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3 1621 RunwayThresholdEndLight Inset

The document outlines the specifications and maintenance procedures for the L-850D/E Style 2 F-Range Series FAA Runway Threshold and Runway End Light, issued by ADB Airfield Solutions. It includes a record of changes, safety information, installation guidelines, maintenance schedules, and warranty details. The manual is ETL certified to FAA specifications and provides comprehensive technical information for proper use and maintenance of the lighting system.

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0% found this document useful (0 votes)

87 views72 pages

3 1621 RunwayThresholdEndLight Inset

Uploaded by

farizmuhtadi26

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

L-850D/E Style 2 F-Range Series FAA

Runway Threshold & Runway End Light

Document No. 96A0308

Issued: April 3, 2003
Rev. E: Dec 4, 2009

ETL Certified to FAA Specification

AC 150/5345-46B

ADB Airfield Solutions

Copyright © 2009 by ADB Airfield Solutions, LLC. All rights reserved.

F-Range Type L-850D/E Style 2 Inset Lights Record of Changes

Record of Changes
Page Rev Description EC No. Checked Approved Date
A Released manual. 00974 GM WT 4/3/03
2-6, B Added Military option for the L850D 01214 WT WT 5/20/04
Fig 2-1, 2-
11, Table 6-
1 & 6-4, pg
6-9, Table 6-
5, Fig 7-2,
pg 7-5, 7-6
C Added lubricate p/n 01354 WT WT 2/7/05

All D Assigned new part number for the FAA 01669 WT WT 11/6/06
L850D, Style 2 , revised all parts lists, and
Information for the FAA L850D configuration

all E Edited header and footer ER GM 7/8/09

59-60 E Updated Ordering Codes 2478 ER GM 12/4/09

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page ii

Table of Contents
Record of Changes ....................................................................................................................................................................... ii
Table of Contents ........................................................................................................................................................................ iii
Warranties ................................................................................................................................................................................... vi

Safety Section 1 Safety......................................................................................... 1-1

1. Introduction ........................................................................................... 1-1
2. Safety Symbols...................................................................................... 1-1
3. Qualified Personnel ............................................................................... 1-2
4. Intended Use ......................................................................................... 1-2
5. Installation ............................................................................................. 1-3
6. Operation ............................................................................................... 1-4
7. Action in the Event of a System or Component Malfunction ............... 1-4
8. Maintenance and Repair ........................................................................ 1-4

Description Section 2 Description ................................................................................ 2-1

1. Introduction ........................................................................................... 2-1
2. Optical Support Assembly .................................................................... 2-4
3. Inner Pan Subassembly ......................................................................... 2-6
4. Lamp Holder Assembly ........................................................................ 2-7
5. Optional Film Disc Cutout .................................................................... 2-7
6. F-Range L-850D/E Light Fixture: Required Equipment ..................... 2-10
7. Specifications ...................................................................................... 2-10
Lamp................................................................................................ 2-10
Isolation Transformers..................................................................... 2-10
Rated Lamp Life .............................................................................. 2-11
Lens Colors...................................................................................... 2-11
Light Beam ...................................................................................... 2-11
Mounting ......................................................................................... 2-11
Environmental Operating Conditions .............................................. 2-11
Dimensions ...................................................................................... 2-12
Weight ............................................................................................. 2-12

Installation Section 3 Installation ................................................................................. 3-1

1. Introduction ........................................................................................... 3-1
2. Unpacking ............................................................................................. 3-1
3. Input Requirement Summary ................................................................ 3-1
4. L-850D/E Toe-In Coding ...................................................................... 3-2
5. Installation on L-868B Base .................................................................. 3-2

Maintenance Section 4 Maintenance .............................................................................. 4-1

1. Introduction ........................................................................................... 4-1
2. Maintenance Schedule........................................................................... 4-1
3. Maintenance Procedures ....................................................................... 4-2
Replacing Lamp ................................................................................ 4-3
Cleaning Light Channel and Prism .................................................... 4-3
Retorquing Mounting Bolts ............................................................... 4-3
Removing L-868 Base Water ............................................................ 4-4
Lifting Light Fixture Out of Base ...................................................... 4-5
Testing for Leaks ............................................................................... 4-5

