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D7E Ass Engine Head

The document is a checklist for assembling the D7E engine head at WIN PROGRESS CO., Ltd. It outlines the necessary tools, steps for cleaning and measuring components, and installation procedures for valves and seals. The checklist includes specific wear limits for various measurements to ensure proper assembly and functionality.

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Myat Min Tun
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50 views1 page

D7E Ass Engine Head

The document is a checklist for assembling the D7E engine head at WIN PROGRESS CO., Ltd. It outlines the necessary tools, steps for cleaning and measuring components, and installation procedures for valves and seals. The checklist includes specific wear limits for various measurements to ensure proper assembly and functionality.

Uploaded by

Myat Min Tun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WIN PROGRESS CO.,Ltd.

(Pharkant Branch)
D7E Engine Head Assemble Check Sheet
Customer Report No.
Machine Model Service date
Machine Sr;No Component Sr; No.
Working Hour Cause of Problem
Reason Of Overhaul Yes No Remark
Flushing?
Recondition?
Preparation
(i) Prepare the tools as follow
•General Tools
Wrench-13mm,14mm,17mm,19mm,Rubber Hammer,screw driver(minus).
•Special Tools
Valve spring compressor(LT-05),9998262,LT-63,LT-64,2904634
Dial indicator with magnetic stand, 9998678
No Description Status Figure
1 Clean the head with cleaning solvent and compress with air.
2 Press the valve seat with LT‐63(inlet),LT‐64(exhaust).
3 Press the valve guide with special tool no‐9998262.
4 Grinding the valve with grinding paste.
5 Measure the depth of the valves in the cylinder head
with special tool no‐9998678 and dial indicator.
(the distance between the valve head centre and
the cylinder head sealing surface).
Wear limits:
Inlet 0.99 ±0.1 mm (0.039 ±0.0039 in)
Exhaust 1.0+0.15 ‐0.1mm(0.039+0.0059 ‐0.0039in)
No 1 2 3 4 5 6
Inlet
Exhaust
6 Measure the valve clearance in the valve guides
g g
with the dial gauge.
The seals must not be installed.
Wear limits:
Inlet 0.045 — 0.075 mm (0.002 — 0.003 in)
Exhaust 0.065 — 0.105 mm (0.0025 — 0.004 in)
No 1 2 3 4 5 6
Inlet
Exhaust
7 Install the Valve guide seal with 2904634.
8 Install the Inlet and Exhaust Valves.
9 Measure the valve spring lengths (unloaded).
Standard lengths: 64.7 mm (2.55 in)
10 Install the Valve Spring,washer and valve collect.
Install the thrust washers (5) and the lock rings (6)
with special
p tool no LT‐05.
11 Impact the Valve spring by rubber hammer.
12 Install the Exhaust Stud bolts.
13 Install the Exhaust Manifold with exhaust gasket,
spacer and nut.
14 Install the lifting eyes (1), the temperature sensor (3)
and plugs (2)and nipples (4).

Service person Sign_ _ _ _ _ _ _ _ Supervisor Sign_ _ _ _ _ _ _ _


Service person Name_ _ _ _ _ _ _ _ Supervisor Name_ _ _ _ _ _ _ _

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