PM B26B 6X6 Adt

B26B 6X6 ADT
VIN : AEB 407813 VRO 01080/01081

VIN : AEB 407813 VRO 01099
VIN : AEB 407813 VRO 01100/01106
VIN : AEB 407813 VRO 01114
PARTS MANUAL
Document Part Number 870177
Issue : JUNE 1998
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell % (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell % (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street % (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. % (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street % (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road % (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road % (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street % (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street % (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent % (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street % (01343) 4110 P.O. Box 1221
PIET RETIEF % (01343) 50916 VRYHEID
2380 % (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place % (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
% (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road % (041) 541721/2 P.O. Box 3443
NORTH END % (041) 541794/5 NORTH END
6056 % (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park % (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street % (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road % (0251) 23710 P.O. Box 618
Industrial Park % (0251) 21124 SPRINGBOK
SPRINGBOK % (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street % (0152) 3071129 P.O. Box 2102
Industrial Sites % (0152) 3071180 TZANEEN
TZANEEN % (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road % (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street % (0381) 5541/2 P.O. Box 1221
VRYHEID % (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 % (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road % (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place % (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place % (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso % 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):
Collao 1944 % (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA

SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building % (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse % (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:

USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

TABLE OF CONTENTS
SECTION 1. GENERAL INFORMATION 1-1

BULLETINS 1-3
LIST OF ABBREVIATIONS 1-5
ORDERING OF PARTS 1-7
MACHINE DIMENSIONS 1-9
SERIAL NUMBER PLATES 1-11
SERVICE KITS 1-13
SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS (ADE 442N) 2-3
ENGINE COUPLING 2-5
AIR CLEANER SYSTEM 2-7
AIR CLEANER (14INCH) 2-9
PRE CLEANER (152.5 MM OUTLET) 2-11
EXHAUST SYSTEM 2-13
FUEL SYSTEM 2-17
THROTTLE ASSY 2-19
THROTTLE LINKAGE ON ENGINE (01.04.96) 2-21
COOLING SYSTEM 2-23
SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS 3-3
TRANSMISSION DIFFERENTIAL LOCK ACTUATOR 3-5
OIL COOLER ASSEMBLY 3-7
PROPSHAFT LAYOUT 3-9
PROPSHAFT ASSEMBLY 3-11
PROPSHAFT ASSEMBLY 3-13
PROPSHAFT ASSEMBLY (FROM 14.01.97) 3-15
DRIVELINE 3-21
PARK BRAKE ACTUATOR (FROM 01.07.97) 3-23
PARK BRAKE ASSEMBLY 3-25
FRONT AXLE AND MISCELLANEOUS PARTS 3-27
FRONT AXLE ASSEMBLY 3-29
THRU DRIVE AXLE ASSEMBLY 3-33
REAR AXLE MOUNTINGS 2-37
REAR AXLE ASSEMBLY 3-41
DIFFERENTIAL ASSEMBLY (4,11:1) 3-45
DIFFERENTIAL ASSEMBLY (4.11:1) 3-49
BRAKE ASSEMBLY 3-57
BRAKE CALIPER 3-59
WHEEL ASSEMBLY (23.5R25 - FROM 21.08.96) 3-61
SPECIAL TOOLS 3-63
SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM 4-3
HYDRAULIC TANK 4-9
HYDRAULIC FILTER ASSEMBLY 4-11
HYDRAULIC FILTER / BREATHER ASSEMBLY 4-13
FLOW AMPLIFIER 4-15
CONTROL VALVE (ONE BANK) 4-19
STEERING VALVE (FROM 01.12.94) 4-23
HYDRAULIC PUMP 3-25
TIP CYLINDER 4-29
STEERING CYLINDER (LHS - FROM 02.03.97) 4-31
STEERING CYLINDER (RHS - FROM 02.03.97) 4-33
SPECIAL TOOLS 4-41
SECTION 4B PNEUMATIC SYSTEM 4-44
FRONT PNEUMATIC SYSTEM 4-45
REAR PNEUMATIC SYSTEM 4-51
TYRE INFLATION KIT (OPTION) 4-53
AIR SPRING ASSEMBLY 4-55
PUSH BUTTON VALVE 4-57
TWO WAY CHECK VALVE 4-59
SOLENOID VALVE 4-61
PRESSURE PROTECTION VALVE 4-63
LEVELLING VALVE 4-65
UNOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY 4-67
BRAKE VALVE 4-71
CONTROL VALVE 4-75
PARK BRAKE 4-77
AIR/ HYDRAULIC BRAKE ACTUATOR 4-81
SECTION 4C ELECTRICAL SYSTEM 4-84

STARTING CHARGING CIRCUIT 4-85
INDICATOR / HAZARD CIRCUIT 4-87
LIGHTING CIRCUIT 4-89
BRAKE LIGHT AND HORN CIRCUIT 4-91
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT 4-93
GAUGES AND WARNING LIGHT CIRCUIT 4-95
WIPER / INTERIOR LIGHT / FAN CIRCUIT 4-97
TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT) 4-99
INDICATOR SWITCH ELECTRICAL CIRCUIT 4-101
ELECTRONIC SPEEDO AND OTHER ACCESSORIES 4-103
INSTRUMENT PANEL ASSEMBLY 4-105
COLD START INSTRUMENT PANEL 4-107
DISTRIBUTION BOX 4-109
BATTERY, CLAMPS AND CABLES 4-111
WINDSCREEN WIPER ASSEMBLY 4-113
HEADLIGHT (FROM 06 SEPT 93) 4-115
INDICATOR (FROM 26.08.94) 4-117
HOOTER ASSEMBLY 4-119
SPECIAL TOOLS 4-121
SECTION 5 FRAME AND BODY 5-2

CAB AND COWLINGS 5-3
BONNET LATCH 5-5
CAB EXTERIOR FITTINGS 5-7
DOOR HANDLE ASSEMBLY 5-11
CAB INTERIOR FITTINGS 5-13
CAB INTERIOR FITTINGS 5-15
SEAT ASSEMBLY (FROM NOV 1996) 5-17
ADJUSTABLE STEERING COLUMN 5-19
AIR CONDITIONER ASSEMBLY (RED DOT) 5-21
BLOWER ASSEMBLY 5-25
FRONT FRAME 5-27
ARTICULATION AND OSCILATION ASSEMBLY 5-31
ARTICULATION AND OSCILATION ASSEMBLY 5-33
STEERING CYLINDER MOUNTINGS 5-35
REAR FRAME 5-37
TIP CYLINDER MOUNTINGS 5-39
DECAL LAYOUT 5-41
SPECIAL TOOLS 5-45
SECTION 1
GENERAL INFORMATION
870177 JUNE 1998

1-2 SECTION 1. GENERAL INFORMATION
870177 JUNE 1998

BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870177 JUNE 1998

TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870177 JUNE 1998

LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
870177 JUNE 1998

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
870177 JUNE 1998

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870177 JUNE 1998

870177 JUNE 1998

MACHINE DIMENSION
70o
4 981 (16' 4")
6 016 (19' 9")
3 215 (10' 7")
B26 B
.
.
2 622 (8' 7")
1 868 (6' 2")
31O
1 342 800 800
400 (1' 4")
975 (3' 2")
(4' 5") (2' 7") (2' 7") 4 157 (13' 8") 1 957 (6' 5")
9 056 (29' 9")
3 220 (10' 7")

439 (1' 5")
2 780 (9' 1")
Inside Turning Radius

4 158 mm (13' 7")
Outside Turning Radius
7 067 mm (23' 2")
X000453
Figure 1
870177 JUNE 1998

870177 JUNE 1998

SERIAL NUMBER PLATES
ATLANTIS DIESEL ENGINES (PTY) LTD

LICENCE DAIMLER-BENZ AG
ENGINE No. DB
ADE
MADE IN RSA
B25B
PIN (S/N)
97
MODEL
kW
kg
BELL EQUIPMENT CO. S.A. (PTY) LTD

RICHARDS BAY 3900
SOUTH AFRICA
AEB XXXXXX VF XXXXX
X000412
Figure 2
870177 JUNE 1998

870177 JUNE 1998

Service Kits
Service kits are available from your nearest BELL

Service Centre.
870177 JUNE 1998

June 19, 1998 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE
June 19, 1998 SECTION 2 ENGINE 2-2

ENGINE AND MISCELLANEOUS PARTS (ADE 442N)
32
29
33
30
31
18 19
24
25
26
23
27 28
P003601
June 2, 1998 B26B016 2-3

ENGINE AND MISCELLANEOUS PARTS (ADE 442N)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 173561 1 MOUNTING, Bracket, Accerelator Linkage
2 250117 1 ENGINE, ADE 442N)
3 100722 6 BOLT, Hex. Head
4 AD100252 2 BOLT, Allen
5 AD200866 2 MOUNTING, Engine, Rear
6 AD200549 2 MOUNTING, Engine, Front
7 AD200422 8 MOUNTING, Rubber
8 AD400137 2 KIT, Element, Filter, Oil
9 173803 2 SHIELD, Heat
10 173559 2 MOUNTING, Bracket, Engine, Rear
11 NSI 4 SPACER
12 NSI 4 BOLT
13 100197 12 SCREW, Cap
14 255032 1 COUPLING, Kuzel
15 160445 8 WASHER, Spacer
17 100394 8 NUT, Nyloc
18 100083 2 SCREW, Hex. Head
19 100312 2 NUT, Nyloc
20 AD100249 8 SCREW, Hex
21 AD75142443 1 DIPSTICK
22 AD75180214 1 GUIDE TUBE, Dipstick
23 AD200596 1 PIPE, Oil Drain
24 AD200598 1 PIPE, Oil Pressure
25 AD63010228 2 WASHER, Sealing
26 AD200597 1 BOLT, Banjo
27 AD62900274 1 PLUG, Drain
28 AD200599 1 ADAPTOR, Flanged
29 AD200680 1 CYLINDER AND ROD ASSY
30 AD67320163 1 BELT, Drive
31 AD76200892 1 FAN
32 AD 77850076 2 HOSE
33 AD74120152 1 PUMP, Handlift
June 2, 1998 B26B016 2-4

ENGINE COUPLING (KUZEL K040)
8
6
P004285
June 22, 1998 255032 2-1

ENGINE COUPLING (KUZEL K040)
1 255032 1 ENGINE COUPLING
3 180693 1 ELEMENT, Rubber, Elastomeric
4 202207 1 SLEEVE
5 202121 1 DISC, Friction
6 160511 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output
June 22, 1998 255032 2-2

AIR CLEANER SYSTEM
June 2, 1998 B26B017 2-7

AIR CLEANER SYSTEM
1 100183 2 SCREW, Grub
2 290230 1 PRE CLEANER
3 290055 1 AIR CLEANER
4 200464 1 VALVE, Vacuator
5 200633 2 BAND, Mounting
6 200466 1 INFORMER, 20"
7 200641 1 ELBOW, Rubber
8 203555 1 PIPE, Air Intake
10 203536 2 CLAMP, T Bolt
12 100314 4 NUT, Nyloc
14 100147 4 WASHER, Flat
June 2, 1998 B26B017 2-8

AIR CLEANER (14INCH)
April 17, 1998 290055 2-9

AIR CLEANER (14INCH)
1 290055 AIR CLEANER
2 200634 1 COVER, End
3 140259 1 O RING
4 200637 2 NUT, Wing
5 200443 1 FILTER, Air, Primary
6 200444 1 FILTER, Air, Primary
7 NSI 1 BODY, Air Cleaner
8 200464 1 VALVE, Vactuator
April 17, 1998 290055 2-10

PRE CLEANER (152.5 MM OUTLET)
February 7, 1996 290230 2-11

PRE CLEANER (152.5 MM OUTLET)
1 290230 PRE CLEANER (152.5 MM OUTLET)
2 202860 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing
February 7, 1996 290230 2-12

EXHAUST SYSTEM
16
9 15
34 17
37 8
35
13
36
16
25 23
32 21
24
8 35 13
33
26
2 11
28 31
38
14
9
7 31 10
28
29 30
18
29
23 19
6
16
4 21
5 12
21 20
26
27 22
23 38
3 P003798
June 2, 1998 B26B018 2-13

EXHAUST SYSTEM
1 203425 1 STACK, Exhaust
2 203426 1 SILENCER
3 203424 1 PIPE, Exhaust, Intermediate
4 203431 1 Y CONNECTOR, Exhaust
5 203423 1 PIPE, Exhaust, Intermediate
6 202883 1 EXHAUST, LH
7 202884 1 EXHAUST, RH
8 202886 2 BELLOWS, Exhaust
9 204129 2 GASKET, Exhaust
10 203429 1 SHIELD, Heat, Silencer
11 173557 1 MOUNTING, Silencer
12 203430 1 HEATSHEILD
13 204121 2 INSULATION, Exhaust
14 203428 2 CLAMP, Silencer
15 173818 1 CLAMP, Exhaust Stack
16 100314 8 NUT, Nyloc
19 201405 4 WASHER
20 100394 4 NUT, Nyloc
21 100548 8 WASHER, Hardened
23 100670 3 CLAMP, U Bolt
25 100312 2 NUT, Nyloc
26 100285 4 NUT, Cleavelock
27 203529 2 CLAMP
28 202083 2 CLAMP, Exhaust
31 174805 2 BRACKET, Exhaust
33 204025 6 CLAMP, Band, Stainless Steel
34 204026 6 CLAMP, Drive, Stainless Steel
35 203527 2 CLAMP, Exhaust Flange
June 2, 1998 B26B018 2-14

EXHAUST SYSTEM
16
9 15
34 17
37 8
35
13
36
16
25 23
32 21
24
8 35 13
33
26
2 11
28 31
38
14
9
7 31 10
28
29 30
18
29
23 19
6
16
4 21
5 12
21 20
26
27 22
23 38
3 P003798
June 2, 1998 B26B018 2-15

EXHAUST SYSTEM
38 204037 2 CLAMP, Seal
June 2, 1998 B26B018 2-16

FUEL SYSTEM
8 16 18
9 3
10 4 22
6 17
11
1 18
21
23
16
7
12 16 19
24
20
12
5
16
13 16
24
16
13 15 14
14 15
P002659
June 2, 1998 B26B019 2-17

FUEL SYSTEM
1 201405 6 WASHER
2 183280 1 TANK, Fuel
3 210160 3 SIGHT GLASS
4 100519 3 NUT
5 120333 1 PLUG, Drain
7 100394 6 NUT, Nyloc
9 203650 1 CAP, Filler
10 170739 1 NECK, Filler
11 201503 1 GASKET
12 120052 2 ADAPTOR, Pushlock, Male
13 120718 2 BANJO
14 101313 4 WASHER, Copper
15 120767 2 BOLT, Banjo
16 200062 6 CLAMP, Hose
17 120217 3 CONNECTOR
18 120218 2 FITTING
19 290063 1 FILTER ASSY, Seperator, Water
20 220090 1 FILTER, Fuel, Spin On
21 NSI 1 HEAD ASSY
23 100314 3 NUT, Nyloc
24 130002 A/R HOSE, Pushlock
June 2, 1998 B26B019 2-18

THROTTLE ASSY
27
28
1
5
24 25
7
8
9 29 26
4 2
6 3
10
11 22
23
16
11 11
15 22
14 11
13 21
20
5 11
12
17
19 11
18
P003321
June 2, 1998 B26B020 2-19

THROTTLE ASSY
1 200779 1 TIE ROD END
2 100757 1 BOLT, Hex Head
3 200651 1 SPRING
4 260663 1 CABLE ASSY
5 NSI 2 NUT
6 255012 1 KIT, U-BOLT
7 NSI 1 U-BOLT
8 NSI 1 CLAMP
9 NSI 2 NUT
10 172966 1 PLATE
11 100310 7 NUT, Nyloc
12 202456 1 CLAMP ASSY
13 NSI 2 SCREW
14 NSI 1 PLATE
15 NSI 1 CLAMP
16 NSI 2 NUT
17 202457 1 PIVOT
18 100393 2 SCREW, Hex Head
19 201425 1 SWITCH, Interlock, Exhaust Brake
20 100360 2 RIVET, Pop
21 172403 1 LEVER, Limit Switch
23 202458 1 CLIP
24 Z6007203104 1 SWITCH, Kick Down
25 NSI 2 NUT
26 NSI 1 SWITCH
27 260667 1 PEDAL ASSY
28 100027 3 SCREW, Cap
29 100048 3 NUT, Nyloc
June 2, 1998 B26B020 2-20

THROTTLE LINKAGE ON ENGINE (01.04.96)
7 6
10
5
8
9
2
1
13 11 3
14
4
15
16 18
12
17
13
13
P003324
June 2, 1998 B26B021 2-21

