Service Manual - 2782 Transport Ultrasound Chattannoga

Moving
Rehabilitation
Forward™
System Models:
2782 - Serial numbers 1000 and above
2759 - Serial numbers 1000 and above
ISO 13485 CERTIFIED

Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
TABLE OF CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6.6 Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
1- SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 6.7 Keymats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
1.1 Percautionary Deﬁnitions . . . . . . . . . . . . . . . . . . . . . . 2 6.8 Applicator Sound Head. . . . . . . . . . . . . . . . . . . . . . . .28
1.2 Percautionary Instructions . . . . . . . . . . . . . . . . . . . . . . 2 6.9 Applicator Probe Spring Holder . . . . . . . . . . . . . . . .29
2- THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.10 Applicator PC Board. . . . . . . . . . . . . . . . . . . . . . . . . .30
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6.11 Applicator Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.2 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7- ULTRASOUND APPLICATOR CALIBRATION . . . . . . . .32
2.3 Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8- PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-39
2.4 Ultrasound Board and Applicator . . . . . . . . . . . . . . . 4 8.1 Top Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
2.5 User Interface and Accessories. . . . . . . . . . . . . . . . . . 4 8.2 Ultrasound Assembly. . . . . . . . . . . . . . . . . . . . . . . . . .34
3- NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 8.3 Control Board Assembly . . . . . . . . . . . . . . . . . . . . . . .35
3.1 Intelect Transport/Vectra Genisys 8.4 Base Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Ultrasound Therapy Systems . . . . . . . . . . . . . . . . . 5 8.5 Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.2 Hardware and Software 9- SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-44
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10- WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4- SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
4.1 Intelect Transport/Vectra Genisys
Ultrasound Therapy Systems . . . . . . . . . . . . . . . . . . 8
Ultrasound Therapy Systems Specifications . . . 9
5- TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Ultrasound Therapy Systems
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Ultrasound Therapy Systems Diagnostics. . . . . .12
5.3 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.4 Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.5 Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.6 Unit Startup and Fan Testing . . . . . . . . . . . . . . . . . . .14
5.7 Ultrasound Board Test . . . . . . . . . . . . . . . . . . . . . . . . .15
5.8 Power Supply Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.9 Ultrasound Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.10 Ultrasound Applicator Ouptut Test . . . . . . . . . . . .18
5.11 Ultrasound Duty Cycle Test . . . . . . . . . . . . . . . . . . .20
6- REMOVAL & REPLACEMENT . . . . . . . . . . . . . . . . . . 21-31
6.1 Separating Top From Bottom . . . . . . . . . . . . . . . . . .21
6.2 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
6.3 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.4 Ultrasound Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.5 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
FOREWORD Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
Read, understand, and follow the safety precautions and all other information contained in this manual.
This manual contains the necessary safety and field service information for those field service technicians, certified
by Chattanooga Group, to perform field service on Intelect Transport/Vectra Genisys Ultrasound Therapy Systems.
At the time of publication, the information contained herein was current and up-to-date. However, due to
continual technological improvements and increased clinical knowledge in the field of ultrasound therapy, as
well as Chattanooga Groups policy of continual improvement, Chattanooga Group reserves the right to make
periodic changes and improvements to their equipment and documentation without any obligation on the part
of Chattanooga Group. As significant changes occur to Intelect Transport/Vectra Genisys Ultrasound Therapy
Systems, service bulletins will be made available on our website (chattgroup.com) in lieu of reprinted manuals.
Technicians repairing Intelect Transport/Vectra Genisys Ultrasound Therapy Systems agree to assume all risk and
liability associated with this process.
This system is to be used only under the supervision of a licensed practitioner.
©2008 Encore Medical, L.P. and its affiliates, Austin, Texas, USA. Any use of editorial, pictorial, or layout composition of this publication without express written consent from
Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated, and prepared for print by Chattanooga Group of Encore Medical, L.P.
1
1 SAFETY PRECAUTIONS Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
1.1 PRECAUTIONARY SYMBOL DEFINITIONS 1.2 PRECAUTIONARY INSTRUCTIONS

The precautionary instructions found in this manual Read, understand, and follow all safety precautions
are indicated by specific symbols. Understand these found in this manual. Below are general safety
symbols and their definitions before operating or precautions that must be read and understood
servicing this equipment. The definitions of these before attempting any service techniques on these
symbols are as follows: systems.
A. CAUTION • Read, understand and practice the

Text with a “CAUTION” indicator will explain precautionary and operating instructions. Know
possible safety infractions that have the the limitations and hazards associated with
potential to cause minor to moderate injury or using any ultrasound device. Observe the
damage to equipment. precautionary and operational decals placed on
the unit.
• Do not operate the unit in an environment of
short-wave diathermy use.
B. WARNING
• The Ultrasound modality should be routinely
Text with a “WARNING” indicator will explain checked to determine that all controls function
possible safety infractions that will potentially normally using the information provided within
cause serious injury and equipment damage. this manual.
• Use of controls or adjustments or performance
of procedures other than those specified herein
C. DANGER may result in hazardous exposure to
Text with a “DANGER” indicator will explain ultrasonic energy.
possible safety infractions that are imminently • Do Not use sharp objects such as a pencil point
hazardous situations that would result in or ballpoint pen to operate the buttons on the
death or serious injury. control panel as damage may result.
D. EXPLOSION HAZARD • Operate, transport and store this unit in
Do not use this equipment in the temperatures between 59 °F and 104 °F (15 °C
presence of flammable anesthetics. This and 40 °C), with Relative Humidity ranging from
symbol is also prominently displayed on 30%-60%.
the serial number plate of the unit. • Inappropriate handling of, and subjecting the
ultrasound applicator to physical abuse, may
adversely affect its characteristics.
E. DANGEROUS VOLTAGE
• Inspect Applicator for cracks, which may allow
Text with a “Dangerous Voltage” indicator the ingress of conductive fluid before each use.
serves to inform the Service Technician of • Inspect all cables, and associated connectors
possible hazards resulting in the electrical before each use.
charge retained by faulty power supplies.
F. CORROSIVE HAZARD (NiMH Battery)

Text with a “Corrosive Hazard” indicator
will explain possible safety infractions if
the chemical components of this product
are exposed to air, skin or other materials.
NOTE:
Throughout this manual “NOTE” may be found.
The Notes are helpful information to aid in the
particular area or function being described.
2
1 SAFETY PRECAUTIONS Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
1.2 SAFETY PRECAUTIONS CONTINUED
• Do not apply the Ultrasound Applicator to the

patient during the Head Warming period.
Applicator must remain in Applicator Hook during
the Head Warming period.
• Use only degassed water in power meter for
testing Ultrasound Applicators. Use of other types
of water will cause false test results. see page 12
for degassed water recipes.
• Use of other brands or types of tools, equipment,
fixtures, materials, and supplies other than those
specifically listed on page 12 will give bad test
and calibration results.
• If proper equipment is not available or cannot be
obtained, send the Ultrasound Applicators to the
factory for calibration.
• Do not aerate water when filling power meter.
• Unplug the unit from the power source and/or
remove Battery before attempting any removal or
replacement procedures to prevent electrical
shock.
• Dielectric Withstand Test must always be
performed after a Power Supply has been
replaced. Field technicians unequipped to preform
the Dielectric Withstand Test should contact the
manufacturer for Power Supply replacement.
• Handle Power Supply shield with caution.

Penetration of the shield may result in
damage to the unit and/or personal injury.
• The Power Supply will retain high voltage in

the Power Supply Capacitor C4. Discharge
Capacitor using a multimeter prior to any
service of the Power Supply
• Applicator must be calibrated after removal

and replacement of any part, using an
Ohmic UPM DT 10 or UPM DT 100.
Failure to calibrate a repaired Applicator,
using the proper equipment, may result in
serious injury or harm to the patient.
3
2 THEORY OF OPERATION Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
2.1 OVERVIEW
The Intelect Transport/Vectra Genisys Ultrasound Therapy Systems are comprised of several PC board
assemblies housed within a common enclosure. These assemblies each support a distinct function in the
product. The basic elements are User Interface, Control Board, Ultrasound Board, Ultrasound Applicator, and
Power Supply.
2.2 POWER SUPPLY

A universal input Power Supply provides all parts of the system with 24 VDC. The supply is connected to
the mains at all times when the cord is attached. The power switch on the top of the unit, switches the 24
VDC output of the Power Supply to the different components in the system. The 24 VDC supply is regulated
locally at each PC Board as required.
2.3 CONTROL BOARD

The Control Board serves just as its name implies. It controls the operation of the Ultrasound Board, User
Interface and optional accessories. The Control Board communicates to the Ultrasound Board. The Control
Board drives the Display. The Control Board reads the menu buttons. The Control Board also reads the
amplitude and the Contrast Control on the system. Sound output is generated by the Control Board and
routed to an internal speaker.
2.4 ULTRASOUND BOARD AND APPLICATOR

The Ultrasound Board generates the 1 or 3.3 MHz output to drive the ultrasound Sound Head. The
Ultrasound Board is accessed much like an I/O port by the Control Board. It can provide current and voltage
information about the ultrasound output of the board. The calibration data for the Sound Head is passed
through the Ultrasound Board from the Applicator up to the Control Board. By storing the calibration data
in the Applicator there is no calibration necessary for the Ultrasound Board. Calibrated Chattanooga Group
Ultrasound Applicators, designed for the Intelect Transport/Vectra Genisys Ultrasound Therapy Systems, can
be connected and operated on any Intelect Transport/Vectra Genisys Therapy System to provide accurate
coupling and output.
2.5 USER INTERFACE AND ACCESSORIES

The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing the menu
buttons makes selections from the menus. The Control Board interprets these user inputs and responds
accordingly. Audible feedback is given as well for events such as key presses and end of treatment.
The Optional Battery mounts in the system bottom and supplies 24 VDC to the power supply. The Power
Supply distributes the power required to the system as needed. The charging circuit for the battery is
incorporated on the Control Board. An icon on the display reflects the available amount of charge in the
battery. When the system is connected to an approved power outlet and a Battery is installed in the system,
the system will charge the Battery to full capacity. The incorporated charger will not overcharge the Battery.
4
3 NOMENCLATURE Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
3.1 INTELECT TRANSPORT/VECTRA components of the Intelect Transport/Vectra Genisys

GENISYS ULTRASOUND THERAPY Ultrasound Therapy Systems.
SYSTEMS Know the components and their functions before
The nomenclature graphics below, Figure 3.1, performing any operation on or service to the
indicates the general locations of the exterior Intelect Transport/Vectra Genisys Ultrasound Therapy
Systems.
Power LCD Intensity/

