sus ses. %, ses Em, serROVED Polyfab ¢ Plastic Industry LLCCERTIFICATES INTERNATIONALPolyfab is the team of experts in plastic piping solutions, started their operation in the year of 2005 with the manufacturing facility located at New Industrial Area, Aiman, United Arab Emirates. Polyfab is proud to have certified @HSE system which include ISO 9001:2015, ISO 14001:2015, 1SO 45001:2018. Our expertise in manufacturing is built upon many years of experience. We work as a team to ensure that our products and services meet highest quality standard, Polyfab operates with a humble vision to provide quality products at competitive rates ensuring quality service always. Irrespective of the motivation we strive with a mission for better results in plastic piping solutions We manufacture products conforming to international standards and offer complete range of plastic pipes and fittings of various applications, size, grade, colour, etcPolyfab ¢ ats pigs eae Doma esata ech ae ue Moe ae ee igs ore teeta with standing resistance 1o wide range of chemicals, heat and press PVC is one of the m: INTRODUCTION Bree Se ee ee cot Peters: aeuruseactnecrear a) pyrol @ 400° C Gace N aes Mee eee aA eer) pcos ott Bie ee a a ae ag ne cli snr ee ee en acti ere lkaseuelsos(ias Se Me ae cae Na a a ace Rg ea Pees Mi eS tel ceeenre Mie oa evs aie and alkalis. uPVC eee: Saat ties based on vari Cease tte! peacins seen SALIENT FEATURES OF UPVC PIPES 1 Non-corrosive: UPVC Pipes are not attacked by acids, alkalis, oil and salts etc, because UPVC material is chemically inert 2, Insulator: UPVC is an excellent electrical and is used as an insulation on electrical wires & cables and used as ducts for electrical and communication cables 3, Mechanical Strength: UPVC pipes will not dent or flatten under pressure because of high tensile & impact strength, 4, Low Thermal Conductivity: UPVC has low co-efficient of thermal conductivity therefore there is no heat loss or gained, 5. Fire proof: UPVC pipes will not support combustion and in the event offre flames are unable to spread along the pipes 6. Flow efficiency: UPVC Pipes have smooth & glossy surfaces which discourage the formation of scale and deposits 7. Light Weight: LIPVC Pipas are of less weight compared to cast iron, asbestos & cement pipes, due to this reascn there is a reduction in manpower & installation cost. & Sanitary: UPVC pipes are completely non-toxic & do not affect the taste, smell or color of liquid. nor react with any liquid to cause a precipitant. ©. Cost: UPVC is one of the least expensive materials used in manufacturing of pipes and fitingsa =_— Polyfab ¢ o14 Jas Content Introduction 4 ‘Application of PVC Pipes 6 Properties of PVC Pipes 6 PVC Pressure Pipe Systems pelle Pips Seléctbn Chart 7 BSEN 1452 Pipes 8 DIN 8061762 Pipes 9 5 3503 and 85 3506 Pipes 10 ASTM D 1785: SCH40 and SCH80 Pipes Ww ASTM D 2241: SDR Series Pipes n PVC-U Pressure Fittings Drainage Pipe Selection Chart ft _BSEN 1401-1:2009 ass A -BSEN 1329-1:2000 z i BSEN 1401-1 Pipes 16) —_-BSEN 1329-1/85 4514 Pipes i -BSEN 1455-185 5255Ppes PVC Non Pressure Pipes PVC Non Pressure Pipe Selection Chart 18 Electrical Conduits and Duct Pipes NEMA TC-2 Pipes 19 NEMA TC-6 and TC-8 Pipes 19 ASTM F 512-12 Pipes 20 MS 7A (ETISALAT/DU Specs) Pipes 21 BS 6099-2 Pipes 21 Perforated Pipes 21 Sleeve Pipes for Ducting Applications CL-4-B5 3506 1969 22 CLO - DIN 8061/62 22 ‘Temperature Derating of PVC Pipes 23 Pipe Jointing and installation 23 Solvent Weld Jointing 23 Rubber Seal Jointing 24 Pipe Installation and Laying 25 Storage and Handling 26APPLICATION OF UPVC PIPES. 1, Health Water Supplies: UPVC pipes are safe due to non toxicity. 