model no.

055-5503-4

THICKNESS PLANER
WITH HEAVY-DUTY
bs STEEL STAND

IMPORTANT: INSTRUCTION
Please read this manual carefully before using this thickness
planer and save it for reference. MANUAL
 3
TABLE OF CONTENTS
Quick Start Guide 4-5
Specifications 6
Safety Guidelines 7-11
Know Your Planer 12-14
Assembly Instructions 15-22

TABLE OF CONTENTS
Operating Instructions 23-27
Maintenance 28-33
Troubleshooting 34-35
Exploded View 36-39
Parts List 40-42
Warranty 43

NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928

SAVE THESE INSTRUCTIONS

This manual contains important safety and operating instructions. Read all
instructions and follow them when using this product.
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5
1 • Measure the workpiece at its thickest 7
4 • Set the cutting depth using the cutter DOWN UP
180

170

point using the cutter head adjustment 6

160
head adjustment handle.
handle and depth scale.
150

5
140

130
• Use the depth scale and the adjustment
120

110
scale for fine tuning.
4
• The depth should not be increased more
100

90

3
80

70
than 1/8" (3 mm) for every single pass.
60

2 50

40

30
1
20

10

0 0
QUICK START GUIDE

QUICK START GUIDE

in/po mm

Three-prong plug
2 • Insert the power plug into a suitable 120 V
electrical outlet.

Grounding prong

Properly grounded outlet

5 • Repeat STEP 4 until the desired thickness

is reached.
3 • Set the On/Off switch to the On position. ON

OFF
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SPECIFICATIONS SAFETY GUIDELINES
Motor 120 V, 60 Hz, 15A, 2 1/2 HP This manual contains information that relates to PROTECTING PERSONAL SAFETY and PREVENTING
Speed 10,000 RPM (no load) EQUIPMENT PROBLEMS. It is very important to read this manual carefully and understand it thoroughly before
Cuts per minute 18,000 using the product. The symbols listed below are used to indicate this information.
Maximum depth per cut 1/8" (3 mm) DANGER!
Cutting width (max.) 12 1/2" (31.8 cm) Potential hazard that will result in serious injury or loss of life.
Cutting length (min.) 8" (20.3 cm)
WARNING!
Thickness of stock (max.) 6" (15.2 cm)
Potential hazard that could result in serious injury or loss of life.

SAFETY GUIDELINES
Thickness of stock (min.) 3/16" (0.5 cm)
Power cord SJT 14AWG CAUTION!
SPECIFICATIONS

Potential hazard that may result in moderate injury or damage to equipment.

In-feed/out-feed table 6 3/4" (17.1 cm)
Note: The word “Note” is used to inform the reader of something the operator needs to know about the tool.
Feeding speed 5.5 m/min.
Important: Installation, operation, or maintenance information that is important but not hazard related.
Depth of cut (max.) 8" (20.3 cm) wide stock: 11/128" (2.2 mm)
12 1/2" (31.8 cm) wide stock: 1/16" (1.6 mm) SAFETY RECOMMENDATIONS
Weight 88 lb 3 oz (40 kg) These precautions are intended for the personal safety of the operator and others working with the operator.
Failure to follow these instructions may result in a permanent loss of vision, serious personal or even fatal
injury, property damage and/or tool damage. Please take time to read and understand these instructions.
Safety is a combination of common sense, staying alert, and knowing how your planer works.

GENERAL POWER TOOL SAFETY RULES

• KEEP GUARDS IN PLACE and in working order.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
• KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
• DON’T USE IN DANGEROUS ENVIRONMENTS. Don’t use power tools in damp or wet locations, or expose
them to rain. Keep work area well lit.
• KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.
• MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing starter keys.
• DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
• USE THE RIGHT TOOLS. Don’t force tool or attachment to do a job for which it was not designed.
• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair
covering to contain long hair.

WARNING!
To avoid mistakes that could cause serious injury, do not plug in the planer until you
have read and understood the following rules.
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• ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday • Only plane wood boards and sound timber, with no loose knots and as few tight knots as possible.
eyeglasses only have impact-resistant lenses, they are NOT safety glasses. • Never stand directly in line with either the in-feed or out-feed sides. Always stand off to one side of the
• DON’T OVERREACH. Keep proper footing and balance at all times. tool.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow • Make sure the workpiece is free from nails, screws, stones and other foreign objects that could damage
instructions for lubricating and changing accessories. the knife.
• DISCONNECT TOOLS before servicing, when changing accessories, such as knives and motor brushes. • Make sure the knives are attached correctly as described in the “Maintenance” section.
• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in Off position before plugging • Take caution when handling the knives and cutter head assembly. The knives are sharp and can easily
in the planer. cut your hand. Keep knives sharp and free of all rust and pitch.
• USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. • Allow the cutter head to reach full speed before using the tool. Never start the tool with the workpiece in
SAFETY GUIDELINES

