Empowering Battery Manufacturing:
Leveraging E-House solution with IoT for faster
and cost-effective battery green-field projects realization
Unrestricted | © Siemens 2024 | SI EA
Agenda
The Rise of E-House in Battery Manufacturing
1 Challenges when scaling up to gigafactory
Overview of E-House; components, functionality and added values
IoT and Digitalization of E-House
2 Integrating IoT with E-House
Benefits of digitalization in E-House Solutions
Siemens E-House Project Execution & After Sales Services
3 Deliverables, regional presence and vast customer references
Q&A Session
4
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Challenges in the Green-Field Battery Projects
• Shortage of qualified resources in charge of project management
of giga factory construction
• Previously unknown project complexity when expanding from pilot line
to giga scale production plant
• Challenging project execution timeline and CAPEX constraints
• Raising need in standardization and modularization of power
How can I ensure distribution systems and other building technology packages to enable
on-time and on-budget faster and CAPEX predictable giga factory expansion in the future
project commissioning
with de-risked project • Low transparency on OPEX savings potential under intense power
timeline and EHS? consumption
CPO/VP of Construction
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E-House bundles electrical and building discipline in modularized containers
Aiming at reduction of construction projects timeline, its complexity and CAPEX
Wind
Power generation
Solar
& distribution
Fossil
Power Generation High Voltage Medium-voltage Transformers Low-Voltage Distribution Industrial control cabinets
Building
technology
for power Fire HVAC Security Lighting
distribution rooms
• Variable frequency drives
Other & 3rd party
• UPS
solutions
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E-House Distribution Room Example
Scanned 3D View (26 x 5 m)
Siemens | E-House (26.3 x 5 m)
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E-House Solution Added Values
Approach Benefits
Challenges 1. Offsite fabrication, multi-disciplinary • Reduces onsite EHS risks
equipment integration and testing • Decreases project complexity
→ derisks project timeline
• Shortage of qualified 2. Design engineering and fabrication are • Speeds up overall project lead time
resources held in one hand and go parallel to civil works • Lowers project management costs
design and construction and reduces manpower needed on site
• Challenging timeline
3. E-House footprint optimization • Reduces civil works costs for foundation
• Project complexity
• Need in standardization 4. Modular containerized solution • Facilitates scale up of power distribution
system together with production ramp up
• CAPEX constraints
• Low transparency on OPEX 5. IoT capable power distribution switchgears • Ensure full transparency for power
monitoring and enable predictive
maintenance
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E-House speeds up overall project timeline
Scenario visualization with a conventional solution and prefabricated E-House
Architectural design & Civil works & on-site integration of Comis-
multiple parties equipment sioning
Project lead time with a contracting
power distribution room
hosted in concrete
building
Parallel design & Offsite fabrication
One-stop and equipment
contract integration parallel
Integrated factory
to civil works
acceptance test
Project lead time with
a E-House solution
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E-House reduces project execution costs and CAPEX of civil works
Scenario visualization with a conventional solution and prefabricated E-House
Reduction in engineering and site management
costs due to one-stop contract
Decrease of civil works costs thanks to
optimized footprint
CAPEX
savings
35% civil and potential
installation costs
45% equipment and Increase
ancillary system costs Increase in in transportation
material costs costs
20% manpower costs
for PM and
engineering
Expected
customer costs
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Combining Real and Digital Worlds in the E-House Solution
IoT Offerings
Wind
Power generation
Solar
& distribution
Fossil
Power Generation High Voltage Medium-voltage Transformers Low-Voltage Distribution Industrial control cabinets
Building
technology
for power Fire HVAC Security Lighting
distribution rooms
• Variable frequency drives
Other & 3rd party
• UPS
solutions
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SIMARIS control (On-Premise Solution)
Technical Setup
NXAIR +Panel 1
IPC, Open controller
Signal
Hardwiring
SIMARIS
Station Level
SIMARIS
control SIMARIS control
control
End-to-end cyber security
Modbus TCP,OPC UA,
BACnet*, etc.