THROTTLE LINKAGE ON ENGINE (01.04.96)
1 250117 1 ENGINE
2 NSI 1 LEVER
3 NSI 1 SCREW
4 NSI 1 NUT, Nyloc
5 NSI 1 NUT
6 NSI 1 SPONGE
7 NSI 1 ROD, Tie
8 NSI 2 WASHER
9 NSI 2 SCREW
10 173643 1 LINK
11 NSI 1 LEVER
12 173642 1 LINK
13 100309 3 NUT, Nyloc
15 NSI 1 ROD, Tie
17 NSI 1 ROD, Tie
18 NSI 1 CABLE ASSY
June 2, 1998 B26B021 2-22

COOLING SYSTEM
15
15 11
35 35
9 24
8
39 7 8
7
20
2 3 4 8 37
8 36
35 35 15
5 6
10 8 7 25 26
8
7
38
19
6 13 6 14
6 8
12
22
32 8 7 23
6 15
7
43 21
31 8 16 18 17 8 23
33
27
6 29
28 22
34
HEATER 1
19 30
P002893
June 2, 1998 B26B022 2-23

COOLING SYSTEM
2 201655 1 TANK, Header
5 202999 1 CAP, Closing
6 200092 8 CLAMP, Hose
9 171493 1 PIPE
10 173148 1 PIPE Used with Aircon Kit. (Use Item No. 9, if Aircon not used.)
11 201675 1 HOSE, Radiator Top
12 201646 1 HOSE, Radiator
14 203026 1 PIPE
15 201054 8 CLAMP, Hose
16 120655 1 SWAGE
17 120381 1 NIPPLE
18 120414 1 COUPLING, Bulkhead
20 201656 1 RADIATOR
21 201319 8 MOUNTING, Circular
22 100314 16 NUT, Nyloc
24 172535 1 COWLING, Radiator
27 130051 1 HOSE, Radiator
28 201437 1 P CLIP
29 120718 1 BANJO
30 120767 1 BOLT, Banjo
31 120037 1 PLUG
32 120161 1 ADAPTOR
33 161667 1 ADAPTOR, Low Level
34 202485 1 SWITCH, Cooling Level
35 255012 4 U BOLT
June 2, 1998 B26B022 2-24

COOLING SYSTEM
15
15 11
35 35
9 24
8
39 7 8
7
20
2 3 4 8 37
8 36
35 35 15
5 6
10 8 7 25 26
8
7
38
19
6 13 6 14
6 8
12
22
32 8 7 23
6 15
7
43 21
31 8 16 18 17 8 23
33
27
6 29
28 22
34
HEATER 1
19 30
P002893
June 2, 1998 B26B022 2-25

COOLING SYSTEM
36 166912 2 STRIP, Seal
37 100360 10 RIVET, Pop
38 AD76020454 1 CAP, Filler
39 AD200246 1 CAP, Filler
June 2, 1998 B26B022 2-26

June 19, 1998 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN
June 19, 1998 SECTION 3 POWER TRAIN 3-2

TRANSMISSION AND MISCELLANEOUS PARTS
31
33 4
29 28 25
30
26
1
26
27
P004235
June 15, 1998 B26B001 3-3

TRANSMISSION AND MISCELLANEOUS PARTS
1 201375 1 SENDER, Oil Pressure
2 250135 1 TRANSMISSION, ZF 6WG200 Z4644 026 196
4 Z4644 303 568 1 FLANGE
6 160870 4 SPACER
7 160461 4 WASHER
9 100314 16 NUT, Nyloc
10 170448 1 BRACKET, Mounting, LH
11 170449 1 BRACKET, Mounting, RH
12 174900 1 MOUNTING, Rear, Gearbox
13 202870 4 MOUNTING, Megi
14 260630 1 KIT, Dipstick Tube Extension
15 100464 2 SCREW, Cap
16 190321 1 TUBE, Dipstick
17 Z4642 331 216 3 GASKET
18 181259 1 TUBE, Dipstick, Spacer
20 160623 1 SEAL PROTECTION
21 Z0636 305 016 1 PLUG
22 Z0634 801 074 1 RING, Seal
23 Z0636 015 289 2 SCREW, Hex
24 Z4644 301 016 1 PLATE, Cover
25 Z1269 302 164 1 WASHER, Tab
26 202535 2 SWITCH, High Pressure
27 200384 1 SENDER, Temp
28 Z0636 015 127 8 SCREW, Hex
29 162460 1 WASHER
30 200861 1 STRAP, Earth
31 Z0720 131 053 1 FILTER, Oil, Transmission
32 203797 1 GAUGE, Speedo, Electronic
34
35
June 15, 1998 B26B001 3-4

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
2
10
4 3
6 1
8
7 +
P001526
June 2, 1998 B26B023 3-5

TRANSMISSION DIFFERENTIAL LOCK ACTUATOR
1 202536 1 SWITCH, Sensor
2 170448 1 BRACKET, Mounting, LH
4 120138 1 BOLT, Banjo
5 120137 1 BANJO
8 Z0501 002 473 1 ACTUATOR, Differential Lock
9 171048 1 ROD, Link
10 210271 1 VALVE, Control, Differential Lock
June 2, 1998 B26B023 3-6

OIL COOLER ASSEMBLY
4 7
18
5 14
9
14
3
8
1
10
14 6 14
9
19
16
11
12
2 13 17
17
15 13
June 2, 1998 B26B024 3-7

OIL COOLER ASSEMBLY
2 201379 1 COOLER, Oil
4 240247 3 HOSE ASSY
5 173794 1 PIPE, RH
6 173795 1 PIPE, LH
7 250135 1 TRANSMISSION, 6WG200 S/No. 4644 026 196
9 120100 2 ELBOW
10 201377 4 MOUNTING, Rubber
11 100316 4 NUT, Nyloc
12 173560 2 MOUNTING, Oil Cooler
13 160581 2 ADAPTOR
14 120035 4 ADAPTOR
15 240145 1 HOSE ASSY
16 240243 1 HOSE ASSY
17 140123 2 WASHER, Dowty
June 2, 1998 B26B024 3-8

PROPSHAFT LAYOUT
10 9 11
7 7 7 8
4 3
5
6
6 12
P004274
June 15, 1998 B26B002 3-9

PROPSHAFT LAYOUT
1 290208 1 PROPSHAFT
6 160953 1 SHAFT, OSC. Thru-drive
9 100320 8 NUT, Clevelock
June 15, 1998 B26B002 3-10

PROPSHAFT ASSEMBLY
4 P004275
June 15, 1998 290208 3-11

PROPSHAFT ASSEMBLY
1 290208 1 PROPSHAFT ASSEMBLY
2 NSI 1 TUBE
3 200228 2 U - JOINT, Cup
4 202975 2 FLANGE, Yoke
June 15, 1998 290208 3-12

PROPSHAFT ASSEMBLY
P003400
June 15, 1998 290246 3-13

PROPSHAFT ASSEMBLY
1 290246 1 PROPSHAFT ASSY
2 200233 2 CROSS AND ROLLER
June 15, 1998 290246 3-14

PROPSHAFT ASSEMBLY (FROM 14.01.97)
1
P003726
June 15, 1998 290583 3-15

2 NSI 1 TUBE
3 200233 2 CROSS AND ROLLER
June 15, 1998 290583 3-16

P003507
3
2
June 4, 1998 290587 3-17

3 NSI 8 WASHER
4 200233 2 CROSS AND ROLLERS
5 NSI 1 TUBE
6 NSI 1 GREASE NIPPLE
June 4, 1998 290587 3-18

P003729
June 15, 1998 290589 3-19

2 NSI 1 PROPSHAFT, Centre
3 202500 2 CROSS AND ROLLERS
4 100720 8 BOLT, Hex
June 15, 1998 290589 3-20

DRIVELINE
18 21 10
9
19,22
7,23
16
11
5
3 4
2
20,24
15
6 12 1
2
3
4
25
6
7,23
13
17 14
9
11
10 P003833
February 18, 1997 261375 3-21

DRIVELINE
1 160953 1 SHAFT, Drive
2 150116 2 BEARING
3 140301 4 SEAL, Oil
4 160954 2 PLATE, Cover, Seal
6 140108 2 V RING
7 170943 2 FLINGER
8 162054 1 HOUSING, Bearing, Rear
9 160737 2 WASHER
10 100405 2 NUT, Castle
11 100008 2 PIN, Split
12 100271 8 NUT, Self-lock
13 161732 1 FLANGE, Output
14 160566 1 DISC
16 162053 1 HOUSING, Bearing, Front
17 290096 1 FLANGE, Adapter
18 201756 1 YOKE, 8,5C Up To 14.03.97
19 162902 1 YOKE, 8,5C, Complete
20 222779 1 SPEEDY SLEEVE
21 204560 1 YOKE, 8,5C Thru Drive From 14.03.97
22 162902 1 YOKE, 8,5C, Complete
23 170943 2 FLINGER
24 222779 1 SPEEDY SLEEVE
25 100711 8 BOLT, Hex. Head Not Included in Component 261375
26 280039 A/R LOCTITE
February 18, 1997 261375 3-22

PARK BRAKE ACTUATOR (FROM 01.07.97)
4 3
21
22 23
24
12
25
6
5
7
8 26
11
2 16
13
28 9
27 17
29
14
18
10
10
30 19
15
20
P003435
February 12, 1997 290098 3-23

PARK BRAKE ACTUATOR (FROM 01.07.97)
1 290098 1 PARK BRAKE ACTUATOR
2 220135 2 PADS, Brake
3 220139 1 KIT, Overhaul Includes Items Marked **
4 NSI 1 CALIPER, Brake
5 NSI 1 PLUG
6 ** 1 FITTING, Pressure Relief
7 ** 1 SEAL, Piston
8 ** 1 PISTON
9 220137 1 ACTUATOR ASSY Includes Items Marked *
10 * 1 ACTUATOR
11 NSI 1 SHAFT
12 220138 1 LEVER
13 ** 1 BEARING, Thrust
14 ** 1 GASKET
15 NSI 1 CAP ASSY
16 ** 4 WASHER
17 ** 4 BOLT, Hex. Head
18 NSI 2 NUT
19 NSI 2 WASHER
20 220136 1 BOOT KIT
21 NSI 1 BEARING, Journal
22 ** 1 O RING
23 ** 1 WASHER
24 ** 1 WASHER, Spring
25 ** 1 RING, Retaining
26 220138 1 ADJUSTER, Slack
27 NSI 1 PIN, Yoke
28 NSI 1 YOKE ASSY
29 NSI 1 PIN, Cotter
30 220140 1 KIT, Actuator Seal
February 12, 1997 290098 3-24

PARK BRAKE ASSEMBLY
6 9
12
5
1 11
9
10
2 4
10
P003444
June 2, 1998 B26B025 3-25

PARK BRAKE ASSEMBLY
3 160566 1 DISC, Park, Brake
4 290096 1 FLANGE, Adaptor
5 183788 1 MOUNTING, Bracket, Top
6 174951 A/R SHIM, 1.6 mm
6 174921 A/R SHIM, 0.5 mm
7 183787 1 MOUNTING, Bracket, Bottom
8 100992 7 SCREW, Cap
11 290098 1 PARK BRAKE ACTUATOR ASSY
12 183784 1 MOUNTING
June 2, 1998 B26B025 3-26

FRONT AXLE AND MISCELLANEOUS PARTS
June 2, 1998 B26B026 3-27

FRONT AXLE AND MISCELLANEOUS PARTS
2 200170 4 SHOCK ABSORBER
4 100174 4 STUD, Shock Absorber
5 201224 4 BUFFER, Rubber, Moulded
6 100316 8 NUT, Nyloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
10 200174 2 AIR SPRING ASSY
11 200038 4 GREASE NIPPLE
12 100314 16 NUT, Nyloc
13 240112 2 HOSE ASSY
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH, Bronze
20 210016 1 BREATHER, Reservoir
21 170826 1 BREATHER ELBOW ASSY
22 130020 1 HOSE, Pushlock
June 2, 1998 B26B026 3-28

FRONT AXLE ASSEMBLY
35
3
1 4
32
2
30
25
24
31
34
27
10 33
26
29
23
5 22
21 49
18 20 51 37 38 45
16 17 19
14 15 45 41 44 50
6 39 41
50
40 43
47 48
11 36
13
28 40 46
9
7 8 40
12
9 46
41
50 41
10 50
42
P003887
November 6, 1997 321020 3-29

FRONT AXLE ASSEMBLY
1 321020 1 FRONT AXLE ASSEMBLY
3 160571 2 AXLE, Stub
4 202039 2 SHAFT, Side
6 120396 2 PLUG
7 162440 6 PIN, Planet
8 140105 6 O RING
9 160182 12 SHIM, Planet
10 150018 480 ROLLER, Bearing
11 203465 6 GEAR, Planet
12 204457 6 CIRCLIP
13 190550 2 CARRIER, Planet
14 160194 2 PLUG, Thrust
15 201926 2 CIRCLIP, Inner
16 160193 2 RING, Steel
17 202007 2 GEAR, Sun
18 160956 2 RING, Thrust
19 170222 2 CIRCLIP
20 160263 2 NUT, Lock
21 190141 2 WASHER
22 202050 2 GEAR, Ring
23 161893 2 CARRIER, Ring Gear
26 150065 2 BEARING
27 150069 2 BEARING
28 150030 6 BEARING, Inner Race
29 161786 2 HUB
30 100351 24 NUT, Tapered
31 170031 8 TAG, Lock
32 100268 24 STUD, Wheel
33 162077 2 DISC
34 140471 2 SEAL, Cassette
35 100228 64 SCREW, Cap
November 6, 1997 321020 3-30

FRONT AXLE ASSEMBLY
35
3
1 4
32
2
30
25
24
31
34
27
10 33
26
29
23
5 22
21 49
18 20 51 37 38 45
16 17 19
14 15 45 41 44 50
6 39 41
50
40 43
47 48
11 36
13
28 40 46
9
7 8 40
12
9 46
41
50 41
10 50
42
P003887
November 6, 1997 321020 3-31

FRONT AXLE ASSEMBLY
37 100436 6 PIN, Hilti
38 100310 6 NUT, Nyloc
39 201420 6 P CLIPS
40 120308 3 TEE
41 120379 4 ELBOW
42 120334 1 PLUG, Magnetic
43 220014 1 PLUG
44 310150 1 DIFFERENTIAL ASSEMBLY
45 100264 48 SCREW, Cap
46 166476 2 BRACKET, Mountings
47 173700 1 PIPE, Brake, LH
48 173699 1 PIPE, Brake, RH
49 183677 1 CRADLE
50 190529 4 CALIPER
51 203672 1 FLANGE
November 6, 1997 321020 3-32

THRU DRIVE AXLE ASSEMBLY
3 4 35
1
2 32
30
31 26
25 34
12
29 33
20 27
14 18 28
17 61
16
15
5 24
19 22
21 23 48
37
52
6 42 50
46 36 46
41 49 38
44 39 47 41
43
11
9 10
8
7 13
9 58 57
54
55
56
60 53
12 59 51
40
P003888
November 7, 1997 321021 3-33

1 321021 1 THRU DRIVE AXLE ASSEMBLY
2 100264 24 SCREW, Cap
3 160571 2 AXLE, Stub
6 120128 2 PLUG
8 140105 6 O RING
12 150018 480 BEARING, Roller
13 204457 6 CIRCLIP
17 160193 2 RING, Steel
18 202007 2 GEAR, Sun
20 170222 2 CIRCLIP
21 160263 2 NUT, Lock
22 190141 2 WASHER
23 202050 2 GEAR, Ring
27 150065 2 BEARING, Taper Roller
28 161786 2 HUB
30 100351 24 NUT, Tapered
31 170031 8 TAG, Lock
32 100268 24 STUD
33 162077 2 DISC
35 100228 64 SCREW, Cap
November 7, 1997 321021 3-34

3 4 35
1
2 32
30
31 26
25 34
12
29 33
20 27
14 18 28
17 61
16
15
5 24
19 22
21 23 48
37
52
6 42 50
46 36 46
41 49 38
44 39 47 41
43
11
9 10
8
7 13
9 58 57
54
55
56
60 53
12 59 51
40
P003888
November 7, 1997 321021 3-35