Troubleshooting Section 5 Troubleshooting ........................................................................ 5-1

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page iii

1. Introduction ........................................................................................... 5-1

2. Troubleshooting Procedures .................................................................. 5-2

Repair Section 6 Repair ........................................................................................ 6-1

1. Introduction ........................................................................................... 6-1
2. Opening Optical Unit ............................................................................ 6-1
3. Replacing Lamp and Filter .................................................................... 6-3
4. Replacing Film Disc Cutout Assembly ................................................. 6-7
5. Replacing Prism .................................................................................... 6-9
6. Replacing L-823 Cordset .................................................................... 6-11
7. Closing Optical Unit ........................................................................... 6-14

Parts Section 7 Parts ........................................................................................... 7-1

1. Introduction ........................................................................................... 7-1
2. Using the Illustrated Parts List .............................................................. 7-1
3. F-Range L-850D - Military Light Fixture Ordering Code .................... 7-2
4. F-Range L-850E - Light Fixture Ordering Code ................................... 7-5
5. F-Range L-850D FAA Light Fixture Ordering Code............................ 7-5
6. F-Range L-850D/E Fixture Parts List ................................................. 7-55
7. F-Range Optical Support Assembly Parts List .................................... 7-14
8. Recommended Spare Parts .................................................................. 7-15

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page iv

Figure 2-1 Top View of L-850D Inset Light Fixture ............................... 2-1
List of Figures Figure 2-2
Figure 2-3
Section View of L-850D Inset Light Fixture .......................... 2-2
Top View of L-850E F-Range Inset Light Fixture ................. 2-2
Figure 2-4 Cutaway View of L-850E F-Range Inset Light Fixture ......... 2-3
Figure 2-5 L-850D Optical Support Assembly ........................................ 2-4
Figure 2-6 L-850E Optical Support Assembly ......................................... 2-5
Figure 2-7 Inner Pan Subassembly ........................................................... 2-6
Figure 2-8 L-850D Runway With/Without Film Disc Cutout.................. 2-8
Figure 2-9 L-850D Runway/Threshold
With/Without Film Disc Cutout ........................................ 2-8
Figure 2-10 L-850D Runway/Threshold,
Two Cordset, With/Without Film Disc Cutout.................. 2-9
Figure 2-11 L-850E, With/Without Film Disc Cutout ............................. 2-9
Figure 3-1 L-850D/E Toe-In Coding ....................................................... 3-2
Figure 3-2 Installation on L-868B Light Base ......................................... 3-3
Figure 3-3 Lifting Tool ............................................................................ 3-5
Figure 3-4 Holes in Top Cover for Lifting Fixture .................................. 3-5
Figure 3-5 Mounting Washers Correctly.................................................. 3-6
Figure 3-6 Torquing Outer Mounting Bolts ............................................. 3-7
Figure 4-1 Pressure Release Screw .......................................................... 4-5
Figure 4-2 Pressure Test Fitting Assembly .............................................. 4-6
Figure 6-1 Pressure Release Screw .......................................................... 6-1
Figure 6-2 Removing Screws ................................................................... 6-2
Figure 6-3 Separating Inner Cover from Top Cover ................................ 6-2
Figure 6-4 L-850D Optical Support Assembly ........................................ 6-5
Figure 6-5 L-850E Optical Support Assembly ......................................... 6-6
Figure 6-6 Lamp Arrow Pointing Up ....................................................... 6-7
Figure 6-7 Film Disc Cutout Assembly and Optical Unit ........................ 6-8
Figure 6-8 Replacing L-850D Prism ...................................................... 6-10
Figure 6-9 Replacing L-850E Prism ...................................................... 6-10
Figure 6-10 L-823 Cordset ..................................................................... 6-12
Figure 6-11 L-850D/E Inset Light Fixture ............................................. 6-15
Figure 7-1 L-850D (Military) Inset Lights Ordering Code ...................... 7-2
Figure 7-2 L-850E F-Range Inset Lights Ordering Code......................... 7-3
Figure 7-3 L-850D (FAA ) F-Range Inset Lights Ordering Code........... 7-34
Figure 7-4 F-Range L-850D Main Assembly Parts................................ 7-10
Figure 7-5 F-Range L-850E Main Assembly Parts ............................... 7-11
Figure 7-6 L-850D/E Top Cover Assembly Parts .................................. 7-12
Figure 7-7 L-850D/E Inner Pan Assembly Parts .................................... 7-13

