BETWEEN BRACKETS
Figure 1
870169 September 12, 1997

870169 September 12, 1997

SERIAL NUMBER PLATES
ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB
ADE
MADE IN RSA
X000406
Figure 2
870169 September 12, 1997

870169 September 12, 1997

Service Kits
Service kits are available from your nearest BELL

Service Centre.
870169 September 12, 1997

July 2, 1997 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
July 2, 1997 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS (ADE 442N)
21,22
20
April 7, 1997 2808B009 2-3

ENGINE AND MISCELLANEOUS PARTS (ADE 442N)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 173561 1 MOUNTING, Bracket, Accerelator Linkage
2 250117 1 ENGINE, ADE 442N
3 100722 6 BOLT, Hex. Head
4 AD100252 2 BOLT, Allen
5 AD200866 2 MOUNTING, Engine, Rear
6 AD200549 2 MOUNTING, Engine, Front
7 AD200422 8 MOUNTING, Rubber
8 221382 2 ELEMENT, Filter, Oil
9 173803 2 SHIELD, Heat
10 173559 2 MOUNTING, Bracket, Engine, Rear
11 NSI 4 SPACER
12 NSI 4 BOLT
13 100197 12 SCREW, Cap
14 255032 1 COUPLING, Kuzel
15 160445 8 WASHER, Spacer
17 100394 8 NUT, Nyloc
18 100083 2 SCREW, Hex. Head
19 100312 2 NUT, Nyloc
20 AD100249 8 SCREW, Hex
21 AD75142443 1 DIPSTICK
22 AD75180214 1 GUIDE TUBE, Dipstick
April 7, 1997 2808B009 2-4

ENGINE COUPLING (KUZEL K040)
February 7, 1996 255032 2-5

ENGINE COUPLING (KUZEL K040)
1 255032 1 ENGINE COUPLING (KUZEL K040)
3 180693 1 ELEMENT, Flexable
4 202207 1 SLEEVE
5 202121 1 DISC, Friction
6 160511 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output
February 7, 1996 255032 2-6

AIR CLEANER SYSTEM
April 7, 1997 2808B010 2-7

AIR CLEANER SYSTEM
1 100183 2 SCREW, Grub
2 290230 1 PRE CLEANER
3 290055 1 AIR CLEANER
4 200464 1 VALVE, Vacuator
5 200633 2 BAND, Mounting
6 200466 1 INFORMER, 20"
7 200641 1 ELBOW, Rubber
8 203555 1 PIPE, Air Intake
10 203536 2 CLAMP, T Bolt
11 203534 2 CLAMP, T Bolt
12 100314 4 NUT, Nyloc
14 100147 4 WASHER, Flat
April 7, 1997 2808B010 2-8

AIR CLEANER (14 INCH)
February 7, 1996 290055 2-9

AIR CLEANER (14 INCH)
1 290055 AIR CLEANER (14 INCH)
2 200634 1 COVER, End
3 140259 1 O RING
4 200637 2 NUT, Wing
5 200443 1 FILTER, Air, Primary
6 200444 1 FILTER, Air, Safety
7 NSI 1 BODY, Air Cleaner
8 NSI 1 SLEEVE, Valve Actuator
February 7, 1996 290055 2-10

PRE CLEANER (152.5 MM OUTLET)
February 7, 1996 290230 2-11

PRE CLEANER (152.5 MM OUTLET)
1 290230 PRE CLEANER (152.5 MM OUTLET)
2 202860 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing
February 7, 1996 290230 2-12

EXHAUST SYSTEM
1 16
9 17 15
37 8
35 16
36 13
32 25
38
13 2
26
33
28 31 14 24 42
9 8
35 39
41 40 11
31 10
7
29 30
6 28
29
23 18
19
5 21 16 20
21 26
27 12
22
23
4
42 3
38
39 P003817
41 40
April 7, 1997 2808B011 2-13

EXHAUST SYSTEM
1 203425 1 STACK, Exhaust
2 203426 1 SILENCER
3 203424 1 PIPE, Exhaust, Intermediate
4 203431 1 Y CONNECTOR, Exhaust
5 203423 1 PIPE, Exhaust, Intermediate
6 202883 1 EXHAUST, LH
7 202884 1 EXHAUST, RH
8 202886 2 BELLOWS, Exhaust
9 204129 2 GASKET, Exhaust
10 203429 1 SHIELD, Heat, Silencer
11 173557 1 MOUNTING, Silencer
12 203430 1 HEATSHEILD
13 204121 2 INSULATION, Exhaust
14 203428 2 CLAMP, Silencer
15 173818 1 CLAMP, Exhaust Stack
16 100314 8 NUT, Nyloc
19 201405 4 WASHER
20 100394 4 NUT, Nyloc
21 100548 8 WASHER, Hardened
23 100670 3 CLAMP, U Bolt
25 100312 2 NUT, Nyloc
26 100285 4 NUT, Cleavelock
27 203529 2 CLAMP
28 202083 2 CLAMP, Exhaust
31 174805 2 BRACKET, Exhaust
33 204025 6 CLAMP, Band, Stainless Steel
34 204026 6 CLAMP, Drive, Stainless Steel
35 203527 2 CLAMP, Exhaust Flange
April 7, 1997 2808B011 2-14

EXHAUST SYSTEM
1 16
9 17 15
37 8
35 16
36 13
32 25
38
13 2
26
33
28 31 14 24 42
9 8
35 39
41 40 11
31 10
7
29 30
6 28
29
23 18
19
5 21 16 20
21 26
27 12
22
23
4
42 3
38
39 P003817
41 40
April 7, 1997 2808B011 2-15

EXHAUST SYSTEM
38 204037 2 CLAMP, Seal USED FROM 1 JULY 1997
39 NSI 2 SCREW
40 NSI A/R GASKET
41 NSI 2 NUT
42 NSI 1 BODY
April 7, 1997 2808B011 2-16

FUEL SYSTEM
8 16 18
9 3
10 4 22
6 17
11
1 18
21
23
16
7
12 16 19
24
20
12
5
16
13 16
24
16
13 15 14
14 15
P002659
April 7, 1997 2808B012 2-17

FUEL SYSTEM
1 201405 6 WASHER
2 183280 1 TANK, Fuel
3 210187 3 SIGHT GLASS
4 100519 3 NUT
5 120333 1 PLUG, Drain
7 100394 6 NUT, Nyloc
9 203650 1 CAP, Filler
10 170739 1 NECK, Filler
11 201503 1 GASKET
12 120052 2 ADAPTOR, Pushlock, Male
13 120718 2 BANJO
14 101313 4 WASHER, Copper
15 120767 2 BOLT, Banjo
16 200062 6 CLAMP, Hose
17 120217 3 CONNECTOR
18 120218 2 FITTING
19 290063 1 FILTER ASSY, Seperator, Water
20 220090 1 FILTER, Fuel, Spin On
21 NSI 1 HEAD ASSY
23 100314 3 NUT, Nyloc
24 130002 A/R HOSE, Pushlock
April 7, 1997 2808B012 2-18

THROTTLE ASSEMBLY (UPTO 31.03.96)
25
21
22
20
22
3 10
23
11
11 15
26
8
4 7
6
5
9 24
13
12
17
19 17
16 18
14
April 7, 1997 2808B013 2-19

THROTTLE ASSEMBLY (UPTO 31.03.96)
1 202458 1 CLIP, Retaining
2 260667 1 PEDAL ASSY
3 260663 1 CABLE ASSY
4 202456 2 CLAMP ASSY
5 NSI 2 SCREW
6 NSI 1 CLAMP
7 NSI 1 BLOCK
8 NSI 2 NUT
9 202457 1 PIVOT
10 100197 3 SCREW, Cap
11 100312 3 NUT, Nyloc
12 171133 1 BRACKET, Mounting
13 172403 1 LEVER, Limit Switch
14 201425 1 SWITCH
15 201083 1 SPRING, Pedal Lock
17 100309 2 NUT, Nyloc
20 255012 1 KIT, U Bolt
21 NSI 2 NUT, Nyloc
22 NSI 1 BODY
23 NSI 1 U BOLT
24 NSI 1 RIVET, Pop
25 200779 1 TIE ROD END
26 600807 1 KIT, Retrofit See Next Page for Update.
April 7, 1997 2808B013 2-20

THROTTLE ASSEMBLY (FROM 01.04.96)
27
28
1
5
24 25
7
8
9 29 26
4 2
6 3
10
11 22
23
16
11 11
15 22
14 11
13 21
20
5 11
12
17
19 11
18
P003321
April 7, 1997 2808B014 2-21

THROTTLE ASSEMBLY (FROM 01.04.96)
1 200779 1 TIE ROD END
2 100757 1 BOLT, Hex Head
3 200651 1 SPRING
4 260664 1 CABLE ASSY
5 NSI 2 NUT
6 255012 1 KIT, U-BOLT
7 NSI 1 U-BOLT
8 NSI 1 CLAMP
9 NSI 2 NUT
10 172966 1 PLATE
11 100310 7 NUT, Nyloc
12 202456 1 CLAMP ASSY
13 NSI 2 SCREW
14 NSI 1 PLATE
15 NSI 1 CLAMP
16 NSI 2 NUT
17 202457 1 PIVOT
18 100393 2 SCREW, Hex Head
19 201425 1 SWITCH, Interlock, Exhaust Brake
20 100360 2 RIVET, Pop
21 172403 1 LEVER, Limit Switch
23 202458 1 CLIP
24 Z6007203104 1 SWITCH, Kick Down
25 NSI 2 NUT
26 NSI 1 SWITCH
28 100027 3 SCREW, Cap
29 100048 3 NUT, Nyloc
April 7, 1997 2808B014 2-22

THROTTLE LINKAGE ON ENGINE (01.04.96)
7 6
10
5
8
9
2
1
13 11 3
14
4
15
16 18
12
17
13
13
P003324
April 7, 1997 2808B015 2-23

THROTTLE LINKAGE ON ENGINE (01.04.96)
1 250117 1 ENGINE
2 NSI 1 LEVER
3 NSI 1 SCREW
4 NSI 1 NUT, Nyloc
5 NSI 1 NUT
6 NSI 1 SPONGE
7 NSI 1 ROD, Tie
8 NSI 2 WASHER
9 NSI 2 SCREW
10 173643 1 LINK
11 NSI 1 LEVER
12 173642 1 LINK
13 100309 3 NUT, Nyloc
15 NSI 1 ROD, Tie
17 NSI 1 ROD, Tie
18 NSI 1 CABLE ASSY
April 7, 1997 2808B015 2-24

COOLING SYSTEM
15
15 11
35 35
9 24
8
39 7 8
7
20
2 3 4 8 37
8 36
35 35 15
5 6
10 8 7 25 26
8
7
38
19
6 13 6 14
6 8
12
22
32 8 7 23
6 15
7
43 21
31 8 16 18 17 8 23
33
27
6 29
28 22
34
HEATER 1
19 30
P002893
April 7, 1997 2808B016 2-25

COOLING SYSTEM
2 201655 1 TANK, Header
5 202999 1 CAP, Closing
6 200092 8 CLAMP, Hose
9 171493 1 PIPE
10 173148 1 PIPE Used with Aircon Kit. (Use Item No. 9, if Aircon not used.)
11 201675 1 HOSE, Radiator Top
12 201646 1 HOSE, Radiator
14 203026 1 PIPE
15 201054 8 CLAMP, Hose
16 120655 1 SWAGE
17 120381 1 NIPPLE
18 120414 1 COUPLING, Bulkhead
20 201656 1 RADIATOR USED UPTO 1/3/97
20 203898 1 RADIATOR USED FROM 1/3/97
21 201319 8 MOUNTING, Circular
22 100314 16 NUT, Nyloc
24 172535 1 COWLING, Radiator USED UPTO 1/3/97
24 172713 1 COWLING, Radiator USED FROM 1/3/97
27 130051 1 HOSE, Radiator
28 201437 1 P CLIP
29 120718 1 BANJO
30 120767 1 BOLT, Banjo
31 120037 1 PLUG
32 120161 1 ADAPTOR
33 161667 1 ADAPTOR, Low Level
April 7, 1997 2808B016 2-26

COOLING SYSTEM
15
15 11
35 35
9 24
8
39 7 8
7
20
2 3 4 8 37
8 36
35 35 15
5 6
10 8 7 25 26
8
7
38
19
6 13 6 14
6 8
12
22
32 8 7 23
6 15
7
43 21
31 8 16 18 17 8 23
33
27
6 29
28 22
34
HEATER 1
19 30
P002893
April 7, 1997 2808B016 2-27

COOLING SYSTEM
34 202485 1 SWITCH, Cooling Level
35 255012 4 U BOLT
36 166912 2 STRIP, Seal
37 100360 10 RIVET, Pop
38 AD76020454 1 CAP, Filler
39 AD200246 1 CAP, Filler
April 7, 1997 2808B016 2-28

COOLING SYSTEM MOUNTINGS
16
15
1
5 9
8
6
10
11
3 2 12
7 17
4 13
18
12
11
8
14
P003818
August 15, 1997 2808B056 2-29

COOLING SYSTEM MOUNTINGS
1 203898 1 RADIATOR
2 201379 1 COOLER
3 202903 1 CONDENSOR
4 172418 1 COIL
5 173560 2 MOUTING
6 201377 4 MOUNTING
7 174261 2 BRACKET
10 172713 1 COWLING
11 100314 16 NUT, Nyloc
12 100064 16 WASHER
13 201319 8 MOUNTING
16 100085 2 SCREW,, Hex. Head
17 NSI 4 SCREW, Hex. Head
18 100312 2 NUT, Nyloc
August 15, 1997 2808B056 2-30

