Engineering Chemistry Question Bank 24-25
Engineering Chemistry Question Bank 24-25
(Autonomous)
Ramapuram, Chennai 600 089
Academic Year (2024-25)
QUESTION BANK (PART A AND B QUESTIONS WITH ANSWERS)
PART A
1) Write a note on zeolites.
Zeolites are naturally occurring hydrated sodium aluminosilicate. Its general formula is Na2O.
Al2O3, xSiO2. yH2O. (x=2 – 10, y = 2 – 6). Natural zeolites are green and non-porous. The synthetic
form of zeolites is known as permutit, which is porous and gel like structure.
S. No Sludge Scale
1 Sludge is a loose, slimy and non- Scale is a hard adherent coating.
adherent precipitate.
2 The main sludge forming substances The main Scale forming substances are
are MgCO3,MgCl2, MgSO4 and Ca(HCO3)2, CaSO4 and MgCl2.
CaCl2 etc.
3 Sludge formation can be prevented Scale formation can be prevented by
by using soft water using acids like HCl, H2SO4.
4 Sludge can be removed by “blow- Scale formation can be removed by
down Operation”. i. Internal treatment.
ii. External treatment.
4) List out two disadvantages of using hard water in boilers. or Give reason for softening water
before using in boiler.
If hard water obtained from natural sources is fed directly into the boilers, the following troubles
may arise,
a. Scale and sludge formation.
b. Priming and foaming (carry over)
c. Caustic embrittlement.
d. Boiler corrosion.
UNIT I WATER AND ITS TREATMENT
9) List the salts responsible for carbonate and non-carbonate hardness of water.
Carbonate hardness: Ca (HCO3)2 and Mg (HCO3)2
Non- carbonate: CaCl2, CaSO4, MgCl2, MgSO4
10) Distinguish between carbonate (temporary) hardness (CH) and non-carbonate (permanent)
hardness (NCH).
Non-carbonate
S. No Carbonate (temporary) hardness
(permanent) hardness
1 This is due to bicarbonates of This is due to chlorides and
calcium and magnesium sulphates of calcium and
magnesium
2 It can be removed by boiling of It cannot be removed by boiling
water of water
3 It is also called alkaline hardness It is also called non-alkaline
hardness
11) Distinguish between hard and soft water.
S. No Hard water Soft water
1 Hard water does not produce lather Soft water produces very good
with soap solution. lather with soap solution.
2 It gives wine red colour with EBT It gives steel bluecolour with
indicator. EBT.
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UNIT I WATER AND ITS TREATMENT
13) Reason out why boiled water is not always 100% safe for drinking purposes.
Boiling kills only the existing germs in water, but does not provide any protection against further
possible contamination during storage, etc.
15) Soft water is not demineralised water whereas demineralisedwater is soft water. Justify the
statement or distinguish between soft water and demineralised water.
The soft water does not contain hardness producing ions like Ca2+, Mg2+, but will contain other
ions like cations Li+, Na+, K+ and anions. On the other hand, demineralised water does not contain
both anions and cations.
16) Define boiler compounds. Mention two different boiler compounds and their actions.
Scale forming substances can be removed by adding chemicals directly to the boiler. These
chemicals are called boiled compounds.
Examples: Sodium carbonate and Sodium phosphate.
i. CaSO4 +Na2CO3 → CaCO3 + Na2SO4
ii. 3CaSO4 + 2Na3PO4 → Ca3(PO4)2 + 3Na2SO4
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UNIT I WATER AND ITS TREATMENT
20) Phosphate conditioning is suitable at all-operating pressures? Give reasons to support this
statement.
In high pressure boilers, an excess of a soluble phosphate is added to the boiler water to
precipitate the residual calcium ions in the form of a non-adherent precipitate of calcium phosphate
and thus the scale formation is prevented.
25) Internal treatment for water is done before feeding into the boiler. Justify the statement.
Internal treatment for water is done before feeding into the boiler, because scale forming
substances which were not completely removed in the external treatment should be removed by adding
chemicals directly into the boiler.
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UNIT I WATER AND ITS TREATMENT
PART B
demineralized water does not contain both anions and cations. Thus, a soft water is not demineralized water
whereas a demineralized water (D M.) is soft water.
Ion-Exchange resins are insoluble. Cross linked long chain organic polymers with a micro porous
structure and the “functional Groups” attached to the chains are responsible for the ion-exchanging
properties. Resins with acidic functional group are capable of exchanging H + ions with other cations. Resins
with basic functional groups are capable of exchanging OH−ions with other anions.
Resins are classified as:
Cation Exchange Resins: Cation exchange resins contains acidic functional groups (–COOH, –SO3H)
areresponsible for exchanging their hydrogen ions with cations of hard water. Cation exchange resin is
represented as RH2 (R-SO3H; R-COOH = RH2)
Example: (i) Sulphonated coal
(ii)Sulphonated polystyrene
RH2 + Ca(HCO3)2→ RCa + H2CO3
RH2 + CaCl2→ RCa + 2HCl
RH2 + CaSO4 → RCa + H2SO4
(RH2 = Cation exchange resin)
ii. Anion Exchange Resins: Anion exchange resins contains basic functional groups (–NH2, –OH) are
responsible for exchanging their anions with other anions of hard water. Anion exchange resin is
represented as R’(OH)2.
Example: Urea-formaldehyde
Cross-linked Quaternary ammonium salts.
R’-NH2 = R’(OH)2
In ion-exchange process, hard water is allowed to pass through cation exchange resin, which remove
Ca and Mg2+ ions and exchange equivalent amount of H+ ions. Anion exchange resin removes
2+
bicarbonates, chlorides and sulphates from water and exchange equivalent amount of OH− ions.
Thus, by passing hard water through cation hardness is observed by the following reactions. H + and
OH−ions, thus released in water from respective cation and anion exchange columns which combines to
produce water molecules.
H+ + OH− → H2O
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UNIT I WATER AND ITS TREATMENT
The water coming out from the exchanger is ion free from anions and cations. Thus, water of zero hardness
is obtained.