2. Drainage Waste: UPVC pipes are used for waste lines of corrosive chemicals. 3. Electrical & Communication Ducts 4, Irrigation: UPVC pipes are ideal for agricultural irigation. They are suitable for carrying water which contains chemical fertilizers & pesticide solutions ete. 5. Ventilation: UPVC pipes are suitable for ventilation for buildings & factories. PROPERTIES OF POLYFAB UPVC PIPES All Values are registered at 23°C (73°F) TenieSveneth 638 Pa ols of Easy in Tersion 0-638°E Pst ompesne suena 3.6950" Pst Boal Svength 0-790 Ps 12,700 tod inpet D256 fete 0.65 Paras 0-240 Bere i se Coefficient of thermal Linear Expansion per OF Termal Condvctii 2.477 BTumtverin 3 Max. Operating Ta j Ge 0 Heat Deflection Ter Dase. ¢ 158 @264 PS) Dielectric Strength Dielectric Constant Water Absorption 570 005 Cell Designation (D-1784, % 12458 Flame Spread £-84 <25 Poisons Ration @ 73°F 038 smoke Density +500 Friction Coefficient Hazen William Factor C 150,_— Polyfab @ 1s gas PVC PRESSURE PIPE SYSTEMPolyfab ¢ Ls gas UPVC PIPES FOR PRESSURE APPLICATION *Supersedes BS 3505 nimum) wall thickness - Pipe Series S - $20 $167 S36 | S125 $10 S88 $63 ss (SDR 41) (SDR 34,4) (SDR 33) (SDR 26) (SDR 21) (SDR17) (SDR 13,6) (SDR 11) Nominal pressure PN based on service (design) coefficient C= 2,5 PNG PNG PNB PN 10 = PN 16 PN 20) | 15 BSEN 1452 (Metric sizes) 2 3 2 - . . 7m es - | 45 19 3 is 19 | 2 [= 5 16 9 | 24 29 4 E 13 16 19 2a 30 ava) 50 15 6 20 24 30 37 46 oe 19 20 25 25 38 a7 se | 5 | 2 2 | 2 | 20 | as | se | 68 2 27 18 35 35 34 67 82 Nominal pressure PN based on service (design) coefficient C = 2,0 Ia PNG PN7,5 PNS PN 10 PN 12,5 PN 16 | PN20 PN25 wo) 27 | 32 | 36 42 33 ss | a1 100 AMM 3 37 39 4a 60 74 92 W4 tom] cs | 1 | aa | sa or] tes [tos |e oO 40 a7 49 62 Uz: 95 18 146 wo] + | | ss | 69 ec | 17 | 133 | 164 20049 58 62 7 96 19 147 182 zs | ss | se | 69 86 108 na | 166 Bo 62 13 WW 96 ng 148 18.4, 20 | so | 22 | 26 | 107 Ba ws | 205 Sem 77 92 97 121 150 18.7 232 35 87 | ws | wo | 136 169 aa | 26a 4088 7 qaseul| iss 191 27 294 40 | 0 | 12 | wa | 12 a5 27 | 33 300) 123 146 3 tea 2927 368Polyfab € «14 sis PRESSURE APPLICATION PVC-U Pressure Pipes with Works standards 1D Solvent Cementing socket 150 161/ 1: 1996 1D Sealing Ring Type socket 150 4422-2 :1996 1 Phin ends DIN 8061 / 8062 : 1998 e | 1st | 12 | Weight mm oo mm = mm kgim | 24 | 35 as2 3 oe | asa 3578 1220 ON) a2 | ow 1.750 m0 53101 2610 ol 108 3.340 wo 6718 4.180 wo) 770013555 5.470 20 895 =e 2510 Bs) os 0 ve | 10.800 250119189, 180—18:200 Be) 4 | 217 187 | 16.600 ns 1s 240-213 -20.900 Too) 191 | 26s ea | 28.700 d=Nemina Outside diameter © = Pipe WaliticknessUPVC PRESSURE PIPES FOR POTABLE WATER ‘Wall Thickness & Pressure Rating 3 I 8 ry 19 | 25 3 22 | 27 z7lsz 25300313 25 ISS SaaS 3.0 35 3945485 35 PAS SSSI 45 52 6 69 73 84 66 76 | 88 | 12 | 108 | 125 78 9 03 19 126 145 97 2/428 | tae) 457) 80 MS 1331529751876 Wall Thickness & Presiure Rating ime awe 6Bar Bar Go in Gn na oi ar rn) BS 3506 :1969Polyfab ¢ 14 sda UPVC PIPES FOR PRESSURE APPLICATION Mean Outside ‘Wall Thickness (mm) Pressure Rating (PSI) Diameter } = (mm) Schedule 40 Schedule 80 % Min. Max. | Min. Max. Pst Min. Max. Psi BEY nize | zea | 277 | 328 | ooo a73 | 424 | so fi | 2657 26.17 287 338 480 as1 4a oso ss2r | 3sss | sas | 39 | aso | 455 | sos | oso fi 420323936 teks sas 2 aan | azar | 365 | 19 | 330 | 505 | 569 | aro PPS 6017 60.47 Cy} 432 220 554620 400 2 ea70 | aor | sao | cis | 260 | 76 | 252 | 370 [ial = i407 41453 602 673 20 ass 953 320 g ten.00 | tess | 71 | 798 | 180 | 10897 | 1229 | 280 na70 31848 917 160 701432350 mer | 27343 | 927 | 1039 | 150 | 1506 | 16.26 | 240 323.47 324231033 1155 140 1745 19.53 220 StandardLength 45.8 & 6 meter Colour Schedule 40- White & Schedule 80- Daik Grey Socket Type Solvent Weld Reon Iai Wall Thickness (mm) Pressure Rating (PS!) Diameter SDR 32.5 SDR26 SDR21. SDR17 & (ty 400 PS! 125 PSI 160PSI —-200PSI_ 250 PS! zy “Min, Mex.) Min. Mex. | Min. Max: | Min, Mex) Min, Max.