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TECHNICAL PUBLICATION

Worm Gear Boxes, Mechanical Variators & PC UNITS

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ACTOM Electrical Machines
CONTACT
DETAILS
TELEPHONE CONTACTS E-MAIL CONTACTS
BENONI PORT ELIZABETH NELSPRUIT GENERAL MANAGER
Antonio Teixeira Ettienne Haasbroek Craig Scheepers antonio.teixeira@actom.co.za
082 804 2620 084 456 7807 071 518 9008 MARKETING MANAGER
Rishi Gangaram Ricky Duimelaar rishi.gangaram@actom.co.za
DURBAN COMMERCIAL MANAGER
078 800 6874 Martin van Ballegooyen 083 721 4897
Rayno de Beer brian.lindsay@actom.co.za
082 906 6318 MIDDELBURG/WITBANK
073 636 3500 AFTER SALES MANAGER
Dean Pillay Arnold vd Merwe
Jane Goldwyer barries.barnard@actom.co.za
072 486 3618 082 497 6901
082 969 6621 SPARES MANAGER
RUSTENBURG RICHARDS BAY ish.hira@actom.co.za
CAPE TOWN Jaco Ayres Grant Toms TECHNICAL MANAGER
Keith Kovachi 082 908 7746 084 408 6114 gerrit.kellerman@actom.co.za
072 698 5489 Gerrie Benadie SALES MANAGER
Tiaan van Dyk 083 629 8372 jane.goldwyer@actom.co.za
064 756 1143 PRODUCT MANAGER - GEARED
PRODUCT
rayno.de-beer@actom.co.za
GENERAL SALES
BRANCHES em.lvmotors@actom.co.za
HEAD OFFICE
BENONI WORKS NELSPRUIT RICHARDS BAY
Cnr. Aberdeen & Van Dyk Rds, Benoni Industrial Sites 6 Wilkens Street, Rockys Drift, Axis Unit 1, 13 Bronze Bar Road,
Tel: (011) 899 1111 Industrial Park, B7 Alton, Richards Bay
Fax: (011) 899 1371 Tel: (087) 351 2996 Tel: (087) 365 0236
BLOEMFONTEIN Fax: (086) 587 8457 Fax: (086) 506 6402
20 Lombard St, Hilton, Bloemfontein, 9300 POLOKWANE RUSTENBURG
Tel: (051) 448 1417 115 Blaawberg St, Ladine, Polokwane No 1, First Street Waterval, Unit NR2
Fax: (051) 448 7104 Tel: (015) 293 0920 Tel: (014) 940 0382
CAPE TOWN Fax: (015) 293 0408 Fax: (086) 732 6999
12-16 Hawkins Ave, Epping Industrial No.1, 7460 PORT ELIZABETH STEELPOORT
Tel: (021) 532 2000 200 Kempston Rd, Sidwell P.E. Building No.1, Steelpoort Ext 10
Fax: (021) 532 2013 Tel: (041) 451 5641 Tel: (013) 230 3238
DURBAN Fax: (041) 451 4385 Fax: (013) 230 3253
70 Edwin Swales VC Drive, Rossburgh, 4094 PRETORIA WELKOM
Tel: (031) 465 4170 437 Skilder St, Silvertondale 29 -10th St, Voorspoed 9459
Fax:(031) 465 4189 Tel: (012) 804 0551 Tel: (057) 355 2451
MIDDELBURG Fax: (012) 804 1596 Fax: (057) 396 2155
25 Milli St, Industrial Area
Tel: (013) 246 2330
Fax: (013) 246 2460

DISTRIBUTORS / STOCKISTS
BARBERTON GEORGE PORT ELIZABETH TZANEEN
De Kaap Electrical George Electrical Rewinders
Postma and Postma Tzaneen Rewinding
Tel: (013) 712 3398 Tel: (044) 873 4004 Tel: (041) 453 3451 Tel: (015) 307 6570
Fax: 013) 712 4587 Fax: (044) 874 7747 Fax: (041) 451 4446 Fax: (086) 647 4040
DURBAN NEWCASTLE RICHARDS BAY VEREENIGING
Bradcor Armature Winders Oreg Technology L.R. Geared Motors Century Electrical
Tel: (031) 468 3371 Tel: (034) 315 3278 Tel: (035) 789 1081 Tel: (016) 440 1500
Fax: (031) 468 9333 Fax: (034) 315 3279 Fax: (035) 789 1081 Fax: (016) 422 1126
EAST LONDON PHALABORWA RUSTENBURG VREDENBURG
E and P Manufacturing LH Marthinusen Venwood and Baker Bearing Distributors - Weskus
Tel: (043) 743 0212 Tel: (015) 781 5126 Tel: (014) 597 2445 Tel: (022) 713 5663
Fax: (043) 743 6587 Fax: (015) 781 7033 Fax: (014) 597 4816 Fax: (022) 713 5665
ERMELO PIET RETIEF SPRINGBOK
Pumps And Transmissions
Ermelo Electro Motor Service Springbok Motor Rewinds
Tel: (017) 811 4902 Tel: (017) 826 1205 Tel: (027) 712 2239
Fax: (017) 811 2483 Fax: (017) 826 2523 Fax: (027) 712 2243

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WORM DRIVE BOX / RATIO SELECTION TABLE

