Installation Manual - GIS

VENDOR DOC. NO.
V-D211-20AEA10-YA-001
TOTAL 28 SHEETS
115kV GAS INSULATED SWITCHGEAR

SERVICE : ____________________________________________________
DOCUMENT TITLE : Installation Manual
___________________________________________
EGCO COGENERATION SPP REPLACEMENT PROJECT
EGCO Cogeneration Company Limited
TMSP SDN. BHD.
TTCL JOB ACCOUNT
NO. D-211 ___________
P/O No. : D211-520000-P0000003
Item No. : 20AEA10
Project Doc. No.: V-D211-20AEA10-YA-001 Rev.3
FINAL
3 12-Jan-24 Final K. H. SONG D. C. LEE H. T. KIM

2 2-Jan-24 For Final K. H. SONG D. C. LEE H. T. KIM
1 4-Dec-23 For Approval K. H. SONG D. C. LEE H. T. KIM
0 8-May-23 For Approval K. H. SONG D. C. LEE H. T. KIM
REV. DATE DESCRIPTION PREP' D CHECKED APPROVED AUTH' D
VENDOR NAME :T&D POWER TECH (THAILAND)CO.,LTD.

____________________________________________
Installation Manual
This section describes the following topics:
▪ Installation flowchart
▪ Preparing for installation
▪ Removing the transportation cover
▪ Preparing for docking
▪ Docking
▪ Connecting the gas pipes
▪ Replacing the absorbents and performing the vacuum work
▪ Gas charging
▪ Platform and support work
▪ Control cable duct work
▪ Welding
▪ Mounting VT and LA
▪ Assembling the cable head conductor
▪ Checking the gas compartment and penetrating insulation
▪ Painting
▪ Final inspection
WARNING
▪ Do not stay under an item held up high. A heavy object may fall, resulting in injury or death.
▪ Do not stack bays on top of the transportation frames or collapsible boxes. A heavy object may fall down,
resulting in an injury.
▪ When you remove the transportation plate and frame from the packing, fasten the product securely to the
assembly position to prevent it from falling down. Otherwise, a heavy object may fall, resulting in injury.
▪ When moving the GIS bay by using a crane, be careful to avoid the overturn accident.
CAUTION
When conducting multiple tasks simultaneously, particular attention is required.
NOTICE
▪ Protect the installation site from moisture until all connection works and corrosion prevention measures are
completed.
▪ When the work is temporarily stopped, close the module cover and transportation cover to seal the package.
1
1.1 Installation Flowchart
The flowchart for Hyundai GIS installation is as follows:
Figure 1-1 Flowchart for Hyundai GIS Installation
2
1.2 Preparing for Installation
This section explains how to prepare for installation.
1.2.1 Checklist and Cleaning
This section describes the checklist and explains how to perform cleaning before installation.
The checklist for Hyundai GIS installation is as follows:
▪ Checking the tools

Prepare and check the tools for installation.
▪ Checking the embedded plates

 Check the final conditions and embedded plate positions according to the foundation plan.
 Use a metallic ruler to make sure that all the embedded plates are higher than the concrete base.
 Measure the horizontal level of the embedded plate, make sure that the difference between the maximum and
minimum heights is less than 2 mm (0.07 in), and then record the result on the check sheet. The measuring
point must be the center of each bay. The measured value is used to determine the height for installation.
▪ Checking with naked eyes
Check if there is any damage on the outside of Hyundai GIS with naked eyes. If any damage, take appropriate
actions.
▪ Checking the damage in Hyundai GIS and its cleanliness

Check any damage in Hyundai GIS and its cleanliness. In case of any damage, take appropriate actions. Clean
Hyundai GIS if necessary.
NOTICE
For details on cleaning, see 9.6.2 ‘Cleaning the Site’.
Before installation, the parts to clean are as follows:
▪ Whole body of Hyundai GIS

Carefully clean the parts to draw the datum lines for the center lines of main bus and the bays.
▪ Surface of the embedded plate