| Min. Max iS nze|aise| | | = 26.17 152 203 157 208 a an| | | | [se aca] seo[ais|sae| ae [aac aor fi 2229 152202 1163 213. 2012152 2.49 300 312 3.60 fy seer) | [ise | 208 | se [sae] 229] 240|244| 205 [ose [am fi mas| | | 222 | 2 | 275 | 30] 240| 40 |429| 420 [sai [cor sta] sa] se iam | asi 01 | oa ars evalctolraal vad {om [xe 168.00 16856 4.11 462 5.18 579 648 7.26 8.03 9.00 9.91 11.10 12.47 13.97) sium aiae| Soa sen ll ored|ivex [eas se [ailnoslemlis| | OUTSIDE DIAMETER MINIMUM WALL THICKNESS SOR =Polyfab € wl 3 UPVC PRESSURE FITTINGS 5 85 4346 DIN 8063 DIN8063 ASTMD-2466 ASTM D-2467 DESCRIPTION 3 CLE PNI6 = PN10. SCH-40 SCH-80 Elbow 90° ¢ 1/2"=6" 20nn-200nm 25nm-315mm — 1/2"-12" 12*-12" Elbow 45° é 122"=6" 20na-2000m 25nn-3150m 2"-12" End Cap = 1/2°=6" 200-200 110n0-315am — 1/2"-12" 12*-12" Equal Tee E 1/2"=6" 20nm-200nm 25nn-315mm — /2"-12" wa*-12" Coupler 8 1/2"=6" 20nn-200nm 25en-315nm —— 1/2"-12" 12*-12" Reducing Tee E 1/2"=6" 20nn-200nm 110n0-315am — 1/2"-12" 12"-12" Reducer Bush GG) /2*= 6" 20mm-200nm 110rn-315nm — 1/2"-12" 2'-12" Male adaptor 12"=4* 2001 10nm 25mm asa 4" Female Socket , | 12-4" 20mm-110mm 2 "a" 12"-4" Union & /2*= 4" 20mm-110mm - 1R"-4" V2"-4" Double Union Ball Valve a /2°= 4" 25mn-1 10mm 25mm-11 0mm 12"-4* V2"-4* Stub Flange S 28-6" 63mn-160nm Elbow 90° RIR rd) - 225mn-315mm - 2 Equal Tee RR wa - 2000-355: Elbow 45° RIR @ s 225mn-315m : Reducer Bush R/R a : eRe - :PVC-U DRAINAGE AND SEWERAGE PIPING SYSTEMS Eau} We CEE) setPolyfab ¢ 14 ps4 BS EN 1401/1328, KM 633208 kM 633209 BSI KITE MARK (UK) BSI Kite mark is a quality mark that shows a product or service meets the applicable and appropriate British, European, international other recognised standard for quality, safety, performance and trust. Standard is a published specification that establishes a common language, and contains a technical specification or other precise criteria and is designed 10 be used consistently, as a rule, a guideline, or a definition. Standards are applied to many materials, products, methods and services. They help to make life simpler, and increase the reliability and the effectiveness of many goods and services we use. POLYFAB brand UPVC pipes for Underground and Above ground Drainage applications are approved by the British Standard Institute and are awarded the Kitemark Quality Certificate where applicable. POLYFAB drainage systems are manufactured according to the latast European Standards BSEN 1401 and BSEN 1329 and are subject to very strict Quality Policy supervised by BS! which enabled POLYFAB systems to be approved by the most prestigious International institutes.BS EN 1401/1328 KM 633208 kM 633209, KITE APPROVED PRODUCTS Under Ground Drainage and Sewerage Pipes PVC-U Above Ground Drainage 1100 160.0Under Ground Drainage and Sewerage Pipes PVC-U (Revised BS 4660 & BS 5481) Above Ground Drainage (Soil & Ventillation System) PIPES PVC-U (Revised BS 4514) 820823 110 | 1100) | 103 | 160.0 160.4 (Waste system) PIPES PVC-U (Revised BS 5255) 36.1 364 a7 B30 19 55.7 560UPVC Drainage Fittings ‘ABOVE GROUND (Grey) Bespss ssentaz0-1* BSEN IDEA cn GW Elbow 90° @ 11/4"-2" 3*-6" 3-6" 3*-6* a°-8* Elbow 45° © 1:1/4"-2" 3°-6" 3"-6" 3"-8" 3"-8" Coupler B 1:1/4"-2" 3°-6" 3°-6" 3°-8" 3"-8" Equal Tee ke 1:1/4"-2" 35-6" 3°67 3t-8" 3°-8" Y-Branch P 1:1/4"-2" 3°=6" 3°-6" 3-8" 3"-8" Reducer Bush oO 1:1/4"-2" 3"-6" 3"-6" 3"-8" 3"-8" Double Y-Branch ¥ 3°-6" 4" 3°-6" 3"-6" Vent Cowl @ 