Regeneration: When cation exchanger losses capacity of producing H+ ions and exchanger losses capacity
of producing OH− ions, they are said to be exhausted. The exhausted cation exchanger is regenerated by
passing it through dilute HCl or dilute H2SO4.
RCa + 2HCl → 2RH2 + CaCl2
The exhausted anion exchanger is regenerated by passing a dilute solution of NaOH.
R’Cl + 2NaOH → R’(OH)2 + NaCl
2. Explain in detail about the reverse osmosis process and its advantages.
Desalination is the process of removing common salt from sea water. Seawater desalination has
the potential to reliably produce enough potable water to support large populations
Osmosis:
If two solutions of different concentration are separated by a semi-permeable membrane which is
permeable to the smaller solvent molecules but not to the larger solute molecules, then the solvent will
tend to diffuse across the membrane from the less concentrated to the more concentrated solution. This
process is called osmosis.
Osmosis is of great importance in biological processes where the solvent is water. The transport of
water and other molecules across biological membranes is essential for many processes in living
organisms.
The energy which drives the process is usually discussed in terms of osmotic pressure.
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UNIT I WATER AND ITS TREATMENT
Reverse osmosis
If hydrostatic pressure is greater than the osmotic pressure applied then the flow of solvent from
higherconcentration to lowerconcentration occurs. This is called reverse osmosis;this can also be called
as Super filtration. The membranes used are cellulose acetate, cellulose butyrate, polymethyl acrylate and
polyamide polymers. This process is also known as super or hyperfiltration.
Advantages:
1. It is simple and reliable process & Capital and operating expenses are low.
2. The life of the semi-permeable membrane is about two years and it can be easily replaced within a
few minutes, thereby nearly uninterrupted water supply can be provided.
4. Colloidal conditioning:
The addition of organic substances such as Kerosene, Agar-Agar, Gelatin, etc., these substancesget
coated over the scale forming precipitates and give a loose and non-sticky precipitate which can be removed
by using blow-down operation.
4. Enumerate the water softening process using zeolites with a neat diagram.
Zeolite is hydrated sodium alumino silicate capable of exchanging reversibly its sodium ions for
2+
Ca and Mg2+, having the general formula Na2O.Al2O3.xSiO2.yH2O. Common zeolite is
Na2O.Al2O3.3SiO2.2H2O and known as natrolith. They are green sand and non-porous. They are used
for water softening.
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UNIT I WATER AND ITS TREATMENT
Synthetic form of Zeolite is Known as permutit. These are porous and glassy and have greater
softening capacity than green sand. They are prepared by heating together with China clay, feldspar and
soda ash.
Method of Softening:
Hard water is passed through a bed of zeolite at a specific rate at ordinary temperature. The
hardness causing cations i.e., Ca2+ and Mg2+ are exchanged for Na+ and it is converted to CaZe and
MgZe.
Reactions taking place are:
Na2Ze+Ca(HCO3)2 → 2NaHCO3+CaZe
Na2Ze+Mg(HCO3)2 → 2NaHCO3+MgZe
Na2Ze+ CaSO4 → Na2SO4+CaZe
Na2Ze+ CaCl2 → 2NaCl+CaZe
Regeneration of Zeolite: The process is also commercially successful since the Ca/Mg zeolites formed
by passing hard water through the bed can be easily regenerated into Na2Ze by passing 10% of NaCl
(brine) solution through the exhausted zeolite.
CaZe or MgZe+ NaCl→ Na2Ze+CaCl2 (or MgCl2 )
The washings containing CaCl2 or MgCl2 are removed. The water softened by this process can be used
for laundry purposes.
Advantages:
i. Hardness of water can be removed completely up to about 10 ppm.
ii. The equipment used is small and easy to handle.
iii. It requires less time for softening.
iv. There is no sludge formation, hence the process is clean.
v. Easy to regenerate.
Disadvantages:
i. Coloured water or water containing suspended impurities cannot be used before filtration.
ii. Water containing acid cannot be used for softening since acid may destroy the zeolite.
iii. Since on removal of Ca2+ and Mg2+ the soft water contains large amount of NaHCO3, this on
heating liberates CO2, which causes corrosion in the boilers and hence this soft water is not
suitable for boilers.
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UNIT I WATER AND ITS TREATMENT
5. Elaborate about scales and sludges. Suggest any two methods to prevent their formation.
Sludges: Sludge is a soft, loosy and slimy precipitate formed within the boiler. It is formed at comparatively
colder portions of the boiler and collects in the area where flow rate is slow.
Ex: MgCO3, MgCl2, CaCl2, MgSO4.
Disadvantages of sludges:
1. Sludges are bad conductors of heat and results in the wastage of heat and fuel.
2. Excessive sludge formation leads to the settling of sludge in slow circulation areas such as pipe
connections, plug openings, gauge–glass connections leading to the choking of the pipes.
Scales
Scales are hard, adhering precipitates formed on the inner walls of the boilers. Scales are stick very
firmly on to the inner walls of the boiler. It is removed with chisel and hammer. Scales are formed by
decomposition of calcium bicarbonate in low pressure boilers.
Disadvantages of Scales:
1. Wastage of heat and fuels: Scales are poor thermal conductivity so that the rate of heat transformation is
reduced.
2. Lowering of boiler safety is due to overheating of the boiler material becomes softer and weaker, which
causes distortion of boiler.
3. Decrease in efficiency of the boiler due to scales deposited in the valves and condensers of the boiler
causes choking.
4. Danger of explosionhappens due to the formation of the scales; the boiler plate faces higher temperature
outside and lesser temperature inside due to uneven expansion. The water comes suddenly contact with
overheated portion and larger amount steam is formed immediately, this results in development of sudden
high pressure which may cause explosion of the boiler.
Prevention of scales:
If the scale formation is soft, it can be removed by a scrapper, wire brush.
a. By giving thermal shocks, by sudden heating and sudden cooling which makes scale brittle and removed
by scrubbing with wire brush.