July 2, 1997 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
July 2, 1997 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS
35 30
32 4
34
31 33
25
26
2
19
29 27
12
1
19
40
16
7
28 9
14
11
3
10
15
17
17 18
13
17 6
24
21 22 8
23 5
3
20
P001981
June 18, 1996 2808b050 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
1 201375 1 SENDER, Oil Pressure
2 250135 1 TRANSMISSION, ZF 6WG200 Z4644 026 196
4 NSI 8 WASHER
6 160870 4 SPACER
7 160461 4 WASHER
9 100314 16 NUT, Nyloc
10 170448 1 BRACKET, Mounting, LH
11 170449 1 BRACKET, Mounting, RH
12 170885 1 BRACKET, Mounting, Rear
13 202870 4 MOUNTING, Megi
14 260630 1 KIT, Dipstick Tube Extension
15 100464 2 SCREW, Cap
16 190321 1 TUBE, Dipstick
17 Z4642 331 216 3 GASKET
18 Z4642 331 056 1 PLATE, Baffle
20 160623 1 SEAL PROTECTION
21 Z0636 305 016 1 PLUG
22 Z0634 801 074 1 RING, Seal
23 100494 2 SCREW, Hex
24 Z4644 301 016 1 PLATE, Cover
25 200861 1 STRAP, Earth
26 290088 1 MECHANICAL C CLAMP BRAKE ASSY
28 200384 1 SENDER, Temp
29 202535 2 SWITCH, High Pressure
30 NSI 8 BOLT
32 190364 6 DISC, Modified
33 190430 1 FLANGE
34 Z0750131053 1 FILTER, Oil, Transmission
June 18, 1996 2808b050 3-4

MECHANICAL C CLAMP BRAKE ASSEMBLY
February 22, 1996 290088 3-5

MECHANICAL C CLAMP BRAKE ASSEMBLY
1 290088 1 MECHANICAL C CLAMP BRAKE ASSEMBLY
2 202247 4 CIRCLIP, External
3 202248 4 WASHER
4 202246 2 PLATE, Lock
5 202245 2 SPRING, Leg
6 202249 2 PAD, Brake S/Info 508 - Adjustment
7 202244 2 PIN, Lever
8 202242 1 LEVER
9 202243 1 LEVER
10 202250 1 LEVER, Expander
11 202251 1 SEAL
12 202252 1 SCREW
13 202253 1 NUT, Hex
14 202241 1 SPIDER, Brake
February 22, 1996 290088 3-6

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
2
10
4 3
6 1
8
7 +
P001526
June 18, 1996 2808B051 3-7

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
1 202536 1 SWITCH, Sensor
2 170448 1 BRACKET, Mounting, LH
4 120138 1 BOLT, Banjo
5 120137 1 BANJO
8 Z0501 002 473 1 ACTUATOR, Differential Lock
9 171048 1 ROD, Link
10 210271 1 VALVE, Control, Differential Lock
June 18, 1996 2808B051 3-8

OIL COOLER ASSEMBLY
4 7
18
5 14
9
14
3
8
1
10
14 6 14
9
19
16
11
12
2 13 17
17
15 13
June 18, 1996 2808B052 3-9

OIL COOLER ASSEMBLY
2 201379 1 COOLER, Oil
4 240247 3 HOSE ASSY
5 174794 1 PIPE, Mounting
6 173795 1 PIPE, Mounting
7 250135 1 TRANSMISSION, 6WG200 S/No. 4644 026 196
9 120100 2 ELBOW
10 201377 4 MOUNTING, Rubber
11 100316 4 NUT, Nyloc
12 173560 2 MOUNTING, Oil Cooler
13 160581 2 ADAPTOR
15 240145 1 HOSE ASSY
16 240243 1 HOSE ASSY
17 140123 2 WASHER, Dowty
June 18, 1996 2808B052 3-10

PROPSHAFT ASSEMBLY
7,8 9
10
4 5 5 4
3
6 2
P003477
March 17, 1997 2808B002 3-11
PROPSHAFT ASSEMBLY
1 290180 1 PROPSHAFT
2 290583 1 PROPSHAFT
3 290187 1 PROPSHAFT, Double Knuckle
4 100320 16 NUT, Cleveloc
7 100711 8 BOLT, Hex. Head With Air-Con
8 100150 8 BOLT, Hex. Head Without Air-Con
9 100271 8 NUT, Cleveloc
March 17, 1997 2808B002 3-12

PROPSHAFT ASSEMBLY
1
P003726
July 17, 1997 290069 3-13

PROPSHAFT ASSEMBLY
1 290069 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200233 2 CROSS AND ROLLER
4 100470 8 SCREW, Cap
July 17, 1997 290069 3-14

PROPSHAFT ASSEMBLY
P003497
May 9, 1997 290187 3-15

PROPSHAFT ASSEMBLY
2 NSI A/R CROSS AND ROLLERS
3 NSI 1 TUBE
May 9, 1997 290187 3-16

PROPSHAFT ASSEMBLY
4 P002469
June 18, 19966 290208 3-17

PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200228 2 CROSS AND ROLLER
4 200225 2 FLANGE, Yoke,
5 16 SCREW, Hex. Head
June 18, 19966 290208 3-18

FRONT AXLE AND MISCELLANEOUS PARTS
20
23
22 21
1
11
15 16 17
13
18
19
14
5
12
2
6
4
3
8 10
7
9
P003819
June 18, 1996 2808B053 3-19

FRONT AXLE AND MISCELLANEOUS PARTS
2 200170 4 SHOCK ABSORBER
4 100174 4 STUD, Shock Absorber
5 201224 4 BUFFER, Rubber, Moulded
6 100316 8 NUT, Nyloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
10 200174 2 AIR SPRING ASSY
11 200038 4 GREASE NIPPLE
12 100314 16 NUT, Nyloc
13 240112 2 HOSE ASSY
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH, Bronze
20 210689 1 VALVE, Breather
21 170826 1 BREATHER ELBOW ASSY
22 130020 1 HOSE, Pushlock
23 120188 1 REDUCER
June 18, 1996 2808B053 3-20

FRONT AXLE ASSEMBLY (5,29x5,2)
1 6
5
4
53
3
38
36 37
56
34
33
32
44
43
42
24 41
18 25
26
19
7 39
40
8
35 60
31
30 48 45 59
29 50
2 47
23 28 46 49 54 57
9 22
10 21 27 57 61 58
20
17 58 51 52
11 52 62
55
12
15
16
14
12 13
2
P003456
February 25, 1997 320913 3-21

1 320913 1 FRONT AXLE ASSEMBLY
2 190365 2 PLUG, Magnetic
3 101991 20 SCREW, Cap
4 190459 2 HOLDER, Caliper, Single
5 160710 2 SHAFT, Stub
6 202029 2 SHAFT, Side
8 120396 4 PLUG
9 140262 6 O RING
10 160688 6 PIN, Planet Gear
11 203362 378 ROLLER, Planet
12 160748 12 PLANET, Thrust
13 203366 6 SET, Planet, Gear and Inner Race
14 NSI 1 CARRIER, Roller
15 NSI 1 GEAR, Planet
16 160867 12 ROLLERS, Planet, Spacer
18 160194 2 PLUG, Thrust, Bronze
19 161691 2 CARRIER, Planet
20 201650 1 CIRCLIP, External, Shaft, Side
21 160803 2 SPACER, Shaft, Side
22 203373 2 GEAR, Sun
23 160719 2 WASHER, Thrust, Gear, Sun
24 201745 2 PIN, Nut, Lock
25 201744 2 CLIP, Spring
26 160722 2 NUT, Lock, Hub
27 190525 2 WASHER, Nut, Lock
28 201782 2 GEAR, Ring
29 160711 2 CARRIER, Gear, Ring
30 150112 2 CONE, Bearing
31 150113 2 CUP, Bearing
33 160360 8 PLATE, Lock
35 160717 2 HUB
February 25, 1997 320913 3-22

1 6
5
4
53
3
38
36 37
56
34
33
32
44
43
42
24 41
18 25
26
19
7 39
40
8
35 60
31
30 48 45 59
29 50
2 47
23 28 46 49 54 57
9 22
10 21 27 57 61 58
20
17 58 51 52
11 52 62
55
12
15
16
14
12 13
2
P003456
February 25, 1997 320913 3-23

36 100510 24 NUT, Wheel
37 100521 24 WASHER, Stud, Wheel
38 100511 24 STUD, Wheel
41 160714 2 DISC, Machined
42 100461 60 SCREW, Cap
43 160957 2 CARRIER, Seal
44 101997 24 SCREW, Cap
45 120128 4 PLUG
46 290084 4 CALIPER, Brake, LH
47 290085 1 CALIPER, BrakE, RH
48 201420 4 P CLIP
49 100436 4 STUD, Hilti
50 100310 4 NUT, Nyloc
51 120308 1 T PIECE
52 900766 A/R TUBING, Bundy
53 140469 2 SEAL, Cassette
54 310193 1 DIFFERENTIAL ASSY
55 181639 1 CRADLE, Front
56 100467 20 SCREW, Cap
58 120768 2 BOLT, Banjo
59 166228 1 RING, Slinger
60 203675 1 FLANGE
61 210330 1 DIFF LOCK AIR SHIFT ACTUATOR
62 120402 4 NUT, Tube
February 25, 1997 320913 3-24

REAR AXLE ASSEMBLY (5,29x5,2)
6
1
5
4 53
3
38
36 37
57
34
33
32 44
43
42
24 41
18 26
19 25
7 40
39
8
35
31
30
29
23 28 60
9 22
10 20 21 27 50 45
17 48 54 2
46 49 58 47
56 52 55
11 51
59
12
15
16
14
12 13
2
P003455
February 25, 1997 320912 3-25

1 320912 1 REAR AXLE ASSEMBLY (5,29x5,2)
2 190365 2 PLUG, Magnetic
3 101991 40 SCREW, Cap
4 190459 2 HOLDER, Caliper, Single
5 160710 2 SHAFT, Stub
6 202029 2 SHAFT. Side
8 120396 4 PLUG
9 140262 6 O RING
10 160688 6 PIN, Planet
11 203362 378 ROLLER, Planet
12 160748 12 PLANET, Thrust
13 203366 6 SET, Planet, Gear and Inner Race
14 NSI 1 CARRIER, Roller
15 NSI 1 GEAR, Planet
16 160597 12 ROLLERS, Planet, Spacer
18 160194 2 PLUG, Thrust, Bronze
19 161691 2 CARRIER, Planet
20 201650 1 CIRCLIP, External, Shaft, Side
21 160803 2 SPACER
22 203373 2 GEAR, Sun
23 160719 1 WASHER, Thrust, Gear, Sun
24 201745 2 PIN, Nut, Lock
25 201744 2 CLIP, Spring
26 160722 2 NUT, Lock, Hub
27 100422 2 WASHER, Nut, Lock
28 201782 2 GEAR, Ring
29 160711 2 CARRIER, Gear, Ring
33 160360 8 PLATE, Lock
35 160717 2 HUB, Machined
February 25, 1997 320912 3-26

6
1
5
4 53
3
38
36 37
57
34
33
32 44
43
42
24 41
18 26
19 25
7 40
39
8
35
31
30
29
23 28 60
9 22
10 20 21 27 50 45
17 48 54 2
46 49 58 47
56 52 55
11 51
59
12
15
16
14
12 13
2
P003455
February 25, 1997 320912 3-27

36 100510 24 NUT, Wheel
37 100521 24 WASHER, Stud, Wheel
38 100511 24 STUD, Wheel
41 160714 2 DISC, Machined
42 100461 60 SCREW, Cap
43 160957 1 CARRIER, Seal
44 100497 24 SCREW, Cap
45 120128 1 PLUG
47 290085 1 CALIPER, Brake, RH
48 201420 4 P CLIP
49 100436 4 PIN, Hilti
50 100310 4 NUT, Nyloc
51 120308 4 T PIECE
53 140469 2 SEAL, Cassette
54 310193 1 DIFFERENTIAL ASSEMBLY
55 181641 1 HOUSING, Banjo
56 210330 1 DIFF LOCK AIR SHIFT ACTUATOR
57 100467 20 SCREW, Cap
59 120402 4 NUT, Tube
60 190587 1 FLANGE
February 25, 1997 320912 3-28

DIFFERENTIAL ASSEMBLY
5 37
9 2 11 13 29
15 2
35
31
28
34
27
23
8 36
33
32 30
23
18
19
16
4 17
3
16 14
18
19 12
20
26
10
25 21
24 4
3
22
2
P003429
September 23, 1997 310193 3-29

1 310193 1 DIFFERENTIAL ASSEMBLY
2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAPS
3 222053 4 SCREW, Bearing, Cap
5 221952 1 WASHER, Pinion, Nut
6 200511 1 LOCK, Adjustor, RH
7 200883 1 PIN, Cotter
8 221030 1 LOCK, Adjustor, LH
9 221031 1 SPLIT PIN
10 221942 1 ADJUSTOR, RH
11 222055 1 ADJUSTOR, LH
12 150064 1 CUP, Bearing RH
13 222056 1 CUP, Bearing LH
14 221955 1 CONE, Bearing RH
15 222057 1 CONE, Bearing LH
16 222058 1 CASE, Differential, Halves
17 221957 1 SCREW, Cap
18 221945 2 GEAR, Side
19 221946 2 WASHER, Thrust, Side, Gear
20 221947 4 PINION, Side
21 221948 4 WASHER, Thrust Side, Pinion
22 221949 1 SPIDER
23 222069 1 CROWN WHEEL AND PINION 5,29:1
24 221163 1 KIT, Ring Gear and Nut
25 221164 16 BOLT
26 221091 16 NUT
27 222060 1 BEARING, Pilot
28 222071 1 CONE, Bearing (Inner)
29 221950 1 CONE, Bearing (Outer)
30 221971 A/R SPACER, Pinion Bearing 635"
31 222073 1 PINION BEARING CAGE AND CUP ASSY
September 23, 1997 310193 3-30