34° : 2 : Access Plug 6 1:1/4"-2" 3°" = 3°-6" * Access Bend # Phe 3t-4" 3"-4" 3"-6" 3"-6" Access Branch we 3°-6" 3°-6" 3°-6" 3"-6" * Revised standard of BS 4514 Sizes: "Revised standard of BS 4660PVC ELECTRICAL CONDUIT & TUBING Mean Outside WALL THICKNESS (mm) Diameter (mm) “ePcao Min. Max, Min. Max Min. Max, 224 iad 1522.03 271328 373 424 36572677152 | 2.08 287 | 338 391 | 4a BI 333152208 338389 455508 os | 29 18 | 229 356 406 45 | 543 112 11a 203254 368419 508 569 17 eua7 28305 39) 4a 554 620 2120 eh 73.0029 3.00 516577 7017.85 70891038 | 368 549615 762 853 4 1407114533813 6a 673 85698 16800 168.56 aa | 798 10.97 cole oe EPT : Electrical Plastic Tubing Socket pe _: Solvent Weld EPC : Electical Plastic Condult Nominal Mean Outside S de v Diameter (mm) CJ 3 Min Max, uu 27 33.68 33.94 ¥ 9 40 48.11 4841 3 Ey 6018 60s je e870 6910 103 114.07 114.53 129 141.30 ss 16800 16056 1.52 1.55 2.08 2.62 ‘WALL THICKNESS (mm) £B-20 €B-35 B60 DB-100DB-120 : : : 152 - - - 152 1.52 1.52 = 1.96 193 234 «284 3.00 254 307 3.68 3.91 3.20 3.86 455 435 386 462 S41 S77 3.18 Minimum Modulus 500 000psiet-¢ts4 WLSV Minimum Modulus 500 009psi ‘Type €B-20-- Designed to be encased in concrete ‘ype £8-35-- Designed to be encased in concrete ‘ype D8-60- Designed for direct burial without encasement in concrete “ype DB-120~ Designed for direct burial without encasernent in concrete, “ype DB-100— Designed for crect burial without encasement in concrete.PVC Duct Pipes Out Side Diameter Soc ‘Wall Thickness Length Min, Max mm mm mm mm 965 100 325 | 365 539 70 155 165 | 1143 100 340 | 380 Mean Inside Diameter - Polyfab € 4 sas Light mm 174 24 286 358 45.1 Medium mm: 169 219 278 354 443 Heavy mm. 158 206 265 344 43.2 Light Medium mm mn 130 185 145: 180 | 170 210 210 230 | 24s 2.85 Heavy mm. 2.10 220 270 280 3.40 Mean Inside Diameter Pease useless e Light Light Heavy Fa mm mm mm mm a 200 201 1s 20 g 250 254 15 20 2 mo | at | i 2 cI 38.0 381 ta 22 2 soo | soz | 15 18 24 Fs 620 632 : 19 30 3 mo | 753 | 18 22 30 = 90.0 903 18 27 3.0 moo | ia | 22 3? 60 1600 160.4 32 47 74 200 | 204 | 40 39 a2 Out Side Dia Thickness Slot Length Slot Width Pitch mm mm mm mm mm 110 32 2 27 8 160 41 48 27 7s wo | a9 s | 27 | 9s 25 108 7 27 ra zo | eo | m | 27 | 7 280 134 33 27 5 as | 77 | m | 27 | 2 35 92 34 27 7 ao | o8 | m9 | 27 | 2 400 191 19 27. wPolyfab @ Ld guos Sleeve Pipes for Ducting Applications . $ 3 i) 8 4 a BS 3506: 1969 nat mas. 23 i 168 | 1s | a1 a 2188 794 31 37 Jooome | owe | 31 | 37 3234 3243 31 a7Temperature derating of PVC pipes for pressure applications When PVC pressure pipes are to be operated at temperatures greater than 20°C. The maximum allowable operating pressure Should be reduced by applying a thermal derating factor. Tablet Temper | DeratingFector 70 T 30 087 20 o7 50 058 The recuced maximum allowable operating oressure under static pressure is determined by multiplying the PN rating of the pipe by the derating factor given in Table | or by interpolation from the graph in Figure 1. Design Operating temperature : ‘The material temperature under consideration is the average temperature of the pipe wall under operational conditions. In most instances t may be assumed that the pine temperatures equal to elevated tempersture ofthe fluid being carted. Where a temperature differential exits between the uid in the pipe and external environment. The operating temperature may be taken as the mean ofthe Internal and external pipe surface temperatures. For the usel case of turbulent flow of fudinside the pipe, the inside surace temperature may be taken s the temperature of the fluid, The rate of heat transfer accross the wall of a PVC pipe is low, and provided the exterior of