motralec
4 rue Lavoisier . ZA Lavoisier . 95223 HERBLAY CEDEX
Tel. : 01.39.97.65.10 / Fax. : 01.39.97.68.48
Demande de prix / e-mail : service-commercial@motralec.com
www.motralec.com
PUMPS
NETZSCH Genuine Parts
The heart of your process.
From Planning through Process Monitoring
up to Genuine Parts
Consulting, Service and Process Reliability Availability NETZSCH
Quality Genuine Parts
When buying the pump you have NETZSCH service together with Five production sites guarantee The following components are ¡ Conveying elements stator and rotor ¡ Shaft seals
decided on a quality product by quality and genuine parts ensure immediate supply of parts in all decisive for maintaining the pump ¡ Joint and power transmission ¡ Accessories
NETZSCH with good reason. In order reliable operation of the pump in regions of the world. performance: components
to maintain the capacity and quality your plant. The experience from more
of your pump, we will support you in than 500,000 pumps installed is the
all matters, also after the delivery of basis for this. Customer Benefit
Components of the NEMO® Progressing Cavity Pump
the pump. Skilled sales and service
staff located near your site are at Continuous process reliability with
your disposal around the clock. lowest life cycle cost.
NEMO® block pump in industrial design
NETZSCH iFD-Stator®
Stator and Rotor
in S-geometry
Shaft Seal Joints Accessories
Mechanical seal V pin joint Dry running protection STP-2
with hardened bushes
and with SM® Seal
2 3
NEMOLAST® Stators
Features and Comparison
Production Accuracy NEMOLAST® Stators A non-uniform Further Advantages of
guarantee Tolerance NEMOLAST® Stators
When producing stators the correct ¡ consistent manufacturing process of a stator made from a cylindrical ¡ Absolute freedom from leakage
relationship between elastomer cores and consistant quality of the core results in compression being too due to integrated seal collars at
and elastomer mixtures is of decisive elastomer mixtures used high at the stator ends and too low both stator ends. This is the
importance. Depending on the ¡ uniform tolerance along the entire in the centre region. This leads to prerequisite for the corrosion
elastomer quality, different shrinkage stator length irrespective of the higher starting and operating resistance of the bonding of
rates are to be expected in the mixture used. This is achieved by the torques, low pressure stability, high elastomer and stator tube. It allows
production of the stators, which is exclusive use of precision tubes and pulsation und short service life. unlimited use with aggressive
compensated by adjusted elastomer high-precision concave stator cores. chemicals and applications in the
cores. This production process is the food processing and pharma-
key to reliability, efficiency and ceutical industry.
lifetime behavior. ¡ Low flow losses due to the conical NEMOLAST® Stator with
To meet the different demands on Optimum compression Compression to high inlet. Non-genuine product
integrated seal collar and
elastomer qualities, we exclusively use with flat gasket
Compression to low conical stator inlet
stators developed and produced by
us for our pumps.
