Liu 2002
Liu 2002
Abstract: An innovative self-shoring staged construction method was developed to build the world’s longest reinforced composite
concrete arch bridge across the Yangtze River at Wanxian, in Chongqing, China. The method uses a steel tube truss frame constructed by
the conventional cantilever launching technique. This steel frame with concrete-filled tubes performs the dual role of arch falsework and
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arch main reinforcement for the final reinforced concrete arch bridge. An optimized schedule for concrete placement was proposed to
control the stresses, deflections, and stability of the arch rib during construction. The time dependent effects of concrete, the nonlinear
stress-strain relationship of steel and concrete, as well as the geometric nonlinearility were considered. Control information at various
stages of construction can be provided using the model developed. A program was developed to conduct parametric studies for selection
of the final construction scheme and to direct the construction progress by monitoring and comparing actual and predicted stress and
deflection.
DOI: 10.1061/共ASCE兲1084-0702共2002兲7:1共14兲
CE Database keywords: Bridges, arch; Bridges, spans; Analytical techniques; China; Steel frames; Concrete, reinforced; Falsework.
Constitutive Modeling
Since the steel tubes frame members comprise the initial self- Table 1. Construction Schedule
shoring structure of bridge, they have large stresses, and elasto-
plastic behavior must be taken into account. Since the concrete Age
共days兲 Construction steps
12 Completion of steel truss frame by cable crane
12–29 Pumping concrete fill into steel tubes
25–109 Placing bottom slab of middle cell in twelve steps
109–154 Placing lower portion of interior webs in six steps
154 –205 Placing upper portion of interior webs in six steps
209–253 Placing top slab of middle cell in eight steps
263–275 Placing bottom slab of exterior cells in four steps
278 –322 Placing exterior web in four steps
327–339 Placing top slab of exterior cells in four steps
344 –398 Erecting columns of bridge
400– 426 Erecting top spandrel beams of bridge
429–500 Erecting bridge deck
865 One year late after completion
1,230 Two years late after completion
Fig. 2. Bridge open to traffic 1,595 Three years late after completion
共 t, 兲 ⫽
sh
兺 sh i共 兲关 1⫺e ⫺ 共 t⫺ 兲 兴
i⫽1
i (2)
Finite-Element Formulations
Fig. 5. Construction scheme of cross section Fig. 7. Constitutive laws for 共a兲 concrete; 共b兲 steel
effects of materials. In different construction stages, the shifting where T Ke ⫽elastic matrix at time T; T KG ⫽geometric matrix at
of the centriod and twist center can be accounted for by a trans- time T; q⫽nodal diplacement; T⫹⌬T R⫽external force at the time
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reference coordinate system. Supposing the section of a layer is a by the location and distribution of the loads and the variation of
rectangle and, based on assumption 1, sectional features can be the flexural and torsional stiffness of the cross section. Two types
described in terms of only a few variables with compact data of analyses were conducted to evaluate the stability and ultimate
structures as can the stress and strain of a layer. Just like a section strength of the global structure at each construction stage and to
of normal beam, we can establish relation equations between avoid a loading scheme that adds unnecessary bending and twist.
them. By means of these data structures, the incremental stress The inelastic analyses were carried out to estimate the ultimate
and strain for the composite system can be added and stored strength of the arch section or a stability limit load 共Galambos
easily, although the centroid and shear center change in each step 1998兲. With stability coefficient k i defined as the ratio of the stage
of the calculation. structure dead weight to applied external loads at each construc-
The nonlinear factors of creep, shrinkage, and temperature are tion stage, the ultimate external loads can be determined. The
analyzed by quasi-initial strain method. Geometrical and material applied load at each stage can thus be controlled to an acceptable
nonlinearities are analyzed by Newton-Raperson iteration. Based level. From the analyses, the variation of stability coefficient k i
on the resulting, according to analysis of the design scheme, the was found to vary from a low of 3.2 共start concrete placement兲 to
latter nonlinearities have little influence during construction a high of 4.5 共complete entire section兲. This indicates that the
stages. Therefore, time-consuming iteration can be avoided in ultimate capacity increases as new layers are added to the cross
construction control analysis. section, and the critical stage is at the initial concrete pour. Ec-
centric and unsymmetrical loads can significantly reduce the total
applied external loads, so the amount of such loads was limited.