On/Off Contrast Dial
LCD
Clinical Sound Head

Library
Time
Duty Cycle/
Up Arrow Power Cord
Head Warming/ Plynth

Back
Intensity
LED Indicator
Intensity Selection
(Output Power)
Watts/Watts per cm² /
Parameter Display / Enter
Applicator
Applicator
Holder
Stop Ultrasound
Applicator
Pause Connection
Frequency/ Accessory
Down Arrow Start Panel
Power Cord
Connection
Battery
Compartment
Serial
Decal
FIGURE 3.1
5
3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS

The symbols below are found on the system as Ultrasound Therapy Systems.
well as within the software. These symbols are Know the symbols and their definitions before
defined for the purpose of recognition and performing any operation of or service to the
functionality when operating or performing Intelect Transport/Vectra Genisys Ultrasound Therapy
service on the Intelect Transport/Vectra Genisys Systems.
Intelect Transport/Vectra Genisys Ultrasound Therapy Systems Hardware Symbols
Power On/Off
The Power On/Off button controls the flow of electricity to the unit. Illuminates steady when system
is On. Flashes when power is available.
LCD
The LCD (Liquid Crystal Display) allows the user to view and monitor the information displayed before,
during, and after therapy.
Clinical Library
Select this button to access the following functions:
• Retrieve User Protocol
• Restore Factory Settings
• Restore Factory Protocols
• Languages
• View Unit Information
Time
Press the Up or Down arrow buttons to set total treatment time of therapy.
Back
Use this button to return to the previous window.
STOP
Select this button to stop a treatment session.
Down Arrow
When the window displays a list of options, press the Down Arrow button to scroll down the list.
Pause
Press this button to pause and restart therapy sessions.
Sound Head
The aluminum face of the applicator that contacts the patient’s skin. It covers a transducer mechanism
that converts electrical energy to mechanical energy in the form of a vibrating crystal.
LED Indicator (Output Power)
When illuminated, this green light signifies that ultrasound energy is being emitted from the
Sound Head.
Applicator
The hand held assembly used to deliver ultrasonic energy. The Applicator includes the Sound Head,
Transducer, and related electronics.
6
3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS CONTINUED
Ultrasound Applicator Connection

This port serves as the connection point between the unit and the Ultrasound Applicator.
START
Select Start to begin a treatment session.
Accept and Return
Select to accept menu selection and to return to the home screen
INTENSITY
Use the up or down arrow on the Intensity button to adjust Ultrasound Intensity to the
prescribed level.
Duty Cycle
Press to select and display the Duty Cycle of the Ultrasound as prescribed. Options available are: 10%,
20%, 50,% or Continuous (100%).
Up Arrow
When the window displays a list of options, press the Up Arrow button to scroll up the list.
Battery Indicator
When displayed on the LCD, this symbol indicates the Battery pack option is present on the unit. This
symbol also displays the charge status of the Battery.
LCD Intensity/Contrast Dial
If the intensity of the LCD display diminishes, turn the dial until the Display contrast is optimal.
Charge Indicator
This symbol displays when the unit is connected to Mains Power and the Battery Pack is charging.
Frequency
Press to change Frequency to 3 MHz or 1 MHz.
Intensity Display
Press to display “Watts” or “Watts per cm²“ for the output of the ultrasound.
Head Warming
Press to turn Off or On the Head Warming feature of the system.
Increase
Found in two locations on the system, press to increase session time and/or ultrasound intensity
respectively.
Decrease
Found in two locations on the system, press to decrease session time and/or ultrasound
intensity respectively.
NOTE: During Battery operation, if the unit is left on, but is not active for more than five minutes, it
will power off to conserve Battery power. To restore power, press the Power On/Off button.
7
4 SPECIFICATIONS Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
4.1 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS

Figure 4.1 below provides physical details of the Refer to this section when performing
Intelect Transport/Vectra Genisys Ultrasound Therapy troubleshooting, replacement, and repair of the
Systems. This section also provides ultrasound Intelect Transport/Vectra Genisys Ultrasound Therapy
specifications to aid in troubleshooting. Systems.
A. Intelect Transport/Vectra Genisys Ultrasound Therapy Systems Physical Specifications
DEPTH
HEIGHT
WIDTH
FIGURE 4.1
Dimensions Operating Environment

Width.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 28.8 cm (11.3") Temperature .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..Between 59° F and 104° F
Height . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 16.3 cm (6.4") (15° C and 40° C)
Depth.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 32.8 cm (12.9") Relative Humidity .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 30%-60%
Atmospheric Pressure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 950-1,050 h Pa
Weight
Complies with:
Standard Weight (with base) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .2.3 kg (5.07 lb)
Battery Pack. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .0.85 kg (1.87 lb ) Listed by Intertek Testing Services NA Inc.
Conforms to UL Standard 60601-1
Power
Certified to CAN/CSA Standard C22.2 No.
Input. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 100 - 240 VAC, 50/60 Hz 75 VA
9700675 601.1-M90 w/A2
Output. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . +24 V, 1.0 A
Electrical Class .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. CLASS I Compliant to IEC/EN 60601-1,
Electrical Type IEC 60601-1-2, 60601-2-5
Ultrasound TYPE B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
Battery Type . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Nickel Metal Hydride (NiMH)
(1.2 V x 20 size AA)
8
4 SPECIFICATIONS Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
4.2 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY

SYSTEMS ULTRASOUND SPECIFICATIONS
This section provides the necessary ultrasound specifications to aid in troubleshooting.
Refer to these specifications as necessary when troubleshooting the ultrasound PC Board and Applicators.
A. Ultrasound B. Head Warming Feature Specifications
Frequency . . . . . . . . 1 MHz, ± 5%; 3.3 MHz, ± 5% The Head Warming feature of an Intelect
Duty Cycles . . . 10%, 20%, 50%, and Continuous Transport/Vectra Genisys Ultrasound Therapy
Pulse Frequency. . . . . . . . . . . . . . . . . . . . . . . . .100 Hz System utilizes Ultrasound output resulting in
warming of the Applicator to increase patient
Pulse Duration . .1 mSec, ± 20%; 2 mSec, ± 20% comfort.
5 mSec, ± 20%
Output Power With Head Warming enabled, ultrasound is
10 cm2 Crystal . . . . . . . . . . . . 0-20 Watts at 1 MHz, emitted without pressing the Start button. The
0-10 Watts at 3.3 MHz Applicator LED will not illuminate during the
5 cm2 Crystal . . . . . . . . 0-10 Watts, 1 and 3.3 MHz Head Warming period. Display will indicate
2 cm2 Crystal . . . . . . . . . .0-4 Watts, 1 and 3.3 MHz "Warming".
1 cm2 Crystal . . . . . . . . . . .0-2 Watts, 3.3 MHz Only Output . . . . 0 - 50% Cycling of maximum power
Amplitude . 0 - 2.5 w/cm2 in Continuous mode, Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 MHz
0-3 w/cm2 in Duty Cycle modes Sound Head Temperature . . . . . . 85 °F - 110 °F
Output accuracy . . . . . . . . . .± 20% above 10% of (29.4 °C - 43.3 °C)
maximum
Temporal Peak to Average Ratios:
2:1, ± 20%, at 50% Duty Cycle
5:1, ± 20%, at 20% Duty Cycle
9:1, ± 20%, at 10% Duty Cycle
Beam Non uniformity Ratio. . . .. . . . . . . . . . 5.0 : 1
maximum
Beam Type . . . . . . . . . . . . . . . . . . . . . . . . . Collimating
Effective Radiating Areas
10 cm2 Crystal - 6.8 cm2 - 10.0 cm2
5 cm2 Crystal - 3.5 cm2 - 5.0 cm2
2 cm2 Crystal - 1.4 cm2 - 2.0 cm2
1 cm2 Crystal - 0.7 cm2 - 1.0 cm2
Treatment Time . . . . . . . . . . . . . . . . . . 1-30 Minutes
Do not apply the Ultrasound Applicator to

the patient during the Head Warming period.
Applicator must remain in applicator hook during
the Head Warming period.
9
5 TROUBLESHOOTING Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
5.1 INTELECT TRANSPORT/VECTRA GENISYS

ULTRASOUND THERAPY SYSTEMS ERROR MESSAGES
A. The following information is provided as an aid a “Bad Board” only.
in defining the Software Error Messages of the No component level troubleshooting
Intelect Transport/Vectra Genisys Ultrasound information is or will be provided by
Therapy Systems. Once a particular error Chattanooga Group for field troubleshooting of
message is defined, the information will also list board components.
probable causes and possible remedies. Once B. Once a particular PC board has been
the problem area is determined, subsequent determined as bad, refer to the appropriate
tests for verification will be necessary to removal and replacement section for the
determine a “Bad Board”. board affected and follow the instructions for
All Troubleshooting and tests will be to validate replacement of the board.
ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY
CODE TYPE
USER CORRECTABLE WARNING MESSAGES
Icon Sound Head over temp Sound Head has overheated to a 1. Turn Off Head Warming feature
temperature that could cause damage 2. Allow Sound Head to cool before
to the crystal continuing therapy
3. Connect a known good Applicator to
the system and try again. If system
works properly, re-calibrate Applicator
or replace with new Applicator.
4. Replace Applicator PC Board
Icon No Applicator plugged into Applicator not plugged into system Plug Applicator into system
system connector Make certain Applicator connector is
Applicator connector not completely completely seated in system connector
seated in system connector Connect Applicator Cable to Applicator
Applicator Cable disconnected from PCB
Applicator PCB Replace with new Applicator Cable
Applicator Cable damaged Replace Applicator PC Board
Applicator not calibrated Calibrate Applicator
Replace Ultrasound Board
Bad Ultrasound Board
Icon Battery plugged into system Bad Battery Replace the Battery
but not Control Board damaged Replace the Control Board
recognized by the unit
100 WARN_US_ Technician attempted to Applicator not plugged into system 1. Plug Applicator into system
UNPLUGGED calibrate an Ultrasound connector 2. Make certain Applicator connector is
Applicator but none is plugged Applicator connector not completely completely seated in system connector
101 into system seated in system connector 3. Connect Applicator Cable to Applicator
Applicator Cable disconnected from PCB
WARN_US_ Applicator came unplugged
Applicator PCB 4. Replace with new Applicator Cable
APPL_ from system while
BECAME_ administering therapy Applicator Cable damaged 5. Replace Applicator PC Board
UNPLUGGED
200 ERR_EEPROM Error accessing the internal Bad Control Board Replace Control Board
EEPROM used to store system
configuration settings and
protocols
201 ERR_APPL_ Error attempting to save data Bad Applicator 1. Replace with new Applicator Cable
202 SAVE_CAL_ to applicator EEPROM during Bad Applicator Cable 2. Replace Applicator PC Board
DATA Applicator calibration
203 Applicator PCB Connector Bad 3. Replace with known good Applicator
ERR_APPL_NOT_ General error attempting to
CAL'D_OK calibrate an Applicator Bad Ultrasound Board 4. Replace Ultrasound Board
ERR_APPL_ Error attempting to save data
SAVE_TIMEOUT to Applicator EEPROM during
Applicator calibration
10
5.1 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY

SYSTEMS ERROR MESSAGES CONTINUED
ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

CODE TYPE
USER CORRECTABLE WARNING MESSAGES
300 CRIT_ERR_US_BOARD Some type of critical Ultrasound Board Ultrasound Board to Control Board Connecting 1. Reseat Connecting Header into Control Board
error has occurred Header loose or disconnected 2. Replace Ultrasound Board
301 CRIT_ERR_US_BOARD No Ultrasound Board is detected in unit Bad Ultrasound Board 3. Replace Control Board
NOT_DETECTED Bad Control Board
302 CRIT_ERR_US_RESET Ultrasound Board has reset for some

unknown reason
303 CRIT_ERR_US_BOARD_ Error reading from Ultrasound Board

READ
304 CRIT_ERR_US_BOARD_ Error writing to Ultrasound Board

WRITE
305 CRIT_ERR_US_BOARD_ Error calibrating Applicator
CALIBRATION_ERROR
NONE No indication of problem and no Probe Spring Holder cracked or broken Replace Probe Spring Holder
ultrasound output from the Applicator
NONE Interrupted ultrasound output from Bad Applicator Cable Replace Applicator Cable
Applicator
11
5.2 INTELECT TRANSPORT/VECTRA GENISYS NOTE:

ULTRASOUND THERAPY SYSTEMS Adjust Dielectric Withstand tester to
DIAGNOSTICS indicate fault with 120k Ohm Load across
A. General the output when at specified test voltage.
1. The following information is intended to aid in • # 1 Phillips Screwdriver
troubleshooting the major components of the • # 2 Phillips Screwdriver
Intelect Transport/Vectra Genisys Ultrasound • Insulated Needle Nose Pliers
Therapy Systems to “Board Level” only. These • 10k Resistor
tests are FACTORY standard testing procedures • Ohmic Instruments UPM DT 10 or UPM
and methods used at the factory before DT 100 Ultrasound Power Meter
shipment of any Intelect Transport/Vectra • Degassed Water (< 5 ppm) for Ultrasound
Genisys Ultrasound Therapy Systems. Power Meter
2. Due to the complex nature of the technology Recipe(s) for Degassed Water
utilized by Chattanooga Group, the
recommended troubleshooting techniques 1) Boil distilled water for 30 minutes. Place
are to determine “Bad Board” and board water in a canning jar, and cover. Allow to
replacement only. No board component cool to room temperature of approximately
level troubleshooting is recommended nor 70 °F (21 °C). May be refrigerated to aid
will information or parts be supplied by cooling time.
Chattanooga Group. Any board component or
level troubleshooting performed will be at 2) Bring distilled water to a boil. Place the
sole risk and liability of the Service Technician container under vacuum for 5 to 10 minutes.
performing such troubleshooting techniques. Use a Dissolved Oxygen Test Kit to test
oxygen level of degassed water.
B. Special Tools, Fixtures & Materials Required
NOTE:
1. Certain tests require the use of special tools Canning jars are ideal storage and transport
and/or fixtures. These will be listed at the containers for degassed water. In order to
particular test where they are required. minimize aeration of degassed water during
Testing with any other special tool or fixture transport fill to a positive meniscus and slide the
other than those stated could give erroneous lid over the surface. Seal tightly.
readings or test results. Always perform the
tests exactly as stated to ensure accurate When pouring degassed water into and out of
results. containers pour slowly down the side of the
container to minimize aeration.
2. Scope and other standard test equipment Do not use tap water or distilled water in the
settings will be listed for each test performed ultrasound power meter. Use only degassed
to aid in performing the test to FACTORY water in order to obtain correct test results.
standards and ensure proper readings. The chart below illustrates the oxygen content
3. The troubleshooting and repair of the of degassed, tap, and distilled Water.
Intelect Transport/Vectra Genisys Ultrasound
Therapy Systems should be performed only by WATER TYPE ppm of Oxygen
authorized technicians trained and certified by
Chattanooga Group. Degassed
Less than 5 ppm
(per recipe 1 or 2)
C. Equipment Required
Tap Water Up to 35 ppm
• Digital Multimeter
• Milliohm Meter Distilled Water Up to 20 ppm
• Applicators
• Dielectric Withstand (Hi-Pot) and ground
resistance tester D. Full Functional Tests
• Orange Stick Perform the tests found in this section to verify
full functionality of new Intelect Transport/
Vectra Genisys Ultrasound Therapy Systems
and accessories.
12
5.3 ELECTRICAL SAFETY Listed by Intertek Testing Services NA Inc.

The Intelect Transport/Vectra Genisys Ultrasound Conforms to UL Standard 60601-1
Therapy Systems has been tested to IEC/EN Certified to CAN/CSA Standard C22.2 No.
60601-1, Standard for Safety for Medical 9700675
601.1-M90 w/A2
Equipment.
NOTE: Compliant to IEC/EN 60601-1,
This device complies with current leakage, IEC 60601-1-2, 60601-2-5
ground continuity, and dielectric withstand
(Hi-Pot) limits as prescribed by IEC/EN/UL
60601-1 and CSA/CAN 601.1 Medical Electrical,
Part 1: General Requirements for Safety.
Facility, local and national limits and test
methods may vary.
Power Requirements
Models: 2782 and 2759 . . . . . . Input : 100-240VAC
(Serial numbers 1000 and above) 75 VA, 50/60 Hz
5.4 LEAKAGE
Conduct all necessary leakage tests as required
per NFPA 99 (National Fire Protection Association)
“Health Care Facility” standards.
Unit failing Dielectric Withstand or Leakage tests

could indicate serious internal problems.
Do not place unit back into service! Send unit to
factory for repair. Do not attempt to repair.
13
5.5 VISUAL INSPECTION 4. Fan not blowing outward, unit failed test
Visually inspect the Intelect Transport/Vectra a) Fan blowing inward.
Genisys Ultrasound Therapy Systems. A visual
inspection can, to an experienced technician, Fan wired wrong. Rewire or replace Fan.
indicate possible abuse of the unit and internal 5. Fan not blowing.
problems. NOTE:
5.6 UNIT STARTUP AND FAN TESTING The Fan only functions when Ultrasound is
A. Test being emitted from the Sound Head.
1. Place unit face up on work surface. a) Possible bad Fan.
2. Connect Power Cord to unit and plug into b) Possible bad Power Supply.
proper power receptacle. c) Possible bad Control Board.
3. Connect an Applicator to the unit.
4. Turn system on. Adjust the Intensity up and
press Start. The fan will begin to run, after the
audible beep tones.
5. Place hand at the back of system, near
Contrast Control, to verify Fan is blowing out.
Refer to Figure 5.1.
B. Test Results
1. Unit will not start, unit failed test.
a) Possible bad Main Power Switch.
b) Possible bad Power Supply. VERIFY FAN IS
BLOWING OUT
c) Possible bad power outlet or Mains Power
Cord.
d) Possible bad Ultrasound Board.
FIGURE 5.1
2. Treatment will not start up.
a) Applicator not connected.
b) Possible bad Ultrasound Board.
c) Possible bad Control Board.
3. Screen does not display, unit failed test.
a) Contrast Control needs adjusting.
b) Possible bad Display.
d) Possible bad Power Supply.
e) Visually check power LED. If flashing, the
Power Supply is good. Replace the Control
Board.
f ) If not flashing perform the Ultrasound
Board test to check the Ultrasound Board.
Refer to section 5.7 page 15. If the Power
Supply functions replace the Ultrasound
Board.
14
5.7 ULTRASOUND BOARD TEST

NOTE:
This test is designed to eliminate or verify a
problem with the Ultrasound Board. ULTRASOUND
BOARD
A. Test
1. Separate top from bottom. Refer to 6.1,
part C.
2. Disconnect the Power Supply Harness from
the Control Board. Lay the unit open.
3. Remove the Ultrasound Board. Refer to 6.4,
steps 2 and 3.
NOTE:
The Ultrasound/Control Board Header may
stay attached to either the Ultrasound Board
or the Control Board. It may be necessary to
remove the Header for installation.
4. Place the top of the unit back on the bottom
of the unit. While holding the top and
bottom together, with the Ultrasound Board FIGURE 5.2
missing, plug the unit back into the Mains
Power.
5. Press the power button to verify that the unit
turns on.
NOTE:
The Power On/Off button will flash when
plugged into Mains Power if the Ultrasound
Board is not functioning properly.
B. Test Results
1. Unit will power up, unit passed test.
a) Replace the Ultrasound Board.
2. Screen does not display, unit failed test.
a) Contrast Control needs adjusting.
b) Possible bad Display.
d) Possible bad Power Supply.
15
5.8 POWER SUPPLY TEST

A. Test
part C.
2. Disconnect the Power Supply Harness from
the Control Board. Lay the unit open.
3. Using a multimeter, hold the red wire of the
multimeter to the prong on the connector
for the red wire of the Power Supply Harness.
Hold the black wire of the multimeter to
the prong on the connector for the black
wire of the Power Supply Harness. Refer to
Figure 5.3.
B. Test Results
1. Power Supply reads approximately 24 VDC, FIGURE 5.3
Power Supply is good.
2. Power Supply does not reads approximately
24 VDC, Power Supply failed test.
a) Replace Power Supply.
16
5.9 ULTRASOUND TESTS

A. Equipment Required for 5.9 and 5.10
• Degassed Water. Refer to page 12 for
degassed water recipes
• Ohmic Instruments UPM DT 10 or UPM DT 100
Ultrasound Power Meter
• Known good Ultrasound Applicator
NOTE:
Use any Ultrasound Applicator supplied with a
Chattanooga Group unit for this test.
B. Ultrasound Applicator Identification
Test Procedures FIGURE 5.4
1. Without Ultrasound Applicator installed,
turn unit on.
2. Look at the Display center. The Applicator
not detected icon should appear. Refer to
Figure 5.4.
3. Connect the Applicator into Applicator
Receptacle. Refer to Figure 5.5. Watch
Applicator LED while connecting to system.
The LED should flash green five times.
NOTE:
The flashing green light indicates that the
Applicator is programmed and calibrated.
4. Look at the display center. The Applicator FIGURE 5.5
detected icon should appear. Refer to
Figure 5.6.
C. Ultrasound Applicator Identification
Test Results
1. Unit operates as described in steps 2 and 4.
a) Unit passed test.
2. “NO CAL” icon displays center of system
Display.
a) Applicator not calibrated.
b) Possible bad Applicator Cable. Re-test
with known good Applicator.
c) Possible bad Ultrasound Board.
3. Not detected icon displayed after ten
seconds of Applicator being plugged in. FIGURE 5.6
a) Possible bad Applicator or Applicator
Cable. Re-test with known good
Applicator.
b) Possible bad Ultrasound Board.
17
5.10 ULTRASOUND APPLICATOR OUTPUT TEST