THRU-DRIVE AXLE ASSEMBLY
36 100310 6 NUT, Nyloc
37 100436 6 PIN, Hilti
39 120308 2 TEE
41 120379 2 ELBOW
42 166228 1 FLANGE
45 183674 1 HOUSING, Banjo
46 190529 2 CALIPER, Brake
47 201420 6 P CLIPS
48 203697 1 FLANGE
49 220014 1 PLUG
51 203674 1 FLANGE
52 162948 1 SPACER
53 202677 1 COVER
54 100567 1 DOWEL
55 100765 11 BOLT, Hex. Head
56 120333 1 PLUG
58 101321 12 WASHER, Spring
59 150128 1 BEARING
60 140503 1 SEAL
61 120128 2 PLUG
November 7, 1997 321021 3-36

REAR AXLE MOUNTINGS
12
1 27
4 25 13
5 10
2 3 6 9
7 16 14
10 18
19
8 37 17
11 7 35
21 38 15
12 13
6 36 34
13
18
14 16 22
18 20
19 17
33 33
15
13 23 30
24
22 33 40
30 18
29 33
31
40
37 31
32
32
36
35
26 31
27
31
39
32
ALL DRAG LINKS AND STABILISER BARS USE

THE SAME MOUNTING STUDS, SPHERICAL
28 31
BEARINGS, WASHERS AND NUTS
P003393
June 2, 1998 B26B027 2-37

REAR AXLE MOUNTINGS
3 120149 2 REDUCER
5 173269 A/R SHIM
6 140207 4 O RING
7 160371 4 WASHER, Thrust
8 160788 2 BUSH, Ertalyte
9 180887 2 BEAM, Walking
10 100119 16 BOLT, Hex. Head
12 170549 4 PLATE, Spacer
13 170548 8 PLATE, Lock
14 200091 4 BLOCK, Sandwich
15 190228 4 TIE, Chain
17 100316 16 NUT, Nyloc
18 100301 120 NUT, Nyloc
19 100521 96 WASHER
20 100183 6 SCREW, Grub
21 160369 1 SHAFT, Pivot
22 172045 24 WASHER
23 200180 12 BEARING, Spherical
24 162366 12 LINK, Pin
26 100231 2 SCREW, Cap
27 200613 4 MAT, Bin Shock
28 182818 1 BAR, Stabilizer
29 260147 2 LINK ASSY
30 210016 2 BREATHER, Reservoir UP TO 01/11/97
30 210689 2 BREATHER, Reservoir FROM 01/11/97
31 120156 6 ADAPTOR UP TO 01/11/97
31 120161 6 ADAPTOR FROM 01/11/97
32 130020 A/R HOSE, Pushlock UP TO 01/11/97
32 130001 A/R HOSE, Pushlock FROM 01/11/97
June 2, 1998 B26B027 2-38

REAR AXLE MOUNTINGS
12
1 27
4 25 13
5 10
2 3 6 9
7 16 14
10 18
19
8 37 17
11 7 35
21 38 15
12 13
6 36 34
13
18
14 16 22
18 20
19 17
33 33
15
13 23 30
24
22 33 40
30 18
29 33
31
40
37 31
32
32
36
35
26 31
27
31
39
32
ALL DRAG LINKS AND STABILISER BARS USE

THE SAME MOUNTING STUDS, SPHERICAL
28 31
BEARINGS, WASHERS AND NUTS
P003393
June 2, 1998 B26B027 2-39

REAR AXLE MOUNTINGS
33 182819 4 LINK, Drag
34 180884 1 BAR, Stabilizer
35 261756 1 KIT, Brake Pipe Guards OPTIONAL
36 174979 1 GUARD, Brake Pipe, Rear, RHS OPTIONAL
36 174977 1 GUARD, Brake Pipe, Rear, LHS OPTIONAL
37 100111 10 SCREW, Hex. Head OPTIONAL
38 100148 10 WASHER OPTIONAL
39 174978 1 GUARD, Brake Pipe, Middle, RHS OPTIONAL
39 174976 1 GUARD, Brake Pipe, Middle, LHS OPTIONAL
40 120188 2 REDUCER FROM 01/11/97
June 2, 1998 B26B027 2-40

REAR AXLE ASSEMBLY
35
1 4
2 32
3 30
26
25 34
31
28
11 33
27 29
24
22
19 20 21 23
17 18 48 50
5 6 15 16 38
42 42 46
46 37
41 47
44 49 36 41
39 45 43
12 14
10
9
8 13
7
9
11
40
P003889
November 10, 1997 321022 3-41

REAR AXLE ASSEMBLY
1 321022 1 REAR AXLE ASSEMBLY
3 160571 2 AXLE, Stub
6 120396 2 PLUG
8 140105 6 O RING
11 150018 480 ROLLER, Bearing
13 204457 6 CIRCLIP
17 160193 2 RING, Steel
18 202007 2 GEAR, Sun
20 170222 2 CIRCLIP
21 160263 2 NUT, Lock
22 190141 2 WASHER
23 202050 2 GEAR, Ring
29 161786 2 HUB
30 100351 24 NUT,Tapered
31 170031 8 TAG, Lock
32 100268 24 STUD, Wheel
33 162077 2 DISC
35 100228 64 SCREW, Cap
November 10, 1997 321022 3-42

REAR AXLE ASSEMBLY
35
1 4
2 32
3 30
26
25 34
31
28
11 33
27 29
24
22
19 20 21 23
17 18 48 50
5 6 15 16 38
42 42 46
46 37
41 47
44 49 36 41
39 45 43
12 14
10
9
8 13
7
9
11
40
P003889
November 10, 1997 321022 3-43

REAR AXLE ASSEMBLY
37 100310 6 NUT, Nyloc
38 100436 6 PIN, Hilti
39 120308 1 TEE
41 120379 2 ELBOW
42 100264 24 SCREW, Cap
45 183673 1 HOUSING, Banjo
46 290385 2 CALIPER, Brake
47 201420 6 P CLIP
48 203674 1 FLANGE
49 220014 1 PLUG
November 10, 1997 321022 3-44

DIFFERENTIAL ASSEMBLY (4,11:1)
35
1 33 52
11
31
11
7 8 2 10
9 3 34
55
2 13
6 15
5 17
29
30
36
27 32 38
26
4
39 40
41
21 42
43
44
28
24 2
16 25
23
54
37 32
22 45
20 57
46
47 56
19
14 18 48
49
12
50 51
53
P003788
August 26, 1997 310150 3-45

1 310150 1 DIFFERENTIAL 4,11:1 FROM 01.05.97
2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAPS
3 200511 1 LOCK, Adjuster, RH
4 221978 1 LOCK, Adjuster, LH
5 200883 1 PIN, Cotter
6 221035 2 BUSHING, Dowel
7 221027 4 SCREW, Cap
9 221032 2 BUSHING, Dowel
10 221034 2 SCREW, Cap
11 221029 2 LOCKWIRE
12 221954 1 ADJUSTER, Bearing, LH
13 221942 1 ADJUSTER, Bearing, RH
14 221943 1 CUP, Bearing, LH
15 150064 1 CUP, Bearing, RH
16 221944 1 CONE, Bearing, LH
17 221955 1 CONE, Bearing, RH
18 221956 1 KIT, Wheel Diff Case
19 221957 12 SCREW, Cap
20 NSI 1 CASE, Diff
21 NSI 1 CASE, Gear, Support
23 221945 1 GEAR, Side
24 221959 1 GEAR, Curvic Side
25 221949 1 SPIDER
26 221947 4 PINION, Side
29 221961 8 BOLT
30 221968 8 COVER, Case
31 221962 8 NUT
32 221179 1 CROWN WHEEL AND PINION 4,11:1
33 221964 8 PLATE, Friction, (O.D. Splined)
34 221965 7 PLATE, Friction, (I.D. Splined)
35 221966 1 PLATE, Pressure
August 26, 1997 310150 3-46

35
1 33 52
11
31
11
7 8 2 10
9 3 34
55
2 13
6 15
5 17
29
30
36
27 32 38
26
4
39 40
41
21 42
43
44
28
24 2
16 25
23
54
37 32
22 45
20 57
46
47 56
19
14 18 48
49
12
50 51
53
P003788
August 26, 1997 310150 3-47

36 221038 1 PLUG, Upper Expansion
37 200536 1 PLUG, Lower Expansion
38 221037 1 SHIFT FORK SHAFT AND O-RING ASSY
39 221941 1 FORK, Shift
40 221041 2 STUD
41 200078 1 SHIFT FORK SEAL AND SPRING ASSY
42 210330 1 ACTUATOR
44 221045 2 NUT, Stud
45 222071 1 CONE, Pinion Bearing
46 221970 A/R SPACER, Bearing
47 221074 1 CUP, Pinion Bearing
48 200543 A/R SHIM, Bearing Cage, .003"
49 221195 1 CROWN WHEEL AND PINION
50 221979 1 SCREW, Cap
51 221958 1 SEAL, Oil
52 221967 1 KIT, Compression Spring
53 221196 1 NUT, Lock, Hex
54 200563 1 BEARING, Pilot
55 221963 1 CLUTCH, Sliding
56 221950 1 CONE, Pinion Bearing
57 150074 1 CUP, Pinion Bearing
August 26, 1997 310150 3-48

DIFFERENTIAL ASSEMBLY (4.11:1)
1
15 8
10 14
12 2 98
11 99
101 13
18
7
24
5 19
9 21
101 22 34
100 32
16 35 30
17 6 36
20 37
23
24
29 19 20 40
41
42 38
39
3 4
26 47
28 46 45
31 27 48
25 97
33 52 43 49 46
44
50
53 54 35
55 83
58 73
74
56
84 57
61 51
28
90
87 78
85 79
86 82 59
91 80
95 77
81
88
89 63 76
64
65
72 66 67
92
93 94 62 68
96 69 70
71
60
P004167
November 22, 1996 310158 3-49

1 310158 1 DIFFERENTIAL (4,11:1)
2 222004 1 WASHER, Output Shaft
3 221502 1 KIT, Diff Carrier And Bearing Caps Includes Items 14, 15, 17, 35 and 36
4 NSI 1 CARRIER, Diff
5 NSI 1 BEARING, Cap, LH
6 NSI 1 BEARING, Cap, RH
7 200511 1 LOCK, Adjuster
8 200883 1 PIN, Cotter
9 100765 11 BOLT Not Included in 310158
10 100766 1 BOLT Not Included in 310158
11 201492 1 CIRCLIP Not Included in 310158
12 222003 1 NUT, Output Shaft
14 222053 4 SCREW, Bearing Cap
15 NSI 4 LOCKWIRE
16 221031 1 PIN, Cotter
17 221030 1 LOCK, Bearing Adjuster
18 221957 12 SCREW, Diff Case, Cap
19 221946 2 WASHER, Thrust Side Gear
20 221945 2 GEAR, Side
21 221948 4 WASHER, Thrust Side Pinion
23 221949 1 SPIDER
24 222058 1 CASE, Gear Support
25 221163 1 KIT, Nut And Bolt Includes Items 26 and 27
26 221164 16 BOLT, Ring Gear
27 221091 16 NUT, Ring Gear
28 222063 1 CROWN WHEEL AND PINION
29 221955 1 CONE, Diff, Bearing, RH
30 222057 1 CONE, Diff, Bearing, LH
31 222056 1 CUP, Diff, Bearing, RH
32 150064 1 CUP, Diff, Bearing, LH
33 221942 1 ADJUSTER, Diff, Bearing
34 222055 1 ADJUSTER, Diff, Bearing
35 221133 2 PLUG, Pipe
November 22, 1996 310158 3-50

1
15 8
10 14
12 2 98
11 99
101 13
18
7
24
5 19
9 21
101 22 34
100 32
16 35 30
17 6 36
20 37
23
24
29 19 20 40
41
42 38
39
3 4
26 47
28 46 45
31 27 48
25 97
33 52 43 49 46
44
50
53 54 35
55 83
58 73
74
56
84 57
61 51
28
90
87 78
85 79
86 82 59
91 80
95 77
81
88
89 63 76
64
65
72 66 67
92
93 94 62 68
96 69 70
71
60
P004167
November 22, 1996 310158 3-51

36 221171 2 PIN, Dowel
37 222005 1 KIT, Out-Put Shaft Nut And Bushing
38 222010 1 SPRING
39 221008 1 BEARING, Thrust
40 222006 2 O-RING
41 221105 2 RING, Side Gear Snap
42 222007 1 CUP, Bearing
43 222008 1 CONE, Bearing
44 222009 1 GEAR, Side Out-Put Shaft
45 222011 1 INTER AXLE DIFF ASSY Includes Items 46 to 51
46 NSI 2 Case, Diff
47 222014 4 WASHER, Thrust Side Pinion
49 222015 1 SPIDER
50 222012 8 BOLT, Diff, Case
51 221108 8 NUT, Case
52 222016 1 RING, Snap
53 222017 1 HELICAL SIDE GEAR ASSY
54 222018 2 BUSH
56 222021 1 CLUTCH, Lockout Sliding
57 222022 1 SHAFT, Input
58 222020 1 D-WASHER, Side Gear
59 222033 1 NUT
60 222035 1 LOCKOUT ASSY Includes Items 61 to 71
61 222034 1 FORK, Shift
62 222036 1 KIT, Repair Includes Items 63 to 67
63 NSI 1 WASHER, Shoulder
64 NSI 1 SPRING
65 NSI 1 PISTON
66 NSI 1 O-RING
67 NSI 1 NUT, Lock
68 NSI 1 HOUSING, Piston
69 NSI 1 BRACKET, Mounting
70 NSI 2 WASHER, Lock
November 22, 1996 310158 3-52

1
15 8
10 14
12 2 98
11 99
101 13
18
7
24
5 19
9 21
101 22 34
100 32
16 35 30
17 6 36
20 37
23
24
29 19 20 40
41
42 38
39
3 4
26 47
28 46 45
31 27 48
25 97
33 52 43 49 46
44
50
53 54 35
55 83
58 73
74
56
84 57
61 51
28
90
87 78
85 79
86 82 59
91 80
95 77
81
88
89 63 76
64
65
72 66 67
92
93 94 62 68
96 69 70
71
60
P004167
November 22, 1996 310158 3-53

71 NSI 2 SCREW, Lock
72 221501 1 COVER, Diff, Case
73 221132 9 WASHER, Lock
74 221129 4 SCREW, Cap, Short
75 222059 5 SCREW, Cap, Long
76 222029 5 SCREW, Cap Bearing Cover
77 222024 1 SHIM, 003"
77 222025 1 SHIM, 005"
77 222026 1 SHIM, 010"
77 222027 1 SHIM, 020"
78 222028 1 INPUT BEARING COVER ASSY
79 222031 1 SEAL, Oil
80 221120 1 CUP, Bearing
83 222023 1 CONE, Input Shaft Bearing
84 222060 1 BEARING, Pinion Pilot
85 221997 1 CONE, Inner Pinion Bearing
86 222037 1 SPACER, Pinion, 472"
86 222038 1 SPACER, Pinion, 475"
86 222039 1 SPACER, Pinion, 480"
86 222040 1 SPACER, Pinoni, 485"
86 222041 1 SPACER, Pinion, 491"
86 222042 1 SPACER, Pinion, 495"
86 222043 1 SPACER, Pinion, 499"
86 222044 1 SPACER, Pinion, 506"
87 221998 1 CONE, Outer Pinion Bearing
88 221140 1 SHIM, 003"
88 221141 1 SHIM, 005"
88 221142 1 SHIM, 010"
88 221143 1 SHIM, 020"
88 221144 1 SHIM, 030"
89 221999 1 PINION BEARING CAGE AND CUP ASSY
90 222000 1 CUP, Outer Pinion Bearing
91 221074 1 CUP, Inner Pinion Bearing
November 22, 1996 310158 3-54

1
15 8
10 14
12 2 98
11 99
101 13
18
7
24
5 19
9 21
101 22 34
100 32
16 35 30
17 6 36
20 37
23
24
29 19 20 40
41
42 38
39
3 4
26 47
28 46 45
31 27 48
25 97
33 52 43 49 46
44
50
53 54 35
55 83
58 73
74
56
84 57
61 51
28
90
87 78
85 79
86 82 59
91 80
95 77
81
88
89 63 76
64
65
72 66 67
92
93 94 62 68
96 69 70
71
60
P004167
November 22, 1996 310158 3-55

93 221145 6 SCREW, Cap
94 222001 1 GEAR, Pinion
95 222002 1 NUT, Slotted
96 221151 1 PIN, Spring
97 100726 12 BOLT
98 140503 1 SEAL, Oil
99 150128 1 BEARING Not Included in 310158
100 202677 1 COVER, Axle Housing , Thru Drive Not Included in 310158
101 101321 12 WASHER, Spring Not Included in 310158
November 22, 1996 310158 3-56