NEMOLAST® Stators are the result
of decades of experience in the
development and production of
stators. NM® Stator NEMOLAST® 65 in Comparison with Stators from Copy Manufacturers
tolerance d 59,08 - 58,85 59,44 - 58,84 58,90 - 58,42 59,48 - 58,21 59,54 - 58,17 59.65 - 59,22
tolerance D 107,64 - 107,50 107,64 - 106,92 107,49 - 106,69 107,58 - 106,89 107,68 - 107,07 107,75 - 107,00
taper < 0,1 < 0,1 < 0,1 0,3 0,4 < 0,1
installation dimensions + o o -- + --
conical inlet yes yes no yes no yes
Uniform tolerance of the Inconsistent tolerance of a integrated seal yes no yes no yes yes
genuine NEMOLAST® Stator non-genuine product precision tube yes no no no no no
internal bond strength optimum okay optimum bonding failure bonding failure bonding failure
(tube and elastomer) (tube and elastomer) (tube and elastomer)
particularities no no no .flow failure .flow failure .flow failure
(layer separation) (layer separation) (layer separation)
discharge flow at n= 200 rpm 100 % 90 % 80 % .92 % .95 % .85 %
max. pressure at n= 200 rpm 18 bar 15 bar 15 bar 14 bar 14 bar 12 bar
pulsation very low low medium very high very high high
starting torque 100 % 120 % 135 % 110 % 115 % 120 %
Advantages drive power 100 % 125 % 130 % 112 % 105 % 125 %
heat build up 4° C 15° C 28° C 22° C 45° C 37° C
shore hardness 70 72 74 75 73 72
The benefits of using a NEMOLAST® ¡ high flow rates and pressure ¡ best economy and lowest life abrasion acc. to DIN 53516 50 mm3 140 mm3 130 mm3 190 mm3 150 mm3 120 mm3
genuine stator are clear: stability / dosing accuracy over a cycle costs NEMOLAST ®
Copy 1 Copy 2 Copy 3 Copy 4 Copy 5
¡ high process safety in conjunction wide range of rotational speeds, ¡ certified elastomer qualities green colored=in tolerance, red colored= out of tolerance or waste, += ok, o= medium, -= bad, --= very bad
with low out of service time from a few rpm to the
¡ long life time due to low abrasion maximum pump speed
wear ¡ high chemical and thermal
¡ low energy costs due to stable, compatibility
high efficiency ¡ high dynamic compatibility
¡ low pulsation due to constant
tolerance between pumping
elements
4 5
The perfect Interaction
NEMO® Rotor/Stator Geometries
High Quality of Large Variety Advantages of NETZSCH Excellent Effiencies
Production of Materials Genuine Rotors
NEMO® conveying elements have High contour accuracy and excellent
Materials, coatings and surface NETZSCH rotors are available in a ¡ High plant reliability with low excellent mechanical and volumetric surface quality of the rotors, together
quality as well as the production large variety of materials, from down times efficiencies at low starting torques with the high-precision NEMOLAST®
process are of decisive importance hardened tool steel to high-alloy ¡ Long service life due to low wear and lowest pulsation. To achieve this, Stators, guarantee a long service life
for dimensional accuracy in the special steels such as Duplex, ¡ Low energy costs due to constantly the compression between rotor and with constant capacity.
production of rotors. Hastelloy and Titanium. All rotors can high efficiencies stator has been optimized at the
The rotors are manufactured either be provided with surface coatings for ¡ Low pulsation due to high accuracy small (d) and at the large (D) dia-
by machining or forming. To reduce increasing service lives, if required. of the rotor profile meter. Depending on the ambient
the rotor mass and the subsequent For especially abrasive and aggressive ¡ High stability in delivery capacity and operation temperatures, the
out of balance forces we use rotors media, NETZSCH offers the NEMO and pressure / high dosing rotor dimensions are adjusted to
made of solid material or hollow CERATEC® Rotor made of solid accuracy over a wide speed range ensure functionality and avoid
rotors, depending on the application ceramic, which has a hardness similar from a few revolutions to the overheating of the stator.
and size of pump. This permits us to to that of a diamond and is thus speed maximum of the pump
achieve optimum running smooth- nearly free from wear. ¡ Best economic efficiency and
ness with all four rotor geometries. lowest life cycle cost Optimum Compression between
Hollow rotors moreover show a a NEMOLAST® Stator and
reinforced and thus more resistant a NETZSCH Rotor
surface, resulting in a longer service
life.
®
NEMO Rotor/Stator Geometries
Modular Design
As all four pump geometries have the same outer dimensions, we have a modular design where - apart from rotor and
stator - all other components are identical. When a change in flow rate or pressure is required, installed NEMO® Pumps can
be adapted to the new operating conditions by simply changing rotor and stator.