Motor 0.18 kW 4 Pole @ 1400 rpm Motor 0.37 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 030 7.5 187 7.7 14 2.3 ARW 040 7.5 187 16 18 2.5
ARW 030 10 140 10 14 1.8 ARW 040 10 140 21 18 2.1
ARW 030 15 94 14 14 1.3 ARW 050 10 140 21 25 3.4
ARW 040 15 94 15 18 2.9 ARW 040 15 94 31 18 1.4
ARW 030 20 70 18 14 1 ARW 050 15 94 31 25 2.4
ARW 040 20 70 19 18 2.1 ARW 040 20 70 40 18 1.1
ARW 030 25 56 20 14 1 ARW 050 20 70 39 25 1.9
ARW 040 25 56 23 18 1.7 ARW 050 25 56 47 25 1.5
ARW 040 30 47 25 18 1.8 ARW 063 25 56 50 25 2.7
ARW 040 40 35 32 18 1.3 ARW 050 30 47 54 25 1.6
ARW 050 40 35 33 25 2.3 ARW 063 30 47 57 25 2.8
ARW 040 50 28 37 18 1 ARW 050 40 35 68 25 1.1
ARW 050 50 28 39 25 1.9 ARW 063 40 35 70 25 2.1
ARW 050 60 24 43 25 1.6 ARW 075 40 35 74 28 3.3
ARW 050 80 18 52 25 1.2 ARW 063 50 28 82 25 1.6
ARW 075 50 28 88 28 2.5
ARW 063 60 24 94 25 1.4
ARW 075 60 24 97 28 2.1
ARW 063 80 18 113 25 1.1
ARW 075 80 18 119 28 1.6
ARW 075 100 14 139 28 1.3

Motor 0.25 kW 4 Pole @ 1400 rpm Motor 0.55 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 040 7.5 187 12 18 3.6 ARW 050 7.5 187 24 25 2.9
ARW 040 10 140 15 18 3 ARW 050 10 140 32 25 2.3
ARW 040 15 94 21 18 2.1 ARW 050 15 94 46 25 1.6
ARW 040 20 70 27 18 1.6 ARW 063 15 94 47 25 3.2
ARW 050 20 70 27 25 2.7 ARW 050 20 70 59 25 1.2
ARW 040 25 56 32 18 1.2 ARW 063 20 70 60 25 2.2
ARW 050 25 56 32 25 2.2 ARW 050 25 56 70 25 1.0
ARW 040 30 47 36 18 1.3 ARW 063 25 56 72 25 1.8
ARW 050 30 47 36 25 2.3 ARW 075 25 56 76 28 2.8
ARW 040 40 35 45 18 1 ARW 063 30 47 82 25 1.9
ARW 050 40 35 46 25 1.7 ARW 075 30 47 87 28 2.9
ARW 063 40 35 48 25 3.1 ARW 063 40 35 104 25 1.4
ARW 050 50 28 54 25 1.4 ARW 075 40 35 108 28 2
ARW 063 50 28 55 25 2.4 ARW 090 40 35 114 35 3.5
ARW 050 60 24 60 25 1.1 ARW 063 50 28 122 25 1.1
ARW 063 60 24 63 25 2 ARW 075 50 28 128 28 1.6
ARW 075 60 24 68 28 3.2 ARW 090 50 28 137 35 2.7
ARW 063 80 18 76 25 1.6 ARW 075 60 24 144 28 1.4
ARW 075 80 18 80 28 2.4 ARW 090 60 24 158 35 2.2
ARW 063 100 14 87 25 1.4 ARW 075 80 18 177 28 1.1
ARW 075 100 14 94 28 1.9 ARW 090 80 18 189 35 1.5
ARW 110 80 18 201 42 2.6
ARW 090 100 14 221 35 1.2
ARW 110 100 14 236 42 2.0

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WORM DRIVE BOX / RATIO SELECTION TABLE

Motor 0.75 kW 4 Pole @ 1400 rpm Motor 1.5 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 050 7.5 187 33 25 2.1 ARW 063 7.5 187 68 25 1.9
ARW 050 10 140 43 25 1.7 ARW 075 7.5 187 68 28 2.7
ARW 063 10 140 45 25 3.0 ARW 063 10 140 88 25 1.5
ARW 050 15 94 62 25 1.2 ARW 075 10 140 89 28 2.2
ARW 063 15 94 63 25 2.2 ARW 063 15 94 126 25 1.1
ARW 075 15 94 66 28 3.5 ARW 075 15 94 129 28 1.6
ARW 063 20 70 82 25 1.6 ARW 090 15 94 134 35 3
ARW 075 20 70 85 28 2.8 ARW 075 20 70 166 28 1.3
ARW 063 25 56 98 25 1.3 ARW 090 20 70 170 35 2.1
ARW 075 25 56 101 28 2.0 ARW 075 25 56 202 28 1
ARW 063 30 47 112 25 1.4 ARW 090 25 56 207 35 1.6
ARW 075 30 47 117 28 2.0 ARW 110 25 56 218 42 3.1
ARW 063 40 35 141 25 1.0 ARW 075 30 47 233 28 1
ARW 075 40 35 147 28 1.5 ARW 090 30 47 239 35 1.7
ARW 090 40 35 156 35 2.5 ARW 110 30 47 246 42 3.0
ARW 075 50 28 174 28 1.2 ARW 090 40 35 303 35 1.2
ARW 090 50 28 182 35 1.9 ARW 110 40 35 315 42 2.2
ARW 110 50 28 194 42 3.4 ARW 110 50 28 379 42 1.7
ARW 075 60 24 196 28 1.0 ARW 110 60 24 442 42 1.4
ARW 090 60 24 209 35 1.5 ARW 130 80 18 557 45 1.5
ARW 110 60 24 227 42 2.7 ARW 130 100 14 655 45 1.1
ARW 090 80 18 258 35 1.1
ARW 110 80 18 274 42 1.9
ARW 110 100 14 322 42 1.5
Motor 2.2 kW 4 Pole @ 1400 rpm
FINAL HOLLOW
TORQUE
Motor 1.1 kW 4 Pole @ 1400 rpm GEAR BOX RATIO RPM
Nm
SHAFT fs
( N2 ) DIA
FINAL HOLLOW ARW 075 7.5 187 99 28 1.9
TORQUE
GEAR BOX RATIO RPM SHAFT fs ARW 090 7.5 187 100 35 2.9
Nm
( N2 ) DIA ARW 075 10 140 131 28 1.5
ARW 063 7.5 187 50 25 2.6 ARW 090 10 140 132 35 2.3
ARW 063 10 140 65 25 2 ARW 075 15 94 189 28 1.1
ARW 075 10 140 66 28 3 ARW 090 15 94 191 35 1.9
ARW 063 15 94 92 25 1.5 ARW 110 15 94 196 42 3.3
ARW 075 15 94 95 28 2.1 ARW 090 20 70 249 35 1.4
ARW 063 20 70 120 25 1.1 ARW 110 20 70 255 42 2.2
ARW 075 20 70 122 28 1.7 ARW 090 25 56 304 35 1.1
ARW 090 20 70 128 35 3.1 ARW 110 25 56 311 42 2.2
NMRA075 25 56 148 28 1.3 ARW 130 25 56 319 45 2.9
NMRA090 25 56 156 35 2.4 ARW 090 30 47 351 35 1.2
ARW 075 30 47 171 28 1.3 ARW 110 30 47 356 42 2
ARW 090 30 47 178 35 2.4 ARW 130 30 47 365 45 2.9
ARW 075 40 35 216 28 1 ARW 110 40 35 462 42 1.5
ARW 090 40 35 222 35 1.6 ARW 130 40 35 468 45 2.2
ARW 110 40 35 237 42 3 ARW 110 50 28 555 42 1.2
ARW 090 50 28 266 35 1.3 ARW 130 50 28 563 45 1.7
ARW 110 50 28 278 42 2.4 ARW 150 50 28 578 50 2.4
ARW 090 60 24 306 35 1 ARW 110 60 24 648 42 1
ARW 110 60 24 324 42 1.9 ARW 130 60 24 657 45 1.4
ARW 110 80 18 402 42 1.3 ARW 150 60 24 667 50 1.9
ARW 130 80 18 408 45 2.1 ARW 130 80 18 816 45 1
ARW 110 100 14 473 42 1 ARW 150 80 18 829 50 1.4
ARW 130 100 14 480 45 1.5 ARW 150 100 14 976 50 1