List of Tables Table 2-1

Table 2-2
L-850D/E Light Fixture Design Functions .............................. 2-1
Required Equipment Supplied ............................................... 2-10
Table 2-3 Required Equipment Not Supplied ........................................ 2-10
Table 2-4 Required Isolation Transformers ........................................... 2-10
Table 3-1 Determining Torque Based on "K" Factor ............................... 3-7
Table 4-1 F-Range Light Fixture Maintenance ........................................ 4-1
Table 4-2 Determining Torque Based on "K" Factor ............................... 4-4
Table 6-1 Parts List for Replacing Lamp and Filter ................................. 6-3
Table 6-2 Parts List for Replacing Film Disc Cutout ............................... 6-7
Table 6-3 Parts List for Replacing Prism ................................................. 6-9
Table 6-4 Parts List for Replacing L-823 Cordset ................................. 6-11
Table 6-5 Parts List for Closing Optical Unit ........................................ 6-14

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page v

Warranties
WARRANTY FOR GOODS AND SERVICES: Seller warrants, to
the extent to which any of the same may be applicable, that (a) on the
date of shipment the goods are of the kind and quality described herein
and are free of non-conformities in workmanship and material, (b) the
engineering services performed by it will be performed in accordance
with generally accepted professional standards, (c) any specialized
tools, equipment and instruments for the use of which a charge is made
to the Buyer shall be adequate for the work to be performed and (d) any
replacement or other parts furnished by it or any work done by it on the
Buyer’s equipment or both shall be free of defects in workmanship and
materials. This warranty does not apply to goods delivered by Seller
but manufactured by others.

Buyer's exclusive remedy for any failure of the goods or services to

conform to any of the applicable warranties shall be to have Seller re-
perform services, repair or replace (at Seller's option) the
nonconforming item and any affected part of the goods provided by
Seller. Seller’s obligation to re-perform services or to repair or replace
goods shall be in effect for a period of one (1) year from initial
operation of the goods or completion of Services but not more than
eighteen (18) months from Seller’s shipment of the goods. Seller shall
correct any failure to conform to any of the applicable foregoing
warranties of which it is notified in writing within that period of time
specified.

Repaired and replacement parts and repair services shall be warranted

for the remainder of the original period of notification set forth above,
but in no event less than 12 months from repair or replacement. In the
case of any other breach of the foregoing warranty, Seller shall furnish
engineering services or specialized tools, equipment and instruments, to
the same extent as on the original work. Buyer shall grant Seller access
to the goods or services at all reasonable times in order for Seller to
determine any nonconformity in the goods or services. It is understood
and agreed that, unless otherwise agreed to in writing by Seller, Seller
assumes no responsibility with respect to the suitability of the Buyer’s
equipment or any latent defects in the same. In no event shall Seller be
responsible for providing working access to the defect, including the
removal, disassembly, replacement or reinstallation of any equipment,
materials or structures to the extent necessary to permit Seller to
perform its warranty obligations, or transportation costs to and from the
Seller factory or repair facility, or for damage to equipment components
or parts resulting in whole or in part from improper maintenance or
operation or from their deteriorated condition. Seller shall have the
right of disposal of items replaced by it. If Seller is unable or unwilling
to repair or replace, or if repair or replacement does not remedy the
nonconformity, Seller and Buyer shall negotiate an equitable adjustment
in the contract price, which may include a full refund of the contract
price for the nonconforming goods or services. All warranty work shall
be performed in a single shift straight time basis Monday through
Friday. In the event the Buyer requires correction of warranty items on
an overtime schedule, the premium portion of such overtime shall be for
the Buyer’s account.

