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Manuals - YPV-075 SERVO
Manuals - YPV-075 SERVO
YPV Series
UNIVERSAL SERVO DRIVE
INSTRUCTION MANUAL
VER2
1.1 Checking YPV Series Products on Delivery.......................................................................................................................... 1-1
1.1.1 Servo motor Nameplate Descriptions............................................................................................................................. 1-1
1.1.2 Servo motor Model....................................................................................................................................................... 1-2
1.1.3 Servo drive Nameplate Descriptions.............................................................................................................................. 1-2
1.1.4 Servo drive Model........................................................................................................................................................ 1-3
1.1.5 Servo drive Part Names................................................................................................................................................. 1-4
2.1 Servo drive Installation Precautions..................................................................................................................................... 2-1
2.2 Servo drive Wiring Precautions............................................................................................................................................ 2-3
2.3 Servo motor Installation Precautions.................................................................................................................................... 2-5
3.1 I/O Signal Definitions and CN1 Pin Assignments................................................................................................................... 3-1
3.2 Encoder Wiring and CN2 Pin Assignments of the Servodrive.................................................................................................. 3-4
3.3 Position Command Input Circuit.......................................................................................................................................... 3-5
3.4 Input Interface Circuits....................................................................................................................................................... 3-6
3.4.1 Analog Command Input Circuit..................................................................................................................................... 3-6
3.4.2 Digital Input Circuit Interface....................................................................................................................................... 3-7
3.5 Output Interface Circuits..................................................................................................................................................... 3-7
3.5.1 Digital Output Interface................................................................................................................................................ 3-7
3.5.2 Encoder Digital Output Interface Circuit....................................................................................................................... 3-8
3.6 Position Control Interface................................................................................................................................................... 3-9
3.7 Speed Control Interface....................................................................................................................................................... 3-10
3.8 Torque Control Interface..................................................................................................................................................... 3-11
4.1 Descriptions of YPV Servodrive Input Signals...................................................................................................................... 4-1
4.1.1 SERVO ON Input (CN1-6)............................................................................................................................................ 4-1
4.1.2 RST Servo Reset Input (CN1-7)..................................................................................................................................... 4-1
4.1.3 TLM Torque Limit Input (CN1-13)................................................................................................................................ 4-1
4.1.4 PRIH Forward Rotation Inhibited and NRIH Reverse Rotation Inhibited Inputs (CN1-14~15)............................................ 4-2
4.1.5 Motor Hold or PI/P Control Mode Switch Input (CN1-16)................................................................................................ 4-2
4.1.6 MDO Operation Mode Switch Input (CN1-34)................................................................................................................ 4-3
4.1.7 VCMD+ and TCMD+ Inputs (CN1-1 and CN1-8)............................................................................................................ 4-3
4.1.8 TLCMD+ Torque Limit Analog Command Inputs (CN1-9).............................................................................................. 4-4
4.1.9 +PPCMD PPCMD +NPCMD NPCMD Position Command Inputs (CN1-26~29)................................................................ 4-4
4.1.10 SPD1, SPD2, SPD3 Internal Speed Switching Inputs (CN1-32~35)................................................................................ 4-5
ELGN1, ELGN2, ELGN3 Electronic Gear Numerator Switching Inputs (CN1-32~35)
4.2 Descriptions of YPV Servo drive Output Signals................................................................................................................... 4-6
4.2.1 ALM-Servo Alarm Output (CN1-10)............................................................................................................................ 4-6
4.2.2 BRAKE-Motor Brake Release Output (CN1-17)........................................................................................................... 4-6
4.2.3 ZERO-Servo Speed Zero Output (CN1-37)................................................................................................................... 4-7
4.2.4 TLM-In Torque Limit Output (CN1-36)....................................................................................................................... 4-7
4.2.5 INS/INP-Speed/Position Arrival Output (CN1-18)........................................................................................................ 4-7
4.2.6 MON1, MON2 Analog Monitor Outputs (CN1-11~12).................................................................................................... 4-8
4.2.7 Encoder Output Signals (CN1-19~24)............................................................................................................................ 4-8
5.1 User Parameter Settings and Functions................................................................................................................................. 5-1
5.1.1 Communication Protocol.............................................................................................................................................. 5-1
5.1.2 Execute the Communication Parameter Setting Software of the Servodrive....................................................................... 5-1
5.1.3 Introduction of the Functions........................................................................................................................................ 5-2
5.1.4 Common Parameter Menu............................................................................................................................................. 5-3
5.1.5 Speed Parameter Menu................................................................................................................................................. 5-6
5.1.6 Position Parameter Menu.............................................................................................................................................. 5-9
5.1.7 Torque Parameter Menu................................................................................................................................................ 5-12
5.1.8 Servo Gain Setting....................................................................................................................................................... 5-14
6.1 Alarm Display Table........................................................................................................................................................... 6-1
6.2 Connector Pin Assignments Diagram................................................................................................................................... 6-2
6.3 Servodrive Dimension........................................................................................................................................................ 6-3
6.4Connector Pin Assignments Diagram.................................................................................................................................... 6-4
6.5Encoder motor side driver side articulate foot position........................................................................................................... 6-5
※Supplementary Manual for the Driver Configuration............................................................................................................... 7-1
1.1 Checking YPV Series Products on Delivery
Follow the procedure below to check YPV Series products upon delivery
Check the following items when YPV Series products are delivered:
1.Check the packed products for damages that may have occurred during shipping.
2. Check whether the name and number of the delivered products are the same as those on the delivery
sheet.
3.Check whether the servo motor and servodrive capacity and encoder specification are the same as the
ordered.
4.In the case of special order, please carefully check the delivered products and contact our company
immediately if any item is incorrect.