Design Phase Analysis Elastic stability analyses were also carried out to provide an
upper bound stability limit for the partial cross section at different
The analytical model based on the selected construction scheme stages, and to determine the auxiliary supporting locations to im-
and working schedule 共Table 3兲 was used to provide an initial set prove lateral and torsional stability. The bifurcation analyses as-
of construction control data. In the analysis, the cross section is sume that prebuckling deformations are small and the tangent
subdivided into 44 component layers 共Fig. 9兲. Layers 1–10 are stiffness of structure can be divided into the linear stiffness 关 K L 兴
assigned to steel tubes, layers 11–20 are assigned to core concrete and nonlinear or geometric stiffness 关 K G 兴 . Critical loads may be
filling the steel tubes, layers 22, 24, 32, 34, 36, 42, and 44 are calculated by the following eigenvalue problem:
assigned to mild reinforced steel, and the rest of the layers are
assigned to concrete. det兩 K L ⫹K G 兩 ⫽0 (15)
The stability of the arch structure is sensitive to geometric
in which ⫽eigenvalue or elastic stability limit coefficient. The
imperfection and load eccentricity. The critical load is influenced
variation of upper bound elastic stability limit coefficient is
shown in Fig. 10.
The self-shoring construction method has not been used at
such a large scale, and no previous experience could be used.
However, the experience gained in building composite concrete
and steel arch bridges in China in the past two decades provides
sufficient information and knowledge for engineers to deal with
this challenge. Parameter studies were conducted to select a con-
crete placement sequence that will lead to better load distribution,
minimized deflection, and reduced steel usage. With the predeter-
mined design concrete properties and statistic temperature curve,
design analyses were carried out to provide an initial set of con-
trol data at some selected control points and sections. It was ex-
pected that the behavior of the concrete could be more compli-
cated due to temperature and loading age differences. Since
Fig. 9. Discrete layers of cross section
placing strain gauges in the concrete layers at each stage is diffi-
Construction Control
cult and the results are often unreliable, only the stresses in the The actual material parameters, temperature, and loading condi-
steel tube frame were closely monitored. For the global structure tions during the construction phase can differ significantly from
behavior, deflections at selected control points were monitored. those assumed during the design phase. In addition, the self-
The initial design results indicated: shoring construction method had not been used for such a large
1. Creep and shrinkage of the concrete can result in significant scale. It was expected that the behavior of the concrete could be
increases in the stresses 共as large as 39%⬃55%兲 in the steel more complicated than previous smaller scale applications due to
tubes and more mature concrete layers. temperature and loading age differences. A carefully planned con-
2. Long-term creep and shrinkage can cause a significant in- trol procedure was established to closely monitor the changes of
crease 共about 37%兲 of the bridge deflection. stresses and deflections during construction. The primary empha-
3. Steel tubes will reach compression yield. However, the stress sis was on the concrete placement process with the goals of elimi-
increase or redistribution to the concrete layers due to the nating premature yielding of the steel tubes and reducing the ten-
yielding of the steel will be small, if the tubes are encased in sion stresses in the concrete layers. This control was established
concrete, because of the relatively large concrete section. by monitoring the stresses and deflections at selected governing
4. The effect of temperature on the bridge deflection can be sections. The most critical components of the cross section are the
significant. Also, the change of temperature 共Fig. 12兲 can steel tubes and middle bottom concrete slab with the highest
cause tension cracks in the new concrete layers when it is stress accumulation. In addition, some small scale laboratory tests
coupled with the effects of creep and shrinkage. were established to predict possible problems that might be en-
5. The effects of geometrical nonlinearity accounted for only a countered during full scale placement. A seven-stage concrete
5% increase in stress and displacement. erection scheme was used 共Fig. 5兲. In the longitudinal direction,
6. The final stage model with a complete cross section can be each arch strip is divided into six working sections and each
used to estimate the ultimate load-carrying capacity, because working section is subdivided into 4 –12 segments depending on
the elaborate staging model only leads to a change in ulti- the maximum concrete volume allowed for each placement 共Fig.
mate capacity of 15% or less. 6兲. Concrete placement was required to be simultaneous in all six
7. The cross section has the lowest stability coefficient after working sections starting from the first segment, with only a half-
one or two initial concrete layers are poured. segment deviation permitted.
After the steel frame was erected 共Fig. 11兲, the stresses and
deflections at controlling sections were measured. The real-time
values of the concrete temperature 共Fig. 12兲 as well as loading
were collected at the construction site and were fed back into the
Fig. 11. Steel arch truss frame after closure Fig. 13. Stresses of top tubes at crown
Notation
The following symbols are used in this paper:
A ⫽ area of inclined truss member of truss;
a i () ⫽ creep compliance coefficients;
d ⫽ conversion thickness;
E ⫽ elastic modulus;
E c ⫽ elastic modulus of concrete;
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