You are on page 1of 31
et eieie sees oan * Book —_—_ Quality) Control and Management + wt — Asan Akhtet; Ha uRsicl ue _Quaity : Quality: refers p4o the ananaeterristios) of 2 preduct or service that Hewes its evility ea ; r 3 | Consistently nae} ore! bxcbed! euste mer me al meas is Mae ees oat _fereforemance ! forformanee reefers, te, He fin etion ability of the preoduct on service a5 clesined by ‘ne dustotidre - lasitscat Conformance * how, well ore aesereately & preedueh or service corresponds +e designed speniPieations. Reliavility if the ability ; of. ap, ,item ae, pereform @ tresquireed.funelion under braked eenditien for. a period oF: i stné + | APT o 2 3 Cote siev td Durabi lit’! “ Usefi “eehnieal life Lore, Leng evity of poreforemnanae of a fpreduct on Service - Mae eae Inne Vative feahies i- Scanned with CamScanner Warezan ty sale ; ct HT 728 laa aan Fitee! senvide a fr c : INE). igi 3 ie ores meetin abit Serviceability ! > Maintenance , Perens eet sen fariar * * Ease of Use ; User, — friendly # Aesthetios 1 external looks Mat atttadis’ | 5 Bet eR: 4 Sora! to Bsa} 2 Duality Conteol :— Logis feom Bors) 6 -Standated crear aca aren ara sar = Aation fra att, aC puality aSfdeslod -t aacreucc STO FCO Quality Coniree| aT 4 8 Steps "St Vi SP setting oe ‘Ynarks [8 iwest to market a : ‘ a proauer Ee Standarey’ aa freepah) Preoducer 5 deveropo PIT ‘ CNvaltuate’ eT peers ComPornmiange —> Evaluate wats cateer shep ot ena parameter by hong Follow aca Pee aT art ara Cheek =ant —> Action when necessary gm 3 agicaTeT! — > plaming for improvement. Scanned with CamScanner + Ostet wanyt) et Hou > los of ‘business 2 i ae. lobs of. material © Disfie?) — less joe time ‘ee Load | wareeanty —_ iti. +14 ama at Maivienanéee at SY, Patolity as ep se er Cost, of reepaire - | —> |Loss of predductivity Deeeig anaotd | y wi Tyre -E Toterenal Paltuce sea alk ar oT, ame putersoal Poanme 2102827 ae) tor yps Lia 5 ture * Cost of Quality - 2 9% i | 3 —s eee in : | ; ¥y op 2808 airy 7 Rework (gram STS)» enst © LA ~ 3 Non et emda Quality w on® me, OD ieee a RN en, patantheigesnina: 20? om at FOTO 2) Conformance ? Quality er ssr4 4 Re OLA teen off ul v ”~ fost of athieving Quality i y Por ees # GB types 1- (¢onforemane® +0) : | re Planning 7 fray Oh Z pocomentatten Doeumentation | Freaining | 2 mpenvial (Quatily mech ara Rwess Te company +3] f a Piud hing > eyrermal latie Cra care ater Quality cheek wer) st 7 5 " \ Inspection sy | Cost —> fault prevent, “Cis ener org BT! i feuly prevent [ig Cre BTS IT Ct attivity dost ; | freyention appribicel eet? ~ Scanned with CamScanner test he —> cost per good unit of produce} % Quality costs (Juan Model) *~ 4 i 8 of = vt ‘x er ae _Minimuyn Cost prevention.and,. appraisal cost '20% Defective 1 Oud y level 39 * Quality tost (Aer nate view) i= PE Z00d unit of Preodues Mini mon Cost | Uist ye] too 7, 3 defechve : ee ay loo'y, i Quality Level —_s Joog | | Scanned with CamScanner % Evaluation » of Ty chavs res valuation of! ‘Modern Concepts (Ouautyy’ ae Le pead from berg distte >t as 72 OAS ins, Nibipingt aie pee eT oI ay ae 5 a ny ta yap amet : gem teste baci siege, 4 Tlal Quality Management (19 