Rated Output
Servo motor Model
AC SERVO MOTOR
TYPE
W N.M A
Rpm/min Encoder
S/N:
1-1
1.1.2 Ser v o m otor M ode l
S t a n dard S ervomotor
YBL13S-75. L Z
Servo mo t o r Ser i a l N umber
S S h a f t l engt h 1 5mm
C 8P 10 2 4 P /R
B W i t h b rake
D 8 P 2048 P/ R
Q S p e c i a l sha f t
E 4P 2 5 0 0 P /R
U T e r m i n al bo x t ype
F 4P 5 0 0 0 P /R
V O b l i q u e sha f t
H 4 P 20 4 8 P /R
X C a b l e C onne c t o r t ype
I 8P 50 0 0 P /R
Y M i l i t a ry st a n d a r d c onnec t o r
J 4P 10 2 4 P/R
Z P o w e r c able c o nnector
L 8P 25 0 0 P /R
M W a t e r - proof L model
N W a t e r - proof V model
S/N: (VER2)
1-2
1 . 1 .4 S ervod r i v e M o del
St a n d a r d S ervod r i v e
Ser v o d r i v e C apac i t y
040 0.4 KW 4 50 4. 5 K W
055 0.55 KW 6 30 6. 3 K W
075 0.75 KW 750 7.5 KW
100 1 KW 860 8. 6 KW
Typ e
1-3
1 . 1 .5 S ervod r i v e P a rt N ames
T h e f igure be l o w s hows th e p art n a m es of t h e s erv o d r i v e .
YPV Series
Charge I n d i c a t o r
Lights w h e n t h e m a i n c i r c u i t p o w e r
supply is O N a n d s ta y s l i t a s l o n g a s
STATUS
the mai n c i r c u i t p o w e r s u p p l y c a p a c i t o r
remains c h a r g e d . T h e r e f o r e , d o n o t C
R N
touch t h e S e r v o d r i v e e v e n a f t e r t h e 3
S
power s u p p l y i s t u r n e d o f f i f t h e
indicat o r i s l i t .
T
E CN1 I/O Signal Connector
YE LI E & M CO .
in the servomotor.
1- 4
2 . 1 S e r vodri v e I n s t allati o n P r e cautio n s
The se r v o d rive sh o u l d b e st o r e d i n th e e nviron m e n t w ith am b i e n t t emp e r a t u r e r ange o f
0-55 C (no fr e e z i n g) and r e lative hu m i d i ty und e r 9 0%RH (n o c ondensat i o n ) .
Instal l a t i o n O rienta t i o n a nd Sp a c i n g :
conne c t o r s f or me a s u r e ment.
facil i t a t e a ir ci r c u l a tion.
40 m m 40mm
YPV Series YPV Series YPV Series
Ve ntilating hole
w ith f i lt er
STATUS STATUS STATUS
C C C
R N R N R N
3 3 3
S S S
T T T
E E E
U C U C U C
N N N
V 1 V 1 V 1
W W W
B1 B1 B1
B2 B2 B2
H1 H1 H1
H2 C H2 C H2 C
N N N
2 2 2
Air inlet
Co nt rol Ca bi ne t
P r e v e n t For e i g n O bject In t r u sion
1 . P revent th e d rill i n g a nd cu t t i n g c hips fr o m ent e r i n g t he se r v o d r ive du r i n g
i n s t a llation.
, a n d c onsi d e r t he su r r o u n d i ng en v i r o n m e n t to ch o o se th e b e st di r e c t i o n f or
v e n t i lation.
4 . P lease in s t all he a t e xchanger or a ir fi l t e ring sy s t e m w hen in s t a lling in l ocations
s u b j e ct to p o isonous ga s o r ex c e s s i ve dus t .
2-1
Extra No t i ces
A. Do n ot in s t a l l t he se r v o drive in l ocations li k ely to b e a ffe c t e d b y oi l a nd du s t . I f
2-2
2 . 2 S e r vo d rive W ir i n g P r e cauti o n s
W i r ing pr e c a u t i o ns
M a i n wir i n g
A . A pply t h ree-phase 22 0 V A C ma i n s thro u g h t he NF B t o th e m a gnetic co n t a c tor, th e n
b y a ny he a vy obj e c t .
F . P rovi d e p roper gr o u n d i ng wi r i n g f or th e g round te r m i n als of t he ser v o d r i v e a nd
s e rvomotor.
W i r ing fo r t he Co n t r o l l e r a nd th e E ncod e r
A . E ach pi n o f CN 1 a nd CN 2 m ust be s oldered a n d che c k e d c arefully f o r corr e c t p in nu m b e
. C heck th e a djacent pi n s a fte r s oldering to a void be i n g i nci d e n t a l l y s hor t c i rcuited
b y t he so l der or u n used le a d s .
2-3
D . D o no t s tretch ti g h t t he le a d s of CN 2 t o av o i d w irin g f a ults of t he en c o d e r .
E . P ower ca b l e s a nd si g n al li n e s s hould no t b e ar r a n g e d i n cl o s e para l l e l , a nd th e l eads
f o r c ontrol s i gnals sh o u l d b e tw i s t e d and s h i elded.
CAUTION
( P G ) feed b a c k l ines.
C . T he ma x i m u m len g t h f or si g n a l i nput li n e s i s 3m ( 118.11 i n .) and f o r PG fe e d back
l i n es is 20 m ( 787 . 4 0 i n.).
o n c e per mi n ute.
i n u nexpe c t e d p roblems .
2-4
2 . 3 S e r vomot o r I n s t allati o n P r e cautio n s
I n s tallation pr e c autions
t h e serv o m o t o r v ia ca b l e l ine.
Water a n d Oil
P r ecautions
w hen mo v i n g t he se r v o m o tor.
D . S tri c t l y f orbid th e u se of h ammer to s trike t h e s haf t ( l ikely to d amage th e e ncoder )
2-5
Avoid violent collision and vibration of servomotor when mounting
a belt wheel or a clutch! The encoder connecting with the shaft is
vulnerable under intense vibration which may adversely affect the
resolution and service life of the servomotor.
re q u i r e m e n t of th e a llow a b l e r adial lo a d .
Ali gn me nt
Al i gn th e s h a f t of t he s erv om o tor with the sh aft of th e a p p a ratus , a nd t hen c oupl e
fo l lowing rang e .
Measure this distance at four different positions around.
The difference between the maximum and minimum measurements must
be below 0.03mm (0.0012 in). (Turn together with the coupling.)
.