Modbus TCP / IP, IEC 61850,
PROFIBUS DP, ProfiNet, OPC UA
Field Level
Easy and reliable monitoring with local visualization
All-in-one monitoring for LV, MV and transformers
Support to wide range of industrial protocols
HVAC Fire/ Smoke Access Inspection Distribution MV LV
System detection control on device transformers Switchgears switchboards Continuous monitoring with online health status
(AIS & GIS) of connected equipment
Peripheral Devices
*Project specific development
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Asset transparency Asset transparency
at feeder level on the operational values
Overview
Overview Operations
Condition Monitoring Peripheral devices
SIMARIS control with health status of the assets based on project specific requirements
On-premise interface to support you
with monitoring, control operation,
parameterization, reliable
diagnostics, and analytics functions
of electrical power distribution assets Operational values
Health status overview
and alarms
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Electrification X
One integrated IoT suite to master
the key challenges of the energy transition
• Manage rapidly growing EV charging networks while keeping
the grid stable
• Localize and manage network faults efficiently
• Increase asset uptime while reducing OPEX and CAPEX
• Reduce energy cost and CO2 emission
• Keep the distribution grid stable
• Ensure cybersecurity
Find out
more
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Electrification X: Asset Management (Cloud-Based Solution)
Technical Setup
Control center
SCADA
Electrification X
End-to-end cyber security
Asset Management
SPECTRUM
power
MQTT / TLS IoT
Station Level
IoT Gateway Solution:
SICAM GridEdge on SICAM S8
(CP8031/CP8050)
IEC 61850, Modbus TCP, MQTT Xcelerator
partner API
Field Level
Suitable for new (greenfield) as well as existing
(brownfield) projects
Instant, easy, remote access to any location any time
Distribution MV LV Station Motors Continuous monitoring with online health status
transformers Switchgears switchboards transformers of connected equipment
(AIS & GIS)
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Asset transparency Asset transparency
on the geographical view on the operational values
Overview Operations
Condition Monitoring Maintenance & Service
Electrification X with health status of the assets to enable preventive maintenance
Asset Management
Digital caretaker for station overview,
asset transparency and condition
monitoring for your energy Grid-spanning
distribution, automation systems Health status overview
event and alarm list
and networks
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Electrification X
Sustainability/Energy Management (Cloud-Based Solution)
Sustainability/Energy Management feature set enables
reduction of your Energy consumption and CO2 emissions
Electrification X: Sustainability/Energy Management
is designed to overcome challenges and provide
competitive advantage:
• Improving energy efficiency
• Optimizing costs
• Reducing carbon emissions
• Optimizing energy mix
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Energy efficiency
Footprint and material efficiency real-time monitoring and indication
compact due to customized planning on energy use optimization
Smart E-Houses
Asset Management
a sustainable choice increase lifetime, enable predictive End-of-Life impact
Constructed from recyclable steel, they maintenance and remote support recyclability
minimize waste and reduce emissions
through efficient prefabrication.
IoT technology enables real-time energy
monitoring and remote management,
cutting consumption and operational
impact. Durable and long-lasting,
E-houses are a strong, eco-friendly
alternative to conventional substations.
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Desigo CC & Building X
an alternative Platform for building management
Sinteso Desigo Room Automation Desigo S7 Desigo PX
SNMP
BACnet
Security Safety Lighting Power HVAC Integration
Learn more on the website or even test the Demo-Version.
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E-House Projects
Execution Steps & Quality Gates
Customer
Customer Attendance Acceptance
Customer Input Involvement Equipment Factory Integrated Factory
SLD, Load Lists & Review & Design Acceptance Tests Acceptance Test (i- Commissioning
3rd Party Equipment Freeze (FATs) FAT) Cold & Hot
Basic Detail Design,
Integration Testing Transport Plug & Play
Design Procurement & Manufacturing
Basic Design Detail Design Building Equipment Pre- Supervision
Equipment Equipment Technologies Mechanical Commissioning Support of Site
and E-House & Building Installation & Electrical Parametrization Management
(Layout) Technologies & Testing and Cabling & Pre-Testing
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24 Regional Hubs
Global Presence for Your E-House Solution
HQ Erlangen (DE) Oakville (CA)
Manchester (GB) Raleigh (US)
The Hague (NL) Mexico D.F.(MX)
Prague (CZ) Bogota (CO)
Budapest (HU) Lima (PE)
Milano (IT) Santiago de Chile (CL)
Lisbon (PT) Sao Paulo (BR)
Abu Dhabi (AE) Buenos Aires (AR)
Istanbul (TR) Mumbai (IN)
Jedha (SA) Singapore (SG)
Qatar (QA) Jakarta (ID)
Tres Cantos (ES) Melbourne (AU)
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E-House References
World View
Belgium Netherlands
Denmark Poland
France Portugal
Georgia Russia
Australia
Germany Spain
Argentina China
Great Britain Sweden
Bolivia India
Hungary Switzerland
Brazil Indonesia
Ireland Turkey
Canada Iraq
Moldavia Ukraine
Chile Israel
Columbia Jordan
Costa Rica New Zealand
Ecuador Qatar
Mexico Saudi Arabia
Nicaragua Singapore
Peru Thailand
USA Nigeria UAE
Mozambique
South Africa
Data Center Chemical Oil & Gas Mining & Metals Utility and Others
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Customer Services
Your reliable partner for medium and low voltage systems
Optimize availability
and operational safety
Contract
Business
On-site
Services Spare Parts • Extended service contracts
which strengthen your business case
• Secure your system to guarantee
productivity
Digital Remote Modernization EHS • Expand your product lifecycle
Services & Retrofit & Sustainability
and ensure reliability
• Drive safe and sustainable growth
Customer- EHS Re-
Oriented OEM Footprint > 60 years > 170 years Quality sponsibility Know-how • Lead digital transformation for higher
Ready to perform Technology Multiplied benefits Successful Being technology Solid principles WE care Experience on efficiency
with a service specialists due our strong MV & LV history pioneers and procedures whenever and state-of-the-art
attitude in-house and global wherever and legendary
service network products
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Contact/Disclaimer
Published by Siemens 2024
Smart Infrastructure
Electrification & Automation
Mozartstraße 31 C
91052 Erlangen
Germany
For the U.S. published by
Siemens Industry Inc.
3617 Parkway Lane
Peachtree Corners, GA 30092
United States
© Siemens 2024
Subject to changes and errors. The information given in this
document/video only contains general descriptions and/or performance
features which may not always specifically reflect those described,
or which may undergo modification in the course of further development
of the products. The requested performance features are binding only
when they are expressly agreed upon in the concluded contract.
All product designations may be trademarks or other rights of Siemens,
its affiliated companies or other companies whose use by third parties
for their own purposes could violate the rights of the respective owner.
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