Professional Documents
Culture Documents
Table of Contents
Safety information.............................................................................................................................3
1. Overview.................................................................................................................... 3
2. Electrical.................................................................................................................... 3
3. Mechanical................................................................................................................. 3
4. Safety Warnings and Cautions................................................................................ 3
5. Radiation and Magnetic field Warnings and Cautions.........................................4
6. Other Warnings and Cautions.................................................................................4
7. Warnings Moving and Using Equipment............................................................... 5
8. Cautions Cleaning..................................................................................................... 5
9. Radiation Safety........................................................................................................ 5
10. Safety Symbols.......................................................................................................5
Chapter 1............................................................................................................................................8
Theory and Structure of the System............................................................................................... 8
1.1 General......................................................................................................................... 8
1.2 The Structure of ASR-3000 mammography System............................................... 8
1.2.1 ASR-3000 mammography System general components:............................... 8
1.2.2 Main Frame contains..........................................................................................8
1.2.3 Console contains:............................................................................................ 9
1.3 Theory of the System.................................................................................................. 9
1.4 The control theory of the system graph.................................................................... 9
Chapter 2..........................................................................................................................................10
Maintenance Schedules...................................................................................................................10
2.1 In-Service Observation.............................................................................................10
2.2 Preventive Maintenance Schedules and Checklists...............................................10
2.3 System Component Preventive Maintenance.........................................................11
2.4 Wall Stand Preventive Maintenance.................................................................. 12
Chapter 3:........................................................................................................................................ 13
Diagnostics and Troubleshooting...................................................................................................13
3.1 The Troubleshooting graph......................................................................................13
3.2 Troubleshooting and Diagnostics:.........................................................................14
3.3 Examples.................................................................................................................... 15
Chapter 4..........................................................................................................................................16
Service Tools.....................................................................................................................................16
Appendix 1....................................................................................................................................... 17
Function Modules and Configuration...........................................................................................17
Appendix 1.1 ASR-3000 system configuration.............................................................17
Appendix 1.2 Functions:.............................................................................................. 17
Appendix 1.3 The connectors, data flow direction and related test data.................. 18
Appendix 1.3.1 Control console display board........................................................ 18
Appendix 1.3.2 Machine head display board (left and right)...................................18
Appendix 1.3.3 Power Supply Control Board (vertical).......................................... 19
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Safety information
Personnel operating and maintaining the equipment should receive system technical
training and be thoroughly familiar with all aspects of its operation and maintenance.
To ensure their safety, all users should read this chapter carefully before using the
system. In addition, to promote safety awareness, Service Engineers should
periodically review the basic precautions outlined in this chapter.
1. Overview
Do not remove the covers of the exposure equipment.
Do not defeat or bypass built-in equipment safety features.
Do not attempt to repair the equipment if it fails. Immediately call a person
qualified and authorized to repair the equipment.
Do not attempt to move equipment, connect or disconnect any
communication cables.
Observe all warnings, cautions, stated or implied, instructions, in the
procedures.
Keep all safety labels on the equipment permanently.
2. Electrical
Only a qualified/trained Service Engineer or electrician can replace electrical
components.
3. Mechanical
Keep fingers, hands, and tools away from moving parts.
Unless specifically instructed, do not operate the equipment with covers or
panels removed.
Route cables properly to eliminate tripping hazards.
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the equipment by persons who have not been trained or who are unfamiliar
with the system’s functions and controls may cause serious injury to the
patient, serious injury to the operator, or damage to the equipment.
The system includes no user serviceable parts. For service assistance, contact
Company.
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8. Cautions Cleaning
Do not spray cleaning solution directly onto the equipment. Instead, moisten
a cloth with the solution and wipe the equipment.
Do not immerse the equipment, including any components or accessories, in
liquid.
Do not autoclave the equipment, including any components or accessories.
9. Radiation Safety
Exposure to ionizing radiation such as X-rays can be hazardous. Some
effects of X-radiation are cumulative.
Everyone associated with X-ray work must be familiar with the
recommendations of the Center for Devices and Radiological Health , the
National Institute for Standards and Technology, the National Council on
Radiation Protection, and the International Committee on Radiation
Protection.
Do not attempt to operate X-ray systems for the health, it's hazardous to
health.
the walls and windows of the radiologist's workstation in most X-ray
facilities must be specially disposed to protect against ionizing radiation,
thick lead setting inner walls is widely used to separate from ionizing
radiation
Use the proper dose of X-ray for the patient to result in acceptable images
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Radiation
Sound
Earphones
Hazardous Voltage
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Power On Indicator
Prep/Exposure Switch
Lifting Warning
Danger-Pinch Point
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Chapter 1
Theory and Structure of the System
1.1 General
ASR-3000 mammography system is that the X-ray tube generates X-ray by
heating filament and inputting a high voltage, and then Radiography. To avoid the
hazard of X-ray radiation and high voltage, ensure that line disconnect switches are
opened before repairing the equipment .if must repair in the activated current,
ensure to follow the safety prescribes of the correlative manuals.
