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ABB Modular Systems
Predesigned, prefabricated and pretested integrated solutions reduce risk
and improve reliability
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ABB Modular Systems
Integrated portfolio of solutions for your specific electrification needs:
Pre-engineered Custom eHouses, E-mobility Solutions Battery Energy Storage
Product Packages Skids & Mobile Substations
Scalable, flexible modular solutions designed to reduce risk and ensure operability and reliability
November 17, 2020 Slide 2
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Pre-engineered product packages
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Pre-engineered product packages
Packaging of multiple products and services, including interface engineering, to reduce coordination
and product integration issues and to help our customers with:
Vendor Management Contract Management Equipment Compatibility Reducing schedule delays
– Managing performance of multiple – Procurement resource to negotiate – Ensuring supply of goods & – Management of deliveries across
vendors covering goods & services multiple supply agreements services from multiple vendors multiple vendors & ensuring
are technically compatible technical compatibility between
– Project management of multiple
all elements are commons causes
contracts with differing, terms
of project overrun
and conditions, payment schedules
& warranties
November 17, 2020 Slide 4
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Pre-engineered product packages
Without Packaging & Solutions With Packaging & Solutions
› Integrated solutions
Simplified project management
Single contract
Reduced risk
Schedule predictability
November 17, 2020 Slide 5 Electrification Business Line – Introduction to NSPP
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Pre-engineered product packages deliver
Commercial Risk mitigation Reduced installation Reduced client resources
and execution simplicity and energization period
Commercial & schedule predictability of outcome
November 17, 2020 Slide 6
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Integrated eHouse and skid portfolio
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Integrated eHouse & skid portfolio
eHouse Skid modules
Prefabricated switchroom, containing electrical Electrical equipment mounted onto a common base frame,
switch & control gear for the control of plant equipment, designed for either indoor or outdoor applications
power reticulation & storage
November 17, 2020 Slide 8
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Integrated eHouse and skid portfolio
Complex projects
that require a custom
or tailor-fit solution
Custom engineering –
unique product
engineering requirements
Project that requires
to specific specifications
design, engineering,
integrated components,
manufacturing and
project management
Enclosures can vary
depending on job
demands; eHouse, skids
or mobile substations
November 17, 2020 Slide 9
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Integrated eHouse and skid portfolio
Technical model
1 Fully integrated concept design & engineering
ABB undertakes product selections from internal & third-party supply vendors.
2
Single source of responsibility for equipment compatibility
Individual product elements design integrated with consideration of overall system
3
supply & site installation
4 Site installation assistance & commissioning for plant start up
Pretested & integrated solution to reduce site installation time & improve energization time
November 17, 2020 Slide 10 Electrification Business Line – Introduction to eHouse & Skid Solutions
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Integrated eHouse and skid portfolio
Benefits
Risk Mitigation Reduced Client Resources Schedule Improvement Simplified Execution
Transfer of risk from client to ABB ABB responsible for scope of works Applying interface engineering Single project manager & contract
for coordinating selection & design reduces client manpower to engineer between product elements supports for the entire package, reducing
interface of all elements in the and manage the project improved energization period requirements for multiple commercial
package agreements
November 17, 2020 Slide 11
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Integrated eHouse and skid portfolio
Benefits
Schedule & cost predictability Health & safety Reduced site resources Security & warranty
As majority of works is performed Works performed onsite reduces Comprehensive Factory Acceptance Equipment security & protection from
off site, client is insulated from local customer requirements for HSE Testing (FAT) can be performed environment to extend lifetime and
labor shortages, environmental & Management during construction before delivery reducing site costs & make maintenance much simpler.
industrial relations factors phase commissioning requirements Product warranties commence when
the eHouse is completed, not when
loose products delivered
November 17, 2020 Slide 12
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Secondary solutions
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Modular Systems portfolio for secondary application
Several designs to fit requested requirements
Skid units EcoFlex UniPack
– Open air design – Standard ISO transportation dimension & – IAC tested to IEC62271.202 for:
– Small single structure to large multiple structure certification • Safety of Personnel and Public
skid solutions – Optimized for simple economical transport • Reliability of equipment inside
– Non-IAC solution (Sea, Rail, Road)
– Electrical segregation between compartments
– Robust and relocatable
– Oil containment features
– Modular can be combined/joined
– Steel or GRP enclosure material
– Accommodates a variety of switchgear types for harsh environment
which can be Arc-Proof
– IAC tested to IEC62271.202 for safety of Personnel
and Public (single module solution)
November 17, 2020 Slide 14
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UniPack Compact Secondary Substation (CSS)
Benefits
Arc tested solution –
Type tested according to safe for installation
IEC 62271-202 for safe in public areas
working conditions
Corrosion resistant
enclosure material using
Digitally enabled for
Polyester (GRP) for long
optional predictive
life and minimum
maintenance and remote
maintenance
management
Wide range of ratings Lightweight and factory
- Up to 40.5kV assembled for easy and
fast installation &
- 3.5MVA transformer
commissioning
- 800V and 5000A on
low voltage board
November 17, 2020 Slide 15
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Secondary Skid Unit
Benefits
Factory assembled and
routine tested for easy and
No exposed live parts for fast installation &
added safety commissioning
Open-air design allows
Digitally enabled for efficient cooling without the
optional predictive need for HVAC
maintenance and remote
management
Easy access for ease of
maintenance
Small footprint ideal for
space restricted areas One-piece delivery for
minimized site works
November 17, 2020 Slide 16
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EcoFlex eHouse
Benefits
Type tested according to
IEC 62271-202 for safe All-in-one solution
working conditions reduces risk, site work
and overall project lead
time
Factory assembled and
integrated with all major
equipment and tested
Modular and flexible
prior
design, ideal for future
to shipping
scalability
Highly configurable to
suit specific project
needs Transportable; certified
to be transported and
lifted as standard
economical freight
November 17, 2020 Slide 17