THIS IS SELLER’S SOLE GUARANTEE AND WARRANTY WITH

RESPECT TO THE GOODS AND SERVICES. THERE ARE NO
OTHER EXPRESS OR IMPLIED WARRANTIES OR WARRANTIES
OF FITNESS FOR ANY PARTICULAR PURPOSE OR ANY IMPLIED
WARRANTIES OF FITNESS FOR ANY PARTICULAR PURPOSE OR
ANY IMPLIED WARRANTIES OTHER THAN THOSE MADE

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page vi

EXPRESSLY HEREIN. ALL SUCH WARRANTIES ARE EXPRESSLY

DISCLAIMED.

This manual could contain technical inaccuracies or typographical errors.

Disclaimers ADB Airfield Solutions reserves the right to revise this manual from time to
time in the contents thereof without obligation of ADB Airfield Solutions to
notify any person of such revision or change.

Details and values given in this manual are average values and have been
compiled with care. They are not binding, however, and ADB Airfield
Solutions disclaims any liability for damages or detriments suffered as a
result of reliance on the information given herein or the use of products,
processes or equipment to which this manual refers. No warranty is made
that the use of the information or of the products, processes or equipment to
which this manual refers will not infringe any third party’s patents or rights.
The information given does not release the buyer from making their own
experiments and tests.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page vii

Section 1
Safety
1. Introduction This section contains general safety instructions for using your ADB
Airfield Solutions equipment. Some safety instructions may not apply to
the equipment in this manual. Task- and equipment-specific warnings are
included in other sections of this manual where appropriate. Note all
warnings and follow all instructions carefully. Failure to do so may result
in personal injury, death, or property damage.

To use this equipment safely,

• Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of

Airport Visual Aids Facilities, for instructions on safety precautions.

• Observe all safety regulations. To avoid injuries, always remove power

prior to making any wire connections and touching any parts. Refer to
FAA Advisory Circular AC 150/5340-26.

• Read and become familiar with the general safety instructions provided
in this section of the manual before installing, operating, maintaining,
or repairing this equipment.

• Read and carefully follow the instructions given throughout this manual
for performing specific tasks and working with specific equipment.

• Store this manual within easy reach of personnel installing, operating,

maintaining, or repairing this equipment.

• Follow all applicable safety procedures required by your company,

industry standards, and government or other regulatory agencies.

• Obtain and read Material Safety Data Sheets (MSDS) for all materials
used.

2. Safety Symbols Become familiar with the safety symbols presented in this section. These
symbols will alert you to safety hazards and conditions that may result in
personal injury, death, or property and equipment damage.

WARNING: Failure to observe this warning may result in

personal injury, death, or equipment damage.

2. Safety Symbols (cont’d.)

WARNING: Risk of electrical shock. Failure to observe this
warning may result in personal injury, death, or equipment
damage.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 1-1

WARNING: Disconnect equipment from line voltage. Failure

to observe this warning may result in personal injury, death, or
equipment damage.

WARNING: Wear safety goggles. Failure to observe may

result in serious injury.

CAUTION: Failure to observe may result in equipment

damage.

3. Qualified Personnel The term qualified personnel is defined here as individuals who thoroughly
understand the equipment and its safe operation, maintenance, and repair.
Qualified personnel are physically capable of performing the required tasks,
familiar with all relevant safety rules and regulations and have been trained
to safely install, operate, maintain, and repair the equipment. It is the
responsibility of the company operating this equipment to see that its
personnel meet these requirements.

4. Intended Use WARNING: Use of this equipment in ways other than

described in this manual may result in personal injury, death, or
property and equipment damage. Use this equipment only as
described in this manual.

ADB Airfield Solutions cannot be responsible for injuries or damages

resulting from nonstandard, unintended applications of its equipment. This
equipment is designed and intended only for the purpose described in this
manual. Uses not described in this manual are considered unintended uses
and may result in serious personal injury, death, or property damage.
Unintended uses may result from taking the following actions:

• making changes to equipment that have not been recommended or

described in this manual or using parts that are not genuine ADB
Airfield Solutions replacement parts

• failing to make sure that auxiliary equipment complies with approval

agency requirements, local codes, and all applicable safety standards

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 1-2

4. Intended Use (cont’d.) • using materials or auxiliary equipment that are inappropriate or
incompatible with your ADB Airfield Solutions equipment

• allowing unqualified personnel to perform any task

5. Installation Read the installation section of all system component manuals before
installing your equipment. A thorough understanding of system
components and their requirements will help you install the system safely
and efficiently. Install all equipment in accordance with site plans and
specifications, and FAA AC 150/5340-24.