pi | Those ae ) froeudreement — er ay Raw material ET, ' Von a Marketing > éunvey wat)! He?” rpreettat: SITE Satkrod om 3 Engineerting polaneer a we — sunved OA Monufastuning engineer «pomest 4 a 4) shop’ Lingpeation Peak er 4) Shop Conte! = tibet! ‘Pelivens ge Box eT! i) Logistics - = ee pretation. distribution - reoduet fer a pe a eo a az Fill pealishe process + sales 4osevide + fdas | Customer reequine rece sejecr waT! Sos t a and after (fosifin) boil ¢ L out what eustamere> want + (PLS Designing ,* proaucs /sehoviee that well meer onal | customer wetngs 5 —> Find — Determine where mistones ‘are tikely 4o ovaute + _> Keer task of results - Scanned with CamScanner > Buena jnese eondepts fo suppliers, a to disteibution, ie Charastericties of TPM !- — Contin uows improvement >. No Finish line for Wn preoves oe Customer fasus . |. Organizational wide activity ie a ployer. ‘embpawerement/ Fi OS Js mee seer ' appro dealaarnce > tom petitive!” beyah. draaking “ FBS ae knowledge of tools | vk BOS ac ipeg — Tierra” avid external eusicnen Z me “ton shucral4 Ss Ay 8. tereon, teeta rae with Kuprher: 1 aSes % Basia’ eats Peschabpe soe ven omer fol [fses it Crease) copes a ePheak diagrarh Und aa diagtzam) Mbsodit sie Ee aor oe f bast assct Scanned with CamScanner and | fage he "1 BW 2H) Questions : eh—-3 AF Control Clrarchy,.. Otner “Aypresae reat rt eel omecnt tative Saathies Paka atures : Arteibives (qualtive) Ser 7 sree a Nubmerdieat \) 229 29-22 phages te Ua ZTypesof Loss a “Sportadie lo#s (sudden adverse ghang<) Chizowne! oss. ( beng, tasting Ve aRee F Magna B nfe ase ‘Zituation) poradle | ythneyle. Le priequency fs OM, _> Sudden adverse) > bong lasting gayertee Situation ia: ysis pet > Freequens is| > Freqwueng is owen ae ee (pwab oe ely ot vy —> A single {0s5\ > A single yz cause Is tan be aostly raat, prainetonming Xi fur clow, mart, o> Bxperd ment Design* cause and wise N Pp wCHA Selle 1 eae OS entiies reesolution See no plenias pe> on=doe teainirng eg tage = a SAR Ser pata eheek sheets contre) informalien as déniedl” Charts : gorraphi eo, analysis prelims solve =a xem os EAT Act Continuo preotess- toh Scanned with CamScanner Plan ? 5 A alas flan m2 improve operations fixer iby Finding what shings ane ‘sbing’ Wrong) su > Come up swith, idea® te sie: oe Do! Implement thangies® designed . 2. polve the Preebleyn en small on supe et Seale - Steak a ‘Monien! aaAbio® We Syma peal or expert mental, change ae aanieving he! deaieen, reepielt an not. Act : Act \préevnphy to tmplement ehanges on a larger Seale (2 the experiment ys successful -| } QED — Strevetueat Bppresn : bua qe ato ee needs — | ‘translate them +o plans , pre ders Parers Process, : pare NOG: (Vela of. the. diustomers) of PPR Sh tren bes survey / So Tb sfla ; — interviews Te pm rey te Ar +> Discussion > foes tercour Crarget cusiiien) —> Pinett+ opsernvation —> Warrenty data analysis > Field = meporets Scanned with CamScanner # OED Methodology '- age" 6?" ; : Fe le a ae : (pesign,s . Requiement customer. requirement esign vibes Part charatrenisties PS IE Product | Farzt Preaudion plaming 8) plamingsscssy oyjfsiglerming apenations = HOT pidiming” AGuaty