Perform this test using all available Ultrasound NOTE:
Applicators used with the system being tested. The position of the Applicator over the
NOTE: stainless steel cone is critical to the test results.
See page 17 for a list of equipment required for The Applicator must be level and centered.
Output Tests.
A. Ultrasound Applicator Output Test
Procedures
1. Set up Ohmic Instruments UPM DT 10 or
UPM DT 100 ultrasound power meter per
operator’s instructions and fill test reservoir with
degassed water.
2 Place an Applicator into the power meter
holder. Make certain the Applicator’s Sound
Head is completely submerged in the
degassed water and centered directly over
the stainless steel cone.
3. Zero or Tare the power meter.
4. Turn the unit on.
5. Press the Intensity Display button until “Watts”
appears in the intensity area of the Display.
6. Increase Intensity to maximum.
7. Press “Start”.
8. Press the Frequency button until "1 MHz” is
displayed in the frequency area of Display.
9. Compare power meter readings to Figure FIGURE 5.7
5.8 for each of the power settings listed in
the chart.
10. Press the Frequency button until “3.3 MHz” is APPLICATOR OUTPUT SPECIFICATIONS
displayed in the frequency area of Display. APPLICATOR SIZE POWER SETTING OUTPUT RANGE
Repeat test and compare readings to WATTS
Figure 5.8.
1 cm2 1* 0.8 - 1.2
B. Ultrasound Applicator Output Test Results 2* 1.6 - 2.4
1. Output ranges fall within the specified 2 cm2 1 0.8 - 1.2
ranges as listed in Figure 5.8. 2 1.6 - 2.4
4 3.2 - 4.8
Unit passed test.
5 cm2 1 0.8 - 1.2
2. Readings fall outside specified ranges of 2 1.6 - 2.4
Figure 5.8. 5 4.0 - 6.0
10 8.0 - 12.0
a) Possible bad degassed water in power
meter. 10 cm2 1 0.8 - 1.2
5 4.0 - 6.0
b) Possible use of power meter other than 10 8.0 - 12.0
Ohmic Instruments UPM DT 10 or 15** 12.0 - 18.0
UPM DT 100 ultrasound power meter. 20** 16.0 - 24.0
c) Possible bad or out of calibration Applicator. * 3.3 MHz Only

d) Check Ultrasound Board. **1.0 MHz Only
e) Check Control Board.
FIGURE 5.8
18
5.10 ULTRASOUND APPLICATOR OUTPUT TEST

(CONTINUED)
C. Timer Control/End of Treatment Test
NOTE:
Prior to testing, verify that Head Warming is
off. Head Warming emitts ultrasound and
the intensity will not reset to zero if Head
Warming is on.
1. Turn on the unit.
2 Plug in an Applicator.
3. The Intensity Display button can read
“Watts” or "Watts per cm²" in the intensity
area of the Display.
4. Increase Intensity to 0.1 MHz
5. Set the time to 1 minute.
6. Press “Start”.
7. Verify that the green light on the Applicator
goes out when the timer reaches zero and
that the intensity resets to zero on the
display.
19
5.11 ULTRASOUND DUTY CYCLE TEST e) Check Ultrasound Board.

Perform this test using all Ultrasound Applicators f) Check Control Board.
used with the system being tested.
A. Ultrasound Duty Cycle Test Procedures
1. Set up Ohmic Instruments UPM DT 10 or
UPM DT 100 ultrasound power meter per DUTY CYCLE SPECIFICATIONS
operator’s instructions and fill test reservoir OUTPUT FOR 10%, 20% DUTY CYCLE OUTPUT RANGE
with degassed water. AND 50%
DUTY CYCLES
1 cm² 10% 0.2  0.3

Use only degassed water in power meter for testing at 2.7 Watts 20% 0.4  0.7
ultrasound applicators. Use of other types of
water will cause false test results. See page 12 for 50% 1.1  1.6
degassed water recipes. 2 cm² 10% 0.2  0.3
Do not aerate water when filling power meter. at 5.4 Watts 20% 0.9 1.3
50% 2.2  3.2
2. Place an Applicator into the power meter 5 cm² 10% 1.0  1.4
holder. Make certain the Applicator’s Sound at 12 Watts 20% 1.9  2.9
Head is submerged in the degassed water and
centered directly over the stainless steel cone. 50% 4.8  7.2
3. “Zero” or Tare the power meter. 10 cm² at 20 Watts 10% 1.6  2.4
Operating at 20% 3.2  4.8
4. Turn the unit on.
1 MHz 50% 8.0  12.0
5. Press the Intensity Display button until “Watts”
appears in the Intensity area of the Display. 10 cm² at 10 Watts 10% 0.8  1.2
6. Increase Intensity to maximum. Operating at 3.3 MHz 20% 1.6  2.4
7. Press “Start”. 50% 4.0  6.0
8. Press the Duty Cycle button until “10%” is

displayed in the duty cycle area of the Display. FIGURE 5.9
9. Compare power meter readings to Figure
5.9 for each of the following duty cycle settings
listed in the chart.
10. Press the Frequency button until “3.3 MHz” is
displayed in the frequency area of display.
Repeat test and compare readings to
Figure 5.9.
B. Ultrasound Duty Cycle Test Results
1. Duty Cycles fall within the specified ranges as
listed in Figure 5.9.
a) Unit passed test
2. Readings fall outside specified ranges of
Figure 5.9.
a) Possible bad degassed water in power meter.
b) Applicator not level and centered over
cone in power meter.
c) Possible use of power meter other than
Ohmic Instruments UPM DT 10 or
UPM DT 100 ultrasound power meter.
d) Possible bad or out of calibration Applicator.

20
6 REMOVAL & REPLACEMENT Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
6.1 SEPARATING TOP FROM BOTTOM REMOVE REMOVE MAINS

PLYNTH POWER CORD
Unplug the unit from the power source and/or

remove battery before attempting any removal or
replacement procedures to prevent electrical shock.
A. Part Numbers
Intelect TranSport Top .............................. 27399
FIGURE 6.1
Vectra Genysis Top........................................ 27244
Base ......................................................................... 27252
B. Tools & Equipment Required REMOVE
• #1 Phillips Screwdriver FAN GRILL
C. Separating Top from Bottom

1. Remove the Plynth from the bottom of the
system. Refer to Figure 6.1.
REMOVE
2. Remove the Mains Power cord from the FRONT FEET
system. Refer to Figure 6.1.
3. Remove the rear Fan Grill from the system to
gain access to the two rear mounting screws. FIGURE 6.2
4. Remove the two front feet from the system
to gain access to the two front screws.
5. Remove the four mounting screws from the
REMOVE
bottom housing using the #1 Phillips FOUR SCREWS
screwdriver. Refer to Figure 6.3.
6. Carefully separate the upper and lower
housings of the system. DISCONNECT POWER
7. Disconnect the Power Supply and Fan SUPPLY AND FAN
HARNESSES
Harnesses from the Control Board of the
system. Refer to Figure 6.3. FIGURE 6.3
8. Reassemble the unit by reversing the steps
above.
NOTE:
Do not overtighten the screws.
Overtightening will damage the threads of
the brass inserts.
21
6.2 FAN REMOVE SCREWS FAN

BAFFLE

remove battery before attempting any removal or
replacement procedures to prevent electrical shock.
A. Part Numbers ....................................... 27158

B. Tools & Equipment Required
FIGURE 6.4
• #1 Phillips Screwdriver
C. Fan
part C.
2. With #1 Phillips screwdriver, remove the 2
screws securing the Fan. Refer to
Figure 6.4.
3. Remove Fan from the unit.
ROUTE
4. Remove Fan Baffle from Fan. Refer to HARNESS AS
Figure 6.4. SHOWN
5. Install the replacement by reversing the
steps above. FIGURE 6.5
NOTE:
Refer to Figure 6.5 to route the Fan BAFFLE
Harness when installing. Make certain that TABS
the Fan Baffle sits onto the system housing
baffle tabs. Refer to Figure 6.6.
Make sure the Fan mounting screws are
tightly secured. Refer to Figure 6.7.
FIGURE 6.6
SECURELY TIGHTEN
MOUNTING SCREWS
FIGURE 6.7
22
6.3 POWER SUPPLY

ROUTE HARNESS AS SHOWN

remove battery before attempting any removal
or replacement procedures to prevent electrical
shock.
POWER SUPPLY
The Power Supply will retain high voltage in the CAPACITOR C4

Power Supply Capacitor C4. discharge Capacitor
using a multimeter prior to any service of the Power
Supply
A. Part Numbers ...........................................27265 FIGURE 6.8

B. Tools & Equipment Required
• Digital Multimeter
• 10k Resistor
C. Removing the Power Supply
1. Separate top from bottom. Refer to 6.1, part C.
2. Discharge the capacitor by wrapping
a 10k resistor around the probes of a
multimeter. Touch the leads of the
mulitmeter to the prongs on the capacitor
to discharge. Figure 6.8 Insert. REMOVE SCREWS
3. Watch the multimeter to verify that the
voltage across the capacitor discharges
close to zero volts DC. FIGURE 6.9
4. With #1 Phillips screwdriver, remove the 2
screws securing the Power Supply. Refer to
Figure 6.9.
5. Lift Power Supply and disconnect the Power GREEN WITH RED
Supply Harnesses from the Mains disconnect. YELLOW STRIPE
When removing the Harnesses from the Mains
disconnect, note the locations of the
wire plug ins. Refer to Figure 6.10.
Dielectric Withstand Test must always be preformed BLUE

after a power supply has been replaced. Field
technician unequipped to perform the Dielectric
Withstand Test should contact the manufacturer for FIGURE 6.10
Power Supply replacement.
23
6.3 POWER SUPPLY (CONTINUED)

6. Remove Power Supply from system.
POWER SUPPLY
7. Carefully remove the copper tape securing the ALIGNMENT PINS
shield to the Power Supply. Remove from the
inside of the Power Supply and retain the
Shield for installation of the replacement.
NOTE:
The black side of the shield is non conductive
and should always face the Power Supply.
8. Reverse steps 4 - 7 to install the replacement.
Refer to Figure 6.8 to correctly route Power
Supply Harness. Make certain the Power Supply
sits onto alignment pins as shown in
Figure 6.11.
FIGURE 6.11
Handle Power Supply Shield with caution.