Clean the concrete surface of the embedded plate.
▪ Outside of Hyundai GIS

Check if the outside of Hyundai GIS is clean, and, if not, clean its outside.
NOTICE
For details on cleaning, see 9.6.2 ‘Cleaning the Site’.
1.2.2 Drawing the Datum Line
Draw the datum lines for the main bus and bays.
NOTICE
For more information on measurement and positioning, see ‘the Foundation Plan’.
3
1.1.3 Adjusting Measurement
This section explains how to set the height and center.
Setting the height
Measure the height between the surface of embedded plate and the center of bus.
datum height = L + α inch (α: embedded plate level)
NOTICE
Set the height to 2 to 5 mm (0.07 to 0.2 in) considering the embedded plate level and consult with our engineer.
Setting the center
Adjust the centers of each bay until they are lifted to the datum point. Once the center of Hyundai GIS base is
confirmed, use a centering tool (punch) to mark it. Then confirm the center using a plumb bob.
The settings for the center are as follows:
▪ Height: ±1 mm (±0.04 in)

▪ Level of bus: ±0.5/1,000 mm (±0.5/1,000 in)
▪ Center of bus: ±1 mm (±0.04 in)
▪ Center of CB: ±1 mm (±0.04 in)
Figure 1-4 Setting the Center
Table 1-3 Setting the Center
No. Name
1 Centerline
2 Plumb bob
3 Base
4 Embedded plate
5 Height
6 Datum height
7 Fixing point
4
1.3 Removing the Transportation Cover
You must remove the transportation cover when you are ready to perform docking in a clean condition. This section
explains how to remove the transportation cover.
CAUTION
▪ Minimize the time to be exposed to the air during the entire process from removal of the transportation cover to
docking.
▪ Check if N2 gas is present inside the equipment before removing the transportation cover. Be sure to remove the
N2 gas.
1.3.1.1 Removing Transportation Cover
You can remove the transportation cover as follows:
1 Clean the top area of the disassembly position.
2 Eliminate gas from the equipment.
3 Remove the nuts.
4 Remove the paint flakes, metal chips, and dust generated while removing the bolts and nuts with a vacuum
cleaner.
No. Name
1 Insulation spacer
2 Transportation cover
3 O-ring
4 Nut
5 Remove the O-ring from the groove of the insulation spacer with hands.
CAUTION
Do not use a metal rod or other tools for removal. The gas sealing surface may get damage.
5
6 Remove the transportation cover.
CAUTION
Make sure that there is no gap between the tank and insulation spacer after removing the transportation cover.
7 After removing the transportation cover, check if there is any foreign materials on the insulator surface
(transportation cover), in the tank, or on the conductor surface (transportation cover). For visual inspection, use
the mirror and lantern or work light.
NOTICE
Remove foreign materials, if any, using a clean cloth soaked in a cleaning solution (if it is not reached, use a
vacuum cleaner), then cover the exposed area with a clean plastic to prevent foreign materials from entering.
1.3.1.2 Removing the Transportation Cover
You can remove the transportation cover as follows:
CAUTION
Do not remove the ropes hung before docking.
NOTICE
When you remove both ends of the transportation cover, remove the bolts and nuts first, slide the transportation
cover downwards as far as it goes by its own weight, and pull out the transportation cover in a parallel direction with
the conductor.
1 Clean the top area of the disassembly position.
2 Eliminate gas from the equipment.
3 Remove the bolts and nuts.
4 Remove the paint flakes, metal chips, and dust generated while removing the bolts and nuts with a vacuum
cleaner.
No. Name
1 Bolts and nuts
5 Support the conductor with a plastic rope.
NOTICE
When there is a gap between the transportation cover and the tank, remove the transportation cover with
supporting the conductor with a clean plastic rope.
6
No. Name
1 Plastic rope
2 Conductor
6 Remove the transportation cover.
CAUTION
 Make sure that there is no gap between the tank and insulation spacer after removing the transportation cover.
 Make sure that the conductors do not touch each other when removing the protruding transportation cover.
No. Name
1 Sealing surface
7
1.4 Preparation for Docking
This section explains how to perform docking.
1.4.1.1 Cleaning the Docking Part
Remove the transportation cover and clean Hyundai GIS before docking.
You can clean the docking part as follows:
1 Remove two studs from both sides and attach the guide pins in their places.
NOTICE
Use the guide pins as centering guides to connect a device from the sides.
No. Name
1 Guide pin
2 Stud
2 Perform docking using the guide pins and fasten the studs.
3 Remove the guide pins and fasten the remaining studs.
4 Wipe the surface of the insulation using a cleaning paper soaked in a cleaning solution and clean it with a
vacuum cleaner.
No. Name
1 Conductor
2 Insulation spacer
3 Conductor