the pipe is well ventilated. the external surface will be neer embient. Where heet transfer to or from the surrounding material is very slow, the external surface temperature will be neer to that of the intemal surface. it may be necessary in citcal cases to establish surface temperature characteristics by experiment For the situation of a buried pipeline with loving water, an appropriate ‘tule of thumb is Tm= 21w+7s —__Im=mean material temperature EMTS w=water temperature 3 15 = soil temperature it should be noted that the pressure condition where flow is stopped should also be checked. In this event, Water temperature and outside temperature will equalise. Pipe Jointing & Installation Jointing Methods UPVC Pressure Pipe systems employ one of three jointing methods as described below: Loose Couplers: Plsin ended, chemfered pipe is joined using double socket loose couplers These either corporate ring seals Co re for sotvent weld (chemical) bonding, Jointing using loose couplers has the advantage that the nominal length of pioe supplied is exactly the working length. No meterageis lost in making the joint. 2. Integral solvent weld joint: One spigot end ofa plain ended length of pipe is formed into a bell end This allows the spigot end of the next length of pipe to be inserted forsolvent weld (chemical) bonding Only one joint has to be made peer length 3. Integral Ring seal joint: One spigot of apiain ended length of pipe is formed into a bell end which incorporates 2 seat into which is st a synthetical bbe seal ing, Only one joint has to be made per length. Ring seal jointing is the quickest metad of installation end so consequently as the lowest instalation costs, Solvent Weld Jointing Procedure ‘The pipe should be cut using a tooth panel saw. Make sure that the cut shall be square to the end and chamfered at the outside edoe. 2, Make sure that the frtings / pipes are clean and fiee from moisture.Pipe installation Instructic 1. Alignment and Grade ‘Al pipes should belaid to, and maintzined at requited lines and grades established by the pipe system Design Engineer. Fitting, valves, airvents and hydrants should be installed at the required locations with valve and hydrant stems plumb. 2. Trench Width Trerich Width at the ground surface may vary with end depend upon the depth, type of ils anc the position of the surface structures. The minimum clear width of the trench, measured at the Spring line of the pipe should be 300 mrn (1 ft) greater than the outside ciameter ofthe pipe. The mavimum clear width of the trench atthe top of the pipe should not exceed a width equal to the pipe diameter plus 600 mm (2ft). Ifthe above defined trench widths must be exceeded. or ifthe pipe is installed in a compacted embankment the pipe embediment should be compacted to a point of at least 25 pipe diameters from the pipe on both sides of the pipe oF 10 the trench wall whichever is less. 3. Preparation of the Trench Bottom © The trench bottom should be constructed to provide a firm, stable and uniform support forthe full enath of the pipe. ‘© Dell holes shoulld be provided at each joint to permit proper joint assembly end pipe support. ‘Any part of the trench bottom excavated below grade should be backfiled to gracle and should be compacted as required to provide hrm pipe support. ‘© When an unstable sub-grade condition which will povide inadequate pipe support encountered, additional trench depth should be excavated and refilled with a suitable foundatation material as recommended by the project's Geotechnical Engineer. Ledge rock, boulders and large stones should be removed to provide 100 mm (4")f soll cushion on all sides ofthe pipe and accessories. 