BRAKE ASSEMBLY
2 1 6
2 1
7 6
7
5 4 3 8
33 5 4 3
10 8
10 9 11
19
24 9 33
14 30 26
19 19
19 21 22 23
30 28 29 11 15
20 20 28 29
18 23 22 21 15
13 28 29
21 22 23
12 14
14 14
32
14 31
21 22 23
27
17 23 22 21 16
28 29 16 21 22 23
20 20
28 29
19
19
14 19 28 29 25
19
P003906
June 2, 1998 B26B013 3-57

BRAKE ASSEMBLY
1 201415 2 RESERVOIR, Brake Fluid
2 221249 2 CAP, Reservoir
5 100314 4 NUT, Nyloc
6 120056 2 FITTING
9 120169 2 BUSH, Reducing
10 260145 2 ACTUATOR, Assembly
11 120352 2 ADAPTOR
12 240271 1 HOSE ASSY
13 171333 1 PIPE
14 120308 6 TEE, Bulkhead
15 173702 2 PIPE
16 173701 2 PIPE ASSY
17 173700 1 PIPE ASSY
18 173699 1 PIPE ASSY
19 120379 8 ELBOW
20 171079 4 PIPE ASSY
21 201420 18 P CLIPS
22 101201 18 STUD
23 100310 18 NUT, Nyloc
24 174978 1 GUARD, Mid RHS
25 174976 1 GUARD, Mid LHS
26 174979 1 GUARD, Rear RHS
27 174977 1 GUARD, Rear LHS
31 240271 1 HOSE ASSY
32 240698 1 HOSE ASSY
33 120107 2 ELBOW
June 2, 1998 B26B013 3-58

BRAKE CALIPER
2
5
17 6
3
7
10
11
4
16
15
10
7
12
13
14
P001544
November 6, 1996 290385 3-59

BRAKE CALIPER
1 290385 1 BRAKE CALIPER
2 NSI 1 HOUSING
3 223905 4 PLATE, End
5 NSI 4 PLUG
6 201428 2 BLEEDER, Hydraulic, Valve
7 * 4 O RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O RING
13 223908 2 HEAD, Cylinder
14 120332 1 PLUG
15 223909 1 KIT, Seal, Brake Caliper Includes Items Marked *
16 100264 6 SCREW, Cap Item Not Included With Caliper
17 188127 2 SCRAPER Optional Extra / Item Not Included With Caliper
November 6, 1996 290385 3-60

WHEEL ASSEMBLY (23.5R25 - FROM 21.08.96)
1 VKT*
RL2
3
5
4
6
P003399
June 4, 1998 261279 3-61

WHEEL ASSEMBLY (23.5R25 - FROM 21.08.96)
1 261279 1 WHEEL ASSEMBLY (23.5R25) (From 21.08.96)
2 202979 1 TYRE (1*)
3 190291 1 RIM
4 200438 1 SPUD, Tubeless
5 200437 1 VALVE, Swivel, Jumbo
6 200743 1 CAP, Valve Reducer
June 4, 1998 261279 3-62

SPECIAL TOOLS
June 2, 1998 B26B028 3-63

SPECIAL TOOLS
1 280185 1 SPANNER, Wheel
June 2, 1998 B26B028 3-64

June 19, 1998 SECTION 4A HYDRAULIC SYSTEM 4-1
SECTION 4A
HYDRAULIC SYSTEM
June 19, 1998 SECTION 4A HYDRAULIC SYSTEM 4-2

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
15
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
1 10 68
23 1 43 29
14 15 4
44 40
15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P R T L CL CR 5 49 46
25 69
13 48 47
PP LS HT HP EF 44 40
12 61 9 42
11 43
22 45,73
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003363
17 58
June 3, 1998 B26B003 4-3

HYDRAULIC SYSTEM
3 210106 1 STRAINER, Suction, 90 Micron
5 203448 1 HOSE, Suction
6 210431 1 PUMP, Hydraulic
8 210162 1 AMPLIFIER, Flow
11 190343 3 ADAPTOR
12 121045 2 ADAPTOR
13 240507 1 HOSE ASSY
14 120365 1 ELBOW
15 120355 8 ADAPTOR
16 120252 1 ELBOW
17 201873 1 TEST POINT
19 240766 1 HOSE ASSY
20 210413 1 VALVE, Steering
21 160586 2 FITTING, Bullnose
22 120100 2 ELBOW
24 170453 1 T PIECE ASSY
25 240166 4 HOSE ASSY
26 190535 1 ELBOW
27 230285 1 CYLINDER, Steering, LHS
27 230290 1 CYLINDER, Steering, RHS
28 240755 1 HOSE ASSY
31 210283 1 VALVE, Control, 1 Bank
32 240753 1 HOSE ASSY
33 240247 1 HOSE ASSY
34 240245 1 HOSE ASSY
June 3, 1998 B26B003 4-4

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
15
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
1 10 68
23 1 43 29
14 15 4
44 40
15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P R T L CL CR 5 49 46
25 69
13 48 47
12 61 9 42
11 43
22 45,73
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003363
17 58
June 3, 1998 B26B003 4-5

HYDRAULIC SYSTEM
35 170655 1 PLATE, Mounting
36 120298 4 BUKLHEAD
37 181291 1 TANK, Hydraulic
38 240281 2 HOSE ASSY
39 180541 1 PIPE ASSY
41 240223 4 HOSE ASSY
42 230054 2 CYLINDER, Tip
43 140132 3 O RING
44 120222 6 FLANGE, Half
45 210467 1 HEAD, Spin-on, Twin Element
48 210012 1 FILTER ASSY
51 120811 2 ELBOW
55 240427 2 HOSE ASSY
56 120209 1 ADAPTOR, Flanged
57 240540 1 HOSE ASSY
58 240631 1 HOSE ASSY
59 190610 1 T PIECE, Modified
62 120284 2 REDUCER
63 240600 1 HOSE ASSY
64 201737 1 TEST POINT
66 121024 1 T PIECE
67 140131 1 O RING
68 240647 1 HOSE ASSY
June 3, 1998 B26B003 4-6

HYDRAULIC SYSTEM
27 55 35
32 52 72 38
53 30 40
31 57
40
42
36 41
15
1 51
15 51
15 16 55 54
25
12 36
65 37
T L
64
P R 56
72
24
15 18 40
15
6 67 50
63 3 2 39
1 60
1 10 68
23 1 43 29
14 15 4
44 40
15 8 34 9 71
19 21 4 41
28 70
69 47
49
15 P R T L CL CR 5 49 46
25 69
13 48 47
12 61 9 42
11 43
22 45,73
12 26
53 22 43
66 7 62 44
27 59
60 9
11 33 P003363
17 58
June 3, 1998 B26B003 4-7

HYDRAULIC SYSTEM
70 120983 1 REDUCER
71 160316 1 NIPPLE
72 120299 4 NUT, Bulkhead
73 210466 2 ELEMENT, Spin-on
June 3, 1998 B26B003 4-8

HYDRAULIC TANK
June 3, 1998 B26B029 4-9

HYDRAULIC TANK
1 210012 1 FILTER, Hydraulic
2 181291 1 TANK, Hydraulic
4 210099 1 BREATHER, Filler, Pressurised
5 NSI 1 CAP
6 NSI 1 NECK, Filler
7 NSI 2 SEAL
8 NSI 1 FILTER
9 100085 22 SCREW, Set, Hex
10 173304 1 LID, Hydraulic Tank
11 203774 1 GASKET
12 210106 1 STRAINER
13 210160 2 SIGHT GLASS, Level
15 100519 2 NUT, Sight Glass
16 100394 4 NUT, Nyloc
18 120333 1 PLUG, Drain
19 210467 1 FILTER ASSY, Twin Element
20 210466 2 ELEMENT, Spin On
21 100021 8 SCREW, Cap
22 140132 2 O RING
25 220010 1 ELEMENT, Filter
June 3, 1998 B26B029 4-10

HYDRAULIC FILTER ASSEMBLY
P002726
June 3, 1998 B26B030 4-11

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HEAD, Twin Element, Spin On
2 210466 2 ELEMENT, Spin On 3 Micron
3 NSI 2 SEAL, Rubber
June 3, 1998 B26B030 4-12

HYDRAULIC FILTER / BREATHER ASSEMBLY
January 16, 1996 210012 4-13

HYDRAULIC FILTER / BREATHER ASSEMBLY
1 210012 1 HYDRAULIC FILTER / BREATHER ASSEMBLY
2 220010 1 ELEMENT, Filter
3 NSI 1 SEAL
4 NSI 1 HEAD, Filter
5 NSI 1 VALVE, Bypass
6 NSI 1 SCREW, Grub
January 16, 1996 210012 4-14

FLOW AMPLIFIER
January 26, 1996 210162 4-15

FLOW AMPLIFIER
1 210162 1 FLOW AMPLIFIER
2 NSI 16 SCREW
4 100228 2 SCREW, Cap
6 NSI 1 COVER
7 NSI 1 COVER
8 * 4 O RING
9 * 4 O RING
10 * 2 O RING
11 NSI 1 PLATE, Seal
12 NSI 1 PLATE, Seal
13 NSI 1 PLUG
14 * 1 O RING
15 NSI 1 PLUG
16 * 1 SEAL
17 221201 1 VALVE, Relief, Pressure
18 NSI 1 BODY, Valve
19 NSI 1 ADJUSTER, Pressure
20 NSI 1 SPRING
21 NSI 1 POPPET
22 * 1 SEAL
23 NSI 1 SCREW, Orifice
24 NSI 1 VALVE, Throttle Check
26 NSI 1 PLUG
27 NSI 1 BALL
28 NSI 1 SPRING
29 NSI 1 AMPLIFIER SPOOL ASSY
30 NSI 1 VALVE, Check
31 NSI 1 GUIDE, Spring
32 NSI 1 SPRING
33 NSI 1 BALL
34 NSI 1 PLUG
35 * 1 O RING
January 26, 1996 210162 4-16

FLOW AMPLIFIER
January 26, 1996 210162 4-17

FLOW AMPLIFIER
36 NSI 1 SPOOL, Amplifier
37 NSI 1 PIN, Slug
38 NSI 1 PIN
39 NSI 2 RING, Retaining
40 NSI 1 SLUG
41 NSI 1 SPRING
42 NSI 1 PLUG
44 NSI 1 PLUG
45 NSI 1 SPOOL, Priority
46 NSI 1 SPRING
47 NSI 1 STOP
49 NSI 1 SPOOL, Directional
50 NSI 2 CONTROL, Spring
51 NSI 2 SPRING
52 NSI 2 SPRING
53 NSI 2 STOP
54 221200 2 VALVE, Shock and Suction
55 NSI 1 NUT
57 NSI 1 STOP
58 NSI 1 SPRING
59 NSI 1 POPPET
61 * 1 O RING
62 NSI 1 SPRING
63 NSI 1 SPRING
65 * 1 O RING
66 NSI 1 INSERT, Valve
67 NSI 1 VALVE
68 NSI 1 HOUSING, Valve
69 220655 1 KIT, Seal, Flow Amplifier Includes Items Marked *
January 26, 1996 210162 4-18

CONTROL VALVE (ONE BANK)
January 29, 1996 210283 4-19

1 210283 1 CONTROL VALVE (ONE BANK)
2 NSI 1 BODY, Section, Work
3 NSI 1 SPOOL
4 223566 1 VALVE, Check
5 NSI 1 PLUG
6 NSI ** 1 O RING
7 NSI 1 SPRING
8 NSI 1 POPPET
9 223567 1 HANDLE ASSY
10 NSI 1 KNOB
11 NSI 1 HANDLE
12 100288 1 NUT, Hex
13 NSI 1 LEVER, Ball
14 NSI 1 COVER, Dust
15 NSI 1 PIN
16 NSI 1 COVER, End
17 223048 4 SCREW, Cap
18 NSI 1 PLATE
19 ** 2 RING, Wiper
20 ** 2 O RING
21 NSI 1 END, Spool
22 223576 1 NEUTRAL POSITION ASSY
23 NSI 2 SEAT, Spring
24 NSI 1 SPRING
25 NSI 1 COLLAR, Stop
26 ** 1 O RING
27 ** 1 RING, Wiper
28 NSI 1 PLATE
29 NSI 1 COVER, End
30 NSI 2 SCREW, Cap
31 223574 3 VALVE, Pressure Relief
32 NSI 1 PLUG
33 ** 1 O RING
34 ** 1 O RING
35 NSI 1 SPRING
January 29, 1996 210283 4-20

January 29, 1996 210283 4-21

36 NSI 1 COVER, Seal
37 NSI 1 NUT, Lock
38 NSI 1 SCREW, Adjusting
39 NSI 1 POPPET
40 NSI 1 SEAT, Valve
41 NSI 1 BODY, Valve, Relief
42 ** / *** 1 O RING
43 ** / *** 1 RING, Backup
44 ** / *** 1 O RING
45 * 2 O RING
46 * 1 O RING
47 * 1 RING, Thrust
48 * 1 O RING
49 NSI 1 SECTION, Inlet
50 NSI 2 PLATE, Mounting
51 NSI 4 SCREW, Cap
52 NSI 1 COVER
53 NSI 1 PLUG
54 NSI 3 STUD
55 100314 6 NUT, Nyloc
56 140558 2 KIT, Seal, Between Section Includes Items Marked *
57 140559 1 KIT, Seal, Seperate Section Includes Items Marked **
58 140560 1 KIT, Seal, Relief Valve Includes Items Marked ***
January 29, 1996 210283 4-22

STEERING VALVE (FROM 01.12.94)
January 31, 1996 210413 4-23

STEERING VALVE (FROM 01.12.94)
1 210413 1 STEERING VALVE
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 * 1 PIN, Roll
20 NSI 1 SCREW, With Bore
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 221202 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210413 4-24

HYDRAULIC PUMP
May 7, 1998 210431 3-25

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON, Counter
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE, Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Taper
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Taper
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
May 7, 1998 210431 3-26

HYDRAULIC PUMP
May 7, 1998 210431 3-27

HYDRAULIC PUMP
36 140062 1 O RING
38 223242 1 SEAL, Shaft
May 7, 1998 210431 3-28

TIP CYLINDER
16
20
7
11
18
17
19
7
10
2
15
14
44
13
12 5
June 11, 1998 230054 4-29

TIP CYLINDER
1 230054 1 TIP CYLINDER
3 180509 1 ROD
4 100341 1 NUT, Castle
7 161312 1 PISTON
8 180756 1 BARREL
11 160556 1 NECKBUSH
12 140576 1 KIT, Seal, Tip Cylinder
13 NSI 1 PIN, Split
14 NSI 1 O RING
15 NSI 1 SEAL, Piston
16 NSI 1 SEAL, Wiper
17 NSI 1 RING, Backup
18 NSI 1 O RING
19 NSI 1 O RING
20 NSI 1 U SEAL
June 11, 1998 230054 4-30

STEERING CYLINDER (LHS - FROM 02.03.97)
1
2 12
3
15
13
10
17
16 11
4 18
9
5
19
14
8
7
P002757
June 11, 1998 230285 4-31

STEERING CYLINDER (LHS - FROM 02.03.97)
1 230285 1 STEERING CYLINDER (Left Hand Side)
2 180507 1 ROD
6 181973 1 BARREL
9 160236 1 NECKBUSH
10 161317 1 PISTON
11 140516 1 KIT, Seal
12 NSI 1 PIN, Split
13 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 O RING
19 NSI 1 U SEAL
June 11, 1998 230285 4-32

STEERING CYLINDER (RHS - FROM 02.03.97)
1
2 12
3
15
13
10
17
16 11
4 18
9
5
19
14
8
7
P002756
June 11, 1998 230290 4-33

STEERING CYLINDER (RHS - FROM 02.03.97)
1 230290 1 STEERING CYLINDER (Right Hand Side)
2 180507 1 ROD
6 181975 1 BARREL
9 160236 1 NECKBUSH
10 161317 1 PISTON
11 140516 1 KIT, Seal
12 NSI 1 PIN, Split
13 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 O RING
19 NSI 1 U SEAL
June 11, 1998 230290 4-34

SPECIAL TOOLS
June 3, 1998 B26B031 4-41

SPECIAL TOOLS
1 280136 1 TOOL, Danfoss Steering Valve
2 280007 1 SPANNER, Neckbush 100 mm Bore Cylinders.
June 3, 1998 B26B031 4-42

June 19, 1998 SECTION 4B PNEUMATIC SYSTEM 4-43
SECTION 4B
PNEUMATIC SYSTEM
June 19, 1998 SECTION 4B PNEUMATIC SYSTEM 4-44

