/ SRIENGINEERING & RESEARCH (I) PVT LTD (A step Towards Research) ring Consultant& Quality Control Laboratory No. 45968 & 4596 of 2022-23 ) Engin (Approved by Works Dept Govt of Odisha, CONCRETE MI REQUISITIONING AGENCY: CHADHA SPORTS (REGD,) X DESIGN CRITERIA AS PER 15 : 456, & IS: 10262 WORK REFERENCE: Up gradation of Hockey Field in Steel Plant at Rourkela. DATE OF RECEIPT OF SAMPLE: 05.11.2022 DATE OF ISSUE OF TEST RESULT: 10.12.2022 A. STIPULATIONS FOR PROPORTIONING 4) Grade Designation : M25 b) Type of Cement : Ultratech ©) Maximum size of Aggregate :20 mm 4) Exposure Condition : Moderate €) Degree of supervision : Good £) Minium Cement Content : 300 Kg/M* (As perl.S 456 Table 5) 8) Maximum Water Cement Ratio: 0.50 (As perTable No 1700-3 Of MoRTH) by Workability 50-100 mm slump B1. TEST DATA OF MATERIALS. a) Specific Gravity of Cement: 2.99 1) Specific Gravity of (Coarse Aggregate 278 i) Fine Aggregate : 271 i) Conerete admixture : - Water Aabsorption (i) Coarse Aggregate : 045 % (ii) Fine Aggregate : 33% 4) Free Surface Moisture () Coarse Aggregate 0.00 (i) Fine Aggregate: 021% ©) Sieve Analysis (i) Coarse Aggregate : ‘Description Percentage of passing MaxSize Source 40mm [20mm | 10mm — [4.75 mm [20 mm 100 3 i 0 12.5 mm 100 [100 7 2 [60 % of 20 mm +40 % of 12.5. mm 100 5 33 1 Required Grading for 20 mm full graded woo [| 95-100 [25.55 0-10) \ BALUGHAT ROURKELA H.O:Plot No, 437/1120,Dhabaleswar Colony Balughal,RKl Mob: 7008163634 Mob: 9438411474, Email: K1@gmail.com,Web:-wwwsriengineeri Scanned with CamScannerSRI ENGINEERING & RESEARCH (I) PVT LTD (A step Towards Research) Engineering Consultant& Quality Control Laboratory (Approved by Works Dept Govt of Odisha.Lie No. 45968 & 45969 of 2022-23 ) (i) Fine Aggregat Torentage of paaing tomm | a75nm | atenm [uiswn] owomm | Tarsomm Sand 100 95.45 92.12 | 75.55 95.55 2132 | 5.55 Required Grading For 100 90-100 75-100 55-90, 35-59 8-30 0-10 Zone-IL B2. ADDITIONAL DATA OF MATEI a) Bulk Density of (0 Coarse Aggregate: 1455 gm/ce (i Fine Aggregate: 1326 gm/ce 1) Mechanical properties of conse aggregate Impact value : ax i) Abrasion value : 20 % 6) Compressive Strength of Cement as per 15 45.2015 ()) 3days: 28.5 N/mm? (ii) 7 days: 38 (iii) 28 days = S18 N/1 €)Flakiness index of coarse aggregate: 42% C. TARGET STRENGTH FOR MIX PROPORTIONING Pek = fh 105 x where fck = Target average compressive strength at 28 days. fck = Characterstic compressive strength at 28 day’. = Standard deviation From Table 1 standard deviation, s = 4 ‘Therefore, target strength = 25 +1.65x53= 31.6 N/mm? D. SELECTION OF WATER CEMENT RATIO From Table no.5,15 456,, Maximum Water Cement Ratio = 0.50 The Water Cement ratio as per Curve 2 fig of 1S 10262-2019 =0.47 As047<0.50jhence OK E, SELECTION OF WATER CONTENT From Table2, Maximum water Content for 20 mm aggregate = 186 ltr (for 25 to 50 mm slump) Estimated Water content for 75 mm slump = 186+3/100 x 186 Itr= 191.58 Ir, F. CALCULATION OF CEMENT CONTENT Water-Cement Ratio= 0.47 ‘Cement Content = 191.58 / 0.47 = 407.62 kg/m? FromTable no‘ of [$456 Minimum Cement content(RCC) for Moderate condition is 300 kg/m? ‘As 407.62 kg/m? > 300 kg/m’, Hence OK, S (=/ BALUGHAT) ROURKELA]>. 