Coach Agitator CA Design and Operation

PAPCEL
AGITATOR
COACH
Coach agitators CA are designed for Main parts Auxiliaries
continuous mixing, pulping of paper broke § tank (1) § level sensor
and trimms from paper machine. Coach § basic bearing body (2) with sealing or § consistency measurement
agitator is usually located under coach bead bearing § control and closing armatures
suction roll and on the beginning of the § bearing body drive (3) with sealing § pipe line
press part. Operation output of coach § double mechanic sealing or rope § pump
agitator depends mainly on paper width, sealing (4) § frequency converter
output and kind of operated paper on paper § electric gearbox (5) § break sensor
machine. § flange for level sensor (6)
§ discharge with screen (7) (slots, holes) Advantages
Design § shaft with tearing and doctoring § efficiency of operating organs
The agitating equipment itself with flange paddles (8) § simple service and machine operation
can be beard in stainless steel welded or §
concrete tank which is covered by welded Material Design and work safety are in compliance
stainless steel sheets. Particular sizes of the § all parts coming in touch with stock are with EU and EAC standards.
agitators differ by number of tearing paddles of stainless steel.
and their size, shaft design, sealing unit and
tank size. Accessories
Sealing unit is sealed on both sides by § control valve for sealing water inlet
sealing rope or double mechanic sealing. In § chute with shower pipe
case of bad access to the agitator is back § part of inlet pipe for diluting water 1
part of the bearing replaced by sliding
bearing. There's put a screen on bottom 2
discharging part of the tank. Screen is
perforated with holes or slots. 4
7
3
5 6
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Technical parameters
Machine type CA 3 CA 4 CA 5 CA 6
PM width mm 2,500 - 3,500 3,500 - 4,500 4,500 - 5,500 5,500 - 6,500
PM capacity t/h 3 - 12 6 - 15 10 - 25 15 - 30
Tank volume m3 6 - 12 8 - 15 15 - 25 20 - 35
Ć D mm 800 900 900 / 1,000 1,000
Electric motor kW 30 - 45 37 - 55 45 - 75 75 - 110
Weight incl. drive kg 4,000 5,000 6,000 7,000
Coach agitator in PM scheme
PAPCEL, a.s., Unicovska 132, 784 10 Litovel, Czech Republic | T: +420 585 152 111 | F: +420 585 343 001
marketing@papcel.cz | www.papcel.cz
PAPCEL
3
CRESCENT
2 6
FORMER
4
1
5 7
11
8
10
12
Crescent former serves as wire part for Main parts Scope of delivery
production of tissue papers with substance § bearing structure (1) § complete machine according to
weight from 12 g/m2 on the wire (i.e. 14 g/m2 § forming roll with cover and bearing (2) description of main parts
on the reel) at design speed up to 1,500 § guide rolls with cover and bearing (3) § a c c e s s o r i e s a c c o rd i n g to t h e
m/min. The dewatering proceeds through § pneumatic wire guide (4) customer's inquiry
centrifugal force on forming roll. § wire stretching (5)
§ oscillating doctor of wire forming roll (6) Advantages
Design § oscillating doctors of guide rolls (7) § production of tissue paper with low
Bearing structure is cantilevered, made of § showering system of wire part, incl. low- substance weight
stainless steel resistant against corrosion pressure showers (8) § high operation speed
and adapted for easy and speedy wire and § high-pressure oscillating shower (9) § very good formation of the fibres
other elements exchange. Set of special § chemicals wire showering (10) § low operating costs
troughs and covers for water discharging § troughs for water collecting and § compact design
from the former is part of its structure. discharging from forming part (11)
There is a wire deflector in frontal part § wire deflector (12) Construction design and machine safety
designed as slip out to ease cleaning and § walkways and ladders are in compliance with EU and EAC
maintenance of the equipment. Main part § pneumatic circuit standards.
represents forming roll with special cover
enabling an intensive dewatering between Accessories
forming wire and felt which contributes to § equipment for roll exchange and wire
very good fibres formation. Other parts are wearing
elements for stretching, guiding and § wire
conditioning the wire. § drive
§ control
§ high pressure water distribution piping,
incl. pump
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Technical Parameters
Desighn speed m/min 2 200
Operating speedt m/min 2 000
Operating width mm 5 000
Minimum substance weight on the wire g/m2 12
PAPCEL
DOCTORS
Doctors are used for cleaning of rolls and The doctors with the pressure and tilting by
cylinders in paper machines. Each doctor is the air cylinders or the doctors with tube
specially constructed to fit an actual holders are connected with the delivered
application in a PM so that it meets all given control box or with PM control panel. The
requirements - mainly the roll cleaning. There- operating can be done manually by the
fore it is not possible to relocate it to other pneumatic switchboard and by setting of 3
positions, since its function would be violated requested pressure by reducing valve
which may lead even to a roll damage. according to the chart, what is placed on the 2
control box.
4
Doctor types: 1
§ cleaning Main parts
§ creping § doctor beam (1)
§ breaking § blade holder (2), blade (3)
§ pins + bedding (4)
Design § PM fixing consoles (5) 5
The doctors are delivered with a blade loading:
§ by their own weight and manual control Material
§ using pneumatic cylinders § fully stainless steel version (the wet part of
§ using hose blade holders the machine)
§ with pneumatic oscillation § stainless steel parts + covered carrier Scope of delivery
§ common steel, including anticorrosive § construction design + devices according to
To improve the scraping effect, the doctors paint (the dry part of the machine) main parts description
§ parts for overall control elements connection
are equipped with an oscillation device. The
movement is usually created by an eccentric The material quality depends on customer's for the PM control
request or is made in a standard way of § independent control panel
pin which is located in the electric motor with
a gearing device. The device can be delivered stainless steel and common steel. An
with a lubrication tube as well. oscillating electric motor can be delivered with Advantages
a protection up to IP 68, pneumatic control § efficient and economic scraping function
Ovládání škrabáků cylinders are made of standard aluminum or § elimination of damage roll surface
The doctors can be delivered with the blade non-corroding steel. § longer intervals for regrinding of roll surface
pressure made by self-weight and with
manual control, or with pressure and tilting Accessories Machine design and work safety are in
what is done by force of air-cylinders. In § frequency converter compliance with EU and EAC standards.
doctors with tube holders, the pressure and
tilting is made by air-hoses all over the lenght
of the blade. The hoses are the part of doctor
design.
www.papcel.cz
Oscillating doctor with pneumatic loading and shifting

of bottom drying cylinder Ć 1,500 mm
o
TABLE 60
R750
AIR
INPUT
PAPCEL
OF THE PAPER
DRYING PART
MACHINE
Driyng part is the longest part of the PM. Its main Zero cylinder design Steam and condensation system, recuperation
purpose is to ensure the necessary drying § one drying cylinder of a smaller diameter § highly efficient multi-grade (type of
capacity to reach the set PM performance. (∅ 1,000 mm) is installed in the beginning cascade) drying system based on
Maximal width drying part is 7,500 mm. of the drying part with a complementary pressure regulation in cylinders. The
stabilization box. process control is done either conventio-
The drying parts types (the drying fabrics nally through anelectronic regulation or
arrangement criteria): through a computer system.
Bearing structure types in the drying part
§ cast iron stands with steel supports made
Classical (conventional) design The steam-and-condensate system together
of welded metal sheets and profiles
§ drying cylinders with recuperation and a good closed hood
(preferred solution with new structures)
§ (∅ 1,250, ∅ 1,500, ∅ 1,800 mm) in two reduces significantly overall production costs
§ steel stands and supports (reconstruc-
in the energy field. Therefore our goal is to
parallel rows with an upper and lower tions or when complementing the load
install a modern and economical steam-and-
fabrics guiding. bearing structure)
condensate system into the drying part, even
though it might be economically more
Slalom fabric design Drying, cooling cylinders and guide rolls challenging; however, from the operational
§ drying cylinders § types, design and their location are point of view it is more economic and effective.
§ (∅ 1,250, ∅ 1,500, ∅ 1,800 mm) in two described in the chapter dedicated to PM The system installation starts at the steam
parallel rows with one fabric guiding only or rolls. The bedding lubrication can be made heads of the drying cylinders where a rotary or
a single-row where the lower row is formed as a central oil or grease lubrication. The stationary (for higher speeds) siphon trap is
by guide rolls (non-heated, with grooves or cooling cylinders are located at the end of installed in each drying cylinder.
bores) with complementary stabilization drying part and are necessary for
boxes. The main goal of such a setting is a decreasing of the temperature of the The main task of the steam-and-condensate
permanent contact between the paper paper web, what leaves the drying part . system is a suitable setting of a drying curve
and the drying fabric to prevent breaks. The cooling cylinders are connected on and its sufficient regulation for the given
The vacuum cylinders can be connected to the closed colling system. production assortment. The steam-and-
the vacuum directly through a shaft on the condensate system control is done from an
drive side or form the part of the vacuum Elements for a fabric guiding individual or central control system. The waste
together with the stabilization box § guides, stretching, sensors for position in the steam-and-condensate system is a
mounted tightly above this cylinder. monitoring and fabric tension are described condensate that goes back to the boiler house
in separate chapters for a PM. and a waste vapor. The temperature descent
Yankee cylinder design can be further used for air heating in
§ the drying cylinder itself (∅ 4,000 mm) Fix and oscillating doctors recuperation.
§ described in an individual chapter for a
with or without fabric PM.
Conventional drying part (double row)
Recuperation units use the waste heat from Cleaning of drying fabrics the drive unit of the adequate section is
the warm and damp air leaving the drying part It prevents the fabric contamination which transferred on the last upper and lower
hood to heat a fresh air destined for the hood would cause a wrong dewatering and at the cylinder only by a common plugging gearbox.
ventilation. The recuperation units are an same time through a contact between the Other cylinders in the lower and upper row are
integral part of modern drying parts either guide rolls to a web bundling on their surface carried away by individual drying fabrics.
delivered or reconstructed and they are which would consequently cause a partial or „Silent drive” where the drying part is driven
supplied by a subcontractors. total damage of the fabrics. The cleaning is through the guide rolls of the drying fabrics.
performed by subcontractors. Oother drying cylinder: motor of the drive is
Drying part hood located right on the shaft of the guide roll
The task of hood is to lower the thermal Slitter from the service side.
radiation from the drying cylinders into the air, It enables a guiding tail slitting into the POPE
to prevent a damp and warm air leak from the reel in case of a paper breakage. The device is Paper rope threading
drying part into the hall and to lower the located at the end of the drying part in front of The most common version is a double-rope
amount of air necessary for the vaporized the cooling cylinder. The slitter is supplied over the whole drying part. We use an
water from the paper outlet by increasing its subcontractors. automatic threading ropes stretching, i.e.
total moisture content. when the paper is threaded, the ropes are
Variations of silent drying cylinders' drives stretched only as necessary so that the
A half-silent drive where the driving force from machine would run continually.
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Drying part with vacuum cylinders in 1st section group, so called “Slalom”
Conventional drying part with Yankee roll Drying part with Yankee cylinder for tissue
PAPCEL
FABRIC AND FELT