5 37
9 2 11 13 29
15 2
35
31
28
34
27
23
8 36
33
32 30
23
18
19
16
4 17
3
16 14
18
19 12
20
26
10
25 21
24 4
3
22
2
P003429
September 23, 1997 310193 3-31

32 221074 1 CUP, Bearing Inner
33 150074 1 CUP, Bearing Outer
34 200543 A/R SHIM, 003"
34 221951 A/R SHIM, 005"
34 200545 A/R SHIM, 010"
34 200547 A/R SHIM, 020"
35 221979 6 SCREW, Cap
36 221958 1 SEAL, Oil
37 221953 1 NUT, Pinion
September 23, 1997 310193 3-32

BRAKE SYSTEM
22 21
19 18 16 22 21
20 17
17 16 18
1
20 1
19
14 15 16
16 15 14
13
10 13
12 12 10
9
4
4
11 9
11
8 8
3 3
5
6
7
5
6
7 2
2
P003453
March 5, 1997 2808B003 3-33

BRAKE SYSTEM
1 290084 2 CALIPER, Brake
2 290085 2 CALIPER, Brake
3 120308 2 TEE, Bulkhead
5 100436 8 PIN, Hilti
6 100310 4 NUT, Nyloc
7 201420 4 P CLIP
8 240271 2 HOSE ASSY
9 120145 2 REDUCER
10 201795 3 ACTUATOR, Air/ Hydraulic
11 100085 4 SCREW, Set, Hex
12 100523 2 WASHER
13 120169 2 BUSH, Reducing
15 120052 2 ADAPTOR
16 200033 4 CLAMP, Hose
18 120183 2 FITTING, Pushlock
19 201415 3 RESERVOIR, Brake Fluid
20 221249 1 CAP, Reservoir
21 100085 2 SCREW, Set. Hex
22 100314 2 NUT, Nyloc
March 5, 1997 2808B003 3-34

BRAKE CALIPER ASSEMBLY
1 14
13
14 12 17
13
16
15
11
18
8
9
25 10 6
20
10 27
24
9 2
8
19
7 21
5 6 22
26
4 23
3
P000047
October 17, 2003 290084 3-35

BRAKE CALIPER ASSEMBLY
1 BRAKE CALIPER ASSEMBLY
2 290085 1 CALIPER, Brake, RH
4 100060 12 WASHER, Spring
5 201810 1 COVER
6 201806 3 SCREW, Bleed
7 201911* 1 O RING
8 * 4 RING, Sealing
9 ** 4 PISTON
10 * 4 BOOT, Rubber
11 201809 1 COVER
12 201813 1 COVER
15 201814 2 SLIDING PIECE
16 201812 1 COVER
17 201815 2 SPRING, Leaf
18 201807 4 PAD, Brake
19 201800*** 4 WASHER
20 201804*** 4 WASHER, Spring
21 201802*** 4 PLATE, Lock
22 100709*** 4 SCREW, Hex. Head
23 201801*** 4 BOLT S/Info 029 - Torque
24 201805 A/R KIT, Seal, Brake Caliper Includes Items Marked * ( Two kits required per caliper)
25 201808 A/R KIT, Repair, Piston Includes Items Marked ** ( Two kits required per caliper)
26 290086 1 KIT, Caliper Fixing Parts Includes Items Marked ***
27 183012 2 SCRAPPER ASSEMBLY Optional Part for Muddy Conditions
October 17, 2003 290084 3-36

WHEEL ASSEMBLY (23.5XR25)
8
7
3
2
3
4
5
6
10 9
11
P002924
February 11, 1997 261246 3-37

WHEEL ASSEMBLY (23.6XR25)
1 261246 6 WHEEL ASSEMBLY (23.6xR25)
2 190274 1 RIM ASSY
3 202942 2 FLANGE
4 202945 1 BEAD SEAT BAND
5 140228 1 O RING
6 202947 1 RING, Lock
7 200435 1 RIM Includes Items 3,4,5,6
8 200499 1 TYRE
9 200743 1 CAP, Valve, Reducer
10 200437 1 VALVE, Swivel Jumbo
11 200438 1 SPUD, Tubeless
February 11, 1997 261246 3-38

SPECIAL TOOLS
May 9, 1997 280185 3-39

SPECIAL TOOLS
1 280185 1 SPANNER, Wheel
May 9, 1997 280185 3-40

July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
July 2, 1997 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM
11
43
20 44
33 29 42 12
42
LS
9, 72
P T
41 17
8 18
55 40 39 37
36 35 30 21 42
32
13 19 38
P L
35 17
R T
22 67 16
68
35 69 38
10 40 39 37
29 5 38
70 48
15
2 40 39 37
49 16
34 35 38
29 24
65 47
53 64 66
35 3
31 63 3
54
35 23 6 1
32 58 61
4 P R T L CL CR 25 62
25 58
59 59 60
28 PP LS HT HP EF 63
57 46 65 64
36
36 50 50 26 7
52 56 65
33 51 64
71 45
14 63
27
11
P003467
February 28, 1997 2808B001 4-3

HYDRAULIC SYSTEM
1 181291 1 TANK, Hydraulic
2 210106 1 STRAINER, Suction
4 210162 1 AMPLIFIER, Flow
5 210431 1 PUMP, Hydraulic
6 210012 1 FILTER, ASSY
7 210467 1 FILTER ASSY
8 210283 1 VALVE, Control, 1 Bank
9 210161 1 VALVE, Steering USED UPTO 30/11/94
10 170453 1 T PIECE ASSY
11 230046 2 CYLINDER, Steering
12 170655 1 MOUNTING, Coupler
13 201737 1 TEST POINT
14 201873 1 TEST POINT
15 180820 2 PIPE ASSY
16 240276 2 HOSE ASSY
17 240278 2 HOSE ASSY
18 240427 2 HOSE ASSY
19 240540 1 HOSE ASSY
20 240753 1 HOSE ASSY
21 240755 1 HOSE ASSY
22 240245 1 HOSE ASSY
23 240606 1 HOSE ASSY
24 240647 1 HOSE ASSY
26 240631 1 HOSE ASSY
27 240247 1 HOSE ASSY
28 240507 1 HOSE ASSY
29 240041 5 HOSE ASSY
30 240600 1 HOSE ASSY
31 240677 1 HOSE ASSY
32 240166 4 HOSE ASSY
33 120002 4 FITTING
35 120355 8 ADAPTOR
February 28, 1997 2808B001 4-4

HYDRAULIC SYSTEM
11
43
20 44
33 29 42 12
42
LS
9, 72
P T
41 17
8 18
55 40 39 37
36 35 30 21 42
32
13 19 38
P L
35 17
R T
22 67 16
68
35 69 38
10 40 39 37
29 5 38
70 48
15
2 40 39 37
49 16
34 35 38
29 24
65 47
53 64 66
35 3
31 63 3
54
35 23 6 1
32 58 61
4 P R T L CL CR 25 62
25 58
59 59 60
57 46 65 64
36
36 50 50 26 7
52 56 65
33 51 64
71 45
14 63
27
11
P003467
February 28, 1997 2808B001 4-5

HYDRAULIC SYSTEM
36 121045 3 ADAPTOR
37 120851 4 NIPPLE
38 120036 4 SOCKET
39 120235 4 COUPLER, Quick
40 120236 4 COUPLER, Quick
41 120298 2 UNION, Bulkhead
49 160586 2 FITTING, Bulnose
50 190343 3 FITTING, Bullnose
51 121024 1 T PIECE
52 120100 1 ELBOW
53 120365 1 ELBOW
54 120983 1 REDUCER
55 120252 1 ELBOW
56 120284 2 REDUCER
57 190610 1 T PIECE, Modified
58 120183 2 REDUCER
61 202614 2 K CLAMP
62 NSI 4 BOLT
63 101350 12 BOLT, Hex. Head
64 120222 3 FLANGE, Half
65 140132 3 O RING
66 160316 1 NIPPLE
67 120209 1 ADAPTOR
69 120237 2 FLANGE, Half
70 140131 1 O RING
February 28, 1997 2808B001 4-6

HYDRAULIC SYSTEM
11
43
20 44
33 29 42 12
42
LS
9, 72
P T
41 17
8 18
55 40 39 37
36 35 30 21 42
32
13 19 38
P L
35 17
R T
22 67 16
68
35 69 38
10 40 39 37
29 5 38
70 48
15
2 40 39 37
49 16
34 35 38
29 24
65 47
53 64 66
35 3
31 63 3
54
35 23 6 1
32 58 61
4 P R T L CL CR 25 62
25 58
59 59 60
57 46 65 64
36
36 50 50 26 7
52 56 65
33 51 64
71 45
14 63
27
11
P003467
February 28, 1997 2808B001 4-7

HYDRAULIC SYSTEM
71 190535 1 ELBOW
72 210413 1 VALVE, Steering
February 28, 1997 2808B001 4-8

HYDRAULIC FILTER ASSEMBLY
P002726
April 8, 1997 2808B018 4-9

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HEAD, Twin Element, Spin On
2 210466 2 ELEMENT, Spin On 3 Micron
3 NSI 1 SEAL
April 8, 1997 2808B018 4-10

EMERGENCY STEERING SYSTEM (UPTO 28/02/97)
25
25
5 4
14
2
9
17
10 18
17 14 13
26
27 16
6
15
CR A 23 24 16
8 9 9 8 11
P
7 22 3
M
21 28 29 30
19
12
31 32
35
P R T L CL CR
34
PP LS HT HP EF
20 33
P003823
23
October 1, 1997 2808B019 4-11

EMERGENCY STEERING SYSTEM (UPTO 28/02/97)
2 210431 1 PUMP
3 181291 1 TANK, Hydraulic
4 261236 1 KIT, Emergency steering
5 210328 1 ACCUMULATOR
6 210346 1 BLOCK, Emergency Steering
7 210303 1 MOTOR, Electric
8 120818 3 ELBOW
9 120967 4 ADAPTOR
10 240279 1 HOSE ASSY
11 240223 1 HOSE ASSY
12 240278 1 HOSE ASSY
13 120812 1 HOSE ASSY
14 120035 2 CONNECTOR Upto 28.02.97
16 120386 1 T PIECE
17 120284 2 REDUCER Upto 28.02.97
18 210091 1 VALVE, Check
19 240596 1 HOSE ASY
20 190343 1 ADAPTOR
23 120100 2 ELBOW
24 240547 1 HOSE ASSY
25 240412 1 HOSE ASSY
26 100083 3 SCREW, Hex.head
27 100062 3 WASHER
28 100415 4 NUT, Nyloc
29 100010 4 WASHER
34 174800 1 PLATE
35 204874 1 HARNESS
October 1, 1997 2808B019 4-12

EMERGENCY STEERING SYSTEM (FROM 1.3.97)
25
5 4
17 2
9
10 18
36 14 13
26
27 16
6
15
CR A 23 24 16
8 9 9 8 11
P
7 22 3
M
21 28 29 30
19
12
31 32
35
P R T L CL CR
34
PP LS HT HP EF
20 33
P003823
23
October 1, 1997 2808B058 4-13

2 210431 1 PUMP
3 181291 1 TANK
4 261236 1 KIT, Emergency Steering
5 210328 1 ACCUMULATOR
7 210303 1 MOTOR, Electric
8 120818 3 ELBOW
9 120967 4 ADAPTOR
10 240279 1 HOSE ASSY
11 240223 1 HOSE ASSY
12 240278 1 HOSE ASSY
13 12812 1 ELBOW
16 120386 1 T PIECE
17 121452 1 ADAPTOR
19 240596 1 HOSE ASSY
20 190343 1 ADAPTOR
23 120100 2 ELBOW
24 240547 1 HOSE ASSY
25 240412 1 HOSE ASSY
27 100062 3 WASHER
28 100415 4 NUT, Nyloc
29 100010 4 WASHER
34 174800 1 PLATE
35 204874 1 HARNESS
October 1, 1997 2808B058 4-14

25
5 4
17 2
9
10 18
36 14 13
26
27 16
6
15
CR A 23 24 16
8 9 9 8 11
P
7 22 3
M
21 28 29 30
19
12
31 32
35
P R T L CL CR
34
PP LS HT HP EF
20 33
P003823
23
October 1, 1997 2808B058 4-15

36 121000 1 REDUCER
October 1, 1997 2808B058 4-16

HYDRAULIC FILTER / BREATHER ASSEMBLY
January 16, 1996 210012 4-17

HYDRAULIC FILTER / BREATHER ASSEMBLY
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub
January 16, 1996 210012 4-18

STEERING VALVE (UPTO 30.11.94)
January 26, 1996 210161 4-19

STEERING VALVE (UPTO 30.11.94)
1 210161 1 STEERING VALVE (UPTO 30.11.94)
2 * 1 SEAL, Dust
3 NSI 1 HOUSING
4 NSI 1 BALL, 8.5 mm
5 NSI 1 BUSHING, Threaded
6 * 1 O RING
7 * 1 RING, Kin
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 SPOOL
11 220641 1 SPRING SET
12 NSI 1 SLEEVE
13 NSI 1 PIN, Cross
14 * 1 O RING
15 NSI 1 PLATE, Distributor
16 NSI 1 SHAFT, Cardan
17 ** 1 GEAR
18 NSI 1 SPACER, 20.5 mm
19 * 2 O RING
20 ** 1 RING, Cam
21 NSI 1 COVER, End
22 * 7 WASHER
23 NSI 6 SCREW
24 NSI 1 PIN, Roll
25 NSI 1 SCREW Bored for Roll Pin.
26 220642 1 KIT, Seal, Steering Valve Includes Items Marked *
January 26, 1996 210161 4-20