FRONT PNEUMATIC SYSTEM
23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 8
2 3 8 19 14
23 24 3 8
9 8 16 22 8
67 66
1 7 2 65 17
78 67
22 66 3
8 2 3 27 8 2
35 33 73 12
80 28 25 71
77 29 30 31 70
8 70
34 71 48 72
10 8 12 42 12 8 9 8 12 63
3 62
75 76 79 2 11 32 36
29 33
2 22
13 30 32 35 9 8 21 9
1 1
35 12
34 12 8 12
(see rear Pneumatic System)

2 8 31 8
34 33 31 40
3 18 28 3
10 9
74 18 8 8 12 8 37
3 8 4 67
2 69
15 10 3
21
3 61 49 8 12 12
9 23
1 34 33
2
24 8 40 40
16 8 61 9 35
22
8 31
To Rear Axle
2 30 20 18 22 59 31 31 54
40 32 2 31 53 8
3 18 74
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
22 31 40 40 31 32 53
8 9 3
23
31 31 54
24 40 43
8 41 42 31
27 3 2 1 2
33
3 22 45 46 31
39
31 32 31 35 31
32 2 40 40 40 31
16 34 51
31 31 32 40
32 46 45 31
1
23
2
49
24 32 34
32 40
35 31
To Front Axle CTD

26 3 2 47 33 33
31 31 31 31 31 31 31 31 31 35
45 46 31 44 31 81
31 34
25 31 40 40 40 40 51
40 40 40 40
40 47 31 31
1
2
41
A P
34 31
49 41 50 41 50 41 42 40
35 33
P004262
June 19, 1998 B26B014 4-45

1 NSI 1 COMPRESSOR
2 140370 14 O RING
3 100590 15 G RING
4 120286 1 UNION
5 201673 1 HOSE, Teflon
6 120258 1 ELBOW
7 172418 1 COIL
8 200061 34 CLAMP, Hose
9 130026 A/R HOSE
10 160550 3 FITTING
11 210197 1 VALVE, Unloader Intergral Air Drier
12 120161 11 ADAPTOR, Hose, Barbed
13 NSI 1 PIPE
14 120416 1 COUPLING, Elbow, Swivel
16 120399 4 PLUG, Blanking
17 120409 1 COUPLING, Stud, Male
18 160242 4 FITTING
19 121021 1 NIPPLE
20 210126 1 VALVE, Pressure Protection
21 222604 1 RESERVOIR, Air
22 120162 9 ADAPTOR
23 120107 4 ELBOW
24 120169 4 REDUCER
25 120166 2 VALVE, Drain
27 200318 4 BAND, Mounting
28 200174 2 AIR SPRING ASSY
31 200033 43 CLAMP, Hose
33 120138 6 BOLT, Bango
35 120137 8 BANJO
June 19, 1998 B26B014 4-46

23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 8
2 3 8 19 14
23 24 3 8
9 8 16 22 8
67 66
1 7 2 65 17
78 67
22 66 3
8 2 3 27 8 2
35 33 73 12
80 28 25 71
77 29 30 31 70
8 70
34 71 48 72
10 8 12 42 12 8 9 8 12 63
3 62
75 76 79 2 11 32 36
29 33
2 22
13 30 32 35 9 8 21 9
1 1
35 12
34 12 8 12

2 8 31 8
34 33 31 40
3 18 28 3
10 9
74 18 8 8 12 8 37
3 8 4 67
2 69
15 10 3
21
3 61 49 8 12 12
9 23
1 34 33
2
24 8 40 40
16 8 61 9 35
22
8 31
To Rear Axle
2 30 20 18 22 59 31 31 54
40 32 2 31 53 8
3 18 74
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
22 31 40 40 31 32 53
8 9 3
23
31 31 54
24 40 43
8 41 42 31
27 3 2 1 2
33
3 22 45 46 31
39
31 32 31 35 31
32 2 40 40 40 31
16 34 51
31 31 32 40
32 46 45 31
1
23
2
49
24 32 34
32 40
35 31
To Front Axle CTD

26 3 2 47 33 33
31 31 31 31 31 31 31 31 31 35
45 46 31 44 31 81
31 34
25 31 40 40 40 40 51
40 40 40 40
40 47 31 31
1
2
41
A P
34 31
49 41 50 41 50 41 42 40
35 33
P004262
June 19, 1998 B26B014 4-47

36 210179 1 VALVE, Levelling
37 120173 1 FITTING
38 172029 1 MANIFOLD
39 121221 2 PLUG
41 120212 8 ADAPTOR, Swivel
42 125024 4 T PIECE
43 210100 1 VALVE Solenoid
44 210606 1 VALVE, Quick Exhaust
45 NSI 3 AIR ACTUATORS
46 120350 3 FITTING
47 120043 2 REDUCER
48 120191 1 NIPPLE
49 120185 2 T PIECE
50 210056 2 VALVE, Two Way Check
51 201217 2 VALVE, Push Button
52 210271 1 VALVE, Control, Differential Lock
54 100488 2 BOLT, Banjo
55 100489 2 BANGO
57 120164 3 ADAPTOR
59 Z0501002473 1 KIT, Differential Lock Air Actuator
60 100314 2 NUT, Nyloc
62 260145 1 MASTER CYLINDER ACTUATOR ASSEMBLY
63 202438 1 SWITCH, Overstroke
64 210338 1 CONNECTOR, Test
65 120418 1 COUPLING, Swivel
66 120012 2 NIPPLE
67 130029 2 PIPE
68 210208 1 VALVE, Dual Circuit Foot
69 200380 1 GAUGE, Air Pressure
70 200851 2 SWITCH, Low Air Pressure
June 19, 1998 B26B014 4-48

23 8
4 68
5 6 24
26 3 22 8 9 64
2 22 22 9 8
2 3 8 19 14
23 24 3 8
9 8 16 22 8
67 66
1 7 2 65 17
78 67
22 66 3
8 2 3 27 8 2
35 33 73 12
80 28 25 71
77 29 30 31 70
8 70
34 71 48 72
10 8 12 42 12 8 9 8 12 63
3 62
75 76 79 2 11 32 36
29 33
2 22
13 30 32 35 9 8 21 9
1 1
35 12
34 12 8 12

2 8 31 8
34 33 31 40
3 18 28 3
10 9
74 18 8 8 12 8 37
3 8 4 67
2 69
15 10 3
21
3 61 49 8 12 12
9 23
1 34 33
2
24 8 40 40
16 8 61 9 35
22
8 31
To Rear Axle
2 30 20 18 22 59 31 31 54
40 32 2 31 53 8
3 18 74
21 31 40 40 31 32 31 57 58
16 32 8 1 55
38 31 52
22 31 40 40 31 32 53
8 9 3
23
31 31 54
24 40 43
8 41 42 31
27 3 2 1 2
33
3 22 45 46 31
39
31 32 31 35 31
32 2 40 40 40 31
16 34 51
31 31 32 40
32 46 45 31
1
23
2
49
24 32 34
32 40
35 31
To Front Axle CTD

26 3 2 47 33 33
31 31 31 31 31 31 31 31 31 35
45 46 31 44 31 81
31 34
25 31 40 40 40 40 51
40 40 40 40
40 47 31 31
1
2
41
A P
34 31
49 41 50 41 50 41 42 40
35 33
P004262
June 19, 1998 B26B014 4-49

71 204453 2 SWITCH, Stop Light
72 210601 1 VALVE, Park Brake
73 120185 1 T PIECE
75 100524 1 WASHER, Aluminium Seal
78 173793 1 PIPE, Compressor
79 210325 1 KIT, Air Dryer
80 174913 1 BRACKET, LHS
81 261787 1 KIT, CDT Connection Includes Items 31-35,40,49,51
82 174515 1 PLATE, Diff Lock Label Not Illustrated
83 201419 4 P-CLIP Not Illustrated
84 203764 4 P-CLIP Not Illustrated
June 19, 1998 B26B014 4-50

REAR PNEUMATIC SYSTEM
5 3
4
15
14
20
2 1 2 2
6,7 6,7
8 16 11
10 15 21
25
12 13 14
17 10 9
23 24
To rear axle CDT
22 18 19
P004272
June 10, 1998 B26B015 4-51

REAR PNEUMATIC SYSTEM
1 171685 1 PIPE
2 203349 3 K CLAMP
3 120820 1 ELBOW
4 120169 1 REDUCER
5 240844 1 HOSE
6 120894 2 NUT
7 120878 2 SLEEVE
8 120285 1 UNION
9 240941 1 HOSE
11 120418 1 COUPLING, Swivel
14 140370 2 O-RING
15 100590 2 G-RING
16 210338 1 TEST CONNECTOR
17 120013 7 PLUG
18 200033 1 CLAMP, Hose
20 290098 1 PARK BRAKE ACTUATOR
21 260145 1 MASTER CYLINDER ACTUATOR ASSY
24 100312 1 NUT, Nyloc
June 10, 1998 B26B015 4-52

TYRE INFLATION KIT (OPTION)
June 3, 1998 B26B004 4-53

TYRE INFLATION KIT (OPTION)
1 280071 1 GAUGE, Inflator
2 NSI 1 NUT
3 NSI 1 BOLT
4 172029 1 MANIFOLD
7 130026 1 HOSE
8 170830 1 BRACKET, Breather
9 120579 1 COUPLER, Quick, Female
10 120580 1 COUPLER, Quick, Male
11 120016 1 SOCKET
13 200033 2 CLAMP, Hose
June 3, 1998 B26B004 4-54

AIR SPRING ASSEMBLY
January 16, 1996 200174 4-55

AIR SPRING ASSEMBLY
1 200174 2 AIR SPRING ASSEMBLY
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air
January 16, 1996 200174 4-56

PUSH BUTTON VALVE
January 12, 1996 201217 4-57

PUSH BUTTON VALVE
1 201217 PUSH BUTTON VALVE
2 * 1 COVER, Dust
3 * 1 CIRCLIP, Internal
4 NSI 1 SPINDLE, Activating
6 NSI 1 RING, Retaining
7 NSI 1 WASHER
8 * 1 SPRING, Compressor
10 * 1 O RING
12 NSI 1 VALVE BASE / SPRING SEAT
13 * 1 O RING
14 * 1 SPRING, Compression
15 * 1 VALVE
17 221435 1 KIT, Repair, Push Button Valve Includes Items Marked *
January 12, 1996 201217 4-58

TWO WAY CHECK VALVE
P004121
June 18, 1998 210056 4-59

TWO WAY CHECK VALVE
1 210056 1 VALVE, Two Way Check WITHOUT REDUCERS
2 NSI 1 SLEEVE
3 NSI 1 SHUTTLE, Ball
June 18, 1998 210056 4-60

SOLENOID VALVE
January 12, 1996 210100 4-61

SOLENOID VALVE
1 210100 1 SOLENOID VALVE 24V
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 * 2 O RING
12 * 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
15 * 1 VALVE
17 1 KIT, Repair, Solenoid Valve Includes Items Marked *
January 12, 1996 210100 4-62

PRESSURE PROTECTION VALVE
April 21, 1998 210126 4-63

PRESSURE PROTECTION VALVE
1 210126 1 PRESSURE PROTECTION VALVE
2 * 4 COVER, Dust
4 NSI 12 SCREW
5 NSI 4 HOUSEING, Spring, Compression
6 NSI 4 SEAT, Sadjusting, Spring
8 * 4 SEAT, Spring
9 * 4 DIAPHRAGM
10 * 4 SEAT, Spring
13 NSI 1 COVER
14 * 1 O RING
16 * 2 PISTON, Rubber
18 221432 1 KIT, Repair, Pressure Protection Valve
April 21, 1998 210126 4-64

LEVELLING VALVE
1 2
3
4
15 5
6
10 22
7
8
14
13
9
11
16
21 12
17
18
20 19
P004175
April 28, 1998 210179 4-65

LEVELLING VALVE
1 210179 1 LEVELLING VALVE INCLUDES ALL ITEMS
2 NSI 1 CONNECTION
3 NSI 1 O RING
4 NSI 1 VALVE
5 NSI 1 SPRING
6 NSI 1 VALVE
7 NSI 1 INSERT ASSEMBLY
8 NSI 1 O RING
9 NSI 1 O RING
10 NSI 1 VALVE BODY ASSEMBLY
11 NSI 1 PEG, Location
12 NSI 1 HOOD, Exhaust
13 NSI 1 SLEEVE
14 NSI 1 SEAL
15 NSI 1 SHAFT
16 NSI 1 SPRING
17 NSI 1 O RING
18 NSI 1 SLIDE ASSEMBLY
19 NSI 1 WASHER
20 NSI 1 NUT
21 NSI 1 PLUG
22 NSI 1 FILTER
April 28, 1998 210179 4-66

UNOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
April 21, 1998 210197 4-67

UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
1 210197 1 UNLOADER VALVE WITH INEGRAL AIR DRIER ASSY
3 171067 1 PIPE ASSY
4 210277 1 UNLOADER VALVE INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
15 NSI 1 CIRCLIP, Internal
16 220949 1 FILTER, Air Drier Not Part of Item 4, Order Seperatly
17 ** 1 O RING
19 NSI 1 COVER
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat
April 21, 1998 210197 4-68

April 21, 1998 210197 4-69

36 NSI 1 SPRING
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
46 220959 1 KIT, Repair, Air Drier Includes Items Marked **
47 100523 1 WASHER, Aluminium
April 21, 1998 210197 4-70

BRAKE VALVE
April 21, 1998 210208 4-71

BRAKE VALVE
1 210208 1 BRAKE VALVE
2 100041 1 PIN, Split
3 NSI 1 PIN
4 NSI 1 ROLLER
5 222673 1 PIN, Roll
6 NSI 1 PIN, Pivot
7 NSI 1 PEDAL, Brake
8 100197 3 SCREW, Cap
10 * 1 COVER, Dust
11 NSI 1 PLUNGER, Brake Actuator
12 * 1 STOP, Rubber
14 NSI 2 GASKET
15 NSI 1 BOLT
16 NSI 1 WASHER, Flat
17 NSI 1 DISC, Spacer
18 * 1 PACKING, Rubber
19 * 4 O RING
20 NSI 1 VALVE
21 * 1 CIRCLIP, External
23 NSI 1 VALVE
24 * 1 SEAL, Valve
25 * 1 O RING
28 NSI 1 SEAT, Ring
29 * 1 O IRNG
31 NSI 1 DISC, Retaining
32 * 1 NUT
33 * 1 VALVE
34 * 1 SPERING, Compression
April 21, 1998 210208 4-72

BRAKE VALVE
April 21, 1998 210208 4-73

BRAKE VALVE
36 NSI 1 SCREW
37 NSI 1 DISC, Retaning
38 * 1 GASKET, Rubber
39 NSI 1 SPACER
40 * 1 ORING
42 * 1 SPRIG, Compression
44 * 1 O RING
45 * 1 SEAL, Valve
46 NSI 1 BOLT
47 * 1 WASHER, Copper
49 220956 1 KIT, Valve, Brake Valve
April 21, 1998 210208 4-74

CONTROL VALVE
April 22, 1998 210271 4-75

CONTROL VALVE
1 210271 CONTROL VALVE
2 NSI 1 KNOB, Selector
3 NSI 1 NUT
4 NSI 1 WASHER
5 NSI 1 PIN
6 NSI 1 BODY, Valve
7 NSI 1 PIN, Spring
April 22, 1998 210271 4-76

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
April 28, 1998 210601 4-77

PARK BRAKE
1 210601 1 PARK BRAKE VALVE
2 220143 1 KIT, Repair INCLUDES ITEMS MARKED *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 O RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O RING
10 * 1 O RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O RING
15 * 1 SPRING
16 * 1 O RING
17 * 1 VALVE
18 * 1 O RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB
35 * 2 PIN
April 28, 1998 210601 4-78

PARK BRAKE
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
April 28, 1998 210601 4-79

PARK BRAKE
36 NSI 1 LEVER
37 * 2 SPRING
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
42 NSI 1 SPACER
43 * 1 O RING
44 * 1 O RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port
April 28, 1998 210601 4-80

