UDC

GB

P
GB502352010
___________________________________________________________________________

Code for construction of industrial

metallic piping engineering

___________________________________________________________________________

2010-08-18

2011-06-01

Code for construction of industrial

metallic piping engineering

GB502352010

2011 06 01

2010

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736

GB50235-2010 2011
6 1 1.0.58.6.128.6.61
GB50235-1997

< 00
>[2006]136

GB50235-1997

10 1

2
3
4
5
6
7
8
9
10

28 1-1-1107 050020

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2.1

2.2

6
3.1

3.2

7
4.1

4.2

4.3

10
5.1

10

5.2

10

5.3

11

5.4

14

5.5

15

5.6

16

5.7

16

5.8

17

18

23
7.1

23

7.2

24

7.3

24

7.4

27

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7.5

28

7.6

29

7.7

30

7.8

31

7.9

31

7.10

31

7.11 32
7.12

36

7.13

38

39

8.1

39

8.2

39

8.3

39

8.4

39

8.5

40

8.6

40

45

9.1

45

9.2

46

9.3

46

9.4

47

9.5

47

9.6

48

9.7

48

10

49

A 51
68
69
70

Contents

General provisions1

Terms and symbols2

2.1

Terms2

2.2

Symbols 4

Basic Requirement6
3.1

General Requirement 6

3.2

Classes 6

Inspection of pipework components and materials7

4.1

General requirement 7

4.2

Valve inspection 7

4.3

Inspection of other pipework components 8

Machining of piping 10

5.1

General requirement 10

5.2

Pipe cutting 10

5.3 Bending fabrication 11

5.4

Machining of rolling tube 14

5.5

Flanging edge of pipe15

5.6

Machining of jacket piping 16

5.7

Fabrication of miter elbow 16

5.8

Fabrication of piping support and hanger 17

Welding and heat-treatment after welding of piping 18

Installation of piping 23
7.1

General requirement 23

7.2 Prefabricating for section of pipe 24

7.3

Steel piping installation 24

7.4

Piping installation of coupling equipment27

5

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7.5

Cast iron piping installation28

7.6

Installation of stainless steel piping and nonferrous piping29

7.7

Heating piping installation 30

7.8

Jacket piping installation 31

7.9

Installation of anti-corrosion lining piping 31

7.10

Valve installation31

7.11

Expansion joint installation32

7.12

Installation of piping support and hanger 36

7.13

Installation of static electricity grounding 38

Inspection, examination and test of piping 39

8.1

General requirement 39

8.2

Visual examination 39

8.3

Non-destructive testing of welding seam surface39

8.4

Radiographic and ultrasonic examinations of welding seam39

8.5

Hardness examination and other inspections 40

8.6

Pressure test 40

Blowing and Cleaning of Piping 45

9.1

General requirement 45

9.2

Water flushing46

9.3 Air blowing46

10

9.4

Steam blowing 47

9.5

Degreasing 47

9.6

Chemical cleaning48

9.7

Oil cleaning 48

Hand-over of

Engineering49

Appendix A Content and form for inspection record of construction quality 51

Explanation of wording in this code 68
List of quoted standards 69
Addition:

Explanation of provisions 70

1.0.1

1.0.2 42MPa

1.0.3 :
1
2
3
4
5
1.0.4
1.0.5
1.0.6

1.0.7 GB50184

1.0.8
1.0.9
GB50126
1.0.10

www.bzfxw.com

2.1

2.1.1 PN

nominal pressure for pipework components

PN
2.1.2 DN

nominal size for pipework components

DN

2.1.3

industrial metallic piping

2.1.4

pressure piping

0.1MPa 25mm

2.1.5 D

D-type fiuid piping

1.0MPa
-20 185
2.1.6 C

C-type fiuid piping

D
2.1.7

pipework components

2.1.8

piping components

2.1.9

pipe-supporting elements

2.1.10

fittings

2.1.11

mitre bends

2.1.12

hot bending

AC1
2.1.13

cold bending

AC1
2.1.14

tightening in hot condition

2.1.15

tightening in cold condition

2.1.16

pressure test

2.1.17

leak test

2.1.18

recovering the original state

2.1.19

isometric diagram

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2.1.20

pipe-segments to be prefabricated

2.1.21

pipe-segments for dimension adjustment

2.2

a
c
e
DN
Do
Do1
Do2
Do3
Dmax
Dmin
h m

L
l
l0
P

P 24h
P1
P2

PN
PT
S
S0
t
t0
t1
t2
tc
td
tmin
tr
tsn
ttn
T
Ttn

X
Xmin

1
2

[]T
[]t

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3
3.1
3.1.1

3.1.2

3.1.3

3.1.4

3.1.5

3.1.6

3.2
3.2.1

TSG D0001 GC1GC2GC3

3.2.2

C D

3.2.3

4.1

4.1.1

4.1.2

4.1.3

4.1.4

4.1.5

4.1.6

4.1.7

4.1.8

4.1.9

4.1.10

A.0.1

4.2
4.2.1

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4.2.2

4.2.3

2510625ppm

4.2.4

20 1.5

20 1.1

1.1
4.2.5

20 1.1

4.2.6

5min

540 5
4.2.7

1.0MPa 600mm

4.2.8

1.5

4.2.9

4.2.10

A.0.2

4.2.11

TSG ZF001

4.3
4.3.1

GC1 C

10MPa
JB/T4730
8

 90%

4.3.2

10MPa GC1 C

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5
5.1
5.1.1

5.1.2

5.1.3

5.2

5.2.1

5.2.2

5.2.3

5.2.4

5.2.4 1% 3mm

5.2.4

10

5.3
5.3.1

5.3.1
5.3.1

R6 Do

1.06 td

6 DoR5 Do

1.08 td

5 DoR4 Do

1.14 td

4 DoR3 Do

1.25 td

1 Do
2 td

5.3.2

5 3.5
5.3.3

5.3.4

5.3.5

5.3.6

900 19mm

6.0.10-1 6.0.11
2

100mm 13mm

1)

2)

6.0.10-1 6.0.11

5.3.7

11

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3 5.3.7-1

12
hm

Do1 + Do 3
Do 2
2

(5.3.7-1)

h m mm
Do1mm
Do2mm
Do3mm
D0

D01
a

D02
D03

5.3.7-1
3

1)

2( Dmax Dmin )
100
Dmax + Dmin

5.3.7-2

Dmaxmm
Dminmm
2)

3
4

12

1) GC1 C

10MPa 5.3.7-2 1.5mm

3m 5mm
2)

5.3.7-2 3mm

3m 10mm

5.3.7-2

12L1

5.3.8

( 5.3.8) 5.3.8

L
2

5.3.8

L2

13

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 5.3.8

(mm)

500

5001000

10001500

1500

10

5.3.9

GC1 C

10MPa JB/T4730

90%
5.3.10
A.0.3 A.0.4
5.4

5.4.1

200mm

5.4.2

100mm

50mm
5.4.3

l00mm 50mm
5.4.4

GB50236
5.4.5

5.4.5
5.4.5

(mm)