2-6
H a n dling O il a n d W a t e r
Install a p rotec t i v e c over ov e r t he se r v o m otor if i t is us e d in
C a b le S tress
M a k e s ure th e r e are n o b ends o r t ens i o n o n th e p ower li n e s .
B e e specia l l y c areful to s ignal li n e w iri n g t o avo i d s tress be c a u s e t he di a meter
o f t he co r e w ires is o nly 0. 2 t o 0. 3 m m ( 0.007 9 t o 0.01 2 i n).
2 -7
2 . 3 I / O S i gnal D efi n i t ions a nd C N1 P in A s s i g n ments
I n p ut s ignal s
Signal Name Pin No Function
Common +15V 3 +15V voltage output ±15V voltage with alowable 50mA output , spare for external analog
use.
-15V 4 -15V Voltage output
SON 6 Sevo on Digital signal for activating the servodrive when connected with 24G . 4.1.1
RST 7 Alarm reset Digital signal for releasing the servodrive when connected with 24G . 4.1.2
TLM 13 Torque Limit Digital signal for torque limit when connected 24G 4.1.3
PRIH 14 Forward Rotation Digital signal for inhibiting the forward rotation when connected with 4.1.3
Inhibited 24G .
NRIH 15 Reverse Rotation Digital signal for inhibiting the reverse rotation when connected with 4.1.4
Inhibited 24G .
HOLD 16 Motor HOLD (forward Digital signal for inhibting the forward and reverse rotations when 4.1.5
and reverse rotation connected with 24G ; or switching between PI / P control modes
inhibited) under the speed operation mode .
OR
Speed Loop Control (The function of this pin is selected in the "common
Parameter" menu .)
PI / P
MDO 34 Operation Mode switch Digital signal for enabling the switching of operation modes when 4.1.6
connected with 24G .
S / P Speed mode < - > Position mode
P / T Position mode < - > Torque mode
S / T Speed mode < - > Torque mode
SPEED VCMD+ 1 Speed command Enable the motor to run at speed proportional to the speed command 4.1.7
TORQUE TCMD+ 9 Torque command Enables the motor to output torque proportional to the torque 4.1.7
command voltage . At ± 10V , the motor outputs 300% rated torque . Note 1
3-1
I n p ut s ignal s
Signal Name Pin No. Function
Position EPI 25 External power input External power input : Input form : 4.1.9
-PPCMD 27 input -
-NPCMD 29 input -
Common EG1/SPD 32 Electronic gear 1 Input signal as electronic gear selection 1 in postition operation 4.1.10
Sinal for Speed selection 1 mode or as speed selection 1 in speed operation mode .
Position and
Speed
Command EG2/ SPD2 33 Electronic gear 2 Input signal as electronic gear selection 2 in postition operation
Speed selection 2 mode or as speed selection 2 in speed operation mode .
EG3/ SPD3 35 Electronic gear 3 Input signal as electronic gear selection 3 in postition operation
Speed selection 3 mode or as speed selection 3 in speed operation mode .
3 -2
O u t put s igna l s
Signal Name Pin No. Function
BRAKE 17 Motor Brake Release Signal Digital signal for releasing the motor brake 4.2.2
Speed ZERO 37 Motor Low Speed Output Digital signal output indicating the servomotor is 4.2.3
running at speed lower than the user setting .
In Torque Limit ITLM 36 Output In Torque Limit Digital signal output for indicating the output torque 4.2.4
is saturated at the torque limit value in torque
operation mode .
4.2.5
Speed/Position
Common Signal INP/INS 18 Position/Speed Arrival Digital signal output for indicating the value of
position error counter is smaller than the user setting
in position operation mode , or the motor speed is
smaller than the user setting in speed operation
mode .
Analog Output MO1 11 Analog output 1 Analog output 4.2.6
Encoder Signal A 19 Encoder A phase Differential , line driver digital output signal A 4.2.7
Output phase .
A 20
3-3
3 . 2 E n c oder W ir i n g a n d C N 2 P i n A ssignm e n t s o f t h e S e rvodr i v e
Motor RSO Connector Motor Side Cable Color Name of the Signal Servodrive Side Pin No.
1 Green A 1
2 White Green A 2
3 Grey B 3
4 White Grey B 4
5 Yellow C 5
6 White Yellow C 6
9 Brown U 7
10 White Brown U 8
11 Orange W 9
12 White Orange W 10
13 Blue V 11
14 White Blue V 12
7 Red +5V 13
8 Black 0V 14 15
15 Silver braided wire Shielding Case
360 一 rotate
T=360/2500
T
R T
X1 X2 X3 X4
H
U phase U
A phase
quadrature signals
phase difference is 90
L
V
A\ phase U\ phase W
p hase co mmuta tio n si gna ls
V phase
B phase
B\ phase V\ phase
Index signal
Z phase W phase
C
Z\ phase W\ phase
Z phase center
3-4
3 . 3 P o s i tion C ommand I nput C ircuit
CN1- 2 6
CN1- 2 8 330 Oh m
CN1- 2 7
CN1- 2 9
Note: YPV Servodrive can be only connected with 24V external power supply.