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UNIT I WATER AND ITS TREATMENT
b. If scale is very hard that is formed by CaCO3 can be removed by washing with 5-10% HCl and CaSO4
can be removed with EDTA solution.
6. Describe the principle and method involved in the determination of different types and amount of
alkalinity in water.
Alkalinity in water is due to the presence of hydroxideions, carbonate ions and bicarbonate ions.
Alkalinity is classified as
Depending upon the anions, there are three types of alkalinities:
a. Hydroxide alkalinity – due to hydroxide ions
b. Carbonate alkalinity - due to carbonate ions
c. Bicarbonate alkalinity - due to bicarbonate ions
The alkalinity due to hydroxide and carbonate can be detected by Phenolphthalein indicator and so they are
collectively called as Phenolphthalein Alkalinity, represented by P.
The alkalinity due to carbonate and bicarbonate can be detected by Methyl orange indicator and so it is
called as Methyl orange Alkalinity, represented by M.
Phenolphthalein Alkalinity,
P in terms of CaCO3 = N2equivalent of CaCO3 1000 ppmof CaCO3
= V1 X 1/50 X 1/ 100 X 50 X 1000 mg of CaCO3 = 10 V1
P = 10 V1 ppm
Methylorange Alkalinity,
M in terms of CaCO3 = N2 equivalent of CaCO3 1000 ppmof CaCO3
= (V1+V2) X 1/50 X 1/ 100 X 50 X 1000 mg of CaCO3
= 10 (V1+V2)
M = 10 (V1+V2) ppm
11
UNIT II POLYMERS AND REINFORCED PLASTICS
PART A
2) Define Copolymers.
When polymers are made up of two or more different monomer units then the polymers are known
as copolymers.
3) Describe homo and hetero chain polymers. Give an example for each.
Homochain polymers are those in which the main chains are constructed from atoms of a single
element. Example:Carbon-chain polymer or C-chain polymer, Sulfur-chain polymer or S-chain
polymer.A polymer, whose chain is made of different atoms, is called a hetrochain [Link]
example, nylon 6, whose main chain composed of C and N atom.
- [-NH- (CH2) 5-CO-]n-
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UNIT II POLYMERS AND REINFORCED PLASTICS
7) Define polymersization.
Polymerisation is the process of formation of polymer by the combination of the large number of
monomers with or without elimination of by products like water or small molecules.
11) List out the various ways by which polymers can be classified.
i. Classification based on structure: Thermoplastics and Thermosetting plastics.
ii. Classification based on usage:General purpose plastics and Engineering plastics.
15) Give any two differences between addition and condensation polymerization.
3
UNIT II POLYMERS AND REINFORCED PLASTICS
PART B
1. Elaborate the preparation, properties and uses of Teflon and Nylon 6,6.
Teflon:
Teflon is obtained by polymerization of water-emulsion of tetrafluroethylene in presence of
benzoyl peroxide under pressure.
Properties:
Teflon is one of the chemically inert substances. It is not affected by strong acids which are
chemically harmful and even after by boiling aqua-regia
It is a thermoplastic polymer that appears as a white solid at room temperature, having a
density of about 2200 kg/m3. It has a melting point of 600 K.
It was stable at high temperatures.
It bears mechanical properties and degrades gradually above 194 K.
Applications
PTFE used to coat non- stick frying pans as it has the ability to resist high temperatures.
It is mostly used as a film interface patch for sports and medical applications, having a
pressure sensitive adhesive backing. It is installed in one of the high friction areas of
footwear, in soles, ankle-foot orthosis.
It is widely used in medical synthesis, test and many more medicines.
Nylon 6,6
It is prepared by the condensation polymerization of hexamethylene diamine with adipic acid
under high pressure and at high temperature.
Properties of nylons
1. Nylon 6,6 has a melting point of 265 °C, high for a synthetic fibre,. This makes it most resistant
to heat and friction and enables to withstand heat setting for twist retention.
2. It has a dense structure with small evenly spaced pores. So it is difficult to dye but dyed it has
superior colour fastness and less susceptible to fading from sunlight.
3. Nylon 6,6 has up to 36,000 psi tensile strength, lower expansion, better dimensional stability and
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UNIT II POLYMERS AND REINFORCED PLASTICS
Uses of nylon
1. Nylon 6,6 is used for making air bags, tyres, ropes, conveyor belts, hoses.
2. It is a light material so it is suitable to be used for parachutes, swimwear, machine parts.
Condensation polymerization:
During the process of polymeric chain growth if chemical reaction takes place between
different functional group of single monomer or different monomers with the loss of compound like
HCl, H2O or other compounds and the polymer is not an exact multiple of used monomer unit then
the polymerization process is called condensation polymer polymerization. Example of condensation
polymers are PF, UF, MF, Nylon, PET etc.
It is prepared by the condensation polymerization of hexa methylenediamine with adipic acid
under high pressure and at high temperature.
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UNIT II POLYMERS AND REINFORCED PLASTICS
The radical so formed then adds to the monomer to form a new free radical, e.g., it adds to vinyl
monomer in the following way
After the first few steps the addition of a monomer unit proceeds at a constant specific rate
independent of the chain length of free radical formed.
Disproportionation: In which a hydrogen atom of one radical centre is transferred to another radical
centre. This results in the formation of two polymer molecules, one saturated and other
unsaturated, e.g.,
4. Illustrate the compression moulding and injection moulding processes for the manufacture of
plastics.
Compression Moulding
This method is applied to both thermoplastic and thermo setting plastics. Figure shows a typical mould used
to compression moulding.
The mould is made up of two halves, the upper and the lower halves. The lower half usually contains a cavity
in the shape of the article to be moulded. The upper half has a projection, which fits into the cavity when
mould is closed. The material to be moulded is placed in the cavity of the mould. Then the mould is closed
care-fully under low pressure. Finally the mould is heated to 100-200 °C and simultaneously high pressure
(100-500 kg/cm2) is applied on the top of the mould. Curing is done either by heating or cooling. After
curing the moulded article is taken out by opening the mould parts.
