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DCS Basics
DCS Basics
Basic Loop
SV
Transmitter PV MV
4-20 mA Controller
I/P 4-20 mA
I/P
Convertor
Pneumatic Signal
(0.2 to 1 Kg/cm2 or 3 to 15 psi)
4-20 mA DC
I/P
Set Point
1 to 5V DC Control
Unit Set
A/ D Input Point
Unit
4-20 mA DC Digital
Output Arithmetic
D/A Unit Unit
I/P
Processor
THE SEVENTIES THE NINETIES BEYOND
THE SIXTIES THE EIGHTIES
2000
* First control * First DDC * First mini * First distributed * First one-loop * Integrated systems
computers computers DDC using DDC controllers * multimedia
microprocessors * windows NT gaining prominence
* Use of factory
Ge.Tr Sl. Tr management * Internet
DTL SSI
Rapid growth of computers
TTL.SSI LSI uP
process Industries * Pentium Processor
Demand for V LSI 32bit UP
Energy crisis
conservation Appearance of * Multi produce batch
(Transition to
of resources OA, LA and FA applications * Revolution in info tech
steady growth)
(Improved man- * Integrated FA system
machine interface * CIM * Object linking
* ODBC
* RDBMS
THE SIXTIES THE SEVENTIES THE EIGHTIES THE NINETIES BEYOND
2000
Factory Management Computer System
YEWCOM HP9000
YEWPACK YEWPACK
Mark II uXL
YEWSERIES 80
CS
YS 100
CS1000
CS3000
Analog Control System
ECS EBS I SERIES
Digital Control System
Digital Control Systems are further
classified into
PV1 MV1
Centralized
Input PV2 MV2 Output
PV3
Processing MV3 Signals
Signals
from Unit to
PVn MVn
Field CPU Field
Set Points
Centralized Control System
Drawbacks Of CCS:
If the CPU fails the entire plant
gets affected.
Redundancy concept is not
available.
Redundancy is having two controllers. One
woul d be ac ti ve and t he ot her woul d be
standby. If the active controller fails, the
s t a n d b y c o n t r o l l e r t a k e s o v e r.
Distributed Control System
PV17 MV17
Communication
FCS Bus
PVn MVn
SV17 SVn
Set Points
Basic Components of DCS
2nd CENTUM
1993 CENTUM CS
1988
Ethernet
Remote Domain System
HIS / ENG
HIS
CGW
V net
BCV
CS, CS 1000
PFCS CENTUM-XL, -V
ooo
MXL
LFCS
KFCS
FFCS
CENTUM CS 3000 - Major Components
V net
GSGW
Subsystem
Gateway
Ethernet
ooo
OPC
Server
PROFIBUS-DPV1
FFCS
DeviceNet Safety
FCJ/FCN
System
Photoelectric Other
Discrete I/O Drive
device System
PLC
FIO
Detachable
bottom unit
FFCS FFCS
EC401
CP401
CP401
EC401
CP401
CP401
PW48X
PW48X
PW48X
PW48X
Up to 6
Modules ESB bus
FIO: Max. 8
SB401
SB401
PW48X
PW48X
Minimum Configuration
Up to 8
Modules
SB401
SB401
PW48X
PW48X
Local node
Max. 3
SB401
SB401
PW48X
PW48X
Maximum Configuration
Hardware Configuration–Remote Node
V net
EB401
EB401
EB401
CP401
EB401
EB401
EB401
CP401
PW48X
PW48X
FFCS
EB501
EB501
EB501
EB501
EB501
PW48X
PW48X
PW48X
PW48X
PW48X
PW48X
AI/AO 480
DI/DO 1920
Global SW 256
Common SW 4000
%ANN 1000
AP capacity %PR 1000
%OP 500
%RQ 200
Analog Data
◼ 4 to 20 mA from Device
<Generic type>
ADV151 32Ch24VDC input, Common minus side every 16-channel
ADV157 32Ch24VDC input, Common minus side every 16-channel, Single and Weidmueller only
ADV161 64Ch24VDC input, Common minus side every 16-channel, MIL type only
ADV551 32Ch24VDC,0.1A, Common minus side every 16-channel
ADV557 32Ch24VDC,0.1A, Common minus side every 16-channel, Single and Weidmueller only
ADV561 64Ch24VDC,0.1A, Common minus side every 16-channel, MIL type only
ADV851 16ch Input/16ch Output, 24VDC
<AC input modules>
ADV141 16Ch100VAC input, Common minus side every 8-channel
ADV142 16Ch220VAC input, Common minus side every 8-channel
<Relay output module>
ADR541 16Ch Relay output, Common minus side every 8-channel, 24-100VDC,100-200VAC,
2A/point, Maximum 8A is allowed per common, A type contact, exchange by a module.
<CENTUM-ST compatible type>
ADV859 ST2 compatible -16Ch input,16Ch output
ADV159 ST3 compatible - 32Ch input
ADV559 ST4 compatible - 32Ch output
ADV869 ST5 compatible - 32Ch input, 32Ch output
ADV169 ST6 compatible - 64Ch input
ADV569 ST7 compatible - 64Ch output
Communication Modules
RS Communication (ALR111/ALR121)
◼ YS Communication
◼ YS Directly Communication
◼ FA-M3
◼ Modbus
◼ SLC500/PLC5
◼ MELSEC
Com. Card
Com. Card
PSU
PSU
IOM
IOM
IOM
IOM
IOM
IOM
External
Power
Supply
0x14 0x15
Field Devices
HIS (Human Interface Station)
DESKTOP HIS:
A IBM PC/AT compatible machine is generally used. Apart from the general PC, the
Yokogawa PC is also supported. Specifications of the PC HIS Desktop are as follows:
CPU : Pentium IV Processor
Main Memory : 256 MB (Minimum)
Hard Disk : 20 GB or more
Video Display : 1024 x 768 or more, 256 colours
CRT Monitor : Multi Scan 17” monitor or larger
Serial Port : RS232C one port or more
Parallel Port : One port or more
Extension Slot : PCI slot for V/VL net card, ISA slot for Ethernet card
Power Supply : 200-240V AC
Basic Software : Windows NT with Service Pack ,Windows 2000 or
Windows XP
CONSOLE HIS
The floor mounted console type HIS comes with 21” monitor which has a touch panel
operation. It has an operation keyboard and an engineering keyboard.
Application Capacity of HIS
HIS
V net
Optical Optical
V net Fibre Fibre Co-axial Cable
T R R R R T
T R R R R T
Max. Max.
Max. 500m 15 km Max. 500m 15 km Max. 500m
Overall Max. 20 km
Bus Convertor
ETHERNET
EOPS HIS
Domain
connection
HF BUS V-NET
BCV
EFCD FCS
These buttons are provided for Type the TAGNAME to call the
calling various functional windows instrument faceplate window
on the HIS
System Message Area
Operation Keyboard
OPERATION KEYBOARD
Operation Keyboard
.
Control Group Window – 16 Instruments
Trend Window
Trend Point
Window
Calling Instrument from Trend Window
Instrument
Faceplate
Window.
Instrument can
be operated from
this window.
Process Alarm Window
OPERATION
&
MONITORING
FUNCTION
CONTROL FUNCTION
SFCS
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