4 Gas sealing surface
5 Enclosure
8
5 Check if the groove of the O-ring is clean. If not, wipe it with a cleaning paper.
6 Wipe the sealing surface of the tank with a cleaning paper soaked in a cleaning solution.
7 Wipe the grease from the contact area of the insulation by using a cleaning solution.
8 Apply a small amount of new grease.
CAUTION
During the work, make sure that no grease adheres to the insulation surface.
9 Clean the surface of the insulation using a cleaning paper soaked in a cleaning solution. When cleaning the
conductors and insulators, clean them by using each cleaning paper.
CAUTION
Do not wipe the grease from the contact surface of the conductor.
10 Clean the O-ring with a cleaning paper soaked in a cleaning solution and check if there is any problem.
No. Name
1 O-ring
2 Cleaning paper soaked in a cleaning solution
11 Insert the O-ring into the groove.
12 Check if the O-ring has been inserted into the groove completely.
CAUTION
When inserting the O-ring, make sure that no foreign materials adhere to the O-ring.
1.4.1.2 Corrosion Prevention of Docking Part
After cleaning the docking part, you must apply an anti-corrosive grease (AROSTA AS 47-402) onto the surfaces of
the docking flange and insulation aluminium flange in the docking part. The method for applying the anti-corrosive
grease may vary depending on the application location.
NOTICE
▪ When the grease adheres to the inside of Hyundai GIS or the resin surface of the insulation, clean it with a
cleaning paper soaked in a cleaning solution.
▪ After docking, wipe off excess grease on the flange surface with a cleaning paper.
When applying the grease on the O-ring groove and insulation aluminium flange, dab the grease with your finger and
apply it onto the flange until the colour of the flange changes to the one of the grease.
9
Figure 1-5 Locations to Apply the Grease
Table 1-4 Names of Locations to Apply the Grease
No. Name
1 O-ring groove
2 Enclosure
When applying the grease on the flange surface of the tank, dab a small amount of grease with a clean white cloth
and your fingers. Then rub the surface with the cloth and your fingers until the grease spreads and forms a thin layer.
Figure 1-6 Locations to Apply the Grease in the Tank
Table 1-5 Names of Locations to Apply the Grease in the Tank
No. Name
1 Location to apply the grease (Method B)
2 Location to apply the grease (Method A)
3 Enclosure
1.4.1.3 Grease (B8) Application
Apply the grease (B8) onto the contact of the conductor before docking. Dab the grease with your finger and spread
it thinly on the contact surface.
The areas to apply the grease are as follows:
▪ Conductor contact
Figure 1-7 Conductor
10
▪ Contact
Figure 1-8 Finger Contact
1.4.1.4 Handling of Flange and O-ring
Prepare for connecting a module's flange to the conductor and perform necessary treatment on the O-ring.
NOTICE
For more information about the method to connect the flange to the conductor, see 9.2 ‘오류! 참조 원본을 찾을 수
없습니다.’.
1.4.1.5 Corrosion Prevention Measures for Outdoor Accessories
Perform corrosion prevention treatment for the accessories located outdoors.
NOTICE
For more information on corrosion prevention, and grease and oil application, see 8.11 ‘Applying Grease’.
11
1.5 Docking
This section describes the docking method of each device.
1.5.1.1 Placing the Circuit Breaker
You can place the circuit breaker as follows:
1 Place the circuit breaker on the opposite side of the hatch.
2 Align the datum line for placement with the bus as in the following figure.
CAUTION
Make sure that the cable duct does not interfere with the control panel.
3 From the center of the main bus, put down the plumb bob and align the bus marking line with the plumb bob.
4 Check if the height tolerance of the embedded plate is less than 2 mm (0.078 in).
NOTICE
If the height tolerance of the embedded plate exceeds 2 mm (0.078 in), insert a liner.
5 Record the result in the check sheet.
12
1.5.1.2 Docking the Bus and Circuit Breaker
CAUTION
Do not clean the insulation with a cleaning paper that was used to clean the metal parts.
You can perform the docking of the bus and circuit breaker as follows:
1 Adjust the assembly condition of the worksite with a dry-air blower so that the humidity keeps below 80% and
the dust concentration keeps below 100,000 Class/m3.
NOTICE
The dry-air blower supplies dry air to the worksite to prevent moisture and dust from entering. Always use a dry-
air blower when working outdoors. Without this blower, use N2 gas.
2 Exhaust gas from the circuit breaker before opening the transportation cover.
NOTICE
The circuit breaker is filled with gas of 0.2-0.5 kg/cm2.
3 Open the transportation cover.
4 Cover the circuit breaker with a dust-proof plastic shortly after opening the transportation cover.
5 Check the internal condition of the circuit breaker. For visual inspection, use the mirror and a lantern or work light.