1W.O:Plot No. 437/1120,Dhabaleswar Colony Balughat,Rkl Mobi 7008163634 Mob: 9438411474, Email:shrecengincers.ekI@gmail.com,Web:-www.sriengineeringindia.com Scanned with CamScanner/s SRI ENGINEERING & RESEARCH (I) PVT LTD boratory (A step Towards Research) YP Engineering Consultant& Quality Control L ZX _% (Approved by Works Dept Govt of Odisha,Lic No, 45968 & 45969 of 2022-23 ) G. PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT From Table 5 of 1S 10262-2019 volume of coarseaggregate corresponding, to 20 mm size aggregate and fi aggregate (zone Il) for water-cement ratio of 0.50 = 0.62 In the present case water-cement ratio is 0.47.Therefore volume of coarse aggregate is required to be increased to decrease the fine aggregate content. As the water-cement ratio is lower by 0.05, the of volume of coarse aggregate is increased by 0.01(at the rate of -/+ 0.01 for every (+/-) 0.05 change in water-cement ratio. Therefore corrected proportion of volume of coarse aggregate for the water cement ratio of 047= 0.63 For Pumpable Concrete these values should be reduced by 10 % So, volume of Coarse Aggregate= 0.630 Volume of Fine Aggregate Content= 0370 H. MIX CALCULATIONS. a) Volume of Concrete = 0.99 m* b) Volume of cement = Mass of cement = 01363 m? “Sp. Gravityx1000 Volume of water= Mass of water : 0.1916 m? Sp. Gravityx1000 ©) Volume of all-in-aggregate : 0.6621 m* f) Mass of Coarse Aggregate - 1160 Kg/m? 8) Mass of Fine Aggregate = 664 Kg/m? Coarse ; i sal Mix No} Cement : Fine Workability | Compressive rial Mix No “Or Water) | aK) Ase (im) | Strength(N/mm) 1 407.6 ms oT 160 6 mas | 314 w/e-047 P=35% y 651 2 385.4 wo 1240 50 203 | 294 w/c=048 P=35% 1915, 640 a 399.0 1220 55 266 | 335 w/e-0.37 P=35% 186. 654 4 3720 860 1246 120 165 | 294 w/c=0.47 P=35% 196.0 63 5 376.9 1025 a2 182 w/c-047 P=35% "The Final mix proportion salisfying required altributes of the concrete. H.O:Plot No. 437/1120,Dhabaleswar Colony Balughat,RKl Mob: 7008163634 Mob: 9438411474, Email:shreeengineers.rkl@gmail.com,Web:-www-sriengineeringindia.com Scanned with CamScannerre sRI ENGINEERING & RESEARCH (I) PVT LTD (A step Towards Research) Engineering Consultant& Quality Control Laboratory (Approved by Works Dept Govt of Odisha,Lic No. 45968 & 45969 of 2022-23) THE FINAL MIX PROPORTION SATISFYING REQUIRED ATTRIBUTES OF THE CONCRETE Cement(Ke/m? ine Coarse (Kg/m) Water KE/m™)—Asgrogatetkg/m’) —Aggrepates(Ke/m™”) 20mm =732 399.0 191.5 640 1220 kg/m3 10mm 488 kg/m3 “The Final Mix Proportion after Moisture Correction. Cement(Ke) Water (Kg) Fine Aggregate(hg) Coarse Aggregates(ks) umm =91.73 50, 24.86 80.42 152.88 kg 10mm 61.15 kg “The Design Feacture by Mass. Cement Water Fine Aggregate Coarse Aggregates 1 04s 161 3.06 Note: .ed criteria only. “The design report holds good only for the materials satisfying the above mention ‘The design report relates only tothe materials submitted by the Agency. The minimum Cementitious materials content satisfying, the design criteria is 400.0 Kg/m’. H.O:Plot No. 497/1120,Dhabaleswar Colo : 3 wwar Colony BalughatsRKl Mob: 7008163634 Mob: 9438411474, Email:shreeengineers.rkl@gmail.com,Web:-www.sriengineeringindia.com Scanned with CamScanner