FLOW AMPLIFIER
January 26, 1996 210162 4-21

FLOW AMPLIFIER
1 210162 1 FLOW AMPLIFIER
2 NSI 16 SCREW
4 100228 2 SCREW, Cap
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING
January 26, 1996 210162 4-22

FLOW AMPLIFIER
January 26, 1996 210162 4-23

FLOW AMPLIFIER
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *
January 26, 1996 210162 4-24

CONTROL VALVE (ONE BANK)
January 29, 1996 210283 4-25

1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
5 NSI 1 PLUG
6 NSI ** 1 O RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O RING
34 ** 1 O RING
35 NSI 1 SPRING
January 29, 1996 210283 4-26

January 29, 1996 210283 4-27

36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAT, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O RING
45 * 2 O RING
46 * 1 O RING
47 * 1 RING, Thrust
48 * 1 O RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***
January 29, 1996 210283 4-28

STEERING VALVE
January 31, 1996 210413 4-29

STEERING VALVE
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210413 4-30

HYDRAULIC PUMP
February 2, 1996 210431 4-31

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 V-Ring
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
February 2, 1996 210431 4-32

HYDRAULIC PUMP
February 2, 1996 210431 4-33

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 V-Ring
38 223242 1 SEAL, Shaft
February 2, 1996 210431 4-34

STEERING CYLINDER
2
3
13
16
5
14
12
15
4 6
7
9
11
10
P003674
June 26, 1997 230046 4-35

STEERING CYLINDER
1 230046 2 STEERING CYLINDER
3 180507 1 ROD
4 100333 1 NUT, Castle
5 160236 1 NECKBUSH
6 161317 1 HEAD, Piston
7 180506 1 BARREL
8 140516 1 KIT, Seal, Steering Cylinder
9 NSI 1 PIN, Split
10 NSI 1 O RING
11 NSI 1 SEAL, Piston
12 NSI 1 RING, Backup
13 NSI 1 SEAL, Wiper
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 U SEAL
June 26, 1997 230046 4-36

SPECIAL TOOLS
April 8, 1997 2808B020 4-37

SPECIAL TOOLS
1 280136 1 TOOL, Danfoss Steering Valve
2 280007 1 SPANNER, Neckbush 100 mm Bore Cylinders.
April 8, 1997 2808B020 4-38

July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-39
SECTION 4B
PNEUMATIC SYSTEM
July 2, 1997 SECTION 4B PNEUMATIC SYSTEM 4-40

FRONT PNEUMATIC SYSTEM (UPTO 4/4/97)
61 62 64 62 61
60 60
31 31
31 31 29
63 2
32 65 32
31 32 30
29 9 48 58
80 30 48
11
29
30 80
31 44
32 80 30 31
73 29
P002668
April 8, 1997 2808B021 4-41

1 NSI 1 COMPRESSOR
2 100523 20 WASHER, Aluminium
3 120407 1 COUPLING, Male Stud
4 173793 1 PIPE, Compressor
5 120258 1 ELBOW
6 172418 1 COIL, Cooling
9 100312 4 NUT, Nyloc
10 200062 34 CLAMP, Hose
11 130026 A/R HOSE
12 210197 1 VALVE, Unloader
13 160550 5 NIPPLE, Swage
16 100316 5 NUT, Nyloc
17 171067 A/R PIPE
18 120399 4 PLUG
20 222604 1 RESERVOIR, Air
21 160242 4 FITTING
23 120162 10 ADAPTOR, Hose, Barbed
24 120107 8 ELBOW
27 120166 2 VALVE, Drain
28 100314 12 NUT, Nyloc
29 120138 8 BOLT, Banjo
30 120137 8 BANJO
31 200033 36 CLAMP, Hose
34 120043 4 REDUCER
35 210606 1 VALVE
April 8, 1997 2808B021 4-42

84 40
79
86 24 23
41 43 5 61 62 64 62 61
10
25 60 60
31 31
2 76 11 31 31 29
3 25 67
4 10 24 18 68 31 63 2
42 32
23 65 10 32
31 32 30 75
2 32 29 9 48 58
11 77 26 78 80 30 48 10
10 2 11
1 7 67 68 31 29
28 78 59
12 10 11 27 30 80
10 21 31 33 44
14 15 16 22 11 16
13 8 10 11 48
13 2 10 32 80 30 31 57
15
2 9 73 29 48 56
10 36 46 10 53
31 70
22 11
7 10 13 66 13 48 33 48 10
2 6 2 2 2
22 21 23
13 11 11 25
10 10 48 10
10 10 33
17 23 33 69
32 24 10 11 11 24 55
11 32 31 10 54
19 31
2 85 25
76 28
25 2 2
18 47
31 31 24 23 10
20 31 24
18 33 11 10
2 33 32 23 23
34 71 26 24 54
18 77 2
44 44 28 10 82
38 31 32 31 34 33 10 27 23 10 11 10
85 11 29 81 31 74
33 31 23
39 30 29 33 10 23 2
34 30 10 48
81 46
37 31 32 31 33 29 31 45
36
81 30 45 53
49 24 25
36 31 72 28
30 29 50
69 33 34 33 31
38 31 46 31
32 35 32 81 52
85 51
31 72
32 P002668
31 33 33 31
45
April 8, 1997 2808B021 4-43

36 120191 3 NIPPLE
37 120417 2 COUPLING, Swivel, Elbow
38 120917 2 FITTING
39 120350 2 FITTING
40 202614 2 K CLAMP
41 120405 1 COUPLING, Swivel, Elbow
42 100524 1 WASHER
43 120286 1 UNION
44 120212 3 ADAPTOR, Swivel
45 204453 3 SWITCH
46 120185 3 T PIECE
47 210208 1 FOOT & PEDAL VALVE
49 120173 1 FITTING, Male Stud
50 130029 1 PIPE, Air Line
51 200380 1 GAUGE, Air Pressure
52 202438 1 SWITCH, Overstoke
55 170655 1 PLATE, Mounting
56 200851 1 SWITCH, Low Air Pressure
57 130042 1 HOSE, Nylon
58 210601 1 VALVE, Park Brake
59 201321 1 ACTUATOR, Spring, Park Brake
61 100488 2 BOLT, Banjo
63 100489 2 CLAMP, Hose
64 210271 1 VALVE, Control, Diff Lock
69 172029 2 MANIFOLD
70 121221 1 PLUG
April 8, 1997 2808B021 4-44

84 40
79
86 24 23
41 43 5 61 62 64 62 61
10
25 60 60
31 31
2 76 11 31 31 29
3 25 67
4 10 24 18 68 31 63 2
42 32
23 65 10 32
31 32 30 75
2 32 29 9 48 58
11 77 26 78 80 30 48 10
10 2 11
1 7 67 68 31 29
28 78 59
12 10 11 27 30 80
10 21 31 33 44
14 15 16 22 11 16
13 8 10 11 48
13 2 10 32 80 30 31 57
15
2 9 73 29 48 56
10 36 46 10 53
31 70
22 11
7 10 13 66 13 48 33 48 10
2 6 2 2 2
22 21 23
13 11 11 25
10 10 48 10
10 10 33
17 23 33 69
32 24 10 11 11 24 55
11 32 31 10 54
19 31
2 85 25
76 28
25 2 2
18 47
31 31 24 23 10
20 31 24
18 33 11 10
2 33 32 23 23
34 71 26 24 54
18 77 2
44 44 28 10 82
38 31 32 31 34 33 10 27 23 10 11 10
85 11 29 81 31 74
33 31 23
39 30 29 33 10 23 2
34 30 10 48
81 46
37 31 32 31 33 29 31 45
36
81 30 45 53
49 24 25
36 31 72 28
30 29 50
69 33 34 33 31
38 31 46 31
32 35 32 81 52
85 51
31 72
32 P002668
31 33 33 31
45
April 8, 1997 2808B021 4-45

71 210056 1 VALVE, Check, 2 Way
72 201217 2 VALVE, Push Button
73 210179 1 VALVE, Levelling
74 260145 1 CYLINDER, Master, Actuator
75 Z05010024473 1 ACTUATOR, Diff Lock
76 200318 4 MOUNTING, Band
80 101320 6 WASHER
82 100177 2 SCREW, Hex, Head
83 190794 2 FITTING
85 121193 3 FITTING
86 201673 1 HOSE, Teflon
April 8, 1997 2808B021 4-46

FRONT PNEUMATIC SCHEMATIC (FROM 4/497)
23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 46
2 3 8 19 14
23 24 3 61 8
9 8 16 22 8
67 66
1 7 2 65
2 67 17
78 22 3
3 66
8 2 3 27 24 73 12
8 2
28 35 33 71
77 25 31 70
29 30 31 22 70
8 71 48
34 8 72 63
3
10 8 12 42 12 8 9 8 12 62
75 76 2 11 32 36
29 33
2 22
13 30 32 35 9 8 12 21 9
1 1
35 12
34 8 12
2 8 31 31 8
34 33 31
3 18 28 3 56
10 9 60
74 18 8 8 12 37
3 8 4 67
2 8 57
15 10 3
21
3 79 49 8 69
9 23 12 12 8
1 34 33
2
24 8 40 40
8 79 9 35
22
2 16 8 31 54
30 20 18 22 59 31 31 31
3 18 74 40 32 2 53 8
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
31 40 40 31 32
22 3 53
23 8 9
31 31 54
24 40 43
8 41 42
27 3 2 1 2 33
3 22 45 46 31
39
32 31 35
32 2 40 40 40 31 31
16 34
31 31 32 51
32 31
1
2
24 23 32 32 46 45 34
26 3 2 47 35 33
45 46 31 31 31 31 31 31 31 31 31 44 31
31
25 31 40 40 40 40
40 40 40 40
40 47 31
A P
41 41 41 50 P003848
49 50 41 42
October 14, 1997 2808B061 4-47

FRONT PNEUMATIC SCHEMATIC (FROM 4/497)
1 ADE 1 COMPRESSOR
2 140370 19 O RING
3 100590 19 G RING
4 120286 1 UNION
5 201669 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL
8 200061 30 CLAMP, Hose
9 130026 A/R HOSE
10 160550 3 NIPPLE
11 210197 1 VALVE, Unloader Intergral Air Drier Includes Items 13 and 21
12 120161 11 ADAPTOR, Barbed
13 171061 1 PIPE, Nylon
14 120416 1 ELBOW, Swivel
16 120399 4 PLUG
17 120409 1 COUPLING
18 160242 4 FITTING
19 121021 1 NIPPLE
20 210126 1 VALVE, Pressure Protection
23 120107 4 ELBOW
24 120169 4 REDUCER
29 120126 2 REDUCER
30 120053 2 ADAPTOR
31 200033 36 CLAMP, Hose
32 130020 A/R HOSE, Pushlok
33 120138 6 BOLT, Banjo
35 120137 6 BANJO
October 14, 1997 2808B061 4-48

FRONT PNEUMATIC SCHEMATIC (FROM 4/4/97)
23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 46
2 3 8 19 14
23 24 3 61 8
9 8 16 22 8
67 66
1 7 2 65
2 67 17
78 22 3
3 66
8 2 3 27 24 73 12
8 2
28 35 33 71
77 25 31 70
29 30 31 22 70
8 71 48
34 8 72 63
3
10 8 12 42 12 8 9 8 12 62
75 76 2 11 32 36
29 33
2 22
13 30 32 35 9 8 12 21 9
1 1
35 12
34 8 12
2 8 31 31 8
34 33 31
3 18 28 3 56
10 9 60
74 18 8 8 12 37
3 8 4 67
2 8 57
15 10 3
21
3 79 49 8 69
9 23 12 12 8
1 34 33
2
24 8 40 40
8 79 9 35
22
2 16 8 31 54
30 20 18 22 59 31 31 31
3 18 74 40 32 2 53 8
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
31 40 40 31 32
22 3 53
23 8 9
31 31 54
24 40 43
8 41 42
27 3 2 1 2 33
3 22 45 46 31
39
32 31 35
32 2 40 40 40 31 31
16 34
31 31 32 51
32 31
1
2
24 23 32 32 46 45 34
26 3 2 47 35 33
45 46 31 31 31 31 31 31 31 31 31 44 31
31
25 31 40 40 40 40
40 40 40 40
40 47 31
A P
41 41 41 50 P003848
49 50 41 42
October 14, 1997 2808B061 4-49

36 210179 1 VALVE, Levelling
37 120173 1 FITTING
38 172029 1 VALVE, Manifold
39 121221 2 PLUG
40 120156 4 ADAPTOR
41 120212 8 ADAPTOR
42 125024 4 TEE
43 210100 1 VALVE, Solenoid
45 ADE 3 ACTUATORS, Air
46 120350 3 FITTING
47 120043 2 REDUCER
48 120191 1 NIPPLE
49 120185 1 T PIECE
50 210056 2 VALVE, Two Way Check Valve
51 201207 1 VALVE
52 210271 1 VALVE, Diff Lock Control
54 100488 2 BOLT, Banjo
55 100489 2 BANJO
56 100364 2 Screw, Hex.Head
58 170655 1 PLATE, Mounting
59 Z0501002473 1 ACTUATOR, Diff Lock
60 100314 2 NUT, Nyloc
61 201321 1 ACTUATOR SPRING PARK BRAKE
62 260145 1 MASTER CYLINDER ACTUATOR ASSEMBLY
63 202438 1 SWITCH, Overstroke
64 210338 1 TEST CONNECTOR
66 120012 2 NIPPLE
67 130029 1 PIPE
68 210208 1 VALVE, Dual Circuit Foot
69 200380 1 GUAGE, Air Pressure
70 200851 2 SWITCH, Low Pressure
October 14, 1997 2808B061 4-50