NOTICE
If you find any abnormalities such as foreign materials, insulation trouble in the spacer, damage, etc., notify us of
the problems so that you can take appropriate measures.
6 Check the internal assembly condition of the circuit breaker. For visual inspection, use the mirror and a lantern or
work light.
7 Apply the B8 grease thinly onto the contact part of the conductor.
8 Check the gas seal surface to see if it has any scratches or peeled paint coatings.
9 Apply the AROSTA AS 47-402 grease onto the surface of the connected flange.
10 Wipe the inside of the flange surface up to 5 mm (0.2 in) deep (away from the contact surface of O-ring) with a
cleaning paper.
11 Wipe the O-ring with a cleaning paper soaked in a cleaning solution.
12 Check for any abnormalities on the surface.
13
13 Insert the assembly guide pin into the enclosure.
CAUTION
Make sure that not too much force is applied to the conductor.
14 Slowly perform docking with aid of a crane and two chain blocks while checking that the conductor is connected
without damage.
15 Insert the bolts beginning from the bottom, and first fasten 4 places and then others from left to right, from
bottom to top.
16 Make sure that there is no gap at the contact surface of the O-ring.
17 Insert and fasten the remaining bolts.
NOTICE
Fasten the bolts approx. 80% at first, and fasten them in a diagonal direction by using a specified torque.
14
1.5.1.3 Assembly of DS and ES
You can assemble the disconnecting switch (DS) and earthing switch (ES) as follows:
1 Adjust the assembly condition of the worksite by using a dry-air blower so that the humidity keeps below 80%
and the dust concentration keeps below 100,000 Class/m3.
NOTICE
air blower when working outdoors. Without this blower, use N2 gas.
2 Exhaust gas from DS and ES before opening the transportation cover.
NOTICE
The DS and ES are filled with gas of 0.2-0.5 kg/cm2.
4 Cover DS and ES with a dust-proof plastic shortly after opening the transportation cover.
5 Check the internal conditions of DS and ES. For visual inspection, use the mirror and a lantern or work light.
NOTICE
If you find any abnormalities such as foreign materials, pressure in the spacer, damage, etc., notify us of the
problems so that you can take appropriate measures.
6 Check the internal assembly condition of DS and ES.
cleaning paper.
CAUTION
without damage.
15 Insert the bolts beginning from the bottom, and fasten them from left to right, from bottom to top.
NOTICE
Fasten the bolts approx. 80% at first, and fasten them in a diagonal direction using a specified torque.
15
1.5.1.4 Assembly of Bushing
You can assemble the bushing as follows:
NOTICE
When lifting the bushing, use a dedicated rope.
NOTICE
air suppler when working outdoors.
2 Exhaust gas inside the bushing tank before opening the transportation cover.
NOTICE
The bushing tank is filled with gas of 0.2-0.5 kg/cm2.
4 Cover the bushing with a dust-proof plastic shortly after opening the transportation cover.
5 Check the internal condition of the bushing tank.
NOTICE
6 Check the internal assembly condition of the bushing tank.
cleaning paper.
CAUTION
without damage.
NOTICE
Fasten the bolts about 80% at first, and fasten them in a diagonal direction using a specified torque.
16
1.6 Connecting Gas Pipes
CAUTION
Make sure that no foreign material enters the pipe while connecting the gas pipes.
You can connect the gas pipes as follows:
1 While connecting the gas pipes at the worksite, remove foreign materials from the pipes.
2 After removing foreign materials, paint the pipes.
3 Blow out the inside of the gas pipe using air and nitrogen gas to clean the inside of the pipe.
4 Check if the O-ring is properly inserted into the connection surface and perform the piping work.
1.7 Replacing the Absorbent and Performing the Vacuum Work
You can replace the absorbent and create a vacuum in a module as follows:
2 Apply the AROSTA AS 47-402 grease onto the surface of the assembled flange.
3 Put a plastic cap on the inspected area to prevent foreign materials from entering.
4 Put in an absorbent.
5 Assemble the absorbent cover after checking whether the snap ring is closely fixed to the absorbent cover.
NOTICE
 The absorbent must be replaced and sealed within 20 minutes after exposure.
 Check if you have replaced the absorbent.
 Check if all the nuts and bolts are fastened.
6 Connect a vacuum pump to the equipment to create a vacuum.
7 Perform vacuum pumping for more than one hour with the vacuum gauge set to below 1 Torr.
8 Record the final vacuum Torr value of the corresponding section.
CAUTION
Do not perform any electric test on Hyundai GIS during the vacuum work.
17
1.8 Gas Charging
This section explains how to charge SF6 gas.
You must check the following before charging the SF6 gas.
▪ Check if the gas piping work is completed.