800

1% 4

8001200

12001600

16002400

11

24003000

13

9
14

3000
5.4.6

15

10

1614

10% 2mm 3mm

200mm 2mm

1mm

5.4.7

1 3mm

1mm
5.4.8

5.5
5.5.1

150200

300350
4

1mm

95%

5.5.2

15

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5.6

5.6.1

50mm100mm

5.6.2

100%
5.6.3

5.6.4

5.6.5

5.6.6

3mm
5.6.7

5.6.8

5.7

5.7.1

5.7.1 400mm

50mm

15
15

30

30

30

15

15

60

90

a90

b60

16

1115
15
2230
15
1115

30

45

c45
5.7.1
5.7.2

d30

600mm

5.7.3

1000mm 6mm

1000mm 4mm
5.8

5.8.1

5.8.2

5.8.3

17

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6
6.0.1

GB50236
6.0.2
1

150mm

150mm l50mm 100mm

2

100mm
3

50mm

1.5

50mm

5 100mm
6.0.3

600mm

600mm 10MPa-20

6.0.4
6.0.5

6.0.6
6.0.7

6mm
1.4 6.0.7-1

18

1.4

1.5mm
6.0.7-2
3

1.25

3mm 1.5mm 6.0.7-3

4

Xmin

tsn

Xmin

tsn

Xmin
Xmin

X
a

6.0.7-1

tsnXXmin

Xmin
Xmin
c

6.0.7-2

tsn Xminc
tsn

Xmin

Xmin

19

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 6.0.7-3

tsn Xminc

6.0.8

( 6.0.8

6.0.8ab
2

1 6.0.8c
d
2
0.7 6.0.8e
3
0.5 6.0.8cde
4

8mm10mm

4 0.7 6.5mm
ttn
tc

Ttn

ttn

ttn
Ttn

tc

Ttn

tr

tc

0.5tr

ttn

ttn
Ttn

tr

tc

0.5tr

Ttn

0.7tmin

tr

0.5tr

6.0.8
20

ttnmm

Ttnmm
tr
tc
tmin

6.0.9

A.0.5
6.0.10

6.0.10-1

6.0.10-1 2 6.0.10-1
6.0.10-2
6.0.10-1

t
mm

MPa

(min/mm)

(h)

19

C-Mn

19

600650

2.4

C-Mo

19

490

Mn-MoCr-Mo

19

600720

2.4

Cr0.5%

490

600720

2.4

13

490

13

700750

2.4

490

700750

2.4

Cr-Mo

13

2.25%Cr3%

13

700760

2.4

Cr-Mo

700760

2.4

Cr-Mo
0.5%Cr2%

21

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3%Cr10%

730790

2.4

19

19

600640

1.2

Ni4%

6.0.102

[ 6.0.8a]

ttntc

[ 6.0.8b]

Ttntc

[ 6.0.8c]

ttntc trtc

[ 6.0.8d]

Ttntrtc

[ 6.0.8e]