STRETCHING
4
EQUIPMENT
Stretching devices EDS, PDS, HDS are intended Pneumatic stretching equipment PDS and Material
for stretching of felts in the press part and drying hydraulic stretching equipment HDS § stretching system for the press and drying
fabric in the PM drying part. According to the way This equipment consists of two beams (on the part is made of common steel, press part
of exerting force of stretching, the stretching can service and drive side) with guides and a rack stretching can be made
be pneumatic or electric. bar. An installed carriage with bearing housing § according to customer’s request also of
travels on the guides. To provide parallel shifting stainless steel
Design both on the service and drive side, these
Electric stretching equipment EDS carriages are coupled with a connecting shaft Accessories
This equipment consists of a motion screw with and linked to pinions that are engaged in rack § tensometric sensors with amplifier of
sidewalls, beddings and gearbox on the drive bars on the beams. Both carriages can be set in output signal
side and with the same parts on the servicel motion by means of two pneumatic cylinders. By § hydraulic power unit and control system
side. Both sides are connected by a shaft shifting the guide roll installed in the stretcher
between the gearboxes. On the gearbox of the bedding, it is possible to stretch or to relieve the Scope of delivery
service side, there is a hand wheel installed. By felt. The required stretching value is directly § complete machine according to main
using the wheel and a special wrench, it is proportional to the air pressure value in the parts description
possible to align the axis of beddings so that it is pneumatic cylinders, i.e. it is not necessary to § accessories optionally
perpendicular to the PM axis. On the gearbox of use tensometric sensors, or additional control
the drive side, there is an overhung geared elements either. The air pressure value can be Advantages
electric motor which sets both motion screws in regulated by a reducing valve in the pneumatic § simplicity
motion at a time. By shifting the guide roll, circuit of the stretching equipment.
§ reliability in service
installed in the stretcher bedding, it is possible
to stretch or to relieve the felt (or the drying Main parts Machine design and work safety are in
fabric). The protection of end positions is carried Type EDS compliance with EU and EAC standards.
out by contactless inductive sensors which stop § stretcher body (1)
the engine when reaching one of the end § connecting shaft (2)
positions. § stretcher drive (electric gearbox) (3)
§ bearing housings (4)
3
Control devices the basic modification of the
stretching equipment is without fabric (felt) Type PDS, HDS
tension sensing. It can be supplemented with a § beam with support (5) 2
tension sensing system and automatic § pneumatic and hydraulic cylinder (6),
regulation of tension forces and accordingly pneumatic circuit
completed with tensometric sensors under one § bearing housings (7)
of guide rolls of the fabric (felt) stretched and
with a relevant regulation system.
Pneumatic stretching equipment PDS

www.papcel.cz
Fabric or felt tension kN/m 0-5
Recommended tension force - fabric kN/m 3-5
Recommended tension force - felt kN/m 4
Max. width of belt stretche mm 7,000

max. stroke 1,500
Max. width machine mm 7,500
Electric stretching equipment EDS

LL
BA
Ć
STRETCHING SLACKENING
STROKE
BEARING SPACING
Pneumatic stretching equipment PDS, HDS

STRPLE
7 Ć BALL
PAPCEL
FILM PRESS
Film press (application press) is put directly § surface treatment by use of special Advantages
in paper machine after pre-drying section. agents - to reach hydrophobic, grease- § bigger thickness of coated layer
It is made as two roll press with inclined proof properties etc. compared to standard size press
presses axis. The pressure is deduced § surface dyeing - costs saving compared § savings of operating costs - energy saving
through lever mechanism with hydraulic or to dyeing in substance, reaching of in after-drying section due to sizing at
pneumatic pressure. special color effects and reducing of higher concentrations
The pressure is controlled according to waste water pollution § high operating reliability
technological demands from 0 kN/m to § thin layer of special coats § replacing of size press for speeds higher
maximal load 40 kN/m. than 650 m/min.
Coated medium (for instance mixture of Main parts
starch, sizing agent, AKD, pigment etc.) is § bearing structure (1) We offer complete overhauling and
transported to dosing chamber and § stationary press roll (2) rebuilding of film presses and their parts
proceeds to the calibrating space. § movable press roll (3) besides productions of new ones.
Thickness of applied media on paper § coating head with profiled bar (4)
surface is here calibrated by use of profiled § paper guide roll Design and work safety are in compliance
bars. § sizing agent supply (5) with EU ane EAC standards.
§ sizing agent outlet
Design § hydraulic and pneumatic system (6)
Press rolls are designed on maximal load § safety guards and machine foot bridges
and dynamically balanced on demanded (7)
speed and covered with special coats
depending on produced paper kind. Accessories 3
Bearing structure is made of common or § press rolls and profiled bars drive 2 4
stainless steel according to customer's § control system incl. control console 4
inquiry. Profiled bars have diameter 10 - 38 § paper rope threading
mm and are made from stainless steel with § system of sizing agent preparation
chrome plated cover. consisting of: 5
§ working station 7
Paper surface treatment § starch kitchen
§ surface sizing - to get an effective § cross knife before film press 6
quality improvement of produced § air blowing (air turn) after film press
1
paper and reduce sizing agents § infra - drying
consumption due to their better § retaining tank under film press
retention (compared to sizing in
substance)
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Diameter of stationary press roll mm 1,010 (805) *)
Diameter of movable press roll mm 1,005 (800) *)
Maximal roll width mm 7,500
Maximal design speed m/min 1,200
Maximal linear load kN/m 40
Sizing up to 4 g at dryness 10 - 15 %
*) valid for rolls up to 3 m width
PAPCEL
VYSOKOTLAKÉ
NÁTOKY
High-pressure (closed) headbox runs with an Main parts
air cushion and with deflocculation rolls. It is § inlet body (manifold) (1)
used particularly on paper machines intended § the headbox (2) (front, rear, bottom part and
for a speed up to 600 m/min with diverse side plates)
substances, i.e. with different flow rates and § deflocculation rolls with drive (3)
consistencies. The headbox provides uniform § front part control (4)
distribution of paper stock on a PM longitudinal § top lip regulation (5)
wire. § (mechanical, automatic)
§ position indicators
Design § level and pressure sensor
The headbox is made of stainless steel. It comes § antifoam shower pipe (6)
in a shape of a box. Its inside surfaces, coming in
contact with the stock, are electrochemically Material
polished. The turbulent stock flow is enabled by § headbox is made of stainless steel
a diffuser board and defloculating rolls with § stands are made of structural steel and 5 4
adjustable speed. There is a rotary antifoam and galvanized outwardly; also possible
rinsing shower pipe installed inside the stainless steel
headbox. The headbox stock supply is provided § basement rails are made of cast-iron 1
through an inlet body or diffuser plate. § inside surfaces coming in contact with the
2
6
stock are polished
Top lip regulation
The headbox precise design and machining of 3
Accessories
the top lip enable its adjustability in two
§ headbox stands
directions, i.e. upwards and downwards. The
§ front service bridge or front and back
bottom output edge can be slipped out. The lip
service bridge incl. ladders
provides certain vertical flexibility which allows
§ air pump
fine profile adjustment.
§ distribution piping
The top parts of the top lip spindles are
§ basement rails
equipped with worm gears with micrometric
§ regulating valves
indicators that can be preset with individual
§ format guides
accuracy of 0,01 mm or with stepping motors
§ inlet piping
connected to the control system of the
§ gate valve of a pressure knotter
machine.
The headbox is possible to deliver with the Scope of delivery

control system of cross profile by the way of § complete machine according to main
diluted water in manual and automatic mode. parts description
§ accessories optionally
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Headbox cover Front part control
Deflocculation rolls
Back part
Front part
Diffuser
Worm gearbox
Manifold
Wire PM
SIC
LIC PIC
Breast roll
PIC PIC
KM KM
High-pressure headbox with diffuser

PT
PT
Advantages
PRESSURE AIR SOURCE
§ faster and more precise control
§ possibility of corrections in a close profile
range through slice profiles changs
STU-200
§ possible regulation of output lip slipping
during operation
§ provided protection against lip bending
§ automatic blocking of an upper lip
movement
§ simple operation and easy maintenance
§ minimum spare parts
MIXING PUMP
Machine design and work safety are in
compliance with EU and EAC standards.
High-presssure headbox scheme
PAPCEL
HIGH-PRESSURE
OSCILLATING
SHOWR VOT
High-pressure oscillating showers VOT with an Oscillation control
electromechanical oscillation are used for A special control mechanism allows any
high-pressure cleaning of wires and felts in desired adjustment of the shower pipe stroke
5
paper machines with clear water under a within the range of the oscillator stroke (max.
pressure of 1.0 to 5.0 MPa. 250 mm). Adjustment of the feed speed can be
This cleaning procedure brings a positive done manually (through PM speed values that 4
influence on the felt and wire service life are entered through keyboard on PM control
(keeping original properties of wires and felts board) or automatically (the feed rate is directly
for optimal PM operation), quality of produced derived from the PM drive).
paper and energy consumption. The control mechanism enables connections
3
of more oscillating shower pipes to one control
Design panel. This control panel can control also a
The high-pressure shower pipe is made of pump operation, filters in a pump suction and 2
1
stainless steel in two standard modifications: delivery lines and water supply to particular
§ shower pipe ø 60,3 mm oscillating shower pipes. It is also comprised
§ mounting pitch up to 3,500 mm of a blocking system and links to particular
§ shower pipe ø 76 mm system groups together with a blockage of PM
§ mounting pitch up to 5,500 mm drive.
m
§ shower pipe ø 108 mm
Main parts 6
§ mounting pitch up to 7,000 mm
§ electromechanical oscillator with a drive (1)
§ oscillator holder and shower pipe guiding (2)
High pressure shower pipes are provided with
§ pulleys (3)
nozzles with a needle jet of 0.84 to 1.75 mm
§ shower pipe with nozzles (4)
diameter. To provide optimal form of cleaning,
§ shower pipe conduit holder (5)
their max. distance from the wire or the felt
§ inlet hose with cube (6)
should not exceed 100 mm. Max. pitch of m Accessories
nozzles in connection with the oscillator stroke Material § oscillation control
should not exceed 125 mm. The standard § oscillator outer parts, shower pipe and § high-pressure pump
modification is equipped on its control side nozzles are made of stainless stel § liquid filter before pump
with a blind flange to enable required cleaning m
§ high-pressure filter
of the inside space and nozzles. A connection Scope of delivery § shutting and control fittings (electro-
for a high-pressure hose is installed on the § complete equipment according to the main magnetic or pneumatic)
drive side. Optionally, the shower pipes can be parts description § high-pressure hoses
equipped also with a cleaning brush for § accessories optionally § stainless steel piping for high-pressure
§
cleaning of the inside space and nozzles. water
m Advantages
Machine design and work safety are in § high washing efficiency without leaving
compliance with EU and EAC standards. § uncleaned spots
§ fully automatic operation
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Nozzle with needle jet (diameter in mm)
0.8 1.0 1.4 1.75
Water consumption / pressure
1.0 MPa l/min 1.19 1.70 2.96 4.96
1.5 MPa l/min 1.44 2.07 3.60 6.03
2.0 MPa l/min 1.65 2.39 4.14 6.94
2.5 MPa l/min 1.85 2.66 4.60 7.74
3.0 MPa l/min 2.01 2.89 5.02 8.41
4.0 MPa l/min 1.70 2.25 3.25 5.72
5.0 MPa l/min 2.50 3.60 6.35 10.40
Water consumption per a nozzle (l/min)
Requirement for water cleanness

§ max. content of impurities 20 mg NL/l water
§ NL = insoluble substances
It is necessary to install a corresponding filter in the HP pump suction line.
m
Electromechanical oscillation principle in a relation to the machine
speed
The shower pipe oscillation runs discontinuously as required. The shower
pipe motion (oscillation) is carried out by an electromechanical oscillator.
The basic part of the electromechanical oscillator is a motion screw
transmitting a rotary motion into a linear one. In the end positions, the
motion reverses, which brings linear motion of the oscillator piston rod
backwards.
Speed of this shifting can be calculated as follows:
Vosc = (Vmacine x ønozzle) / lwire (felt)
m
This brings shifting (stroke) by a nozzle diameter per a wire (felt) rotation
which causes very intensive washing without leaving any uncleaned
spots. The oscillator introduces a compact encased device preventing
water penetration into the working space. Its outer parts are made of
stainless steel. The retractable piston rod of the oscillator is protected
against coarse impurities by a collar. On both sides the shower pipe is
resting on rollers bedded in self-lubricating bushing of stands. One of
theses stands serves also as an oscillator holder. Fitting dimensions of
both stands are identical allowing installation of the oscillator both on the
drive side and on the control side. The oscillator is connected with the
shower pipe by a sleeve.
m
Technical data of oscillation
§ oscillator stroke 250 mm
§ shifting speed according to PM speed and wire or felt length
§ drive 250 W, 380 V, 50 Hz
m
Pneumatic oscillation principle in relation to the machine speed
The basic part of the oscillation system is a pneumatic cylinder which
enables lifting of the rod from 1 to 250 mm.
To make cleaning more efficient a control valve is used to control the
speed of the pneumatic cylinder.
PAPCEL
1
2
HYDRAULIC
HEADBOX
Hydraulic headbox operates without air cushion Stage diffuser block (3) distributes the stock
and is fully filled with paper stock. It has some regularly across whole width of the headbox and
elements as classical high pressurized closed produces controlled turbulences to de-flocculate
4
headbox. Main difference lays in built-in block the fibres and let to each stock stream from
with stage diffuser and an installation of diffuser outlet even flow profile. The block is
pulsation damper in front of the headbox. This produced from plastic or stainless steel with
headbox is proper for paper machines operating plastic inserts. The third alternative enables
with lower consistency and speed above 300 optimizing in case when real throughput doesn't 5
3
m/min. correspond with dimensioned throughput or
m when the intensity of turbulence should be
Main parts changed.
Pulsation damper (1) is installed before headbox The same could be done in case of throughput
itself, including inlet section, perforated plate break for instance headbox lip damage. Identical
with stage openings and top part with side outlet inserts don't have to be installed across the whole
to the distributor. Air cushion occurs above the diffuser but inserts with smaller or bigger profile
stock level in the damper. Stock inlet is either can be used in the edge parts. Concerning this
vertical or horizontal. Optimal stream through the aspect the stage diffuser has big potential for
headbox is done by inlet geometry, perforated operation optimizing.
plate and keeping the proper stock level. Major m
task of this system is dampening of pulsation in Inlet chamber with outlet nozzle (4) brings the
main stock stream caused by cleaners in paper stock to the wire and rectifies its outlet. It
approach flow system. The equipment could be is of stainless steel and parts of headbox coming
designed as round distributor as well because all in touch with the stock are of stainless steel to
benefits of the system remain but stock inlet to and electric chemically polished. Use of quality
the headbox is done through distribution hoses material provides headbox with great stability
having identical diameter and length. Last case and long life.
utilizes favorably consistency control with m
diluting water. Adjusting equipment (5) serves for adjusting of
m headbox slice slip and stock outlet onto the wire.
Inlet body (2). Its role is guide the stock to paper m
machine run direction and distribute it Possibilities of cross profile control
homogenously across whole paper web width. § manual control of top lip shifting
Inlet bodies are suited with recirculation. mechanisms, eventually valves of dilution
Recirculation setting is very important due to water (without automatics)
certain paper properties. When the round § fully automatic control of cross profile
distributor and headbox is connected through through QCS of PM control system - step
the distribution hoses an inlet body with motors of shifting mechanisms, eventually
constant cross profile without recirculation is electronic controlled valves for diluting water
used.
1
Material Hydraulic headbox with round distributor

§ headbox is made of stainless steel
§ stands are from common steel, zinc coated
outside, respectively of stainless steel
§ base rails are from cast iron
§ part coming in touch with stock are made
from stainless steel and polished
m
Accessories
§ headbox stands ADJUST
§ front foot bridge or front and back footbridge
incl. ladders SLICE FLOW
§ source of pressurized air PULSATION
§ inlet pipes DAMPER
§ base rails
§ slide valve of the knotter INLET
BODY
§ format guides
§ source of dilution water - pump + distribution DIFFUSOR
m
Scope of delivery
§ complete machine according to main parts HEADBOX
description CONTROL
§ accessories according to customer's inquiry
m
Use of hydraulic headboxes
§ for closer flow scope which is important
namely in cases when narrow assortment of
paper is required
§ with round distributor is suitable for speeds
above 700 m/min
m
Advantages
§ higher operating speed
§ favorable value of cross substance weight
variations
§ more even dispersing of fibres and fillers in
stock
§ absence of air in the headbox prevents foam
creating
§ better fibre formation
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Example of headbox control with cross profile control through dilution water
PAPCEL
JUMBO
PRESS
Press with extended pressing zone JUMBO is Both rolls are suited by press felts, each of Material
cons-tructed as a double-roll press with a them designed individually according to the § the bearing structure and guide rolls are
hydraulic loading of the upper press roll. speed, linear load and the assortment § made of common steel
Usually it is used as the last press before the produced. An essential part of the press is § the press rolls embedding is made of
web enters the PM drying part. the regulation and felt stretching and § cast iron
conditioning system.
Design Accessories
The load bearing structure is designed with There is a double-motor drive, i.e. each press § roll removal equipment
regards to a high static and dynamic stress roll has its own drive unit. An electric part of § ”Jumbo” press drive (mechanical and
and it is adapted for an easy felt exchange and the drive, control and manipulation system § electric part, control included)
press rolls removal. (control panel included), loading hydraulic
system of the upper press roll and paper Scope of delivery
The press rolls with a modern construction threading form a part of the machine. § complete machine in accordance with
design are embedded in double-row § the main parts description
spherical-roller bearings in bearing housings Main parts § accessories optionally
which enable a grease or central oil § bearing structure (1)
lubrication depending on the speed and load. § press rolls and embedding (2)
Advantages
A necessary part of the roll equipment is an § press rolls cooling device (3)
§ extended pressing zone
inner cooling system for the roll cover § hydraulic drive (4); machine control (5)
§ increase of the dryness after the press
temperature stabilization. The roll cover is § top felt guiding (6)
§ part
made of highly elastic rubber with high § bottom felt guiding (7)
mechanical and heat resistance. § machine guards and foot bridges (8)
Design and work safety are in compliance
with EU and EAC.
Due to these characteristics, the pressing
zone of the ”Jumbo” press is extended. The
cover is crowned in accordance with the roll
flattening and operating linear load
calculation. There are blind bored holes to
drainage water during pressing.
www.papcel.cz
Maximal pressure kN/m 350
Maximal paper width mm 7,500
Maximal speed m/min 1,000
Max. press roll diameter mm 1,500
NIP width mm 60 - 75
PAPCEL
LOW-PRESSURE
SOWER NOT
Low-pressure shower NOT is used for wires and There is a connection for a water supply on
felts cleaning and conditioning. They the other side. The pipes have nozzles fixed 6
influence considerably the felt and screen on them which are pressed or mounted into
life time, PM productivity, the quality of paper the pipe.
produced and the energy consumption. 1
4
m 2
Main parts 3
The showers are divided into following § shower with nozzles (1)
groups according to their function: § cleaning brush (2)
§ moisturizing 5
§ water supply (3)
§ cleaning
§ cleaning brush wheel (4)
§ lubricating
§ waste piping for sediments outlet (5)
§ intensive
§ stands for shower pipe fitting (6)
§ condensing
§ flooding Clean water requirements
Material
§ trimms showering § cleaned = max. water contamination
§ all parts are made of stainless steel
50 mg per litre
Design § industrial = max. water contamination
Accessories
Low-pressure showers are made of stainless 9 - 12 mg SS per litre
§ inlet and outlet water hose
steel in three standard versions: § max. SS size 20 µm
§ sealing fittings
§ shower with ø 60,3 mm
§ stainless piping for water supply
§ mounting pitch up to 3,500 mm SS = suspended solids (insoluble in water)
§ shower with ø 76 mm
§ mounting pitch up to 5,500 mm Scope of delivery
Shower connection
§ shower with ø 108 mm § complete equipment in accordance
PAPCEL provides complete shower
ź mounting pitch up to 7,000 mm with the main parts description
connection individually or in groups to the
m § accessories optionally
The showers dispose of attached nozzles machine water distribution system;
with a flat jet in sizes 1 to 3 with a distance assembly, startup and operator training
Advantages
from the wire or felt of 80 - 120 mm. There is included.
§ high cleaning efficiency that ensures
a cleaning brush inside of the shower that § right screen and felt function
can be used for cleaning of nozzles and the
inner surface of the shower from impurities. Machine construction and work safety are
There is a head with a manual wheel on the in compliance with EU and EAC standards.
operator side with the standard version that
serves for a cleaning brush manipulation
and valve opening of the waste water outlet.
www.papcel.cz
Flat jet nozzle / size
1 2 3
Water consumption per a nozzle
0.1 MPa l/min 0.7 1.5 4.4
0.2 MPa l/min 0.9 2.0 6.3
0.3 MPa l/min 1.2 2.6 7.7
0.4 MPa l/min 1.3 3.0 8.9
0.5 MPa l/min 1.5 3.3 9.9
0.6 MPa l/min 1.7 3.6 10.8
0.7 MPa l/min 1.8 3.9 11.8
0.8 MPa l/min 1.9 4.2 12.5
0.9 MPa l/min 2.0 4.5 13.2
1.0 MPa l/min 2.1 4.7 13.9
Low-pressure shower in the wire part of PM
PAPCEL
PRESS PART
MULTI-NIP
TRI-NIP
The multi-nip press part - TRI-NIP is one of The compact configuration of press rolls
the possible configurations of press rolls in considerably shortens the press part. The
the press part. The TRI-NIP is a compact set use of the shoe-press module in the
of four press rolls forming three nips. It is position of the 3rd nip permits to reach the
used particularly for the conception of the dryness volume after the press higher than
press part with a shoe-press module in the 50 %.
a
position of the third nip. As a central roll of The multi-nip press part TRI/NIP with the
the 1st and the 2nd nips, a three-chamber shoe-press module is useful particularly in
suction roll is used, containing two high-speed machines, enabling to reach
chambers with a high-vacuum, ensuring compact dimensions of the press part, a
the suction of water out of the felt in the high volume of dryness after the press and
point of the nip, and one chamber with a the stability of the paper during its passage
low-vacuum, ensuring the transfer of the through the press part.
paper from the 1st nip to the 2nd nip. A a
smooth press roll without a felt is placed in Advantages

the position of the central press roll of the § elimination of re-wetting
2nd nip and the 3rd nip. The roll is § increased content of dryness after the
dimensioned for two nips with a linear load press part
up to 1200 kN/m. The smooth roll surface § paper guiding without free draw forces
ensures the transfer of the paper from the § shortened paper track in presses
2nd nip to the 3rd nip. § shortened press part length
A combination of a shoe-press module and § maximum paper wet strength
a stationary press roll is used in the § increased efficiency and runnability of
position of the 3rd nip, permitting to press the machine
with a higher linear load in the wider nip § optimal configuration of the press part
and to achieve a better dewatering of the for the achievement of max. strength
paper. parameters (CMT, SCT, Burst, etc)
a
§ optimal paper voluminosity
The main advantage of the multi-nip press (density/thickness ratio)
part TRI-NIP is the shortening of the paper § optimal configuration for high-speed
track in the press part and the elimination machines
of free draw forces. During its passage a
through the press, the paper remains in a Construction design and machine safety
permanent contact with one of the rolls are in compliance with EU and EAC
and it is not necessary to equip the press standards.
part with additional guide rolls.
www.papcel.cz
Max. roll length mm 5 100
Max. bearing distance mm 6 350
Max. linear pressure N/mm 1 200
Max. design speed m/min. 1 000
Dryness volume after

the press with shoe-press module % 50
Main parts
§ pick-up - one-chamber or two-chamber
suction roll for the transfer of the paper
from the wire part into the press part
§ bottom press roll with felt (Ø 980 mm
with coating)
§ three-chamber suction press roll with
felt (Ø 1.120 mm with coating)
§ central press roll (Ø 1.250 mm with
coating)
§ bearing structure
§ shoe-press module
§ nosná konstrukce
§ equipment for the felt guiding, cleaning
and dewatering
TRI-NIP, 3rd position: shoe press – press roll
PAPCEL
NO-ROPE WEB
THREADING
For safe web threading through the drying Air conveyer for feed tape routing
section up to the reel at high-speed This equipment consists of stand, movable
machinery, it is necessary to install a no- and stationary chute, blades with holders,
rope threading syste. rope pulleys, pneumatic cylinder, air
It is based on utilisation of special doctors nozzles and pneumatic control with master
with air nozzles for feed tape routing console. It is also equipped with guards
between particular drying cylinders and on and air vessel if required.
the air or under-pressure conveyers. The
most important part of this no-rope Conveyer can be controlled by master
threading is a pneumatic system for control console keys
of particular nozzles in full-automatic § either manually, each function
sequence to optimize air consumption. (functions in this mode are not
conjugated)
Utilization § or semi-automatically (in this case
§ intended for high-speed machines functions are interconnected so that
(speed limit for rope threading is about the real chute position defines
1.000 m/min) operation of a certain nozzle etc.)
§ for machines with frequent changes in
web width For its operation the conveyer requires
§ optimal linking to other threading touch-dry paper. Therefore it is installed
elements in PM press and end parts usually for threading in the size press or
(transfer rolls, air/vacuum, conveying film press (i.e. at the pre-drying part end) or
systems) in the calender and the reel (i.e. at the
§ enhanced work safety after-drying part end). In both cases the PM
line runs with web dryness exceeding 90 %. Air conveyer installation at the PM end
Construction design and machine safety

are in compliance with EU and EAC
standards.
www.papcel.cz
Installation before the size press
Advantages
§ more effective web threading between
two rope circuits in a very difficult place
at the pre-drying or after-drying part
end
§ positive impacts on threading speed in
the given place and on work safety
while threading (in case without any
conveyer the PM line attendants
usually try to transfer the web between
two rope circuits manually, i.e. contrary
to PM work safety rules)
Profukovací skříně pomocí proudu paprsku
Primary factors
§ i ncreased tension (web tension
considerably reduces angle of web
separation from roll)
§ growing dryness (improved web
strength characteristics with
positive impacts on web separation
from roll)
Additional factors
§ PM speed (bigger angle of web
separation from roll with growing speed)
§ ratio air jet / wire (better web stretching
brings lower angle of web separation
from roll)
Secondary factors
§ positive impacts on fine pulping quality
PAPCEL
PNEUMATIC
GUIDES
Pneumatic guides PR are designed for paper The valve dislocation is due to a vane swinging
machines wires and felts run regulation or for a to the right or to the left from the central 4
contingent regulation of other endless belts. position of the longitudinal machine axis. The
The regulation itself consists of a pneu- sensor tip is to be set in its central balanced
matically controlled sensor with a vane and of a position during installation by pushing it on the
pneumatic circuit. relevant edge of an endless belt. 3
According to the location in paper machine
regulators are produced as a type „PR-302- Main parts
1
WS” - for wet PM part in stainless steel § bearing housing (1);
design, and for dry part as a type PR-302-DS pneumatic cylinder (2)
made by structural steel. Operational position § base plate (3)
2
of the regulator is random. § pneumatic sensor (4)
§ guide pneumatic circuit
Design
Horizontal guide PR-xxxyH consists of a bearing Material
housing into which a guide roll is bedded. § pneumatic bellows (rubber)
§ regulator: wet part (stainless steel); dry
Vertical guide PR-xxxyV is almost of the same part (common steel)
design as the horizontal one with the only § pneumatic sensor (stainless steel,
difference consisting in the fact that its lower ceramics)
pneumatic bellow is bigger due to elimination
of weight of the roll that is guided. Accessories Advantages
§ air treatment unit § fully automatic operation
§ low operating costs
Special guide PR-xxxyS is designed for a wire
§ functionality and reliability in service
run regulation in PM wire parts for a guide roll Scope of delivery
with a doctor. § complete machine according to main parts
description Machine design and work safety are in
Sensor with vane PR-02-PVW
The pneumatic guide is an actuator which sets
a guide roll into a needed position according to
the evaluation of sensor impulses. Generally,
the sensing element works like a distributor
valve forcing the pressure air to enter particular
pneumatic bellows.
www.papcel.cz
Environment Working station Working wire (felt) width

up to 3 m up to 5 m
WET Horizontal PR-301WH PR-501WH

Vertical PR-301WV PR-501WV
Special PR-301WS PR-501WS
DRY Horizontal PR-301DH PR-501DH

Vertical PR-301DV PR501DV
Working stroke guide mm +-45

Balt diameter in bedding *) mm standard 200
Input air pressure bar 3-5
Embracement angle o 25 - 35
*) other type based on customer´s requirements
H = horizontal
V = vertical
S = special
Regulator with pneumatic cylinder
PAPCEL
OF THE PAPER
PRESS PART
MACHINE
The paper pressing is the last process to Offered range of presses: Press with extended pressing zone JUMBO
extract mecha-nically the water in the PM (NIP width 60 - 75 mm,pressure up to 350
line. There is a wide range of presses (having Continuous standard presses kN/m)
one or more pressing zones) used for such a (NIP width 20 - 30 mm,pressure up to 150 § single-felt
purpose which when optimally combined kN/m) § double-felt
m
create an adequate press part. § single-felt
The adequate press part must respect the § double-felt Shoe press
machine performance, speed (the way of § double-felt with a suction roll (NIP width 200 - 250 mm,
paper threading), given product and the way pressure up to 1,000 kN/m)
of felts and rolls removal. § Single shoe press
Press with two pressing zone Combi press
§ Double shoe press
(press up to 110 kN/m)
Standard technical parameters of the press § Triple-NIP
§ with a smooth central roll
part: § with a suction central roll
§ operational speed up to 1,200 m/min
(2,200 m/min tissue)
§ operational width up to 7,500 mm
§ felt tension up to 5 kN/m
Material design
§ common steel
§ common steel wrapped by an anti-
corrosive metal plate
§ stainless steel
www.papcel.cz
Press part with continuous presses
Press part with Combi press and continuous press Press part with two Jumbo presses
Single shoe press Double shoe press
PAPCEL
HYDRAULICKÉ
(POPE)
HYDRAULIC
NAVÍJEČE
REEL
Hydraulic reels HN with a supporting drum, type Main parts
POPE, are intended for paper web reeling. The § bearing structure (1): two steel-welded
paper web is reeled up at constant speed on a boxes, two stands with beams and
roll - the reel spool. The reel spool revolutions guide rails for reel spool rolling 10
depend on down pressure induced by the § supporting drum with rope pulley (2)
carrying cylinder which is driven by a geared (stationary or floating) 11
9
electric motor. § supporting drum bedding (3) 5 2
§ supporting drum cooling system (4) 4 3 8
1
Design § tilting arms (5) for attachment of empty 7
The supporting drum can be made of cast iron reel spools
or completely welded of structural carbon or § loading levers (6) attached to basement 6
stainless steel. Between stands there is a rails of the reel
doctor with electromechanical oscillation § doctor with oscillation (7)
installed for surface cleaning. On the PM § damper of wound paper reel with a brake
control side, there is a fixed or free rope pulley (8)
according to the paper threading system into § reel spool starter (9)
the reel. The supporting drum is equipped with § reel spool magazine (10) Accessories
an internal cooling system used for the paper § machine control, machine guards § equipment for paper web threading
web cooling coming from the PM drying part. § service bridges (11), hydrostatic drive, § equipment for loading of reel spools into
pneumatic circuit the tilting arms with a reel spools magazine
Tilting arms are operated hydraulically and § reel spools with rubber or polyurethane
they are mechanically coupled to keep their Material surface depending on customer's request
mutual positions and providing a uniform run. The main material is common steel, supporting § reel driving unit
The loading levers are designed in the same drum coat can be done according to customer's
way which as an addition can regulate the reel request (cast iron, structural steel, stainless Advantage
spool loading on the supporting drum for each steel). § simple operation
lever separately. In the end position, the reel § possibility of fully automatic operation
spool is stopped by hydraulic dampers and Scope of delivery § adjustable hardness of paper web winding
braked by hydraulically controlled brakes. A § complete machine according to the main
great emphasis is put on work safety during the parts description Machine design and work safety are in
reel operation. The reel is designed so that an § accessories optionally compliance with EU and EAC standards.
access to dangerous spots and to squeezing
points (between the reel spool and supporting
drum) is prevented. Control of all reel functions
can be done through the control board either in
manual or fully automatic modes.
www.papcel.cz
Maximal winding diameter mm 3,200
Supporting drum diameter mm 900 - 1,100
Maximal reel speed m/min 1,200
Maximal paper web width mm 7,500
Equipment with different parameters optionally, depending on the customer.
10
11
Example of reel installation in the paper machine
PAPCEL, a.s., Uničovská 132, 784 10 Litovel, Česká republika | T: +420 585 152 111 | F: +420 585 343 001
PAPCEL
REWINDER
Rewinder is used for rewinding and longitudinal These spreader rolls are installed on feeders for
slitting of the paper web from the paper machine an optimal adjustment of the paper web run. The
reel spool into paper rolls of required sizes. slitting section comprises also a device for direct
m measuring of the paper web tension located on
Design the guide roll with its constant embracement by
The winding part of the machine consists of two means of which the required tension of the reel
rolls, each of these carrying rolls has its separate 2
can be controlled. In the slitting section, there is
drive. A hydraulically controlled ejector of the reeled also an equipment for a dust exhaustion which 7 1
up rolls and hydraulically controlled cross cutter, significantly reduces the amount of impurities on 8
which separates the paper web from the wound up the paper surface. 9
roll, are installed in the first carrying roll bedding in m 10
the paper web run direction. The carrying roll guard The paper web threading system serves for a
bedding is done in the same way on the second roll, transfer of the paper web from an unwinding
it is controlled pneumatically and serves for a safer stand through transfer, spreader and guide rolls,
roll manipulation in the area between the tilting the slitting section and its spreader roll up to the
table and the smooth carrier roll. space between carrying rolls of the rewinder. It
Both rolls are dynamically balanced according to comprises V-belt conveyers, chutes, air nozzles,
the required winding speed. Surfaces of both rolls clamping roll device and underpressure system
are plasma-sprayed. Both carrying rolls are driven with a sucking of the paper web onto the first
by AC variable-speed motors. The paper roll is carrying roll of the rewinder.
m
laterally guided by mandrels that are pneumatically
lifted or dropped down. They are retractable The unwinding stand is arranged as a twin frame
hydraulically or pneumatically. Every paper roll, with two stands on which reel spool beddings 5
with locking levers and an ejector of empty reels 11
while being reeled up, is pressed down from the top 6
by a rider roll, its loading is controlled according to spool, combined with hydraulic dampers on
3
diameters of the paper roll while being reeled up. ends of unloading arms, are installed. The brake
Pressure roll guiding is equiped by the system for unwinding is manufactured either with an AC
against the roll crash. generator motor, a pneumatic disc brake with air
m or water cooling, or a drum brake. A clutch
The slitting section of the machine is arranged installed between the brake and the reel spool is
according to required width of strips to be cut, equipped with a grooved shaft on which the system, equipment for dust exhaustion from the
max. operating speed and type and width of the coupling part is pneumatically displaced in paper web surface, equipment for suction of
paper web. It is controlled pneumatically or dependence on the reel spool carrier. The entire trimmings in the slitting section, and reel spools.
electro-pneumatically on principles of so-called unwinding stand is equipped with a cross and Besides production of new machines, the
shears slitting with a tangential slit or a slit with longitudinal feed for correct adjustment of the company offers also complete overhauls and
embracement on the slitting roll. The machine is paper web run when entering the machine. reconstructions of rewinders and their parts.
The machine can be also delivered with a m
equipped in front of and also behind the slitting
complete electric installation, including the Machine design and work safety are in
section with spreader rolls used for correct paper
control system, automatic paper web threading compliance with EU and EAC standards.
web guiding and cross stretching in the input part
just before cutting and when coming to carrying
rolls.
www.papcel.cz
Basis weight of paper web to be rewound g/m2 17 - 500
Maximal working speed m/min 2,500
Maximal unwinding diameter mm 3,200
Maximal winding diameter mm 2,050
Maximal paper web width mm 7,500
Minimal slitting width mm 70
An equipment with different parameters can be delivered optionally.
Main parts Advantages

§ bearing structure - individual stands made of § good price - productivity ratio
profile steel, attached to each other by fixing § high quality of rewound paper rolls
bolts and locks (1) § high quality slitting
§ supporting rolls (2), pressure roll (3) § reliability in service
§ core clamping mandrels
§ paper rolls ejector (5), tilting table (6)
§ spreader rolls (7)
§ slitting section (8), paper web threading (9)
§ unwinding stand (10)
§ machine hydrostatic drive
§ machine pneumatic circuit
§ machine electric part (switchboard boxes,
cabling, control board)
§ control system incl. software
§ machine guards, machine drive (11)
Accessories
§ equipment for suction of trimmings
§ automatics for paper web threading
§ equipment for dust exhaustion
§ reel spools with rubber or polyurethane cover
§ automatic roll core threading
§ cross knife
§ vacuum on a grooved carrying roll
§ barrier increasing safety of reel spools
handling on unwinding stand
§ central lubrication system
Scope of delivery
§ machine according to main parts description
Material
§ bearing structure - common steel
§ roll coats - common steel with a surface
treatment
PAPCEL
ROLLS
Rolls are the basic functional element of the § Yankee rolls
paper machine. Desing of each roll depends § carrying rolls of a rewinder, plasma
on its location in PM and its usage purpose. spraying included
The rolls are standardly dynamically balanced § carrying rolls of a reel - made of cast iron or
for the required designed speed. For long slim welded carbon or stainless steel)
rolls, we use a method of dynamic roll § reel spools - incl. covers (polyurethane,
Size press roll
balancing in more levels. rubber)
Some rolls are operating as pressure vessels § suction rolls, pressure
(with internal overpressure), are designed § transfer rolls
and tested in compliance with EU standards. § spreading rolls - paper, felt
If required, the rolls are delivered with
corresponding certificates. Rolls types
§ with hot-pressed cast ends and with
List of the rolls produced for the paper industry pressed-on steel pins
§ guide rolls for wire, press and drying wire § with hot-pressed steel pins or pins fixed
and paper (made of steel, grinded, with a through freezing Reeler
rubber cover, copper-plated, chrome- § with bolted ends supporting roll
plated, plasma-sprayed)
§ deflocculation rolls for headboxes Design
§ segment rolls for rewinders (made of The company produces rolls, cylinders and
aluminium alloy) cylindrical bodies in all known design
§ breast rolls modifications, such as:
§ driving rolls with a rubber cover for wire § massive rolls
parts § rolls made of weldless thin-walled and
§ forming rolls for a Crescent former thick-walled tubes
§ press rolls (incl. rolls for JUMBO presses) § rolls made of grey cast iron
Drying cylinder
with blankets and internal cooling system § roll-bended
§ drying cylinders § cylindrically grinded or crowned
§ made of cast iron or welded
§ chrome plating included, or with Material
special coatings § depending on customer's request
§ fix or free rope pulleys included § according to the load
(possibly with rope grooving) JUMBO roll
§ size press rolls - incl. covers in accordance Machine design and work safety are in Spreading roll
with the sizing agent and pressure compliance with EU and EAC standards.
www.papcel.cz
Rolls can be delivered with following coatings

and covers:
§ rubber or polyurethane cover, teflon cover,
copper plating, ceramic cover, hard
chrome plating or high-grade steel coating
(stainless steel, type 13 % Cr, chrome-
nickel steel, chrome-nickel-molybdenum
steel, tungsten-carbide etc.) according to
special requirements
§ we provide rolls with particular coating and
covers as blind-bored, grooved or with
combined surfaces
Special roll surfaces can be provided also

through subdeliveries by reputable and
specialized roll manufacturers within the
scope of delivery and based upon previous
agreement with the customer.
Servicing
For all mentioned rolls (made or by PAPCEL or
other manufacturers), we provide repairs,
overhauls and replacements of roll pins and
also coating of necks, grinding of roll surfaces
and also new covers. The service is offered
completely, i.e. from dismantling of the roll
through its repair. For all rolls, we produce and
deliver also the bedding for oil and grease
lubrication.
Rolls are delivered for all available paper

grades for paper machines with wire table up
to 7.500 mm.
PAPCEL
ROPE THREADING
SYSTEM
Rope threading system is used for automatic Ropes drive is used when the threading ropes
paper web threading through the threading do not pass through the drying cylinders or
ropes from the press part via drying section when the web contact is not sufficient for the
onto the reel of the paper machine. rope dragging which might cause slips. The
speed of the electric motor is controlled by a
Design frequency converter and is derived from the
It consists of a set of pulleys, rope stretchers speed of a closest suitable roll. The drive is
and if necessary a rope drive. Auxilliary provided with a safety cover.
chutes and air pipes with nozzles can be
used as other equipment to be placed in Main parts
transfer points. A two-rope system is applied § pneumatic rope stretching
normally, but for heavier paper grades a § set of pulleys with holders
M
three-rope system can be used. Because of
different speeds in different parts of PM, Material
the rope threading system is divided into § standard design is common steel,
several sections. Into the sections, where eventually stainless steel according to
the paper web transfer is more complicated, customer’s request
M
the tail shooter with the cutter and with air Accessories
or vacuum transporter is installed. § threading rope drive
§ tail cutter
Rope pulleys § tail shooter
Pulleys dimensions (diameter, width, groove § air conveyor
depth) depend on the machine speed and M
the basis weight. Scope of delivery

§ complete machine according to the
Leading pulleys main parts description
The pulleys are used to form rope threading § accessories optional, upon customer’s
wedges (lower depth of a groove) in transfer request Single guide
M
points. pulley
Advantages
§ operational reliability
Guiding pulleys § easy operation and maintenance
The pulleys are used for guiding threading M
ropes in the machine (higher depth of a Machine design and work safety are in
groove) and are manufactured in a single or compliance with the EU and EAC standards.
double modification. Double guide pulley
www.papcel.cz
Technical parameters - vertical stretching
Stroke (m) Stretching height (m)

0.60 1.25
0.75 1.42
0.95 1.60
1.10 1.75
1.25 1.90
Technical parameters - horizontal stretching
Stroke (m) Stretching height (m)

0.50 1.88
0.75 2.38
0.90 2.68
Rope stretching system is designed for

stretching the threading ropes individually. Its
size depends on an overall rope length of a
threading circle.
Vertical mechanical rope stretching is done Stroke
by a system of weights. The system allows

Stretching height
rope stretching by a doubled stroke (L=2 x

Stretching lenght
STROKE). Offered only upon customer’s

Stroke
request.
Vertical pneumatic stretching is done by

Pneumatic cylinder
Pneumatic cylinder
pneumatic cylinders controlled by a pneumatic

control board. The system allows rope
stretching by a quadruple stroke of pneumatic
cylinders (L = 4 x STROKE). Maximum rope
stretching stroke (pulleys in end positions) is
signalled by magnetic position sensors. Pitch
Vertical mechanical stretching Vertical pneumatic stretching

Horizontal pneumatic stretching is done by Stroke
pneumatic cylinders controlled by a pneumatic
control board. The system allows rope
stretching by a quadruple stroke of pneumatic
cylinders (L = 4 x STROKE). Maximum rope
stretching stroke (pulleys in end positions) is
signalled by magnetic position sensors.
Advantages of the pneumatic rope stretching

Continuous and simple adjustment of the
required stroke of the threading ropes and a
possibility of a stroke release when the paper
is threaded. A fully automatic equipment.
Horizontal pneumatic stretching
PAPCEL
SHOE PRESS
Shoe press is located in the PM press part. Main parts
It belongs to the group of presses with an § bearing structure (1)
extended pressing zone. The load is § press roll (2)
controlled from 0 kN/m to the maximum § shoe press roll (3)
load up to 1,200 kN/m. § hydraulic system for the top press roll 3
§ hydraulic system for the bottom press
Design roll
The press roll has a bending compensation § safety guards
2
through a hydraulic system or a classic
press roll with crowning. The shoe press is Accessories
equipped with a stationary beam on which § drive
a set of hydraulic cylinders is attached. § control system and control panel
These cylinders press down the „shoe” to § assembly tools and tools for the regular
the rotating flexible blanket. exchange of the elastic blanket
§ central lubrication and hydraulic
The shoe profile is influenced by the shape aggregate Advantages
of the loading roll. A rotating elastic blanket § dryness amount after press part:
of the lower roll slides over a thin oil layer. improvement from 48 to 52 %
Because of the hydraulic cylinders set and § reduction of steam consumption per
hydraulic unit design, it is possible to produced tonne
control the cross profile of the paper. It is § increased performance of machine
used as a final press that is able to reach with limited drying capacity
35 - 40 % dryness when the dryness at the § new machines with shorter drying part
entrance is about 48 - 52 %. § increased paper wet strength
Contact aprox.
250 mm § reduced number of web breaks
§ enhanced ef fectiveness and
runnability
§ web strength parameters improvement
Contact aprox.
Felt
50 mm
Paper Machine design and work safety are in
Felt
Blanket
Replacement of a roll
by a concave shoe
www.papcel.cz
Maximal linear pressure kN/m 1,200
Maximal design speed m/min 1,200
NIP width mm 200 - 250
Shoe-press in PM scheme
2
1
PAPCEL
SIZE PRESS
Size press is located in the machine behind System of threading ropes is part of the size Scope of delivery
the pre-drying part, is made as two-roll press press and its design enables save feeding of § complete machine according to
with hydrarulic or pneumatic loading. Press the paper web from previous to the following description of main parts
rolls are settled horizontally and its movable drying section of the paper machine. § accessories according to customer’s
roll (first roll in paper run direction) is arranged inquiry
under the stationary roll. Main parts
§ bearing structure consisting of particular Advantages
Design stands fixed by bolts and locks together § high sizing efficiency
The rolls are dynamically balanced on (1) § high operational reliability
demanded speed and can be covered with § stationary press roll with bearing (2) § small space demands
different coats (rubber, ceramics) depending § movable press roll with bearing (3)
on produced kind of paper and type of sizing § shifting equipment Design and work safety are in compliance
agent. The sizing agent proceeds through § paper guide rolls (4) with EU and EAC standards.
distribution pipes between the rolls and § side and front doctors (5)
retained by outside dams. § spreader roll with drive (6)
Volume of sizing slurry can be controlled § size agent inlet (7)
through set of valves, which are regulated § size agent outlet (8)
either manually or electric-pneumatically. § hydraulic circuit; control console; pneu-
Paper web proceeds through the bath to be matic circuit
sized. Sizing agent surplus is led through § safety covers and foot bridges (9)
7
system of waste troughs and pipes back to the
working station. Roll surface coming not in Material 2
contact with paper web and front parts of the § bearing structure and the rolls are made 3
rolls are cleaned by set of side and front of common carbon steel
doctors. § size agent inlet and outlet parts are of
Paper can be sized according to demand on stainless steel 5
both or one side only in the sizing press. Paper 9

web run through the size press is modified by 9
Accessories 4
use of shifting unit of inlet guide roll. After 1
§ rope threading
sizing the paper is led through guide roll under 9
§ size press drive (mechanic and electric 8
pressing part onto spreader roll, which part including control)
spreads the paper web across its width before § system of sizing agent preparation
inlet to the after-drying part (usually on a pair
of drying cylinders with chrome-plated
surface).
www.papcel.cz
Design of size press horizontal with inclined line of centres
Configuration two-roll
Max. design speed m/min 850
Press roll diameter mm 600 - 1,350
Max. operating width mm 7,500
Linear pressure kN/m max. 80

2
Sizing g/m max. 4 on each side
at dryness 6 - 10 % b.d.
Control mode manual / automatic
On customer’s demand we supply machines with different parameters.
Paper surface treatment

§ surface sizing - to get an effective quality improvement of
produced paper and reduce sizing agent consumption due to
their better retention (compared to sizing in substance)
§ surface treatment by special agents - to reach hydrophobic,
greaseproof properties etc.
§ surface dyeing - costs saving compared to dyeing in subs-
tance, reaching of speacial color effects and reducing of
waste water pollution
§ thin layer of special coats - thermoplastics, pigments, clays etc.
PAPCEL
SOFT CALENDER
Soft calender is a machine usually installed at the Main parts
PM line end before the reel. It is designed for one- § supporting structure (1)
sided or both-sided glazing of paper webs for § thermo-roll (2), S-roll (swimming roll) (3)
production of fancy and graphic papers. There is a § swinging doctors (4)
steam box installed before the calender which § roll edge cooling system (5)
provides improved smoothness of the paper § temperature measuring elements (6); enter
4
surface. elements for dissipation of static electricity
m 5
§ spreader roll (7), web guiding roll with
Design bedding (8) 2
The soft calender is standardly produced as a § web tension sensing system; hydrostatic drive
four-roll two-NIP press or as a double-NIP with 3
§ pneumatic distribution line
three rolls. Each NIP provides combination of an § machine covers (9)
oil-heated thermo roll and a swimming S-roll with a m
continuously adjustable bending according to the Accessories
actually induced load. § air distribution elements with fan for roll edge
m cooling 1
At one-sided web glazing, both rolls are placed § heating station of thermo rolls
either up or down according to the side being § soft calender drive and steam box
glazed. m
Scope of delivery Thermo-rolls
At double-sided web glazing, the thermo roll is
§ machine in accordance with main parts The soft calender is equipped with two thermo-
placed up in the first NIP and down in the second
description rolls that can be heated up to 180o C. The roll
NIP.
m § accessories optionally
surface is protected with a special cover to provide
Each roll is equipped with a swinging doctor. m an optimal paper web smoothness. Both thermo-
Swimming roll edges are monitored by thermo- Advantages rolls are put in bearing bodies with a spherical
cameras that provide signals for cooling of surfaces § easy installation and assembly roller bearing on the drive side and with a roller
in question to keep their temperatures constant § simple routine maintenance bearing, type CARB, on the operating side. All
and to reduce the temperature of the roll cover in m bearings of the thermo-rolls are lubricated
order to assure its longer service life. Before each Supporting structure through a central lubrication system.
pressing zone, there is a spreader roll providing Through its design this supporting structure,
optimal transverse tension of the paper web. The comprising particular stands made of structural S-roll (swimming roll)
paper web, leaving the PM drying part, goes steel, minimises operating vibrations. Individual The soft calender is equipped with two S-rolls with
through a steam box to the first spreader roll stands are mounted to each other by strengthened coating. Each S-roll is powered by toothed belts
providing the cross web stretching before its entry in bolt connections and adapted to provide safety being stretched by a bolt. Its pinion is bedded in a
the first NIP. Afterwards, the paper web goes over its handling during on-site installation by a crane or bearing body equipped with two spherical roller
web guiding roll to the second spreader roll where it other lifting devices. This supporting structure is bearings.
is stretched before its entry into the second NIP. designed to provide maximum machine rigidity
m both at standstill and running.
www.papcel.cz
Operating speede m/min 1,500
Linear pressure kN/m 300
Maximal web width mm 7,500
Thermo-rolls diameter mm 710
S-rolls diameter mm 555

o
Termo-roll temperature C 180 / 230
Oscillating doctors There are blowers (air nozzles) on these beams Spreader roll
Oscillating doctors are designed for surface installed with pneumatic cylinders used for This spreader roll is intended for paper web
cleaning of thermo-rolls and floating rolls. Their opening or closing of the air supply line according stretching in its cross direction before its entering
oscillating motion is based on shearing actions to the actual S-roll surface temperature. the soft calender pressing zone. An actual roll
of the doctor blade across the roll surface. The deflection can be adjusted by means of a worm
total travel (stroke) is 19 mm at frequency of 12 Temperature measuring elements gear.
cycles/min. Any regular motion of a doctor Due to different temperatures on the S-roll cover
brings improved doctoring and removal of resulting from the contact between the paper web Web guiding roll with bedding
particles settled between the blade and the roll. and the thermo-roll, it is necessary to monitor the The paper web guiding roll is attached to the
Concurrently, it eliminates possible roll surface zone in question. Therefore, the cross beam is calender´s supporting structure. It is designed for
damage. This swinging motion is induced by an provided with thermo-cameras. paper web guiding from the first NIP toward the
electric front gearbox. spreader roll. The roll surface is chrome-plated
M
Elements for dissipation of static electricity and the chrome layer thickness is up to 80 µm.
Roll edge cooling system
A discharge electrode is used for active discharging
This system is designed for S-roll edge cooling in
of electrostatic faults during production and they Web tension sensing system
order to avoid different temperatures on the roll
work with voltage of 8 kV AC. Because of various The system comprises tensometric sensors
cover due to contacts between the paper web and
profiles of surface charges, the electrodes are installed under the web guiding roll beddings,
the thermo-roll. This roll edge
designed for charges of both polarities. The located in front of and behind the soft calender.
cooling system comprises
discharge electrode is connected to a high- The sensors are used for a web tension evaluation
two fans that can be switched
voltage power-supply unit. and adjustment.
independently or concurrently
as necessary. Behind the fans
there are a water cooler and
distribution piping of 7
individual beams. 8
9
6
PAPCEL
SUCTION
TUBES
Suction tube is used for a mechanical or installed, for heavier felts (2nd and 3rd press), we Accessories
chemical cleaning of PM wires and felts. By recommend to use two suction tubes installed § separator, hoses
m
means of an underpressure, it sucks out the in series where a spacing between them
given cleaning medium (water, chemicals) that should not exceed 0.5 m. Advantages
is consequently led through suction piping m § increased quality of produced paper
outside the paper machine. This way of cleaning Technological suction tube is used especially § reduced energy consumption
brings an increased quality of produced papers in the press part in front of a nip of the actual § longer service life of wires and felts
m
and at the same time a reduction of energy press. When touching the felt, the paper web
can close up a certain part of the air which, Cross-section areas
consumption and, last but not least, longer § cross-section area of single-grooved
service life of wires and felts. after going through the nip, causes paper web
m breaks or a paper web fold. These defects are suction tube:
Design prevented by the technological suction tube § 80 - 100 % of open slot area
Suction tubes can be produced in two that sucks the unwanted air through the felt. § cross-section area of double-grooved
modifications: The structural design of the tube depends on suction tube:
§ single or double grooved - for felt cleaning, its position. When placed very close to the nip, § 100 - 150 % of open slot area
§ technological suction tubes - used for air the suction tube with a „nose” shape is used. In § cross-section area of suction piping:
extraction from the space between a paper case of a longer distance from the nip, the § 70 % of open slot area
m
web and the felt which brings an improved shape of the suction tube can match the Machine design and work safety are in
adhesion of the paper web on the felt. suction tube used for a felt conditioning. compliance with EU and EAC standards.
m m
Felt suction tube is made of stainless steel, its Main parts

lining can be made of plastics or ceramics. § suction tube body (1)
Suction tube is provided with an adjustable § suction tube lining (2), sliding gates (3)
suction slot and adjustable suction width by § blind flange with vacuum meter (4)
means of sliding gates. On the control side, § rotary flange on drive side (5)
there is a blind flange with a vacuum meter; on § bolts for attachment to bearing structure
m 4
the drive side, there is a flange for coupling of a
pipeline to a vacuum pump. Material
§ suction tube body, incl. flange is made of
The own body is bedded in split collars and 2 1
attached to the bearing structure. It is height- stainless steel
§ suction tube lining - polyethylene, ceramics
adjustable in order to set its optimal position 3
§ sliding gates - polyethylene
against the felt. m
Suction tubes for cleaning are installed on felts Scope of delivery 5
or wires from the paper web side in places § complete device according to main parts
where there is no contact with the paper web. description
In case of permeable felts (1st press), there is a § we deliver a flange joint including a counter
single, double or multi-grooved suction tube flange and edging ring
www.papcel.cz
Felt / Technological suction tube
Suction slot width mm 8 - 15
Underpressure bar 0.2 - 0.4
Single grooved suction tube
Technological suction tube
PAPCEL
SUCTION ROLL
Suction rolls are generally used in the PM The rolls are supplied with coatings and
wire part (wire suction roll) and in the PM blankets
press part (pick-up roll, felt suction roll, § g rubber or polyurethane, Teflon,
press suction roll). copper-plated, ceramics, chrome-
plated or plasma-sprayed (stainless
Design steel, type 13 % Cr, chromium-nickel,
Depending on their usage suction rolls are chromium-nickel-molybdenum, wol-
produced in one-, two- or three-chamber ram-carbide etc.), i.e. according to
design. The three-chamber rolls are used customer's requirements
for transfer of the paper web from the wire § u blind-bored or grooved rolls available,
part to the press part (pick-up). The body is or their combinations, as required for
made of a bronze or stainless tube. The roll particular blankets
chamber is welded from stainless material.
These rolls are available with diameters up Scope of deliveries optionally includes
to 1.200 mm, length up to 5 m and max. special roll blankets from our reputable
pressure of 60 kN/m. suppliers in case of previous agreement
with the customer..
Main parts
§ roll surface Service
§ chamber For all the rolls mentioned above, we can
§ bearing bodies (on operating side provide repairs, overhauls, replacement of
flanged for connection to vacuum roll necks and also coating of necks,
source) grinding of roll surfaces and new blankets.
§ slides for suction width adjustment This service is offered completely, i.e. from
§ inner shower for slides lubrication dismantling of the roll out of the machine
§ worm gear for roll chamber adjustment through overhauling to its reassembly. For
to functional position all the rolls, we can produce and deliver
§ air distribution for slides load control also beddings both for grease and oil
lubrication.
Material
§ upon customer's request Construction design and machine safety
§ according to load are in compliance with EU and EAC
standards. Example of two-chamber
wire suction roll
PAPCEL
TRANSFER ROLL
Transfer rolls are used in high-speed paper Main parts
machines for a web transfer between § chamber with flange on drive side for
individual presses and between the PM connection to vacuum source
press and drying part. Their main § blind-bored surface
advantages are reduction of drawing § longitudinal guides controlled
forces and enhanced work safety during pneumatically
web threading. § side stoppers for suction width
adjustment
There are two types of transfer rolls § low-pressure shower for lubrication of
available according to their design: longitudinal guides (on wet transfer
roll)
Wet transfer roll § retractable pulley for disassembly of
§ installed inside the press part for a web roll chamber
transfer between individual presses, § air distribution into hoses for load
used materials: stainless steel control of longitudinal slides
Dry transfer roll Advantages

§ used for a web transfer from press part § utilisation in modern high-speed paper
to drying part, used material: structural machines
steel § more effective web transfer
§ increased work safety
The rolls are available with diameters up to § improved mechanical paper properties
600 mm and length up to 5.000 mm.
standards.
PAPCEL
COOLING STATION
THERMO ROLLS
HEATING AND
Heating and cooling thermo rolls for paper Process parameters Heating options
machine wide 3 m, roll temperature 200°C Throughput: 57 dm3 o
§ gas up to 250 C
The station heats thermo oil for the thermo Oil temperature: 200oC o
§ steam up to 140 C
o
roll of the paper machine calender. Heating Power: 220 kW § electric power up to 300 C
bodies built-in the station piping are used Thermo oil: Mobil 603
for heating; the body power feed input is 50 Heating: electric coils The machinery design and safety comply
kW. The station is equipped with an electric with the EU and GOST industrial standards.
switchbox, a pump and measuring & control Cooling
(M&C) elements. Thermo oil is heated up to The cooling plant is divided into three
200°C, the thermo roll temperature moves compact units:
in the range from 90 to 170°C. § air pump cooling station
§ circulation unit
The equipment is delivered for paper § cooling tower
machine calenders wide up to 10 m and
paper machine speed up to 1,500 m/min.
Heating and cooling

Heating thermo rolls for paper machine
wide 3 m, roll temperature 200°C
Thermo oil is heated up to 220°C, the roll
temperature is 200°C.
Process parameters
Throughput: 55 dm3
Oil temperature: 200oC
Power: 220 kW
Thermo oil: Mobiltherm 603
Heating: electric coils
Heating options
o
§ gas up to 250 C
o
§ steam up to 140 C
o
§ electric power up to 300 C
Heating
www.papcel.cz
Cooling Glycol from the storage tank is used in 3

The cooling plant is divided into three circuits:
compact units: § air pump circuit
§ air pump cooling station § plate-type exchanger circuit for warmed
§ circulation unit and cooling towers
§ cooling tower § plate-type exchanger circuit for paper
machine rolls heating system
The equipment is delivered for paper
machine calenders wide up to 10 m and Glycol parameters:
paper machine speed up to 1,500 m/min. § source: commercial container
§ - connection size G ¾”
The station includes § storage tank with air tank
§ air pump ź - approx. 4,200 dm
3
§ water storage tank with expander

§ glycol storage tank with expander Warm water is used for cooling. Its source
is another paper mill system.
The unit includes pumps and heat ex-
changers. The station is designed for paper Instrumental air for fittings drive:
machine wide up to 3 m and speed up to § pressure 5 bar
3
1,500 m/min. § consumption 20 dm /min
Cooling water from the storage tank is used Unit main parts
in 3 circuits: § air pump
§ circuit for cooling water through an § exchanger 1
evaporiser water/glycol being part of § exchanger 2
the air pump § dry exchanger
§ paper machine rolls cooling circuit
§ circuit of heat exchangers in an inde- Advantages
pendent paper machine roll heating § easy temperature control
system; the system is not a necessary § easy maintenance and reliability
part of the equipment § quick response on temperature changes
m owing to heating spirals
Cooling water parameters:
§ fresh water source 3 to 5 bar
§ - connection size G ¾”
§ storage tank with air tank
3
ź - approx. 2,900 dm
PAPCEL
AND TRIMMING
THREADING
WATER JET
Threading and trimming water jet is designed for The movement is monitored by four inductive
trimming of paper web edges in the PM wire part sensors. Two of them are pre-set to the given
and for making a tail for its threading in a PM threading tail width and the other two are used
press and drying parts. It is also used for fast for protection in end positions. An electric control 1
paper web cutting in case of a web break. A unit of the threading and trimming water jet is
standard design consists of one threading water located according to customer's requirements.
jet (in case of the web break) and two trimming Threading and trimming water jets are provided 4
water jets. The possibility of desing with with removable nozzles with needle-shaped jet.
automatic setting of the trimmed format The nozzles distance from the wire is to be set 5
(edges). Int this case the equipment consists according to the given paper stock. Pressure
of two jets, movable format one and movable water supply hose for the threading jet is
threading-format one. placed inside of an energy chain. The whole
m equipment is mounted on stands on the main
Threading water jet (in case of the web break) is beams of the PM wire part.
controlled by an electric motor and an electro- 2 6
magnetic clutch with a possibility of a manual Main parts
3
control by a hand wheel. It allows to thread the § linear guides - beam with V-belt pulleys and
paper web from the PM wire part to the press toothed belt (1) 7
part and to cut the paper web in case of its break. § worm gearbox (2); electromagnetic clutch
The threading tail width of the paper web can be § „rotex”
set by means of inductive sensors as required. § trimming water jets (3)
Trimming water jets are intended for a paper web § threading water jet with a moveable
trimming to a required size. They can be § carriage (4)
adjusted manually within a certain range. § water distribution to threading and
Scope of delivery
m § complete equipment according to main
§ trimming water jet
Design § manual drive (5), inductive sensors,
parts description
Basic part of threading and trimming water jet is § accessories optionally
§ guards (6)
formed by linear rails with a carriage. Threading § stands with coupling to wire part (7)
and trimming water jet is attached to the Advantages
carriage that can move on rails. It is driven by a Material § easy operation and simple installation
toothed belt gearing and a worm-geared electric § bearing structure and guards are made of
motor, coupled through an electromagnetic stainless steel Machine design and work safety are in
clutch intended for its uncoupling, if necessary. § linear rails - aluminium alloy and common
Threading and trimming water jet can be then steel
controlled manually by a hand wheel. The feed
rate can be regulated by a frequency converter
depending on the PM operating speed.
www.papcel.cz
Maximal machine width mm 7,500
Feed speed of threading water jet adjustable by means of frequency

converter upon customer's request
Elektric motor kW / W / rpm 0.37 / 380 / 89

(resistant against wet conditions)
Adjustment of threading paper tail mm min. 80 / max. 500
Adjustment of trimming water jet mm min. 0 / max. 270
Supply: clear industrial water - 2x pressure and consumption according to the produced material
Max. wire width 7,000 mm

Max. range of jet motion 7,040 mm
Max. machine spacing 7,500 mm
DRIVE SIDE CONTROL SIDE
PAPCEL
FORMER
TOP
Top former is a part of the PM wire part. It is Main parts Accessories
installed between the under-pressure and § supporting structure - cantilever desing § under-pressure system
suction boxes, approximately in the second (1) § drive
third of the wire table. Its most important § guide rolls (2) § control system with control panel
part is a three-chamber suction box with § wire stretching units (3) § dewatering wire
different under-pressure values in § wire run regulator (4) § system for vapours suction
particular chambers. Through separators § suction box - top former (5) § fixtures for rolls and wire replacement
this suction box is connected to the § forming box - bottom wire (6)
vacuum system. On the bearing structure, § oscillating system (7)
type cantilever, there are driving roll, guide § suction box for wire cleaning (8)
roll with positioning, wire run regulator, § doctors
wire stretching device, spraying showers § suction box - bottom wire (9)
and wire cleaning system installed. All the § sensing of wire stroke
rolls are provided with doctors. Under the § collecting tanks (10)
bottom wire, on the bearing structure, § covering and walkways
there are white water trays with discharge
branches installed and used for splashing. 7
The top former itself is completed also with 3
2
service bridges. It is used particularly in 8
new and reconstructed PM wire sections
with operating speeds up to 1.500 resp.
1.600 m/min. Dryness on the bottom wire
is 10 - 12 %.
a
4
10
Design
The most important part of the top former
is its suction box with diverse vacuum
capacity and gradually increasing under-
pressure values.
Under the suction box of top former and
under the bottom wire there is a forming 1
box installed with height-adjustable and
pneu-matically controlled bars in order to 5
improve formation of the paper on the wire. 9
Behind the forming chamber there is a 6
suction box keeping the paper web on the

bottom wire in the place of division of the
top and bottom wire..
www.papcel.cz
Max. paper width mm 7 500
Max. working speed m/min. 1 500
Max. production range g/m2 35 - 200 *)
Dewatering (% flow rate from headbox) % 30 - 60 *)
*) according to the grade of produced paper
Advantages
§ high dewatering efficiency
§ placement saving
§ improved paper symmetry
§ improved web strength characteristics
and limited or even eliminated porosity
§ improved formation of fibres in paper
sheets
§ enhanced possibility for checking of
dewatering capacity

standards.
PAPCEL
UNO GROUP
CYLINDERS
OF DRYING
UNO group of drying cylinders is a modern This is the place where the uno-group is the delimited with seal bars. Stabilization
technological solution used for higher most beneficial for the machine runnability boxes are often mounted for the
speeds of paper machines. Its advantage is, with respect to the paper moisture and its stabilization of paper track between
the paper is permanently held by the fabric tendency to break. the cylinders at higher speeds.
on the drying cylinder, by the under-pressure As far as the produced type of paper is § the under-pressure is induced through
on the Vacroll and by stabilization boxes concerned, the combination of a uno- a suction box mounted in the space
between the cylinders (used for machine group and a classical drying group is used between drying fabrics. In such case,
higher speeds). From these reasons, the for higher basis weights having an the Vacroll is only perforated and the
uno-groups are advantageous from the increased tensile strength and the uno- suction takes place through the
point of view of the production runnability groups in the entire length of the machine perforated coat towards the suction
(reduced probability of breaks in the drying would not be so beneficial. box above it. Such boxes usually have
section). In addition, the paper contact several zones and besides the suction
throughout the drying track reduces its Advantages effect towards the cylinder, they often
shrinkage and brings a better final profile of § no moist air pockets have side stabilization zones with a
the paper. § optimal cross profile of moisture side narrower separate zone for the
a
§ elimination of free draw forces paper threading.
An important criterion for the installation of § improved fabric threading The uno-group drive is used either with the
the uno-group is the fact that there is a § reduced paper shrinkage use of a pin on the Vacroll (if the under-
strong circulation on the surface of drying § better paper web stability pressure input is through a pin on the
cylinders and centrifugal forces increase at service side or through a suction box above
the speeds above 1.200 m/min. the cylinder), or with the use of slip-on
m Difference between a classical drying
In such case, the installation of Vacrolls cylinder and a Vacroll gearboxes of drying cylinders.
and stabilization boxes (of the uno-group) In the given UNO-group, the Vacroll usually
is a necessar y condition for the has a smaller diameter than the drying Used diameters of the cylinders
stabilization of the paper behaviour during cylinder and it is installed in the bottom The design of the Vacroll diameter is
the drying process. At this speed, the row. Its construction is adapted to the related to the overall design of the drying
frequency of paper breaks, wrinkles and a selected under-pressure solution. From part and particularly the size of drying
number of other defects starts to increase this point of view, the cylinders are cylinders. The Vacroll diameter is always
with a classical two-fabric drying group. designed in two different ways: smaller than the diameter of the drying
6
§ the under-pressure is induced through cylinder, Ø 900 mm, Ø 1.000 mm, Ø 1.200
Depending on the machine speed, the mm, Ø 1.800 mm etc. being used as
a hollow pin of the cylinder (on the
paper type and the available investment standard sizes. Sometimes, Ø 1.290 mm,
service side or on the drive side), the
sources, uno-groups are primarily used as Ø 1.450 mm are also used and it all
coating is bored (bores are often
the first groups of the drying part or the first depends on the manufacturer and its
complemented with grooves for a
groups of the after-drying part (after the standards. A typical construction of the
better distribution of the under-
size press or the film press). uno-section comprises drying cylinders of
pressure on the cylinder surface) and
the internal construction of these Ø 1.500 mm together with Vacrolls of Ø
cylinders contains a suction zone, 1.200 mm or drying cylinders of Ø 1.800
mm and Vacrolls of Ø 1.500 mm.
www.papcel.cz
Principle of Vacroll solution - option 1 Principle of paper web guiding through Vacroll
Recommended under-pressure Recommendations for the installation of The picture bellow shows the principle of
The cylinders work with an under-pressure UNO-groups: the paper web guiding. When the paper
of about -2 to -3 kPa on the flange intake. § for light papers and speeds from 800 passes through a classical drying cylinder,
The under-pressure is produced by a m/min and for heavier basis weights it is held between the drying fabric and the
ventilator dimensioned for the total suction and speeds above 1.000 m/min, hot cylinder coat and the drying fabric
surface of the used cylinders. The primarily only as the first group of the tension presses the paper onto the hot
ventilator is connected with a piping to the pre-drying part and the first group of surface of the drying cylinder increasing
cylinders through throttles. The output is the after-drying part (in case a size the drying efficiency. On the contrary, when
led to the exhaust shared with the hood press or a film press are installed) the paper passes through the Vacroll, the
ventilation. § for all papers and machine speeds paper is held by the roll under-pressure and
a
above 1.200 m/min following the rule - a part of vapours produced during the
Valorisation of the application of the UNO a higher speed and a lighter basis drying on the drying cylinder is sucked in
group in the drying part weight of the manufactured paper the direction to the cylinder. The passage
Besides the above-mentioned reduction of means more UNO-groups of the paper between the rolls is stabilized
wet paper breaks, the advantage of the with the help of special boxes.
uno-group includes the possibility to use a
no-rope air threading and an easier
cleaning of the space between the rolls,
should the break happen. Another
advantage is an easy installation of the
steam box for the control of the moisture
profile (the steam profiler may be placed
against the track of the paper held on the
Vacroll).
Disadvantages of the “Uno group” include
the decrease of the drying capacity per
length unit of the machine (the drying part
has to be longer), higher operation costs
connected with the source of the under-
pressure of Vacrolls and stabilisers and, of
course, higher investment costs at the
beginning of the project.
a
standards.
PAPCEL
PM WIRE PART /
DEWATERING
ELEMENTS
The wire part of the PM serves for stock Dewatering elements are located on the wire
dewatering and consequently it transforms the table in a following order:
stock into the “paper sheet“. The stock goes § forming board,
out of the headbox on a longitudinal endless § dewatering foils,
wire where the paper stock is dewatered so § hydrofoils boxes,
that the fibres settles down on the wire § vacuum water boxes,
surface. § suction boxes.
The endless wire is embraced at the headbox
side by a breast roll and on the other side by a The correct placement of the dewatering
suction roll (couch roll) and driving roll. The elements is essential for a quality dewatering
suction and driving roll combination is to reach required percentage of the dryness
recommended for each wire part version both after the wire part and required fibers
from the drive perspective (better driving force formation. A steam box is used to increase a The paper width is secured by format showers
distribution and more cautious influence on temperature of the paper before it enter the which separate the paper web edges. These
the wire itself) and from the perspective of the press part to get more of the dryness during edges appearing during dewatering are rough
subsequent paper web removal and its pressing. and their passage through the PM might
transfer into the press part. prevent a non-problematic production due to
The wire part length depends on the PM the appearance of breaks.
In the upper part between the rolls, dewatering performance and on types of paper produced We offer a cantilever construction version of
elements are located, which have plastic or there. The wire length is also determined by the wire part which facilitates an easy and
ceramic foils attached to them. The the number of dewatering elements. quick wire replacing. The structure is anti-
longitudinal endless wire with the stock is The PM endless wire is carried, guided and corrosive and with an adequate height to
moving on their surface and in case of the stretched by a row of rolls in the lower part of allow an easy and accessible maintenance.
contact the stock is dewatered using vacuum. the wire table. The wire guide is located there All other complementing features such as
and it guides the wire so that the wire would wire run pneumatic guide, low-pressure and
PAPCEL delivers wire tables in this design: not leave the machine axis. Manual and high-pressure shower systems, doctors, edge
§ longitudinal (multi-wire) automatic wire stretchers are used as well threading and breakage nozzles, are seen as
§ with top dewatering former and they stretch the wire for a required value standard for all wire parts supplied.
for paper machines with working width up to (2.5 - 8.0 N/mm). In case of a reverse run, the
7,500 mm and speed up toi 1,200 m/min. wire is cleaned by water showers. These Machine design and work safety are in
remove mainly the fiber that got stuck during compliance with EU and EAC standards.
the stock dewatering and were not separated
together with the paper web running into the
press part.
Threading and
Dewatering foils Breast roll Headbox
trimming water
jet Forming
Three-chamber Suction boxes Vacuum Hydrofoils board
suction box water boxes boxes
Suction
roll
Auxiliary driving roll Pneumatic Top wire Bottom wire Bottom wire stretching
guide stretching stretching
Dewatering elements Forming board is a weldment made of stainless

The wire part purpose is to dewater the stock steel. It is fixed to carriers on stands which
distributed from the headbox on the wire and enable its height adjustment against the
ensure the creation of the “paper sheet”. That breast roll in a range of 0 - 80 mm.
is why dewatering elements are installed on It is fitted with a wide foil with foils of 65 mm
the upper wire part. width. These foils can be made of polyethylene
or ceramics. With respect to a possible wearing
The order of dewatering elements is in paper the forming board is height-adjustable. All the
run direction on the lower part of the wire as foils are fixed on the table by T-shaped
follows: forming board, dewatering foils, groovings. Wiping angle of the foils is 0o.
hydrofoils boxes, depression foil boxes and
suction boxes. All these elements are made of Advantages
stainless steel and fitted with foils, covered § height and longitudinal adjustability
with polyethylene or ceramics. § simple foils replacement
For some paper grades dandy rolls and formers
are used on the upper part of the wire in paper
run direction.
Dewatering foil is as a weldment made of Hydrofoils box is a weldment made of stainless
stainless steel. It is fixed to the beams with steel. It is fixed to the beams with using stands
stands which enable its height adjustment. which enable its height adjustment with
The foil design can be stationary or turnable for respect to a possible the foils wearing off. It is
possible changes of its scraping angle (0 - fitted with 5 - 7 foils with width of 65 mm. The
2.5°). foils can be made of polyethylene or ceramics.
In case of the turnable design when changing All the foils are fixed to the box by T-shaped
the angle, is always necessary to adapt also the groovings. Wiping angle is according the
height adjustment accordingly. production program and according location of
The dewatering foil body is provided with a foil the box in the wire table.
wide of 65 mm. This foil can be made of
polyethylene or ceramics and fixed by a T-
shaped groovings.
www.papcel.cz
Depression water box is a weldment made of The vacuum regulation runs automatically
stainless steel. It is fixed to the beams with using a control valve or can be done manually.
stands which enable its height adjustment with
respect to possible wearing of the foils.
It is fitted with 5 - 7 foils with a width of 65 mm.
These foils can be made of polyethylene or
ceramics. All the foils are fixed to the box by T-
shaped groovings.
The depression in the box is created by a fan.
The depression value can be regulated by a Each chamber is separately connected with
suction valve. The suction zone width profile the PM vacuum system through a water
can be regulated by sliding gates. separator. The box vacuum is created by a
Multi-chamber suction box is a weldment made vacuum pump. The vacuum regulation runs
of stainless steel. It is fixed the beams on stands
which enable a height adjustment of the box automatically by means of a control valve or
with respect to a possible wearing of the foils. manually. The suction zone width is adjustable
The foils are fixed to the box by T-shaped by means of sliding gates.
groovings. Each chamber is provided with a
different number of foils installed with a different Advantages
spacing. The vacuum value in each chamber § compactness
differs from each other in order to reach optimal
stock dewatering ratex in the PM wire part. Each
chamber is separately connected with the PM
Depression system scheme
vacuum system through a water separator. The Depression
Suction boxes regulation valves
Suction box is a weldment made of stainless box underpressure is created by a vacuum
steel. It is fixed to the beams with stands which pump. The vacuum regulation runs auto- Air and water
enable a height adjustment of the box with matically by means of a control valve or separators
respect to a possible wearing of the lining. The manually. The suction zone width is adjustable
cover can be made of polyethylene or ceramics by means of sliding gates.
m
and its height ranges from 30 to 40 mm. The
Advantages
suction zone comprises slots or round holes. The
§ height and longitudinal adjustability Vacuum pump
free cover area ranges from 40 to 50% of the
§ easy foils replacement
total lining surface. The suction zone width in the m
cover is adjustable by sliding gates. The box Accessories
vacuum is created by a vacuum pump. § M+C elements
Connection to PM vacuum system is through § A+R elements White water pump
a water separator. § separators - mechanical or automatical
PAPCEL
WIRE STRETCHING
WIRE PART
IN THE PM
1
Manual wire stretching Stretching control Scope of delivery

An optimal wire tension is one of basic § manual - by pneumatic distributor § complete machine according to main parts
prerequisites for an efficient PM wire part § automatic - control board description
operation. An insufficiently stretched wire may § control system § accessories optionally
bring a driving roll slippage followed by an
abnormal wearing both of the wire and of the Main parts Advantages
driving roll and possibly of the suction couch § consoles (1) § simple operation
roll. For an optimal wire performance, that is § worm gearboxes with pneumatic motor (2) § reliable and safe operation
extended during its ope-ration, it is necessary § levers (3)
to compensate the extension. For such § connecting shaft
purposes, we deliver the wire stretching
equipment in two modifications. Accessories
§ pneumatic distributor / electric push buttons
Design
Wire stretching devices are produced and Material
offered in top and bottom modifications. The § wire stretching equipment is made of
equipment itself consists of four consoles stainless steel in three standard sizes:
mounted on beams or basement rails. Two § for bearing pitch up to 3,100 mm
consoles are provided with hinged levers for § for bearing pitch up to 5,250 mm
fixing of a guide roll, doctor and shower pipe. On
§ for bearing pitch up to 7,500 mm
two other consoles, there are worm gearboxes
hinged and coupled with the levers by motion
screws. The gearboxes are linked to each other
through a driving shaft. On the gearbox drive
side, there is a pneumatic motor installed.
Control machines Top wire stretching system with pneumatic drive

The basic stretching is without scanning the
tension in the wire (felt). The device can be
equipped with a scanner and automatic
tension control. This is done subsequently
through tensometric scanning sleeves
installation under one of the guide rolls of the
stretched wire (felt) and a relevant control
system.
www.papcel.cz
1
3
Bottom wire stretching system with a wire Accessories

tension sensor is of a high importance § control box / automatic unit
especially during the first days of a new wire § air distribution with proportional valve for
operation when the stretching and gradual connection to au-tomatic unit
settling takes place. A sensor controls the § tension sensor
optimal tension recommended by a wire m
supplier during this period. Scope of delivery
§ complete machine according to main parts
description
Design
Wire stretching consists of two welded m Bottom wire stretching system with tension sensor
consoles mounted on basement rails. Both
Advantages
consoles are provided with hinged levers for
§ longer service life of wire
fixing of a guide roll, doctor and shower pipe. m
Pins connecting consoles with the levers are Possibilities sof stretching control
linked to each other by a connecting pipe § pneumatic bellows by a regulating valve
intended for a motion coordination of both and chart located on the control box and
levers. The motion of levers is induced by according to values shown by a pointer on a
pneumatic bellows of different sizes. scale for lever positions
§ by a lever position sensor, tension sensor
Main parts and programmable automatic unit. The
§ consoles (1), levers (2) automatic unit controls the air supply into
§ connecting pipe pneumatic bellows by a proportional valve
§ pneumatic bellows (3) in accordance with the given parameters
and a level position linked to the tension
Material sensing
Wire stretching is made of stainless steel in two § standard way - fixed part regulation
standard sizes:
§ for bearing pitch up to 3,100 mm with one Design and work safety are in compliance with
pneumatic bellow EU and EAC standards.
§ for bearing pitch up to 5,250 mm with two
pneumatic bellows 4
Bottom wire stretching system with pneumatic drive

Coach Agitator CA Design and Operation

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Coach Agitator CA Design and Operation

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PAPCEL

PM width mm 2,500 - 3,500 3,500 - 4,500 4,500 - 5,500 5,500 - 6,500

Ć D mm 800 900 900 / 1,000 1,000

Electric motor kW 30 - 45 37 - 55 45 - 75 75 - 110

Weight incl. drive kg 4,000 5,000 6,000 7,000

Coach agitator in PM scheme

Desighn speed m/min 2 200

Operating speedt m/min 2 000

Operating width mm 5 000

Minimum substance weight on the wire g/m2 12

Oscillating doctor with pneumatic loading and shifting

FABRIC AND FELT

Pneumatic stretching equipment PDS

Fabric or felt tension kN/m 0-5

Recommended tension force - fabric kN/m 3-5

Recommended tension force - felt kN/m 4

Max. width of belt stretche mm 7,000

Max. width machine mm 7,500

Electric stretching equipment EDS

Pneumatic stretching equipment PDS, HDS

Diameter of stationary press roll mm 1,010 (805) *)

Diameter of movable press roll mm 1,005 (800) *)

Maximal roll width mm 7,500

Maximal design speed m/min 1,200

Maximal linear load kN/m 40

*) valid for rolls up to 3 m width

The headbox is possible to deliver with the Scope of delivery

Headbox cover Front part control

High-pressure headbox with diffuser

1.0 MPa l/min 1.19 1.70 2.96 4.96

1.5 MPa l/min 1.44 2.07 3.60 6.03

2.0 MPa l/min 1.65 2.39 4.14 6.94

2.5 MPa l/min 1.85 2.66 4.60 7.74

3.0 MPa l/min 2.01 2.89 5.02 8.41

4.0 MPa l/min 1.70 2.25 3.25 5.72

5.0 MPa l/min 2.50 3.60 6.35 10.40

Water consumption per a nozzle (l/min)

Requirement for water cleanness

Material Hydraulic headbox with round distributor

Maximal pressure kN/m 350

Maximal paper width mm 7,500

Maximal speed m/min 1,000

Max. press roll diameter mm 1,500

0.1 MPa l/min 0.7 1.5 4.4

0.2 MPa l/min 0.9 2.0 6.3

0.3 MPa l/min 1.2 2.6 7.7

0.4 MPa l/min 1.3 3.0 8.9

0.5 MPa l/min 1.5 3.3 9.9

0.6 MPa l/min 1.7 3.6 10.8

0.7 MPa l/min 1.8 3.9 11.8

0.8 MPa l/min 1.9 4.2 12.5

0.9 MPa l/min 2.0 4.5 13.2

1.0 MPa l/min 2.1 4.7 13.9

Low-pressure shower in the wire part of PM

smooth press roll without a felt is placed in Advantages

Max. roll length mm 5 100

Max. bearing distance mm 6 350

Max. linear pressure N/mm 1 200

Max. design speed m/min. 1 000

Dryness volume after

TRI-NIP, 3rd position: shoe press – press roll

Construction design and machine safety