Group 3
Group 3
LSHT-120A
Hydraulics
Parker Pumps
Parts & Service
Effective November 30,1992
Effective: September, 2001
PV Size 3
Design Series 41
Variable Volume
Piston Pump
Service Bulletin
Model
PV063 **** 41
PV080 **** 41
PV092 **** 41
HY13-PM1652-41-M1/US Parker Pumps Parts & Service
Model PV063, PV080, PV092 - Design 41
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors
provide product and/or system options for further investigation by users having technical expertise. It is important that
you analyze all aspects of your application and review the information concerning the product or system in the current
product catalog. Due to the variety of operating conditions and applications for these products or systems, the user,
through its own analysis and testing, is solely responsible for making the final selection of the products and systems and
assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and
pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized
distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this document entitled "Offer
of Sale".
C
Copyright 2001, Parker Hannifin Corporation, All Rights Reserved
Introduction:
The PV series piston pumps are designed to provide long life while operating with Hydraulic Oil. Refer to
Bulletin HY13-2600-600-3/US for limits. However, should maintenance be required, the following
instructions should be used for disassembly, replacement of parts, cleaning and assembly.
Note:
Prior to any pump disassembly, plug the open ports and clean all dirt from the outside of
the pump.
Prior to assembly all parts should be cleaned and then lightly coated with oil.
Warning:
Protective eye wear should be worn during all maintenance procedures.
51 11 96
2 PLCS. 82
2 57 23 63 39 60 51 3 6 5 83
70
46
28
67
29 62
73 72
69
97
31 14 37
18 43
17 38
10 68 65 75 4 8 45 16 15 7 9 22 21 52
20 41
26 77 66 71 76 23 N.m.
(17 FT-LB)
TORQUE
SERVO PISTON AND
SERVO SLEEVE ASSY
CONTOUR SLEEVE AND
SWASH.CONNECTOR
115 N.m
(85 FT-LB)
TORQUE
74 27 50 13 11 REF.
NOTE:
90 N.m. 90 N.m.
90 48 2 4 1 59 (66 FT-LB) 81 (66 FT-LB)
TORQUE TORQUE
12 N.m.
(9 FT-LB)
TORQUE
83
6 N.m.
58 (53 IN-LB)
TORQUE
10 N.m. 14 N.m.
(7 FT-LB) 80 (10 FT-LB) 44 36 47 44 35 6 82
TORQUE TORQUE
115 N.m.
(85 FT-LB)
TORQUE
28
32
35 N.m.
(25 FT-LB)
TORQUE
97
41 N.m.
(30 FT-LB)
TORQUE
A PUMP FRAME
SIZE 1,2,3
PUMP TYPE
PRESSURE RANGE 1 STANDARD
70-350 BAR
PRESSURE (FWS) WS (1000-5075 PSI)
COMPENSATOR SEALS
NOTE: ADJUSTMENT 40-210 BAR N BUNA N
(FHS) HS (600-3050 PSI)
SPRING P/N'S
W - 2.032.112 10-140 BAR V VITON
H - 2.032.168 (FDS) DS (150-2000 PSI) E EPR
D - P.000.040
T
*CA HORSEPOWER (REMOTE & LOAD SENSE) COMPENSATOR
*CC *LA, *LC, *LZ, *CA, *CC, *CZ
*CZ
P
PVCL A
REMOTE PORT
(SEE CHART) HORSEPOWER DESIGN
COMPENSATOR SERIES
T CONTROL SEALS
FACTORY
*LA N BUNA N ASSIGNED
*LC
*LZ V VITON
P E EPR
A PUMP FRAME
SIZE 1,2,3
NG6/CETOP3 (PLUG)
(NFPA D03)
CONTROL PORT MTG THR'DS
REMOTE TYPE 1 BSPP-G 1/4 METRIC-M5
(*LA) NG6 MTG PATTERN
(*LC) LA NO CONTROL PORT 3 UNF-7/16-20 #10-24UNC
(*LZ) 7 ISO6149-M12X1.5 #10-24UNC
REMOTE PORT LOAD SENSE TYPE 8 ISO6149-M12X1.5 METRIC-M5
*C* CONTROL ONLY DIFFERENTIAL (*CA)
ADJUSTMENT( P) NG6 MTG PATTERN
(SEE CHART) (*CC) CA W/CONTROL PORT
(*CZ)
92 91
TORQUE
REQUIRED FOR 115 N.m.