ttntc

50mm

6.0.10-1 2 6.0.10-1

1 16mm
2 13mm
490MPa
3
6.0.11

1 400 20525/t/h 205/h

2

26025/t/h 260/h400

6.0.12

A.0.4

22

7
7.1
7.1.1

7.1.2

7.1.3

7.1.4

7.1.5

50mm

7.1.6

7.1.7

7.1.8

A.0.6
7.1.9

7.1.10

23

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7.1.11

A.0.7
7.2
7.2.1

7.2.2

7.2.3

7.2.3
7.2.3

mm

10
0.5
1.0
2.0
1.6

DN <100

100DN300

DN >300

1.5
0.5
1.0
2.0
1.6

DN

7.2.4

7.3

7.3.1

7.3.2

7.3.3

0.15% 2mm

7.3.4

7.3.5

24


7.3.6

100 0

7.3.7

7.3.7
7.3.7

250350

350

350

-20-70

-70

-70

2h

6MPa 0.3MPa 6MPa

0.5MPa
4
7.3.8
1

200

25

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7.3.9

7.3.10

200mm 7.3.10

100mm 1mm 100mm

2mm 10mm

7.3.10

1e
7.3.11

7.3.12

7.3.13

7.3.14

7.3.15

7.3.16

7.3.17

7.3.18

7.3.19

7.3.19

26

 7.3.19

mm

DN100
DN100

25
15
60
20
15
25
2 l0 50
3 l0 80
5 l0 30
15
20

1 l0
2 DN
7.4
7.4.1

7.4.2
1

7.4.2
7.4.2

r/min

mm

mm

3000

0.40

0.80

30006000

0.15

0.50

6000

0.10

0.20

6000r/min 0.02mm
6000r/min 0.05mm
7.4.3

27

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7.4.4

7.4.5

7.4.2

7.5
7.5.1

7.5.2

7.5.2
7.5.2

mm
mm

15
30
10
20

7.5.3

3mm
7.5.4

7.5.4
7.5.4

mm 1
75450
2
500
1
75600
3
700800
2
900
1

7.5.5

7.5.6

2
7.5.7

28

7.5.8

7.5.9
1

1/3

10mm
3

2mm

7.5.10

7.6
7.6.1

7.3

7.6.2

7.6.3

7.6.4

7.6.5

7.6.6

7.6.7

50

6
10 50ppm

29

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 5010650ppm
3

7.6.8
1

50mm

1mm 50mm 2mm

2

100mm
7.7

7.7.1

7.7.2

7.7.3

7.7.3
7.7.3

7.7.4

mm

10

800

15

1000

20

1500

20

2000

5010650ppm

7.7.5

7.7.6

30

7.8

7.8.1

5.6 7

7.8.2

7.8.3

7.8.4

7.8.5

7.8.6

2 110120
3 120
7.9
7.9.1

7.3

7.9.2

7.9.3

7.9.4

540
7.9.5

7.9.6

7.10

7.10.1

7.10.2

7.10.3

31

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7.10.4

7.10.5

7.10.6

7.10.7

TSG ZF001

7.11
7.11.1

7.11.2

"

1 10mm
2

3 2m
4

5
7.11.3

7.11.3
32

a 7.11.3b

a
7.11.3
4

7.11.4

7.11.4

5mm

7.11.4

33

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t1t0
S= S0 t t
2
0
:

7.11.4

S(mm)
S0(mm)
t0()
t1()
t2()

4
7.11.5
1

7.11.51)

7.11.51

7.11.52

34

 7.11.52

7.11.53)

7.11.53

7.11.6
7.11.7

35

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 A.0.8
7.12
7.12.1

7.12.2

7.12.3

1/2 (
7.12.3)