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UNIT II POLYMERS AND REINFORCED PLASTICS
Compression Moulding
Injection Moulding
This method is mainly applicable to thermoplastics. The powdered plastic material is fed into a
heated cylinder through the hopper. The plastic material
melts under the influence of heat and becomes fluid. The hot fluid is injected at a controlled rate
into a tightly locked mould be means of a screw arrangement or by a piston. The mould is kept cold
to allow the hot plastic to cure and becomes rigid. After curing the mould is opened and the object is
ejected. Telephones, buckets etc., are made by this method.
Advantages
1. Low mold cost 2. Low finishing cost [Link] loss of materials4. High speed production.
Thermosetting plastics:
Some polymers undergo some chemical change on heating and convert themselves into infusible
mass. They are like Yolk of egg, which on heating sets into a mass and once set cannot be reshaped. Such
polymers, that become infusible and insoluble mass on heating, are called 'thermosetting' polymers e.g.,
bakelite.
7
UNIT II POLYMERS AND REINFORCED PLASTICS
6. Mention the compounding materials used in plastics, indicating their function and give one
example for each.
Compounding of plastics is a process by which polymer resins are mixed with some additive
like fillers, plasticizers, stabilizers, etc., to impart some special properties to the moulded product.
Some important moulding constituents (additives) and their functions are tabulated below.
S.
Additives Examples Functions
No
Thermoplastic resins They are basic bindin materials and hold
Resins (or)
1. Thermosetting resins different constituents together. They are the
Binders
major portion of plastic.
Carborundum, quartza They provide extra hardness
and mica
Fillers or
2. Barium salts They are added to make the plastic impervious
Extenders
to X-rays
Asbestos It provides heat and corrosion resistance
Vegetable oils, Camphor, They are added to resins to increase their
Tricresyl phosphate, plasticity and flexibility. They neutralize the
Tributyl phosphate, inter molecular forces of attraction between the
3. Plasticizers
Tetrabutyl phosphate polymer chains, this results in greater freedom
of movement of polymer chain, thereby
increasing the flexibility of plastic.
Opaque moulding Used in opaque plastics.
stabilizers:Lead salts
like lead chromate, white
lead, red lead.
4. Stabilizers
Transparent moulding Used in transparent plastics
stabilizers: Stearates of
lead, cadmium and
barium.
Catalysts Hydrogen peroxide, It is added only in the case of thermosetting
5. (or) Benzoyl peroxide, Metal plastics to accelerate the condensation
Accelerators oxides like zinc oxide polymerization to form cross linked polymer.
Inorganic pigments and Provide attractive colours to the plastics
organic dye
Pigments
6. Carbon black Provides black colour.
and dyes
Zinc oxide Provides white colour.
Chromium trioxide Provided green colour.
Anti- Diphenyl amines, Phenyl Used to prevent of Oxidative degradation in
7.
oxidants p-naphthylamine polymers
Waxes, oils and It reduces the friction during moulding prpcess
8. Lubricants
steartates between mould and article.
8
UNIT III FUELS AND COMBUSTION
PART A
1) Define caking coals and coking coals.
Coals that produce soft and plastic mass at around 400o C that re-solidifies to form a porous solid
are called caking coals. Caking coals that produce solid product of useful grade are called coking coals.
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UNIT III FUELS AND COMBUSTION
7) List out the drawback of using sulphur in coal.
i. The combustion of products of sulphur, i.e., SO 2 and SO3 are harmful and have corrosion effects on
equipments.
ii. The coal containing sulphur is not suitable for the preparation of metallurgical coke as it affects the
properties of the metal.
2
UNIT III FUELS AND COMBUSTION
16) Mention the advantages of using gaseous fuels over other kinds of fuels.
i. Calorific value is generally higher than solid and liquid fuels.
ii. Neither ash nor smoke is produced.
iii. They need lesser amount of air for complete combustion.
24) Discuss the advantages of using coke than coal in metallurgical processes.
i. Percentage of fixed carbon in coke is more.
[Link], ash, sulphur contents are very low. The mechanical strength, calorific value is high.
PART B
1. Describe about the proximate analysis of coal.
It includes the determination of physical constituents like moisture, volatile matter, ash and fixed
carbon in coal. This gives quick and valuable information regarding commercial classification and
determination of suitability for a particular industrial use.
Moisture:
About 1 g of finely powered air-dried coal sample is weighed in a crucible. The crucible is placed
inside an electric hot air-oven, maintained at 105° - 110°C. The crucible is allowed to remain in oven for
1 hour and then taken out, cooled in a desiccator and weighed. Loss in weight is reported as moisture (on
percentage-basis).
Loss in weight of the coal
Percentage of moisture = X 100
Weight of air dried coal
Volatile matter:
After the analysis of moisture content the dried sample of coal left in the crucible is covered with a lid
and placed in an electric furnace (muffle furnace), maintained at 950°± 20°C, for 7 minutes. The
crucible is cooled first in air, then inside a desiccator and weighed again. Loss in weight is reported as
volatile matter on percentage-basis.
Loss in weight of the coal
Percentage of volatile matter = Weight of air dried coal
X 100
Ash:
After the analysis of volatile matter residual coal in the crucible is heated without lid in a muffle
furnace at 700 ± 50°C for 1/2 hour. The crucible is then taken out, cooled first in air, then in desiccator and
weighed. Heating, cooling and weighing is repeated, till a constant weight is obtained. The residue is
reported as ash on percentage-basis.
5
UNIT III FUELS AND COMBUSTION
2. Illustrate about Carbon, Hydrogen and Sulphur content present in the coal can be analyzed by
Ultimate analysis.
Carbon and hydrogen:
About 1-2 g of accurately weighed coal sample is burnt in a current of oxygen in a combustion
apparatus. The C and H of the coal are converted into CO2and H2Orespectively.