▪ Make sure that the gas charging hose is clean.
▪ Clean the connection for the gas valve.
You can charge a specific area of Hyundai GIS with SF6 gas as follows:
1 Identify the section to charge SF6 gas.
2 Connect the storage tank of the gas charging device to the tank to charge gas with a hose.
3 Operate the vacuum pump of the gas charging device and open the valve of the vacuum line.
4 Perform vacuum pumping for more than one hour with the vacuum gauge set to below 1 Torr.
5 Stop the vacuum pump of the gas charging device.
6 Open the valve of the SF6 gas charging line and charge gas.
NOTICE
To charge the tank directly without using the charging device, install a regulator and perform charging at a
pressure under 1 kg/cm2 to prevent the liquid gas from flowing into the GIS tank. If gas is charged at a pressure
over the maximum display value, the gas pressure gauge may be damaged.
7 Once the gas is charged, check if the gauge indicates the specified pressure value.
NOTICE
Charge the gas to the value higher than the specified pressure by 0.2 bar, considering the amount released when
performing the gas test after installation.
NOTICE
▪ After gas is charged, perform the gas leakage test. For more information on how to perform the gas leakage test,
see 8.10.3 ‘
18
▪ Gas Leakage Inspection.
▪ After gas is charged, measure the moisture content in the gas. For more information on how to measure the
moisture content in the gas, see 8.10.4 ‘Measuring Gas Moisture Content’.
▪ Test the gas purity in 12 hours after gas charging. For more information on how to measure the gas purity, see
8.10.5 ‘Measuring Gas Purity’.
1.9 Platform Work
1 Mark the assembly positions according to the drawing.
2 Temporarily assemble the platform to see if there is any interfering area.
3 Fasten the platform connections.
4 Fasten the platform support according to the drawing.
NOTICE
▪ If the platform interferes with any other part, consult with our engineer.
▪ Make sure that you do not apply damage to a nearby device while moving or installing the platform.
19
1.10 Cable Duct Work
You must perform the routing and connection of the control cables after installation of all parts and an onsite control
cabinet. HHI provides the cabling plan according to the work requirements.
NOTICE
For more information on the connection work, refer to a separate cabling plan.
1.10.1.1 Routing of Control Section
You can route the cables of the control section as follows:
1 Install the control panel.
2 Route the cables for the mechanism, VT, BCT, and control system.
NOTICE
▪ Minimize the slack when routing the cables. At this time, be sure to check the wiring location before cutting the
cable.
▪ Install the control cable trays for each bay.
1.10.1.2 Cable Connection
NOTICE
Before earthing Hyundai GIS, the earthing system of the building must be prepared. In addition, the bay earth for
Hyundai GIS must be available at the required locations.
You must prepare the following items before cable connection.
▪ Assembly diagram
▪ Schematics (LCC wiring diagram)
▪ Terminal lugs
▪ Cabling plan (LCC to GIS)
You can perform the cable connection as follows:
1 Use the crimping tools to form the terminal of the wire connected to the terminal block.
2 Protect the crimped terminal by using an insulation cap of the designated colour.
3 Close the wire entrance of the control box with a rubber stopper after wiring and piping works.
4 Close the gap in the wiring and piping to prevent rodents or insects from entering.
5 Check if there is any cable that is loosely connected to the terminal block.
NOTICE
Bind any slack cables into bundles with a cable tie or tape.
20
1.11 Welding
You can perform welding as follows:
1 Clean the welding part.
2 Remove dust, oil, and paint coating.
3 Protect the area near the welding part from damage with a carpet or ply wood.
4 Temporarily weld the point between the Hyundai GIS base and the embedded plate.
5 Weld the liner, embedded plate, and Hyundai GIS base according to the drawing at the points indicated by the
arrows in the following figure.
No. Name
1 Embedded plate
2 Welding part
3 Concrete
6 Check the length of the welding bead.
NOTICE
The length of the welding bead must be as follows:
 T’ = aT (must be performed where ‘a’ is of over 0.5)
No. Name
1 Base
2 Embedded plate
7 Remove the slug completely.
8 Paint the welding part.
21
1.12 Mounting VT and LA
CAUTION
▪ Do not install Hyundai GIS in a way other than specified in this manual. It may result in injury or fire.
▪ If you need to rotate the VT or LA while mounting any of them, make sure that the device does not receive any
impact by using a sling belt and chain block.
▪ If the shock indicator shows any abnormalities, consult with us before mounting the device.
1.12.1.1 Mounting Procedure
You can mount the VT and LA as follows. In case of VT, mount the VT according to the rotation directions on the
attached stickers of the VT tank.
Figure 1-9 Mounting VT and LA
Table 1-6 Mounting VT and LA
No. Description
1 Shackle
2 Inverted mounting (mount the insulation upside down)
3 Horizontal mounting
4 Vertical mounting (mount the insulation downside up)
1.12.1.2 Charging SF6 Gas