7.12.3

1
7.12.4

21/2

2 2
7.12.5

1/2 7.12.5

36

 7.12.5
1
7.12.6

21/2

7.12.7

7.12.8

7.12.9

7.12.10

A.0.9
7.12.11

37

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7.13
7.13.1

0.03

7.13.2

7.13.3

7.13.4

7.13.5

A.0.10

38

8.1

8.1.1

8.1.2

24h

8.1.3

8.1.4

8.2

8.2.1

8.2.2

,
8.3
8.3.1

8.3.2

JB/T 4730

8.3.3

A.0.11 A.0.12
8.4

8.4.1

8.4.2

30mm

30mm
39

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8.4.3
1

JB/T

4730
2

AB B
3

A.0.13 A.0.14
8.5
8.5.1

A.0.15
8.5.2

8.5.3

8.6
8.6.1

0.6MPa

3
4
40

A.0.16
8.6.2
1

GC3

8.6.5 5

0.6MPa

8.6.5
3

--

8.6.5 8.6.4
45
4

,
1 100% 100%
2 8.6.2 4 1 (
) 100% 100%
3
4

8.6.3
1

41

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1.6

1.5 2
5

1
2
3
4
5

10
8.6.4
1

25106 25ppm

50
2

5 5

1.5

1.5 0.4MPa
5

1
42

PT1.5 P[]T []t

8.6.4

PTMPa
PMPa
[]T MPa
[]tMPa
2 6.5
6.5
3

8.6.4 77%

0.5MPa

2 0.5MPa 0.5MPa
8

1.5

0.2MPa
10

8.6.4 5
11

10min

30min
8.6.5
1

1.15

0.2MPa
2

1.1
43

www.bzfxw.com

0.2MPa

50%

10% 3min
10min

8.6.6

10min

8.6.1 7

8.6.7

24h

5%

P =

P2 P1
100
P1

8.6.7

P 24h %
P1
MPa
P2
MPa

8.6.8

44

9.1

9.1.1

9.1.2

600

600

600

9.1.3

9.1.4

9.1.5

9.1.6

9.1.7

9.1.8
9.1.9
9.1.10

9.1.11

45

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9.1.12

9.1.13

A.0.17 A.0.7
9.2
9.2.1

25106 (25ppm)
9.2.2

1.5m/s

9.2.3

60

9.2.4

9.2.5

9.2.6

9.3

9.3.1

20m/s
9.3.2

9.3.3

5min
9.3.4

0.5MPa

46

9.4

9.4.1

9.4.2

9.4.3

30m/s

9.4.4

9.4.5

9.4.6

9.4.7

9.4.8

9.5

9.5.1

9.5.2

9.5.3

9.5.4

9.5.5

9.5.6

9.5.7

47

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9.5.8

9.6

9.6.1

9.6.2

9.6.3

9.6.4

9.6.5

9.7

9.7.1

9.7.2

9.7.3

9.7.4

8h 4070

2 3
9.7.5

9.7.6

9.7.7

48

10

10.0.1

10.0.2

10.0.3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
49

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16
17
18
19
20
21

3
4

10.0.4

50

 A
A.0.1

A.0.1
A.0.1

51

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A.0.2

A.0.2
A.0.2

52

A.0.3

A.0.3
A.0.3

HB

53

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A.0.4 A.0.4
A.0.4

/h

/h

54

A.0.5

A.0.5
A.0.5

55

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A.0.6

A.0.6
A.0.6

mm

56

A.0.7

() A.0.7
A.0.7

57

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A.0.8 A.0.8
A.0.8

58

A.0.9

A.0.9
A.0.9

mm

(mm)

59

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A.0.10 A.0.10
A.0.10

60

A.0.11 A.0.11
A.0.11

(mm)

61

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A.0.12 A.0.12
A.0.12

(mm)

62

A.0.13 A.0.13
A.0.13

mm

min

min

KV

mA

Ci

min

mm

63

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A.0.14

A.0.14
A.0.14

dB

64

A.0.15 A.0.15

A.0.15

HB

HB

65

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A.0.16

A.0.16
A.0.16

66

A.0.17 A.0.17
A.0.17

(MPa)

(ms)

()

67

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1)

2)

68

GB50126
GB50184
GB50236
JB/T 4730
TSG D0001
TSG ZF001

69

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GB 50235-2010

GB502352010 2010
8 18 736
GB50235-1997

71

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1 ....................................................................................................................74
2 ............................................................................................................75
2.1 ..75
3 ................................................................................................................76
3.1 ............................................................................................................76
3.2 ....................................................................................................................76
4 ........................................................................................78
4.1 ............................................................................................................78
4.2 ............................................................................................................78
4.3 ............................................................................................79
5 ................................................................................................................80
5.1 ..............................................................................................................80
5.2 ............................................................................................................80
5.3 ............................................................................................................80
5.4 ............................................................................................................81
5.5 ............................................................................................................81
5.6 ........................................................................................................81
5.7 ....................................................................................................82
5.8 ....................................................................................................82
6 ........................................................................................83
7 ................................................................................................................84
7.1 ............................................................................................................84
7.2 ............................................................................................................84
7.3 ....................................................................................................85
7.4 ........................................................................................86
7.5 ....................................................................................................86
7.6 ............................................................................86
7.7 ........................................................................................................87
72

7.8 ........................................................................................................87
7.9 ........................................................................................87
7.10 ..........................................................................................................88
7.11 ..................................................................................................88
7.12 ..................................................................................................88
7.13 ..................................................................................................89
8 ........................................................................................90
8.1 ............................................................................................................90
8.2 ............................................................................................................90
8.3 ............................................................................................90
8.4 ............................................................................91
8.5 ........................................................................................92
8.6 ............................................................................................................92
9 ....................................................................................................96
9.1 ............................................................................................................96
9.2 ................................................................................................................96
9.3 ............................................................................................................96
9.4 ............................................................................................................97
9.5 ....................................................................................................................97
9.6 ............................................................................................................97
9.7 ................................................................................................................98
10 ..............................................................................................................99