Biarenlo loon. 74) 2 a 3 poecls iow e — group bP employes? s, —> invelve In the same wosrek = Pen forem Zane in bans aia and. Peake * Sorourg ‘Fie piseilss im przovEemnetts, 3 | Bipki EMR Scanned with CamScanner RD edesign of eer 26), een Opeaaad _X Business Process peengineeang (BF sy : ins, He the | enitieal analysis) and read ea ! a existing business. proeesS te, ecueve preea kde | . eastuce: | tmprovements in penformanee ‘Page! 33] bee Jhspects 3 tom. | / {BPR} l s { i [Radial | J Level of hange Ineremental ~ u : ajean State Starting Pint \ Bristing process | i long irzed Short Time require A = irc an Frequency of change eonlinucus yo? ian: ah Tep-49 i Partie’ pation Bottom - UP 71 gees : ee i ate Risk ee Modena: ae eine ee Type of change j seule vy, Strewetuceal i Statistical Anything - Frimany enabler ate tLe bala at Typical Se0pe Narereow , road within funtion cross - functional, Scanned with CamScanner fge 29 | Riexs and barriers to BFR fe gBook 7 CNet re : AG Ive in SC ys age mene and. LeaderesiP- ons | rosttasn \sot Ske foge tot 4 Why ger provers fal © -> Lack of > Unrealistia Seor® and expecta — Resistance fo change nat : : tosh we Cutting Pats? ans. hon at Boe aah foeus —> Narco techni sustained man (shsen A page deo. Poised, Bsr eee ena ie ie nd | 3sint yea tae aye és wR eel, hs de ee ‘eppeet Abani EMEA). a quality method. a Failure Mo: is preattive- Joo| , technique -an ‘tide a identel ation ana. preeventionis — Ta Nat 'errawles» the. | of | proses? ore “precdeh ereeere weebigree ney | peoue bP Peduchons t+. ei teGhAC a number —> It lead = ‘ 7 Failures | durzing ., \prlatonyaing> 2 wermenty Shays -> pefects in "preistienion Reais > Reworeks in Whe! eee pi see > Failure ducing “Oe > warranty @\ aims! Scanned with CamScanner Ss Ar 3 ay > Design FMEA : —> froaess EMEA 7 Fege 105] mesrodotegy 2 Orem ror bo PIED AG «tbr Sqass 4 : Tse toe + 104] eoals of FMEA BOA of Bere fay se} aoe Benefits of FMEA f OOF pst ‘ | 4h- 05] Quality Awards 1- cede ys (SOR - Bonksray 519 Deming Prize ! Dr Edward Deming — Quality tunu aer Samer! : ab doitni bited. to tne development of TEM. bras. ‘ s 26M seyitiect ANS 15 page) —> | 14.2 Feinelt song Oo hanya eaaag ps Lao paint 120 2 fowared “ impteovement «+ Déneate a toridtarrk ipupore, Tee Te ma @ react wr er! y jlesophy (Quality is net a burden, customer at ist plate, 2) Adopt ne? paieronas oe I 20 3ehan ena im plement ==1) on inspections - . sand | ye” 7 i Hem. 4) Dse a single supplier. fore st2¥8. fer se prove constonhy ama , foreevert “= poe D stop eens te 2 ime : 6) use freaining on Job D> Tm plement leader sup...) 5) Eliminate fear Geoogle Deming 14 principle — Ist Unk —— a—rrn—e"Scanned with CamScanner 4 9) Breakdown barriers between Mepartments easily AT GL, Moto SILT 10) Get ie of ‘unctear! siegans ioe PTE ot ilidet oki ves ; Ss haaet wr wo Euminake un amagement 13 “ee [ener 6 te UbR workman 2hiP| ee ae 12) Remove barrier pri (olf ea STee igs Aerie 13) Implement Bulieaiion age ers Genero ee one’s soe + 1) Make “ jransforemation!