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BrownCoalDryingTechnologies

APPJointMeetingofCleanerFossilEnergyand PowerGenerationandTransmissionTaskForces 01April2008

Leads to higher capital cost

Lower efficiency means higher CO2 emissions (more fuel needed per kWhe)

Thebenefitsofdryingbrowncoal
Lowercapitalcostofplants Higherefficiency(lowerfueluseandCO2emissions) inoperation

From RWE Power


http://www.rwe.com/generator.aspx/rwe-power-icw/property=Data/id=608764/dl-wta-technology.pdf

Thewaystodrybrowncoal
SteamFluidisedBedDrying IntegratedDryingGasification DensifiedBrownCoal MechanicalThermalExpression HydrothermalDewatering Others

Steamfluidisedbeddrying
Thetechnologyinvolvesevaporativedryingofthe coalinasuperheatedsteamfluidisedbed.
ConceptwasinventedbyPotteratMonashUniversity in1985 DevelopedtoaprecommercialscalebyLurgiin Germany.

RWEPowerinGermanyis,byaclearmargin,the leaderinsteamfluidisedbeddryingofbrowncoal.
Threegenerationsofdevelopmentandscaleupover thepast20years EnteringfullcommercialuseinGermanyandapre commercialdemonstrationplannedinVictoria

Integrateddryinggasification
HRLPtyLtdhasdevelopedand demonstratedintegrateddrying gasificationcombinedcycletechnology.
Successfullytakento10MWpilotscale demonstrationlevelinLatrobeValley Nowundertakinglargescaledemonstration projectcomprisingtheconstructionand commissioningofa400MWcombinedcycle cleancoalpowergenerationplantsupplied by2x200MWgasifiersusingHRLsIDGCC Technology. JointventuringwithHarbinGroupofChina forthis$750Mprojectthatissupportedwith $100MAustralianGovernmentand$50M VictorianGovernmentfunding

Densifiedbrowncoal
Attritioningofasminedcoaltoproducemoist, plastic,finegrained,coalclay thatsubsequentlyis airdriedtoalowmoisturecontentcoal ablackcoal equivalent product.
OriginallydevelopedandpatentedbyMelbourne Universityinthemid1980s Potentialforrecoveryofwatercontent

Commercialisationofdifferingprocess/production techniquesbeingundertakenbyVictoriancompanies.
EnvironmentalCleanTechnologies LaTrobeLigniteDevelopments JottEngineering

LaTrobe Lignite Developments 2007

Mechanicalthermalexpression
Involvescompressingcoarsecrushedcoal(heatedin therange150to200Cbycondensingsteam)at mechanicalpressurestypicallyofabout60barto squeezethewaterfromthebrowncoal.
1tonneperhourpilotplantbuiltandtestedin Melbourne 15tonneperhourdemonstrationplantproject underwayinLatrobeValley Producesadriedbrowncoalproduct

Hydrothermaldewatering
Wetcoalisheatedunderpressureto250300Cand thecoalstructurebreaksdownandshrinks,releasing thewaterasaliquid.
Exergen hasdevelopedanefficient,continuousreactor forhydrothermaldewatering(HTD)ofbrowncoal Thisreactorandprocesshasbeensuccessfully demonstratedina4tonneperhour(tph)continuous pilotdewateringplantinTasmania Exergen publiclyannouncedin2006thatithas partneredwithengineeringcontractorThiessand aluminiumproducerAlcoaofAustraliasAnglesea PowerStationtofurtherscaleupitsHTDreactorand http://www.thiess.com.au/__data/assets/pdf_file/0017/10718/Exergen_Press_Release_2006_04_28.pdf process

Otherdryingapproaches
Highspeedgrinding/dryingprocesses
Windhexe technology

Continuousprocessforpressuredewatering
AquEx

Browncoalisattractive(whendry)
Thereislotsoflowranked(brown)coalinAustralia, Germany,China,USAandothercountries.
Oftenalowcostprimaryenergyresource Itshighreactivityisgoodforgasificationandreductant applications

Itisused,orcouldbeused,in:
Powergeneration
Largestapplication,worldwide

Coaltoliquids Gastoliquids Mineralsprocessing Exportqualitybrowncoal

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