INDUSTRIAL WELDING SIMULATOR

TECHNICAL SPECIFICATION
Product : Virtual Reality based Industrial Welding Simulator
Virtual Reality
Technology: 100% Green Learning.
No Real Arc And No Real Fumes.
360 Degree 3D Immersive Viewing Experience through The Virtual
Viewing Experience:
Reality Headset.
SMAW (STICK)
Process Supported:
MIG/GMAW(With FCAW)
GTAW /TIG (GTAW with filler)
In-built Display - Integrated Touch Screen Display minimum 15 Inch
Touch Screen :
RAM & Storage : Minimum 16 GB RAM
Minimum 500GB Storage
1G, 2G, 3G, 4G, 5G & 6G
Welding Position: 1F, 2F, 3F, 4F ,5F & 6F
Provision for Vertical, Horizontal, Flat and Overhead Welding
Positions
Physical Welding Work 1. Butt
Pieces : 2. Lap
3. Fillet
4. Pipe To Pipe and Pipe To Plate
Material Selection: a)Low Carbon Steel
b)Stainless Steel
c)Aluminium
Ability To Place The Real Work Piece In Any Position And
Positioning Flexibility : Synchronization With Virtual Work Piece.
Each torch must have a positioning button to synchronize precise
position of real withvirtual work piece.
3mm To 24mm.
Work Piece Thickness :
Advanced Optical Infrared Lighthouse Tracking System which
Tracking System :
protects from interference.
Virtual Reality base-station camera for wireless tracking.
Camera/Sensor:
Optical infrared lighthouse tracking methodology.
GMAW Welding Real Industrial Shape Of The Gun
Process: 2 Step - 4 Step Control.
Real Welding Parameter selection for the following;
CC/CV Option
Polarity: DC+,DC- and AC
GMAW/MIG Parameters : Type of Wire : Solid Wire,Flux Cored Wire,Aluminium Wire
Wire Diameter: 0.8,1.0,1.2 & 1.6mm
Shielding Gas : CO2,Argon Mixture,Argon
Gas Flow : Up to 25L/min
Wire Feed Rate : Up to 10m/min
Guidance For Skill : Arc Length, Work &Travel Angle and Welding
Speed.
Voltage & Current Range –GMAW: 12V - 32V & 25A - 270A

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SMAW Welding Real Industrial Shape Of The Gun
Process: Different Electrode Selection
Size of Electrode - 2.5,3.15 and 4.0mm
100% Virtual Electrode(Not Physical)
Consumption Of Electrode 100% Virtually.
Automatic virtual electrode replacement must happen after
complete consumption of electrode.
Guidance For Skill : Travel Angle & Welding Speed.
Current Range - 50A - 240A
SMAW Rod Clamping angle option must be
present(90,120,150 & 180Degree) for trainee practice on
all angles.
GTAW Welding GTAW Gun With Filler Rod.
Process: Real Industrial Shape Of The Gun
Current Range – GTAW:25A - 270A
Filler Rod - 2.0 & 2.4mm
Sensors for Data Virtual Reality based Optical Room Tracking Sensors with Room &
Capture : Floor Tracking modes.
Room Calibration : Arena tracking through optical infrared web for Full Body detection ,
Posture analysis and precise Torch movement feedback .
Industrial Level Real Scale 1:1 Projection for Industrial Parts training . Welder
Training : movement & Torch movement captured Live through AI enabled
trackers for Live computing .
Tracker enabled Work Sensor enabled Work Stand for precise synchronization of Work
Stand : Coupons and alignment of Welding Positions.
Tracker Mounted on the Work Stand for continuous live data
tracking and position.
LM Guide integration on Stand for smooth Height Adjustment and
position flexibility.
Cross-sectional View Cut section analysis of welded job from various angle . Zoom-In
/Zoom-out facility for a closer inspection.
Special Welding Root Run & Multi Pass.
Options: Up to 8 layers welding.
Welder must have the option to set desired current/voltage .
Current/Voltage Setting: If the ratio of current/voltage is incorrect, error indicators must
appear and training must not begin.
Live Feedback During The Student Should Get Real Time Feedback During Welding for;
Welding : Arc Length In (mm),
Work Angle(In Degrees)
Travel Angle In (Degrees)
Welding Speed In (mm/sec)
Realistic Industrial Student must be able to practice in Industrial virtual
Work piece Training: jobs of ;
a)Oil & Gas Part
b) Shipbuilding & Shipyard Part
c) Factory/Workshop Part
d)Construction Equipment
e)Aviation
f) Cargo
g)Port
h)Railway Wagon Part
Must be able to perform welding on respective industry work pieces
virtually .
English and Hindi
Language option:

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Results: Graphical (Trends) analysis for ARC Length,Work & Travel Angle
and Welding Speed.
Pass/Fail Indications with Score .
Occurance Rates for ;
Weld Wandering
Spatter
Porosity
Weld Width
Undercut
No Weld
Welding Height
Floor Calibration : Precise Floor Level markers with sensor based arena detection to
calibrate Floor space and Welding area .
Penetration Level Must Have The Ability To View Penetration Level Through Cut
Analysis : Sectional View At Any Desired Cross Section .
360 Degree Video Playback With The Ability To Check Welding
Video Playback: From All Angles With Zoom-In And Zoom-Out For Checking
Welding Bead.
Must Have Feature To Follow The Ghost Gun In Welding
Ghost Training: Practice. Ghost gun must provide live feedback when followed
correctly.
Basic, Primary, Intermediate,Advanced And Professional.
Multi Level Practice&
Activation of next course must only happen after completion of
Industrial Training : previous course successfully.
Realistic Industrial parts based training for Automotive, Ship, Cargo ,
Aviation and Factory environment.
User Comfort In Real-Time Viewing Angles. The Teacher Should Be Able To See
Viewing Display: Real Time Welding With 360Degree Angles With The Facility To
Zoom-In , Zoom-Out, Adjust The Angle At Any Desired Position
And this Should Not Disturb The Students View While Performing
Welding.
Past Minimum 05 Past Order Copies along with Proof of Execution
Performance must be submitted in last Three Years .
Credentials :
Product Online/Offile Technical Demonstration must be conducted
Demonstration : towards Technical Acceptance . No Deviation is allowed on the
Technical features.
Teacher Student Each student can have a username and password for login.
Software Database Teacher can Add, Edit & Delete Student Names.
Management Software: Evaluation Of Student Performance Supplier To Provide
Compatible Software For Offline Access To The Trainer To Carry
Out The Above Activities .
Administrator And Trainer Login Available To Monitor And
Evaluate Welder Activity And Data Back Up .
Homework And Practical Exam Facility.
Achievement ranking of student performances.
Results can be downloaded in pdf format
Tender Eligibility : Video Link showcasing compliance with each Parameter must
be submitted with the Bid Document .
Up gradable To : Oxy-Fuel Cutting , Spray Paint , Safety Module or any other Virtual
Reality Application.
Mandatory FCC and C.E. Certification
Industrial ISO 9001 : 2015
Certification: ISO 14001
Product Certification/Accreditation from any Welding Body (Or
Member of Welding Body) (IIW/AWS/DVS)
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 SCOPE OF SUPPLY
REAL WELDING TORCHES GMAW ,SMAW and GTAW
1 NO. EACH
WITH VIRTUAL REALITY (GTAW with Filler )
TRACKERS TOTAL 04 NOS.
360 DEGREE VIEWING VR
VIRTUAL REALITY 1 UNIT
HEADSET WITH LENS IPD
HEADSET(HTC) ADJUSTMENT FEATURE
BASESTATION(Camera)
CAMERA SENSOR(HTC) 02 NOS.
MONITOR 15.6 INCH TOUCH SCREEN 1 NO.
VR READY - CPU SYSTEM WITH 1 NO.
CPU WITH GRAPHICS
COMPATIBLE GRAPHIC CARD
SIMULATOR SOFTWARE and
SOFTWARE PENDRIVE 1 NO. Each
TEACHER SERVER SOFTWARE
FLEXIBLE WORKSTAND FLEXIBLE FOR JOB 1 NO.
POSITIONING IN ALL POSITIONS
TRACKER ENABLED STAND
LM GUIDE INTEGRATION FOR
SMOOTH MOVEMENTS
SENSOR FOR WORKSTAND VR TRACKER FOR STAND 1 NO.
BUTTJOINT
PHYSICAL WORKPIECES 1 NO.Each
LAP JOINT
FILLET JOINT TOTAL 04 NOS.
PIPE TO PIPE &PIPE TO PLATE

UPS (1 KVA) FOR PROTECTION & SAFETY 1 NO.

INFORMATION BANNERS
WALL POSTERS 10 NOS.

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