4 Laying of Pive Proper implements, tools and equipment should be used for pacement of the pipe in the trench to prevent damage. Under 1 circumstances should the pipe or accessories be dropped into the trench. Allforeign matter or dirt should be removed from the pipe interior Pipe joints should be assembled with care. When pipe laying is notin progress, open ends ofthe installed pipe should be closed to prevent entrance of trench water. dirt and foreign matter into the line Above ground Installation: 1 .Mount Installation: Where a mound is to be made up to accommodate a pipeline above the existing ground level. The mount must fist be made up to 1000 mm above the planned crown oF the pipe and compacted. A trench is then dug and the pipeline laid in the usual manner 2. Exposed Installation: UPVC pipe Is manufactured for great flexibility, this means wren used in exposed applications adequate ‘support must be provided. The pipeline should be as near aspossible to operating temperature when installed. The clamps ‘and support are then affixed to itn its expanded state. These will arrest any contraction when the pipeline cools, but more importantly there will be no signs of sugging when the pipeline s at normal operating temperature. Extra support should be given to accommodate the weight of heavy tings & equipment and also to protect the pipeline from the torque applied ‘when operating valves & hydrant tees The pipe supports should have flat surfaces of half the diameter ofthe pipe or 100 mm ‘minimum width (whichever is the greater) and not be able to damage the pipe if any movement occurs. UPVC pipe isa good inslator ofthe pipe contents and this helps to prevent freezing, additionaly the flexibility of UPVC allows for expansion to accommodate the increased volume of frazen liquids However for operational reasons its usual to insulate Pipelines to minimize the risk of the contents freezing, Care should be taken that insulation Is waterproof or is protected by 2 waterproof cover Provision shauld also be made to enable drain down of pipe runs with drain valves atthe lowest points. Horizontal pipe runs should incorporate a fall to facilitate drainage. UPVC pipelines should be insulated from local intense heat sources such as bollers ‘and steam pipes as this may cause excessive thermal movement ofthe pipe.lnaddition exposed pipelines shouldbe protected from potential impact damage.Polyfab ¢ Thurst Blocking: ‘Thurst Blocking prevents pipe movement when a pressure system is activated and pressurized, ‘ ‘Thurs blocking is requited at all points of change of direction in the pipe line. Most blocking isdone where a fing, valve, or hydrant i installed. There may be times when side blocking 1 2 isnecessaty because of curvature occuring without the use of itings. Usually good compacted backiill will provide the necessary anchor for side thrust. Concrete i blocking is the most commonly recommended method of blocking, Concrete is placed directly on the fitting against the line of thrust. The concrete must also pour against undistrubed earth, The size of the blocking wil vary with the size of pine, working pressure exerted. type of 5 fiting, degree of flow direction change, ard the soll conditions PYC pipe is flexible and may ppulsate under pressure variations This does not harm the pipe or that part which is enclosed. ay in concrete It may cause wear at the interface of the concrete block and the backfill For this reason, pipe and fittings should be wrapped with a one mill or heavier plastic sheeting prior to being embedded in conrete to prevent any possible damage. j f 1. Through Line connection {tee), 2. Through Line Connections (cross used as