Before the site test, make sure that you charge SF6 gas into VT and LA to meet the required gas pressure.
NOTICE
▪ VT and LA are shipped filled with SF6 gas of 0.5 kgf/cm2 (0.05 MPa).
▪ Charge the gas to a value higher than the specified pressure by 0.2 bar, considering the amount released when
performing the gas test after installation of VT and LA.
1.12.1.3 Secondary (Tertiary) Cable Connection
The VT terminal box has a terminal block or terminal assembly to which the secondary (tertiary) cable can be
connected.
NOTICE
Make sure that you use the terminal lugs when connecting the secondary (tertiary) cable.
22
1.12.1.4 Earthing the Primary Earthing Terminal
The primary earthing terminal must be connected to the tank earth.
You can install the VT as follows:
1 Unwrap the packing of VT and keep it as placed on the transportation frame.
2 Check the shock indicator.
NOTICE
If the shock indicator operates, record the details of the situation and notify the supervisor and HHI of it.
3 Check the pressure of the transportation gas at the connection of vacuum pump.
CAUTION
Do not exhaust the charged SF6 gas.
NOTICE
If you cannot detect any pressure, contact the manufacturer.
4 To avoid confusion with other VT modules, check whether the content of the name plate is identical to the one in
the single line diagram.
NOTICE
Use a lifting lug most suitable for the current installation position (horizontal or vertical).
5 Lift the VT using a hoist crane and remove the transportation cover and transportation frame.
NOTICE
If necessary, mount the rupture disc cover stub on the rupture disc again as indicated in the assembly drawing.
During this process, check if the outlet of the rupture disc cover stub faces towards the direction away from the
work space.
23
1.12.1.5 Inspection after Installation
WARNING
▪ All maintenance and inspection works on Hyundai GIS must be performed by the qualified personnel. Otherwise,
it may cause electric shock or damage to Hyundai GIS.
▪ Be sure to earth the basic earthing terminals of the VT and LA. Otherwise, it may cause electric shock.
Once the installation is complete, check the following items:
Table 1-7 Items to Check after Installation
No. Item Criteria