73

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1
1.0.3

GB50243

1.0.5

74

2.1

2.1.1

PN PN

GB/T 1048-2005

2.1.2 DN DN
GB/T 1047-2005

DN
mm NPS

ISO 67081995 DN

GB/T 1047-2005

2.1.19

GB/T20801-2006

75

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3
3.1

3.1.1

3.1.2

3.1.3

3.1.4

3.2

3.2.1
TSG D0001-2009
GC1GC2GC3
TSG D0001-2009

3.2.2
GB50316 ASME B31.3 C D

76

GB5044-1985 C D

77

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4.1
4.1.1

4.1.2

4.1.3

4.1.4

4.1.54.1.6

4.1.9

4.2
4.2.2

4.2.3

78

 4 EN13480.42002
50106

GB/T20801.4-2006 50106
8.2.1 2510-6
25ppm

4.2.44.2.5

GB13927-2008 ISO/DIS 52082007

20
20
Q23520Q345 20

20 GB/T

9124-2000
4.3
4.3.1

10MPa

4.3.2

79

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5
5.1

5.1.2

5.2

5.2.1

5.2.2

5.3

5.3.1 5.3.1 ASME B31.1

5.3.6 ASME B31.1 B31.3

ASME B31.1

80


6.0.10-1 ASME B31.3

5.3.7 ASME B31.3

GB20801.4-2006 EN13480.42002

4 GB20801.4-2006

5.4

5.4.3 5 6.0.2
5.4.4
GB50236

5.4.5 4.3.4

5.4.8
5.5

5.5.1 4.4 ASME B31.3

95%

5.5.2 ASME B31.3

5.6

5.6.1 50mm-100mm

5.6.2

100%

5.6.7

81

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5.7

5.7.1 5.7.1

5.7.2

5.8

5.8.15.8.2

GB/T17116.1

82

6.0.2

6.0.3

6.0.6

6.0.7 ASME B31.3

6.0.8 ASME B31.3

1
2
3

4
5

6.0.10 ASME B31.3

83

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7.1

7.1.2

7.1.5

7.1.67.1.7

7.1.9

7.1.10

7.2

7.2.1

7.2.2
84


1
2
3

7.2.3
7.2.4

7.3

7.3.17.3.37.3.4

1
2
3

7.3.4 ASME B31.3

2
3
7.3.2

7.3.7

7.3.8 13 ASME B31.3

85

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7.3.17

7.3.18

7.4

7.4.2 , ,
3000r/min 3000r/min

7.4.3 GB50316-2000 11

7.5

7.5.27.5.3 GB50268-2008

7.5.4
SH3533-1995 GB50268-2008

7.5.67.5.8 GB50268-2008
7.5.7

7.6

7.6.27.6.4

86

7.6.7 50ppm
GBJ235-82

7.7

7.7.1

7.7.2

7.7.4
7.7.5

7.8

7.8.5

7.8.6

7.9

7.9.3 6.8.2

87

www.bzfxw.com


7.10

7.10.3 6.9.4

7.10.6 23
TSG ZF001
7.10.7 TSG ZF001
4.2.11

7.11

7.11.1

7.11.2 2 3
7.11.3

6.10.3 45

7.12

7.12.4

7.12.5

88

7.12.10

7.13

7.13.2

100

7.13.3

7.13.4

89

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8.1

8.1.1 ,

JB/T4730-2005
8.1.2

24h 24h

8.1.3

8.2

8.2.1

8.2.2

8.3

8.3.1

90

8.3.2 JB/T 4730-2005

8.4

8.4.2
30mm 30mm

EN13480

8.4.3
JB/T4730-2005

JB/T4730-2005

JB/T4730-2005
AABB A B
ABC A C

91

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8.5

8.5.1

8.5.2

1
2

8.6

8.6.1

ASME B31.3
ASME B31.3
0.6MPa
8.6.2 2

2
8.6.2 ASME B31.3

GC3

0.6MPa

92

8.6.2 4

8.6.3

ASME B31.3

8.6.4

93

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1 4.2.3
5
[]T

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: 6.5

6
ASME B31.3

8.6.4
77%
11 10min

8.6.5
1.15 ASME B31.3
1.1

8.6.6

1 TSG

D0001-2009

94


8.6.7
24h

95

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9.1

9.1.1

9.1.2.1
600mm
9.1.2.4

9.1.7

9.1.8

9.1.10
GB8978

9.2

9.2.1 4.2.3
9.2.3

9.2.5

9.3

9.3.1

96

9.3.4

9.4

9.4.2
ASME B31

9.4.4
9.4.5

9.4.6
9.5

9.5.19.5.8
HG20202-2000

9.6
9.6.2

9.6.3

9.6.5

97

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9.7

9.7.1

20d
9.7.2

9.7.3

5kW

98

10

10.0.110.0.2

10.0.3

A
GB
50126-2008TSG ZF001-2006
GB50236

10.0.4

99

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