1 . 5 K O hm
CN1- 2 5
24V 330 Oh m
CN1- 2 6
CN1- 2 8
CN1- 2 7
CN1- 2 9
3-5
F r o m o p e n - co l l e c t o r o u t p u t : E x a m p l e 2: Using power supply built in the servodrive
C N 1 -30
5V
330 Oh m
C N 1 -26
C N 1 -28
C N 1 -27
C N 1 -29
C N 1 -31
3 . 4 I n p u t I nterface C ircuits
5K 1/ 4 W (1)
(8)
(9)
15V 10K
CN1-2
CN1-31
DGND DGND
3-6
3 . 4 . 2 Digital I nput C ircuit Interface
24 V
SON
CN1-6
CN1-5 24G
3 . 5 O u t p ut I nterface C ircuits
Relay
ALM CN1-10
24G CN1-5
Output Cu r r e n t 1 00m A
3 -7
Example 2: Connecting to a photocoupler output circuit
24 V
3.3K
A LM CN1 - 1 0
Outp u t 1 00mA
CN1-5
3 . 5 . 2 Encoder D igital O utput Interface Circuit Encoder signal receivers in the host controller
CN1-19
P
CN1-20
CN1-21
P
CN1-22
CN1-23
P
C N 1 -24
C N 1 -31
DGND
3-8
3 . 6 P o s i tion C ontrol I nterfa ce
R S T
B1 B2
Noise filter
1MC
U
R
V
W
M
S
CN2 PG
T
H1
※ Be sure to ground to the earth Thermostat Protection
E H2
PG Feedback Output
SIGN (28) B (21)
CCW
B phase /B Applicable line receivers:
P (22) SN75175 (TI) or MC3486 or the
(29)
C equivalent
24V (23)
/C
(24)
(6) 2K Ohm
Servo on signal input /SON
24V
(10)
/ALM Alarm output
(7)
2K Ohm
Alarm reset input /RST (5)
24V
(17)
/BRAKE Motor brake release output
(13)
Torque limit input /ILM 2K Ohm
(5)
24V
(18)
/INP Position Arriavl output
(14)
Forward rotation /PRIH 2K Ohm
(5)
Inhibited input
24V
(37)
/ZERO Speed Zero output
(15)
Reverse rotation /NRIH 2K Ohm
(5)
Inhibited input
24V
(36)
/ITL In torque limit output
(32)
Electronic Gear /EG1 2K Ohm
(5)
selection 1 input
24V
(33) 2K Ohm
Electronic Gear /EG2
selection 2 input
24V
(35) 2K Ohm
Electronic Gear /EG3
selection 3 input
24V
(34)
2K Ohm
Mode Switch input /MDO *1 P represents twisted-pair wires
*2 The time constant for the primary
(5) filter is 47S
24G
FG
※ Connect the shielding to the connector shell
3-9
3 . 7 S p e e d C ontrol I nterface
R S T
CN2 PG
T
E H1
※ Be sure to ground to the earth Thermostat Protection
H2
(1)
PG Feedback Output
P
B
(9) (21)
LPF /B Applicable line receivers:
10bit Torque command limit input P (22) SN75175 (TI) or MC3486 or the
(2) C
DGND equivalent
(23)
24V /C
(24)
(6) 2K Ohm
Servo on signal input /SON
24V (10)
/ALM Alarm output
(7) 2K Ohm
Alarm reset input /RST (5)
24V (17)
/BRAKE Motor brake release output
(13) 2K Ohm
Torque limit input /ILM (5)
24V (18)
/INS Speed Arriavl output
(14)
Forward rotation 2K Ohm
Inhibited input /PRIH (5)
24V (37)
/ZERO Speed Zero output
(15)
Reverse rotation 2K Ohm
Inhibited input /NRIH (5)
24V (36)
/ITL
(16) In torque limit output
2K Ohm
Motor HOLD input /HOLD (5)
24V
(32) 2K Ohm
Internal Speed 1 input /SPD1
24V
(33)
2K Ohm
Internal Speed 2 input /SPD2
24V
(35) 2K Ohm
Internal Speed 3 input /SPD3
*1 P represents twisted-pair wires
24V
*2 The time constant for the primary
filter is 47S
(34) 2K Ohm
3-1 0
3 . 8 T o r q ue C ontrol I nterface
R S T
CN2 PG
T
E H1
※ Be sure to ground to the earth Thermostat Protection
H2
(1)
12 bit Torque command input LPF
P
A (19) ※ Be sure to properly prepare
(8) the connecting end for the
AD shielding
10bit Torque command input LPF /A (20)
PG Feedback Output
P
B
(9) (21)
LPF /B Applicable line receivers:
10bit Speed command limit input P (22) SN75175 (TI) or MC3486 or the
(2) C
DGND equivalent
(23)
24V /C
(24)
(6) 2K Ohm
Servo on signal input
/SON
24V (10)
/ALM Alarm output
(7) 2K Ohm
Alarm reset input /RST (5)
24V (17)
/BRAKE Motor brake release output
(13) 2K Ohm
Torque limit input /ILM (5)
24V (18)
/INS Speed Arriavl output
(14)
2K Ohm
Forward rotation (5)
Inhibited input /PRIH
24V (37)
/ZERO Speed Zero output
(15) 2K Ohm
Reverse rotation (5)
Inhibited input /NRIH
24V (36)
/ITL In torque limit output
(16) 2K Ohm
Motor HOLD input /HOLD (5)
24V
(32) 2K Ohm
Internal Speed 1 input /SPD1
24V
24V
(35) 2K Ohm
Internal Speed 3 input/SPD3
*1 P represents twisted-pair wires
24V
*2 The time constant for the primary
(34) filter is 47S
2K Ohm
Mode Switch input /MDO
*3 VCO is an optional module with a
fixed scale between the motor rated
24G speed and the input voltage which
(5) must be specified when ordered .
FG
※ Connect the shielding to the connector shell
3-1 1
4.1 Descriptions of YPV Servodrive Input Signals
SON CN1-6
24G
Do no t u se SE R V O O N (S O N ) s igna l t o s tar t o r stop t h e ser v o m otor, us e a n in p u t
comma n d s ignal in s t e a d .
4.1.2 RST Servo R eset I nput ( CN1-7)
This s i gnal is u sed to r e set th e s ervo dr i v e a fter cl e a r ing th e s ervo al a r m .
24V
RST CN1-7
24G
Torque
4-1
4.1.4 PRIH Forward R otat ion I nhibited a nd N RIH R everse Rotation
Inhibited Inputs (CN1-14~15)
Thes e t wo sig n a l s f orce th e m oving pa r t of th e a ppar a t u s t o st o p i f th e y t ravel
over t h e allo w a b l e r ange of m otion. C o n n e c t t he ov e r t ravel li m i t - s witch si g n a l s
to th e c orrec t p ins (P R I H f or fo r w a r d o vert r a v e l , N RIH fo r r everse o v ertravel)
PRIH
CN1 14
NRIH
CN1 15
a c c o r ding to t he pr o g r a m m e d p rof i l e .