AIR / HYDRAULIC BRAKE ACTUATOR
34
33
February 6, 1996 260145 4-81

AIR / HYDRAULIC BRAKE ACTUATOR
1 260145 1 AIR / HYDRAULIC BRAKE ACTUATOR
2 220954 1 CHAMBER, Air
3 100083 8 SCREW, Set, Hex
4 100312 8 NUT, Nyloc
5 171006 1 BRACKET, Mounting
6 NSI 1 GASKET, Mounting Bracket
7 * 1 FILTER, Packing
8 NSI 1 PLATE, End
9 * 1 O-RING
10 NSI 1 SPRING, Compression
11 * 1 SEAL
12 NSI 1 PISTON
13 NSI 1 SHAFT, Piston
14 NSI 1 NUT
15 NSI 1 BODY, Air Actuator
16 203358 1 CYLINDER, Master
17 100086 3 SCREW, Set
19 NSI 1 WASHER, Copper
20 NSI 1 CLIP, Retaining
21 NSI 1 WASHER
22 NSI 1 NIPPLE, Bleed
23 NSI 1 COVER, Bleed Nipple
24 ** 1 RING, Retaining
25 NSI 1 WASHER
26 ** 1 SEAL, Rubber
27 ** 1 PLUNGER
28 ** 1 SHIM
29 ** 1 SEAL, Spring
30 NSI 1 SPRING ASSY, Compression
31 NSI 1 BODY, Hydraulic Actuator
32 NSI 1 NUT, End, Reducing
33 ** 1 VALVE, Non Return
34 202438 1 SWITCH, Overstroke Machines Manufactured Before 01/04/97. Refer to ER1346
35 220951 1 KIT, Repair, Air Chamber Includes Items Marked *
36 220341 1 KIT, Repair, Master Cylinder Includes Items Marked **
February 6, 1996 260145 4-82

June 19, 1998 SECTION 4C ELECTRICAL SYSTEM 4-83
SECTION 4C
ELECTRICAL SYSTEM
June 19, 1998 SECTION 4C ELECTRICAL SYSTEM 4-84

STARTING CHARGING CIRCUIT
GN 2.5 A GN 2.5
B 7
MAIN CIRCUIT BRAKER RD 6.3 C RD 6.3
GN 6.3 D
IGNITION SWITCH
CB1 RD/BK 1.6 E RD/BK 1.6
BATTERY
12V 60A J BK/WH 2.5
GN 6.3
+
0 15 50A 19 17
1
2 K BN/RD 1.6
L
_
30
6
IGNITION SOLENOID
GN 1.6
P1 BK 1.6
STARTER BUTTON
BATTERY
GY 16
12V
+
GY/RD 1.6
GN 1.6
BK/ WH 2.5
CONT 2 P2
BL 1.6
_
E4
YL/RD 1.6
CB2
15A
E1 WH/BK 1.6
RD 1.6
TO TACHOMETER & OVER REV WARNING

3
BN / WH 1.6
BN/RD 1.6
TO CHARGE LIGHT & HOURMETER
CB3
GY/RD 1.6
15A
YL/RD 1.6
RD 4.0
TO TRANSMITION CIRCUIT
GN/BK 1.6
NEUTRAL START RELAY

5
DISTRIBUTION BOX
BK/RD 1.6
85 30 RD 1.6
RD/YL 1.6
RD 4.0
CB4
M
15A
WH/RD 1.6
9 10
RD 6.3
86 87 87a
STARTER
4
RD 1.6
CB5
RD 4.0
E4
5A
ALTERNATOR
B+
RD 2.5
12
D+ W
RD 1.6
A
15A
CB6
RD 4.0
RD 1.6
RD 1.6
8 P002730
CB7
20A
11
June 3, 1998 B26B038 4-85

STARTING CHARGING CIRCUIT
1 200398 1 SWITCH, Ignition
2 205259 1 CIRCUIT BREAKER, 60 A
3 202537 1 SOLENOID
4 201311 1 RELAY, Change Over
6 200706 1 SWITCH, Press Button Starter
7 224800 1 KEY, Ignition Switch
8 AD200376 1 ALTERNATOR Without Pulley.
9 AD65010200 1 STARTER
12 AD200557 1 PULLEY AND FAN
June 3, 1998 B26B038 4-86

INDICATOR / HAZARD CIRCUIT
TO LIGHT CIRCUIT - BL-1.6

1 2
BATTERY+24 GN 4.0
GN 1.6
4
IGNITION + 24V
RD 1.6
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
5
0 2 8 3
WH 1.6
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
6 1 5 10
RD 4.0
CB 2
3 15A
BN/YL 1.6
BN 1.6
F CB6
BN/YL 1.6 15A
BK 1.6 BK 1.6 YL/BN 1.6
FLASHER UNIT
RD 2.5
BK 1.6
BN 1.6
YL 1.6
YL 1.6
BK 1.6
YL 1.6 LEFT TURN

BK 1.6 E4
BN 1.6
E7 BN 1.6
BK 1.6
AIRCON/FAN- WIPER - INTERIOR LIGHT CIRCUITS

DASH PANEL INDICATOR
BK 1.6
7 8 P9 1 2 3 P10 P4 2 4 6
BK 1.6
E3 YL 1.6
P1
RIGHT TURN
BK/WH/GN
V
BN 1.6
R
R
YL 1.6 BK/GN
P2
INDICATOR
L TURN
BK/WH
SWITCH
A
YL 1.6 YL 1.6
R
R
BN 1.6 BN 1.6
0
P002731
L
June 3, 1998 B26B039 4-87
INDICATOR / HAZARD CIRCUIT
1 202562 2 LAMP, Indicator
2 203444 2 LIGHT, Indicator
3 200583 1 FLASHER UNIT
4 202411 1 SWITCH, Hazard
6 201371 1 SWITCH, Light, Indicator
June 3, 1998 B26B039 4-88

LIGHTING CIRCUIT
BL 1.6
BK 1.6 BL 1.6 WH 1.6
TO HAZARDS CIRCUIT GN - 1.6

0
BK 1.6
M BL 1.6
BL 1.6
P2 P1 6
BATT +24 GN 4.0

BL 1.6
BK 1.6 F
IGNITION +24V RD 4.0

G
E4
H
2
BL 1.6
HEADLIGHT
DASH PANEL
BL 1.6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6 BL 1.6
CB NO2
WH/BK 1.6
3
BL 1.6 15A
WH/BK 1.6
WH 1.6
GY 1.6
BL 1.6
1
BK 1.6
BK 1.6 BL 1.6
RD/GY 1.6
P9
BK 1.6 6
SWITCH & GAUGE NIGHTLIGHTS
WH/BK 1.6 RD 1.6
2 2 CB NO3
WH 1.6
GY 1.6
BK 1.6 BK 1.6 7 15A
P10
4 5 6
30 85 30
BRIGHT REALY
TAILLIGHT
DIP REALY
TAILLIGHT
85
WH-1.0 WH-1.0
86 86 87
TO CB NO4 RD 4.0
87a 87 WH/GY 1.6
87a
BK 1.6
BL 1.6 BL 1.6
E8
BK 1.6 BK 1.6 WH/GY 1.6
FRONT PARK
FRONT PARK
P4
`1 3
LIGHT
LIGHT
3
1
DIP BRIGHT SWITCH

56b
56a
BL 1.6 BL 1.6
GY 1.6 0
E3 BK 1.6 BK 1.6 BK 1.6 GY 1.6

HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
E4
P002732
4.5
WH-1.6 WH-1.6 WH-1.6 WH 1.6
June 3, 1998 B26B040 4-89

LIGHTING CIRCUIT
1 201371 1 SWITCH, Indicator Light
2 202561 2 LAMP, Brake
3 200200 2 BULB, 24 V 2 W
4 202573 4 HEADLAMP
5 202934 4 BULB, 24 V 75/70 W
6 202409 1 SWITCH, 3 Position
7 201311 2 RELAY, Change Over
June 3, 1998 B26B040 4-90

BRAKE LIGHT AND HORN CIRCUIT
STEERING COLUM
GN/BK 1.6
HORN SWITCH
P4
4
3 7 GN/BK 1.6 IGNITION +24V RED 4.0
E3 8
CB4
15A
P1 GN/BK 1.6
GN/BK 1.6 W GN/BK 1.6

H
RD 1.6 - TO GAUGES AND WARNING LIGHTS

WH/RD 1.6 - TO REVERSELIGHT CIRCUIT
BK/RD 1.6
HORN
RD/YL 1.6 -TO RETARDER CIRCUIT

RD 1.6 1 BK/RD 1.6
P2
BK 1.6 2 BL 1.6
B
WH 1.6 3 BK 1.6
BK/RD 1.6
RED 4.0 TO CB No5

STOP /TAIL LIGHTS
BRAKE PRESSURE
2
1
SWIYCH
P
RD 1.6 1 BK/RD 1.6
BK 1.6 2 BL 1.6
WH 1.6 3 BK 1.6
BK/RD 1.6
STOP /TAIL LIGHTS
E7 BK 1.6
FROM LIGHTING CUIRCUIT
5
P9
B BK 1.6
5
CHASSIS COMPONENT
FROM REVERSE
FROM OTHER REAR
BACKUP
ALARM
CIRCUIT
EARTHS
P002733
June 3, 1998 B26B041 4-91

BRAKE LIGHT AND HORN CIRCUIT
1 204453 1 SWITCH, Stop Light
2 202561 2 LAMP, Brake
3 200448 1 HORN
5 201333 1 ALARM, Backup
June 3, 1998 B26B041 4-92

E8
June 3, 1998
REAR EARTH POINT
3
REVERSE ALARM
2
FROM REAR LIGHTS BK 1.6
WH/RD 1.6
REVERSE LIGHTS
WH/RD 1.6
WH/RD 1.6
FROM LOW COOLANT LEVEL SWITCH
3
P9
GAUGES&WARNIG LIGHTS CIRCUIT
2
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT
WH/RD 1.6
BK 1.6
VALVE
E4
1
RETARDER SOLENOID
E.V.B/ EXHAUST BRAKE/
1
BK 1.6
B26B042
4
RD/YL 1.6
DASH PANEL
P P
Z
H
P1
LOCK UP ENGAGED LIGHT
REVERSE PRESSURE LOCKUP VALVE

SWITCH PRESSURE SWITCH
RD/YL 1.6
EXHAUST BRAKE/ RETARDER

RD/YL 1.6
FUNCTION
WH/RD 1.6
RD/YL 1.6
BK 1.6
K
P
D
P2
RD/YL 1.6
RD/YL 1.6
RD/YL 1.6
WH/RD 1.6
RD/BK __ TO STOP LIGHT AND HOOTER CIRCUITS( STOP LIGHTS)
GN/BK __ TO STOP LIGHTS AND HOOTER CIRCUITS( HOOTER)

CB No 4
RD 1.6 __ TO GAUGES & WARNING LIGHTS CIRCUITS
CB No 5 RED 4.0 RED 4.0

IGNITION RD 4.0
4-93
P002734
REVERSE LIGHTS / RETARDER / EXHAUST BRAKE CIRCUIT
1 202535 2 SWITCH, Reverse Pressure
3 202563 1 LAMP, Reverse
4 210100 1 VALVE, Solenoid
June 3, 1998 B26B042 4-94

RD 1.6
7
GY/RD1.6
E4
6
BK 1.6
5
PK 1.6
June 3, 1998
3
E MODULE
B
1
2
651 HZ
OVER REV WARNING

GENERAL WARNING
P3
GN 1.6
5
OR 1.6
RD 1.6
LOW AIR PRESSURE
6
P
LOW AIR PRESS

B
GN 1.6
GN 1.6
7
_
P9
4 RD 1.6
BK 1.6
BRAKE OVERSTROKE
P ALT CHARGE
_
YL/RD
_
PK 1.6
PK 1.6
H G
PK 1.6 RD 1.6
PK 1.6
GAUGES AND WARNING LIGHT CIRCUIT
BRAKE OVERSTROKE LOW WATER
U
WH/BN1.6 LEVEL
_
F
P GY/GN1.6
8
RD 1.6
BRAKE
OVERSTROKE
TRANS OIL PRESS
RD 1.6
WH/BN1.6
9
_
BK 1.6
J
INTERAXLE LOCK
P RL 1.6
P2
GY/GN1.6
GN/BL1.6
PRESS
TRANS OIL
HOURS
GN/BL1.6
PL 1.6
GN/WH 1.6
INTERAXELE LOCK
1 P9
BK 1.6
10
RD 1.6
GN/WH1.6
W
11
B26B043
C
S
G
BK 1.6
50 150
BIN UP SWITCH
TRANS OIL TEMP
OIL TEMP
16
FROM D+ TRANSMISSION
YL/RD 1.6
RD 1.6
FROM ALT 'W'

12
RD 1.6
RPM
S 86 85
WK
BK 1.6
GY/RD 1.6
RD 1.6
P PL/BL 1.6 30
Q N
BN/BL 1.6 87
ENG OIL
PL/BL 1.6 LOW WATER LEVEL

K
YL/RD 1.6
RD 1.6
G
BN/BL 1.6
L
GY/RD 1.6 KPA

S 86 85
P
PL/WH 1.6 5
RD 1.6
RD 1.6
PL/WH1.6
W
BN/WH 1.6 ENG OIL PRESS
BK 1.6
t 30
87
M F
13
16
GENERAL WARNING
ENG TEMP
RD 1.6
RD 1.6
LIGHTS
SEND/SWITCH
BL/WH 1.6
G
Z
BK 1.6
BL/WH 1.6
C
P1
RD 1.6
RD 1.6
RD 1.6
BN/WH1.6
BK 1.6
S 40 120
LOW
S+ _
ENG TEMP
14
COOLANT LEVEL
EXHAUST BRK / RETARDER CIRCUIT RD/YL 1.6

15
1
REVERSE LIGHT & BACKUP ALARM CIRCUIT WH/RD 1.6

15A
GN/BK1.6 TO STOP LIGHTS AND HOOTER CIRCUITS( HOOTER)

CB No 4
STOP LIGHT AND HOOTER CIRCUIT(STOP LIGHTS) BK/RD 1.6

P002735
4-95
CBB No 5 RED 4.0 IGNITION + 24V RD 4.0

GAUGES AND WARNING LIGHT CIRCUIT
2 200364 1 LAMP, Tail Stop, Red
3 200208 1 BUZZER, Warning
4 203571 1 BUZZER, Warning
5 203777 1 WARNING, Engine Over Rev, E Module
6 202395 1 SWITCH, Low Air Pressure
8 202438 1 SWITCH, Air/Hyd Actuator
9 Z0501 209 478 1 SWITCH, Pressure
10 201074 1 GAUGE, Hourmeter
11 200859 1 GAUGE, Temperature, 50 deg to 150 deg
12 201075 1 GAUGE, Tacho
13 201403 1 GAUGE, Engine Oil Pressure
14 201404 1 GAUGE, Temperature, 40 deg to 120 deg
15 202485 1 SWITCH, Cooling Water Level
16 201311 1 RELAY, Low Water Level
June 3, 1998 B26B043 4-96

WIPER / INTERIOR LIGHT / FAN CIRCUIT
P6
2 RD 2.5
BL/RD 1.6 RD 2.5
IGNITION + 24V RD4.0

SPARE PLUG
FAN/BLOWER
FAN/BLOWER
M BL/RD 1.6
M
RD/BL 1.6 FAN SWITCH
BK 1.6
0
2 2 BK 1.6
CB6
15A
1
BK 1.6
5
BL/RD 1.6
SPARE CB No 7
3
RD 1.6 TO INDICATOR/ HAZARD

INTERIOR LIGHT
RD 2.5
NOTE: MACHINES HAVE EITHER
5
0
AIRCONDITIONERS OR BLOWER
FANS BUT NOT BOTH
E4
5
BK 1.6
RD/BL 1.6
RD 4.0
BK 1.6 BK 1.6 INTERIOR LIGHT SWITCH
4 3
GN 1.6 1 YL 1.6
1
P
2
WIPER MOTOR
YL 1.6 1 2
RD 1.6 4 RD 1.6 1
M
0
WASHER/PUMP
P4
WINDSCREEN
+
_
M RD/2.5
+
2
5
GN 1.6
P002736
7
WIPER/WASHER
PK 1.6 SWITCH
4
June 3, 1998 B26B044 4-97
WIPER / INTERIOR LIGHT / FAN CIRCUIT
1 205152 1 SWITCH, Wiper/Washer
2 200582 2 FAN / BLOWER
3 201222 1 LIGHT, Interior
4 201471 1 WIPER MOTOR
5 202408 2 SWITCH
June 3, 1998 B26B044 4-98

TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT)
544 Z
TRANSMISSION BULK HEAD PLUG (ON CAB)

540 Y
A 450 F
B 504 X
C 430 G
D 444 R
420 S
E
494 N
TRANSMISSION F
VALVE BANK 434 Q
440 H
400 E
404 A
408 B
BK /1.6 412
IDLE SWITCH
5 416 D
500 W
GY /1.6
BL /1.6 RD/GY 1.6 W
WH/BK 1.6 N
RETARDER
BK/WH 1.6
SWITCH
M
4 RD1.6 L
P
P2
BL /1.6
1 6 2
WH /1.6
KICK DOWN
DOUBLE STEP VALVE

INDUCTIVE SENSOR
INDUCTIVE SENSOR
LOCK UP SOLENOID
3
TURBINE SPEED
OUTPUT SPEED
SOLENOID
WH/1.6
G
G
P002746
June 3, 1998 B26B053 4-99