C + O2 CO2
H2 + 1/2O2 H2O
6
UNIT III FUELS AND COMBUSTION
The gaseous products of combustion are absorbed respectively in KOH and anhydrous CaCl2tubesof
known weights. The increase in weight of KOH tube is due to the formation of CO 2, while increase in the
weight of anhydrous CaCl2tube is due to the formation of H2O. From the weight of CO2 and H2O
formed the percentage of carbon and hydrogen in the coal can be determined as follows.
Sulphur:
A known mass of coal is burnt completely in a bomb calorimeter for determination of a calorific
value. During this determination, S is converted into sulphate. The sulphates are extract with water and treated
with barium chloride solution, so that sulphates are precipitated as barium sulphate. This precipitate is filtered,
washed, dried and weighed to constant weight. From the weight of barium sulphate (BaSO 4) obtained the
sulphur present in the coal is calculated as follows,
S + 2O2 SO42-
SO42-+ BaCl2 BaSO4
Petroleum or crude oil is naturally occurring liquid fuel. It is dark greenish brown or black
coloured viscous oil found deep in earth's crust. Crude oil containing mixture of paraffinic, olefinic and
aromatic hydrocarbons with minor amounts of organic compounds like N, O and S.
The Process of removing impurities and separating the crude oil into various fractions having
different boiling points is called "Refining of Petroleum". The process of refining involves the following steps.
Step -I: Separation of water (Cottrell's process)
The crude oil from the oil well is an extremely stable emulsion of oil and salt water. The crude
oilis allowed to flow between two highly charged electrodes, where colloidal water droplets combine to form
large drops, which is then separated out from the oil.
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UNIT III FUELS AND COMBUSTION
4. Explain in detail about the metallurgical coke synthesized by Otto-Hoffman’s by product oven.
There are several types of ovens used for the manufacture of metallurgical coke. But the important one
is Otto Hoffman's by-product oven.
Otto Hoffman's by-product oven:
In order to:
i. Increase the thermal efficiency of the carbonization process,
ii. Recover valuable by-product (like coal gas, ammonia, benzol oil, tar, etc.), Otto Hoffman developed
modern by product coke oven.
The by-product coke oven consists of number of narrow silica chambers. Each chamber is about 10 - 12
m long, 3 - 4 m high and 0.40 - 0.45 m wide. Each chamber is provided with a charging hole at the top. It is
also provided with a gas off-take valve and iron door at each ends for discharging coke. A finely crushed coal
is introduced into the silica chambers, which are then closed tightly at both ends to prevent any access of air.
The coke ovens are heated to 1,200°C by burning of the preheated air and the producer gas mixture in the
interspaces between the chambers.
The air and gas are preheated by sending them through 2 nd and 3rd hot regenerators. Hot fuel gases
produced during combustion are allowed to pass through 1stand 4th regenerators until the temperature has been
raised to 1000 °C. While 1st and 4th regenerators are beings heated by hot flue gases, the 2nd and 3rd
regenerators are used for heating the incoming air and gas mixture. For economical heating, the direction of
inlet gases and flue gases are changed frequently. The above system of recycling the flue gases to produce heat
energy is known as regenerative system of heat economy. When the process is complete, the coke is removed
and quenched with water. Time taken for complete carbonisation is about 12-20 hours. The yield of coke is
about 70%. The valuable by products like tar, ammonia, H2S, and benzol etc., can be recovered from coal gas.
Otto – Hoffmann’s by product oven
Recovery of by-products:
1. Tar: The gas is first passed through a tower in which liquor ammonia is sprayed. Here dust and target
collected in a tank below, which is heated by steam coils to recover back ammonia sprayed. The ammonia is
used again.
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UNIT III FUELS AND COMBUSTION
2. Ammonia: The gases from the chamber are then passed through a tower in which water is sprayed. Here
ammonia goes into solution as NH4OH.
3. Naphthalene: The gases are then passed through another tower in which water at very low temperature
(cooled water) is sprayed. Here naphthalene gets condensed.
4. Benzene: The gases are then passed through another tower, here petroleum is sprayed. Here benzene
condensed.
5. H2S: The gases are then passed through a purifier, packed with moist Fe 2O3. Here H2S is retained.
Fe2O3 + 3H2S Fe2S3 + 3H2O
5. With a neat diagram explain the analysis of flue gas by Orsat apparatus and mention the
precautions to be followed during the analysis.
The mixture of gases like SO2, CO2, O2, CO etc. coming out from the combustion chamber is called flue
gas. The analysis of a flue gas would give idea about the complete or incomplete combustion process. If the
flue gases contain considerable amount of CO, it indicates that incomplete combustion and it contain a
considerable amount of oxygen indicates, complete combustion. The analysis of flue gas is carried out by
using Orsat's apparatus.
Description of Orsat's Apparatus
It consists of a horizontal tube, having 3 way stopcock. At one end of this tube, U-tube containing fused
CaCl2 is connected. The other end of this tube is connected with a graduated burette. The burette is surrounded
by water-jacket to keep the temperature of gas constant. The lower end of the burette is connected to a water
reservoir by means of a rubber tube. The level of water in the burette can be raised or lowered by raising or
lowering the reservoir. The horizontal tube is also connected with three different absorption bulbs I, II and III
for absorbing CO2, O2, CO.
Orsat’s apparatus
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UNIT III FUELS AND COMBUSTION
6. What is synthetic petrol? Illustrate the manufacturing of synthetic petrol by Bergius process?
Bergius process
This method was developed by Bergius in Germany during the First World War. The low ash coal is
finely powdered and made into a paste with heavy oil and then a catalyst (composed of tin or nickel oleate) is
mixed with it. The paste is pumped along with hydrogen gas into the converter, where the paste is
heated to 400 - 450°C and under a pressure 200 – 250atm for about 1.5 hours.
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UNIT III FUELS AND COMBUSTION
During this process hydrogen combines with coal to form saturated hydrocarbons, which
undergo further decomposition at high temperature and pressure to yield mixture of low-boiling lower
hydrocarbons. The mixture is led to condenser, where the crude oil is obtained. Then the crude oil fractionated
to yield:
(i) gasoline
(ii) middle oil
(iii) heavy oil.
The latter is used again for making paste with fresh coal dust. The middle oil is hydrogenated in
vapour -phase in presence of a solid catalyst to yields more gasoline. The yields of gasoline in about 60% of the
coal dust used.
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UNIT III FUELS AND COMBUSTION
8. Describe about cryogenic fuel and explain its advantages and disadvantages.
Cryogenic fuels are fuels that require storage at extremely low temperatures in order to maintain
them in a liquid state. These fuels are used in machinery that operates in space (e.g. rockets and satellites)
where ordinary fuel cannot be used, due to the very low temperature in space. In space no oxygen is available
which is essential part for combustion. Effective fuel and oxidizer combination is,
Fuel: liquid hydrogen
Oxidizer: liquid oxygen
Oxygen remains liquid at -183 ° C and hydrogen remains liquid at -253 ° C respectively.
Operation:
Both oxidizer and fuel are stored in a separate container and placed in a combustion part of a
system. Both are separately injected into the combustion zone and burnt.
Advantages of cryogenic fuels:
i. Cryogenic fuels are environmental cleaner than gasoline or fossil fuels.
ii. Transport cost are less because of their abundance
iii. Cryogenic fuels have a higher mass flow rate than fossil fuels and therefore produce more thrust and power.
iv. If Cryogenic fuels are spilled, no risk to the environment and no need to clean up hazardous waste after a
spill.
Disadvantages of cryogenic fuels:
i. Some cryogenic fuels, like LNG, are naturally combustible. Ignition of fuel spills could result in a large
explosion.
ii. Cryogenic storage tanks must be able to withstand high pressure
iii. As it is non-toxic, cryogenic fuels are denser than air. If leaked, the liquid will boil into a very dense, cold
gas and if inhaled, could be fatal.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
PART A
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
10) Give the important requirements for the nuclear chain reaction to occur.
i. The At least one neutron should be generated per fission reaction.
ii. Sufficient amount of U235 must be present to capture the neutrons, otherwise neutrons will escape
from surface.
15) Mention any two differences of a nuclear reaction and chemical reaction.
[Link]. Nuclear reaction Chemical reaction
1 Rapid exothermic reaction Slow reaction
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
25) Will the emf of battery vary with size? Give reasons for your answer.
Voltage of battery does not vary with size. Since Nernst equation describes the variation of
emf with concentration of the ingredients of the cell only. There is no size factor in the equation.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
PART B
1. What is a nuclear reactor? Describe the components of a light water power plant with a suitable
block diagram.
The arrangement or equipment used to carry out fission reaction under controlled conditions is called
nuclear reactor. The energy released by the fission reaction in the nuclear reactor can be used to produce
steam which can turn turbines and produce electricity.
1. Fuel rods:
The fissionable material used in the nuclear reactor is enriched U 235. It is used in the form of rods or strips.
Example: U235, Pu239Function: It produces fuel and neutrons. This neutron starts nuclear chain reaction.
2. Control rods:
To control the rate of fission of U-235, movable rods made of cadmium (Cd). These rods absorb the excess
neutrons. So the fission reaction proceeds at steady rate. These rods are lowered and raised as of need. If the
rods are deeply inserted inside the reactor, they will absorb more neutrons and the reaction becomes very
slow. If the rods are pushed outwards, they will absorb less neutrons and the reaction will be very fast.
113 + n1→ Cd114 + γ- ray
43Cd 0 43
5B + 0n → 5B + γ - ray
10 1 11
Example: Cadmium, Boron. Function: It controls the nuclear chain reaction and avoids the damage to the
reactor.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
3. Moderators:
The substances used to slow down the neutrons are called moderators. Example: Ordinary water, Heavy
water, graphite
Function: The kinetic energy of fast neutron (1meV) is reduced to slow neutrons (0.25 eV).
4. Coolant
In order to absorb the heat produced during fission reaction, the coolant is circulated in the reactor core. It
enters the base and leaves at the top. The heat carried by outgoing liquid is used to produce steam.
Example: Water (act as coolant and moderator), Heavy water, liquid metal (Na or K) Function: It cools the
fuel core.
5. Pressure vessel
It encloses the core and also provides the entrance and exit passages for coolant. Function: It withstands the
pressure as high as 200 atm.
6. Protective shield
The moderator, control rods and fuel element are enclosed in a chamber which has a thick concrete shield
(10 m thick). Function: The environment and the operating persons are protected from destruction in case of
leakage of radiation.
7. Heat exchanger
It transfers the heat liberated from the reactor core to boil water and produce steam at about 400 Kg/cm2.
8. Turbine
The steam generated in the heat exchanger is used to operate a steam turbine, which drives a generator to
produce electricity.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
A device which converts the solar energy (energy obtained from the sun) directly into electrical
energy is called ‘Solar cell’. This is also called as ‘Photovoltaic cell’.
Principle:
The basic principle involved in the solar cells is based on the photovoltaic (PV) effect. When sun rays fall
on the two layers of semiconductor devices, potential difference betweenthe two layers is produced. This
potential difference causes flow of electrons and thus produces electricity.
Example: Silicon solar cell
Construction:
Solar cell consists of a p-type (such as Si doped with boron) and an n-type (such as Si doped with
phosphorous) semiconductor plates. They are in close contact with each other.
Working:
When the solar rays fall on the top layer of p-type semiconductor, the electrons from the valence band
get promoted to the conduction band and cross the p-n junction into n-type semiconductor. Thereby
potential difference between two layers is created, which causes flow of electrons (i.e. electric current).
The potential difference and hence current increases as more solar rays falls on the surface of the top
layer. Thus, when this p and n- layers are connected to an external circuit, electrons flow from n layer to
p-layer and hence current is generated.