23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 46
2 3 8 19 14
23 24 3 61 8
9 8 16 22 8
67 66
1 7 2 65
2 67 17
78 22 3
3 66
8 2 3 27 24 73 12
8 2
28 35 33 71
77 25 31 70
29 30 31 22 70
8 71 48
34 8 72 63
3
10 8 12 42 12 8 9 8 12 62
75 76 2 11 32 36
29 33
2 22
13 30 32 35 9 8 12 21 9
1 1
35 12
34 8 12
2 8 31 31 8
34 33 31
3 18 28 3 56
10 9 60
74 18 8 8 12 37
3 8 4 67
2 8 57
15 10 3
21
3 79 49 8 69
9 23 12 12 8
1 34 33
2
24 8 40 40
8 79 9 35
22
2 16 8 31 54
30 20 18 22 59 31 31 31
3 18 74 40 32 2 53 8
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
31 40 40 31 32
22 3 53
23 8 9
31 31 54
24 40 43
8 41 42
27 3 2 1 2 33
3 22 45 46 31
39
32 31 35
32 2 40 40 40 31 31
16 34
31 31 32 51
32 31
1
2
24 23 32 32 46 45 34
26 3 2 47 35 33
45 46 31 31 31 31 31 31 31 31 31 44 31
31
25 31 40 40 40 40
40 40 40 40
40 47 31
A P
41 41 41 50 P003848
49 50 41 42
October 14, 1997 2808B061 4-51

71 200385 2 SWITCH, Stop Light
72 210601 2 VALVE, Park Brake
73 120185 1 T PIECE
77 120405 1 COUPLING, Swivel
78 173793 1 PIPE
October 14, 1997 2808B061 4-52

REAR PNEUMATIC SYSTEM (UPTO 4/497)
2 3 5 6 5 3 7 1 4 3 5 6 5 3 7
1
7
3
5
6
3 5 6 5 3 7 1 4 3 5 6 5 3
5
3
8 9 10 11
P002007
April 4, 1997 2808B007 4-53
REAR PNEUMATIC SYSTEM (UPTO 4/4/97)
1 120005 3 NIPPLE
2 171008 1 BRACKET, Bulkhead Fitting
4 120186 3 T PIECE
5 200062 10 CLAMP, Hose
6 130026 A/R HOSE
7 120165 4 COUPLING
8 120107 1 ELBOW
10 100523 1 WASHER, Seal
11 201795 1 ACTUATOR, Air/Hydraulic
April 4, 1997 2808B007 4-54

REAR PNEUMATIC SCHEMATIC (FROM 4/4/97)
2
2
11 15
3 21
3 27
10
4 27 12 29
4
18 11 16
28
3 21 11
3 27 30 17
5 3
5 10
1 5 27 11 12
4 20 11
27
19
5 5
3
3
24
3 22 9 23 6 7 6
4 17 16
25 22
15
26 3
4
3 22 5 5 11
3 4 27
30 29
3
21
10
3
28
P003849
October 14, 1997 2808B062 4-55

REAR PNEUMATIC SCHEMATIC (FROM 4/4/97)
1 180539 2 PIPE ASSY
3 200062 14 CLAMP, Hose
4 130026 A/R HOSE
6 120183 2 REDUCER
7 180803 1 PIPE ASSY
8 120126 1 REDUCER
9 210678 1 VALVE, Emergency Relay
10 120107 3 ELBOW
11 140370 8 O RING
12 120399 2 PLUG
14 120212 1 ADAPTOR, SwiveL
15 260145 2 MASTER CYLINDER ACTUATOR
17 100314 8 NUT, Nyloc
18 100286 4 NUT, Nyloc
21 120169 2 REDUCER
23 120147 1 NIPPLE
26 121221 2 PLUG
27 100590 8 G RING
28 210338 2 CONNECTOR, Test
29 120418 2 COUPLING, Swivel
30 121021 2 NIPPLE
October 14, 1997 2808B062 4-56

TYRE INFLATION KIT
April 8, 1997 2808B023 4-57

TYRE INFLATION KIT
1 280071 1 GAUGE, Inflator
2 NSI 1 NUT
3 NSI 1 BOLT
4 172029 1 MANIFOLD
7 130026 1 HOSE
8 170830 1 BRACKET, Breather
9 120579 1 COUPLER, Quick, Female
10 120580 1 COUPLER, Quick, Male
11 120016 1 SOCKET
13 200033 2 CLAMP, Hose
14 130020 1 HOSE, Pushlock
April 8, 1997 2808B023 4-58

AIR SPRING ASSEMBLY
January 16, 1996 200174 4-59

AIR SPRING ASSEMBLY
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air
January 16, 1996 200174 4-60

PUSH BUTTON VALVE
January 12, 1996 201217 4-61

PUSH BUTTON VALVE
1 201217 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
7 NSI 1 WASHER
8 * 1 SPRING, Compressor
10 * 1 O RING
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O RING
14 * 1 SPRING, Compression
15 * 1 VALVE
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *
January 12, 1996 201217 4-62

PARK BRAKE SPRING ACTUATOR
January 12, 1996 201321 4-63

PARK BRAKE SPRING ACTUATOR
1 201321 1 PARK BRAKE SPRING ACTUATOR
2 ** 1 PIN, Split
3 ** 1 PIN, Clevis
4 ** 1 CLEVIS
5 NSI 2 NUT, Lock
6 * 1 CLIP, Securing
7 * 1 COVER, Dust, Rubber
8 * 1 CLIP, Securing
10 100312 5 NUT, Nyloc
11 NSI 1 COVER, End
12 * 1 O RING
13 * 1 BUSH, Nylon
14 * 1 CIRCLIP, External
15 NSI 1 SPRING, Compression
16 * 1 DISC, Rubber
17 NSI 1 SHAFT, Actuating
18 NSI 1 SLEEVE/SPRING SEAT
19 * 1 SEAL, Piston
20 NSI 1 PISTON
21 NSI 1 HOUSING, Actuator
22 NSI 1 BRACKET
23 220955 1 KIT, Repair, Park Brake Actuator Includes Items Marked *
24 221918 1 CLEVIS, Park Brake Actuator Includes Items Marked **
January 12, 1996 201321 4-64

RELAY EMERGENCY VALVE
September 6, 1996 210059 4-65

RELAY EMERGENCY VALVE
1 210059 1 RELAY EMERGENCY VALVE
4 NSI 1 COVER, Top
5 * 1 O-RING, Piston
6 NSI 1 PISTON, Relay
7 NSI 1 SPRING, Piston Return
8 NSI 1 SEAT, Exhaust
9 * 1 SEAL, Emergency Piston
10 * 1 O-RING
11 NSI 1 SCREW
12 NSI 1 WASHER, Diaphragm
13 * 1 DIAPHRAGM, Exhaust
14 NSI 3 BOLT
16 NSI 1 COVER, Bottom
17 * 1 VALVE, Non-Return
19 * 1 O RING
21 NSI 1 CIRCLIP, Internal
23 NSI 1 GUIDE, Valve
24 NSI 1 SPRING, Valve
25 NSI 1 RETAINER, Valve
26 * 1 VALVE, Inlet/Exhaust
27 * 1 O-RING
28 NSI 1 PISTON, Emergency
29 * 1 O-RING
30 NSI 1 FILTER, Adaptor
31 NSI 1 PLUG
32 NSI 1 PLUG
34 220958 1 KIT, Repair, Relay Emergency Valve Includes Items Marked *
September 6, 1996 210059 4-66

SOLENOID VALVE
January 12, 1996 210100 4-67

SOLENOID VALVE
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
15 * 1 VALVE
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *
January 12, 1996 210100 4-68

PRESSURE PROTECTION VALVE
January 12, 1996 210126 4-69

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
4 NSI 16 SCREW
5 NSI 4 HOUSING, Spring, Compression
6 NSI 4 SEAT, Adjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
January 12, 1996 210126 4-70

CHECK VALVE
January 17, 1996 210129 4-71

CHECK VALVE
1 210129 1 CHECK VALVE
3 * 1 SEAT, Spring
5 NSI 1 VALVE
6 * 1 SEAT, Valve
7 NSI 1 HOUSING, Valve
8 220972 1 KIT, Seal, Check Valve Includes Items Marked *
January 17, 1996 210129 4-72

LEVELLING VALVE
January 17, 1996 210179 4-73

LEVELLING VALVE
1 210179 1 LEVELLING VALVE
2 NSI 1 CONNECTOR
3 NSI 1 RING, Sealing
4 NSI 2 VALVE
7 NSI 2 RIVET, Blind
8 NSI 1 PIN
9 NSI 1 SCREW, Hex
10 202499 1 LEVER, Levelling Valve
11 NSI 4 SCREW
12 NSI 1 SPINDLE
13 NSI 2 PLATE, Metal
14 NSI 1 RING, Felt
15 NSI 1 SEAL, Spindle
16 NSI 1 COVER, Rubber
17 NSI 1 RING, Felt
18 NSI 1 NUT
19 NSI 1 SCREW, Set
20 NSI 1 SLIDER
21 NSI 1 GUIDE
22 NSI 1 PIN, Spring
23 NSI 1 PLUNGER
26 202498 2 ROD, Connecting
27 100310 1 NUT, Nyloc
29 100293 1 NUT, Hex
30 170552 1 BRACKET, Levelling Valve
31 100312 2 NUT, Nyloc
January 17, 1996 210179 4-74

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
January 12, 1996 210197 4-75

1 210197 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSY
2 222604 1 RESERVOIR, Air, 5 litre
3 171432 1 PIPE
4 210277 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
16 220949 1 FILTER, Air Drier
17 ** 1 O RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
January 12, 1996 210197 4-76

January 12, 1996 210197 4-77

36 NSI 1 SPRING
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 120965 2 ADAPTOR
47 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
48 220959 1 KIT, Repair, Air Drier Includes Items Marked **
January 12, 1996 210197 4-78

BRAKE VALVE
January 12, 1996 210208 4-79

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
29 * 1 O RING
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
January 12, 1996 210208 4-80

BRAKE VALVE
January 12, 1996 210208 4-81

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaining
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 O RING
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve Includes Items Marked *
January 12, 1996 210208 4-82

CONTROL VALVE
12 January, 1996 210271 4-83

CONTROL VALVE
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
12 January, 1996 210271 4-84

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
September 25, 1996 210601 4-85

PARK BRAKE
1 210601 1 PARK BRAKE VALVE
2 220143 1 KIT, Repair Includes Items Marked *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 0-RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O-RING
10 * 1 O-RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O-RING
15 * 1 SPRING
16 * 1 O-RING
17 * 1 VALVE
18 * 1 O-RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O-RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB
35 * 2 PIN
September 25, 1996 210601 4-86

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
September 25, 1996 210601 4-87

PARK BRAKE
36 NSI 1 LEVER
37 * 2 SPRING
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
42 NSI 1 SPACER
43 * 1 O-RING
44 * 1 O-RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port
September 25, 1996 210601 4-88

AIR / HYDRAULIC BRAKE ACTUATOR
August 21, 1996 260145 4-89

AIR / HYDRAULIC BRAKE ACTUATOR
1 260145 1 AIR/ HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
4 100312 8 NUT, Nyloc
5 171006 1 BRACKET, Mounting
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O RING
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 203358 1 CYLINDER, Master
19 ** 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 ** 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 ** 1 COVER, Bleed Nipple
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 NSI 1 PLUNGER
28 NSI 1 SHIM
29 ** 1 SEAL, Spring
30 ** 1 SPRING ASSY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 202438 1 SWITCH, Overstoke
34 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
34 220341 1 KIT, Repair, Master Cylinder Includes Items Marked **
August 21, 1996 260145 4-90

July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-91
SECTION 4C
ELECTRICAL SYSTEM
July 2, 1997 SECTION 4C ELECTRICAL SYSTEM 4-92

STARTING CHARGING CIRCUIT
GN 2.5 A GN 2.5
B 7
MAIN CIRCUIT BRAKER RD 6.3 C RD 6.3
GN 6.3 D
IGNITION SWITCH
CB1 RD/BK 1.6 E RD/BK 1.6
BATTERY
12V 60A J BK/WH 2.5
GN 6.3
+
0 15 50A 19 17
1
2 K BN/RD 1.6
L
_
30
6
IGNITION SOLENOID
GN 1.6
P1 BK 1.6
STARTER BUTTON
BATTERY
GY 16
12V
+
GY/RD 1.6
GN 1.6
BK/ WH 2.5
CONT 2 P2
BL 1.6
_
E4
YL/RD 1.6
CB2
15A
E1 WH/BK 1.6
RD 1.6
TO TACHOMETER & OVER REV WARNING

3
BN / WH 1.6
BN/RD 1.6
TO CHARGE LIGHT & HOURMETER
CB3
GY/RD 1.6
15A
YL/RD 1.6
RD 4.0
TO TRANSMITION CIRCUIT
GN/BK 1.6
NEUTRAL START RELAY

5
DISTRIBUTION BOX
BK/RD 1.6
85 30 RD 1.6
RD/YL 1.6
RD 4.0
CB4
M
15A
WH/RD 1.6
9 10
RD 6.3
86 87 87a
STARTER
4
RD 1.6
CB5
RD 4.0
E4
5A
ALTERNATOR
B+
RD 2.5
12
D+ W
RD 1.6
A
15A
CB6
RD 4.0
RD 1.6
RD 1.6
8 P002730
CB7
20A
11
April 8, 1997 2808B024 4-93

STARTING CHARGING CIRCUIT
1 200398 1 SWITCH, Ignition
2 205259 1 CIRCUIT BREAKER, 60 A
3 202537 1 SOLENOID
4 201311 1 RELAY, Change Over
6 200706 1 SWITCH, Press Button Starter
7 224800 1 KEY, Ignition Switch
8 AD200376 1 ALTERNATOR Without Pulley.
9 AD65010200 1 STARTER
12 AD200557 1 PULLEY AND FAN
April 8, 1997 2808B024 4-94