● X-RAY tube
● Rotation anode
● X-Ray generator
● Control system
● Radiography easel
● Mammography oppression
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● Console panels
● Switching power
The working principle of the ASR-3000 mammography is that the X-ray tube
generates X-ray by heating filament and inputting a high voltage, and then
Radiography.
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Chapter 2
Maintenance Schedules
Take the proper preventative maintenance to ensure the system in the best
working state and to reduce the expenses and time of maintenance by all means. The
information of preventative maintenance is provided in this chapter.
. ● Observe the operation of the locking mechanisms as the Wall Stand is prepared
for use. If the mechanism fails to release, the unit should immediately be
removed from service and the failure repaired.
● The Wall Stand and all accessories should be inspected for worn, loose, bent, or
broken parts.
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collimator equipment
Up/down system
Radiography easel
filter、cassette
writhe function
The Wall Stand Up/down function
Transmission parts
Circuit board
Console
display of panel
Sensor Position sensor
The whole performance applying state of the performance
Inspection Date:
● For preventive maintenance for the Wall Stand, refer to the topic “Wall Stand
Preventive Maintenance”.
● For preventive maintenance for the X-ray tube, refer to the manufacturer’s service
manual.
● For preventive maintenance for the Console, refer to the manufacturer’s service
manual.
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● Ensure that the table is completely disconnected and that the emergency switches
have been activated, before starting any cleaning operations.
● Ensure that no liquid gets into the unit. Do not use water. Water can short-circuit
the electrical installation and cause corrosion to mechanical parts.
● When disinfecting the examination room, ensure the unit is covered with plastic
sheets.
● When using disinfectants, carefully follow the instructions for disinfecting under
explosion hazard conditions.
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Chapter 3:
Diagnostics and Troubleshooting
This chapter describes the diagnostic and troubleshooting procedures for the
ASR-3000 System.
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3 After press the a. The interval between the a. Wait 30 seconds, then press the
hand-switch, Ready previous exposure and the hand switch.
LED does not light next one is less than 30 b. Check the rotating anode circuit
up. seconds. board and replace the board if
b. Rotating anode working circuit necessary.
error. Anode cannot rotate or c. Check the filament circuit.
start up.
c. Filament heating circuit error.
4 The displayed breast a. Computer error. a. Turn off the machine and turn it on
thickness value is b. Component error. again.
not consistent with c. The steel wire in the main unit b. Check CPU board, control power
the actuality. arm becomes loose. supply board, replace boards if
necessary.
c. Adjust the steel wire in the main
unit arm.
d. Adjust the weight under the
cassette of the machine head.
5 No X-ray output a. Computer error. a. Turn off and restart the exposure
no exposure, no mA b. High voltage circuit error. system.
reading, film cannot b. Check high-voltage circuit.
be exposed c. Check high-voltage driver board,
replace circuit board.
6 No exposure under a. Computer error. a .Turn off the machine and restart
Auto mode b . X -ray sensor on the X-ray the exposure system.
detection board error. b. Check X-ray detection board,
measure the voltages of Pin 1
and Pin 4 under the condition
there is no light illumination.
The value should be 40 m v .
Under sunlight or under the
illumination of 60W light bulb to
illuminate the X-ray tester , the
signal output voltage should be
0-7 V . If no change, then the
X-ray detector has problems.
Please replace the PCB.
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3.3 Examples
A hospital has a set of ASR-3000 installed. During their operation, when press the auto
exposure, the machine will not perform auto exposure and alarm occurs. We guess when X-ray is
radiated to the X-ray dose detection board, no feedback signal is transmitted to the control
exposure console. Then, X-ray dose detection board may have problems. Remove the X-ray dose
detection board, power it on. Under the condition that there is no illumination, test J1 voltage, P2
is +12V, P2 is –12V. These are normal. While when signal output P1 and P4 voltages are measured,
the value should be 0V. Use sunlight or 60W light bulb to illuminate the X-ray dose detector, the
signal output voltage is also 0V. After 10 minutes, the signal output voltage is also 0V. But when
light bulb is used to illuminate the X-ray detector, under normal conditions, X-ray dose detection
board J1’s P2 and P3 voltages are respectively +12V and –12V. While signal output P1 and P4
voltages should be 0-7V. With the change in the illuminating time, P1 and P4 voltages also change.
Therefore, based on the above test results, we determine the X-ray detector has problems. We
replace the X-ray detector chips, power it up, check the detector following the previous steps. All
the test data are normal. Then secure the X-ray dose detection board, perform auto exposure test,
press exposure button, if the auto exposure is normal, then the problem is resolved.
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Chapter 4
Service Tools
The following tools and instruments are necessary in the system maintenance.