A cell without fluid component is called as dry cell. Example: Daniel Cell, Alkaline Battery.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
which starch is added to make it thick paste-like so that is less likely to leak. A graphite rod serves as the
cathode, which is immersed in the electrolyte in the centre of the cell. The dry cell is a primary battery, since
no reaction is reversible by supplying electricity. Dry cell is very cheap to make. It gives voltage of about
1.5 V.
Overall Reaction : Zn(s) + NH4−(aq) + MnO2 (s) → Zn2+ (aq) + MnO(OH)-(s) + NH3(aq)
Uses:
It is used in Transistor, calculators, flash- lights, torches.
The typical example for storage cell is Lead-acid storage cell. A secondary battery can
operate as a voltaic cell and as an electrolytic cell. When it acts as a voltaic cell, it supplies electrical
energy and becomes run down. When it is recharged, the cell operates as an electrochemical cell.
Construction and working: A lead – acid storage cell consists of a number of voltaic cells (3 to 6)
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
connected in series to get 6 to 12 V battery. In each cell, a number of Pb plates, used as anodes are
connected in parallel and a number of PbO2plates, used as cathodes are connected in parallel. The
plates are separated by insulators like rubber or glass fiber. The entire combination is immersed in
20% dil. H2SO4.
When the lead acid battery operates, the following cell reactions occur.
Anodic Reaction:
Oxidation reaction takes place at anode. The electrons are released from anode. Hence the anode is
called as negative anode and is represented as (-). Lead is oxidized to Pb2+ ions and gives two
electrons, which further combines with SO42−to form insoluble PbSO4
Pb(s) + SO24− → PbSO4(s) + 2e−
Cathodic Reaction:
Reduction takes place at cathode. Hence the cathode is called as positive cathode and is
PbO2 (s) + 4H++ SO42−+ 2e−→PbSO4(s) + 2H2O
From the above cell reactions, it is clear that PbSO4 is precipitated at both the electrodes and the
concentration of H2SO4 decreases. So, the battery needs recharging.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
i. It is made easily.
ii. It produces very high current.
iii. The self discharging rate is low.
iv. It works effectively even at low temperatures.
Uses:
i. Lead – acid batteries are used in cars, buses, trucks etc.
ii. It is used in gas engine ignition, telephone exchanges, and power stations and hospitals.
iii. IT industry, educational institutions, laboratories etc.
Construction:
Both anode and cathode are dipped in a polymer gel and are separated by perforated plastic separator.
Working:
Charging
During charging Li+ion flows from the positive electrode (cathode) to negative electrode (anode)
through the polymer electrolyte. Electrons also flow from the positive electrode to negative electrode
through the wire. The electrons and Li+ions combine at the negative electrode and deposit there as Li
Charging reaction: LiCoO2 + C → Li1-xCoO2 + CLix
Discharging
During discharging, the Li+ions flow back through the electrolyte form negative electrode to the
positive electrode. Electrons also flow from the negative electrode to positive electrode through the wire.
The Li+ions an selectrons combine at the positive electrode and deposit there as Li
Uses: It is used in cell phone, note PC, portable LCD TV, power tools and electric vehicles.
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UNIT IV ENERGY RESOURCES AND ELECTROCHEMICAL DEVICES
Working:
Hydrogen (the fuel) is bubbled through the anode compartment, where it is oxidized. The oxygen (oxidizer)
is bubbled through the cathode compartment, where it is reduced.
PART A
1) List the properties of nanomaterials which differ it from atoms and bulk materials.
The property of nanomaterials differ from atoms and bulk materials due to
[Link] fraction of surface atoms
[Link] surface energy
[Link] confinement
[Link] imperfections
2) Define carbon nanotubes.
Carbon nanotubes are allotropes of carbon with a nanostructure having a length-to-diameter
ratio greater than 10,00,000.
7) Define Nanochemistry.
Nanochemistry is defined as the study of phenomena and manipulation of materials at atomic,
molecular and macromolecular scales.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
9) Write any two applications of carbon nanotubes.
i. It is used in battery technology and in industries as catalyst support.
ii. It is used as fillers in composites and ICs.
iii. CNTs are efficiently used as drug carriers inside the body for drug delivery.
22) Distinguish between Single Walled CNT and Multi Walled CNT.
[Link]. Single Walled CNT Multi Walled CNT
Outer diameter: 2-20nm
Diameter: 1-2 nm; Inner diameter: 1-2nm
1.
Length: 1-100 µm Length: 1-100µm
Inter tubular distance: 0.34nm
2. Single layer of graphene. Multiple layer of graphene.
3. Catalyst is required for synthesis Can be produced without catalyst
4. Purity is poor. Purity is high.
PART B
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
4. Evaluate nanomaterial synthesis by laser ablation and chemical vapour deposition methods.
1. Laser ablation:
In the ablation technique, high-power laser pulse is used to evaporate the material from the target.
The stoichiometry of the material is protected in the interaction. The total mass ablated from the target per
laser pulse is referred to as the ablation rate.
When a beam of laser is allowed to irradiate the target, a supersonic jet of particles is evaporated
from the target surface. Simultaneously, an inert gas such as argon, helium is allowed to pass into the
reactor to sweep the evaporated particles from the furnace to the colder collector.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
The ablated species condense on the substrate placed opposite to the target. The ablation process takes
place in a vaccum chamber, either in vaccum or in the presence of some background gas.
Factors influence ablation process:
Laser source, Structural and chemical composition of target material, Chamber pressure, Flow and
pressure of the gas, Temperature, Distance between the target and the substrate.
Uses
i. Nanotubes having a diameter of 10 to 20 nm and 100µm can be produced by this method.
ii. Ceramic particles and coating can be produced.
iii. Other materials like silicon, carbon can be converted into nanoparticles by this method.
Advantages of laser ablation
i. The amount of heat required is less.
ii. It is very easy to operate.
iii. It is eco-friendly method because no solvent is used.
iv. The product, obtained by this method, is stable.
v. This process is economical.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
Hydrothermal synthesis is performed in an apparatus consisting of a steel pressure vessel called autoclave
in which a nutrient is supplied along with water. A gradient of temperature is maintained at the opposite
ends of the growth chamber, so that the hotter end dissolves the nutrients and the cooler end causes seeds to
take additional growth.