Penetration of the Shield may result in
damage to the unit and/or personal injury.
24
6.4 ULTRASOUND BOARD SCREW SCREW

A. Part Number .......................................................... 27269

shock.
SCREW SCREW
B. Tools and Equipment Required FIGURE 6.12
C. Ultrasound Board REMOVE CONNECTOR
FROM CONTROL BOARD
2. With #1 Phillips screwdriver remove the 4 screws
securing the Ultrasound Board to the unit. Refer
to Figure 6.12.
3. Carefully remove Ultrasound Board from the
Control Board/Ultrasound Board Header. Refer
to Figure 6.13. REMOVE US BOARD
FROM CONNECTOR
4. Remove Control Board/Ultrasound Board
Header. Be careful not to bend or damage any FIGURE 6.13
of the pins. Refer to Figure 6.13.
NOTE:
The Ultrasound/Control board Header may
stay attached to either the Ultrasound Board
or the Control Board. It may be necessary to
remove the Header for installation.
5. Install the Ultrasound Board by reversing the
steps above.
6. Verify the ultrasound output with a known good
Applicator. Refer to Section 5.10.
INSTALL CONNECTOR TO US
NOTE: BOARD AS SHOWN
Install the Header with the long pins inserted
into Ultrasound Board. Make certain Header is FIGURE 6.14
completely seated against Ultrasound Board.
ALIGN CONNECTOR
Refer to Figure 6.15 to align the Header with PINS WITH CONTROL
the Control Board. Carefully press the Header BOARD CONNECTOR
and board into place until the Header is
completely seated into Control Board
FIGURE 6.15
25
6.5 LCD DISPLAY

2 SCREWS
EACH END
RELEASE RETAINING
Unplug the unit from the power source and/or BRACKET TABS
shock.
A. Part Number .......................................................... 27264

B. Tools and Equipment Required
FIGURE 6.16
• Orange stick
C. Ultrasound Board
2. Remove Ultrasound Board. Refer to 6.4, part C.
3. Using a # 1 Phillips screwdriver remove the 4
LCD retaining screws. Refer to Figure 6.16.
4. With an orange stick or flat edged piece of
plastic gently push in and up on each end of
the LCD retaining brackets to free the locking REMOVE LCD FROM
tabs from the Control Board. CONTROL BOARD
5. Set retaining brackets aside for reassembly. FIGURE 6.17
6. Carefully remove the LCD from the Control
Board being careful not to damage the LCD
header pins. Refer to Figure 6.17 .
7. Install the LCD by reversing steps 1 through 6.
NOTE:
Make certain to align the LCD header pins with
the top row on the Control Board LCD
connector. Refer to Figure 6.17.
26
6.6 CONTROL BOARD RETAINING SCREWS

shock.
A. Part Number .......................................................... 27268
• Orange Stick
C. Control Board
2. Remove Ultrasound Board. Refer to 6.4, part C. FIGURE 6.18
3. Remove LCD from Control Board. Refer to 6.5,
part C.
4. Remove the 7 retaining screws securing the
Control Board to the housing. Refer to
Figure 6.18.
5. Using an orange stick or flat edged piece of
plastic, carefully push locking tabs while lifting
the Control Board to release Control Board from
housing. Refer to Figure 6.19.
6. Remove the LCD Contrast Knob and retain for
installation on the new Control Board. Refer to
Figure 6.20.
7. Install the replacement Control Board by PUSH TABS IN AND
PULL UP ON BOARD
reversing steps 1 - 6. SIMULTANEOUSLY
NOTE:
Do not overtighten the screws. Overtightening
will damage the threads of the brass inserts. FIGURE 6.19
6.7 KEYMATS
A. Part Number .......................................................... 27368
• Flat Blade Screwdriver
C. Keymat
NOTE:
Follow 6.6 steps 1 through 5, for Control Board
removal. When the Control Board is removed lift
the Keymats out and replace.
Keymats set includes the On/Off button.
CONTRAST KNOB
FIGURE 6.20
27
6.8 APPLICATOR SOUND HEAD

A. Part Numbers (Applicators)
Intelect Applicators
1 cm² .............................................................................. 27381
2 cm² .............................................................................. 27382
5 cm² .............................................................................. 27383
10 cm² ........................................................................... 27384
Genisys Applicators
1 cm² .............................................................................. 27333
2 cm² .............................................................................. 27334
5 cm² .............................................................................. 27335
10 cm² ........................................................................... 27336
Sound Heads
1 cm² .............................................................................. 27126
FIGURE 6.21
2 cm² .............................................................................. 27127
5 cm² .............................................................................. 27128
10 cm² ........................................................................... 27129
• None
C. Sound Head Removal and Replacement
NOTE:
The Transducer is contained within the
Sound Head of the Applicator.
PROBE
1. Unscrew the Sound Head from the body of SPRING
the Applicator. Refer to Figure 6.21. HOLDER
2. After removing the Sound Head inspect
the plastic Probe Spring Holder in the top of
the Applicator Assembly for cracks or
discoloration. Refer to Figure 6.22.
NOTE:
If the Probe Spring Holder is dark or contains
crack it should be replaced. Refer to Section FIGURE 6.22
6.9, part C.
3. Reverse steps 1 and 2 to install a
replacement Sound Head.
4. Recalibrate the Applicator following the
calibration procedure in Section 7, part B.
Applicator must be calibrated after removal

and replacement of any part, using an Ohmic
UPM DT 10 or UPM DT 100.
Failure to calibrate a repaired Applicator, using
the proper equipment, may result in serious
injury to the patient.
28
6.9 APPLICATOR PROBE SPRING HOLDER

A. Part Number .......................................................... 27040
BRASS
• #1 Phillips Screwdriver PROBE SPRING
C. Probe Spring Holder Removal and
Replacement
1. Remove the Sound Head per Section 6.8 PROBE SPRING
part C. HOLDER
2. Remove the brass Probe Spring and inspect SCREW
for damage. Retain the Probe Spring for
installation if undamaged. Refer to
Figure 6.25.
3. Using a # 1 Phillips screwdriver remove the
screw securing the Probe Spring Holder to
the Applicator housing. Refer to FIGURE 6.25
Figure 6.25.
4. Reverse steps 1 through 3 for installation of
the replacement spring.
5. Recalibrate the Applicator.
NOTE:
Do not over tighten the screw holding the
Probe Spring Holder. A cracked or damaged
Probe Spring Holder will affect the operation
of the Applicator.

29
6.10 APPLICATOR PC BOARD

A. Part Numbers
1 cm² .............................................................................. 27600
2 cm² .............................................................................. 27071
5 cm² .............................................................................. 27073
10 cm² ........................................................................... 27075

C. PC Board Removal and Replacement
1. Remove the Sound Head per Section 6.8,
part C.
2. Remove the Probe Spring and Probe Spring
Holder per Section 6.9, part C. FIGURE 6.24
3. Remove the Applicator Cable per Section
6.11, part C.
4. Pull the PC Board from the Applicator
housing. Refer to Figure 6.24.
GROOVES FOR PC BOARD
NOTE:
If necessary needle nose pliers can be used
to grasp the edge of the PC Board for
removal.
6. Reverse steps 1 through 4 for installation of
the replacement PC Board.
7. Recalibrate the Applicator.
NOTE:
When replacing the PC Board it should be
oriented with the Cable Connector toward
the inside of the Applicator Handle. Push the
PC Board as far into the Applicator Handle as
possible, with the Cable end fitting into the FIGURE 6.25
two PC Board slots. Refer to Figure 6.25.
The Sound Head end of the PC Board fits
against the screw standoff for the Probe
Spring Holder. Refer to Figure 6.26.
PROBE SPRING
HOLDER STANDOFF

FIGURE 6.26
30
6.11 APPLICATOR CABLE

A. Part Numbers
Gray Applicator Cable..................................... 27351
Blue Applicator Cable ..................................... 27106

C. PC Board Removal and Replacement
1. Using a counterclockwise motion, turn the
end of the Applicator to remove the
Applicator Cable. Refer to Figure 6.29.
2. Once the end of the cable is free from the
Applicator housing, grasp the wires of the
cable and gently pull the applicator
FIGURE 6.29
connector from the holder on the PC Board.
3. To install position the two black tabs of
the replacement Cable away from the inside
of the Applicator. Using a small screwdriver
push the Connector onto the pins of the
Connector Holder. Gently push the sides of
the Connector to verify that it is well seated.
4. Once the Cable Connector is well seated,
hold the Cable and twist the wires 2 1/2
turns counterclockwise. Refer to
Figure 6.30.
NOTE:
Twisting the Cable wires prior to screwing
the Cable onto the Applicator housing
will allow the wires to untwist and
straighten out when the Cable is screwed
into place.
FIGURE 6.30
5. Verify the operation of the Applicator.
31
7 ULTRASOUND APPLICATOR CALIBRATION
7.1 GENERAL PROCEDURES

A. Tools and Equipment Required
• All Ultrasound Applicators for the unit being
serviced
• Ohmic Instruments UPM DT 10 or UPM DT
100 ultrasound power meter, set to "Watts"
• Degassed Water. Refer to page 12 for
degassed water recipes
Use only degassed water in power meter for

calibrating ultrasound applicators.
Use of other types of water will cause false readings FIGURE 7.1
and bad test results.
See page 12 for degassed water recipes.
Use of other brands or types of tools, equipment,
fixtures, materials, and supplies other than those
specifically listed on page 12 will give bad test and
calibration results.
If proper equipment is not available or cannot be
obtained, send the ultrasound applicators to the
factory for calibration.
B. Ultrasound Applicator Calibration Procedures

1. Perform the following on all Ultrasound
Applicators annually or after repairing the
Applicator.
2. With the system on, press the Clinical FIGURE 7.2
Libraries button once. Refer to Figure 7.1.
3. Simultaneously press and hold the Treatment
Time and Intensity Decrease buttons for
approximately 2 seconds. Refer to Figure 7.2.
The calibration procedures screen should
display.
4. Press the Frequency button once to highlight
"Calibrate Applicator".
5. Press the Intensity Display button once to
select.
6. Position the Ultrasound Applicator being
calibrated into the Ohmic Instruments UPM
UPM DT 10 or DT 100 power meter holder
and set meter to "Watts”. Refer to Figure 7.3.
7. Follow the instructions on the LCD Display.
8. When calibration is complete, repeat the
process with the remaining Applicators.
Follow the test procedures in 5.9 and 5.10 SET METER
to verify that the Applicator is calibrated. TO WATTS
FIGURE 7.3
32
8 PARTS Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
8.1 TOP ASSEMBLY
3
4
ITEM PART DESCRIPTION QTY