INDICATOR / HAZARD CIRCUIT
TO LIGHT CIRCUIT - BL-1.6

1 2
BATTERY+24 GN 4.0
GN 1.6
4
IGNITION + 24V
RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
5
0 2 8 3
WH 1.6
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
6 1 5 10
RD 4.0
CB 2
3 15A
BN/YL 1.6
BN 1.6
F CB6
BN/YL 1.6 15A
BK 1.6 BK 1.6 YL/BN 1.6
FLASHER UNIT
RD 2.5
BK 1.6
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6 LEFT TURN

BK 1.6 E4
BN 1.6
E7 BN 1.6
BK 1.6
AIRCON/FAN- WIPER - INTERIOR LIGHT CIRCUITS

DASH PANEL INDICATOR
BK 1.6
7 8 P9 1 2 3 P10 P4 2 4 6
BK 1.6
E3 YL 1.6
P1
RIGHT TURN
BK/WH/GN
V
BN 1.6
R
R
YL 1.6 BK/GN
P2
INDICATOR
L TURN
BK/WH
SWITCH
A
YL 1.6 YL 1.6
R
R
BN 1.6 BN 1.6
0
P002731
L
April 8, 1997 2808B025 4-95
INDICATOR / HAZARD CIRCUIT
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 200583 1 FLASHER UNIT
4 202411 1 SWITCH, Hazard
6 201371 1 SWITCH, Light, Indicator
April 8, 1997 2808B025 4-96

LIGHTING CIRCUIT
BL 1.6
BK 1.6 BL 1.6 WH 1.6
TO HAZARDS CIRCUIT GN - 1.6

0
BK 1.6
M BL 1.6
BL 1.6
P2 P1 6
BATT +24 GN 4.0

BL 1.6
BK 1.6 F
IGNITION +24V RD 4.0

G
E4
H
2
BL 1.6
HEADLIGHT
DASH PANEL
BL 1.6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
CB NO2
WH/BK 1.6
3
BL 1.6 15A
WH/BK 1.6
WH 1.6
GY 1.6
BL 1.6
1
BK 1.6
BK 1.6 BL 1.6
RD/GY 1.6
P9
BK 1.6 6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6 RD 1.6
2 2 CB NO3
WH 1.6
GY 1.6
BK 1.6 BK 1.6 7 15A
P10
4 5 6
30 85 30
BRIGHT REALY
TAILLIGHT
DIP REALY
TAILLIGHT
85
WH-1.0 WH-1.0
86 86 87
TO CB NO4 RD 4.0
87a 87 WH/GY 1.6
87a
BK 1.6
BL 1.6 BL 1.6
E8
BK 1.6 BK 1.6 WH/GY 1.6
FRONT PARK
FRONT PARK
P4
`1 3
LIGHT
LIGHT
3
1
DIP BRIGHT SWITCH

56b
56a
BL 1.6 BL 1.6
GY 1.6 0
E3 BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
E4
P002732
4.5
WH-1.6 WH-1.6 WH-1.6 WH 1.6
April 8, 1997 2808B026 4-97

LIGHTING CIRCUIT
1 201371 1 SWITCH, Indicator Light
2 202561 2 LAMP, Brake
3 200200 2 BULB, 24 V 2 W
4 202573 4 HEADLAMP
5 202934 4 BULB, 24 V 75/70 W
6 202409 1 SWITCH, 3 Position
7 201311 2 RELAY, Change Over
April 8, 1997 2808B026 4-98

BRAKE LIGHT CIRCUIT
STEERING COLUM
GN/BK 1.6
HORN SWITCH
P4
4
3 7 GN/BK 1.6 IGNITION +24V RED 4.0
E3 8
CB4
15A
P1 GN/BK 1.6
GN/BK 1.6 W GN/BK 1.6

H
RD 1.6 - TO GAUGES AND WARNING LIGHTS

WH/RD 1.6 - TO REVERSELIGHT CIRCUIT
BK/RD 1.6
HORN
RD/YL 1.6 -TO RETARDER CIRCUIT

RD 1.6 1 BK/RD 1.6
P2
BK 1.6 2 BL 1.6
B
WH 1.6 3 BK 1.6
BK/RD 1.6
RED 4.0 TO CB No5

STOP /TAIL LIGHTS
BRAKE PRESSURE
2
1
SWIYCH
P
RD 1.6 1 BK/RD 1.6
BK 1.6 2 BL 1.6
WH 1.6 3 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
E7 BK 1.6
FROM LIGHTING CUIRCUIT
5
P9
B BK 1.6
5
CHASSIS COMPONENT
FROM REVERSE
FROM OTHER REAR
BACKUP
ALARM
CIRCUIT
EARTHS
P002733
April 8, 1997 2808B027 4-99

BRAKE LIGHTING CIRCUIT
1 204453 1 SWITCH, Stop Light
3 200448 1 HORN
5 201333 1 ALARM, Backup
April 8, 1997 2808B027 4-100

E8
April 8, 1997
REAR EARTH POINT
3
REVERSE ALARM
2
FROM REAR LIGHTS BK 1.6
WH/RD 1.6
REVERSE LIGHTS
WH/RD 1.6
WH/RD 1.6
FROM LOW COOLANT LEVEL SWITCH
3
P9
GAUGES&WARNIG LIGHTS CIRCUIT
2
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT
WH/RD 1.6
BK 1.6
VALVE
E4
1
RETARDER SOLENOID
E.V.B/ EXHAUST BRAKE/
1
BK 1.6
1
4
2808B028
RD/YL 1.6
DASH PANEL
P P
Z
H
P1
LOCK UP ENGAGED LIGHT
REVERSE PRESSURE LOCKUP VALVE

SWITCH PRESSURE SWITCH
RD/YL 1.6
EXHAUST BRAKE/ RETARDER

RD/YL 1.6
FUNCTION
WH/RD 1.6
RD/YL 1.6
BK 1.6
K
P
D
P2
RD/YL 1.6
RD/YL 1.6
RD/YL 1.6
WH/RD 1.6
RD/BK __ TO STOP LIGHT AND HOOTER CIRCUITS( STOP LIGHTS)
GN/BK __ TO STOP LIGHTS AND HOOTER CIRCUITS( HOOTER)

CB No 4
RD 1.6 __ TO GAUGES & WARNING LIGHTS CIRCUITS
CB No 5 RED 4.0 RED 4.0

IGNITION RD 4.0
4-101
P002734
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT
1 202535 2 SWITCH, Reverse Pressure
2 201333 1 ALARM, Backup
3 202563 1 LAMP, Reverse
April 8, 1997 2808B028 4-102

RD 1.6
7
GY/RD1.6
E4
6
BK 1.6
5
PK 1.6
April 8, 1997
3
E MODULE
B
1
2
651 HZ
OVER REV WARNING

GENERAL WARNING
P3
GN 1.6
5
OR 1.6
RD 1.6
LOW AIR PRESSURE
6
P
LOW AIR PRESS

B
GN 1.6
GN 1.6
7
_
P9
4 RD 1.6
BK 1.6
BRAKE OVERSTROKE
P ALT CHARGE
_
YL/RD
_
PK 1.6
PK 1.6
H G
PK 1.6 RD 1.6
PK 1.6
GAUGES AND WARNING LIGHT CIRCUIT
BRAKE OVERSTROKE LOW WATER
U
WH/BN1.6 LEVEL
_
F
P GY/GN1.6
8
RD 1.6
BRAKE
OVERSTROKE
TRANS OIL PRESS
RD 1.6
WH/BN1.6
9
_
BK 1.6
J
INTERAXLE LOCK
P RL 1.6
P2
GY/GN1.6
GN/BL1.6
PRESS
TRANS OIL
HOURS
GN/BL1.6
PL 1.6
GN/WH 1.6
INTERAXELE LOCK
1 P9
BK 1.6
10
RD 1.6
GN/WH1.6
W
11
2808B029
C
S
G
BK 1.6
50 150
BIN UP SWITCH
TRANS OIL TEMP
OIL TEMP
16
FROM D+ TRANSMISSION
YL/RD 1.6
RD 1.6
FROM ALT 'W'

12
RD 1.6
RPM
S 86 85
WK
BK 1.6
GY/RD 1.6
RD 1.6
P PL/BL 1.6 30
Q N
BN/BL 1.6 87
ENG OIL
PL/BL 1.6 LOW WATER LEVEL

K
YL/RD 1.6
RD 1.6
G
BN/BL 1.6
L
GY/RD 1.6 KPA

S 86 85
P
PL/WH 1.6 5
RD 1.6
RD 1.6
PL/WH1.6
W
BN/WH 1.6 ENG OIL PRESS
BK 1.6
t 30
87
M F
13
16
GENERAL WARNING
ENG TEMP
RD 1.6
RD 1.6
LIGHTS
SEND/SWITCH
BL/WH 1.6
G
Z
BK 1.6
BL/WH 1.6
C
P1
RD 1.6
RD 1.6
RD 1.6
BN/WH1.6
BK 1.6
S 40 120
LOW
S+ _
ENG TEMP
14
COOLANT LEVEL
EXHAUST BRK / RETARDER CIRCUIT RD/YL 1.6

15
1
REVERSE LIGHT & BACKUP ALARM CIRCUIT WH/RD 1.6

15A
GN/BK1.6 TO STOP LIGHTS AND HOOTER CIRCUITS( HOOTER)

CB No 4
STOP LIGHT AND HOOTER CIRCUIT(STOP LIGHTS) BK/RD 1.6

P002735
CBB No 5 RED 4.0 IGNITION + 24V RD 4.0

4-103
GAUGES AND WARNING LIGHT CIRCUIT
2 200364 1 LAMP, Tail Stop, Red
3 200208 1 BUZZER, Warning
4 203571 1 BUZZER, Warning
5 203777 1 WARNING, Engine Over Rev, E Module
6 202395 1 SWITCH, Low Air Pressure
7 202438 1 SWITCH, Overstroke
8 202438 1 SWITCH, Air/Hyd Actuator
9 Z0501 209 478 1 SWITCH, Pressure
10 201074 1 GAUGE, Hourmeter
11 200859 1 GAUGE, Temperature, 50 deg to 150 deg
12 201075 1 GAUGE, Tacho
13 201403 1 GAUGE, Engine Oil Pressure
14 201404 1 GAUGE, Temperature, 40 deg to 120 deg
15 202485 1 SWITCH, Cooling Water Level
16 201311 1 RELAY, Low Water Level
April 8, 1997 2808B029 4-104

WIPER / INTERIOR LIGHT / FAN CIRCUIT
P6
2 RD 2.5
BL/RD 1.6 RD 2.5
IGNITION + 24V RD4.0

SPARE PLUG
FAN/BLOWER
FAN/BLOWER
M BL/RD 1.6
M
RD/BL 1.6 FAN SWITCH
BK 1.6
0
2 2 BK 1.6
CB6
15A
1
BK 1.6
5
BL/RD 1.6
SPARE CB No 7
3
RD 1.6 TO INDICATOR/ HAZARD

INTERIOR LIGHT
RD 2.5
NOTE: MACHINES HAVE EITHER
5
0
AIRCONDITIONERS OR BLOWER
FANS BUT NOT BOTH
E4
5
BK 1.6
RD/BL 1.6
RD 4.0
BK 1.6 BK 1.6 INTERIOR LIGHT SWITCH
4 3
GN 1.6 1 YL 1.6
1
P
2
WIPER MOTOR
YL 1.6 1 2
RD 1.6 4 RD 1.6 1
M
0
WASHER/PUMP
P4
WINDSCREEN
+
_
M RD/2.5
+
2
5
GN 1.6
P002736
7
WIPER/WASHER
PK 1.6 SWITCH
4
April 8, 1997 2808B030 4-105
WIPER / INTERIOR LIGHT / FAN CIRCUIT
1 205152 1 SWITCH, Wiper/Washer
2 200582 2 FAN / BLOWER
3 201222 1 LIGHT, Interior
4 201471 1 WIPER MOTOR
5 202408 2 SWITCH
April 8, 1997 2808B030 4-106

TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT)
544 Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 Y
A 450 F
B 504 X
C 430 G
D 444 R
420 S
E
494 N
TRANSMISSION F
VALVE BANK 434 Q
440 H
400 E
404 A
408 B
BK /1.6 412
IDLE SWITCH
5 416 D
500 W
GY /1.6
BL /1.6 RD/GY 1.6 W
WH/BK 1.6 N
RETARDER
BK/WH 1.6
SWITCH
M
4 RD1.6 L
P
P2
BL /1.6
1 6 2
WH /1.6
KICK DOWN
DOUBLE STEP VALVE

INDUCTIVE SENSOR
INDUCTIVE SENSOR
LOCK UP SOLENOID
3
TURBINE SPEED
OUTPUT SPEED
SOLENOID
WH/1.6
G
G
P002746
April 8, 1997 2808B031 4-107

TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT)
1 Z6041 315 007 1 SENSOR, Turbine Inductive
2 Z0501 310 470 1 SOLENOID
3 Z6007 203 105 1 SWITCH, Kick Down
4 204453 1 SWITCH, Retarder
5 201425 1 SWITCH, Idle
6 Z6041 315 008 1 SENSOR, Output Inductive
April 8, 1997 2808B031 4-108

INDICATOR SWITCH ELECTRICAL CIRCUIT
P001109
April 8, 1997 2808B032 4-109

INDICATOR SWITCH ELECTRICAL CIRCUIT
2 201408 1 CONNECTOR, Instrument, Male, 8 Pin
April 8, 1997 2808B032 4-110

INSTRUMENT PANEL ASSEMBLY
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
TRANS OIL
3,20 PRESSURE
24,29
25
1 A
26
MAN/AUTO
34
13 14 13 13 15 3,19 28 16 12 17 30 31 18 P002652
April 8, 1997 2808B033 4-111

INSTRUMENT PANEL ASSEMBLY
1 203853 1 LENS, Manual / Auto Switch
2 202571 10 HOLDER, Lens
2 202572 10 HOLDER, Bulb
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203730 1 LENS, Lockup Clutch
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202521 1 LENS, Engine Oil Pressure Warning
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
14 202412 1 LENS, Fan Switch
15 202414 1 LENS, Interior Light Switch
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper/Washer Switch
18 202416 1 LENS, Hazard Switch
19 201075 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
22 200380 1 GAUGE, Air Pressure
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignition
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper/Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning
34 202423 1 INSERT, Blank Switch
April 8, 1997 2808B033 4-112

DISTRIBUTION BOX
20
April 8, 1997 2808B034 4-113

DISTRIBUTION BOX (Supplied with Electrical Loom)
April 8, 1997 2808B034 4-114

BATTERY, CLAMPS AND CABLES
April 8, 1997 2808B035 4-115

BATTERY, CLAMPS AND CABLES
1 NSI 1 WASHER
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J BOLT
12 200204 4 NUT, Terminal
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 DISCONNECT, Battery
April 8, 1997 2808B035 4-116

WINDSCREEN WIPER ASSEMBLY
34
32
31 29
30 19
24 28
33 23
21 22
20 15
26 35
27
25
1
11 14
12
2
13
18
17 6
16 7
8
7 12
6 11
3
4
10
5 9 P003104
April 8, 1997 2808B036 4-117

WINDSCREEN WIPER ASSEMBLY
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
4 NSI 2 WASHER, Flat
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 201475 1 BLADE, Wiper
17 100061 2 WASHER
18 100310 2 NUT, Nyloc
19 203984 1 KIT, Windscreen Washer
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 201266 1 SLEEVING
32 201244 1 WIRE, Black
33 201251 1 WIRE, Pink
34 NSI 3 CABLE TIE
35 NSI 2 SCREW
April 8, 1997 2808B036 4-118

HEADLIGHT (FROM 06 SEPT 93)
April 9, 1996 202573 4-119

HEADLIGHT (FROM 06 SEPT 93)
1 202573 1 HEADLIGHT (FROM 06 SEPT 93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 202935 1 BULB, 12 V
4 202934 1 BULB, 24 V 70/75 W
5 200410 1 BULB, 12 V 2 W
5 200200 1 BULB, 24 V 2 W
April 9, 1996 202573 4-120

REAR LIGHT, INDICATOR AND SIREN
April 8, 1997 2808B037 4-121

REAR LIGHT, INDICATOR AND SIREN
2 200223 1 BEAM, Sealed
3 200221 2 LAMP, Housing
6 100293 1 NUT, Hex
7 201333 1 SIREN, Reverse
8 100310 4 NUT, Nyloc
10 202562 2 LAMP, Indicator
April 8, 1997 2808B037 4-122

INDICATOR (FROM 26.08.94)
April 9, 1996 203444 4-123

INDICATOR (FROM 26.08.94)
1 203444 1 INDICATOR
2 NSI 1 HOLDER, Bulb
3 NSI 1 LENS, Indicator
4 NSI 2 SCREW, Set, Hex
5 NSI 2 NUT, Nyloc
6 200198 2 BULB, 24 V 21 W
April 9, 1996 203444 4-124

HORN ASSEMBLY
April 9, 1996 200448 4-125

HORN ASSEMBLY
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
7 100283 1 NUT, Hex
April 9, 1996 200448 4-126

SPECIAL TOOLS
11
April 8, 1997 2808B038 4-127

SPECIAL TOOLS
1 870997 1 TEMPLATE, Adjustment, Headlight
April 8, 1997 2808B038 4-128

EMERGENCY STEERING SCHEMATIC
EMERGENCY STEERING
SPARE CONNECTOR IN
LIGHT (IN CAB)
24V SUPPLY ( IGNITION SOLENOID )

CAB
OPERATION : The emergency steering is brought into operation by the
SRARE GN 1.6 P-------
steering valve relay. When the engine cuts out the steering valve relay
closes activating the emergency steering valve. This supplies pressure to
the steering. When pressure reaches the lower threshhold the pressure SRARE GN 1.6
P01/Y
switch closes activating the pump control relay. This activates the pump and
P-------
CANNON CONNECTOR
warning light . The pump will continue to operate until the higher pressure ENGINE HARNESS SPARE CONNECTOR IN
threshhold is reached. The pressure switch opens cutting off the control ENGINE COMPARTMENT
relay and therefore the pump and light. Operation will repeat again when
low pressure is sensed.
RED 2.5
CRANK PROTECTION
RELAY
87a
BK 1.6
BATTERY 12V
87 30
86 85 FROM STARTER CB 15Amp

BK 1.6 BK/WH 1.6
PUMP CONTROL
RELAY
PRESSURE 87a
SWITCH ( 120 bar / 1755 PSI)
GN 1.6 30
GN 2.5 RD 2.5
P 87
BK1.6 BL1.6 PK 1.6
86 85
P------- PL1.6 P------- RD 2.5
BATTERY 12V
P 87a
30
RD/YL 1.6
87
86 85
PRESSURE
SWITCH ( 80 bar / 1755 PSI
ONLY USED IN TWO SWITCH THIS RELAY IS NOT USED IN
SYSTEM ) THE SINGLE SWITCH CIRCUIT
EMERGENCY STEERING VALVE

STEERING VALVE
RELAY
87a
M BK1.6 BL 1.6
87 30
1
2
RD 2.5
EMERGENCY 86 85
BK 1.6 ALTERNATOR D+ YL/RD
STEERING
PUMP EMERGENCY STEERING DISTRIBUTION BOX
70032800-C
P003822
September 30, 1997 2808B057 4-129

EMERGENCY STEERING SCHEMATIC
1 210303 1 PUMP
2 204456 2 SWITCH, Pressure
3 210346 1 VALVE, Steering
4 201311 3 RELAY
5 201468 1 BREAKER, Curcuit
September 30, 1997 2808B057 4-130

LOCK UP PRESSURE SIGNAL SWITCH SCHEMATIC
FLYBACK DIODE FUNCTION : This is important and
FROM REAR LIGHTS BK 1.6

must not be left out of the circuit. Its function is to CB 4 H 1
3 4 quench the EMF generated by the solenoid. If the CB 4 I 1
diode is not used damage may occur to the proximity

switch and also the ZF transmission processor .
E4
BK 1.6 P01/ Z BK 1.6
FLYBACK DIODE
7
EXHAUST BRAKE
BK 1.6
BK 1.6
BK 1.6
FUNCTION
RD/YL 1.6 P01/ H RD/YL 1.6
1
2
WH/RD 1.6
WH/RD 1.6
6
RD/YL 1.6
RD/YL 1.6
2
B E.V.B/ EXHAUST BRAKE/
RETARDER SOLENOID
E7 VALVE
WH/RD 1.6
5
P
WH/RD 1.6
2 REVERSE LIGHTS RD/YL 1.6
LOCKUP PRESSURE
SWITCH
P02/ K
4
IDLE RELAY P02/ Q
87a
30
RD/YL 1.6 RD/YL 1.6
11 5 ZF WIRING 15 WAY CONNECTOR (EST 25 ONLY) RD/GY 1.6 87
85 86
P02/ K
1
PROXIMITY
SWITCH
+ BN P03/ 1 12 5
REVERSE PRESSURE
SIG BK P03/ 2 3
- BL
SWITCH
P03/ 3 11 5
P09/ 3 WH/RD 1.6 WH/RD 1.6 P02/ D

70009804-A 4
P003826
October 2, 1997 2808B060 4-131

LOCK UP PRESSURE SIGNAL SWITCH SCHEMATIC
1 202548 1 SWITCH
2 202583 2 LIGHTS, Reverse
3 202535 1 SWITCH
4 201311 1 RELAY
5 204044 1 SWITCH
6 210100 1 VALVE
7 201357 1 DIODE
October 2, 1997 2808B060 4-132

July 2, 1997 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
July 2, 1997 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLINGS
13 12
14
27
34
35
12
13
14
13
3 30
26
28
8
21
7 12
24
9 4
24
22
33
23
6
1 29
6 15
1 19 19
5 20
32 10
31 16
17
18 18
25
11
April 8, 1997 2808B039 5-3

CAB AND COWLINGS
2 172337 1 CAB
3 202513 1 BONNET
4 202379 4 VENT, Air, Louvre
5 101996 2 SCREW, Cap
6 100316 4 NUT, Nyloc
7 171211 1 GRILL, Top
9 100312 6 NUT, Nyloc
10 201798 1 STRUT, Gas
12 100731 14 SCREW, Set, Hex
13 100062 28 WASHER
14 100312 14 NUT, Nyloc
15 190522 2 HINGE, Modified
18 100316 4 NUT, Nyloc
20 202867 1 STRAP, Bonnet
21 910138 A/R PINCHWELD
22 200305 2 STOP, Rubber
24 100360 32 RIVET, Pop
25 203051 1 ROD END
26 190447 2 FLAP, Rubber
27 173800 1 HOUSING, Bonnet Catch
28 200390 2 REFLECTOR, Amber
29 100312 14 NUT, Nyloc
30 190515 1 SEAL, Strip, Bonnet
31 190452 2 FLAP, Bottom
33 161516 2 HINGE
34 100148 2 WASHER
April 8, 1997 2808B039 5-4

BONNET LATCH
13
15
14
9
16 17
19 18
12
7
5 21 10
20
4
3
8 1
11
P002311
April 8, 1997 2808B040 5-5

BONNET LATCH
1 NSI 1 PIN, Split
2 173800 1 HOUSING, Bonnet Catch
3 173801 1 TONGUE, Bonnet Catch
4 183380 1 PEG, Bonnet Catch
5 202872 1 SPRING, Return
6 200032 1 CABLE, Stop
7 202917 1 SPRING
8 173802 1 CUP, Bonnet Catch
10 100312 4 NUT, Nyloc
12 100316 1 NUT, Nyloc
15 172043 1 WASHER, Rubber
16 100293 1 NUT, Hex
17 173542 1 MOUNTING, Bonnet Catch
20 200034 1 ADJUSTER, Stop Cable
21 NSI 1 PIN
April 8, 1997 2808B040 5-6

CAB EXTERIOR FITTINGS
51 48
2 47
16
29
26
12,13
49
24
17 48
18 34
30
30
28 47
11 50
43 32
44 46
44
25
14 30
18 17 36 35
27
9 30
4
10
38
37 20
16
17 19
5 15 31
6
8
21 45 22 1
45 23,33
39 7 41
40
38
42
3
April 8, 1997 2808B041 5-7

1 202394 1 HANDLE, Door, Internal
2 172337 1 CAB
5 203760 6 MOUNTING, Rubber
6 100314 24 NUT, Nyloc
8 183087 6 MOUNTING, Cab
9 NSI A/R SCREW, Self Tapping
10 NSI 1 PANEL, Door
11 203357 2 MIRROR, Clear, Wide Angle
12 171287 2 BRACKET, Mirror, LH
13 174248 2 BRACKET, Mirror, RH
15 100312 4 NUT, Nyloc
18 100312 4 NUT, Nyloc
19 201039 A/R INSULATION, Sound
20 200710 2 HINGE
21 100316 1 NUT, Nyloc
22 161505 1 PEG, Striker
23 174029 1 EXTENSION, Mudguard, LH
24 202308 1 WINDSCREEN
25 202307 2 WINDOW, Front Side
26 202309 1 WINDOW, Rear
27 202310 1 WINDOW, Door
28 201442 1 WINDOW, Side, Sliding, Vertical
29 202495 1 WINDOW, Side, Sliding, RH
30 910018 A/R RUBBER, Glazing
31 173213 1 DOOR, Cab
32 201743 1 CLIP, Retaining
33 174028 1 EXTENSION, Mudguard, RH
34 200763 A/R PINCHWELD
35 200861 1 STRAP, Earth
April 8, 1997 2808B041 5-8

51 48
2 47
16
29
26
12,13
49
24
17 48
18 34
30
30
28 47
11 50
43 32
44 46
44
25
14 30
18 17 36 35
27
9 30
4
10
38
37 20
16
17 19
5 15 31
6
8
21 45 22 1
45 23,33
39 7 41
40
38
42
3
April 8, 1997 2808B041 5-9

37 160606 6 SLEEVE
38 160445 8 WASHER, Spacer
39 172042 4 WASHER
42 100314 12 NUT, Nyloc
43 172283 1 PLATE, Bulkhead,
44 100360 7 RIVET, Pop
46 173915 1 PLATE, Blanking, Cab Vent
48 100314 4 NUT, Nyloc
49 172473 1 GUARD, Rear Window
50 181179 1 LINK
51 204002 1 CUSHION, Mirror Bracket
April 8, 1997 2808B041 5-10

DOOR HANDLE ASSEMBLY
2
2 3
1
4
P002901
April 8, 1997 2808B042 5-11

DOOR HANDLE ASSEMBLY
1 202394 1 HANDLE, Door, Internal
3 100309 4 NUT, Nyloc
4 202399 1 HANDLE, Door, External
5 100076 3 SCREW, Cap
April 8, 1997 2808B042 5-12

CAB INTERIOR FITTINGS
13
24
20 2
5
4
28 3
29
27
16
5
19
23
8 10
17 9
23 14
16 11
22
26 10
25 17
16 15 14
12
7
17 17 18
P001907
April 8, 1997 2808B043 5-13