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WORM DRIVE BOX / RATIO SELECTION TABLE

Motor 3.0 kW 4 Pole @ 1400 rpm Motor 5.5 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 075 7.5 187 135 28 1.4 ARW 110 7.5 187 250 42 2.2
ARW 090 7.5 187 137 35 2.1 ARW 110 10 140 330 42 1.8
ARW 075 10 140 178 28 1.1 ARW 130 10 140 334 45 2.5
ARW 090 10 140 180 35 1.7 ARW 110 15 94 484 42 1.4
ARW 110 10 140 182 42 3.3 ARW 130 15 94 490 45 1.9
ARW 090 15 94 261 35 1.4 ARW 110 20 70 638 42 1
ARW 110 15 94 264 42 2.5 ARW 130 20 70 638 45 1.4
ARW 090 20 70 340 35 1 ARW 150 20 70 653 50 2
ARW 110 20 70 348 42 1.9 ARW 130 25 56 788 45 1.2
ARW 110 25 56 425 42 1.6 ARW 150 25 56 798 50 1.5
ARW 130 25 56 430 45 2.2 ARW 130 30 47 900 45 1.2
ARW 110 30 47 485 42 1.5 ARW 150 30 47 946 50 1.3
ARW 130 30 47 491 45 2.1 ARW 150 40 35 1186 50 1.3
ARW 110 40 35 630 42 1.1 ARW 150 50 28 1445 50 1
ARW 130 40 35 638 45 1.6
ARW 130 50 28 767 45 1.3
ARW 150 50 28 788 50 1.8 Motor 7.5 kW 4 Pole @ 1400 rpm
ARW 130 60 24 896 45 1
ARW 150 60 24 909 50 1.4 FINAL HOLLOW
TORQUE
ARW 150 80 18 1130 50 1 GEAR BOX RATIO RPM SHAFT fs
Nm
( N2 ) DIA
ARW 110 7.5 187 341 42 1.6
ARW 130 7.5 187 345 45 2.2
ARW 110 10 140 450 42 1.3
ARW 130 10 140 455 45 1.8
ARW 110 15 94 660 42 1
ARW 130 15 94 668 45 1.4
ARW 130 20 70 870 45 1
ARW 150 20 70 891 50 1.5
ARW 150 25 56 1088 50 1.1
ARW 150 40 35 1617 50 1

Motor 4.0 kW 4 Pole @ 1400 rpm Motor 11 kW 4 Pole @ 1400 rpm


FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 075 7.5 187 180 28 1 ARW 150 7.5 187 512 50 2.3
ARW 090 7.5 187 182 35 1.6 ARW 150 10 140 676 50 1.8
ARW 110 7.5 187 184 42 3 ARW 150 15 94 991 50 1.3
ARW 090 10 140 240 35 1.3 ARW 150 20 70 1306 50 1
ARW 110 10 140 240 42 2.5 ARW 150 25 56 1595 50 0.8
ARW 090 15 94 348 35 1
ARW 110 15 94 352 42 1.9
ARW 110 20 70 464 42 1.4 Motor 15 kW 4 Pole @ 1400 rpm
ARW 110 25 56 566 42 1.2
ARW 130 25 56 573 45 1.6 FINAL HOLLOW
TORQUE
ARW 110 30 47 647 42 1.1 GEAR BOX RATIO RPM SHAFT fs
Nm
ARW 130 30 47 655 45 1.6 ( N2 ) DIA
ARW 130 40 35 851 45 1.2 ARW 150 7.5 187 699 50 1.7
ARW 130 50 28 1023 45 1 ARW 150 10 140 921 50 1.3
ARW 150 50 28 1051 50 1.3 ARW 150 15 94 1351 50 0.9
ARW 150 60 24 1212 50 1 ARW 150 20 70 1781 50 0.7