TRANSMISSION ZF EST 25 (OUTSIDE CAB CIRCUIT)
1 Z6041 315 007 1 SENSOR, Turbine Inductive
2 Z0501 310 470 1 SOLENOID
3 Z6007 203 105 1 SWITCH, Kick Down
4 204453 1 SWITCH, Retarder
5 201425 1 SWITCH, Idle
6 Z6041 315 008 1 SENSOR, Output Inductive
June 3, 1998 B26B053 4-100

INDICATOR SWITCH ELECTRICAL CIRCUIT
P001109
June 3, 1998 B26B045 4-101

INDICATOR SWITCH ELECTRICAL CIRCUIT
2 201408 1 CONNECTOR, Instrument, Male, 8 Pin
June 3, 1998 B26B045 4-102

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
FLASHING BEACON
RD 1.6 13 5
203067
WH 1.6 14 11
3
M P--------
GLOW PLUG
FLAME START CONTROL
MODULE 4
P-------
COLD START 5
LIGHT
COLD START
SOLENOID
6
3
3
7
8
1
4
5
P02/ V
ELECTRONIC SPEEDO
2
1
203797
KM/H
BL 6.3
GN 6.3 16 1
OR 1.6
2 BK 1.6
+
BK 1.6 PL 1.6
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
COLD START
TEMPERATURE SENDER
RD/GN 1.6 17 1
202726
YL/RD 1.6 15 1
RD 1.6
CIGARETTE
P02/ L
LIGHTER BK 1.6
1
RD 1.6 P02/ X N 1
RD 2.5 M 1
70009816-A 16
P003412
June 3, 1998 B26B046 4-103

ELECTRONIC SPEEDO AND OTHER ACCESSORIES
1 202726 1 LIGHTER, Cigarette
2 203797 1 GAUGE, Speedo
3 203067 1 BEACON, Flashing CE MARK
4 200200 1 BULB, 24 V 2W
5 261382 1 KIT, Cold Start
June 3, 1998 B26B046 4-104

INSTRUMENT PANEL ASSEMBLY
2,3,4 2,3,5 21 2,3,6 2,3,7 2,3,33 22,29 2,3,32 2,3,9 23,29 2,3,10 2,3,11 2,3,4
27
EXHAUST TRANS OIL

3,20 BRAKE PRESSURE
24,29
25
1 A
26
MAN/AUTO HAZARD
TACHOMETER
13 14 13 13 15 3,19 28 16 12 17 30 31 18 P003370
June 3, 1998 B26B047 4-105

INSTRUMENT PANEL ASSEMBLY
1 203853 1 LENS, Manual / Auto Switch
2 202571 10 HOLDER, Lens
2 202572 10 HOLDER, Bulb
3 200200 12 BULB, 24 V 2 W
4 202420 2 LENS, Turn Warning
5 203871 1 LENS, Exhaust Brake On
6 202527 1 LENS, Inter Axle Lock Warning
7 202419 1 LENS, High Beam Warning
8 202423 1 INSERT, Blank Switch
9 202528 1 LENS, Low Coolant Level Warning
10 202522 1 LENS, Park Brake Warning
11 202418 1 LENS, Alternator Charge Warning
14 202412 1 LENS, Fan Switch
15 202414 1 LENS, Interior Light Switch
16 202415 1 LENS, Head Lamp Switch
17 205159 1 LENS, Wiper/Washer Switch
18 202416 1 LENS, Hazard Switch
19 203873 1 GAUGE, Tachometer
20 200859 1 GAUGE, Transmission Temperature
21 201074 1 GAUGE, Hourmeter
22 200380 1 GAUGE, Air Pressure
23 201403 1 GAUGE, Oil Pressure
24 201404 1 GAUGE, Engine Temperature
25 200398 1 SWITCH, Ignition
26 200706 1 SWITCH, Press Button Start
27 202154 1 INSTRUMENT PANEL Upto 16.10.96
27 203657 1 INSTRUMENT PANEL From 17.10.96
28 202410 2 FRAME, Switch
29 200201 3 BULB, 24 V 3 W
30 205152 1 SWITCH, Wiper/Washer
31 202411 1 SWITCH, Hazard
32 202437 1 LENS, Warning, Red
33 202523 1 LENS, Transmission Pressure Warning
June 3, 1998 B26B047 4-106

COLD START INSTRUMENT PANEL
1
ENGINE COOLANT ENGINE OIL 2,3

TEMPERATURE PRESSURE
7 ENGINE OVERSPEED
TRANSMISSION BIN RAISED
OIL
TEMPERATURE
5
2,8
COLD START
6
EMERGENCY
STEERING
2,4
203250
P003418
June 3, 1998 B26B048 4-107

COLD START INSTRUMENT PANEL
1 202566 2 LAMP, Square (Red)
2 202571 4 HOLDER, Lens
2 202572 4 HOLDER, Bulb
3 201131 1 LENS, Preheat Warning
4 203870 1 LENS, Emergency
5 202410 1 FRAME, Switch
6 202423 3 INSERT, Blank Switch
7 203250 1 PANEL, Dash
8 202437 2 LENS, Red Warning
June 3, 1998 B26B048 4-108

DISTRIBUTION BOX
20
June 3, 1998 B26B049 4-109

DISTRIBUTION BOX
4 NPN 1 BOX, Distribution Part of Cab Harness.
June 3, 1998 B26B049 4-110

BATTERY, CLAMPS AND CABLES
22
P004231
June 3, 1998 B26B050 4-111

BATTERY, CLAMPS AND CABLES
1 1 WASHER
2 200865 2 BATTERY, Delco, 24 V
3 190119 2 CABLE, Battery, Negative
4 190160 1 CABLE, Battery, Positive
5 200202 2 COVER, Terminal, Red
6 200203 2 COVER, Terminal, Black
7 100275 4 NUT, Wing
8 170111 2 BRACKET, Hold Down, Battery
9 100187 4 J BOLT
12 200204 4 NUT, Terminal
14 100310 2 NUT, Nyloc
15 202537 1 SOLENOID, Main Ignition
17 100381 2 SCREW, Cheese Head
18 100309 2 NUT, Nyloc
19 205174 1 SWITCH, Battery Isolator
22 190541 1 CABLE, Battery Positive
June 3, 1998 B26B050 4-112

WINDSCREEN WIPER ASSEMBLY
June 3, 1998 B26B051 4-113

WINDSCREEN WIPER ASSEMBLY
1 201471 1 WIPER MOTOR
2 NSI 1 MOTOR, Wiper
3 NSI 1 BRACKET, Mounting
4 NSI 2 WASHER, Flat
5 NSI 2 BOLT
6 NSI 2 NUT
7 NSI 2 COVER, Seal
8 NSI 2 SEAL
9 NSI 1 NUT
10 NSI 1 COVER
11 NSI 2 NUT
12 NSI 2 COVER, Seal
13 NSI 2 SEAL
14 201473 1 ARM, Wiper
15 203473 1 BLADE, Wiper
18 100310 2 NUT, Nyloc
19 203984 1 KIT, Windscreen Washer
20 NSI 1 BOTTLE, Water
21 NSI 1 PIPE, Clear
22 NSI 1 NUT
23 NSI 1 WASHER
24 NSI 1 FITTING, Elbow
25 NSI 1 PIPE, Black
26 NSI 1 CABLE TIE
27 NSI 3 CABLE TIE
28 NSI 1 NOZZLE
29 173571 1 MOUNTING, Nozzle
30 NSI 1 WIRE ASSY
31 NSI 3 CABLE TIE
32 NSI 2 SCREW
June 3, 1998 B26B051 4-114

HEADLIGHT (FROM 06 SEPT 93)
April 9, 1996 202573 4-115

HEADLIGHT (FROM 06 SEPT 93)
1 202573 1 HEADLIGHT (FROM 06 SEPT 93)
2 NSI 1 LENS, Headlight
3 NSI 1 COVER, Dust
4 202935 1 BULB, 12 V
4 202934 1 BULB, 24 V 70/75 W
5 200410 1 BULB, 12 V 2 W
5 200200 1 BULB, 24 V 2 W
April 9, 1996 202573 4-116

INDICATOR (FROM 26.08.94)
April 9, 1996 203444 4-117

INDICATOR (FROM 26.08.94)
1 203444 1 INDICATOR
2 NSI 1 HOLDER, Bulb
3 NSI 1 LENS, Indicator
4 NSI 2 SCREW, Set, Hex
5 NSI 2 NUT, Nyloc
6 204710 2 BULB, Heavy Duty, 24 V 22 W
April 9, 1996 203444 4-118

HOOTER ASSEMBLY
4
1
3
P003924
January 21, 1998 200448 4-119

HOOTER ASSEMBLY
1 200448 1 HORN, 24V
2 NSI 1 MOUNTING
4 100283 1 NUT, Hex
6 NSI 2 WASHER
7 NSI 2 SCREW
January 21, 1998 200448 4-120

SPECIAL TOOLS
11
June 3, 1998 B26B052 4-121

SPECIAL TOOLS
1 870997 1 TEMPLATE, Adjustment, Headlight
June 3, 1998 B26B052 4-122

June 19, 1998 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY
June 19, 1998 SECTION 5 FRAME AND BODY 5-2

CAB AND COWLINGS
13 12
14
27
34
35
12
13
14
13
3 30
26
28
8
21
7 12
24
9 4
24
22
33
23
6
1 29
6 15
1 19 19
5 20
32 10
31 16
17
18 18
25
11
June 4, 1998 B26B032 5-3

CAB AND COWLINGS
2 172337 1 CAB
3 202513 1 BONNET
4 202379 4 VENT, Air, Louvre
5 101996 2 SCREW, Cap
6 100314 4 NUT, Nyloc
7 171211 1 GRILL, Top
8 100083 4 SCREW, Hex, Head
9 100312 6 NUT, Nyloc
10 201798 1 STRUT, Gas
12 14 SCREW, Set, Hex
13 28 WASHER
14 100310 14 NUT, Nyloc
15 190522 2 HINGE, Modified
18 100316 4 NUT, Nyloc
20 202867 1 STRAP, Bonnet
21 910138 A/R PINCHWELD
22 200305 2 STOP, Rubber
24 100360 32 RIVET, Pop
25 203051 1 ROD END
26 190447 2 FLAP, Rubber
27 NSI 1 BONNET, Latch See Bonnet Latch for Break Down
28 204374 2 REFLECTOR, Amber
29 100312 14 NUT, Nyloc
30 190515 1 SEAL, Strip, Bonnet
31 190452 2 FLAP, Bottom
33 161516 2 HINGE
June 4, 1998 B26B032 5-4

BONNET LATCH
13
14
23
22 15
24
15
9
14
16
17
7 19
18
21
10
12
8 3
1 23
20
11 6
P003643
P004232
June 22, 1998 B26B005 5-5

BONNET LATCH
1 NSI 1 PIN, Split
2 173800 1 HOUSING, Bonnet Catch
3 173801 1 TONGUE, Bonnet Catch
4 183380 1 PEG, Bonnet Catch
5 202872 1 SPRING, Return
6 200032 1 CABLE, Stop
7 202917 1 SPRING
8 173802 1 CUP, Bonnet Catch
10 100312 4 NUT, Nyloc
12 100316 1 NUT, Nyloc
15 172043 1 WASHER, Rubber
16 100293 1 NUT, Hex
17 173542 1 MOUNTING, Bonnet Catch
20 200034 1 ADJUSTER, Stop Cable
21 NSI 1 PIN
22 174716 1 PLATE, Adaptor
23 204032 1 CLEVIS, Cable
June 22, 1998 B26B005 5-6

CAB EXTERIOR FITTINGS
51 48
2 47
16
29
26
12
49
24
17 48
18 34
30
30
28 47
11 50
43 32
44 46
44
25
14 30
35
18 17 36 38
27
9 30
39
52 10
4
20
16 13
17 19
37 15 31
21 45 22 1
5 45 23,33
7 41
40
53
42
8
P004253
3
6
June 4, 1998 B26B006 5-7

1 202399 1 HANDLE, Door, External
2 172337 1 CAB
3 100323 6 NUT, Nyloc
6 100314 24 NUT, Nyloc
8 183087 6 MOUNTING, Cab
9 NSI A/R SCREW, Self Tapping
10 NSI 1 PANEL, Door
11 203357 2 MIRROR, Clear, Wide Angle
12 174248 2 BRACKET, Mirror, Mounting
13 173079 2 PLATE, Rear Mudguard
15 100312 4 NUT, Nyloc
18 100312 4 NUT, Nyloc
19 201039 A/R INSULATION, Sound
20 200710 2 HINGE
21 100316 1 NUT, Nyloc
22 161505 1 PEG, Striker
23 174029 1 EXTENSION, Mudguard, LH
24 202308 1 WINDSCREEN
25 202307 2 WINDOW, Front Side
26 202309 1 WINDOW, Rear
27 202310 1 WINDOW, Door
28 201442 1 WINDOW, Side, Sliding, Vertical
29 202495 1 WINDOW, Side, Sliding, RH
30 910018 A/R RUBBER, Glazing
31 173213 1 DOOR, Cab
32 201743 1 CLIP, Retaining
33 174028 1 EXTENSION, Mudguard, RH
34 200763 A/R PINCHWELD
35 200861 1 STRAP, Earth
June 4, 1998 B26B006 5-8

51 48
2 47
16
29
26
12
49
24
17 48
18 34
30
30
28 47
11 50
43 32
44 46
44
25
14 30
35
18 17 36 38
27
9 30
39
52 10
4
20
16 13
17 19
37 15 31
21 45 22 1
5 45 23,33
7 41
40
53
42
8
P004253
3
6
June 4, 1998 B26B006 5-9

37 203760 6 SLEEVE, Rubber, Cab Mountings
42 100314 12 NUT, Nyloc
43 172283 1 PLATE, Bulkhead,
44 100360 7 RIVET, Pop
45 100536 2 WASHER, Hardened
46 173915 1 PLATE, Blanking, Cab Vent
48 100314 4 NUT, Nyloc
49 172473 1 GUARD, Rear Window
50 181179 1 LINK
51 204002 1 CUSHION, Mirror Bracket
52 100984 4 NUT, Cage
June 4, 1998 B26B006 5-10

DOOR HANDLE ASSEMBLY
2
2 3
1
4
5
GHE
P004254
June 5, 1998 B26B033 5-11

DOOR HANDLE ASSEMBLY
1 202398 1 HANDLE, Door, Internal
3 100309 4 NUT, Nyloc
4 202399 1 HANDLE, Door, External
5 100076 3 SCREW, Cap
6 204472 1 KEY, Spare - Handle, Door
June 5, 1998 B26B033 5-12

CAB INTERIOR FITTINGS
34 33
31
13
35
24 32
36
20 2
5
4
3
27
10
16
5
19 28
10 38
23
37 5
8 9 10
17
23 14
16 11
22
26 10
25 17
16 15 14
29 12
7
17 10 17 18
30
P004255
June 8, 1998 B26B007 5-13

1 280185 1 WHEEL SPANNER
2 290369 1 SEAT ASSY
3 100231 4 SCREW, Cap
4 202184 1 PANEL, Dash
5 100360 A/R RIVET, Pop
6 200181 1 PLATE, Name
7 100275 2 NUT, Wing
8 172223 1 PLATE, Seat, RH
9 173556 1 PLATE, Mounting, Seat
11 172205 1 PLATE, Seat, LH
12 171508 2 CLAMP
13 201222 1 LIGHT, Interior
15 172422 1 BOARD, Floor
16 100197 6 SCREW, Cap
17 100312 10 NUT, Nyloc
18 172281 1 PLATE, Pedal
19 203000 1 PLATE, Name
20 Z6006 022 211 1 SELECTOR, Range
21 Z6007 203 214 1 DISPLAY, Digital
22 Z6009 047 509 1 PROCESSOR, Micro
24 202566 2 LAMP, Square
25 260667 1 PEDAL ASSY
26 210208 1 VALVE, Brake
27 202755 1 ASHTRAY, Plastic
28 172882 1 BOX, Operators Manual
29 100372 4 CAPSCREW, Soc. Head
30 174657 1 MOUNTING BRACKET, Tilt Steering Column
31 174654 1 BRACKET, Tilt Steering Column, RH
32 174655 1 BRACKET, Tilt Steering Column, LH
34 201888 2 GROMMET, Insert
35 203926 2 GROMMET
June 8, 1998 B26B007 5-14

34 33
31
13
35
24 32
36
20 2
5
4
3
27
10
16
5
19 28
10 38
23
37 5
8 9 10
17
23 14
16 11
22
26 10
25 17
16 15 14
29 12
7
17 10 17 18
30
P004255
June 8, 1998 B26B007 5-15