HOLD HOLD
SPEED
TIME
Linear or S-type decelerating
profile
f u n c t ion is d escribed be l o w :
A p p l i cations:
1 . To s uppress th e o versh o o t d uring ac c e l e ration/dec e l e r a t i o n unde r t he sp e e d
o perati o n m ode.
4-2
P I control
P control
Motor speed Overshoot Motor speed
rotation.
TCMD+: Wh e n t he se r v o drive is i n T Mo d e o r is s witche d t o Torq u e o peration mo d e,
this si g n a l i s us e d a s an a l o g t orqu e c o mmand in p u t . I f th e i nput vo l t a ge is 1 0 V,
CN1-1
VCMD+ CN1-8
TCMD+
CN1-2
AGND
4-3
No t e : C N1-1 is f or hi g h - r e s o lution an a l o g s ign a l i nput (1 2 B IT). Pl e a s e p urch a s e
CN1-1
TLCMD+ CN1-8
CN1-2
AGND
photocoupler
+PPCMD CN1-26
-PPCMD CN1-27
+NPCMD CN1-28
The position command signals can be any of the following
forms (refer to 3.3 Position Command Input Circuit for
P reference):
1.Differential type
-NPCMD CN1-29
2.+24V open-collector type
3.+5V open-collector type
P :represents twisted-pair wires
4-4
4.1.10 SPD1 SPD2 S PD3 I nternal S peed S witching I nputs (CN1-32~35)
ELGN1 ELGN2 ELGN3 Electronic G ear N umerator S witching I n p u t s
(CN1-32~35)
When t h e serv o d r i v e i s in S M o d e o r swi t c h e d t o Sp e e d o perati o n m ode, an d i f th e
S O N C N1-6
E x a m p le 1: t h e i nte r n a l s peeds
a r e s et as t he fo l l o w i ng in th e
S P D 1 C N1-32 s p e e d P ara m e t e r m enu:
I n t e r nal sp e e d 1 = 1 0 0 0RPM
SPD1 CN 1 - 3 3
I n t e r nal sp e e d 2 = 2 0 0 0RPM
S P D 1 C N1-35
I n t e r nal sp e e d 3 = 8 0 0 RPM
internal speed 2
2000RPM
internal speed 1
1000RPM
internal speed 3
800RPM
4 -5
4.2 Descriptions of YPV servodrive Output signals
ALM CN1-10
immed i a t e l y .
Servomotor
Holding brake
4-6
SERVO OFF
SERVO ON SERVO ON
Speed
ZSPD Value
Time
ZSPD Value
CN1-36
ZERO
4-7
Speed Position error
INS value
Time
INP value
INS value
CN1-18
OFF
ON ON OFF
ON CN1-18
cir c u i t .
Servodrive Host Controller
Receiver
Phase A CN1-19 A R 2 3 Phase A
CN1-20 A\ P 1
CN1-21 B R 6 5
Phase B Phase B
CN1-22 B\ P 7
CN1-24 C\ P 9
8 C 16
Choke
+5V
0V +5V
+
CN1-31 -
0V
Filtering capacitor
0V
Shielding
Applicable receiver :
P :represents twisted-pair wires SN75175 (TI);MC3486 or the equivalent .
4-8
5 . 1 U s e r P arameter S ettings a nd Functions
5-1
5.1.3 Introduction of the Functions
5. Motor Parameter
5-2
5.1.4 Common Parameter
1. Control mode selection (CNTL): YPV Servodrive has six operation modes for selection
T Mode: Torque operation mode, which is a single mode and cannot be switched through CN1-34
S Mode: Speed operation mode, which is a single mode and cannot be switched through CN1-34
P Mode: Position operation mode, which is a single mode and cannot be switched through
CN1-34
S/P Mode: Speed <-> Position operation mode, which can be switched through CN1-34 (MDO)
P/T Mode: Position <-> Torque operation mode, which can be switched through CN1-34 (MDO)
S/T Mode: Speed <-> Torque operation mode, which can be switched through CN1-34 (MDO)
MBR is effective only when CN1-17 is programmed as the Motor Brake Release function.
Default value (0), Maximum value (1000), Unit (ms).
Servo ON Servo ON
C n 1- 17( B RAK E \)
MB R MBR
5-3
3. Monitoring output voltage (MOVL)
This field is used to set the maximum output voltage of the monitoring signals for both
If S Monitoring is selected, the maximum output voltage corresponds to the motor rated speed.
If I Monitoring is selected, the maximum output voltage corresponds to the motor 300% rated
current.
If P Monitoring is selected, the maximum output voltage corresponds to the tracking error
counter-clockwise rotation of the motor when observed at the drive end of the shaft.
rotation of the motor when observed at the drive end of the shaft.
5. CN1-16 function selection (D1-16)
Define the logic of CN1-10, CN1-17, CN1-18, CN1-36, CN1-37 output signals
0 = Normal Close (0) (positive logic) ; the secondary side of the photocoupler is closed when
1 = Normal Open (1) (negative logic) ; the secondary side of the photocoupler is open when the
0 = Servo Ready. CN1-17 will be closed immediately when the servodrive is turned on and
1 = Brake Discharge (BRAKE). When SON (CN1-6) is engaged, CN1-17 will not be closed
until after a delay time set by the MBR parameter; when SON (CN1-6) is disengaged, CN1-17
will not be open until after a delay time set by the MBR parameter.
Define the input logic of CN1-14 (forward Rotation Inhibited PRIH) and CN1-15 (Reverse
0 = Normal Close (0) (positive logic), motor forward and reverse rotations are inhibited when
1 = Normal Open (1) (negative logic) ; motor forward and reverse rotations are inhibited when
5-4
9. Display mode (MONT1 Channel A, MONT2 Channel B) Setting.
10. Output Offset for Monitoring Channel A and B. (MONO1 Channel A , MONO2 Chennal B)
11. Enter
The input parameters will be transmitted and stored in the registers of the servodrive.
(The\ input parameters will not be maintained in the servodrive after the power is turned
off.)
After entering the parameters, it is necessary to press this button to write these
parameters stored in the registers onto the FLASH ROM in the servodrive. These parameters
will thus be maintained in the servodrive and not disappear after the power is turned off.