( 2VEA By. AIEEE + ‘ashe, Ty { lone az rare core TT Quatity oH Z one 8 ta? 5 ay Shep Soak 5 a) es geet capers nag, Fe AEs ‘ ime. details og? AT Ceti fage = ue al glaolm Baldrige Raho Qual fed tes > Approach joy 3 tt SA sa — perley: Linplement : b> pede." § Scanned with CamScanner t JO — 2022 iad Btncenits ilo : Me Reteaatcly Coamegt «Azone PaBeoRE te io Fuinetion | fereforen =2T2 mar 8 ax tondijon aa —ercar > Fue ' oT preb Ural sacar. AP TOT cde a 3169 Ustece aby 2 % Why) Reliability 6. NAOT nk — Reputation sich | > Customer satisfaation =i AgMaM) by.. i = Warranty cess, ' ee i“ Jonods 1 i — > Repeat business 1 oresa | : — > Cost analysis - Fe hy gi, THN —S Austoméeit requirments Malice zs —> Competitive advantages - a as Oo Preeduer components gan be series, parallel Mia Sie. combine * te a éummahken Re Ri o19 oe on belo Was y oo ~hebeuacy ; liability CZ fig : < a 2 Individual, wher fret R ae Mase 1 eee gS ws wR arom R ater areer R fenies D'9 K-95 xO 94 compen = 2 rater ET’ : 2 0'B2o08 exe ee | ater sees wer FOC! . aa dommpone ws 22°02 7. Reliable), Scanned with CamScanner ooo components © a ethoRT Reo 90 ER Re ie (o-" 510 * Parcallel system: Sp. . 2 J- RI = vability of Failure.» Fi, “parallel se ystene a w op ¥ u of the whale . Fe = Al Fi pee’ ) Gerd? siye'e = Feo x 7 = JEPh a SES ABE A Se shen. Re Rouapluity or ae Vue) GPR otel gen UG 4 (olpe2e 7 Re > 2344 (025)% = Fe 2 ? ow = 0'2b Rie j-Ri = do ne pp x09F = O95 42 (ans) low / Scanned with CamScanner c \ ‘ i t ISflay a Ae bigs hes. ols G rR yerions xeaxo'8 2 axKie phbideg fois ef 4 sntk “he ew I Re = 0:994 y [| oF Rp x 0:97 = 0°9642 ‘(Ans rat ab aCe, oie : . % Reliability os a tundtie obictime J) axon fos soos FUN \i si ! ki \ a Bes Jo, 5 _ | x eC \ Fuponential Fuitwee me | I Gi 8 coalisinibution Funcian [ By ieee A ® = Sy WEEE ‘out : Scanned with CamScanner be Time ential failure Luni “digini bution Wereu “elements | > Reliability follows expen — Fajluee Rate ” Sato d At z : exwllly ares [O,! > Reliadilig fimetion , RO,= SS apa sngooe hele Tow er f 2 ee 5009 hours ¢ Bomple 21 B fase | 233 e ce Foilune rates DW me C784 114 ay oust oenensl A sie Sigggick < 5 ~ oduct ate foiluce un frovartlity that the P seat cot 2 Bees pe 4 Ss si At L sh w= € Bee Rw» ecion KE ; ; ari 7 @ " : : : FO’ ar ane) iu O9Q.aL Gooo hours iv _ (rab) + 07048 + 01053 +0°038) X | rs fore pelt) 7 ew One go's (ns:) Scanned with CamScanner mt BF oh Mean Tne behween failuce . -1 -+ AM Mt Agtir77 Sie 0038] net og + eet bisa seid > ae x [386 = 500° hours - + Br ‘coWiponent AF) wa = E ied it pos offe} ees ater aati: MBF, 5 320: [33h oa eT oT : aig pee WA mor 5 stics] jar failureé vente fore Simi es ; ae eR OTR re , 4 ji MT BF = @ a @® 2 : am 250° os 10,000 Boo 3333 °33 , 933°33 pos € 29, dae oe e 15,000 13333 °33 : > é jo, c© ¢ Rarealiel + Gena) N sary 2am cf eae 4 hd rer =[a Ot gig RO icin ee ui ae ae fog oes (at ff 5 = Boo ben Scanned with CamScanner Az = 475 v7 Revavitily A\= Aa= By = oot ome # fore [oo howe? 1 f La} [ | oe joo = =e R ie a ey 19003048 1 >o9t = & gi 046 X1F Pp” : 5 Bop RR? oo? Aa’ oF, D2. za gh hows : otal system - mrer > 537 as failure = 13°67 af moor Es af Parcel >! CSF 9) : TeP = ap IF@'o ¢ a es ; Fe Sa Se G seniee ee 1 a a 15s2x%1s8 MTBE => —=S e e Ist! wer 4 2° ouk x 107 MTGE = ae = ms iS es , ‘9, 65° ure Now, rpt as = 18° Bar eye 9 howes t yi 1 Now total MTBF = 2 Scanned with CamScanner Exariple' 3) base gB2o = aston 38h sal \ cas qu a a fa | * A= Aa= 03 -0'79 pebiabi lity * peyaities Are given, fore 100 We Si Sa °B = 07'9F peability key ¥R- | >. be >0'92 = epee? 8 => As = 3:04 KIO =4 = p04 Per 10,999 heures a RY - ". ceessfa Now, Ry = Genht iach ee ele rales. So tts “= Seay me ae > AAa~ 2 29 x oF = 2a't fer 16699, herezs iaTM Ce tac Tsp Qaralieh A mrers 24a s) a EP ieee = rer ite te af Je aT. vile 9688.", #9 hours ee 1 mteE - = AP ; ye > ee lence! _ §5655 187 TATE Isgat eigite: fen, \erooe hers: Overall» A total ~ ret Aa = 1Bb5 + 304 2 18769 pen 10,00° hourts Scanned with CamScanner Scanned with CamScanner~ Sulla rer = De + Aoy + DOr % APA EHO = 21922 X1F neg Ee MPBE es sien Bes Ue Daorall : (go = 10-22) ! : = ”: DT Nn £0 F 2 ' ch—12 (nefect Prevention Pregram age Bi 2Qe (2ere Quality Conkeel ) —> On. Shigeo siange : Zoure ca Inspection Pa AIZST: Moialy mfg aa PIC? inepection area Fp Z96 8" : Souzee ca inspe TT! “ — 290 4a 3a Premeiples © loo perce inspection at source * ete e immediate feed back af © fra yoke designed manuPachuning Aeviae) mmistace .ereroh Preesesé veiBeeg mistake AT - ext proper or E Scanned with CamScanner ~ ae Seven Wastes in Industrial Produation — overe Preeduction Oe ie : unskilled ams portation © fa > Tnventery eae ‘ ict —> Motion” ies — rework r Le Raerer, fro 338 gm ae waiting Aime Vat os) Resource as we TT, of len yk ets wk wiki ~nini Main ape gro 4) High level & Aree ut oe {roo piles of deceninalis ey alee ? Taventer) . : ueito minimize Setup toot pevent mistakes ay eS espa: to \Diyainake unnecess 23 matercials : @ Total prod part total productive its uctvea = MonuPachueln 9g (tem) and mainlenanee (TPM) ete Scanned with CamScanner Soa bost Jeet - 45S _phelosorhy | pa: Be — 2022 Be ea baftinseu ob— = 78 9 tithe 160902 DF gy ah 3 eld Eye eodiae 7 snodecalzatn ation fo BO Ff International orgaviz ° ; we 150 98ite py 4 ror deal ar Company wmanadgmen uy a ISo0 9009 2008 , wey wast oe : oe Application Base ots Bei ak 4 a fae Ean vremn ciples, Be oe Bris tssiiccal cee — eustermen Fas 1 8 re ae = leaden shir ee 4 : Yay | fun — Tyvalvementiok people : toh alas =" =F bopainilal™ imimreevernent “EMI ie ey c id voota "4 Nei — fretcess prersotcn tne = SSilsortn Maas | oa epvem agpreoach” Eo nama. gems rd + eee Ghial inal to desi Hi bee Cty eee nas a Scanned with CamScanner & Documentation System *(IS0'9e04 a} fudit. ond CeretPieadion Five! ebauses Mazer. Vaddses Oms ‘ 2ooe) - regal nation! wide, 14 Function [attivity rg ” Oriented + Scanned with CamScanner 2022, 2 od Historia Evaluation ty “yy dnieeealtonal Tsegece Ms, was develop 128) dization Organization for Stan daz ; i “Ydapted Febm Greek located’ in Geneva, Switzereland word Nigotie?: cena Ht equal 1 = 5 Lvv} ification 5 Three” dérstiPieaion’. * vias, cent high Oo TS090041, 1509002, 90°3 tr i : J92t 1994 200d 2008 2015 ST Shawem a ast : lead 3rd 4th + bth Edition | editor) edifioni s-)) Baigion, edition anor. rivision) ~™mezer Unagare 31 Umassore Ce Rivision) | > ‘aivision) | ap Rivision) fig + Historical developmertt of tS090d0! 