te), 3.Drection Change (elbow, 4.Charige line size teducer), 5 Direction change (te used as elbow), {6 Direction change (cross used as elbow), 7. Hydrant Tee, 8. Hydrant Boot, 9,Valve Anchor, 10.Vertcal direction change (bend anchon : Trenchless Laying: Tienchless laying of UPVC pipe has been carried out extensively and has proved successful upto 90 rmm/3" diameter solvent welded pipe only LUPYC pipe has proved suitable for mole plough and cut and feed installation techniques. Obviously care hasto be teken to minimize the induced stress on the pipe whilst puling in. Pipe to be installed by this method should be jointed in length not exceeding 300 mrs and the solvent welded joints given a full curing period of 24 hours before commencing laying, Following laying the joining of these sections can be cartied out, with care taken to ensure the pipe has reached ground temperatures Storage ‘The following procedures are recommended to prevent damage to the pipe ‘Store the pipe atthe stein bundles, preferably under shade to avoid direc sunlight. ‘Avoid comaression, deformation or damage to bell ends of the pip> ‘When bundles are stacked, ensure that the weight of upper buridles does not cause deformation to pipe in lower bundles. Support pipe bundles at 24 mt (& F) intervals (1.2 mtr (4 Fd) ftom each end ) on wood blocking to prevent damage to the bottom surfaces during storage. ‘tore lubricant in tiohtly sealed containers under cover. ‘Do not sore pipeffttings where gaskets may be exposed to ozone, UV radiation or contamination (Le. grease o,ete) Protect the interior and sealing surfaces of pioe & tings from dit & foreign materi ‘When the bundles are stacked, ensure that the stack remains stable. When pioe/fittings are being stored for a prolonged period, the bundles sholud be covered with a translucent cover, 10 protect against exposure to direct sunlight. Handling The following procedures are recommended: 1. When using mechanical equipmet, exercise care to prevent damage to the pipesifittings. 2. Lower pipes / fittings carefully from trucks and into trenched, Do not drop pipes / fittings. Dropped pipe / fittings can be damaged and should not be used. 3. When distributing the pipe along a trench (Stringing), place pipe on the opposite side ofthe trench from the excavated earth. Place pipe with bell ends n the dection of the work progress. Kewe wmNanPolyfab ( 15 Jos . PVC Piping is one of the world’s most sustainable products, making it ideal for long term use in underground infrastructure. It requires less energy and fewer resources to manufacture than oid- technology materials and its production creates virtually no waste. PVC Pipe manufacturing is extremely efficient. There are no smoke stacks at PVC pipe facilities and the product is completely recyclable. It also involves @ social dimension and its important to lock at it in terms of human resources and worker safety. The plastic piping industry experiences far fewer injuries. and illnesses in every phase of production than similar industries. PVC's greatest environmental attribute is its exceptional durability and corrosion resistance leading to better water conservation and lower replacement, mainte- nance and repair costs. The life expectancy of PVC pipe is more than 110 years, Its light weight and ease of installation reduces transportation and installation costs, yielding further benefits to the environment. PVC leads all other piping materials in sustainability. Its durability, soundness, clean and energy efficient manufacture and transportation have made it the material of choice for water and waste water applications- helping to build a greener tomorrow.PLASTIC PIPING SOLUTIONS