K20, K21 & K22 85 FT-LBS
OPTIONS ONLY
85 THRU SHAFT
92 KIT
84
91 30
69 BOTTOM IN
87 REAR HOUSING
COUPLING
KITS
"T1" OPTION
OMIT THESE PARTS
FROM STD.ASSY
23
ALL PARTS INCLUDED IN
39 "ROTATING GROUP"
51
17
23 N.m
51 17 FT-LB
TORQUE
16
41
22
115 N.m 20
85 FT-LB
TORQUE 21
73
70 15
28 115 N.m
85 FT-LB
29 TORQUE
74
27
50
13
77
66 10 N.m
26 7 FT-LB
71 TORQUE
76
58
90
41 N.m
2
30 FT-LB 48
TORQUE
97
63
250 N.m
42 185 FT-LB
TORQUE
31
69
14 N.m
10 FT-LB
TORQUE
80
10
68
115 N.m 45
47
85 FT-LB
TORQUE 65
75 32
8 57
35 N.m
25 FT-LB 4
7 TORQUE
52
62
52
38
67
8 N.m
72 71 IN-LB
TORQUE
18
43
37
14
11
60
6 N.m
53 IN-LB
TORQUE 90 N.m
12 N.m 66 FT-LB
3 9 FT-LB TORQUE
TORQUE
82 90 N.m
59 66 FT-LB
83 TORQUE
96
5
81
63
1
6
NOTES:
46
1. PUMP SHOWN IS RIGHT HAND (CW) 36
ROTATION. LEFT HAND (CCW) 44
ROTATION PUMPS HAVE THE INLET, 35
OUTLET, DRAIN AND GAGE PORTS 44
REVERSED. COMPENSATOR MOUNT, 79
AIRBLEED AND VALVE PLATE KIDNEYS
WILL ALSO BE REVERSED.
2. PUMP SHOWN WITHOUT COMPENSATOR 60 N.m
44 FT-LB
ASSEMBLY - SEE PAGE 6 AND 7 FOR TORQUE
AVAILABLE COMPENSATOR OPTIONS.
063
- PV 080
MULTIPLE BASIC 093 MOUNTING
PUMP PUMP ROTATION VARIATION SHAFT & THREADS
DISP
3 1 4092060 SWASHPLATE
4 1 4092150 BODY SEAL 1 1 4092030 HOUSING-METRIC/BSPP
5 1 4092156 TRUNNION CARRIER 18 1 4092035 PILOT COVER-METRIC
6 2 4092200 TRUNNION BEARING 42 4 5000184 SCREW-M16X70
7 1 4092210 GUIDE-SERVO SPRING 1 43 4 5000028 SCREW-M5X12
8 1 4092211 SERVO SPRING 79 1 VSTI R1/2"ED PLUG-BSPP(FLUSH)
9 1 4092212 LOCATOR-SERVO SPRING 80 1 VSTI R1/4"ED PLUG-BSPP(GAGE)
10 1 4092213 PLUG-SERVO SPRING 81 1 VSTI R3/4"ED PLUG-BSPP(DRAIN)
11 1 4092220 CONNECTOR-SWASHPLATE 1 1 4092026 HOUSING-SAE/UNF-UNC
13 1 4092223 CONTOUR SLEEVE 18 1 4092037 PILOT COVER-SAE
15 9 3092102-02 PISTON ASSEMBLY 42 4 5003241 SCREW-5/8-11UNX2.75
16 1 3092122 CYLINDER BLOCK 3 43 4 5003591 SCREW-#10-24UNCX.5
17 1 3092121 SPRING-CYL.BLOCK 79 1 108X10 PLUG-10HP50 -S
20 4 3092109 DISTANCE WASHER 80 1 108X4 PLUG- 4HP50 -S
21 1 3092111 SLIPPER RETAINER 81 1 108X12 PLUG-12HP50 -S
22 2 3092112 RETAINER SEGMENT 1 1 4092024 HOUSING-SAE/ISO
26 1 P092031 SERVO PISTON SLEEVE 18 1 4092037 PILOT COVER-SAE
27 1 P092032 SERVO PISTON 42 4 5003241 SCREW-5/8-13UNX2.75
28 1 P092040 SERVO PISTON COVER 7 43 4 5003591 SCREW-#10-24UNCX.5
32 1 RK-PV000EV 41 AIR BLEED VALVE 79 1 VSTI22X1.5ORA3C PLUG-6149(FLUSH)
PV 80 1 VSTI12X1.5ORA3C PLUG-6149(GAGE)
35 1 - ROTATION PLATE
36 1 0.014 NAMEPLATE 81 1 VSTI27X2ORA3C PLUG-6149(DRAIN)
38 1 5003399 SNAP RING-SHAFT 1 1 4092028 HOUSING-METRIC/ISO
39 1 5003398 SNAP RING-CYL.BLOCK 18 1 4092035 PILOT COVER-METRIC
41 4 5000064 SHCS-RETAINER(M8X30) 42 4 5000184 SCREW-M16X70
44 4 5000776 DRIVE SCREW 8 43 4 5000028 SCREW-M5X12
45 1 5004429 GUIDE PIN-SERVO 79 1 VSTI22X1.5ORA3C PLUG-6149(FLUSH)
46 2 5004250 LOC.PIN-CRADLE 80 1 VSTI12X1.5ORA3C PLUG-6149(GAGE)
47 1 5003406 LOC.PIN-VLV PLATE 81 1 VSTI27X2ORA3C PLUG-6149(DRAIN)
48 2 5003011 LOC.PIN-BODY
50 1 5003322 WASHER-SERVO PISTON
51 2 5003401 WASHER-CYL.BLOCK - 23 3092130 VALVE PLATE RH ROT.
52 2 5003402 WASHER-SHAFT 1 2 4092050 HOUSING RH METRIC/BSPP
57 1 5003379 NEEDLE BEARING R 3 2 4092054 HOUSING RH SAE/UNF
58 1 VSTI10X1ORA3C PLUG-COMP.INTERFACE 7 2 4092055 HOUSING RH SAE/ISO
59 1 4046214 PLUG-FEEDBACK 8 2 4092051 HOUSING RH METRIC/ISO
60 1 5003036 CHAIN LINK - 23 3092131 VALVE PLATE LH ROT.
62 1 5003378 ROLLER BEARING 1 2 4092052 HOUSING LH METRIC/BSPP
73 1 5004427 LOCK NUT WITH SEAL L 3 2 4092056 HOUSING LH SAE/UNF
74 3 P000050-3 SEAL RING 7 2 4092057 HOUSING LH SAE/ISO
82 2 5004413 SCREW M5X10 TUFLOK 8 2 4092053 HOUSING LH METRIC/ISO
83 4 5004275 SHCS M6X12 TUFLOK DENOTES
5000433 LIFTEYE - METRIC N = NITRILE SEALS
96 1 V = VITON SEALS
5003720 LIFTEYE - SAE
E = EPR SEALS
41 -
Service Notes:
l Use a clean lubricant (compatible with the working
fluid) on all pump components during assembly.
l Most premature pump failures occur when
contaminants from a previous failure have not been
removed from the system, or cause for previous
failure is still present (i.e. water in oil, filter
bypassing, etc.)
l Thoroughly clean the reservoir, suction lines,
suction strainer, drain lines, etc. before reinstalling
the pump.
l Always fill the pump case with clean fluid before
starting a new or serviced pump for flooded
suction, purge air from suction lines by cracking
the inlet fitting or vent plug on pump. This should
prevent an airlock condition and allow for faster
priming.
l Starting the pump slowly by jogging (or turning over
engine without allowing it to start) will help the
pump prime and make it easier to determine when
priming has occurred.
l Start pump with an open circuit whenever possible.
Reduce the compensator to it's minimum setting
during start-up. Cycle the pump on and off stroke
while increasing the compensator to its required
setting.
This will assist in break-in of new components and
help purge air from the case.
Basic Troubleshooting:
Can Only Build A Few Hundred PSI
Pump Will Not Prime D Compensator is backed all the way out.
D Pump should prime within 30 seconds. If it does D The remote or load sense line is vented.
not, STOP. D Control orifice or spool is plugged.
D Check for proper drive rotation. D Incorrect compensator spool.
D Make sure pump shaft is turning (i.e. key at D Pressure control dart is lodged open.
coupling hubs is engaged).
D Make sure reservoir is full. Pump Will Not Compensate
D Check for major sources of a suction leak flange D Differential spring over-compressed (i.e. spring
not tight, pinched O-Ring at flange or pump guide dislocated).
housing. D Pressure control stem vent hole is plugged.
D Control spool travel is hindered.
Cannot Build Any Pressure D Saturation orifice is missing in load sense circuit.
D Make sure pump is primed.
D Check alignment.
D Make sure systems is not an open circuit.
A pump produces flow, not pressure. It can only
limit pressure when the system requirement is
higher than the pump compensator setting.
1. Terms and Conditions of Sale: All descriptions, quotations, 8. Buyer’s property: Any designs, tools, patterns, materials,
proposals, offers, acknowledgments, acceptances and sales of Seller’s drawings. Confidential information or equipment furnished by buyer, or
products are subject to and shall be governed exclusively by the terms and any other items which become Buyer’s property, may be considered
conditions stated herein. Buyer’s acceptance of any offer to sell is limited to obsolete and may be destroyed by Seller after two (2) consecutive years
these terms and conditions. Any terms or conditions in addition to, or have elapsed without Buyer placing an order for the items which are
inconsistent with those stated herein, proposed by Buyer in any acceptance manufactured using such property. Seller shall not be responsible for any
of an offer by Seller, are hereby objected to. No such additional, different or loss or damage to such property while it is in Seller‘s possession or
inconsistent terms and conditions shall become part of the contract between control.
Buyer and Seller unless expressly accepted in writing by Seller. Seller’s 9. Taxes: Unless otherwise indicated on the face hereof, all prices
acceptance of any offer to purchase by Buyer is expressly conditional upon and charges are exclusive of excise, sales, use, property, occupational or
Buyer’s assent to all the terms and conditions stated herein, including any like taxes which may be imposed by any taxing authority upon the
terms in addition to, or inconsistent with those contained in Buyer’s offer. manufacture, sale or delivery of the items sold hereunder. If any such taxes
Acceptance of Seller’s products shall in all events constitute such assent. must be paid by Seller or if Seller is liable for the collection of such tax, the
2. Payment: Payment shall be made by Buyer net 30 days from the amount hereof shall be in addition to amounts for the items sold. Buyer
date of delivery of the items purchased hereunder. Amounts not timely paid agrees to pay all such taxes or to reimburse Seller therefore upon receipt of
shall bear interest at the maximum rate permitted by law for each month or its invoice. If Buyer claims exemption from any sales, use or other tax
portion thereof that the Buyer is late in making payment. Any claims by imposed by any taxing authority, Buyer shall save Seller harmless from and
Buyer for omissions or shortages in a shipment shall be waived unless Seller against any such tax together with any interest or penalties thereon which
receives notice thereof within 30 days after Buyer’s receipt of the shipment. may be assessed if the items are held to be taxable.
3. Delivery: Unless otherwise provided on the face hereof, delivery 10. Indemnity For Infringement of Intellectual Property Rights:
shall be made F.O.B. Seller’s plant. Regardless of the method of delivery, Seller shall have no liability for infringement of any patents, trademarks,
however, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. copyrights, trade dress, trade secrets or similar rights except as provided in
Any delivery dates shown are approximate only and Seller shall have no this Part 10. Seller will defend and indemnify Buyer against allegations of
liability for any delays in delivery. infringement of U.S. patents, U.S. Trademarks, copyrights, trade dress
4. Warranty: Seller warrants that the items sold hereunder shall be and trade secrets (hereinafter “Intellectual Property Rights). Seller will
free from defects in material or workmanship for a period of 18 months from defend at its expense and will pay the cost of any settlement or damages
date of shipment from Parker Hannifin Corporation. THIS WARRANTY awarded in an action brought against Buyer based on an allegation that an
COMPROMISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO item sold pursuant to this contract infringes the Intellectual Property Rights
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WAR- of a third party. Seller’s obligation to defend and indemnify Buyer is
RANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSO- contingent on Buyer notifying Seller within ten (10) days after Buyer
EVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, becomes aware of such allegations of infringement, and Seller having sole
MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER control over the defense of any allegations or actions including all
EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW. TRADE negotiations for settlement or compromise. If an item sold hereunder is
USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED. subject to a claim that it infringes the Intellectual Property Rights of a third
party, Seller may, at its sole expense and option, procure for Buyer the
NOTWITHSTANDING THE FOREGOING, THERE ARE NO
right to continue using said item, replace or modify said item so as to
WARRANTIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY
make it noninfringing, or offer to accept return of said item and return the
OR PARTIALLY, TO BUYER’S DESIGNS OR SPECIFICATIONS.
purchase price less a reasonable allowance for depreciation. Notwith-
5. Limitation of Remedy: SELLER’S LIABILITY ARISING FROM standing the foregoing, Seller shall have no liability for claims of
OR IN ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS infringement based on information provided by Buyer, or directed to items
CONTRACT SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR delivered hereunder for which the designs are specified in whole or part by
REPLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE Buyer, or infringements resulting from the modification, combination or use
PRICE PAID BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT in a system of any item sold hereunder. The foregoing provisions of this
SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL Part 10 shall constitute Seller’s sole and exclusive liability and buyer’s sole
OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER. and exclusive remedy for infringement of Intellectual Property Rights.
INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR
If a claim is based on information provided by Buyer or if the
IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLD
design for an item delivered hereunder is specified in whole or in part by
HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH OF
Buyer, buyer shall defend and indemnify Seller for all costs, expenses of
CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT,
or judgments resulting from any claim that such item infringes any patent,
INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO WARN
trademark, copyright, trade dress, trade secret or any similar right.
OR STRICT LIABILITY.
11. Force Majeure: Seller does not assume the risk of and shall
6. Changes, Reschedules and Cancellations: Buyer may request
not be liable for delay or failure to perform any of Seller’s obligations by
to modify the designs or specification for items sold hereunder as well as the
reason of circumstances beyond the reasonable control of Seller (hereinaf-
quantities and delivery dates thereof, or may request to cancel all or part of
ter “Events of Force Majeure”). Events of Force Majeure shall include
this order, however, no such requested modification or cancellation shall
without limitation, accidents, acts of god, strikes or labor disputes, acts,
become part of the contract between buyer and Seller unless accepted by
laws, rules or regulations of any government or government agency, fires,
Seller in written amendment to this Agreement. Acceptance of any such
floods, delays or failures in delivery of carries or suppliers, shortages of
requested modification or cancellation shall be at Seller’s discretion, and
materials and any other cause beyond Seller’s control.
shall be upon such terms and conditions as Seller may require.
12. Entire Agreement/Governing Law: The terms and conditions
7. Special Tooling: A tooling charge may be imposed for any special
set forth herein, together with any amendments, modifications and any
tooling, including without limitation, dies, fixtures, molds and patterns,
different terms or conditions expressly accepted by Seller in writing, shall
acquired to manufacture items sold pursuant to this contract. Such special
constitute the entire Agreement concerning the items sold, and there are no
tooling shall be and remain Seller’s property notwithstanding payment of any
oral or other representation or agreements which pertain thereto. This
charges byBuyer, in no event will Buyer acquire any interest in apparatus
Agreement shall be governed in all respects by the law of the State of Ohio.
belonging to Seller which is utilized in the manufacture of the items sold
No actions arising out of the sale of the items sold hereunder or this
hereunder, even if such apparatus has been specially converted or adapted
Agreement may be brought by either party more than two (2) years after the
for such manufacture and notwithstanding any charges paid by Buyer.
cause of action accrues.
Unless otherwise agreed, Seller shall have the right to alter, discard or
otherwise dispose of any special tooling or other property in its sole
discretion at any time. FPG 9-91-P
09/01