S-Geometry D-Geometry
¡ 1/2 lobe ¡ Flow rate: 100 % ¡ 2/3 lobe ¡ Flow rate: 150 %
¡ Double stage ¡ Differential pressure: 12 bar (170 psi) ¡ Double stage ¡ Differential pressure: 12 bar (170 psi)
L-Geometry P-Geometry
¡ 1/2 lobe ¡ Flow rate: 200 % ¡ 2/3 lobe ¡ Flow rate: 300 %
¡ Single stage ¡ Differential pressure: 6 bar (85 psi) ¡ Single stage ¡ Differential pressure: 6 bar (85 psi)
For further information of the CERATEC® ceramic rotor simply order brochure NMP • 347/02
6 7
Genuine NEMO® Joints
Function and Overview
Function Fitting Accuracy Protection of the Pump by Function Fitting Accuracy Protection of the Pump by
Using Genuine Joint Using Genuine Accessories
Joints or power transmission As well as rotor and stator, the joints Only the use of genuine NEMO® Shaft seals avoid leakage of the NETZSCH uses only original seals NETZSCH dry running and over/
elements are required for power are also subject to natural wear. This joint components with approved conveyed medium from the interior from reputable manufacturers. In under pressure protection devices
transmission from the drive to the is reduced to a minimum by the lubricants ensures that the pump of the pump into the environment in case of maintenance or repair, worn protect the rotor and stator of the
eccentrically rotating rotor of an interaction of the precision matched performance is maintained after case of overpressure, and intrusion of seals should be replaced with original pump from thermal damage and the
eccentric screw pump. NEMO® joint components, gaskets maintenance or repair. In cases of air into the conveyed medium in case seals in order to avoid leakage, pump as well as the aggregates and
and lubricants. doubt, new parts are preferred to a of underpressure. We use various damage to the environment and fittings from overpressure. These
reassembly of used joint seals selected according to the media early failure of the pump. All devices increase the operational
components. and safety requirements of the common seals can be supplied ex safety of the pump and the plant
customer. stock. and prevent down times.
NEMO® V-Universal-Pin Mechanical Seal
Joint
Original seal HJ977GN
with hardened bushes and
with SM® seal
NEMO® K-Joint/Gear Joint Statorprotection STP-2
patented Dry running protection
8 For further information of the Genuine Acessories simply order brochure NMP • 343/02 9
To us, NETZSCH Service is as important as the
Quality of our Pumps!
Quality Availability User Seminars Service Network for you on Site
With the worldwide implementation Five development and production For all personnel from maintenance In your area well-trained service partners are available for quick and economic
of common quality standards in sites as well as 20 sales offices, a and production, for planners and all service of the pumps at your premises.
accordance with DIN EN ISO9001 for cooperation partner and another those with interest we offer a two day
development and manufacture we 200 NETZSCH representatives theory and practical seminar. The aim You will find your personal service partner on our home-
ensure the highest quality irrespective guarantee immediate supply of of this seminar aside of the acquisition page www.netzsch.com | Pumps | Consultation/Service | Authorized Service
of the production location. parts in all regions of the world. detailed product knowledge is to avoid Partner or ask our service team.
mistakes in the maintenance service
and repair of the pumps, or when
Service necessary to correct such mistakes to
save both time and money.
¡ Trained personnel for handling
NETZSCH pumps Information and registration on
¡ Avoid mistakes with installation www.netzsch.com | Pumps |
and commissioning NETZSCH Academie.
¡ Save costs by preventive main-
tenance and professional repairs
¡ Save time when analysing damage
and restarting pumps
¡ Optimise your stock of NETZSCH
Genuine Spare Parts
Service-Hotline
Around the clock, 7 days a week at
your disposal: +49 8638 63 63 63
www.netzsch.com
Service-Hotline
NETZSCH Mohnopumpen GmbH
Geretsrieder Str.1
+49 8638 63 63 63 84478 Waldkraiburg
Deutschland / Germany
info.nmp@netzsch.com
Around the clock, 7 days a week
Your NETZSCH Service-Team
10 11
NMP • 400 • 0 • 04/09 • 01 • Technical changes reserved. Printed in the Federal Republic of Germany.
motralec
4 rue Lavoisier . ZA Lavoisier . 95223 HERBLAY CEDEX
Tel. : 01.39.97.65.10 / Fax. : 01.39.97.68.48
Demande de prix / e-mail : service-commercial@motralec.com
www.motralec.com