1 Bolts Tightness Must have been fastened firmly.
2 Earthing terminal Tightness Must have been fastened firmly.
Pressure vessel Gas leaks No gas leak must be detected.

3
Terminal box Coating There must be no peeled coatings or scratches.
▪ Must have been fastened firmly.
Secondary winding
▪ Shout-circuit must not occur.
Cable ports for
secondary (tertiary) No water must get inside.
Inside of terminal cables
4
box ▪ The secondary (tertiary) winding must have been
earthed.
Insulation resistance
▪ The cables between secondary and tertiary windings
must be for over 2 MΩ.
Gas leak No gas leak must be detected.
24
1.13 Assembling the Cable Head Conductor
You can assemble the cable head conductor as follow:
NOTICE
air suppler when working outdoors. Without this blower, use N2 gas.
2 Check the size and quantity of the conductor.
3 Exhaust the gas filled in the cable head before opening the tank cover.
NOTICE
The cable head is filled with the gas of rated pressure.
4 Open the tank cover.
5 Clean the O-ring with a cleaning paper soaked in a cleaning solution and check if there are any abnormalities on
the surface.
6 Assemble the cable socket to the bottom plate of the tank.
7 Check the internal condition of the tank.
DANGER
Be careful because residual gas may cause lack of oxygen.
NOTICE
8 Apply the B8 grease thinly onto the contact area of the conductor and assemble the conductor.
9 Check the gas seal surface to see if it has any scratches or peeled coatings. If any scratch, use a sand paper to
clean the surface.
10 Apply the AROSTA AS 47-402 grease onto the surface of the flange.
cleaning paper.
12 Clean the O-ring with a cleaning paper soaked in a cleaning solution and check if there are any abnormalities on
the surface.
13 Assemble the tank cover.
NOTICE
Fasten the bolts approx. 80% at first, and fasten them in a diagonal direction using a specified torque.
17 Replace the absorbent.
18 Charge gas after the vacuum work.
25
1.14 Checking the Gas Compartment and Penetrating Insulation
Check if the gas compartment and penetrating insulation are installed at correct positions.
▪ Check the painting state of the gas compartment.

▪ Check if the conditions match the scheme drawing.
DANGER
▪ Never move the gas compartment with human interface. Otherwise, it may fall due to loose rope (or hook),
resulting in death or injury.
▪ For gas recovery, first check the drawing and perform the work.
NOTICE
Refer to the main drawing before assembling each module.
1.15 Painting
All surfaces of the Hyundai GIS enclosure must be thoroughly cleaned before painting and be coated with a primer
coating followed by an additional layer of a high quality paint.
The gas pipings for SF6 are generally coloured in yellow.
You can perform the painting work as follows:
1 Cover the areas that must not be painted, such as name plates, switch state indicators, windows, etc., with a
tape.
2 Restore the damaged paintings.
3 Paint the spacer and gas pipings in yellow.
4 Paint the line markers in specified colours for each device code (buses, CB, DS, ES, CT, VT, etc.).
5 Distinguish the phases with paints or stickers.
You can restore a damaged painting as follows:
1 Completely remove rust and foreign materials with a sand paper.
2 Coat the area twice with an anti-corrosive paint.
26
1.16 Final Inspection
You must check the following items after completing the installation of Hyundai GIS.
▪ Final inspection according to the final check sheet.