NUMBER NUMBER REQ'D
1 27399 TOP MOULDING ASSEMBLY (GREY) 1
27244 TOP MOULDING ASSEMBLY (BLUE)
2 SEE CONTROL CONTROL ASSEMBLY 1
BOARD ASSY
DRAWING
3 27368 KEYMAT (GREY) 1
27255 KEYMAT (BLUE)
4 N/A PART OF KEYMAT
33
8.2 ULTRASOUND ASSEMBLY
2 3 NOTE: INSERT #3 INTO PCB #2 FIRST, THEN INTO #1

NUMBER NUMBER REQ'D
1 SEE TOP TOP ASSEMBLY 1
ASSY
DRAWING
2 27269 ULTRASOUND BOARD 1
3 27580 HEADER 1
4 27142 M3 X 6MM SCREWS PAN HEAD 4
34
8.3 CONTROL BOARD ASSEMBLY
NOTE: INSERT #4 THROUGH

1 TOP ROW OF SOCKET
CONNECTOR OF #1
3

NUMBER NUMBER REQ'D
1 27268 CONTROL BOARD 1
2 27261 LCD BRACKETS 2
3 27012 CONTRAST KNOB 1
4 27264 LCD 1
5 27588 HEADER 1
35
8.4 BASE ASSEMBLY
GREEN/YELLOW WIRE
9
4
BLUE WIRE
RED WIRE
9
NOTE
L N
TUCK FERRITE
UNDER POWER
6 10 SUPPLY
DETAIL A
10
PLACE INSULATED SIDE OF
5 SHIELD NEXT TO POWER
SUPPLY
11
TUCK FERRITE
3 1 UNDER POWER
SUPPLY AND INTO CORNER
SEE DETAIL A
COPPER TAPE NOTE:

LOCATIONS THE COPPER TAPE, PART 12,
SECURES THE SHIELD, PART
# 11, TO THE POWER SUPPLY
12 HOUSING.
CUT COPPER TAPE 3/4" LONG (4 PLACES)

NUMBER NUMBER REQ'D
1 27252 BASE 1
2 27256 APPLICATOR HOLDER 1
36
8.4 BASE ASSEMBLY (CONTINUED)

NUMBER NUMBER REQ'D
3 27259 CONNECTOR INFILL PANEL 1
4 27367 FAN SEAL 1
5 27265 POWER SUPPLY 1
6 27158 FAN 1
7 27152 UNIVERSAL SNAP-IN INLET (IEC SOCKET) 1
9 27136 M4 X 35MM SCREW PAN HEAD 2
10 27142 M3 X 6MM SCREW PAN HEAD 2
11 27592 SHIELD T- PORT POWER SUPPLY 1
12 28152 COPPER TAPE 1/2" 0.25FT
37
8.5 FINAL ASSEMBLY
FAN
CONNECTOR
5
12
POWER SUPPLY CONNECTOR
2 10
10
6 10 10
6
LEFT
BATTERY RIGHT
CONNECTOR
7
(OPTIONAL)
3
11

NUMBER NUMBER REQ'D
1 SEE TOP ASSY TOP ASSEMBLY 1
DRAWING
2 SEE BASE ASSY BASE ASSEMBLY 1
DRAWING
38
8.5 FINAL ASSEMBLY (CONTINUED)

NUMBER NUMBER REQ'D
3 27410 BATTER COMPARTMENT COVER ASSEMBLY 1
4 27253 PLYNTH 1
5 27361 REAR VENT (GREY) 1

27263 REAR VENT (BLUE)
6 27363 FOOT LEFT 1
27365 FOOT RIGHT 1
7 27478 BATTERY PACK 1
9 27373 FOAM BAFFLE 1
10 27142 M3 X 6MM PAN HEAD SCREW 4
11 27150 FEET 1/2"D X 1/4" H BLK 2
12 27821 TAPE 3M .17FT
39
FREQ.
D13 R115
LEDRD 270
1 12 2
1_3MHZ
TP13 VCC
I_SAMPLE
TESTPOINT
GND
1
V_SAMPLE
2
V_SUPPLY R158 R159
1.00K R117
1.00K
DUTY_CYCLE 180
4.096V
1
1
1
V_REF
9 SCHEMATICS
C76 3
U16 0.1uF
D14
2
C96 C97 LM4040DIM3-4.1
7 2 GND 470pF 470pF
HEAD_DETECT RA5/AN4/SS RA0/AN0
2
3
RA1/AN1
4
RA2/AN2/Vref-/CVref
8 5
Vss RA3/AN3/Vref+ /CS_US
6 GND GND
RA4/TOCKI/C1OUT
HEAD_DATA
VCC GND 21
RB0/INT
FB11 22
RB1
HZ1206 23
RB2
24
RB3/PGM
1
1
20 25
Vdd RB4 HEAD_CLOCK
26
C100 RB5 Precision PWM Reference
C81 27 VCC
RB6/PGC I2C_DATA
1
3.3uF/16V 0.1uF 19 28
Vss RB7/PGD
2
2
11 C77 C86
RC0/T1OSO/T1CKI
2
GND GND 12 3.3uF/16V C82 3pole Bessel, -3dB @ 1KHz, -51dB@10KHz, -111dB @100KHz 0.1uF
RC1/T1OSI/CCP2
2
9 13 2 1
OSC1/CLKIN RC2/CCP1 0.1uF
9.1 ULTRASOUND BOARD (1) - PORTS
14 TP15 R125
RC3/SCK/SCL I2C_CLOCK
Y1 R119 15 GND 33K GND
RC4/SDI/SDA 5
1 2 10 16 R123
1
OSC2/CLKOUT RC5/SDO CAL
5
17 33K R127 R128 R129 GND

RC6/TX/CK
1
1
1
20MHz 47 1 18 2 1 3 + 12.1K 2.61K 20.5K U15
MCLR/Vpp RC7/RX/DT
1 1 21 21 2 1 +
2
2
1
C80 C79 PWM 4 - 4

BUS_CLK PWR
1
18pF 18pF U18 3 -

1
2
2
PIC18F252-20/SO D17 R121 LMV7239M5 C85
BUS_DO
2
LEDRD 270 R124 R126 C83 .033uF/5% LMV321M

2
2
GND GND STATUS 1 1 2 2 1 33K 10K .01uF/5% R130

BUS_DI
2
20.5K
1
1
GND
1 2 2 1 GND GND
2
STATUS 2 2 1
D18 R122
LEDGN 270 GND C84
1
.068uF/5%
D16
R120 BAS16
3
10K
40
GND J3
2
2 1
/BUS_RST 2 1
RX
4 3
PGC TX
6 5
3
MD1 GND
8 7
PGD
10 9 VCC
D15
2 Header 2x5
VCC BZX84C5V1 PUB
2
1
VIN
1
Ready
1
GND
VCC
R131 R134 D21
2
2.21K 4.7K VCC C89
1
LEDGN 0.1uF
2
11
1 2
R141
22
VIN R138 33K
1
2
14
R136 U17B 2.2K GND
3
1
D19 D20 270 R139 Duty Cycle J4 J5
Shutdown Active High
2
BAS16 R133 Q17 U17A 2.2K CON2_NL
R137
23
LEDYW 3 2N7002 3 4 1 2 2 21 1 2 1
1
2
220K DUTY_CYCLE /BUS_RST 40 39

47 38 37 Digital Ground
74HC04 D22 GND
36 35 R162
11
2
11
1 BAS16
Duty Cycle C30 C78 C88 34 33
7
74HC04 VCC 0
1000pF 1000pF 1000pF 32 31
2
C87 R135 U17C
30 29
R132 33uF/25V 330K 5 6 1 22 1
28 27
1.00K
GND_US 26 25
2
GND 74HC04 R142 D23
24V_US 24 23
2
2
270 LEDRD
22 21 24V_US
VCC
20 19
GND GND GND GND GND GND
GND_US C91 18 17
16 15 GND_US
14 13
12 11 GNDD_US
10uF 10 9 GNDD_US
8 7 GNDD_US
U17F C101 6 5 GNDD_US C90
33pF 4 3 GNDD_US 1000pF
U17D U17E
2 1
9 8 11 10 13 12
1
1
1
1
GND
74HC04 74HC04 HEADER 20X2
74HC04 R147 R148 R149 R150 Digital Ground
GND
47 47 47 47
2
2
2
2
VCC
BUS_DI
BUS_DO
BUS_CLK
/CS_US
C92 C93 C94 C95

33pF 33pF 33pF 33pF
GND
SOUNDHEAD CONNECTOR
FB1
HZ1206 L3
100uH
1
1
1 2 GND
VCC
8
7
6
J1
C11 C12 KMDG-8S-BS
4.7uF/25V 0.1uF L9
8
7
6
2
4 10uH
HEAD_CLOCK
4 R151
2
1 2
5 3 0
5 3
1
GND
R152
1
1
2 1 1 2
S1
S2
S3
2 1
C1 GND
9 SCHEMATICS
T1 0
2
2
1
100pF/100V US_GND L10
2
4 5 10uH R7 R8
S1
S2
S3
R1 R160 K1 K2 100 100
47 +40VADJ C5 22_NL L1 C9
HEAD_DATA
1
21
21
0.1uF/200V TX2-24V 11.5uH/2A 2200pF/250V TX2-24V
1
1
1
3 6 3 2 1 1 2 3
1
2
2 7 4 4 GND
C4 C98 5 5 C13 C14
2
2
R2 33uF/63V C6 NL C10 10nF 10nF
2
47 0.1uF/200V 10 1000pF/250V 10
1
2
2
1 8 9 2 1 1 2 9
2
C2 8 8
100pF/100V GND 1 L2 1
VIN IRF
1
ENG00787 12 2.8uH/2A 12 GND
2
FB9
1
VCC L4
R5 100uH_NL
1
D3 0.56 TP1 1 2
1
1
2
HZ1206 C3 BAS16 3 TESTPOINT
1
C15 4.7uF/25V FB10 US Ground
1 2
U2 0.1uF C16 U3 VCC C20
9.2 ULTRASOUND BOARD (2) - AMPS
R19
1
3
2
1 5 4.7uF/25V 5 1 0.1uF_NL
VDD VCC VCC VDD R112 1.5K_NL
2
2
C18
0
2
2
0.1uF HZ1206 Q8
4
4
R22
12
2 GND Q4 Q7 2 2N7002 1 GND 1 2