37 174405 1 COVER, Plate, Tip Lever
38 174042 1 EXTENSION, Tip Lever Connects to Handle on Control Valve (210283)
June 8, 1998 B26B007 5-16

SEAT ASSEMBLY (FROM NOV 1996)
October 3, 1996 290369 5-17

SEAT ASSEMBLY (FROM NOV 1996)
1 290369 1 SEAT ASSEMBLY(FROM NOV 1996)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 200707 1 SEAT BELT UNIT
October 3, 1996 290369 5-18

ADJUSTABLE STEERING COLUMN
June 3, 1998 190721 5-19

ADJUSTABLE STEERING COLUMN
1 190721 STEERING COLUMN ASSEMBLY
2 224925 1 TUBE, Lower
3 NSI 1 HOUSING, Upper
4 NSI 1 HOUSING, Lower
5 224714 1 HANDLE, Adjusting
6 224713 1 SPACER
7 101337 2 BOLT
8 224708 2 BOLT
9 224707 A/R SHIM
10 224712 1 CAP
11 224710 3 CIRCLIP
12 224711 1 WASHER
13 224702 1 KNUCKLE JOINT
14 NSI 2 BOLT
15 NSI 2 NUT, Nyloc
16 224703 1 SHAFT, Upper
17 224704 1 NUT
18 224701 1 SHAFT, Lower
19 224705 2 COVER, Rubber
20 224706 2 RETAINER, Rubber
21 NSI 8 SCREW
22 224700 2 SCREW, Set
June 3, 1998 190721 5-20

AIR CONDITIONER ASSEMBLY (RED DOT)
24 26
28
30 29 27
1 8 4
9 25
11
35,38
7
5
2
34,37
28 18 3
31 42
20 17
32
6 41
19
19
22
20
14
36
15
33,39 19 43
10 18
13 16 21
44 23
45 40 19
12
April 15, 1996 260674 5-21

1 260674 AIR CONDITIONER ASSEMBLY (RED DOT)
2 202904 1 RECEIVER DRIER AND BINARY SWITCH
3 290501 1 COMPRESSOR, Air
4 202903 1 CONDENSOR, Air
5 202902 1 EVAPORATOR ASSY
6 174302 6 COVER, Air Con
7 100275 1 NUT, Wing
8 201229 1 HOUSING, Filter, Outer
9 220088 1 ELEMENT, Air Cleaner
11 201228 1 HOUSING, Filter, Inner
12 161520 1 PULLEY, Drive
13 170873 1 BRACKET, Mounting Standard
13 171844 1 BRACKET, Mounting Retarder
14 170872 2 ARM, Adjusting
15 170875 1 CLIP, Belt, Drive, Top
16 170874 2 CLIP, Belt, Drive, Bottom
17 200726 4 BELT, Drive, Compressor
19 100314 4 NUT, Nyloc
21 100226 2 SCREW, Cap
25 100316 4 NUT, Nyloc
26 174261 2 BRACKET
28 100312 9 NUT, Nyloc
29 202083 1 CLAMP, Exhaust
31 NSI 4 RIVET, Pop
33 240913 1 HOSE ASSY Up To 07/07/97
34 240914 1 HOSE ASSY Up To 07/07/97
April 15, 1996 260674 5-22

24 26
28
30 29 27
1 8 4
9 25
11
35,38
7
5
2
34,37
28 18 3
31 42
20 17
32
6 41
19
19
22
20
14
36
15
33,39 19 43
10 18
13 16 21
44 23
45 40 19
12
April 15, 1996 260674 5-23

35 240912 1 HOSE ASSY Up To 07/07/97
36 261177 1 KIT, Aircon, Hose Assembly From 07/07/97
37 240914 1 HOSE ASSY From 07/07/97
38 240912 1 HOSE ASSY From 07/07/97
39 240913 1 HOSE ASSY From 07/07/97
40 240810 1 HOSE ASSY Up To and From 07/07/97
42 NSI 1 SCREW, Self Tapping
44 203879 1 SUPPORT, Aircon Hose, Gumstock
45 100559 5 RIVET, Pop
April 15, 1996 260674 5-24

BLOWER ASSEMBLY
June 4, 1998 B26B034 5-25

BLOWER ASSEMBLY
2 100275 1 NUT, Wing
3 201229 1 HOUSING, Filter, Outer
4 220088 1 ELEMENT, Air Cleaner
6 201227 1 HOUSING, Blower
7 100292 2 NUT, Hex
8 100281 3 NUT, Hex
9 3 STUD
10 200582 1 BLOWER, 24 V
11 201228 1 HOUSING, Filter, Inner
June 4, 1998 B26B034 5-26

FRONT FRAME
June 4, 1998 B26B010 5-27

FRONT FRAME
2 183223 1 CHASSIS, Front
3 183024 1 BOX, Battery
4 200389 2 REFLECTOR, White
7 173313 1 STEP, Battery Box
8 100314 4 NUT, Nyloc
10 170830 1 BRACKET
11 190524 4 HINGE
12 172942 2 LINK
13 NSI 1 COVER, Battery Box
14 173037 2 HAND RAIL
16 100314 2 NUT, Nyloc
17 204531 1 MOUNTING, Light, LH
18 204530 1 MOUNTING, Light, RH
20 172512 1 PLATE, Belly
21 201440 2 PIN ASSY
23 100323 2 NUT, Nyloc
24 171212 1 GRILL, Lower
27 183280 1 TANK, Fuel
29 100316 10 NUT, NyloC
30 100394 12 NUT, Nyloc
32 204374 4 REFLECTOR
33 201405 6 WASHER
34 210187 3 SIGHT GLASS
35 140528 3 WASHER, Dowty
June 4, 1998 B26B010 5-28

FRONT FRAME
June 4, 1998 B26B010 5-29

FRONT FRAME
36 100519 3 NUT
37 NSI 1 COVER
June 4, 1998 B26B010 5-30

ARTICULATION AND OSCILATION ASSEMBLY
12
27
29 7
30
31 6
2 5
3
28 32
29 4
7 2 3
1
22
21 24
25
20
26
18 8
19
1
2
3
32 4
2 3
9
19 15
18
16,17 23
12
7
10
14 11
13 12
P004256
June 8, 1998 B26B011 5-31

2 140203 4 O RING
3 160365 4 RING, Thrust, Steel
4 140202 2 O RING Factory Fitted
4 910269 2 TUBING Infield Repair - Length 1.1 m
4 161668 1 ADAPTOR, Barbed Infield Repair
5 160367 1 NUT, Lock
8 183098 1 JOINT, Articulation and Oscilation
10 160529 2 PIN ASSY
11 172178 2 BAR, Safety
13 240046 2 HOSE ASSY
16 160261 1 PLATE, Retainer, Top Pin
17 160309 1 PLATE, Retainer, Bottom Pin
18 140117 4 O RING
19 160382 4 BUSH, Steel
20 160383 2 PIN ASSY
22 170031 2 TAG, Lock
23 240114 1 HOSE ASSY
25 140162 4 O RING Factory Fitted
25 910269 4 TUBING Infield Repair - Length 0.418 m
25 161668 2 ADAPTOR, Barbed Infield Repair
27 173703 1 PIPE ASSY
28 900766 A/R TUBING, Bundy
29 120106 2 ADAPTOR
30 120401 2 NUT
31 120790 2 FERRULE
June 8, 1998 B26B011 5-32

12
27
29 7
30
31 6
2 5
3
28 32
29 4
7 2 3
1
22
21 24
25
20
26
18 8
19
1
2
3
32 4
2 3
9
19 15
18
16,17 23
12
7
10
14 11
13 12
P004256
June 8, 1998 B26B011 5-33

32 160366 2 RING, Thrust, Nylon
June 8, 1998 B26B011 5-34

STEERING CYLINDER MOUNTINGS
13
12
14
6 9 15
11 16
5
4 17
10
3
2
16
15
1 14
18
8
7
P003875
June 4, 1998 B26B012 5-35

STEERING CYLINDER MOUNTINGS
1 230285 1 CYLINDER, Steering, LHS
1 230290 1 CYLINDER, Steering, RHS
2 160446 1 PIN
5 170031 1 TAG, Lock
10 120106 A/R CONNECTOR
11 240376 A/R HOSE ASSY
12 261145 2 PIN ASSY
14 161537 2 PLATE, End
15 140382 2 O RING
16 161536 2 CONE
17 161535 1 PIN, Tapered
June 4, 1998 B26B012 5-36

REAR FRAME
26
28
27
2 1
23
29
22
31
19
20
16
15
4
5
21
11
9
6 24 25
7 10
40 8
38
3
39 18
14
17
30
12 13
P004259
June 9, 1998 B26B035 5-37

REAR FRAME
1 260078 1 KIT, Wear Plate
2 182882 1 BIN
3 183574 1 CHASSIS, Rear
4 200613 8 MAT, Bin Shock
5 100231 32 SCREW, Cap
6 173035 1 SUPPORT, Bin Trailer
8 100148 2 WASHER
9 160540 2 PIN
12 174908 2 PLATE, Spacer
13 174907 2 GUIDE PLATE, Bin
14 100320 10 NUT, Cleveloc
15 100310 4 NUT, Nyloc
18 204374 8 REFLECTOR, Amber
23 202563 2 LAMP, Reverse
25 170031 4 TAG, Lock
27 173552 1 MOUNTING, Reverse Light
28 100312 2 NUT, Nyloc
31 200388 2 REFLECTOR, Red
June 9, 1998 B26B035 5-38

TIP CYLINDER MOUNTINGS
9
6 7 8
2
3
1 P003381
5 4
3
2
June 4, 1998 B26B036 5-39

TIP CYLINDER MOUNTINGS
1 230054 1 CYLINDER, Tip
2 100301 2 NUT, Nyloc
3 160493 2 WASHER, Retainer
4 161181 1 RING, Spacer
5 160485 2 PIN
6 160384 1 PIN
8 170031 1 PLATE, Lock
June 4, 1998 B26B036 5-40

DECAL LAYOUT
8 18 1 9 8 14 19 13 17
16
15 15 12 11 15
5 6 7 8 9 1 10 8
8
4
2
1
21 11 12 20
P003893
June 4, 1998 B26B008 5-41

DECAL LAYOUT
1 203237 4 DECAL, B26B
2 203240 2 DECAL, Bell (New)
3 203244 1 DECAL, Bonnet, LHS
4 202828 1 PLATE, Engine Stop
5 203377 1 PLATE, Bin Up
6 202822 1 PLATE, Warning
7 204262 1 PLATE, PULL - Bonnet Release
8 202855 5 DECAL, Warning, Visibility
9 203152 2 DECAL, Warning, Exterior Condition
10 203255 1 DECAL, Bin Stripe, LHS
11 203208 2 DECAL, Oscillation Joint - Greasing
12 203153 2 DECAL, Important Exterior Condition
13 202857 1 DECAL, Warning, Emergency Exit
14 203238 1 DECAL, Warning, ATF
15 202858 3 DECAL, Warning, Spring Under Pressure
16 203248 1 DECAL, Bell
17 203243 1 DECAL, Bonnet, RHS
18 203254 1 DECAL, Bin Stripe, RHS
19 204957 1 DECAL, Error 10 Warning
20 202852 1 DECAL, Warning, Dump Body Prop
21 202818 1 DECAL, Propshaft, Grease
June 4, 1998 B26B008 5-42

DECALS
WARNING WARNING
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION,
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
MACHINE OPERATOR HAS LIMITED REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS.
VISIBILITY. DO NOT REMAIN IN THIS ENGINE
SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF
AREA WHEN ENGINE IS RUNNING. STOP 4 THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
PERSONAL INJURY OR DEATH MAY 8 12 202828

NO CLEARANCE BETWEEN THE AXLE HOUSING,
MAINFRAME, TYRES, AND MUD GUARDS.
RESULT WORKING IN THESE AREAS CAN RESULT IN PERSONAL

INJURY OR DEATH.
202855
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS
CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
IMPORTANT
1. PARK MACHINE ON LEVEL GROUND
11
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY RESULT.
2. APPLY PARK BRAKE

DAILY OSCILLATION JOINT NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.
PERSONAL INJURY OR DEATH MAY RESULT.
7
3. RAISE BIN FULLY
4. SWITCH OFF ENGINE
5. WIPE GREASE NIPPLE
GREASE PROCEDURE 9
6. FILL OSCILLATION JOINT WITH CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
GREASE UNTIL EJECTED THEN AFTER EVERY 50 SMR OF OPERATION.
GREASE IS VISIBLE AT
O-RING SEAL, A AND B
204262 7. START ENGINE AND INSTALL ARTICULATION LOCK BEFORE LIFTING,
LOWER BIN
8. FILL OSCILLATION JOINT
TRANSPORTING THE MACHINE OR PERFORMING ANY
WITH GREASE UNTIL MAINTENANCE IN THIS AREA.
EJECTED GREASE IS D A
VISIBLE AT O-RING 203152
SEAL, C AND D
B C
203208 5 21
6 WARNING WARNING
HIGH ENGINE TEMPERATURE WARNING
LOW OIL PRESSURE
13
IN CASE OF EMERGENCY PUSH OUT
HIGH TRANSMISSION
TEMPERATURE
THIS WINDOW
ENGINE OVERSPEED; 202857
BIN UP
REDUCE SPEED IMMEDIATELY
203377
19
WARNING
20 THIS MACHINE IS FITTED WITH A SELF
DIAGNOSTIC TRANSMISSION CONTROL
SYSTEM. IF THE DIGITAL DISPLAY UNIT
SHOWS FAULT SYMBOL , STOP THE MACHINE
WARNING WARNING AND CONSULT YOUR BELL PRODUCT

SUPPORT REPRESENTATIVE FOR FURTHER
WARNING 15 INSTALL BIN PROP BEFORE

THIS HYDRAULIC SYSTEM IS FILLED 14
ADVICE.
DO NOT
SPRING UNDER PRESSURE WORKING UNDER RAISED BIN TO
WITH AUTOMATIC TRANSMISSION OPERATE!
DO NOT CARRY OUT DISASSEMBLY PREVENT IT FROM FALLING WHICH
MAY RESULT IN PERSONAL INJURY FLUID DO NOT TOP UP WITH 204957
OF THIS PART WITHOUT THE HYDRAULIC OIL

OR DEATH.
REQUIRED APPARATUS
202858
202852
203238 P003895
June 4, 1998 B26B008 5-43

DECALS
1 203237 4 DECAL, B26B See Decal Layout.
2 203240 2 DECAL, Bell (New) See Decal Layout.
3 203244 1 DECAL, Bonnet, LHS See Decal Layout.
4 202828 1 PLATE, Engine Stop
5 203377 1 PLATE, Bin Up
6 202822 1 PLATE, Warning
7 204262 1 PLATE, PULL - Bonnet Release
8 202855 5 DECAL, Warning, Visibility
9 203152 2 DECAL, Warning, Exterior Condition
10 203255 1 DECAL, Bin Stripe, LHS See Decal Layout.
11 203208 2 DECAL, Oscillation Joint - Greasing
12 203153 2 DECAL, Important Exterior Condition
13 202857 1 DECAL, Warning, Emergency Exit
14 203238 1 DECAL, Warning, ATF
15 202858 3 DECAL, Warning, Spring Under Pressure
16 203248 1 DECAL, Bell See Decal Layout.
17 203243 1 DECAL, Bonnet, RHS See Decal Layout.
18 203254 1 DECAL, Bin Stripe, RHS See Decal Layout.
19 204957 1 DECAL, Error 10 Warning
20 202852 1 DECAL, Warning, Dump Body Prop
21 202818 1 DECAL, Propshaft, Grease
June 4, 1998 B26B008 5-44

SPECIAL TOOLS
June 4, 1998 B26B037 5-45

SPECIAL TOOLS
1 280081 1 CHAIN WRENCH, Lock Nut Oscillation Tube
June 4, 1998 B26B037 5-46

PM B26B 6X6 Adt

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VIN : AEB 407813 VRO 01080/01081

Document Part Number 870177

Issue : JUNE 1998

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH EAST ASIA

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1

SECTION 2 ENGINE 2-2

SECTION 3 POWER TRAIN 3-2

SECTION 4A HYDRAULIC SYSTEM 4-2

SECTION 4C ELECTRICAL SYSTEM 4-84

SECTION 5 FRAME AND BODY 5-2

870177 JUNE 1998

870177 JUNE 1998

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

870177 JUNE 1998

TECHNICAL DOCUMENTATION BULLETIN RECORD

870177 JUNE 1998

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum