Helipoire System Complete Defiberin: ‘bout Contaminant Degradation lipoire System combines the High-consistency Pulper amort Poine/Scavenger he result is high-efficiency defiering and remewal of con- taminants without breakup af aon- KADANT BLACK CLAWSON AN ACCENT ON INNOVATION 7312 Central Parke Blvd, Mason, OH45040 USA +1513.229.8100 Fax +1513.229.8194 wawkadantbe.comThe Fiberprep Helipoire is a state- of-the-art bateh pulping system for a wide range of applications including: * Deinking ++ Virgin Pulp + Old Corrugated Containers * Double-lined Kraft the compact, cnergy-eficteat Helipoire System consists of +The Aikawa Helico Pulper, a high-consistency hatch Pulper that defibers by ‘efficiently circulating the stock creating fiberto-fiber shearing action, «The Lamort Poire! Scavenger, which provides external pulper extraction and first stage screening and, climinates the need for an extraction plate in the ulper tub. ‘Thislcombination delivers superior defihering without any breakup of non-fibrous material, There fs no cutting or violent action within the pulper With each pulping eycle, the tub is emptied without large contaminants being held by an. exteaction plate and pummeled by the rator. The Scavenger pravides extraction external to the pulper and reduces fiber loss by separat- ing fiber from the contaminants swith a washing arrangement ‘The Helipoire System accomplishes ‘pulping and detrashing in separate processes allowing greater pulping ‘capacity and efficiency 1. stock is treated in the Helico Pulper at consistencies of 12% to 18%. The pulper efficiently circu lates the stock with a high-surface- area rotor causing a fiberto-fiber shearing action. This action pro- vides complete defiering without degradation of contaminants, 2. when the pulper is ready to he dumped, an isolation valve connecting the pulper and the Poire'Scavenger is opened. All material is removed From the puller hefare the next pulping batch begins 2, ction fever pulss ie tency to dump-chest consistency is accomplished with a dilution ae oe tered ea Se nen oe pee ee Coecess 4, Stock passes through a perforated extraction screen in the Scavenger and into the suction of pump on the accepts side ofthe Screen. A follshaped rotor pulses the screen, cleaning ieswithout cutting debris. All ofthe debris in the batch is retained in the Scavengers tub, eee High Circulation with Low Attrition, ‘The helical rotor with its high surface area creates high uniform circulation of the stock for an efficient fiberto- fiber shearing action.5. The isolation valve is closed And wash water is introduced into the Scavenger ‘When the debris # ‘washed satisfactorily (based on consistency of the charge, the amount of debris and other factors), the wash water is turned ‘ff, The remaining water with the additional fiber washed from the debris is drained through the screen and pulper damp pump, oF back to the pulper. Water used in this wash is part of the dilution required to reach dump-chest G. ‘the Scavenger reject valve is opened and the debris is dropped into an external trash hopper igh circulation, low antrition fo extraction plate in the pulper talper completely cleared at se eeeeres Whatever your pulping appl cation, the Fiberpecp Helipo System offers these valuable ‘performance advantages; Superior Defibering. The helical design and large surface area of the pulper rotor ‘ereates high circulation with very tow autrition, ‘The results are superior defibering, excellent physical properties and no cutting ‘of contaminants Excellent Loosening of Inks, Pigments and Binders. The high circulation promotes the ‘most efficient stripping of inks, nts anid binding compounds, Helipoire System the applications External extraction and first-stage screening with small holes Pump placed after the scree! Efficient Removal of Contaminants. With cach pulping cycle, all muterial is completely re from the pulper. There ecutraction plate to retain contaminants for destructive ‘contact with the pulper rotor, Lower Chemical and Energy Costs, The high-consistency pulping and the high slurry circulation created by the Helico rotor provide better reactions within the pulper. This reduces chemical use, power ‘consumption and requirements for downstream defibering steps. Further energy savings come from the pulper being completely cleared of debris with each cycle Elimination of Downstream ‘Contaminants. Removal of contaminants in large pieces by the Scavenger lowers downsircam cquipment require- ments and creates a more efficient, less costly system overall ers rotor is specially designed to pulse the screen clear of debris without fragmenting contaminants. No Breakdown of ‘Contaminants. ‘These 7-inch book spines were tracted in tact from a Helipoire ystem after processing a batch ‘of mixed papers. By not breaking down these pieces, the system reduecs the problem of removing small contaminants arnt stickies downstream, Complete Removal of Material. This bailing wire, which would have bea trapped in a pulper with an intemal extraction plate, was extracted through the Scavenger from a Helipoire SystemHelica Pulper Model Dimensions (inches) 4) 1987 5 1993 6 | 20 8 | 1640 io 175.0 12 1900 15 | 2020 18 | 208.0 22.5 | 227.0 25 | 2360 | 30 | 2800 | 35 | 2680 40 | 292.0 50 | 29.0 60 | 3100 70 | 340.0 Poire/Scavenger 1435 144.1 1469 118.0 1260 1338 145.4 1623 1876 jea2 184.8 193.6 207.0 209.2 220.3 240.0 78.5 79.1 ato 91.0 86.0 87.0 15 105.0 112 111.4 126.0 131.2 136.5 143.2 150.0 160.0 Model Dimensions (inches) Ou) Sere 62.5 145.5 82.7 20.6 545 1102 1175 126.1 4440 142.5 153.5 157.5 175.5 182.5 188.0 201.8 2110 2303 | 16.0 16.0 20.0 20.0 24.0 30.0 10.0 14.0 16.0 20.0 24.0 30.0 160 16.0 160 16.0 16.0 20.0 20.0 200 20.0 20.0 20.0 20.0 20.0 24.0 240 30.0 16.0 16.0 24.0 24.0 30.0 30.0 ‘The Helipoire System consists of the Helico High-consistency Pulper (right) and the PoireiSeayenger. eipotre Pleeand Larort ae tepid rademarks off eM. Lament Helico Pulper isa regteed eademack of Akawa fmm Wares Co, BCopyrighe, Ferpeep foe 1980,