GND GND 1_3MHZ HEAD_DETECT
1
2
2
IRLR110 IRLR110
1.5K_NL
1
1
2
2
GND R9 GND GND
3 4 1 2 1 1 1 2 4 3 GND US_GND R20
IN OUT OUT IN
1
1
R13 C19 300K_NL C23 R23
0_NL
3
3
TPS2819DBV 2.2 R12 TPS2819DBV 10K 0.1uF_NL
0.1uF C22
1
2
2.2
2 2
2
1
R10 R11 2 1
VCC
1.0M 1.0M
R17 U4
7
2
2
GND GND 0.1uF GND
14.0K
3 +
12
GND 6
VRF
2 -
R18 LMH6642MA
1.00K C21
4
2 1
41
-5V
1
GND 0.1uF
GND 1 2
R21
1.00K
DUTY_CYCLE
U1A C17
13
12 2 1 2
1
1
VCC 74HC27D R27 39pF GND
1
1
620
2
R25 R26 U1B
2.2K 2.2K U5 3
4 6
2
2
1 16 5
I2C_CLOCK SCL CLKN
2 15 2 1
I2C_DATA SDA CLKP 74HC27D
3 13
ADDR0 FBK
7 12 R28
ADDR1 REF
1
5 10 OSC1 620
XIN EXTLF
6 9 1 3
XOUT LOCK/IPRG EOH OUT
8 14 C28
VDD VDD
4 11 2 4
VSS VSS GND VCC
2
GND 39pF
FS6131-01 OSCILLATOR
C103
1
1
GND GND GND VCC
C29 TP14
C25 C27 .01uF 50V 1 2
0.1uF 0.1uF GND VCC TESTPOINT
14
2
2
0.1uF
1
GND GND GND
FB2 9
10 8
1
11
VCC
U1C
HZ1206 C26
74HC27D
7
4.7uF/25V
GND
2
GND
TP2
TESTPOINT
1
V_SAMPLE
R32 TP3
VOUT- FULL-WAVE RECTIFIER 499
1 2 TESTPOINT
1
FB3 VCC
VCC C31 U7D R36 R37 HZ1206
0.1uF 12 + LMH6644MA 499 301 U9B
1
1 2 14 1 2 1 2 5 +
LMV824M
3
1
1
13 - 7
4
R29 6 -
C42
499 U7A GND C34 C41 0.1uF
2
1 2 3 + LMH6644MA 2 1 33nF R38 R39 0.1uF
2
2
1 1 D4 2.00K 1.47K
2 - BAT54S R34 1 2 1 2
2.00K GND
GND C32 2 1
0.1uF 2 1
11
9 SCHEMATICS
2
1 2 C33 GND
2
2
18pF_NL C35
22nF -5V SUPPLY TP4
2
-5V GND R33 R35
R30 C49 TESTPOINT
1.00K 1.00K 2.00K U8 3.3uF/16V
1
R31 1 6
IN NO
1
1
1
1 2 1 2
VRF 50mA max.
VCC
1
2
4
7
1
1.00K 2 5 FB4 -5V
V+ COM
HZ1206
C45
FC
0.1uF 3 4 8 5
OSC
GND NC V+ OUT
CAP-
2
2
2
CAP+
2
TP5
U12 C54
CAL
MAX4644EUT TESTPOINT C53 0.1uF
GND MAX660M 0.1uF
1
GND
LV
1
1
1
R52
IOUT- FULL-WAVE RECTIFIER 499 U7C R56 R57 U9C
C51
3
6
1 2 10 + LMH6644MA 499 301 LMV824M
8 1 2 1 2 10 3.3uF/16V GND
+
1
9 - 8
9 -
GND GND
C44
1 2 33nF R58 R59
2
1.00K 4.02K
3
R54 1 2 1 2
R49 2.00K
499 U7B 2 1
1 2 5 + LMH6644MA 2 1
7 1 D7 C43 GND
6 - BAT54S 18pF_NL C46
4.7nF
GND
2
1
TP6
2
40 VOLT ADJUSTABLE SUPPLY TESTPOINT
L8
+40VADJ
9.3 ULTRASOUND BOARD (3) - POWER SUPPLY
47uH
R53 R55 C47
1.00K 2.00K 1nF/100V
2
1
1
2
R50
1.00K R51 VIN GND
2
1 2 1 2 D8 C52
IRF R62
2
12
0.1uF/200V
42
150
2
2
1.00K T3 1 2
R60 R61 4 5
200 200 C48 C50
0.1uF/50V D24 1nF/200V TP7
MBRS1100
R63
1
1
1 1 2 1 2 TESTPOINT
I_SAMPLE FB12
1
3 6 4
1
150
1 1
1 1
1
VCC D10 2 7 3
1
1
C65
FEEDBK
680uF/35V C67 GND RECTIFIER
R94
R86 R90 R91 0.1uF/50V 1 2
2
2
200 200 1 8
DUTY_CYCLE 150
1
47 GND GND
MBRS1100
2
2
TP9 2 1 ENG00789
1
1
2
2
TESTPOINT R73
3
Q10 C66
1
C56 47 2N7002 C63 C64 1nF/100V
R69
1
3.3uF/16V_NL 4.7uF/25V 0.1uF C69 VCC

R66 100_NL
1
2
2 1 2 1 1 2 1 0.1uF
1 2
1
2
C62 2 1
4.99K C57
2
TP10 470pF GND GND R95
1
1
2
5
1 2 C58 R76 TESTPOINT 18.0K
2
TP8 1nF_NL 1.0M C60 R84 GND R161
1
2
4
4
2
2
2
TESTPOINT R67 10nF_NL 10nF GND R93 1 +

33K
1 2 R80 4.99K U13 4 1 2
0- 4.1V 2.2 V_SUPPLY
2
2
4.99K Q15 Q16 3 -
1
29.4K
1
2 1 1 8 NDT3055L TP11 NDT3055L

U9D COMP VDD
2
1
GND GND GND 2 7 1 TESTPOINT 1 U14

FB OUTA C99
2
13 - LMV824M 3 6 R87 LMV321M

1
CS OUTB 0.1uF
14 4 5 2.2
R65 RC GND
1
3
3
2
1 2 12 + 2 1
PWR
1
C61 UCC3808AN-2 R88 R92 C68

4.99K 2 R77 1 1 2 1.0M 1.0M 0.1uF GND
R68 2.21K 2 1 2 1 R96 GND
1M_NL 560pF 2.00K
R71 R74
2
1 2 1 2 1 2 GND
2
649 6.81K
2
2
2
2
J6
11
R64 Q14 GND
1
3
Q9 GND Q13 1 1 MMBT3906
47 0-0.300V (0-3A) 2
2N7002 2 - MMBT3906 R89
1
1 0.100 Ohm TP12 CON2
1 C55 R72 R75 3 + TESTPOINT FB5 FB6
1 1
1
1 3
1 3
U9A
1
NL 1.78K 511 VIN FERRITE FERRITE

1
2
2 1 2 1 LMV824M
V_REF
1
1
2
4
C70 R99 R109 R110
24V_US
1
NL 1.0M 4.096V VCC
2
GND R107 220K 9.09K C75
1
3.32K 20 - 25.5 VDC C74 4.7uF/35V
2
2
2
0.1uF
C37
2
2
0.1uF GND_US
2
GND GND GND R108
2
1 2 GND
GND
1
GND 2.2K
C73
100pF
2
GND GND
Analog Ground
Ground Links
VCC
RP1
/CS 1 16
RS 2 15
R/W 3 14
NMI 4 13
/STBY 5 12
MD0 6 11
E 7 10
VCC
/RST 8 9
10K
VCC VCC
+24V
U1 DSP1
R27 2 R12 VCC
VCC
10K 59 52 /CS R82 100 15 A 18K
VCC1 P43 /CS Anode
4 53 RS 4
9 SCHEMATICS
VCC1 P44 R83 100 RS

C2 U4 37 54 R/W R84 100 5 Panasonic: EVUF3AF25B14
.01uf AVCC P45 R/W D20
2 36 55 E R85 100 6 3 R35 R59
Vdd AVref P46 E VO 1N6263
1 56 /RST R86 100 16 10K 22K
RST P47 /RST
3 NMI 7
GND NMI
9.4 CONTROL BOARD (1)
/STBY 8 79 7 LCD 240 * 128