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WORM DRIVE PRODUCT OUTLINE DIMENSIONS

PRODUCT DIMENSIONS
WORM DRIVE PRODUCT OUTLINE DIMENSIONS

TYPE 30 40 50 63 75 90 110 130 150


A 54 70 80 100 120 140 170 200 240
C 80 100 120 144 172 208 252.5 292.5 340
D ( H7) 14 18 25 25 28 35 42 45 50
E 97 121.5 144 174 205 238 295 335 400
F 32 43 49 67 72 74 - - -
G 55 70 80 95 112.5 129.5 160 180 210
G1 63 78 92 112 120 140 155 170 155
H 40 50 60 72 86 103 127.5 147.5 170
I 30 40 50 63 75 90 110 130 150
L 56 71 85 103 112 130 144 155 185
M 65 75 85 95 115 130 165 215 215
N (h6) 55 60 70 80 95 110 130 180 180
N1 29 36.5 43.5 53 57 67 74 81 -
O 6.5 6.5 8.5 8.5 11 13 14 16 18
P 75 87 100 110 140 160 200 250 250
Q 44 55 64 80 93 102 125 140 180
R 57 71.5 84 102 119 135 167.5 187.5 230
S 5.5 6.5 7 8 10 11 14 15 18
T 21 26 30 36 40 45 50 60 -
V 27 35 40 50 60 70 85 100 120
K 44 60 70 85 90 100 115 120 145
F 54.5 67 90 82 111 111 131 140 155
FB - 76.5 87.5 99 - - - - -
FL - 97 120 112 - - - - -
F 6 7 9 10 13 13 15 15 15
FB - 9 10 11 - - - - -
FL - 7 9 10 - - - - -
F 4 4 5 5 6 6 6 6 7
FB - 5 5 5 - - - - -
FL - 4 5 6 - - - - -
KE M6x11(n,4) M6x8(n,4) M8x10(n,4) M8x14(n,4) M8x14(n,4) M10x18(n,4) M10x18(n,4) M12x21(n,4) M12x21(n,4)
a 0 45 45 45 45 45 45 45 45
a1 45 45 45 45 45 45 45 23 23
F 68 87 90 150 165 175 230 255 255
FB - 115 130 165 - - - - -
FL - 87 90 150 - - - - -
F 50 60 70 115 130 152 170 180 180
FB - 95 110 130 - - - - -
FL - 60 70 115 - - - - -
F 6.5(n,4) 9(n,4) 11(n,4) 11(n,4) 14(n,4) 14(n,4) 14(n,4) 16(n,4) 16(n,4)
FB - 9.5(n,4) 9.5(n,4) 11(n,4) - - - - -
FL - 9(n,4) 11(n,4) 11(n,4) - - - - -
F 80 110 125 180 200 210 280 320 320
FB - 140 160 200 - - - - -
FL - 110 125 180 - - - - -
F 70 95 110 142 170 200 260 290 290
FB - - - - - - - - -
FL - 95 110 142 - - - - -
b 5 6(6) 8(8) 8(8) 8(10) 10(10) 12 14 14
f - - M6 M6 M8 M8 M10 M10 M10
t 16.3 20.8(21.8) 28.3(27.3) 28.3(31.3) 31.3(39.3) 38.3(41.3) 45.3 48.8 53.8
t1 10.2 12.5 16 21.5 27 27 31 33 -

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WORM DRIVE PRODUCT OUTLINE DIMENSIONS

ARW BOX TO BOX ADAPTOR JOINT KITS


BOX TO BOX JOINS TYPE TO TYPE RATIO
ARW ADAPTORS ARW REF ARW REF CONVERSION
NM30-40-KIT ARW 30 ARW 40 1:1
NM30-50-KIT ARW 30 ARW 50 1:1
NM30-63-KIT ARW 30 ARW 63 1:1
NM40-75-KIT ARW 40 ARW 75 1:1
NM50-110-KIT ARW 50 ARW 110 1:1
NM63-130-KIT ARW 63 ARW 130 1:1

OFF SET PC TYPE INLINE REDUCERS


MODEL TYPE DRIVE RATIO OIL QTY MOTOR INPUT GEARBOX
PART OUTPUT LITRES FLANGE
PC063 3:1 0.16 63 B5 63B14
PC071 3,17:1 0.25 71B5 71B14
PC080 3:1 0.28 80B5 80B14

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MOTOR MOUNTING DETAILS

GEAR BOX RATIO

GEAR BOX MOUNT DIMENSIONS 7.5 10 15 20 25 30 40 50 60 80 100


FRAME IEC SPEC N M P MOTOR SHAFT DIAMETER D
ARW 030 63B5 95 115 140
11 11 11 11 11 11 11 11
63B14 60 75 90
ARW 040 71B5 110 130 160
14 14 14 14 14 14 14
71B14 70 85 105
63B5 95 115 140
11 11 11 11 11 11 11 11 11 11 11
63B14 60 75 90
ARW 050 80B5 130 165 200
19 19 19 19 19 19
80B14 80 100 120
71B5 110 130 160
14 14 14 14 14 14 14 14 14 14
71B14 70 85 105
63B5 95 115 140 11 11 11 11 11
ARW 063 90B5 130 165 200
24 24 24 24 24 24 24
90B14 95 115 140
80B5 130 165 200
19 19 19 19 19 19 19 19 19 19
80B14 80 100 120
71B5 110 130 160
14 14 14 14 14 14 14 14 14 14 14
71B14 70 85 105
ARW 075 100/112B5 180 215 250
28 28 28 28 28 28
100/112B14 110 130 160
90B5 130 165 200
24 24 24 24 24 24 24 24 24
90B14 95 115 140
80B5 130 165 200
19 19 19 19 19 19 19 19 19 19 19
80B14 80 100 120
71B5 110 130 160 14 14 14 14 14 14 14 14 14 14 14
ARW 090 100/112B5 180 215 250
28 28 28 28 28 28 28
100/112B14 110 130 160
90B5 130 165 200
24 24 24 24 24 24 24 24 24 24
90B14 95 115 140
80B5 130 165 200
19 19 19 19 19 19 19 19 19 19 19
80B14 80 100 120
ARW 110 132B5 230 265 300 38 38 38 38 38 38 38
100/112B5 180 215 250 28 28 28 28 28 28 28 28 28
90B5 130 165 200 24 24 24 24 24 24 24 24 24 24 24
80B5 130 165 200 19 19 19 19 19 19 19 19 19 19 19
ARW 130 132B5 230 265 300 38 38 38 38 38 38 38
100/112B5 180 215 250 28 28 28 28 28 28 28
90B5 130 165 200 24 24
ARW 150 100/112B5 180 215 250 28 28 28 28
132B5 230 265 300 38 38 38 38 38 38
160B5 250 300 350 42 42 42 42 42

MOTOR FLANGE MOUNTING DIMENSION KEY

NOTE: MOTOR SHAFT BUSH ADAPTORS ARE AVAILABLE

8
SINGLE & DOUBLE OUTPUT SHAFT EXTENSIONS
& TORQUE ARMS

SINGLE & DOUBLE OUTPUT SHAFT EXTENSIONS


d h6 B B1 G1 L L1 f b1 t1
ARW 030 14 30 32.5 63 102 128 M6 5 16
ARW 040 18 40 43 78 128 164 M6 6 20.5
ARW 050 25 50 53.5 92 153 199 M10 8 28
ARW 063 25 50 53.5 112 173 219 M10 8 28
ARW 075 28 60 63.5 120 192 247 M10 8 31
ARW 090 35 80 84.5 140 234 309 M12 10 38
ARW 110 42 80 84.5 155 249 324 M16 12 45
ARW 130 45 80 85 170 265 340 M16 14 48.5
ARW 150 50 82 87 200 297 374 M16 14 53.5

DS SS

TORQUE ARMS
K1 G KG KH R
ARW 030 85 14 24 8 15
ARW 040 100 14 31.5 10 18
ARW 050 100 14 38.5 10 18
ARW 063 150 14 49 10 18
ARW 075 200 25 47.5 20 30
ARW 090 200 25 57.5 20 30
ARW 110 250 30 62 25 35
ARW 130 250 30 69 25 35
ARW 150 250 30 84 25 35
ANTI VIBRATION BUSHES NOT FITTED TO 030 SIZE ARM

9
MECHANICAL VARIATOR SELECTION TABLE

MODEL RATIO N2 r/min M2 Nm MODEL RATIO N2 r/min M2 Nm


UDL0.18-ARW 040 7.5 117 ~ 22.7 9 ~ 18 UDL0.75-ARW 063 7.5 133 ~ 26.7 39 ~ 73
0.18 kW 4 Pole n1 = 1400 r/min

UDL0.18-ARW 040 10 88 ~ 17 12 ~ 23 UDL0.75-ARW 063 10 100 ~ 20 51 ~ 94

0.75 kW 4 Pole n1 = 1400 r/min


UDL0.18-ARW 040 15 58.7 ~ 11.3 17 ~ 32 UDL0.75-ARW 063 15 66.7 ~ 13.3 72 ~ 132
UDL0.18-ARW 040 20 44 ~ 8.5 22 ~ 40 UDL0.75-ARW 063 20 50 ~ 10 92 ~ 168
UDL0.18-ARW 040 25 35.2 ~ 6.8 27 ~ 47 UDL0.75-ARW 063 25 40 ~ 8 112 ~ 199
UDL0.18-ARW 040 30 29.3 ~ 5.7 30 ~ 51 UDL0.75-ARW 063 30 33.3 ~ 6.7 126 ~ 219
UDL0.18-ARW 040 40 22 ~ 4.3 37 ~ 62 UDL0.75-ARW 063 40 25 ~ 5 156 ~ 232
UDL0.18-ARW 050 40 22 ~ 4.3 38 ~ 63 UDL0.75-ARW 063 50 20 ~ 4 185 ~ 310
UDL0.18-ARW 040 50 17.6 ~ 3.4 43 ~ 60 UDL0.75-ARW 075 50 20 ~ 4 192 ~ 320
UDL0.18-ARW 050 50 17.6 ~ 3.4 44 ~ 73 UDL0.75-ARW 075 60 16.7 ~ 3.3 219 ~ 300
UDL0.18-ARW 050 60 14.7 ~ 2.8 50 ~ 80 UDL0.75-ARW 090 60 16.7 ~ 3.3 230 ~ 389
UDL0.18-ARW 050 80 11 ~ 2.1 59 ~ 82 UDL0.75-ARW 090 80 12.5 ~ 2.5 265 ~ 428
UDL0.18-ARW 050 100 8.8 ~ 1.7 66 ~ 79 UDL0.75-ARW 110 80 12.5 ~ 2.5 302 ~ 503
MODEL RATIO N2 r/min M2 Nm UDL0.75-ARW 090 100 10 ~ 2 303 ~ 410
UDL0.37-ARW 050 7.5 133 ~ 26.7 19 ~ 36 UDL0.75-ARW 110 100 10 ~ 2 348 ~ 575
0.37 kW 4 Pole n1 = 1400 r/min

UDL0.37-ARW 050 10 100 ~ 20 25 ~ 47 MODEL RATIO N2 r/min M2 Nm


UDL0.37-ARW 050 15 66.7 ~ 13.3 36 ~ 65 UD1.1-ARW 075 7.5 133~26.7 59~111
UDL0.37-ARW 050 20 50 ~ 10 46 ~ 82 UD1.1-ARW 075 10 100~20 77~144
UDL0.37-ARW 050 25 40 ~ 8 55 ~ 97 UD1.1ARW 090 10 100~20 78~146
UDL0.37-ARW 050 30 33.3 ~ 6.7 61 ~ 107 UD1.1-ARW 075 15 66.7~13.3 110~203
UDL0.37-ARW 050 40 25 ~ 5 76 ~ 124 UD1.1-ARW 090 15 66.7~13.3 113~208
1.1 kW 4 Pole n1 = 1400 r/min

UDL0.37-ARW 063 40 25 ~ 5 79 ~ 134 UD1.1-ARW 075 20 50~10 142~258


UDL0.37-ARW 050 50 20 ~ 4 89 ~ 120 UD1.1-ARW 090 20 50~10 146~266
UDL0.37-ARW 063 50 20 ~ 4 92 ~ 155 UD1.1-ARW 075 25 40~8 172~308
UDL0.37-ARW 063 60 16.7 ~ 3.3 104 ~ 173 UD1.1-ARW 090 25 40~8 177~320
UDL0.37-ARW 063 80 12.5 ~ 2.5 125 ~ 173 UD1.1-ARW 075 30 33.3~6.7 195~340
UDL0.37-ARW 063 100 10 ~ 2 139 ~ 150 UD1.1-ARW 090 30 33.3~6.7 202~356
MODEL RATIO N2 r/min M2 Nm UD1.1-ARW 075 40 25~5 245~360
UDL0.55-ARW 063 7.5 133 ~ 26.7 26 ~ 49 UD1.1-ARW 090 40 25~5 256~442
0.55 kW 4 Pole n1 = 1400 r/min

UDL0.55-ARW 063 10 100 ~ 20 34 ~ 63 UD1.1ARW 090 50 20~4 304~517


UDL0.55-ARW 063 15 66.7 ~ 13.3 48 ~ 88 UD1.1-ARW 110 50 20~4 320~550
UDL0.55-ARW 063 20 50 ~ 10 62 ~ 112 UD1.1-ARW 110 60 16.7~3.3 368~625
UDL0.55-ARW 063 25 40 ~ 8 75 ~ 133 UD1.1-ARW 130 60 16.7~3.3 373~623
UDL0.55-ARW 063 30 33.3 ~ 6.7 81 ~ 146 UD1.1-ARW 110 80 12.5~2.5 460~749
UDL0.55-ARW 063 40 25 ~ 5 105 ~ 179 UD1.1-ARW 130 80 12.5~2.5 460~749
UDL0.55-ARW 063 50 20 ~ 4 123 ~ 207 UD1.1-ARW 110 100 10~2 531~868
UDL0.55-ARW 075 50 20 ~ 4 129 ~ 216
ULD0.55-ARW 075 60 16.7 ~ 3.3 146 ~ 242
UDL0.55-ARW 075 80 12.5 ~ 2.5 176 ~ 250
UDL0.55-ARW 090 80 12.5 ~ 2.5 189 ~ 309
UDL0.55-ARW 090 100 10 ~ 2 218 ~ 350

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MECHANICAL VARIATOR SELECTION TABLE

MODEL RATIO N2 r/min M2 Nm MODEL RATIO N2 r/min M2 Nm

3.0 kW 4 Pole n1 =
UD1.5-ARW 075 7.5 133~26.7 78~148 UD3.0-ARW 130 20 50~10 402~733
UD1.5-ARW 090 7.5 133~26.7 77~150 UD3.0-ARW 110 25 40~8 485~885
UD1.5-ARW 075 10 100~20 102~192 UD3.0-ARW 130 25 40~8 490~885

1400 r/min
UD1.5-ARW 090 10 100~20 104~195 UD3.0-ARW 110 30 33.3~6.7 547~956
UD1.5-ARW 075 15 66.7~13.3 147~270 UD3.0-ARW 130 30 33.3~6.7 562~973
1.5 kW 4 Pole n1 = 1400 r/min

UD1.5-ARW 090 15 66.7~13.3 150~277 UD3.0-ARW 110 40 25~5 711~1030


UD1.5-ARW 075 20 50~10 190~344 UD3.0-ARW 130 40 25~5 720~1242
UD1.5-ARW 090 20 50~10 194~355 UD3.0-ARW 130 50 20~4 864~1463
UD1.5~ARW 075 25 40~8 229~330 MODEL RATIO N2 r/min M2 Nm
UD1.5-ARW 090 25 40~8 236~427 UD4.0-ARW 110 7.5 133~26.7 213~402

4.0 kW 4 Pole n1 = 1400 r/min


UD1.5~ARW 075 30 33.3~6.7 260~390 UD4.0-ARW 130 7.5 133~26.7 214~401
UD1.5-ARW 090 30 33.3~6.7 270~474 UD4.0-ARW 110 10 100~20 279~523
UD1.5-ARW 075 40 25~5 327~360 UD4.0-ARW 130 10 100~20 281~527
UD1.5-ARW 090 40 25~5 341~589 UD4.0-ARW 110 15 66.7~13.3 405~744
UD1.5-ARW 090 50 20~4 406~560 UD4.0-ARW 130 15 66.7~13.3 410~751
UD1.5-ARW 110 50 20~4 426~733 UD4.0-ARW 110 20 50~10 530~975
UD1.5-ARW 110 60 16.7~3.3 490~833 UD4.0-ARW 130 20 50~.10 536~978
UD1.5-ARW 130 60 16.7~3.3 498~831 UD4.0-ARW 110 25 40~8 647~1020
UD1.5-ARW 130 80 12.5~2.5 614~999 UD4.0-ARW 130 25 40~8 653~1180
UD1.5-ARW 130 100 10~2 696~1100 UD4.0-ARW 130 30 33.3~6.7 749~1298
MODEL RATIO N2 r/min M2 Nm UD4.0-ARW 130 40 25~5 960~1650
2.2 kW 4 Pole n1 = 1400 r/min