(b) Solvothermal synthesis
Solvothermal synthesis involves the use of solvent under high temperature (between 100°C to 1000°C)
and moderate to high pressure (1atm to 10,000 atm) that facilitate the interaction of precursors during
synthesis.
A solvent like ethanol, methanol, 2-propanol is mixed with certain metal precursors and the solution
mixture is placed in an autoclave kept at relatively high temperature and pressure in an oven to carry out
the crystal growth. The pressure generated in the vessel, due to the solvent vapour, elevate the boiling point
of the solvent.
Zinc acetate dihydrate is dissolved in 2-propanol at 50°C. subsequently, the solution is cooled to 0°C
and NaOH is added to precipitate ZnO. The solution is then heated to 65°C to allow ZnO growth for some
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
period of time. Then a capping agent (1-dodecanethiol) is injected into the suspension to arrest the growth.
The rod shaped ZnO nano-crystal is obtained.
6. Design a cell for the preparation of nanowires (or) Explain about template assisted nanomaterial
synthesis method.
Electro-deposition is an electrochemical method in which ions from the solution are deposited at the
surface of cathode. Template assisted electro-deposition is an important technique for synthesizing metallic
nanoparticles with controlled shape and size. Array of Nano-structured materials with specific
arrangements can be prepared by this method using an active template as a cathode.
The cell consists of a reference electrode, specially designed cathode and anode. All these electrodes
are connected with the battery through a voltmeter and dipped in an electrolytic solution of a soluble metal
as shown in figure. When the current is passed through the electrodes of templates, the metal ion from the
solution enter into the pores and get reduced at the cathode resulting in the growth of nanowire inside the
pores of the template. Example: Electrodeposition of Gold on Silver.
Advantages:
i. This method is relatively cheap and fast.
ii. Complex shaped object can be coated.
iii. The film or wire obtained is uniform
iv. Metal nanowires including Ni, Co, Cu and Au can be fabricated by this method.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
inert gas such as argon (or) helium is simultaneously allowed to pass into the reactor to sweep the
evaporated carbon atoms from the furnace to the colder copper collector, on which they condense as carbon
nanotubes.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
It converts light into heat, enabling the destruction of tumours.
5. Gold nano particles as sensors
Gold nanoparticles undergo colour change during the transition of nanoparticles.
INDUSTRIES
1. As Catalyst: It depends on the surface area of the material. As nanoparticles have an appreciable
fraction of their atom at the surface, its catalytic activity is good.
Example: Bulk gold chemically inert, whereas gold particles have excellent catalytic property.
2. In water purification
Nano filtration makes se of nano porous membranes having pores smaller than 10 nm. Dissolved
solids and colour producing organic compounds can be filtered very easily from water. Magnetic nano
particles are effective in removing heavy metal contamination from waste water.
3. In fabric industry
The production of smart-clothing is possible by putting a nano coating on the fabric
(i) Embedding of nano-particles on fabric makes them stain repellent.
(ii) Socks with embedded silver nano-particles fills all the bacteria and makes it odour free.
4. In Automobiles
(i) Incorporation of small amount of nano-particles in car bumpers can make them stronger than steel.
(ii) Specially designed -particles are used as fuel additive to lower consumption in vehicles.
(iii) Nano catalysts (Catalytic Convertor) in vehicles exhaust reduce the release of toxic gases to the
environment.
5. In food industry
The inclusion of nano-particles in food contact materials can be used to generate novel type of
packing materials and containers
6. In energy sector
In solar power, nano-technology reduces the cost of photovoltaic cells by 10 to 100 times.
ELECTRONICS
[Link] wires are found to have high electrical conductivity.
[Link] integrated memory circuits have been found to be effective devices.
iii.A transistor, called NOMFET, (Nano particle organic memory field effect transistor) is created by
combining gold nano particles with organic molecules.
[Link] wires are used to build transistors without p- n junctions.
[Link] radios are the other important devices, using carbon nanotubes.
[Link] (Metal Oxide Semiconductor Field Effect Transistor), performs both as switches and as
amplifiers
BIO-MATERIALS (BIOLOGY)
[Link] materials are used as bone cement and bone plates in humans.
[Link] is also used as a material for joint replacements.
[Link] technology is being used to develop miniature video camera attached to a blind person's glasses.
[Link] materials are also used in the manufacture of some components like heart valves and contact lenses.
[Link] materials are also used in dental implants and breast implants.
[Link] are used as light weight shielding materials for protecting electronic equipments against
electromagnetic radiation
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
Goals:
[Link] nanomaterials and products without harming the environment or human health.
[Link] the product that benefit the environment either directly or indirectly
Aims:
[Link] of less energy during manufacturing
[Link] of recycle after use
[Link] of eco friendly materials
The main benefits of green technology are:
i. Reduced energy consumption
ii. Reduced waste
iii. Improved product design and performance
iv. Reduced business expenses
v. Eco-friendly agriculture
vi. Reduced water consumption
vii. Reduced air pollution
viii. Reduced carbon footprint
Applications:
Nano green products for water treatment:
Water purification methods are chemical intensive and are costly as well as harmful to the environment.
But, nanomaterials based adsorbents, catalysts for water technologies can create eco – friendly solutions for
the water treatment.
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Unit V NANOCHEMISTRY AND GREEN NANOTECHNOLOGY
Nanomaterials can be used for detecting and sensing pollutants, treating and remediating
contaminants and preventing pollution. Nanomaterials can be used in meshes, filters, clays, ceramics,
adsorbents,catalysts and zeolites.
Example:
CNT: CNT have high permeability, increased surface area and good thermal and mechanical
stability. It removes harmful components like bacteria, sediments, viruses and organic contaminants.
I Dr. R. Anithadevi
II Dr. R. Narendar
III Dr. S. Suganya
IV Dr. B. Shanthi
Dr. C. Ravichandran
V Dr. N. V. Prabhu HoD - Chemistry
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