▪ Record the problems and corrections during assembly in a separate form.
▪ Organize the daily reports, check sheets, and problems, and store and manage them in the department.
▪ Revise the design drawings.
▪ Check if there are any abnormalities in NCR (Non Conformity Report).
▪ Create an inspection report.
▪ Check the operation status of LCC.
▪ Check if all materials and devices are returned.
 Check if the SF6 cylinder, used gas, remaining materials, tools, and devices are returned.
 Check if the return invoice has been delivered to the project management team.
 Check if the HV test system and shield parts are returned.
▪ Approve the components of Hyundai GIS.
▪ Create a preliminary/final approval report.
▪ Secure and take over the materials that are to be assembled later in case of overseas installation (e.g., cable
head, VT, LA)
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Installation Manual - GIS

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VENDOR DOC. NO.

115kV GAS INSULATED SWITCHGEAR

EGCO COGENERATION SPP REPLACEMENT PROJECT

EGCO Cogeneration Company Limited

TMSP SDN. BHD.

TTCL JOB ACCOUNT

NO. D-211 ___________

P/O No. : D211-520000-P0000003

Item No. : 20AEA10

Project Doc. No.: V-D211-20AEA10-YA-001 Rev.3

3 12-Jan-24 Final K. H. SONG D. C. LEE H. T. KIM

VENDOR NAME :T&D POWER TECH (THAILAND)CO.,LTD.

This section describes the following topics:

When conducting multiple tasks simultaneously, particular attention is required.

The flowchart for Hyundai GIS installation is as follows:

Figure 1-1 Flowchart for Hyundai GIS Installation

This section explains how to prepare for installation.

1.2.1 Checklist and Cleaning

The checklist for Hyundai GIS installation is as follows:

▪ Checking the tools

▪ Checking the embedded plates

▪ Checking the damage in Hyundai GIS and its cleanliness

Before installation, the parts to clean are as follows:

▪ Whole body of Hyundai GIS

▪ Surface of the embedded plate

▪ Outside of Hyundai GIS

1.2.2 Drawing the Datum Line

This section explains how to set the height and center.

Setting the height

datum height = L + α inch (α: embedded plate level)

Setting the center

The settings for the center are as follows:

▪ Height: ±1 mm (±0.04 in)

Figure 1-4 Setting the Center

Table 1-3 Setting the Center

1.3.1.1 Removing Transportation Cover

You can remove the transportation cover as follows:

1 Clean the top area of the disassembly position.

2 Eliminate gas from the equipment.

3 Remove the nuts.

1.3.1.2 Removing the Transportation Cover

You can remove the transportation cover as follows:

Do not remove the ropes hung before docking.

1 Clean the top area of the disassembly position.

2 Eliminate gas from the equipment.

3 Remove the bolts and nuts.

5 Support the conductor with a plastic rope.

6 Remove the transportation cover.

This section explains how to perform docking.

1.4.1.1 Cleaning the Docking Part

You can clean the docking part as follows:

3 Remove the guide pins and fasten the remaining studs.

4 Gas sealing surface

8 Apply a small amount of new grease.

11 Insert the O-ring into the groove.

1.4.1.2 Corrosion Prevention of Docking Part

Table 1-4 Names of Locations to Apply the Grease

Figure 1-6 Locations to Apply the Grease in the Tank

Table 1-5 Names of Locations to Apply the Grease in the Tank

1.4.1.3 Grease (B8) Application

The areas to apply the grease are as follows:

Figure 1-7 Conductor

Figure 1-8 Finger Contact