UD2.2-ARW 110 7.5 133~26.7 120~226


UD2.2-ARW 110 10 100~20 157~294
UD2.2-ARW 110 15 66.7~13.3 228~418
UD2.2-ARW 110 20 50~10 298~549
UD2.2-ARW 110 25 40~8 364~664
UD2.2-ARW 110 30 33.3~6.7 413~717
UD2.2-ARW 110 40 25~5 533~931
UD2.2-ARW 130 40 25~5 542~932
UD2.2-ARW 130 50 20~4 648~1097
UD2.2-ARW 130 60 16.7~3.3 746~1246
UD2.2-ARW 130 80 12.5~2.5 921~1499
UD2.2-ARW 130 100 10~2 1040~1100
MODEL RATIO N2 r/min M2 Nm
n1 = 1400 r/min

UD3.0-ARW 110 7.5 133~26.7 160~302


3.0 kW 4 Pole

UD3.0-ARW 130 7.5 133~26.7 160~301


UD3.0-ARW 110 10 100~20 210~392
UD3.0-ARW 130 10 100~20 211~395
UD3.0-ARW 110 15 66.7~13.3 304~558
UD3.0-ARW 130 15 66.7~13.3 307~563
UD3.0-ARW 110 20 50~10 398~732

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B3 MOUNT VARIATOR DIMENSION DATA

B3 UDL 0.18 UDL 0.37 UDL 0.75 UD 1.1 UD 1.5 UD 2.2 UD 3.0 UD 4.0 UD 5.5 UD 7.5
B 23 30 40 50 50 60 60 60 70 70
D (j6) 11 14 19 24 24 28 28 28 35 35
E 105 104 125 115 115 230 230 230 250 250
E1 18 20 26 53.5 53.5 25 25 25 33 33
H 80 93 113 123 123 150 150 150 200 200
I 145 149 190 241 241 300 300 300 365 365
I1 120 125 150 150 150 270 270 270 290 290
K 88 104 126 165 165 191 191 191 201 201
L 136 140 179 238 238 268 268 268 319 319
M1 110 120 160 190 190 245 245 245 315 315
M2 71 96 135 143 143 190 190 190 245 245
O1 9 9 11 13 13 14 14 14 18 18
VC 71 71 79 - - - - - - -
VF 111 123 140 144 144 188 188 188 - -
VL 78 90 107 122 122 150 150 150 192 192
VR 110 110 120 150 150 150 150 160 192 192
VR1 110 110 120 - - - - - - -
VS 85 85 110 110 110 110 110 110 110 110
b 4 5 6 8 8 8 8 8 10 10
f - M6 M6 M8 M8 M8 M8 M8 M10 M10
t 12.5 16 21.5 27 27 33 33 33 38 38
X 200 227 268 290 290 320 340 340 395 435
Y 120 141 160 195 195 215 240 240 275 275
Z 10 10 15 18 18 25 25 25 30 30

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B5 MOUNT VARIATOR DIMENSION DATA

B5 UDL 0.18 UDL 0.37 UDL 0.75 UD 1.1 UD 1.5 UD 2.2 UD 3.0 UD 4.0 UD 5.5 UD 7.5
B 23 30 40 50 50 60 60 60 70 70
D (j6) 11 14 19 24 24 28 28 28 35 35
E 50 40 58 - - - - - - -
G 113 110 139 188 188 208 208 208 244 244
G3 64.5 74 85.5 115 115 131 131 131 131 131
H 70 80 100 126 126 150 150 150 200 200
I 72 90 98 241 241 270 270 270 - -
M 115 130 165 165 165 215 215 215 300 300
M1 60 77 84 - - - - - - -
N 95 110 130 130 130 180 180 180 250 250
O 9 9 11 11 11 15 15 15 19 19
O1 M6 M8 M8 - - - - - - -
P 140 160 200 200 200 250 250 250 300 300
T 3.5 3.5 3.5 3.5 3.5 4 4 4 5 5
K 46 53 60 - - - - - - -
VC 71 71 79 - - - - - - -
VF 111 123 140 144 144 188 188 188 - -
VL 78 90 107 122 122 150 150 150 192 192
VR 100 100 120 150 150 160 160 160 194 194
VR1 110 110 120 - - - - - - -
VS 85 85 110 110 110 100 110 100 110 110
b 4 5 6 8 8 8 8 8 10 10
f - M6 M6 M8 M8 M8 M8 M8 M10 M10
t 13 16 22 27 27 33 33 33 38 38
X 200 227 268 290 290 320 320 320 395 435
Y 120 141 160 195 195 215 215 240 275 275

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UD SERIES STEPLESS SPEED VARIATORS

MOTOR KW MODEL MOTOR SPEED RATIO FINAL r/min Torque M2 Nm


0.18kW UDL 0.18 1400 rpm 1.6-8.2 880-170 1.5 ~ 3 NM
0.37kW UDL 0.37 1400 rpm 1.4~7 1000-200 3 ~ 6 NM
0.55kW UDL 0.55 1400 rpm 1.4~7 1000-200 4 ~ 8 NM
0.75kW UDL 0.75 1400 rpm 1.4~7 1000-200 6 ~ 12 NM
1.1kW UDL 1.1 1400 rpm 1.4~7 1000-200 9 ~ 18 NM
1.5kW UDL 1.5 1400 rpm 1.4~7 1000-200 12 ~ 24 NM
2.2kW UDL 2.2 1400 rpm 1.4~7 1000-200 18 ~ 36 NM
3.0kW UDL 3.0 1400 rpm 1.4~7 1000-200 24 ~ 48 NM
4.0kW UDL 4.0 1400 rpm 1.4~7 1000-200 32 ~ 64 NM
5.5kW UDL 5.5 1400 rpm 1.4~7 1000-200 45 ~ 90 NM
7.5kW UDL 7.5 1400 rpm 1.4~7 1000-200 59 ~ 118 NM

MECHANICAL VARIATOR OPERATION AND MAINTENANCE

01 The shaft alignment between the motor, variatior & gear box should be kept concentric when on assembly. The installation error should be no more
than the tolerance value of the coupling.