SAFETY GUIDELINES
The use of improper accessories may cause risk of injury. contact with the cutter head.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is • Before attempting to free jammed material, switch the planer Off and wait for all moving parts to stop.
unintentionally contacted. Unplug the planer.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should USE SAFETY GOGGLES AND EAR PROTECTION:
be carefully checked to determine that it will operate properly and perform its intended function. Check
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CUL REQUIREMENTS. FLYING
for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
DEBRIS can cause permanent eye damage.
conditions that may affect the tool's operation. A guard or other part that is damaged should be properly
repaired or replaced. The tool is loud and the sound can cause hearing damage. Always wear ear protection to help
prevent hearing damage and loss. Failure to comply may result in moderate injury.
• DIRECTION OF FEED. Feed work into a knife against the direction of rotation of the knife only.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a USE DUST MASK:
complete stop. Some dust created by sawing contains chemicals that are known to cause cancer, birth defects
• DO NOT ALTER OR MISUSE THE TOOL. Any alteration or modification is considered misuse and may or other reproductive harm. Some examples of these chemicals come from lead-based paints,
result in serious personal injury. crystalline silica from bricks, cement and other masonry products, arsenic and chromium from
chemically treated lumber. To reduce exposure to these chemicals, work in a well-ventilated
SPECIFIC SAFETY RULES FOR THE PLANER area with approved safety equipment, such as dust masks that are specially designed to filter out microscopic
• Always wear eye and hearing protection. particles.
• Always keep cutter head and drive guards in place and in proper operating condition. ELECTRICAL SAFETY
• Plan your hand placement so that your fingers will not be in a place where a sudden slip could cause
GROUNDING INSTRUCTIONS:
them to slide or fall into the cutter head.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current
• Small or thin workpieces can kick back when they tip over on the tables or the cutter head.
to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
• To avoid workpiece kickback or contact with the cutter head, do not plane workpieces shorter than 8" conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed
(20.3 cm) and thinner than 3/16" (5 mm). and grounded in accordance with all local codes and ordinances.
• Do not cut freehand. Guide the workpiece firmly at all times. Make sure there is no debris between the
workpiece and the supports.
• Take extra caution with large, small, or awkward workpieces.
• Use extra support (tables, sawhorses, blocks) if it is hard to hold the workpiece to the table. Do not use
another person as additional support, or to help feed, support, or pull the workpiece.
CAUTION!
• Do not cut more than one workpiece at a time. In all cases, verify that the outlet in question is properly grounded. If you are not sure, have a
licensed electrician check the outlet.
• Do not force the workpiece through the tool. Allow the planer to apply the proper feed rate.
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Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified Recommended size for extension cords
electrician.
AMPERAGE RATING OF THE TOOL TOTAL LENGTH OF THE EXTENSION CORD
Improper connection of the equipment-grounding conductor Three-prong plug
can result in a risk of electric shock. The conductor with (120 V CIRCUIT ONLY) 25’ (7.6 m) 50’ (15.2 m) 100’ (30.5 m) 150’ (45.7 m)
a green outer surface, with or without yellow stripes, is the MORE THAN NOT MORE THAN MINIMUM GAUGE FOR THE EXTENSION CORD (AWG)
equipment-grounding conductor. If repair or replacement of
0 6 18 16 16 14
the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal. 6 10 18 16 14 12
Grounding prong
Check with a qualified electrician or service technician if 10 12 16 16 14 12
the grounding instructions are not completely understood, 12 16 14 12 Not recommended
SAFETY GUIDELINES

SAFETY GUIDELINES
or if in doubt as to whether the tool is properly grounded.
Use only three-wire extension cords that have three-prong Properly grounded outlet
grounding plugs and three-pole receptacles that accept the Fig. 1
tool’s plug, as shown in Fig. 1. Repair or replace a damaged or worn cord immediately.

GROUNDING INSTRUCTIONS:
• Make sure the extension cord is in good condition. When using an extension cord, be sure to use one
that is heavy enough to carry the current that your product will draw. An undersized cord will cause a
drop in line voltage, which will result in loss of power and overheating. The table on the next page shows
the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use
the next heavier gauge. The smaller the gauge number, the heavier the cord.
• Make sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord, or have it repaired by a qualified person before using it. Protect your extension cords from
sharp objects, excessive heat, and damp or wet areas.
• Use a separate electrical circuit for your tools. This circuit must consist of not less than #12 wire with a
20 A time-delayed fuse or a #14 wire with a 15 A time-delayed fuse. Before connecting the motor to the
power line, make sure the switch is in the Off position and the electric current is rated the same as the
current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

WARNING!
This tool must be grounded while in use in order to protect the operator from electric shock.

WARNING!
• Use the proper extension cord. Make sure to use an extension cord that is heavy enough to carry
the current required by the tool. An undersized cord will cause a drop in line voltage, resulting in
loss of power and overheating of the tool. NOTE:
• Use the extension cord only for its intended purpose. Do not pull the extension cord to remove it Recycle unwanted materials rather than disposing of them as waste. Sort the tool and its components in
from the power socket. specific categories and take to the local recycling centre or dispose of them in an environmentally safe way.
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1 No. Description No. Description
16
1 Cutter head adjustment handle 9 Roller knob
2
15 2 Carrying handle 10 Extension table roller
3 Depth scale 11 Out-feed extension table
14
4 Table 12 In-feed extension table
3 5 Roller knob 13 Circuit overload switch
13
6 Work stand 14 On/Off Switch
4 7 Power cord 15 Safety key
12
KNOW YOUR PLANER

KNOW YOUR PLANER

5 8 Dust chute 16 Storage compartment

On/Off switch with safety key:

Used to power the tool. The removable safety key is intended to prevent unauthorized use. Remove the safety
key to prevent unauthorized use.

Circuit overload switch:

Used to reset the tool after the overload protection has been activated.

Storage compartment:
For convenience, the knife alignment gauge, hex keys and open-end wrench are placed inside the storage
compartment located on the top of the planer.

6 Cutter head adjustment handle:

The cutter head adjustment handle is used to raise and lower the cutter head assembly. Lower the cutter
head assembly by turning it counter-clockwise and raise the cutter head assembly by turning it clockwise.

Depth scale:
The depth scale accurately displays the height of the cutter head assembly. It helps to set the cutting depth.

In-feed extension table:

7 Used to support the workpieces before being picked up by the feed rollers.

Out-feed extension table:

8
Used to support the workpieces after they have passed under the cutter knives.

Table:
Supports the workpieces during a cutting operation with a combination of in-feed and out-feed table surfaces.
11
Carrying handle:
9 For balancing purposes when carrying or transporting the planer from one place to another, a carrying handle
10
is provided on each side of the cover.
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Dust chute: PACKAGE CONTENTS
The dust chute can accommodate a dust bag (not included) or a vacuum tube for dust collection.
No. Description Qty Illustration
Power cord:
The grounded power cord connects the planer to the 120 V power supply. Verify that the planer is plugged
1 Planer assembly 1
into an outlet that has the same configuration as the plug.

Work stand:

ASSEMBLY INSTRUCTIONS
Used to support planer unit at the normal working height.
2 Dust chute 1
KNOW YOUR PLANER

Roller knob:
Used to lock the extension table rollers.

Extension table roler:

Used to support extra-long workpieces. 3 Cutter head adjustment handle 1

4 Hex screw M6 (with lock washer) 1

5 Rubber feet (for planer) 4

6 Knife alignment gauge 1

7 Short upper braces 2

8 Long upper braces 2

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No. Description Qty Illustration TOOLS NEEDED FOR ASSEMBLY

9 Short lower braces 2

14 mm Open-end wrench Adjustable wrench
ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS
10 Long lower braces 2 UNPACKING
Carefully lift planer from the carton by the carrying handles (2) on each side of the side cover, and place it on
a level work surface. Inspect the unit for damage. If the unit has been damaged in transit, contact the carrier
and complete a damage claim. Do this immediately because there is a time limitation for damage claims.
11 Legs 4 Do not use this product if any parts of the package contents are already assembled to your product when you
unpack it. Package contents are not assembled to the product by the manufacturer and require customer
installation. Use of a product that may have been improperly assembled could result in serious personal injury.
This tool is heavy. To avoid back injury, lift it while bending your legs, not your back, and ask for
assistance when needed.
12 Rubber feet (for work stand) 4 40 kg

The in-feed and out-feed extension tables (12, 11) are attached to the planer. Shipped in a folded,
“upright” position, the extension table must be in the “down” position before planing can begin.
• Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
Carriage screws with nuts, flat washers • Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
13 28
& lock washers • If any parts are damaged or missing, please call 1-800-689-9928 for assistance.

14 Hex bolts M8 with nuts, flat washers 4

& lock washers

15 4 mm, 5 mm and 6 mm Hex keys 3

16 8 mm Open-end wrench 1 WARNING!

If any parts are damaged or missing do not operate this tool until the parts are replaced. Use of
this product with damaged or missing parts could result in serious personal injury.
• Do not attempt to modify this tool or create accessories not recommended for use with this tool.
Any such alteration or modification is misuse and could result in a hazardous condition leading
to possible serious personal injury.
• Do not connect to power supply until assembly is complete. Failure to comply could result in
accidental starting and possible serious personal injury.
• Risk of injury! Always pull out the mains plug (disconnect the product from its power supply)
before commencing work on the product.
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BEFORE YOUR START ASSEMBLING THE WORK STAND (Fig. 2)
This Mastercraft 12 1/2” (31.8 cm) planer finishes rough-cut lumber to size and planes soft- and
TM
• Separate the pieces and lay eight brace pieces and four leg pieces down on the floor.
hardwoods up to 6” (15.2 cm) thick and 12 1/2” (31.8 cm) wide.
• Use the carriage screws, flat washers, lock washers and nuts (28 sets) (7) to assemble the work stand
Any piece of wood will have a natural tendency to bow and warp, even if it was initially milled perfectly as shown in the illustration below.
straight. This planer features a powerful 15 AMP, 2 1/2 HP motor with overload protection and high
carbon steel knives to handle such tough cutting jobs. Intended for use by the Do-It-Yourself enthusiast, for
wood working projects at home and in the workshop. 3
ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS
This tool is intended for:
• Surface planing (smoothing a rough lumber) 4
• Thickness planing (reducing the thickness of a board)

1
6
But even the best guard will not make up for poor judgment, carelessness or inattention.
2
ALWAYS USE COMON SENSE AND EXERCISE CAUTION!

Fig. 2
1 Short lower brace 5 Leg
2 Long lower brace 6 Rubber foot
3 Short upper brace 7 Carriage screw with fixings
4 Long upper prace
CAUTION!
• Woodworking can be dangerous if safe and proper operating procedures are not followed. As
with all power tools, there are certain hazards involved with the operation of the product.
Using the tool with respect and caution will considerably lessen the possibility of personal
injury. However, if normal safety precautions are overlooked or ignored, personal injury to
the operator may result.
• Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust IMPORTANT!
masks and hearing protection can reduce your potential for injury. Do not tighten the screws completely until the stand is fully assembled.
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MOUNTING THE PLANER TO THE WORK STAND (Fig. 3) INSTALLING THE CUTTER HEAD ADJUSTMENT HANDLE (Fig. 4)
• Lift the planer base and attach a rubber foot (1) to each corner. Align the hole in each foot with the • Attach the cutter head adjustment handle (1) to the planer and fasten with hex screw M6 (2) and lock
mounting hole on the planer. washer (3).
• Carefully place the planer on the top of the work stand (2). Align holes on the planer’s base with the holes • Tighten the hex screw M6 (2) using the 5 mm hex key (included).
on the work stand (2).
• Insert one hex bolts M8 (3) in each of the four holes and fasten with flat washers, lock washers and nuts
ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS
(4).
• Tighten the hex bolts M8 (3) with a 14 mm open-end wrench (not included). 3
2

3
1

2 4

Fig. 3
Fig. 4
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INSTALLING THE DUST CHUTE (Fig. 5-6) 2 STARTING AND STOPPING THE PLANER (Fig. 7-9)
• Using the 4 mm hex key (included), loosen the three TO SWITCH ON (Fig. 7-9)
marked screws (1) located at the rear of the cutter head
• Plug the power cord into a properly grounded 120 V
assembly and move the washers away from the surface
power outlet.
so that they are next to the head of the screw.
• To switch the tool On, insert the safety key (3) and set
• Using the 4 mm hex key, remove the two upper screws (2) 1
the On/Off switch to the On position (1).

OPERATING INSTRUCTIONS
and washers located at the top of the cutter head
ASSEMBLY INSTRUCTIONS

assembly. TO SWITCH OFF (Fig. 8-9)

• Align the three notches (3) on the dust chute (4) with the • To switch the tool Off, set the On/Off switch to the Off
three screws at the rear of the cutter head assembly. position (2). Fig. 7
• Align the two holes on the top of the dust chute (4) over Fig. 5
TO LOCK (Fig. 9)
the two holes on the top of the cutter head assembly. 1
After using the tool or when you leave the workplace for a
• Tighten the three screws that secure the dust chute (4) to
longer time and there is a chance of the tool being used by
the rear of the cutter head assembly.
3 unauthorized people, especially children, lock the tool by
• Replace and tighten the two screws and washers that removing the safety key (3) from the switch assembly. 2
secure the top of the dust chute (4) to the cutter head Store the safety key in a safe place.
assembly. 4

Fig. 8
CIRCUIT OVERLOAD SWITCH (Fig. 8-9)
3
Fig. 6 This tool is equipped with an overload circuit protection. If
an overload occurs, the circuit overload switch (4) cuts the
power supply and pops out. Should this occur:
• Set the On/Off switch to the Off position (2). 4
• Unplug the power cord from the power source and wait
several minutes until the tool cools down.
• Remove the workpiece, if present.
• Plug in the power cord again. Fig. 9
• Press the circuit overload switch (4) and resume
operation.

WARNING!
Always make sure the On/Off switch is in the Off position before connecting the tool to the
power source.

IMPORTANT!
The On/Off switch is equipped with a removable safety key to prevent unauthorized use. When the tool
is not in use, the safety key should be removed.
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GETTING STARTED PLANING TIPS
• With the On/Off switch in the Off position, lower the cutter head to about 1" (25.4 mm) from the table. • The planer automatically feeds the workpiece into and out of the cutter head. Do not force the planer to
Set the On/Off switch to the On position. Allow the planer to reach its full speed. work faster than the designated cutting speed. Damage to the workpiece and planer can result.
• If any excessive vibration is detected, switch the planer off and unplug it from the power source. Check • The planer works best if at least one side of the workpiece is flat. If both sides are rough, the planer
for any loose parts. Tighten or make adjustments if necessary. Do not operate the planer until it is running should be used to create one flat side first. Plane the opposite side after one side is flat and smooth.
smoothly and without any vibrations. • Planing should be carried out in steps in order to achieve the final planing thickness. If the thickness is to
OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS
be reduced by 1/4" (6 mm), then 1/8" (3 mm) should be removed from each side. This also allows the
planed workpiece to dry and cure uniformly.
PLANING SPECIFICATIONS
• Measure the thickest part of the workpiece that is being planed. Make light cuts on both sides.
• Do not plane lumber or wood that is contaminated with metal, paint, dirt, water, or moisture from tree
sap, or wood that is severely bowed, warped or twisted. • Do not attempt to make a deep cut or a cut that is deeper than 3/32" (2.3 mm). Make several passes until
the desired thickness is achieved. Light cuts create a finer finish.
• Practise on a piece of scrap material first in order to become familiar with the type of wood you are
planing. Take into consideration the hardness, grain pattern, dryness and straightness of the lumber or • Avoid snipe or depressions made by the cutter head knives at the beginning or end of the workpiece by
wood. supporting both ends evenly. Keep the board level during the entire planing operation.
WORKPIECE LIMITATIONS • The knives on the planer will not wear evenly if the wood is fed through the same spot on the table every
time. Feed the wood through the planer at different spots on the table when possible to help eliminate
STOCK MINIMUM MAXIMUM uneven wear of the knives.
Thickness 3/16" (5 mm) 6" (15.2 cm)
Width 3/4" (19 mm) 12 1/2" (31.8 cm) FEEDING THE WORKPIECE (Fig. 10)
Length 8" (20.3 cm) Unlimited • Always feed the workpiece with the grain, if possible. If the workpiece must be fed against the grain,
Depth of cut 3/32" (2.3 mm) make very light cuts.
• Hold the workpiece down firmly along the workpiece guides and allow the planer to automatically feed
the workpiece into the cutter head.

Cutting direction

Planing against the grain Planing with the grain

CAUTION!
Before starting, check for loose fasteners or hardware. Make sure the cutter head knife guard is Fig. 10
securely mounted and the cutter head rotates freely.

CAUTION!
Plane selected lumber or wood that has a minimum number of tight knots.
Wood with too many knots or loose knots has a tendency to cause premature wear on the cutter
head knife, and increases the risk of unsafe operation.
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WORKPIECE SUPPORT (Fig. 11)
3/64
Proper workpiece support prevents sagging or snipe in the 1.2

UP
workpiece during planing. Make sure the workpiece is
supported along its entire length. If necessary, extend the 1/16 1/32
3
0
length of the in-feed/out-feed extension tables (1, 2) in 1.6 0.8

order to support the workpiece: 7 180

DOWN
in 170
mm
OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS
• Loosen the in-feed/out-feed roller extension knobs (3). 1/64 160

2 0.4 6
150

• Pull the in-feed/out-feed extension rollers (4) out to the 5

140

130

desired length. 120

3
110

• Tighten the knobs (3) to secure the in-feed/out-feed 4 100

90

table extensions. Adjustment scale

4 1
80
3
Fig. 11 70

2
60

2 50

40

1
30
1
20

SETTING THE PLANING DEPTH (Fig. 12) 0

in/po
10

mm
0

Measure the workpiece at its thickest point. Use the depth scale (1) at the in-feed side of the planer to
approximate the starting point of the first pass. The first attempt at planing is intended to brush the surface.
Fig. 12
It is good practice to measure the workpiece after every planing operation.
• Set the On/Off switch to the On position.
• Slowly guide the workpiece (2) along the workpiece guides into the planer. After the cutter head contacts
the workpiece, pull the workpiece out and raise the cutter head using the cutter head adjustment handle
(3).
• Repeat step 2 in 1/8" (3 mm) of a turn or less in order to lower the cutter head until it just brushes the
surface of the workpiece. This establishes the starting point for the next cutting pass.
• Use the adjustment scale to fine-tune the depth of planing. One revolution of the cutter head
adjustment handle (3) moves the cutter head up or down 1/16" (1.6 mm).

IMPORTANT!
If an additional support is needed for the workpiece, place supports on both ends of the planer, or install the
planer at a depth where the planing surface is level with the workbench. The supports must be at the same
height as the in-feed/out-feed extension tables (1, 2), or the depth of installation must be such that the
workbench is at the same height as the planer.

IMPORTANT!
IMPORTANT! Planing should be done in steps in order to achieve the final planing thickness. If the thickness is to be
The On/Off switch is equipped with a removable safety key to prevent unauthorized use. When the tool reduced by 1/4" (6 mm), then 1/8" (3 mm) should be removed from each side. Measure the workpiece after
is not in use, the safety key should be removed. every planing operation.
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GENERAL MAINTENANCE REPLACING CUTTER HEAD KNIVES AND CLEANING (Fig. 13-17)
Periodic maintenance allows for long life and trouble-free operation. Cleaning, lubrication and maintenance CUTTER HEAD GUARD (Fig. 13-14)
schedules should be maintained. As a common preventative maintenance practice, follow the recommended • Raise the cutter head to the highest position using the cutter head adjustment handle (1).
steps below:
• Remove the cutter head adjustment handle (1) by unscrewing the hex screw M6 (2) and lock washer (3).
• Clean the tool to allow smooth functioning after each use. The tool may be cleaned most effectively with
compressed dry air. Always wear safety goggles when cleaning tools with compressed air. • Unscrew the four cover screws (4) using the 6 mm hex key (included). Remove the top cover (5) and side
covers (6).
• Ventilation openings must be kept clean and free of foreign matter. Do not attempt to clean by inserting
pointed objects through openings. • Remove the dust chute (7) in reverse order from what is described in the section “Installing the Dust Chute.”

• Check all electrical wires and connections for damage. • Use a clean cloth to wipe away any build-up of debris from underneath the cover and the guard.

• Keep motor air openings free of oil, grease and sawdust or wood-chips. • Use penetrating oil (not included) to clean all moving parts and the depth adjustment screws. Apply a light
coat of medium weight oil after clean-up. Apply a light coat of paste wax to the table, in-feed and
• Check if all moving parts are well lubricated with silicone or a light oil spray, especially after lengthy out-feed extension table surfaces. Do not use too much wax; it can hinder the planing and stain the
MAINTENANCE

MAINTENANCE
exposure to damp and/or dirty conditions. workpiece.
• Check for loose screws, alignment of moving parts or binding of moving parts, breakage of parts,
mounting or any other condition that my affect the operation.
2
• Inspect the feed rollers after each use. Resin and tar may build up. Use clean cloth to clean the rollers. 3
• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various
types of commercial solvents and may be damaged by their use. Use clean cloth to remove dirt, carbon 1
dust, etc.

WARNING! 5
To ensure safety and reliability, all repairs should be performed by a qualified service technician.

6
WARNING! 7
When servicing, use only identical replacement parts. The use of any other parts may create
a hazard or cause damage to the tool.

WARNING!
TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRIC SHOCK unplug the tool from the Fig. 13
power supply before cleaning or performing any maintenance.

Fig. 14
WARNING!
IF THE KNIVES ARE TO BE REMOVED FOR SHARPENING OR REPLACEMENT, EXTREME CARE
SHOULD BE TAKEN, AS THE KNIVES ARE VERY SHARP.
 30 model no. 055-5503-4 | contact us 1-800-689-9928
31
KNIFE REMOVAL (Fig. 15) • Apply light pressure on the knife alignment gauge and make sure the knife and knife anchor are centered
• Rotate the cutter head at the pulley so that one knife is facing up. in the cutter head.

• Loosen the knife anchor screws by turning them in a clockwise direction. • While applying light pressure to the knife alignment gauge, tighten the anchor screws by turning them in a
counter-clockwise direction, alternating from one side to the other, starting from the outside and working
• Carefully remove the knife. toward the inside.
3 • Reinstall the top and side covers, and make sure the depth scale (on one of the side covers) is facing the
front.
2 2
• Clean the exterior of the planer with a clean, dry cloth. Apply a light coat of paste wax in order to ease
4 cleaning and reduce dust build-up.

1 SHARPENING KNIVES (Fig. 17)

MAINTENANCE

MAINTENANCE
The knives can be sharpened individually with a
whetstone. Make sure the whetstone is not worn in the
Cutter head side view centre - it must be flat. Make sure to remove any burrs on
the flat side. If the knives are nicked, they must be
replaced or reground. Knives can be reground several
times, until they become 9/16" (14 mm) wide. Have your
knives reground by an experienced person.
1 Pulley (not shown) 3 Knife anchor Fig. 15

2 Knife anchor screw 4 Knife

KNIFE INSTALLATION (Fig. 16) Fig. 17

• Carefully place the knife back in the cutter head. Make sure that the spring is in place.
• Place the knife alignment gauge on the cutter head, with the lobe making contact with the edge of the
knife.

1
1 Knife alignment gauge

2 Knife
5
2
3 Spring IMPORTANT!
3 6 Clean the knives regularly. Gum and pitch collects on knives, and causes excess friction during operation. The
knives may overheat and wear. Remove the knives to clean and use a gum/pitch remover available in
4 Cutter head
specialized retail shops.

5 Knife anchor screw

6 Knife anchor 4 IMPORTANT!

Fig. 16 If the knives and anchors are not centred in the cutter head, they will rub against the cutter head carrier
and the planer may get damaged.
 32 model no. 055-5503-4 | contact us 1-800-689-9928
33
CARBON BRUSH REPLACEMENT (Fig. 18)
To inspect or replace the carbon brushes:
• Remove the brush cap on the motor using a wide, flat-blade screwdriver (not included). 2
• Carefully pull out the spring-loaded brush assemblies. Repeat for the opposite side of the motor (behind
the dust chute). 1
• Insert new brush assemblies into guide channels, with the carbon part going in first. Make sure to fit the 3
two metal “ears” into their slots in the channel.
4
• Remember to replace both end caps after inspecting or the servicing brushes. Tighten the brush cap but
do not over tighten.
Fig. 19
MAINTENANCE

MAINTENANCE
1

1 2 3
Fig. 18

1 Brush cap

2 Carbon brush

3 Brush opening

STORING (Fig. 19)

• Store the tool in a cool, dry place. Clean and lubricate it prior to storage.
• Apply a light coat of oil to the knives in order to protect them from moisture. Make sure to clean the
knives after storing.
• Place the knife alignment gauge (1), hex keys (2) and open-end wrench (3) inside the storage
compartment (4) located in the top cover.
• Fold the power cord and place it on top of the cutter head assembly at the rear of the tool.
• Move the In-feed/out-feed extension tables up when the tool is not in use.
 34 model no. 055-5503-4 | contact us 1-800-689-9928
35
TROUBLESHOOTING PROBLEM Possible Causes Solution
Board feeds in but does not • Out-feed jammed. • Clean the tool.
PROBLEM Possible Causes Solution
move through. • Too much pressure on the cutter • Use supports to hold workpiece up.
Motor does not start. • Check that the unit is plugged in. • Plug unit in. Make sure the outlet is
head caused by a long board.
powered.
• Power-source fuse or time-delay • Check the circuit breaker or Board thickness does not • Depth scale indicator not set • Have the indicator repaired by an
fuse went off. time-delay fuse. match depth scale. correctly. authorized service centre.
• Carbon brushes are worn. • See carbon brush replacement Excessive dust in the air. • Leaking bag or loose vacuum • Check the dust chute connections.
in the “Maintenance” section. connection (if any is used).
TROUBLESHOOTING

TROUBLESHOOTING
Motor overheats. • Motor overloaded during operation. • Reduce cutting load; make lighter
cuts.
• Air circulation through the motor • Clean the motor and dust collecting
restricted. areas around the motor to provide
normal air circulation.
Motor stalls or shuts off • Motor overloaded during operation. • Reduce cutting load; make lighter
during a cut. cuts.
• Tool circuit breaker has tripped. • Reset the tool.
• Short circuit in motor or loose • Consult an authorized service
connection. centre.
• External circuit breaker tripped. • Reset circuit breaker.
• Worn motor carbon brushes. • Replace motor carbon brushes.
Cutter head slows or • Pulley belts stretched or worn out. • Have the pulley replaced by an
squeals when cutting, authorized service centre.
especially on start-up.
Vibration when running or • Loose or damaged knife. • Tighten or replace knife.
cutting. • Worn cutter head bearings. • Have knife replaced by an
authorized service.
Gouging at ends of board • Dull knives. • Replace or sharpen knives.
(snipe). • Too little support of long boards. • Provide better support for long
boards.
• Work stand not leveled. • Adjust work stand position.
Grain is ragged. • Wood moisture is too high. • Plane dry wood only.
Rough, raised grain. • Dull knives. • Replace or sharpen knives.
• Cut is too deep. • Reduce depth of cut.
• Wood moisture is too high. • Use dry wood or wood with less
moisture.
 EXPLODED VIEW
37

78
74
70 81
69 76
68 75
67 73
39
65 69
62 22
63 66 71
72
Solution

64
3
69
39 77
146
62
63 147
61 63
60 25
59 50 80
49 15
41 48
41
15
68
3
79 69
58 83
85 70
161 86
51
162 164 52
53
163 54
55 67
15 82
41 84
87
88
56
89 92
93
15 92
41
133
132
102
104 103
105 102
106
107 131
108 132
109
133
110 134
111 135
model no. 055-5503-4 | contact us 1-800-689-9928

124
112 130
113 129
115 128
112 127
126
18
125
33 137
123 141
122 24
121 18
120
136
123 119
138
118
117 139
116
140
142
143
145 144
125
114
119
36
EXPLODED VIEW
 EXPLODED VIEW
39
6 153 152
69
154

157

159
156

160
158
155

28
27 15
33
97 40
96
41
36
94 15
91
46
95 40
77
45 62 41
63 99
43
model no. 055-5503-4 | contact us 1-800-689-9928

44 40 98
32 15 150
42 101 151
47
149
38 28
41 35 148
40 6
15 30 23
34 20
33 100
31 90
29 9
8
37 21 1
26 2
36 24 3
22 4
27 5
19 6
18 7
63 10
14 11
16 12
17 13
15
38
EXPLODED VIEW
 40 model no. 055-5503-4 | contact us 1-800-689-9928
41
PARTS LIST

No. Description Qty No. Description Qty No. Description Qty No. Description Qty
1 Nut M6 4 32 Threader pole (A) 1 64 Sprocket wheel 1 95 Thread pole (B) 1
2 Thread rod 6x25 4 33 Key 4x8 4 65 Motor assembly 1 96 Transport rod 1
3 Flat washer 6 8 34 Block 2 66 Stop pin 2 97 Bearing (B) 2
4 Spring pin 3x18 4 35 Base 1 67 Sprocket gear 4 98 Anti-dust cover 1
5 Jointer 4 36 Side panel 2 68 Washer 3 99 Screw, M5x8 6
6 Nut M6 8 37 Scale 1 69 Spring washer 6 6 100 Link block (RH) 2
7 Screw M6x20 4 38 Rivet 6x25 4 70 Screw M6x16 3 101 Compression spring (A) 1
8 Stopper (B) 4 39 Screw M6x20 3 71 Crank handle assembly 1 102 Brush holder 2
9 Extension bar 4 40 Spring washer 5 18 72 Top guard (B) 1 103 Screw M5x10 2
PARTS LIST

PARTS LIST
10 Roll pole 2 41 Screw M5x12 29 73 Rotation mark 1 104 Motor housing 1
11 Shaft 2 42 Knob 2 74 Screw M4x20 2 105 Stator 1
12 Extension table 2 43 Spring block 4 75 Tool box 1 106 Baffle plate 1
13 Spring pin 3x16 4 44 Thread sleeve 1 76 Tool box cover 1 107 Bearing 6200-2Z 1
14 Nut M5 8 45 Adjustable nut 2 77 Flat washer 4 8 108 Screw M5x60 2
15 Flat washer 5 41 46 Spacer 4 78 Top guard (A) 1 109 Armature 1
16 Bar holder 4 47 Work table 1 79 Chain 2 110 Bearing 6200-2Z 1
17 Hex bolt M5x16 8 48 Blade 2 80 Side cover 1 111 Gear box cover 1
18 Screw M4x8 12 49 Blade clamp 2 81 Nut M4 2 112 Bearing (C) 2
19 Link block 2 50 Screw 14 82 Bushing (A) 3 113 Gear (B) 1
20 Pin 2.5x12 4 51 Bearing 6203-2RZ 1 83 Bushing (B) 1 114 Switch 1
21 Rubber feet 4 52 Retainer 40 1 84 Retainer 37 1 115 Shaft (A) 1
22 Screw M8x20 8 53 Key 5x11 1 85 Spring (A) 1 116 Power cord 1
23 Hex bolt M6x25 4 54 Driven Wheel 1 86 Bearing 6202-2RZ 1 117 Cord bushing 1
24 Spring washer 8 4 55 Nut M16x1.5 1 87 Spring (B) 3 118 Strain relief 1
25 Cable clip 1 56 Belt 1 88 Bearing (A) 4 119 Screw ST4.2x12 4
26 Flat washer 8 4 58 Screw ST6x20 2 89 Bearing cover 4 120 Shaft (B) 1
27 Retainer 10 4 59 Body 1 90 Screw M5x10 4 121 Key 3x7 1
28 Cone gear 4 60 C-cover 1 91 Compression spring (B) 1 122 Gear (C) 1
29 Column 4 61 Indicator 1 92 Roller guide 2 123 Bearing (D) 2
30 Guide plate 2 62 Screw M4x10 4 93 Blade shaft 1 124 Sleeve 2
31 Spacer 2 63 Flat washer 4 17 94 Thread sleeve (LH) 1 125 Wave washer 4 3
 42 model no. 055-5503-4 | contact us 1-800-689-9928
43
3-Year Limited Warranty
This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against
No. Description Qty No. Description Qty defects in workmanship and materials, except for the following component:
126 Screw ST5x60 1 146 Screw M4x12 1 Component A: Accessories, which are guaranteed for a period of 1-year from the date of original retail
127 Screw ST5x60 3 147 Spring washer 4 1 purchase against defects in workmanship and materials.
128 Shaft 1 148 Hex wrench 5 1 Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase
within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the
129 Key 4x10 1 149 Hex wrench 4 1 same model, or one of equal value or specification), at our option. We will bear the cost of any repair or
130 Bearing 1 150 Alignment equipment groupware 1 replacement and any costs of labour relating thereto.
131 Motor label 1 151 Uncork wrench 8-10 1 These warranties are subject to the following conditions and limitations:
132 Carbon brush 2 152 Top plate (short) 2 a. a bill of sale verifying the purchase and purchase date must be provided;
133 Brush cap 2 153 Top plate (long) 2 b. this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due
to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in
134 Retainer 16 1 154 Nut M6 28
the applicable owner’s manual or operating instructions) or which is being used for industrial, professional, commercial
PARTS LIST

WARRANTY
135 Gear (A) 1 155 Leg 4 or rental purposes;
136 Bearing 1 156 Bolt M6x10 28 c. this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the
product that are expected to become inoperative or unusable after a seasonable period of use;
137 Gear box 1 157 Support plate (long) 2
d. this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants,
138 Sponge pad 1 158 Support plate (short) 2
vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;
139 Dust guard 1 159 Reinforced plate 4
e. this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not
140 Current protector 1 160 Rubber feet 4 authorized by the manufacturer);
141 Plug 4 161 Dust chute 1 f. this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished
142 Screw M4x12 2 162 Dust outlet (A) 1 product (unless otherwise specified in writing);

143 Cover 1 163 Dust outlet (B) 1 g. this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or
any repairs or alterations have been made or attempted by unauthorized persons;
144 Nut M12 1 164 Spring 4
h. this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches, dents,
145 Block 1 paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and
i. this warranty will not apply to component parts sold by and identified as the product of another company, which shall
be covered under the product manufacturer’s warranty, if any.
Additional Limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer
shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential
or exemplary damages arising in connection with the sale, use or inability to use this product.
Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province.
The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any
statutory warranties set forth in any applicable provincial or federal legislation.
This product is not meant for industrial or commercial purposes. This product is for household
projects, read manual carefully
Made in China
Imported by Mastercraft Canada Toronto, Canada M4S 2B8