5-5
5 . 1 . 5 S peed P arameter M en u
Used to scale the input voltage command (CN1-1 or CN1-8). Set the maximum input voltage
of the speed command, and this maximum voltage corresponds to the rated speed of the
servomotor.
2. Command offset (SPDO)
Used to compensate for the offset of the voltage command. Set the offset voltage
according to the actual condition, and the desired speed command is obtained internally
command command
Offset
a f t e r c ompens t a e d
5-6
4. Speed death band (SDB)
Default value (0), Maximum value (rated motor speed), Unit (RPM)
The servodrive will work only when the speed command is higher than the minimum motor speed
* The analog speed command is jammed by large noise and thus the
SDB
0 3000
Motor Speed(RPM)
Enable or disable the function of CN1-32 (the first internal speed), CN1-33 (the second
internal speed) and CN1-35 (the third internal speed) in the speed operation mode.
Default value (0), Maximum value (rated motor speed), Unit (RPM)
If the Internal Speed Enable Setting (SPO) is set as “Enable”, the 1st internal speed (SPD1)
If the Internal Speed Enable Setting (SPO) is set as “Enable”, the 2st internal speed (SPD2)
If the Internal Speed Enable Setting (SPO) is set as “Enable”, the 3st internal speed (SPD3)
In the figure below, Ta shows the time of LACC, Td shows the time of LDEC, Tsa shows the time of
performed.
5-7
Speed
Time
Ta Td
Zero Speed Output (ZSPD): under speed operation mode, when the motor speed is lower than or
Speed Arrival (INS): under speed operation mode, when the motor speed is lower than or equal
RPM RPM
IN S
ZSPD
TIME TIME
Z S PD
INS
C N1 -3 6
CN 1- 18 OF F
ON
9. Enter
The input parameters will be transmitted and stored in the registers of the servodrive.
(The\ input parameters will not be maintained in the servodrive after the power is turned
off.)
After entering the parameters, it is necessary to press this button to write these
parameters stored in the registers onto the FLASH ROM in the servodrive. These parameters
will thus be maintained in the servodrive and not disappear after the power is turned off.
5-8
5 . 1 . 6 P osition P arameter M enu
PLS
A/B B
B-Phase advances
B
A-Phase by 90 degrees
SIGN
PLS
CW / CCW
SIGN
H L
SIGN
Under the position operation mode, when the value of the position error counter in the
servodrive is lower than or equal to the value set by the Position Arrival parameter,
5-9
INP
CN1-18
Gear Denominator (ELGD): set the denominator of the electronic gear ratio.
Gear Numerator (ELGN0): set the basic numerator of the electronic gear ratio.
1st Gear Numerator(ELGN1): set the numerator 1 of the electronic gear ratio.
Default value (10), Maximum value (32767). Under the position operation Mode,Numerator
1 will be selected as the numerator of the electronic gear ratio when CN1-32 is connected
with 24G.
Default value (100), Maximum value (32767). Under the position operation Mode,Numerator
2 will be selected as the numerator of the electronic gear ratio when CN1-33 is connected
with 24G.
Default value (1000), Maximum value (32767). Under the position operation Mode,Numerator
3 will be selected as the numerator of the electronic gear ratio when CN1-35 is connected
with 24G.
Example:
If the controller is to send 5000 pulses for one resolution of the servomotor, the
5-1 0
4. Acc/Dec Time (PACC)
acceleration/deceleration function;
precision.
TIME
5. Enter
The input parameters will be transmitted and stored in the registers of the servodrive.
(The\ input parameters will not be maintained in the servodrive after the power is turned
off.)
6. Flash update
After entering the parameters, it is necessary to press this button to write these
parameters stored in the registers onto the FLASH ROM in the servodrive. These parameters
will thus be maintained in the servodrive and not disappear after the power is turned off.
5-1 1
5 . 1 . 7 T orque P arameter M e nu
If the servodrive causes the machine bed to shake, properly tuning the torque filter time
The smaller the filter time constant is, the more responsive the speed loop is. The
When CN1-13 is connected with 24G, the Internal Torque Limit is adopted as the torque
Default value (2000) Maximum value (rated motor speed) Unit (RPM)
Under the torque operation mode, if the Internal Torque Speed Limit is adopted by the
Torque Speed Limit Selection, the set value of which is used to limit the motor speed.
4. Torque Speed Limit Selection (TSLO)
0 = internal torque speed limit command, the TSLS value is used to limit the motor speed.
1 = external torque speed limit command, the speed limit command is input through CN1-9
5-1 2
5. Torque Limit Command Signal Selection (TLCS)
When CN1-13 is connected with 24G, the torque limit command becomes effective to limit the
motor torque. The torque limit command can be selected from the following:
0 = internal torque limit command, the ITLS value is used to limit the motor torque.
1 = external torque limit command, the torque limit command is input through CN1-9 analog input
pin.
6. Enter
The input parameters will be transmitted and stored in the registers of the servodrive.
(The\ input parameters will not be maintained in the servodrive after the power is turned
off.)
7. Flash update
After entering the parameters, it is necessary to press this button to write these
parameters stored in the registers onto the FLASH ROM in the servodrive. These parameters
will thus be maintained in the servodrive and not disappear after the power is turned off.
5-13
5 . 1 . 8 S ervo G ain S etting
Speed Gain
The following parameters must be set properly for servo gain tuning:
The servo system contains three feedback loops (position loop, speed loop and current loop).
The innermost loop must have the fastest response, while the middle loop must have higher
response speed than the outmost loop. If this rule is not followed, vibration or unstable
The design of YPV Servodrive ensures the current loop has good response performance. The
user only needs to tune the position loop gain and the speed loop gain.