02 When assembling variators, gear box & motor assemblies great care should be taken to protect drive bearings, never hammer drive shafts directly.

03 The mechanical speed variators should not be used where application overloads and running-blockage occur frequently. This condition may in some
applications result in damage to internal components.

04 Speed - regulation should be affected whilst the motor is running. Do not turn the hand wheel of the speed variator once the machine has stopped.
Stresses generated may in some instances result in damage to the gear faces.

05 The limit screws on both ends of the speed variator under the operation box are already adjusted. Do not adjust these.

06 We recommend that the speed variator product range be limited to applications having ambient temperatures of 45 degrees celcuis, to help limit the
frequency of oil changes.

Typically if a 4-pole motor is used in the speed variator, the temperature under running-in is 20% higher than that of normal working environments.
07 After running in of up to 60-80 hours, the temperature rice will gradually normalise. Once run in, it is expected that normal temperature rice will not
exceed 20°C higher than ambient. The high temperature rise during the running in period will not harm component parts, or effect expected unit service
life.

Lubrication levels must be checked on installation and regular service intervals. We recommend the use of ATF220 MOBIL or SHELL ATF DEXRON
08 synthetic type lubrication oils.

The variator is correctly filled with lubricating oil before leaving the factory. Due to the initial run in period, and the uncertainties of application severity
09 we recommend that the oil be replaced the first time after the unit has worked for 1000 hours. Thereafter usual oil change period applies. See the oil
change table in the back of this publication.

The lubricating oil level inside the speed variator should be kept at height of two-thirds in the oil view window, referenced with the unit vertical, IE
10 with the variator adjustment handle on top. Machine operators should check the oil level height, the variator should not be operated when short of
lubricating oil. The air screw nut on the operating box is tightened to preventing oil leakage in transport and storage. This should be “ loosened “, but
not removed before commissioning, to allow for oil volume expansion.

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GEARED MOTOR SELECTION AIDS AND FORMULAE

OIL CONTENT UNIT WEIGHTS

ARW SIZE LITERS UNIT KG


WORM DRIVE UNITS WORM DRIVE UNITS
ARW 030 0.05 ARW 030 1.2
ARW 040 0.1 ARW 040 2.3
ARW 050 0.15 ARW 050 3.5
ARW 063 0.3 ARW 063 6.2
ARW 075 0.5 ARW 075 9
ARW 090 1 ARW 090 13
ARW 110 3 ARW 110 35
ARW 130 4.5 ARW 130 48
ARW 150 7 ARW 150 84

OIL REPLACEMENT RECOMMENDATION POWER & TORQUE EQUIVALENTS

OIL TEMPERATURE OIL CHANGE INTERVAL (kW) Kilowatt is the common unit of mechanical power.
eg: Rate of doing work.

(c) (hrs) kw = N.m. x r/min


9550
<65 25000
Torque is the turning moment of twisting effort and is
65-80 15000
expressed in Newton meters (N.m.)
80-95 12500 N.m = kW x 9550
r/min

NOTES

Terms and Conditions of Sale: All orders received and sales executed are subject to the “Standard
Conditions of Sale and Tender” of ACTOM (Pty) Ltd. No other conflicting conditions of purchase clauses will
be accepted unless these have previously been negotiated and accepted by us in writing. Unless covered
by a formal contract price adjustment clause, orders will be subject to the price ruling at date of delivery.
All prices contained herein are subject to alteration without notice.

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Other ACTOM Electrical Machines Products

• Medium Voltage Fabricated frame Electric Motors to IEC60034

• Ratings from 300kW to 18MW at 3,3kV 6,6 kV, 11kV and 15kV

• Heavy duty motor frames in sizes from 355mm to 1000mm

• Application designed for maximum duty efficiency

• Medium Voltage TEFC frame Electric Motors to IEC60034

• Ratings from 150kW to 1.8MW 3,3kV 6,6 kV, and 11kV

• Cast iron enclosures from IP55 IC01 to IP65 IC44


• Application designed for maximum duty efficiency

• Low Voltage TEFC frame Electric Motors to IEC60034

• Ratings from 0,37kW up to 680kW at 400V, 525V and 1000V

• Premium Efficiency to IEC 60034-30 (IE3)


• P66 & Class H Insulation

• Low Voltage TEFC frame Electric Motors to IEC60034

• Ratings from 0,37kW up to 200kW at 400V and 525V

• Standard Efficiency to IEC 60034-30 (IE1)

• IP55 enclosures & Class F insulation

• Low Voltage TEFC aluminium frame industrial Motors to IEC60034


• Ratings from 0,12kW up to 22kW at 400V

• Standard Efficiency to IEC 60034-30 (IE1)


• IP55 enclosures & Class F insulation

• Low Voltage TEFC aluminium frame single phase Motors

• Ratings from 0,25kW up to 2,2kW at 230V


• Capacitor start and capacitor run product

• IP55 enclosures & Class F insulation

Please see our website www.actom.co.za for pdf brochures and other technical product details.

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