CAB INTERIOR FITTINGS
1 280185 1 WHEEL SPANNER
2 290372 1 SEAT ASSY
3 100231 4 SCREW, Cap
4 202184 1 PANEL, Dash
5 100360 8 RIVET, Pop
6 200181 1 PLATE, Name
7 100275 2 NUT, Wing
8 172223 1 PLATE, Seat, RH
9 173556 1 PLATE, Mounting, Seat
11 172205 1 PLATE, Seat, LH
12 171508 2 CLAMP
13 201222 1 LIGHT, Interior
15 172419 1 BOARD, Floor
16 100197 6 SCREW, Cap
17 100312 10 NUT, Nyloc
18 172281 1 PLATE, Pedal
19 203000 1 PLATE, Name
20 Z6006 022 211 1 SELECTOR, Range
21 Z6007 203 214 1 DISPLAY, Digital
22 Z6009 047 509 1 PROCESSOR, Micro
24 202566 2 LAMP, Square
26 210208 1 VALVE, Brake
April 8, 1997 2808B043 5-14

SEAT ASSEMBLY (FROM OCT 1993)
1
2
12
11
7,8
4
14
14
3
2
13 6
10
P002073
May 14, 1996 290372 5-15

SEAT ASSEMBLY (FROM OCT 1993)
1 290372 1 SEAT ASSEMBLY(FROM OCT 1993)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 224765 1 KIT, SEAT BELT
May 14, 1996 290372 5-16

STEERING COLUMN ASSEMBLY
April 8, 1997 2808B049 5-17

STEERING COLUMN ASSEMBLY
2 202911 1 CAP, Steering Wheel
3 200284 1 NUT, Steering Wheel
4 200282 1 WHEEL, Steering
5 200593 1 K CLAMP
6 NSI 2 BOLT, Hex
7 100027 2 SCREW, Cap
8 202405 1 COLUMN, Steering
9 210161 1 VALVE, Steering Upto 30.11.94
9 210413 1 VALVE, Steering From 01.12.94
11 203926 8 GROMMET
12 201888 8 INSERT, Grommet
15 100961 2 SCREW, Cap
April 8, 1997 2808B049 5-18

AIR CONDITIONER ASSEMBLY (RED DOT)
24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
April 15, 1996 260674 5-19

1 260674 AIR CONDITIONER ASSEMBLY (RED DOT)
2 202904 1 RECEIVER DRIER AND BINARY SWITCH
3 290501 1 COMPRESSOR, Air
4 202903 1 CONDENSOR, Air
5 202902 1 EVAPORATOR ASSY
6 174302 6 COVER, Air Con
7 100275 1 NUT, Wing
8 201229 1 HOUSING, Filter, Outer
9 220088 1 ELEMENT, Air Cleaner
11 201228 1 HOUSING, Filter, Inner
12 161520 1 PULLEY, Drive
13 170873 1 BRACKET, Mounting Standard
13 171844 1 BRACKET, Mounting Retarder
14 170872 2 ARM, Adjusting
15 170875 1 CLIP, Belt, Drive, Top
16 170874 2 CLIP, Belt, Drive, Bottom
17 200726 4 BELT, Drive, Compressor
19 100314 4 NUT, Nyloc
21 100226 2 SCREW, Cap
25 100316 4 NUT, Nyloc
26 174261 2 BRACKET
28 100312 9 NUT, Nyloc
29 202083 1 CLAMP, Exhaust
31 NSI 4 RIVET, Pop
33 240913 1 HOSE ASSY
April 15, 1996 260674 5-20

24 26
28
30 29 27
1 8 4
9 25
11
37
7
5
2
36
28 18 3
31 38
20 17
32
6 34
19
19
22
20
14
15
33 19 39
10 18
13 16 21
23
35 19
12
April 15, 1996 260674 5-21

35 240810 1 HOSE ASSY
36 240914 1 HOSE ASSY
37 240912 1 HOSE ASSY
38 NSI 1 SCREW, Self Tapping
April 15, 1996 260674 5-22

BLOWER ASSEMBLY
April 8, 1997 2808B044 5-23

BLOWER ASSEMBLY
2 100275 1 NUT, Wing
3 201229 1 HOUSING, Filter, Outer
4 220088 1 ELEMENT, Air Cleaner
6 201227 1 HOUSING, Blower
7 100292 2 NUT, Hex
8 100281 3 NUT, Hex
9 NSI 3 STUD
10 200582 1 BLOWER, 24 V
11 201228 1 HOUSING, Filter, Inner
April 8, 1997 2808B044 5-24

FRONT FRAME
34
35
33
P003821
April 8, 1997 2808B045 5-25

FRONT FRAME
2 183223 1 CHASSIS, Front
3 183024 1 BOX, Battery
4 200389 2 REFLECTOR, White
7 173196 1 STEP
8 100314 4 NUT, Nyloc
10 NSI 1 COVER
11 NSI 4 NUT
12 NSI 4 SCREW, Machine
13 NSI 1 COVER, Battery Box
14 173037 2 HAND RAIL
16 100314 2 NUT, Nyloc
17 173539 1 MOUNTING, Light, LH
18 173540 1 MOUNTING, Light, RH
20 172512 1 PLATE, Belly
21 201440 2 PIN ASSY
23 100323 2 NUT, Nyloc
24 171212 1 GRILL, Lower
27 183280 1 TANK, Fuel
29 100316 10 NUT, Nyloc
30 100394 12 NUT, Nyloc
32 200390 4 REFLECTOR, Amber
33 210187 3 SIGHT GLASS, Dowty USED FROM 1/9/97
34 140528 3 WASHER, Dowty USED FROM 1/9/97
35 100519 3 NUT, Sight glass USED FROM 1/9/97
April 8, 1997 2808B045 5-26

EMERGENCY STEERING MOUNTINGS
7
1
9 8
2
3
4
10
13
5 11
12 P003825
October 2, 1997 2808B059 5-27

EMERGENCY STEERING MOUNTINGS
1 204456 1 SWITCH
3 204874 1 HARNESS
4 174800 1 PLATE
5 210303 1 MOTOR/PUMP
12 100145 4 BUT, Nyloc
October 2, 1997 2808B059 5-28

ARTICULATION AND OSCILATION ASSEMBLY
April 8, 1997 2808B046 5-29

ARTICULATION AND OSCILATION ASSEMBLY
2 183093 1 JOINT, Articulation and Oscilation
4 160368 1 WASHER, Lock
5 160367 1 NUT, Lock
6 140203 4 O RING
7 160365 4 RING, Thrust, Steel
8 160366 2 RING, Thrust, Nylon
9 140202 2 O RING Factory Fitted.
10 161220 2 BUSH, Vesconite
13 240114 1 HOSE ASSY
15 240046 6 HOSE ASSY
16 170031 2 TAG, Lock
18 160261 1 PLATE, Retainer, Top Pin
19 160309 1 PLATE, Retainer, Bottom Pin
20 140117 4 O RING
21 160383 2 PIN ASSY
22 160382 4 BUSH, Steel
23 160296 4 WASHER, Thrust
24 140162 4 O RING Factory Fitted.
25 160297 2 BUSH, Bronze
26 172178 2 BAR, Safety, Articulation
27 160529 2 PIN ASSY
April 8, 1997 2808B046 5-30

STEERING CYLINDER MOUNTINGS
8
13 14 3
8
12
7
7
6
5
6
13
4
2
11,1
3
9 10
P002656
April 8, 1997 2808B047 5-31

STEERING CYLINDER MOUNTINGS
1 170819 A/R SHIM
2 230046 1 CYLINDER, Steering
4 160446 2 PIN ASSY
5 160393 1 PIN ASSY
7 170031 4 TAG, Lock
10 240108 1 HOSE ASSY
11 170818 A/R SHIM
12 240376 2 HOSE ASSY
April 8, 1997 2808B047 5-32

REAR FRAME
11
2 ITEM 16 NOT ILLUSTRATED

18
12 10
7
1 9
8
3
6
19
17
15
14
13 5 P003485
April 7, 1997 2808B008 5-33

REAR FRAME
1 180761 1 CHASSIS, Rear
2 171105 1 PLATE, Floor
3 170174 6 WEIGHT, Ballast OPTIONAL
4 172317 1 TAILGATE
5 NSI 1 PLATE, Wear
6 200774 2 FASTENER, Anti Loose
7 180679 1 HITCH, Ball OPTIONAL
8 100099 4 NUT, Nyloc OPTIONAL
9 100033 4 BOLT OPTIONAL
10 100151 2 BOLT OPTIONAL
11 170229 1 LOCK, Nyloc OPTIONAL
12 100232 2 NUT, Nyloc OPTIONAL
13 101996 2 BOLT
14 100316 2 NUT
15 201440 1 BOLT
16 170258 1 NUT, Nyloc
17 160282 1 PIN, Tow
18 100089 4 BOLT
19 100314 4 NUT, Nyloc
20 170258 1 HEAD BOARD NOT ILLUSTRATED
April 7, 1997 2808B008 5-34

DECALS
8 11 9 3
5 1
12 10 13 4
2 7 14
P003828
October 6, 1997 2808B005 5-35

DECALS
1 261380 1 KIT, Decal
2 201571 1 DECAL, Articulation lock Warning
3 202847 1 DECAL, Oil Levels
4 203240 1 DECAL, Bell
5 203243 1 DECAL, Bonnet
6 204247 1 DECAL, 2808B
7 202818 1 DECAL, Propshaft
8 202857 1 DECAL, Warning
9 204262 1 PLATE, Bonnet Release
10 203238 1 DECAL, Warning ATF
11 202822 1 PLATE, Warning
13 203153 1 DECAL, Important - Exterior Condition
14 203152 1 DECAL, Warning - Exterior Condition
October 6, 1997 2808B005 5-36

DECALS
1 7
WARNING
IN CASE OF EMERGENCY PUSH OUT 8
THIS WINDOW
202857
2 9
WARNING
INSTALL
ARTICULATION SAFETY
3
BAR BEFORE ENTERING
THIS AREA 204262
CAUTION 201571
TRANSMISSION AND
ENGINE OIL LEVELS WARNING 10
11
4,5,6 NOT ILLUSTRATED
MUST BE CHECKED THIS HYDRAULIC SYSTEM IS FILLED
14
DAILY WITH AUTOMATIC TRANSMISSION WARNING
202847 FLUID DO NOT TOP UP WITH STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
HYDRAULIC OIL REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS.
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF

12 203238 THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING,
13 MAINFRAME, TYRES, AND MUD GUARDS.
WARNING WORKING IN THESE AREAS CAN RESULT IN PERSONAL

INJURY OR DEATH.
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
MACHINE OPERATOR HAS LIMITED MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
VISIBILTY. DO NOT REMAIN IN THIS PERSONAL INJURY OR DEATH MAY RESULT.
AREA ENGINE IS RUNNING. NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.

PERSONAL INJURY OR DEATH MAY RESULT.
PERSONAL INJURY OR DEATH MAY
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
RESULT THEN AFTER EVERY 50 SMR OF OPERATION.
INSTALL ARTICULATION LOCK BEFORE LIFTING,

202855 TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
203152
P003829
October 6, 1997 2808B005 5-37

DECALS
1 261380 1 KIT, Decal
2 201571 1 DECAL, Articulation lock Warning
3 202847 1 DECAL, Oil Levels
6 204247 1 DECAL, 2808B
9 204262 1 PLATE, Bonnet Release
October 6, 1997 2808B005 5-38

DECALS
2 5,7 12
4
8 6 11
9 10
P003830
October 7, 1997 2808B006 5-39

DECALS
1 261380 1 KIT, Decal
3 204247 1 DECAL, 2808B
5 203377 1 PLATE, Bin / Engine
7 202828 1 PLATE, Engine Stop
October 7, 1997 2808B006 5-40

DECALS
7
1
6
5
ENGINE
WARNING STOP
202828
THIS HYDRAULIC SYSTEM IS FILLED

WITH AUTOMATIC TRANSMISSION 8
FLUID DO NOT TOP UP WITH 2,3,4 NOT ILLUSTRATED 10
HYDRAULIC OIL
203238
WARNING
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION, 9
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS.
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF 12

THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING,
WARNING
MAINFRAME, TYRES, AND MUD GUARDS.
WORKING IN THESE AREAS CAN RESULT IN PERSONAL

INJURY OR DEATH.
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING. 11 MACHINE OPERATOR HAS LIMITED
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
VISIBILTY. DO NOT REMAIN IN THIS
AREA ENGINE IS RUNNING.
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.
PERSONAL INJURY OR DEATH MAY
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
RESULT
THEN AFTER EVERY 50 SMR OF OPERATION.
INSTALL ARTICULATION LOCK BEFORE LIFTING, 202855

TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
203152 P003831
October 7, 1997 2808B006 5-41

DECALS
1 261380 1 KIT, Decal
2 202842 1 DECAL, Important - Overspeeding
4 204247 1 DECAL, 2808B
7 202828 1 PLATE, Engine Stop
October 7, 1997 2808B006 5-42

SPECIAL TOOLS
April 8, 1997 2808B048 5-43

SPECIAL TOOLS
1 280081 1 CHAIN WRENCH, Lock Nut Oscillation Tube
April 8, 1997 2808B048 5-44

2808 4x4 ARTICULATED HAULER

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2808 4x4

Document Part Number 870169

Issue : SEPTEMBER 1997

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 1. GENERAL INFORMATION 1-1

870169 September 12, 1997

870169 September 12, 1997

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

870169 September 12, 1997

TECHNICAL DOCUMENTATION BULLETIN RECORD

870169 September 12, 1997

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

870169 September 12, 1997

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab

N/O Normally Open SMR Service Metre Reading

NPT National Pipe Thread std Standard