Office Buildings 12 B02 & 12 B03

METHOD STATEMENT: Method Statement for Ref Rev 00

Testing & Commissioning of RMU Date 9-11-2020 Page 1 of 48

METHOD STATEMENT FOR Testing & Commissioning

OF RING MAIN UNIT
 Factory Acceptance Test Program
Medium Voltage Switchgears

Revision Date Prepared by Checked by Approved by Modification

0 30‐Jan‐2019 Abdelrahman Orabi Mohamed Elsayed Mohamed Anany

1 10‐April‐2019 Abdelrahman Orabi Mohamed Elsayed Mohamed Anany

Page 1 of 21
Project Description

:
Client
:
Project Name
:
Order Number
:
Item Number
:
Equipment
:
Quantity

Page 2 of 21
Table of Content:

Project Description: Page 2

Table of Content: Page 3

Introduction: Page 4

FAT Plan and Scope of FAT: Page 5‐6

FAT Procedures: Page 7‐14

FAT Documents (Test Sheet): Page 15‐21

Page 3 of 21
 1. INTRODUCTION

Working Location FAT (Factory Acceptance Test) shall be conducted by Badr testing team
and witnessed by Customer / End User representative(s). The test
procedure is applicable for routine testing of equipment at Schneider
Electric Badr Plant.

Safety & Risks To Control Risks During FAT, the following arrangement shall be done:

 All participants must have a safety induction and wear PPE.

 Dangers signs will be displayed to warm people who approach the
FAT Area.
 Red color flashing, warning lights will be displayed during supply of
power to the Panels under test.
 Safety tools will be placed for emergency usage in the FAT area.
 First aid box will be provided near the test area.
 keep a proper distance from energized parts during testing.
 Don't touch or deal with product unless authorized by testing
team.

Quality Assurance Routine tests are systematically carried out on our material, according to
our quality system which is qualified by certified body, ISO9001. Each
project is rigorously inspected according to the instructions and procedures
of the quality system. We propose to realize in your presence a part or all
inspections described in this document.

Routine tests occur at various stage and times during assembly (not
practical to be witnessed by a third party) and FAT is considered as
replication of part from routine tests Excluding the supplier tested
component as it supplied tested with a testing certificate or tests that
required special tools / need longer time for preparation that affects the
efficiency of FAT.

Test Condition Panels are presented as they are arranged in the switchboard as per
approved drawing as much as possible, they are not physically assembled
and not bolted together.

For testing them in their installation configuration, the frame earthing

between panels is connected by flexible connections, and inter‐panels L.V.
connections are all connected. main busbars are simulated by temporary
connection.

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 2. FAT Plan and Scope of FAT:

FAT Plan

No of FAT Days Per Item 1 Working Days

Scope of % of Test
INSPECTION AND TEST REQUIRED
FAT Cells
A. GENERAL VISUAL INSPECTION*
1. Presentation and labels Yes Sample
2. Rated Voltage Yes Sample
3. Busbar Rating & Conformity. Yes Sample
4. Short Circuit Level (KA). Yes Sample
5. Degree of Protection (IP). Yes Sample
B. ELECTRICAL TEST*
1. Functional Test. Yes Sample
2. Protection Relay & Metering Test. Yes Sample
3. CT / VT Polarity & Turns Ratio Test. (For RM6, Polarity test N/A) Yes Sample
4. Dielectric Test on the Main Circuit. (For RM6, Only Checking of VPIS) Yes Sample
C. MECHANICAL TEST*
1. Mechanical Functional Test. Yes Sample
2. Mechanical Interlocking. Yes Sample
D. DOCUMENTATION
1. Internal Test Report. Yes Review
2. Supplier Certificates. Yes Review
3. Testing Tools Calibration Certificate. Yes Review
4. FAT Test Report Yes Review
E. OPTIONAL ON‐DEMAND TESTS
1. Contact Resistance of the Main Circuit. No Sample
2. MV CB Testing (Opening/Closing Time). No Sample
3. Insulation Resistance Test on the Control Circuit. No Sample
4. Dielectric Test on the Control Circuit. No Sample
5. Insulation Resistance Test on the Main Ckt. No Sample

* For details please see section of “FAT Procedures”.

Page 5 of 21
 3. Notes on Scope of FAT:

3.1 Optional On demand tests are considered out of FAT scope and extra cost to be charged if
customer require any of it and subjected to change delivery date.

3.2 Any special test that has been required by customer and it isn’t mentioned on that document
should be submitted before FAT date by minimum one Week to study it is applicability to be
performed during FAT. Extra cost to be charged and subjected to change delivery date.

3.3 Samples are based on the below Sampling criteria

According to AQL Table

Normal Inspection
(Level II)
Lot Size Sample Size
2 to 8 2
9 to15 3
16 to 25 5
26 to 50 8
> 50 8
*If customer required additional samples, Extra cost to be charged and subjected to change deliver date.

3.4 All Documentations to be submitted During FAT or After One WEEK by Maximum.

Page 6 of 21
 4. FAT Test Procedures:

4.1 GENERAL VISUAL INSPECTION

4.1.1 Presentation and labels:

Procedure Standard Tools Acceptance Criteria

Labels spelling Approved drawing Visual Conformity

Labels sticking Visual Visual Conformity
Wiring arrangement Visual Visual Conformity
Lay out of components Approved drawing Visual Conformity
Identification label Approved drawing Visual Conformity
Painting and Scratches Visual Visual Conformity
Cleanness Visual Visual Conformity
Assembly of the panel Visual Visual Conformity

4.1.2 Rated Voltage:

Procedure Standard Tools Acceptance Criteria

Confirm that the rated voltage of the equipment is as

Approved Drawing Visual Conformity
that mentioned in the Approved drawing.

4.1.3 Busbar Rating & Conformity.

Procedure Standard Tools Acceptance Criteria

Confirm that the rated current of the bus bar is as that

Approved Drawing Visual Conformity
mentioned in the Approved drawing.

4.1.4 Short Circuit Level (KA).

Procedure Standard Tools Acceptance Criteria

Confirm that the short circuit level of the equipment is

Product catalogue
as that mentioned in the Approved drawing and the Visual Conformity
Approved drawing
installed products are established that level

Page 7 of 21
 4.1.5 Degree of Protection (IP).

Procedure Standard Tools Acceptance Criteria

Check IP according to enclosures and cubicles IEC 60529

Visual Conformity
catalogues. Approved Drawing

Page 8 of 21
 4.2 Electrical Tests

4.2.1 Electrical Function Test.

4.2.1.1 Electrical Operation.

Procedure Standard Tools Acceptance Criteria

Check the indication lamps Approved drawing Power supply Conformity

Check the operation of the auxiliaries Approved drawing Power supply Conformity

Check the operation of circuit breaker Approved drawing Power supply Conformity

As per sequence of
Check the automatism operation according to the
Approved drawing Power supply operation and timers
sequence of operation
delay

4.2.1.2 Earth Switch.

Procedure Standard Tools Acceptance Criteria

Check the operation of earthing switch at ON and OFF

Approved drawing Manual Conformity
position

Correct Interlocking
Check Mechanical Interlock of Earthing Switch. Approved drawing Manual
Sequence

4.2.1.3 Signaling.

Procedure Standard Tools Acceptance Criteria

Check any Remote Signals Approved drawing Buzzer Conformity

Check the signal of any sensors. Approved drawing Power supply Conformity

Page 9 of 21
 4.2.1.4 Heater. (If applicable)

Procedure Standard Tools Acceptance Criteria

Supply the proper voltage to the heater and check the

Approved drawing Power supply Conformity
operation.

4.2.2 Protection & Metering Test.

4.2.2.1 Protection.

Procedure Standard Tools Acceptance Criteria

Secondary Injection
Operation within
Protection Relay (For RM6, Primary
Check the operation of the protection function product accuracy
Manual Injection)
Conformity
Approved drawing Power Supply

Check the functionality of the output signals Buzzer Conformity

4.2.2.2 Metering.

Procedure Standard Tools Acceptance Criteria

Check the measurement and metering equipment as

KW / KWH / KVARH / Ammeters / Voltmeters / PF / Approved drawing Visual Conformity
PM / …..
Secondary injection
Operation within
Check the instrument setting range to the sensor (For RM6, Primary
Approved drawing product accuracy
rating. Injection)
Conformity
Power supply

4.2.3 CT & VT Polarity and turns Ratio Test.

4.2.3.1 CT Turns Ratio Test.

Procedure Standard Tools Acceptance Criteria

Check the name plate of the current transformer Approved drawing Visual Conformity

Inject a ratio or full rated of the turns ratio of the CT Turns ratio within the
on the primary winding and measure the secondary IEC61869‐2 Primary injection CT accuracy +
value on the secondary windings. Conformity

Page 10 of 21
 4.2.3.2 CT Polarity Test.

Procedure Standard Tools Acceptance Criteria

Check the polarity of the secondary windings by

injecting of rated current on each phase at the primary
and read out the secondary on the test injection IEC61869‐2 Primary injection Conformity
bench (By injecting phase to phase current).
(N/A for RM6)

4.2.3.3 VT Turns Ratio Test. (If Applicable)

Procedure Standard Tools Acceptance Criteria

Check the name plate of the Voltage transformer Approved drawing Visual Conformity

Apply a fraction voltage on the primary winding and Turns ratio within the
measure the value on the secondary winding and IEC61869‐3 Power supply VT accuracy +
compare with the turns ratio Conformity

4.2.4 Dielectric Test on the Main Circuit.

Procedure Standard Tools Acceptance Criteria

Check the insulation level of the panel at ON position

IEC 60694& 62271‐ Conformity (1 min.
by applying the voltage level on each phase separately Dielectric tester
200 without breakdown)
and other phases are earthed (N/A for RM6)
Check the on‐cable lamps are functioning when the
cable is energized (For RM6, injecting up to 10 KV to Visual Visual Conformity
check operation of VPIS)

Page 11 of 21
 4.3 Mechanical Tests
4.3.1 Mechanical Operation.

Procedure Standard Tools Acceptance Criteria

Check CB / Contactor / Isolator Switch Mechanical

Approved drawing Visual Conformity
Operation (On, Off, Trip)

Check CB / Contactor / Isolator Switch Mechanical

Approved drawing Visual Conformity
Rack out and Rack in. (N/A for RM6)

Check the Shutter Operation. (N/A for RM6) Visual Visual Conformity

Check the Control Plug Connection (N/A for RM6) Visual Visual Conformity

Check the front doors opening and closing Visual Visual Conformity

Check the test position for CB / Contactor if applicable Visual Visual Conformity

4.3.2 Mechanical Interlocking.

Procedure Standard Tools Acceptance Criteria

Check all key locks operation system related to CB,

Approved drawing Manual Conformity
earthing switch, shutter, …..

Check that identical breakers can be inserted at

another identical breaker cubicle “Interchangeability”. Approved drawing Manual Conformity
(N/A for RM6)
Check that non‐identical breakers cannot be inserted
at other non‐identical breakers cubicles Approved drawing Manual Conformity
“Interchangeability”. (N/A for RM6)

Page 12 of 21
 4.4 Optional on Demand Tests
4.4.1 Contact resistance of Main Circuit

Procedure Standard Tools Acceptance Criteria

Check the contact resistance for the Main Circuit at Product acceptance Micro ohmmeter Operation within
closing position (by Injecting 100A DC) (N/A for RM6) criteria 100 ADC product accuracy

4.4.2 MV CB Testing

Procedure Standard Tools Acceptance Criteria

Measuring closing and opening time for M.V circuit IEC 62271‐100 & 106 Variable supply (AC / Correct operation
breakers type LF only (N/A for RM6) & 200 (CBs, DC) Comply with
Contactors, SWGR) Schneider acceptance
criteria

4.4.3 Insulation Resistance Test on the Control Circuit

Procedure Standard Tools Acceptance Criteria

Apply 500 Vdc between Control wires and Earth

Conformity (Accepted
Precautions during testing:
if the insulation
‐ Electronics components and protective relays: to be Megger insulation
IEC 60694&62271‐200 resistance is equal to
disconnected tester
or more than 1000
‐ Short all terminals together using a fine copper wire
ohm/volt
or disconnect the relays

4.4.4 Dielectric Test on the Control Circuit

Procedure Standard Tools Acceptance Criteria

Injection of 2 KV voltage for 1 sec between LV circuits

and earth
Precautions during testing:
AC Di‐Electric Tester Conformity (1 min.
‐ Electronics components and protective relays: to be IEC 60694&62271‐200
(0‐5000V) without breakdown)
disconnected
‐ Short all terminals together using a fine copper wire
or disconnect the relays

Page 13 of 21
 4.4.5 Insulation Resistance Test on the main Circuit

Procedure Standard Tools Acceptance Criteria

Conformity (Accepted
if the insulation
Apply 2500VDC between all phases& earth. (N/A for
IEC 60694&62271‐200 Megger Tester resistance is equal to
RM6)
or more than 1000
ohm/volt

Page 14 of 21
 5. FAT Documents:
5.1 Customer Inspection Checklist

Page 15 of 21
 5.2 Heater Test Sheet

Page 16 of 21
 5.3 Protection Relay Test Sheet

Page 17 of 21
 5.4 Power Meter Test Sheet

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 5.5 CT Test Sheet

Page 19 of 21
 5.6 PT Test Sheet

Page 20 of 21
 5.7 Di Elec Test Sheet

Page 21 of 21
 REV: MV-TP-02
1.8-B Site Inspection and Issued date: 15/02/2018
Testing Procedures for Medium
Voltage Switchgear and Ring Total Pages: 26
main units

Objective:

The purpose of these specifications is to assure that all installed medium voltage
switchgear, ring main units and equipment system supplied by SEE (SCHNEIDER
ELECTRIC EGYPT & NEA) are operational and within applicable standards and
design specifications.
This document lists all site tests available for assessing the suitability for service and
reliability of the medium voltage equipment system.

As a further note, it is important to follow the recommendations contained in the

manufacturer’s instruction manuals. Many of details of complete and effective
acceptance testing procedure could be obtained only from this manual.

This procedure details must be conducted during installation, commissioning and

startup. Schneider-Electric safety regulations should be followed.

These inspections and tests procedures are listing all site tests which are necessary to
be done on medium voltage equipment during and after installation or repair or prior
to energizing, in order to confirm that:

1. The equipment has not been damaged during shipment or

installation.
2. The equipment is complying with the
design intent.
3. Documented test records that can serve as benchmarks for
future tests.

Index Application Date Prepared Approve Modification reason

by d by
MV-TP-01 01-August-2015 Mahmoud Osama
Lotfy Elreweny First issue
MV-TP-02 15-February-2018 A. Adel / S. Osama Specifying cleaning procedure of
AbdelShafy Elreweny MV insulating parts
 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

Contents
1. Scope:------------------------------------------------------------------------------------------------------------------------------------ 4

2. References: ----------------------------------------------------------------------------------------------------------------------------- 4

3. Medium Voltage Switchgear -------------------------------------------------------------------------------------------------------- 5

3.1 Pre-Installations Inspections ---------------------------------------------------------------------------------------------------- 5

3.2 Installation Review: ---------------------------------------------------------------------------------------------------------------- 5

3.3 Pre-commissioning ---------------------------------------------------------------------------------------------------------------- 6

3.4 Commissioning Tests ------------------------------------------------------------------------------------------------------------- 7

3.5 Medium Voltage Circuit Breaker---------------------------------------------------------------------------------------------- 10

3.6 Protection Relay Testing and commissioning ----------------------------------------------------------------------------- 12

3.7 Potential Transformer: ---------------------------------------------------------------------------------------------------------- 12

3.8 Current Transformer------------------------------------------------------------------------------------------------------------- 13

3.9 Metering: --------------------------------------------------------------------------------------------------------------------------- 15

3.10 Pre-Energizing Test: ------------------------------------------------------------------------------------------------------------ 15

3.11 Energizing of M.V switchgear ------------------------------------------------------------------------------------------------- 16

4 Medium Voltage Power Factor Correction: ----------------------------------------------------------------------------------- 17

4.1 Capacitors ------------------------------------------------------------------------------------------------------------------------- 17

4.2 Reactors ---------------------------------------------------------------------------------------------------------------------------- 19

5 MV Motor Starters & Power Feeders: ------------------------------------------------------------------------------------------ 20

5.1 Pre-Commissioning visual & mechanical inspection: ------------------------------------------------------------------- 20

5.2 Commissioning: ------------------------------------------------------------------------------------------------------------------ 20

5.3 Pre-Energization Checks: ------------------------------------------------------------------------------------------------------ 22

6. APPENDIX A: List of tables: ------------------------------------------------------------------------------------------------------ 23

7. Testing Equipment: ----------------------------------------------------------------------------------------------------------------- 28

8. Safety precautions of testing and inspection of Medium Voltage Components: ------------------------------------- 28

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

1. Scope:
Schneider medium voltage switchgear or equipment for rated voltage up to 52 kV that is supplied
and installed by Schneider Electric Egypt

2. References:
1- Manufacturer Catalogues
2- IEC62271-1
3- IEC61869-1
4- IEC61869-2
5- IEC61869-3
6- IEC 62271-200
7- IEC 62271-100
8- IEC 62271-105
9- ANSI

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 REV: MV-TP-02
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Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

3. Medium Voltage Switchgear and ring main units

3.1 Pre-Installations Inspections
3.1.1 Used Test sheet and/or check list:
Checklist for Visual Inspections of M.V Pre-Installation Ref M.V No MV- CK-1
3.1.2 Procedures:
1- Inspect physical and mechanical conditions of the shipped equipment and components are
clear of damage after transportation.
2- Verify the ground leveling of the switchgear room as per installation manual.
3- Verify that floor flatness of switchgear room as per installation manual.
4- Verify that the trench layout and dimensions are suitable to the layout of the switchgear and
cable entrance plate (if any).
5- Verify that the dimensions of switchgear room including the space surround the switchgear
are as per installation manual.
6- Verify the doors of the switchgear room are suitable for the switchgear installation and
operation
7- Verify the switchgear room is suitable for environmental conditions as temp., humidity,
ventilation, altitude, dust…etc.
8- Verify that air conditioning unit or outlet is not allocated above or in face of switchgear. (if
any)
9- Review the good fixation of the metal frame to the concert (if any).
3.2 Installation Review:
3.2.1 Used Test sheet and/or check list:
Checklist for Visual Inspections and Mechanical Reviews of M.V Installation Ref MV- CK-2
3.2.2 Procedures:
1- Check that self-adhesive inter cubicle gasket installed between the switchgear panels as per
installation manual (If any).
2- Review that all interior screws between panels are tightened.
3- Verify that panels are fixed to the ground by using suitable fasteners as per the installation
manual.
4- Verify the alignment of the panels in the three dimensions.
5- Verify that the supporting iron is not bended.
6- Verify that the main Busbars are connected using suitable fasteners for each busbar rated
current as per installation manual instructions.
7- Check that main earthing Busbars are connected between panels.
8- Verify the tightening torque for the main Busbars and main earthing Busbars according to
manufacturer’s published data. In the absence of manufacturer’s published data use Table 1
9- Verify that the connections isolating covers are used and installed properly (If any).
10- Verify the layout arrangement of the panels is done in accordance to the drawings.
11- Verify that the interconnections wire is protected against any sharp edges.

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Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

12- Check that the cable glands are cutting according to the number and diameter of cables.
13- Check that the main earthing bar of the switchgear is connected to the earthing system of
the switchgear room.
14- Verify that all internal earthing cables are connected to the earthing busbars for each panel.
15- Verify installation of the IPX1 or IPX2 roofs as per installation manual instructions (if
available).
16- Verify installation of the anti-arc tunnel as per installation manual instructions (if available).

3.3 Pre-commissioning
3.3.1 Used Test sheet and/or check list:
Pre-commissioning Checklist for Medium Voltage Ref MV-CK-03
3.3.2 Procedure:
1- Review as Manufacture drawings.
2- Review routine test certificates of all. main apparatus components (C.Bs. L.B.S, Vacuum
Contactor, Capacitor Bank Protection relay, C.Ts, V.Ts.)/installation manual.
3- Inspect physical and mechanical conditions of equipment and all components for clear
damage.
4- Verify that equipment name plates are according to the corresponding drawings.
5- Verify that fuses and/or circuit breakers size and type correspond to drawings.
6- Verify visually current and potential transformers ratios correspond to drawings.
7- Verify appropriate anchorage of the panels, required area clearances, and correct alignment
in three directions.
8- Verify that main Busbars are connected between the cells.
9- Verify that main earth Busbar is connected between the cells and connected to the main
earth.
10- Verify the tightness of bolted electrical connections of main Busbars using the calibrated
torque-wrench method in accordance with manufacturer’s published data. In the absence of
manufacturer’s published data ,use Table 1
11- Verify that all the interconnection control wires between the cells have been made correctly
reference to the control drawings.
12- Verify that customer connections to remote power, operators, interlocks, and indicators have
been made correctly.
13- Verify that the barriers and shutters are installed and operating correctly.
14- Verify that filters (if any) are in place and all ventilation openings are clear from any kind of
obstacles.
15- Inspect all doors, panels, and sections for paint, dents, scratches, fit, and missing hardware.
16- Verify the moving of all doors in closing and opening positions.
17- Inspect insulators for evidence of physical damage or contaminated surfaces.
18- Verify using appropriate contact lubricant on moving current carrying parts. (electrical
lubricant)
19- Verify appropriate lubrication on moving and sliding surface. (mechanical lubricant)

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Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

20- Verify that the screen braids of the cables go through the triode before connection to main
earthing bars of switchgear (in case of using triode).
21- Make sure that cables (Inc/Out) are centered inside the triode (if found) and the triode
direction and connection are according to the catalogue.
22- Check that the cables are supported by using suitable cable supports (cables supporting
shall not depend on the cable connections).
23- Inspect all mechanical indicating devices for correct operation (if available).
24- Verify key exchange with devices operated in off- normal position.
25- Serial number of each circuit breaker/ contactor to be record.
26- Check the auxiliary supply is according to control voltage of the switchgear and it is
connected to the panel (if any).
27- Review the C.B truck quantity and type (If any).

3.4 Commissioning Tests

3.4.1 Dielectric test on the main A.C path and main D.C path
3.4.1.1 Used Test sheet and/or check list:
Check List for Functional Tests of Medium Voltage Ref MV-CK-4.
3.4.1.2 Procedure:
-Carry out power frequency voltage withstand test of 1 kV A.C on main D.C path and main
A.C path between panels for 1 sec taken in consideration the following precautions.
- All control MCBs and /or fuses are in off positions.
-The Outgoing C.Bs in battery charger to be in off position.
Acceptance criteria:
The test shall be considered successfully passed if no flashover occurred.
3.4.2 Functional Tests:
3.4.2.1 Used Test sheet and/or check list:
Check List for Functional Tests of Medium Voltage Ref MV-CK-4.
3.4.2.2 Procedure:
1- Operation test for each circuit breakers or switches in accordance to functional test of the
C.Bs “Section 3.5 —MV C.B”.
2- Test protective relays in accordance with “Section 3.6—Protective Relays”.
3- Tests instrument transformers in accordance with “Section 3.7 Voltage Transformers” and
“Section 3.8 Current Transformers “
4- Test measuring apparatus (Ammeter- Voltmeter- Power Meter) in accordance with “Section
3.9 - measurements apparatus)
5- Verify the correct operation of each sensing devices, alarms, and indicating devices.
6- Perform function operation test to prove correct operation of the control circuit.
7- Verify the correct operation of all interlock devices such as followings interlocks (mechanical
and /or electrical and are not limited to it:

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Switchgear and Ring main units Total Pages: 26

i. Verify the mechanical interlocks of the C.Bs with the earthing switches.
ii. Verify the mechanical interlocks of the earthing switches and the C.Bs.
iii.Verify the mechanical interlocks of the withdrawal C.Bs (if available) with the position of
C.Bs.
iv. Verify the mechanical interlock between the C.Bs positions with the doors and versa (if
available).
v. Verify the mechanical interlock between the earthing switches with the doors and versa (if
available).
vi. Verify the interlock operation between earthing switch of incoming panels and upstream (if
any).
vii. Verify the interlock operation between earthing switch of outgoing panels and downstream
(if any).
viii. Verify the interlock operation interlock between C.Bs (In or Out) any (upstream system
or downstream system).
ix. Verify the interlock operation of busbar earthing truck/ switch (if any).
8- Verify correct functioning of all withdrawal equipment.
9- Test the anti-condensation heaters by connecting the power supply and measure the
consumed current using clamp meter and check the settings of the hygrostat.
10- Check ventilation fans operation and direction (if any).
11- Check the operation of Internal Arc detector (if any).
3.4.3 Insulation Resistance Test:
3.4.3.1 Used Test sheet and/or check list:
Insulation Resistance Test Sheet for M.V Equipment Ref MV-TS-1
3.4.3.2 Procedure:
1- Perform insulation-resistance tests (Megger Test) on each bus section, phase-to-phase and
phase-to-ground, at the DC test voltage appropriate for the equipment’s Maximum Rated
Voltage in accordance with Table 2.
2- All circuit breaker to be in service position and switched ON
3- Record the resistances value.
Notice:
i- If the resistance is lower than the recommended values in Table 2, visually inspect the equipment for
cleanliness and other potential causes. If the visual inspection does not reveal the causes, clean the
equipment well using a soft, dry, lint-free cloth (cleaning processes that involve spraying a
pressurized insulating solvent and using degreaser aerosols are absolutely forbidden) then re-
measure. If cleaning does not reveal the causes, dry the equipment for a minimum of 4 hours using
heat and fans. Then re-measure.
ii- Make sure that the connected cables are removed and have a safe distance to avoid spark.
iii- This test shall be done before and after the High voltage power frequency test (Hi-Pot)
iv- The test results values of test after High voltage power frequency test (Hi-Pot) should be compared
with the measured test results values before the High voltage power frequency test (Hi-Pot).

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 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

3.4.4 High Voltage Power Frequency Test (Hi-Pot)

3.4.4.1 Used Test sheet and/or check list:
Dielectric Test Sheet for M.V Equipment Ref MV-TS-2
3.4.4.2 Procedure:
1- Perform a dielectric test (Hi-Pot) on each bus section; each phase to ground with phases not
under test grounded.
Test voltage shall be 80% of the values indicated in table 4.
2- Power HI-POT test will be performed on the switchgear including main B.B, C.B’s, Current
transformers, bushings and insulators. The C.B (Inc/Out) shall be in service position and
switched ON.
Acceptance criteria:
The test shall be considered successfully passed if no flashover occurred.
Notice:
1- Megger test and HI-POT test to be performed directly (with in the same day/max 24 hours) before
startup (Energizing). If the startup phase will not follow the comm. Phase (there will be time gap in
between), these tests will be delayed to be performed directly before Energizing.
2- Make sure that the connected cables are removed and have a safe distance to avoid spark.
3- Disconnect the potential transformers fuses, Surge arrestors and TVSS units and reconnect this
equipment after test.

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Switchgear and Ring main units Total Pages: 26

3.5 Medium Voltage Circuit Breaker

3.5.1 Visual Check
3.5.1.1 Used Test sheet and/or check list:
1- For circuit breakers supplied separately: Medium voltage circuit breaker test sheet Ref
MV-TS-6
2- For circuit breakers supplied with switchgear: this test is part of switchgear checklists such
as Pre-commissioning and Functional checklist of medium voltage.
3.5.1.2 Procedures:
1- Verify that circuit breakers name plates are according to the corresponding drawings.
2- Inspect the physical and mechanical condition of the breaker.
3- Inspect anchorage and grounding.
4- Inspect and verify adjustment of the mechanism and alignment.
5- Perform all mechanical operational tests on both circuit breaker and its operating
mechanism of the breaker:
i. Manual charging the spring charger.
j. Switching ON and OFF each circuit breaker mechanically at test and service
position.
k. Verify operation of test/service limit switch.
l. Verify operation of auxiliary contact of the circuit breaker.
6- Confirm that lubricants have been correctly applied at the recommended locations.
7- Inspect the functions of all mechanical indicators.
8- Verify tightness of accessible bolted electrical connections by torque wrench in accordance
with table1.
3.5.2 Functional Test
I- Vacuum Circuit Breaker
3.5.2.1 Used Test sheet and/or check list:
1- For circuit breakers supplied separately: Medium voltage circuit breaker test sheet Ref MV-
TS-6
2- For circuit breakers supplied with switchgear: this test is part of Functional checklist of
medium voltage.
3.5.2.2 Procedures:
1- Verify trip, close, trip-free, blocking and anti-pumping functions.
2- Verify electrical charging of spring charger
3- Verify the rack in/ rack out of circuit breaker.
II SF6 Circuit Breaker
3.5.2.3 Used Test sheet and/or check list:
1- For circuit breakers supplied separately: Medium voltage circuit breaker test sheet Ref MV-
TS-6
2- For circuit breakers supplied with switchgear: this test is part of switchgear checklist
Functional checklist of medium voltage.

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3.5.2.4 Procedures:
1- Verify trip, close, trip-free, blocking and anti-pumping functions.
2- Verify electrical charging of spring charger
3- Verify the rack in/ rack out of circuit breaker.
4- Inspect the alarm and trip signal of the SF6 gas.
3.5.3 Insulation Resistance Test
3.5.3.1 For circuit breaker supplied with switchgear
Perform insulation-resistance tests (Megger Test) on the circuit breaker phase-to-phase and
phase to ground at the DC test voltage appropriate for the equipment’s maximum rated
voltage in accordance with Table 2.and record the insulation resistances value.
• This test will be performed along with the switchgear.
3.5.3.2 For circuit breaker supplied separately
3.5.3.2.1 Used Test sheet and/or check list:
Medium voltage circuit breaker test sheet MV-TS-06
3.5.3.1.1 Procedures:
1- Carry out test procedure umber 3.5.3.1
2- In Addition, perform insulation-resistance tests (Megger Test) on the circuit breaker across
open poles at the DC test voltage appropriate for the equipment’s maximum rated voltage in
accordance with Table 2.and record the insulation resistances value.
Notice:
1- The measured test values of the Megger test after the High voltage power frequency test (Hi-Pot)
should be compared with the measured test values before the High voltage power frequency test (Hi-
Pot).
3.5.4 High Voltage Power Frequency Test (Hi-Pot)
3.5.4.1 For circuit breaker supplied with switchgear
Perform dielectric test (Hi-Pot) on each circuit breaker at closing position for each pole
against other poles with earth at test voltage appropriate for the equipment’s maximum rated
voltage taken in consideration the following notice.
• This test will be performed along with the switchgear.
3.5.4.2 For circuit breaker supplied separately.
3.5.3.2.2 Used Test sheet and/or check list:
Medium voltage circuit breaker test sheet MV-TS-06
3.5.3.2.3 Procedures:
1- Carry out test procedure umber 3.5.4.1
2- In addition, perform dielectric test (Hi-Pot) on the circuit breaker across open poles at test
voltage appropriate for the equipment’s maximum rated voltage taken in consideration the
following notice.

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Acceptance criteria:
The test shall be considered successfully passed if no flashover occurred.
Notice:
1- Megger Test and HI-POT test to be performed directly (with in the same day/max 24 hours) before
startup (Energizing). If the startup phase will not follow the comm. phase (there will be time gap in
between), these tests will be delayed to be performed directly before Energizing.
2- Test voltage at site shall be 80% of the values indicated in table 4.

3.6 Protection Relay Testing and commissioning

3.6.1 Visual Test
3.6.1.1 Used Test sheet and/or check list:
Protection Relays Test Sheets Ref MV-TS-3
3.6.1.2 Procedures:
1- Inspect the physical, electrical, and mechanical condition of the equipment for any damage.
2- Verify that protection relay name plate matches the drawings (I/O module, RTD module,
Communication module …).
3- Tighten accessible wires and verify correct connection as per the drawings.
3.6.2 Functional test and secondary injection test
3.6.2.1 Used Test sheet and/or check list:
Protection Relays Test Sheets Ref.MV-TS-3.
3.6.2.2 Procedures:
1- Inspect Outputs and indicators for correct operation according to protection relay control
matrix included in the drawings or in the relay coordination study.
2- Control and protection setting verification: verify that each relay contacts performs its
intended function in the control scheme, including breaker trip tests; close inhibit tests, 86
lockout tests, and alarm functions using secondary injection test kit.
3- Verify that all pickup/dropout parameters are on each operating element.
Notice:
1. The approved relay setting to submit to Schneider representative and commissioning
to be done on theses settings.

3.7 Potential Transformer:

3.7.1 Visual Inspection
3.7.1.1 Used Test sheet and/or check list:
Potential Transformer Test Sheet Ref MV-TS-4
3.7.1.2 Procedures:
1- Verify that equipment name plates are according to the corresponding drawings.
2- Inspect the physical and mechanical condition of the equipment for any visual damage.

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3- Verify correct connection of transformers with system requirements.

4- Verify that all shorting blocks are in the correct position, either grounding or open, as
required
5- Verify correct operation of transformer draw out mechanism
6- Verify correct primary and secondary fuse size.
7- Verify that open delta resistor value and or connections as per drawings.
8- Verify that voltage transformer secondary circuits are grounded and have only one
grounding point.

3.7.2 Potential Transformers Turns Ratio Test

3.7.2.1 Used Test sheet and/or check list:
Potential Transformer Test Sheet Ref MV-TS-4
3.7.2.2 Procedures:
1- Turns ratio of the potential transformers to be verified by applying 380 V A.C on the
busbars which are in contact with the potential transformers and measuring the
corresponding secondary values of potential transformers at L.V compartment.
2- Calculate the rated turns ratio of potential transformer
3- Check the measured turns ratio with the rated one.
4- Test the open delta winding by disconnect one of the phase of the primary side
and measure the value of the open delta secondary winding (repeat for the other
two phases).

Precautions:
Ensure that energized busbars are isolated from upstream by disconnecting cables or by
isolating the busbars in case of using potential transformers on the busbars

3.7.3 Dielectric test for secondary circuits:

3.7.3.1 Used Test sheet and/or check list:
Potential transformer Test Sheet Ref. MV-TS-4.
3.7.3.2 Procedures:
Apply min 1 kV A.C for 1s between each line of secondary of P.T with other lines
connecting to earth and record corresponding insulation resistance value taken in
consideration the following precautions:
1- All Sec M.C.B and/or fuses of the P.T to be in off position.
2- Disconnect Primary Fuse.
3- P.Ts plug to be disconnected.

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3.8 Current Transformer

3.8.1 Visual Inspection
3.8.1.1 Used Test sheet and/or check list:
Current Transformer Test Sheet Ref MV-TS-5
3.8.1.2 Procedures:
1- Verify that equipment name plates are according to the corresponding drawings.
2- Inspect the physical and mechanical condition of the equipment for any visual damage.
3- Verify correct connection of transformers with system requirements.
4- Verify that all required grounding and shorting connections provide contact.
5- Verify tightness of accessible bolted electrical connections by torque wrench in accordance
with table1.
6- Verify that all shorting blocks are in the correct position, either grounding or open, as
required
7- Verify that current transformer secondary circuits are grounded and have only one
grounding point.

3.8.2 Turns Ratio and polarity check Test:

3.8.2.1 Used Test sheet and/or check list:
Current Transformer Test Sheet Ref MV-TS-5
3.8.2.2 Procedures:
1- Perform turns ratio verification of each current transformer using the voltage method.
2- Review polarity test for each C.T with secondary terminals in L.V panel.

3.8.3 High voltage power frequency test (Hi Pot) for current Transformer.
3.8.3.1 Used Test sheet and/or check list:
Dielectric test sheet for M.V equipment Test Sheet Ref MV-TS-2
3.8.3.2 Procedures:
1- Perform a dielectric test (Hi-Pot) on the current transformers of each bus section; each
phase to ground with phases not under test grounded.
2- Test voltage shall be 80% of the values indicated in table 4.
Acceptance criteria:
The test shall be considered successfully passed if no flashover occurred
.
Notice:
1- Megger Test and HI-POT test to be performed directly (with in the same day/max 24 hours) before
startup (Energizing). If the startup phase will not follow the comm. Phase (there will be time gap in
between), these tests will be delayed to be performed directly before Energizing.

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2- Megger test and HI-POT test will be performed along with the switchgear (As a part of the switchgear
at the same time unless the Current transformer is supplied separately or as spare)
3- Make sure that the secondary terminals of current transformer are shorted.

3.9 Metering:
3.9.1 Visual Inspection
3.9.1.1 Used Test sheet and/or check list:
Part of Pre-commissioning checklist for medium voltage MV-CK-03
3.9.1.2 Procedures:
1- Verify that equipment name plates are in according to the corresponding drawings.
2- Inspect physical and mechanical conditions.
3- Verify tightness of electrical connections of metering devices.

3.9.2 Functional test:

3.9.2.1 Used Test sheet and/or check list:
Part of checklist of functional test for medium voltage MV-CK-07
3.9.2.2 Procedures:
1- Checks that all current meters are working properly.
2- Checks that all voltage meters are working properly.
3- Check that all power meters are working properly

3.10 Pre-Energizing Test:

3.10.1 Pre-energizing visual check
3.10.1.1 Used Test sheet and/or check list:
Pre-energizing Checklist for Medium Voltage Ref MV-CK-05
3.10.1.2 Procedure:
1. Check that Panels has been appropriately cleaned (including C.B, insulators, B.B compartment,
and cable compartments).
2. Review checklist and test sheets of Pre-commissioning and commissioning phase.
3. Verify all incoming and outgoing power cables are connected inside the switchgear.
4. Incoming cables to the switchgear are connected with the right phase sequence.
5. Check that the M.V cables (INC/OUT) are earthed from one side and to be from switchgear.
6. Verify the evidence that accepted test of M.V cables with cables termination (incoming/
outgoing) is carried out.
7. Review that ground resistance test is successfully done from the main earthing busbar of the
panels. (Ref values industrial < 2 Ω, Power station <5 Ω)
8. Verify appropriate connecting of earthing cables to the SWG as per instruction manual.
9. Check that lubricants have been applied to the recommended places.

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10. Check that Barriers, covers and shutters are installed in its place.
11. Check that P.T fuses are installed correctly.
12. Check that all hand tools are complete and nothing is missing inside the switchgear.
13. Check that all power fuses such as fuses of contactors or and load break switches are installed
correctly.
14. Ensure that all C.B /load break switch in off position.
15. Check that all earthing switches are in off position.
16. Verify that there are no loose metal parts (washers, screws... etc.) inside the panel.
17. Verify that the protection settings are set to the Minimum.
18. Ensure that all control MCB or fuses are in off positions.
19. Inspect the mechanical indictors / alarm and trip signal of the SF6 gas.

3.11 Energizing of M.V switchgear

3.11.1 For Incoming C.B:
3.11.1.1 Procedures
1. The mode of operations of the switchgear is in local and manual positions.
2. All Incoming C.B’s must be in TEST position.
3. All motor charging MCB must be switched OFF.
4. Discharge the C.B manually to make sure it is not charged.
5. Protection relay settings must be reset to approve protection setting values.
6. After rack in the C.B, switch ON the motor charging MCB.
7. After energizing the C.B and everything is stable, re-adjust the protection relay settings to be
according to customer/ study values.

3.11.2 For outgoing C.B:

3.11.2.1 Procedures
1. All outgoing C.B’s must be in TEST position.
2. All earthing switches must be OFF.
3. All motor charging MCB must be switched OFF.
4. Discharge the C.B manually to make sure it is not charged.
5. After rack in the C.B, switch ON the motor charging MCB.
6. Adjust protection relay settings to be according to customer/study values.
7. If the outgoing will energize transformer, make sure that LV side C.B is in TEST position.

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4 Medium Voltage Power Factor Correction:

4.1 Capacitors
4.1.1 Pre-Commissioning visual & mechanical inspection:
4.1.1.1 Used Test sheet and/or check list:
Pre-commissioning Checklist for Medium Voltage Ref MV-CK-03
4.1.1.2 Procedures
1. Verify that equipment name plates are according to the corresponding drawings.
2. Inspect the physical and mechanical condition of the equipment
3. Verify appropriate anchorage, fixation, required area clearances, physical damage, and correct
alignment and cleanliness.
4. Inspect all doors, panels, and sections for paint, dents, scratches, fit, and missing hardware.
5. Verify that bus bar connections are connected properly.
6. Verify that earth bars connect between the cells if any.
7. Verify that earthing cable is connected to earthing bars.
8. Inspect insulators for evidence of physical damage or contaminated surfaces.
9. Verify that filters are in place and all ventilation openings are clear from any kind of obstacles.
10. Verify the tightness of accessible bolted electrical connections using the calibrated torque-
wrench method in accordance with manufacturer’s published data. In the absence of
manufacturer’s published data , use Table 1
11. Inspect all mechanical indicating devices for correct operation.
12. Verify that all protection and measuring devices are corresponding to drawings.
13. Verify that fuse and/or circuit breaker or contactor size and type are corresponding to drawings.
14. Verify that current and potential transformer ratios are corresponding to drawings.
15. Verify regulator connection (current, voltage) as per drawings.
16. Verify that all the interconnection control wires between the cells have been made correctly
referred to the control drawings (If any).
17. Verify that customer connections to remote power, operators, and indicators have been made.
18. Verify that system is electrically connected in its specified configuration as per the drawings.
4.1.2 Commissioning:
4.1.2.1 Functional test:
4.1.2.1.1 Used Test sheet and/or check list:
M.V Capacitor Bank Test Sheet Ref MV-TS-7
4.1.2.1.2 Procedures
1. Check the availability of the required auxiliary supply for control operation.
2. Test the anti-condensation heaters by connecting the power supply and measure the consumed
current using clamp meter and check the settings of the thermostat.
3. Check ventilation fans operation.
4. Verify operations of all electrical and mechanical interlock.

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5. Measure the capacitance of each capacitor unit.

6. Verify that capacitors are electrically connected in their specified configuration as per the
drawings.
7. Apply the settings of the regulator as per the drawings (steps).
8. Test protective relays in accordance with “Section 3.6—Protective Relays”. Perform function
operation test for C.B/Contactors, Remote operation, protection, alarms and tripping indications.
9. Check the phase sequence of the incoming cables using phase sequence device on the
secondary connection of the potential transformer.
10. Test unbalance relay using secondary injection test kit and make sure that tripping occurs.
11. Verify the proper operation of the regulator by inject current and voltage
4.1.2.2 Insulation Resistance Test
4.1.2.1.3 Used Test sheet and/or check list:
Insulation Resistance Test Sheet for M.V Equipment Ref MV-TS-1
4.1.2.1.4 Procedures:
1. Perform insulation-resistance tests on each bus section, phase-to-phase and phase-to-
ground, at the DC test voltage appropriate for the equipment’s Maximum Rated Voltage in
accordance with Table 2. Record the resistances.
Notice:
1- If the resistance is lower than the recommended values in Table 2, visually inspect the equipment for
cleanliness and other potential causes. If the visual inspection does not reveal the causes, dry the
equipment for a minimum of 4 hours using heat and fans. Then re-measure
2- Megger Test to be performed directly (with in the same day/max 24 hours) before startup (Energizing).
If the startup phase will not follow the comm. phase (there will be time gap in between), this test will be
delayed to be performed directly before Energizing.
3- Make sure that the connected cables are removed and have a safe distance to avoid spark.

4.1.3 Pre-Energization Checks:

4.1.3.1 Used Test sheet and/or check list:
Pre-energizing Checklist for Medium Voltage Ref MV-CK-05
4.1.3.2 Procedures
1. Check that Panels has been appropriately cleaned.
2. Review checklist and test sheets of Pre-commissioning and commissioning phase
3. Verify all power cables are connected inside the switchgear.
4. Check that lubricants have been applied to the recommended places.
5. Check that Barriers, covers and shutters are installed in its place.
6. Check that P.T fuses are installed correctly.
7. Ensure that all C.B /load break switch in off position.
8. Check that all earthing switches are in off position
9. Incoming cables to the panels are connected with the right phase sequence.
10. Verify that there is no loose metal parts (washers, screws... etc) inside the panel.
11. Check that all hand tools are complete and nothing is missing inside the switchgear.

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12. Verify that the protection settings are in accordance to approved protection settings.
13. Ensure that all control MCB or fuses are in off positions.
14. Inspect the mechanical indictors / alarm and trip signal of the SF6 gas.

4.2 Reactors
To be tested according to transformer testing and commissioning procedures

5 MV Motor Starters & Power Feeders:

5.1 Pre-Commissioning visual & mechanical inspection:
5.1.1 Used Test sheet and/or check list:
Pre-commissioning Checklist for Medium Voltage Ref MV-CK-03
5.1.2 Procedures
1. Verify that equipment name plates are according to the corresponding drawings.
2. Inspect physical and mechanical condition of the equipment and all components for clear
damage.
3. Verify appropriate anchorage, required area clearances, physical damage, and correct
alignment and cleanliness.
4. Reviewing the customer test sheets of the cables (testing of cables, cable terminations and any
other accessories related to cables is customer Scope).
5. Inspect all doors, panels, and sections for paint, dents, scratches, fit, and missing hardware.
6. Verify that the barriers and shutters are installed and operating correctly.
7. Inspect insulators for evidence of physical damage or contaminated surfaces.
8. Verify that filters are in place and all ventilation openings are clear from any kind of obstacles.
9. Verify that main bus bar is connected between the cells.
10. Verify that the earth bars are connected between the cells and connected to the earth electrode.
11. Verify the tightness of accessible bolted electrical connections using the calibrated torque-
wrench method in accordance with manufacturer’s published data. In the absence of
manufacturer’s published data , use Table 1
12. Confirm that lubricants have been correctly applied at the recommended locations.
13. Inspect all mechanical indicating devices for correct operation.
14. Verify key exchange with devices operated in off- normal position.
15. Verify that draw out disconnecting contacts, grounding contacts and interlocks are functioning
correctly.
16. Verify mechanical operations for C.B or contactors.
17. Verify that fuse and/or circuit breaker size and type correspond to drawings.
18. Verify that current and potential transformer ratios correspond to drawings.
19. Verify that all the interconnection control wires between the cells have been made correctly
reference to the control drawings.

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20. Verify that customer connections to remote power, operators, interlocks, and indicators have
been made.
5.2 Commissioning:
5.2.1 Functional test:
5.2.1.1 Used Test sheet and/or check list:
Check List for Functional Tests of Medium Voltage Ref MV-CK-4
5.2.1.2 Procedures
1. Check the availability of the required auxiliary supply for control operation.
2. Make sure that cables are centered inside the triode (if found) and the triode direction and
connection are according to the catalogue.
3. Perform insulation-resistance tests (Megger Test) at the DC test voltage appropriate for control
wiring in accordance with Table 2.
4. Perform a control wiring performance test by applying control voltage and Verify that the
equipment operates as intended.
5. Perform function operation test to prove correct interaction of all sensing, processing and
protecting devices also proves that the control/auxiliary supply is connected properly and alarms
and indications are appearing correctly.
6. Test individual circuit breakers or switches in accordance “Section 3.5—MV C.B”.
7. Test protective relays in accordance with “Section 3.6—Protective Relays”.
8. Tests instrument transformers in accordance with “Section 3.8: Current Transformers “and
“Section 3.7: Voltage Transformers”
9. Perform functional interlock test to prove the proper operation and indications of interlock
scheme (electrical / mechanical)
10. Test the anti-condensation heaters by connecting the power supply and measure the consumed
current using clamp meter and check the settings of the thermostat.
11. Check ventilation fans operation.
12. Measure resistance of power fuses (if any)
13. Energize contactor using an auxiliary source. Adjust armature to minimize operating vibration
where applicable.
5.2.2 Insulation Resistance Test
5.2.2.1 Used Test sheet and/or check list:
Insulation Resistance Test Sheet for M.V Equipment Ref MV-TS-1
5.2.2.2 Procedures:
1- Perform insulation-resistance tests (Megger Test) on the circuit breaker / contactor phase-
to-phase and phase to ground at the DC test voltage appropriate for the equipment’s
maximum rated voltage in accordance with Table 2.and record the insulation resistances
value.

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2- Perform insulation-resistance tests (Megger Test) on the circuit breaker across open poles
at the DC test voltage appropriate for the equipment’s maximum rated voltage in
accordance with Table 2.and record the insulation resistances value.
Notice:
1- Insulation-resistance tests (Megger Test) to be performed BEFORE and AFTER the HI-POT test.
2- Make sure that the connected cables are removed and have a safe distance to avoid spark.

5.2.3 High Voltage Power Frequency Test (Hi-Pot)

5.2.3.1 Used Test sheet and/or check list:
Dielectric test sheet for M.V equipment Test Sheet Ref MV-TS-2
5.2.3.2 Procedures:
1- Perform dielectric test (Hi-Pot) on each section.
2- C.B and or contactor in service and closing position.
3- Test voltage shall be 80% of the values indicated in table 4.
Notice:
1- Megger Test and HI-POT test to be performed directly (with in the same day/max 24 hours)
before startup (Energizing). If the startup phase will not follow the comm. phase (there will be time
gap in between), these tests will be delayed to be performed directly before Energizing.
2- Megger test and HI-POT test will be performed along with the switchgear (As a part of the
switchgear at the same time unless the feeder is supplied separately)
3- Don’t carry out HI-pot test on contactor equipped by power fuse, it should be replaced by Dummy
fuse
4- Make sure that the connected cables are removed and have a safe distance to avoid spark.

5.3 Pre-Energization Checks:

5.3.1 Used Test sheet and/or check list:
Pre-energizing Checklist for Medium Voltage Ref MV-CK-05
5.3.2 Procedures
1. Check that Panels has been appropriately cleaned.
2. Review checklist and test sheets of Pre-commissioning and commissioning phase
3. Verify all power cables are connected inside the switchgear.
4. Check that lubricants have been applied to the recommended places.
5. Check that Barriers, covers and shutters are installed in its place.
6. Check that P.T fuses are installed correctly.
7. Ensure that all C.B /load break switch in off position.
8. Check that all earthing switches are in off position
9. Incoming cables to the panels are connected with the right phase sequence.
10. Verify that there is no loose metal parts (washers, screws... etc) inside the panel.
11. Check that all hand tools are complete and nothing is missing inside the switchgear.
12. Verify that the protection settings are in accordance to approved protection settings.
13. Ensure that all control MCB or fuses are in off positions.

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14. Inspect the mechanical indictors / alarm and trip signal of the SF6 gas.

6. APPENDIX A: List of tables:

Table 1.1: Standard Bolt Torques for Bus and Cable Connections:

)‫ ءﺍﺏﺭﻫﻙ‬/ ‫ﻁﺍﺏﺭﻻ ﻣﺎﻉﻻ (ﺍﻙﻱﻥﺍﻙﻱﻡ‬

General mechanical & electrical assembly (NM)

Bolt Hex.nut + contact Flanged nut Nylstop lock nut + Hex.nut + Flat
Size or picot washer with teeth contact or picot or split washer
used with washers
steel

‫ﺱﺍﻗﻡ‬ + ‫ﺓﻟﻭﻣﺎﺹ ﺓﺱﺩﺳﻡ ﺓﻱﺩﺍﻉ‬ ‫ﺓﻝﻭﻣﺎﺹ ﺓﺩﺭﻭﺏ‬ ‫ ﺓﺩﺭﻭ‬+ ‫ﺓﻟﻭﻣﺎﺹ ﺭﺕﻥﻭﻙ‬ ‫ﺡﺳﻡ ﺓﻟﻭﻣﺎﺹ ﺓﺱﺩﺳﻡ‬
‫ﺭﺍﻡﺱﻡﻝﺍ‬ ‫ﺓﺩﺭﻭ ﺕﻙﺍﺕﻥﻭﻙ ﻭﺍ ﺓﻙﻭﺵ‬ ‫ﺓﻱﺡﻭﺭﻡ ﻁﺏﺭﺕ‬ ‫ﺕﻙﺍﺕﻥﻭﻙ ﻭﺍ ﺓﻙﻭﺵ‬ ‫ ﺓﺩﺭﻭ‬+ ‫ﻕﺵ ﺓﻱﺩﺍﻉ‬
‫ﯨﻠﻊ ﺏﻟﺻﻼ‬ ‫ﻭﺍ‬

M5 7 8 7.5 5

M6 13 13.5 14.5 8.5

M8 28 25 31 19

M 10 50 50 54 37.5

M 12 75 79 83 62

M 14 120 125 132 98

M 16 185 180 200 155

M 18 260 270 280 210

M 20 370 390 410 290

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

Table 1: Standard Bolt Torques for Bus and Cable Connections (Cont’d)

‫ﻁﺍﺏﺭﻻ ﯨﻠﻊ ﺕﺍﻥﻭﻙﻡ ﺓﻱﻟﺦﻝﺍ ﺓﻓﻝﺕﺧﻣﻼ‬

Component Assembly (NM)

Bolt MV insulators Current / Voltage Trans. Surge Arrestors

Size (AREVA)

‫ﺱﺍﻗﻡ‬
‫ﺭﺍﻡﺳﻣﻼ‬
‫ﻝﺯﺍﻭﻋﻼ‬ ‫ ﺩﻫﺟﻼ‬/ ‫ﺕﻻﻭﺡﻡ ﺭﺍﻱﺕﻻ‬ ‫ﻉﻥﺍﻭﻡ ﻕﻉﺍﻭﺹﻻ‬

=S= or ALCE MAGRINI INSULA or

INSULA ALCE

M5 2 - 2.5

M6 13 6.4 15

M8 15 20

M 10 50 32 30 - 40

M 12 75 45 40 70 20

M 14

M 16 185 110

M 18

M 20

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

Table 2: Insulation-Resistance Test Voltage for Electrical Apparatus and Systems

Recommended Minimum
Minimum DC Test
Voltage Rating Insulation Resistance in Duration
Voltage
Megaohms

0 - 250 500 50 60 SEC

251 - 600 1000 100 60 SEC

601 - 5,000 2500 1000 60 SEC

5,001 - 8,000 2500 2000 60 SEC

8,001 - 15,000 2500 5000 60 SEC

15,001 - 25,000 5000 20000 60 SEC

25,001 - 69,000 15000 100000 60 SEC

ANSI Code

Actual test results are dependent on the length of the conductor being tested, the temperature
of the insulating material, and the humidity of the surrounding environment at the time of the
test. In addition, insulation resistance tests are performed to establish a trending pattern and a
deviation from the baseline information obtained during maintenance testing enabling the
evaluation of the insulation for confined use.

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

Table 3: Insulation Resistance Conversion Factors for Conversion of Test Temperature to 20°C

Temperature Multiplier

Apparatus
Apparatus
Containing
°C °F Containing Solid
Immersed Oil
Insulation
Insulation

20 68 1.00 1.00

25 77 1.40 1.30

30 86 1.98 1.60

35 95 2.80 2.05

40 104 3.95 2.50

45 113 5.60 3.25

50 122 7.85 4.00

55 131 11.20 5.20

60 140 15.85 6.40

65 149 22.40 8.70

70 158 31.75 10.00

75 167 44.70 13.00

80 176 63.50 16.00

ANSI Code

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium Voltage
Switchgear and Ring main units Total Pages: 26

Table 4: Rated insulation levels for rated voltages:

Rated Voltage Rated short-duration

power-frequency Duration
withstand voltage

Ur Ud
KV (r.m.s. value)
KV (r.m.s. value)

3.6 10 60 SEC

7.2 20 60 SEC

12 28 60 SEC

17.5 38 60 SEC

24 50 60 SEC

36 70 60 SEC

52 95 60 SEC
IEC 62271-1

Schneider Electric Egypt-Projects & Services Execution Division-Field Operations

 REV: MV-TP-02
Site Inspection and Testing Issued date: 15/02/2018
Procedures for Medium
Voltage Switchgear and Ring Total Pages: 26
main units

7. Testing Equipment:
1- Torque wrench
2- Digital multi meter
3- Clamp meter
4- Megger
5- A.C dielectric tester
6- Phase rotation
7- Current transformer analyzer
8- Protection Relay tester.
9- Micro Ohmmeter tester.
10-Power Box
11-Temperature & humidity gauge

8. Safety precautions of testing and inspection of Medium Voltage

Components:
1- Complete the safety documents “Risk Assessment, LOTO checklist & written
work permit”
to identify site hazards and control measures before starting work.
2- Ensure safe manual handling of medium voltage components and use
“mechanical gloves” while handling sharp edges.
3- Ensure that you are working in safe site condition with good ventilation and
sufficient
lighting.
4- Avoid working while other contractors are working above your working area to
avoid fall
of object that may cause injury to Schneider’s employee or damage to
equipment.
5- During insulation resistance test, Dielectric test and phase sequence test:
Never touch the test piece body till ensuring the disconnection of power of
electrical testing equipment (e.g.: Megger) using appropriate PPE.
6- Ensure that you are using the electrical testing equipment in a safe position.
7- Use appropriate Personal Protective Equipment (PPE) such as: Helmet,
electrical insulated gloves, mechanical gloves, safety shoes, safety glasses,
ear plug, dust mask, full body harness, arc rated face shield, arc rated coverall,
…. etc.) and any other PPE required according to site condition.
8- Use arc flash PPE in energizing the switchgear by qualified persons only and
keep others away from working area.
9- Ensure that the site condition is safe and if it is not safe, don’t do it.