5 - 14
To maintain normal operation of the servo system, the response of the position loop cannot be
tuned higher than that of the speed loop. Hence keep in mind to increase the speed loop gain
before to increase the position loop gain. Merely increasing the position loop gain will not make
the response faster, but cause the vibration of the speed, therefore prolong the positioning time
.In other words, if the response time of the position loop is made shorter than the speed loop,
the speed loop, not tuned responsive enough, can never catch up with the speed command generated
by the position loop. This in turn will make impossible a smooth acceleration or deceleration,
and cause more position error, therefore much higher speed command will be generated. Eventually
the improperly high position loop gain will render the motor to oscillate. If this situation
happens, reducing the position loop gain or increasing the speed loop gain can help suppress the
motor vibration. At any case, the bandwidth of the position loop cannot exceed the natural
If a fast response is required, not only the servo system (controller, servodrive, servomotor and
encoder) must be selected and tuned properly, but also the mechanical system is to be ensured to
time constant of the speed compensator. A higher set value means a shorter integral time, and
consequently a shorter response time is expected. This parameter is interrelated with KPP and
2.KVP: corresponds to the dynamic response of the speed loop, and is the proportional gain of the
speed compensator. This parameter should be tuned properly according to the load inertia, and the
larger the KVI parameter is tuned, the shorter the rise time of speed response will be.
3.KPP: corresponds to the dynamic response of the position loop, and is the proportional gain of
the position compensator under the position operation mode. This parameter should be tuned
properly dependent on the bandwidth of the internal speed loop, and the larger the KPP parameter
is tuned, the shorter the rise time of position response will be.
The normal sequence for tuning servo gains is: KVP KVI KPP
The following figures show the measured waveform of S-Monitor voltage signal for different tuning
5- 1 5
Tuning procedure for the speed loop.
1. Set all the Acceleration/Deceleration Time settings (Ta, Td, Tsa, Tsd) to zeros in the “Speed
Parameter” menu.
2. Set the Torque Filter Time Constant (TQCA) to zero in the “Torque Parameter” menu.
3. Set the initial value of KVI as zero and use the default value (3000) for KVP in the “Speed
Parameter” menu.
4. Measure the I Monitor (torque monitoring signal, which can be selected in the “Common
Parameter” menu) with CH1 in the oscilloscope and adjust the magnitude of the speed command.
The speed command for the tuning procedure is of a step waveform and can be effectively
During the whole tuning procedure, keep watching the I Monitor signal and adjust the magnitude
of the speed command accordingly so that the waveform of the I-Monitor signal is not saturated.
5. Measure the S Monitor (speed monitoring signal, which can be selected in the “Common
Parameter” menu) with CH2 in the oscilloscope and the speed command (CN 1-1 or CN1-8) with CH3
in the oscilloscope. Slowly adjust the KVP parameter in the “Speed Parameter” menu. The
adjustment should not stop until the rising slope of the S Monitor signal is close enough to
the speed command and no oscillation appears along the S Monitor trace.
The steady state error normally appears because the KVI parameter is zero during this step.
6. Slowly adjust the KVI parameter in the “Speed Parameter” menu with the default value (130) as
a first trial guess. The adjustment should not stop until the settling time of the S Monitor
signal is as short as possible while the overshoot of the S Monitor signal is less than 5 % (or
10%) and appears only once. No sustained oscillation is allowed after this adjustment.
Note1. If the servomotor is installed in a ball screw driven machine bed, take caution of the
2. A well-tuned speed loop can guarantee the precision of machining and cut the job time as
well. Make sure not to operate a servodrive that causes the machine bed oscillatory due to
de-tuned gains.
o r K PP.
5-16
6 . 1 A l a r m D isplay T able
READY Servo system is ready. The main power cable and the encoder cable The servomotor can start a normal
from the servomotor are connected correctly. operation
OC An abnormally big instantaneous current triggers the OC alarm. The Check whether the load exceeds the
machine will stop. rated value, any main circuit
component is damaged, or output is
short-circuited.
OV An abnormally high DC Bus voltage due to too heavy load inertia Check whether the load inertia is over
or frequent dynamic braking triggers the OV alarm. The machine the specification and take into
will stop. consideration an extra regenerative
braking resistor.
OL An over 150% rated load lasting for one minute triggers the OL Check the reason of overload.
alarm. The machine will stop.
OH The temperature over 135° in the servomotor winding or over 85 Check the ambient temperature and the
° in the heat sink of the servodrive triggers the OH alarm. The ventilation condition.
machine will stop.
OS An over 120% of the rated servomotor speed triggers the OS alarm. Check whether the speed command
The machine will stop. exceeds the allowable value or the load
is over the specification.
EE A broken encoder wiring or an incorrect wiring of the UVW Refer to the wiring diagram and check
feedback signals triggers the EE alarm. The machine will stop. the wiring again.
PF A lower than 240V DC Bus triggers the PF alarm. The machine will Check whether the AC Mains voltage is
stop. too low or the filtering capacitor in the
main circuit is damaged.
RESET The servodrive control system is reset. The system will start again after the
alarm is cleared.
OVF An overflow of the position tracking error triggers the OVF alarm. . Check whether the load is over the
The machine will stop. specification or the frequency of
position pulse command is too high.