/STBY P10 DB0 R13
DS1233-10(3) MD0 6 78 8 17 24V_MON
MD0 P11 DB1 VEE
77 9 1K
P12 DB2
76 10
P13 DB3 VEE
1 75 11 C22 R60
/RES P14 DB4 R52 100
C52 100 74 12 .01uf 3.01K
RES0 P15 DB5
.1uf 73 13
P16 DB6 R53 100
Y1 72 14 K
P17 DB7 Cathode
3 1
EXTAL VSS Q6
67 C_INH C39 C40 C41 C42 C43 C44 C45 C46 C54 C55 C56 C57 C58
C4 C5 P20 2N7002
20MHz 66 DQ LCD Display
22pf 22pf P21 22pf 22pf 22pf 22pf 22pf 22pf 22pf 22pf 1000pf 1000pf 1000pf 1000pf 1000pf
65 AC_IN Connector: Samtec HLE-122-02-S-DV-BE-A BACKLIGHT
P22
64 SD_REQ
P23
63 SHUTDOWN
P24
2 62 24V_EN VCC R4
XTAL P25
MD1 5 61 Vee_EN 100K
MD1 P26
TxD1 97 60 BEEPER
TxD1 P27
RxD1 98 VCC
RxD1
99 82 BATT_IN
SCK1 P30 BP1
83 BACKLIGHT
P31 R14 R15 R16 R17 R18 R19 R20 R21
BUS_DI R38 100 RxD0 13 84 FAN
RxD0 P32 1K 1K 1K 1K 1K 1K 1K 1K
BUS_DO R39 100 TxD0 14 85 /EEPROM_CS
TxD0 P33 DIP1
BUS_CLK R40 100 SCK0 12 86 /BATT_EN
SCK0 P34 SW DIP-4
87 VCC BEEPER
P35
VCC 88 1 8
P36
89 2 7
P37 LED1 LED2 LED3 LED4
3 6 Q5
26 4 5 BEEPER
P60 2N7002
R31 27
P61 IND_1 IND_2 IND_3 IND_4
10K /CS_STIM R41 100 91 28
PB0 P62
/CS_US R42 100 90 29 R7
PB1 P63 C6 R74
/CS_AUX R43 100 81 32 100K
PB2 P64 .1uf 100K
/BUS_RST 80 33
PB3 P65
69 34
Q4 PB4 P66
68 35 CN2
2N7002 PB5 P67 R47 33
58
PB6 1
57 RxD2
PB7 49 R66 1K TxD2 2
TxD2 TxD2
50 R67 1K RxD2 3
48 RxD2
PA0 51 4
R6 47 SCK2
43
PA1
100K 31 CON4
PA2
30 38 24V_MON VCC
PA3 P70
21 39
PA4 P71
20 40
PA5 P72
11 41 +24V
PA6 P73
10 42
PA7 P74
43 J3
P75
96 44 R49 R50 R51
P83 P76 1
95 45 10K 10K 10K
P82 P77 2
94
P81 VCC
93 FAN
P80
46 25 R56 10K
AVSS P90
24
P91 J1
15 23 Q7
VSS P92 VSS MCLR
70 22 1 2 VCC FAN
VSS P93 RxD1 ZVN4306GV
71 19 3 4
VSS P94 TxD1 B6
92 18 SW2 SW3 SW4 SW5 5 6
VSS P95 MD1
17 7 8 R54
P96 VCC B7
9 16 9 10 100K
VCC2 P97
PUB BUS
D14 R75 R76 R77
C16 H8S2144AF 10K 10K 10K
.1uf SW6 SW7 SW8
1N6263
JP1
VSS BUS_DI
D15 1 2
VSS BUS_DO
3 4
VSS BUS_CLK
SW10 SW11 5 6
VSS /CS_US
1N6263 7 8
VSS /CS_STIM
9 10
CC
11 12
VCC VCC
D16 13 14 C47 C48
VSS
15 16
+24V VSS 22pf 22pf
SW12 SW13 SW14 17 18
VSS +24V
1N6263 19 20
+24V VSS
21 22
VSS +24V
23 24
VSS
D17 25 26
VCC
27 28
CC
29 30
VSS
1N6263 31 32
VSS VSS
33 34
VSS
35 36
VSS /CS_AUX
37 38
VSS /BUS_RST
VCC 39 40
R22 R23 R24 R25 C49
R57 HEADER 20X2
1K 1K 1K 1K
Connector: Samtec TLE-120-01-G-DV-A 22pf
10K
U8
8 1 /EEPROM_CS
C19 Vcc /CS
7 6 SCK0
.1uF /HOLD SCLK
3 5 TxD0
/WP SI
4 2 RxD0
Vss SO
25AA080
VCC
+ +
C1 C12 C13 C14 C17 C18
.01uf .01uf .01uf 2.2uf 100uf 100uf
D1
1N6263
VCC
VCC
SD_REQ
R1 VCC
+24V 100K
R73 C34
VCC .1uF
1K
BATT_IN D2
U6 1N4148
1 4 R46 /BATT_EN R72 Q3
IN FB FMMT551 R2 Q1
2 24V_DC 24V_BATT
9 SCHEMATICS
OUT 680 1K 10K

5 2N7002
ON/OFF L1 R8
3 330mH
GND
5V_BATT 1M
C61 C37 C8 LED6 D10 SW1
LM2575T5.0(5) C9 C59
9.5 CONTROL BOARD (2)
R9
10uf / 35V .01uf 330uf / 35V D7 330uF 2.2uf 5V OK R11
1N5819 15K
1N4148 ON/OFF 10M
+
C20 D11 D12
R26
100uf 1N4148 C15
10K
.1uF
1N4148
VSS_BATT
U2
3 5 24V_BATT
DG
SHUTDOWN R36 2
IN
4.7K
D19 1 4
D13 D18 COM
1N6263 R58
VCC 1N4148 5.1V
10K R28 IPS521
Q2 10K
C51 2N7002
R81
+24V
6.8 VEE
470pF Vee-
R3
C10 TP1 C21
C36 C7 L2 L5 R33 1M
1uf D3
4.7uF .1uF 10K
10uH 10uH
.22uF
D9 VCC
U7 1N5819 B560C-13
R48 C27 C53 LED7 VCC
5 1 24V_DC
Vin SW 270K 100pf
+
C11 .1uF Vee- OK
Vee_EN 4 10uF / 50V
/SHDN
R30 D5
2 3 10K 1N6263
GND NFB
R34 VR1 R44 VCC
10K LT1617 Vee Cal 18K
D6
8
AC_IN R5
50K U5A
44
3 100K
R10 1 R29 B560C-13
15K 2 1K
24V_DC
LM358D
C31
4
R70 R37
10K 2.7K .1uF
C28 C3 LED5
.01uf .01uf CN1
R45
1
7.5K 2
24V OK
75W
C60
2.2uf
R79 15
C38
R78 15
.001uf
24V_DC L3 CC
10uH L4
D21
10uH
U9 B560C-13 R61
D4 8 6 560K C23 C32 C30 C33 C26 J2
Vcc DR Q8 .1uF 10uF / 50V .1uF 10uF / 50V 100uF / 35V
C_INH 7 24V_BATT
FA/SD IRFR4105 1
CC
2
1N6263 2 1 VSS_BATT
COMP ISEN 3
5V_BATT
C25 R68 100 4
5 C_INH
.022uf PGND R69 100 5
4 3 DQ
Vss FB 6
LM3478 VCC CON6
R62 R63 R80

C35 C24 39K 4.7K R64 R65 100 U5B
8
10uF / 50V 1uf 26.1K .033 OHM C50 LM358D
100pf
5 VSS_BATT
7
6
D22
4
1N6263
R32
C29 .033 OHM
.1uF
R55 R71
150K 3.9K
10 WARRANTY Intelect TranSport®/Vectra Genisys® Ultrasound Therapy Systems
Chattanooga Group, a division of Encore Medical L. P., ("Company") warrants that the Intelect Transport/Vectra
Genisys Ultrasound Therapy Systems ("Product") is free of defects in material and workmanship. This warranty
shall remain in effect for two years (24 months) from the date of original consumer purchase. If these Products fail
to function during the two years warranty period due to a defect in material or workmanship, at the Company’s
option, the Company or selling dealer will repair or replace this Product without charge within a period of thirty
(30) days from the date on which the Product is returned to the Company or the dealer.
All repairs to the Product must be performed by a service center authorized by the Company. Any modifications
or repairs performed by unauthorized centers or groups will void this warranty.
The warranty period for the applicators is one year (12 months).
This Warranty Does Not Cover:
• Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a certified
Company service technician.
• Defects or damage caused by labor furnished by someone other than Company, the selling dealer or a certified
Company service technician.
• Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to
provide reasonable and required maintenance or any use that is inconsistent with the Product User's Manual.
COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you.
To obtain service from Company or the selling dealer under this warranty:
1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims
made to the Company should be sent to:
Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
1-800-592-7329
1-423-870-2281
1-423-875-5497 FAX
chattgroup.com
and
2. The Product must be returned to the Company or the selling dealer by the owner. A Return Authorization (RA)
Number must be obtained before returning any product to the Company.
This warranty gives you specific legal rights and you may also have other rights which vary from location to
location.
The Company does not authorize any person or representative to create for it any other obligation or liability in
connection with the sale of the Product.
Any representative or agreement not contained in the warranty shall be void and of no effect.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
45
Moving
Rehabilitation
Forward™
ISO 13485 CERTIFIED

4717 Adams Road
P.O. Box 489
Hixson, TN 37343
1-800-592-7329
1 423-870-2281
1 423-875-5497 FAX
*27670*
chattgroup.com
27670C © 2008 Encore Medical, L.P.

Service Manual - 2782 Transport Ultrasound Chattannoga

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Service Manual - 2782 Transport Ultrasound Chattannoga

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Moving

ISO 13485 CERTIFIED

1.1 PRECAUTIONARY SYMBOL DEFINITIONS 1.2 PRECAUTIONARY INSTRUCTIONS

A. CAUTION • Read, understand and practice the

F. CORROSIVE HAZARD (NiMH Battery)

1.2 SAFETY PRECAUTIONS CONTINUED

• Do not apply the Ultrasound Applicator to the

• Handle Power Supply shield with caution.

• The Power Supply will retain high voltage in

• Applicator must be calibrated after removal

2.2 POWER SUPPLY

2.3 CONTROL BOARD

2.4 ULTRASOUND BOARD AND APPLICATOR

2.5 USER INTERFACE AND ACCESSORIES

3.1 INTELECT TRANSPORT/VECTRA components of the Intelect Transport/Vectra Genisys

Power LCD Intensity/

Clinical Sound Head

Head Warming/ Plynth

3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS

3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS CONTINUED

Ultrasound Applicator Connection

4.1 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY SYSTEMS

Dimensions Operating Environment

4.2 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY

Do not apply the Ultrasound Applicator to

5.1 INTELECT TRANSPORT/VECTRA GENISYS

5.1 INTELECT TRANSPORT/VECTRA GENISYS ULTRASOUND THERAPY

ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

302 CRIT_ERR_US_RESET Ultrasound Board has reset for some

303 CRIT_ERR_US_BOARD_ Error reading from Ultrasound Board

304 CRIT_ERR_US_BOARD_ Error writing to Ultrasound Board

5.2 INTELECT TRANSPORT/VECTRA GENISYS NOTE:

5.3 ELECTRICAL SAFETY Listed by Intertek Testing Services NA Inc.

Unit failing Dielectric Withstand or Leakage tests

5.7 ULTRASOUND BOARD TEST

5.8 POWER SUPPLY TEST

5.9 ULTRASOUND TESTS

5.10 ULTRASOUND APPLICATOR OUTPUT TEST

c) Possible bad or out of calibration Applicator. * 3.3 MHz Only

5.10 ULTRASOUND APPLICATOR OUTPUT TEST

5.11 ULTRASOUND DUTY CYCLE TEST e) Check Ultrasound Board.

1 cm² 10% 0.2  0.3

6. Increase Intensity to maximum. Operating at 3.3 MHz 20% 1.6  2.4

7. Press “Start”. 50% 4.0  6.0

8. Press the Duty Cycle button until “10%” is

d) Possible bad or out of calibration Applicator.

6.1 SEPARATING TOP FROM BOTTOM REMOVE REMOVE MAINS

Unplug the unit from the power source and/or

C. Separating Top from Bottom

6.2 FAN REMOVE SCREWS FAN

Unplug the unit from the power source and/or

A. Part Numbers ....................................... 27158

6.3 POWER SUPPLY

Unplug the unit from the power source and/or

The Power Supply will retain high voltage in the CAPACITOR C4

A. Part Numbers ...........................................27265 FIGURE 6.8

Dielectric Withstand Test must always be preformed BLUE

6.3 POWER SUPPLY (CONTINUED)

Handle Power Supply Shield with caution.

6.4 ULTRASOUND BOARD SCREW SCREW

Unplug the unit from the power source and/or

6.5 LCD DISPLAY

A. Part Number .......................................................... 27264

6.6 CONTROL BOARD RETAINING SCREWS