Description QTY
● Insulation silicon rubber resin 1pcs
● Rubber hammer 1pcs
● Hot air blower 1pcs
● Level 15in 1pcs
● L Wrench (set) 1pcs
● Pincers 1pcs
● Cross screw driver 1pcs
● “一” Shape Screwdriver 1pcs
● Electrostatic wrist 1pcs
● Torch 1pcs
● Hex Key set, metric 1pcs
● Roll scale 3m 1pcs
● Aperture wrench,(set) 1pcs
● Cable binder 10pcs
● Cable clip 1pcs
● Multi-meter(FLUKE 7X) 1pcs
● Electric iron(25W),with soldering tin 1pcs
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Appendix 1
Function Modules and Configuration
Appendix 1.1 ASR-3000 system configuration
ASR-3000 mammography consists of: control console display board, machine head
display (left, right) board, HV driver board, anode startup board, main unit CPU board,
pre-positioned power supply board, output high voltage feedback board. See figure below.
Electric
adjustment
Output HV
Left Bd of machine
CPU board
24 +12 -12 +5
Anode startup Tube
switch PS
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When auto exposure is used, automatically detect the dose of the exposure.
P1
P2
JP1
J2
7-S07746 7-S07757
J8
J7
7-S07747
J6
J5
J4
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To CPU To CPU
Bd. Bd.
J1 Control
J5 J6
PS JP6 signal
Machine head display left and right board J5 and J6 are connected to JP3 on the CPU
board, JP6 is connected to JP5 on CPU board.
JP0-9(7-S07685)
R36
JP3 1 2 3
T2i1
B + AC T2
T2i2
a R34 b
a
a b R35
R33
b
L C1- C1+
K D9 D8D8+
C1 C30 C8- C8+
Li1 Li2
D5 a C6 b
C8
D5+ D1 D2
4 9
Fo1 Fo2
C2- C2+
5 Q1 8
F C2 7 1 2 3 10
6 11
Fi1 Fi2 Wa Wb
a
R b D7 C7 D6
W D7- a b D6-
JP1 1 2 3 4 5 6
JP2 1 2 3 4 5 6 7 8 9 10 11 12
IN(应急开关:7-S07684)
IN(应急开关:7-S07684)
IN(应急开关:7-S07684)
JP1-5(B)
JP0-11(7-S07685)
JP0-12(7-S07685)
OUT1(空气开关:7-S07756)
OUT2(空气开关:7-S07756)
DL-3(D:7-S07741)
DL-4(D:7-S07741)
YJ2-6(A:7-S07695)
YJ1-1(A:7-S07684)
YJ1-2(A:7-S07684)
YJ2-5(A:7-S07696)
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When 220VAV is input, check fuse F, test diode B signal, measuring electrolytic capacitor
C1 voltage to be 320V, electrolytic capacitor C8 voltage to be 110-145V (voltage value is different
when different scale is selected). If abnormal phenomenon occurs, K or Q1 may fail and should be
replaced.
PS1 PS2
D2 K9 K4 K2 K6 K10 K15 K18
J1
JP2
KT1 R1
K3 K7 K11 K16 K19
7-S07744
J2 D3
KJ1
JP1
R1 D1 K13 K14
次级
R3
JP4
C4
C1
JP1-3(B:7-S07741)
50/60Hz
C2 250V/.2A
C3 初级 DL-2D1
7-S07754
7-S07755
JP0-2(7-S07732) JP4-6(D:7-S07755)
JP2-11(D:7-S07755) 2 1 a
R1
JP2-15(D:7-S07755)
a a
3 b 2 a 1
JP2-19(D:7-S07755) R2 R4 R5
1 1 JP4-5(D:7-S07755)
JP1-3(D:7-S07755)
3 2 1 a
R3
JP4-1(D:7-S07755)
JP1-3(D:7-S07755)
JP2-12(D:7-S07755
JP4-3(D:7-S07755)
JP4-4(D:7-S07755)
JP4-2(D:7-S07755)
JP0-3(7-S07735)
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JP2-12(B)
JP2-8(B)
JP2-5(B)
JP2-3(B)
JP2-6(B)
JP2-9(B)
JP2-4(B)
JP2-8(B)
2
L1
R1/30Ω 6 5 1 JP2-11(B)
1 2
JP2-6(B) T1
JP2-10(B)
1 2 1 2 3 4
R2/1.5KΩ
JP2-7(B) 1 23 4 a JP1-6(B)
JP3-4(D)
JP3-5(D)
R3/300Ω
5 4 3
1 T2 3 YJ2
JP1-3(B) 3 2 1 2
JP1-2(B)
JP1-6(B) JP1-5(B)
SW-4 SW-c
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If the test results are not the same with the above reference data, then, the PCB fails
and should be replaced.
Sensors
PS JP6 JP8 JP3 J3 JP9 connector
JP4
To high JP5 To HV
JP1
volt J400 J103
P2
Sync signal
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F small
G Ia Earth ~220V +100V
focus
12 11 10 9 8 7 6 5 4 3 2 1
Remarks:
a. + 100V , -100V are to supply power to the tube and high-voltage startup board.
When starting the exposure signal, the voltages of P1 and P2 are respectively +
100V,-100V.
b. p3, p4 pins are power supply for AC 220V
c. p6, p8, p9 are power supply for tube large and small focus
d. p7 Ia is tube current
e. p10, p11, p12 pins are power supply for tube anode and motor driver.
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