6- 1
6 . 2 C o n necto r P i n A s s i gnment s D i a g r am
RS1
RS-1
1 2 3 4 5 6
U V
1 2 U V W E H1 H2
W E H1
3 4 5
H2
6 7
MS3102A24-11P
MS3102A24-11P
A B C D E F G H I
A B C
- + H1 U V W E E H2
D
- +
E
H1
F
U V W
G H I
E E H2
Rs0
R20 and D-15P Pin Table
1 2 3 4
Rs0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
5 6 7 8 9
Cn2 green white grey white yellow white red black brown white orange white blue white
10 11 12 13 green grey yellow Brown Orange Blue shielding
14 15 D-15P NC
16 A A B B C C +5V 0V U U W W V V
1 2 3 4 5 6 13 14 7 8 9 10 11 12 case
15
2E20-29P
A
2E20-29P and D-15P Pin Table
M B
L N C Rs0 A B C D E F G H J K L M N P R S T
T P
K D green white grey white yellow white red black brown white orange white blue white
Cn2
green grey yellow Brown Orange Blue shielding
S R
J E NC NC
D-15P A B C C +5V 0V U U W W V V
H F A B
G
14
1 2 3 4 5 6 13 7 8 9 10 11 12 case
15
6-2
6 . 3 S e r vodri v e D i m e nsion
W
H
C A B
D E
Dimension ( mm )
Model A B C D E W H
YPV -040
YPV -055
30 23 37 212 195 90 168
YPV -075
YPV -100
6 -3
6 . 4 C o n nec P in A ssi g n m ents D iag r a m
White gray /B 1 2 3 4
5 6 7 8 9
Yellow C
10 11 12 13
White yellow /C
14 15 16
Brown U
White brown /U
Blue V
White blue /V
Orange W
RSO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
White orange /W
Ora nge
Orange
yellow
Brown
Yellow
Brown
Green
White
White
Green
White
White
White
Black
White
Red +5V
Red
B lue
Gray
Blue
Silver
gray
ENC
NC
Black 0V
A /A B /B C /C +5V 0V U /U W /W V /V
Sliver Isolation wire
YBL17
YBL13S
3KW~6KW
1KW~3KW
MS3102A22-23P MS3102A24-10P
G A F A
F H B E
E C G B
D D
C
MS3102A22-23P
MS3102A24-10P
A B C D E F G H A B C D E F G
U V W + E H1 H2 - U V W H1 E H2
6-4
※7.5KW Connect diagram
D TYPE D TYPE
RS232
37PIN 15PIN
CN3 CN1 CN2
ENCODER
H1 H2
Thermostat
Protection
Terminal
R S T P Pr N U V W
Red White Black
BR
3Φ220V
POWER SOURC
PE 300W 30Ω
∣ Dynamic
Earth U V W
Brake Resistor
SERVO MOTOR
6 . 5 E n c oder m ot o r s i d e d r i ver s ide a rt i c u l ate f oot p os i t i on
Power source
Encoder line color Signal name Driver side
attachment side
※ If the lead wire lengthens, the isolation line also certainly must meet properly, pairs the stranded wire
electric cable to meet adds long-line.
6-5
※ Supplementary Manual for the Driver Configuration
1. Please install the operation program to your PC from the attached disk or Ye Li website.
Ye Li icon will appear after the installation process. <Note: If you have installed any Ye
Li program before, please remove it from your system first.>
2. Please connect the CN3 port with the PC RS232 port on the upper right corner of the
driver. Appendix 1 shows how the pins connected.<Note: CN3 port is as same as USB,
but RS232 is designed for internal use.>
3. The lower corner of the front driver displays VER2’s version which is 070501, if you
would like to have new functions, please install VER7501 on your PC.
<Note: Unmarked VER2 version is 031220, operation program is version 031220>
4. VER7501 is able to configure the hardware which is 031220 version installed, but it
does not support any new functions.
5. Before using VER2 driver with version 7501 program and loading saved 031220 file,
please confirm there is your modifications on the internal parameters and modes.
6. We suggest you backup the default settings before you start to modify any parameters for
recovery.
7. VER7501 contains new position parameters and speed settings, filter options and
encoder filter frequency settings and etc. plus, in advanced settings, speed (rpm) and
current values can be monitored.
7-1
※ Supplementary Manual for the Driver Configuration:
1. Please connect the driver CN3 port with PC RS232 port, and plug in the power regulator,
and then click the icon on the screen.
<Note: We suggest you save the default configuration file before modifying any internal parameters, then
proceed the steps to load activities, files and horse power, specifications, and its corresponding
speed. When you save configuration file, it would be convenient if you comment motor’s
specifications and speed on it for the future use.
7-2
2.2 Parameters
Example: Mode Selection →S/P MODE → Select a driver operation mode→ Enter button → Burn Button.
→ After about 5 sec, the burning process will complete then a dialog window will popup → Reboot
to complete the Mode settings.
7-3
2.2.2 Output Signal logic Definition
Positive logic 0 CN1 14PIN and 24G with feed through Real-time
Negative logic1 CN1 15PIN and 24G without feed through Real-time
7-4
2.3 Speed Mode Settings
<Range DC±2V⇔DC±10V>
Input voltage Real-time
Setup voltage corresponding with rated speed of motor.
<Range -1024⇔+1024>, speed precision fix. Setup speed command
at the same time. Motor output is constricted by the minimum speed.
Offset voltage (Tip: setup speed minimum as 0 RPM first, then adjust departure to Real-time
motor’s axis minimum drift point, the go back setup speed command
to the lowest speed value.)
VCO(12bit) → From CN1 first pin to insert voltage command
reset
Speed command AD (10bit) → From CN1 eighth pin to insert voltage command
channel <Note: VCO (12bit) notification required before place your order, in normal condition,
there is no need to make change.
7-5
2.3.2 Internal Speed Settings
Zero speed range Output from CN1(36PIN), Common PIN at CN (5PIN 24G) Real-time
In Speed Output from CN1(18PIN), Common PIN at CN1(5PIN 24G) Real-time
7-6
2.4 Position Mode
7-7
2.4.2 Electronic Gear Settings
Encoder input filter Select a proper value according to encoder circuit and the environment
frequency reset
disturbance.
7-8
2.4.4 Acceleration/Deceleration Time
7-9
2.6 Motor Parameter Settings
7-10
2.6.2 Driver Protection Settings
KVI Real-time
KVP1 Set up according to operation manuals. Real-time
KPP1 Real-time
7-11
2.7.2 Speed Loop Gain 2 Settings
Warning:
※ Real-time: the value is effective immediately after pressing enter button.
※ Reset: the value is effective after pressing enter button and the restart process.
※ After the configuration, the burning process is needed. Restart to show the default value.
7-12
Appendix 1
YPV RS232-USB接頭
CONNECTOR
9PIN D-TYPE
CONNETER
USB接頭
黑
BLACK 5
VCC 4
1 綠
TX GREEN 8
2 3
7
3 RX 白
WHITE 2
6
4 GND
CONNETER
接頭
7-13
YE LI ELECTRIC & MACHINERY CO., LTD.
NO.32, DAH AN RD., SHIN CHUANG CITY,
TAIPEI HSIEN, TAIWAN, R. O. C.
TEL: 886-2-22022456、22022563、22048806
FAX: 886-2-22047087
E-mail: yeli01@ms15.hinet.net
http://www.yeli.com.tw