2 2008 (323 page) + 2015 (Page 325) 211 —> inventory mid Syllabus B1B — > Rétlability mid Ssyllebus. Scanned with CamScanner oe New Vereslovl TSO 9001 porei5) (Valid ur to 2018) page! 325 inttt svits bast l td ry D Risk analysis ” has been’ wiade expudits) 2 More fnbegreation “aatzoss | Values’ rahain | key sleeve 2) Writing ana maintain ng quality ymamual Ze no. Lovigete zompulsersy * Moree eee: Ynose are, expuait i= @aooas and Service’ —seeoduet’ has veer eplaces by “3 is } ea woaen —> greearerz emphasis 7 risk bas! app y y mn, replaced — > Term 7 doauement ana pecorede” nave bee? : weal with wdoaumented inforernakion "| needurees ; as Requireement Pore Si mandated preoduces deleted. ‘ gee ok yew veresion) Fage 2326 ye IS09004 1 2015 (eat pte +d tontext of dhe oregariedion sgeetiees ee” 2 Jeadersul P 7 | ED) planning pon 4) Suppor wont 7) operzation £) perPoremance evaluations Z) Improvements - ‘ df | Scanned with CamScanner Bisa ssientb ap n at levels ™ the * ‘oreganieatto wnaintenianee* of ee uke cost. © : Bye suseenyer nits mediee Oe nore ethiesent “sHadhinery and. equipment areoug : management i> e : ses i x Types SP Maitenante eee | oi —> Breeandown : a. . ab pre verve pa! ae a MO den 1S StS ae wes of TPM fage Bod : % Benefits and Olgectives OF TT 7 Oa oer ey TOHDS Wee pee, mM ayemeeseil J 1 productivity ae bite inte iene ay waa em ! Sacilik oo ™ ampreves quality, Safety & Rage 305 ——> Table 20-1 Ly Motives , uniqueness » objectives, beviefits’-sfi thm Fi : Scanned with CamScanner a TPM avs TOM > Page 307 * chanacrenishes’ of amb el? ae « Fight pillars “oe Pm eae Te 4 Ohoree sl LS palais “re ae Te Coen ee Ro — — 2022! ppt a th—12. (pesign for. Experiment) (DoB) orn 8 etreedureed, methel for DoE i6 2 pyetemalic and nighly audits | fosters thet identifying importrant variables Oe eliminaling hese attest quality ’ and wr mately mle aL preefercably at the Aesian ehage peforze it go austom 2T% is : . mubest T Lensbiet Pr stisd jnovit methodology _* f ts eae 2) en tify! the: important, vareialles OT oe affest quality Tare Abrougy extensive Debi nstorend ng sessions having, aesia” expert and othere ene = fetal 4 Br point feom book “vs #* Basic eheres that we Olgeenivesi he FF points, —T? nae Pade: (ee imp) Z Yaa, oF Fguice, VE poe methods- cemtynerly used “Kn industries. | wre) FSi pe i SPL = Statist cal Preoeess eal Scanned with CamScanner . > Multi — vari chart ! Vy a Mult — vari chart The main purpose of tis chartis to, weduce +, “umber of ential Variables + .f2o” meni bn to a few and possibly donkey! med xX and, fink «, —> 3 types variahon > yh ) i) Positional variation ee 1) dyatieate a i). “Temporéall “ wid ENthocrinviles 7 i Scanned with CamScanner 2) Temporeal ‘Vardi aki en are on > (34°64 - 46:5) = variaion —? Be (42'4 Sene —44'b) = 32 ii > (uo - 43) — 4 ceink x) 2 positional me oT oualily rater impath BB aS oe jaenity wet a8 ee ped He RROs Ne cadena aaa ; u eer ipa ae Aj laieal ES Le Hanon were e ns oe ee ae jevi ‘i wis peN, Bee oe 4 2 =d Hes 5° pre em ear le 63 — 43 EE a ees a Zo wm 48 a en 8 eure! no — 4% ate Pe Scanned with CamScanner

You might also like