WARNING: Failure to follow these safety procedures can

result in personal injury or death.

• Allow only qualified personnel to install ADB Airfield Solutions and

auxiliary equipment. Use only approved equipment. Using
unapproved equipment in an approved system may void agency
approvals.

• Make sure all equipment is rated and approved for the environment in
which you are using it.

• Follow all instructions for installing components and accessories.

• Install all electrical connections to local code.

• Use only electrical wire of sufficient gauge and insulation to handle the
rated current demand. All wiring must meet local codes.

• Route electrical wiring along a protected path. Make sure they will not
be damaged by moving equipment.

• Protect components from damage, wear, and harsh environment

conditions.

• Allow ample room for maintenance, panel accessibility, and cover

removal.

• Protect equipment with safety devices as specified by applicable safety

regulations.

• If safety devices must be removed for installation, install them

immediately after the work is completed and check them for proper
functioning.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 1-3

6. Operation Only qualified personnel, physically capable of operating the equipment

and with no impairments in their judgment or reaction times, should operate
this equipment.

Read all system component manuals before operating this equipment. A

thorough understanding of system components and their operation will help
you operate the system safely and efficiently.

• Before starting this equipment, check all safety interlocks, fire-

detection systems, and protective devices such as panels and covers.
Make sure all devices are fully functional. Do not operate the system if
these devices are not working properly. Do not deactivate or bypass
automatic safety interlocks or locked-out electrical disconnects or
pneumatic valves.

• Never operate equipment with a known malfunction.

• Do not attempt to operate or service electrical equipment if standing

water is present.

• Use this equipment only in the environments for which it is rated. Do

not operate this equipment in humid, flammable, or explosive
environments unless it has been rated for safe operation in these
environments.

• Never touch exposed electrical connections on equipment while the

power is ON.

7. Action in the Event of a Do not operate a system that contains malfunctioning components. If a
component malfunctions, turn the system OFF immediately.
System or Component
Malfunction • Disconnect and lock out electrical power.

• Allow only qualified personnel to make repairs. Repair or replace the

malfunctioning component according to instructions provided in its
manual.

8. Maintenance and Repair Allow only qualified personnel to perform maintenance, troubleshooting,
and repair tasks. Only persons who are properly trained and familiar with
ADB Airfield Solutions equipment are permitted to service this equipment.

• Always use safety devices when working on this equipment.

• Follow the recommended maintenance procedures in your equipment

manuals.

• Do not service or adjust any equipment unless another person trained in

first aid and CPR is present.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 1-4

8. Maintenance and Repair • Connect all disconnected equipment ground cables and wires after
(cont’d.) servicing equipment. Ground all conductive equipment.

• Use only approved ADB Airfield Solutions replacement parts. Using

unapproved parts or making unapproved modifications to equipment
may void agency approvals and create safety hazards.

• Check interlock systems periodically to ensure their effectiveness.

• Do not attempt to service electrical equipment if standing water is

present. Use caution when servicing electrical equipment in a high-
humidity environment.

• Use tools with insulated handles when working with electrical

equipment.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 1-5

Section 2
Description
1. Introduction This section describes the ADB Airfield Solutions F-Range Type
L-850D/E, Style 2 inset lights referred to in Table 2-1.

Table 2-1 L-850D/E Light Fixture Design Functions

Inset Light Fixture Design Function
L-850D (FAA) Combined threshold and runway end
With 2 red & 1 green prisms
L-850E Threshold and threshold wing bars
L-850D (Military) Combined threshold and runway end With 1
red & 2 green prisms

See Figures 2-1 and 2-2 for the L-850D inset light. See Figures 2-3 and 2-4
for the L-850E inset light. The 12-inch L-850D/E F-Range inset light
fixtures are designed to mark the runway ends and threshold. The L-850D
can be supplied as a bidirectional or unidirectional fixture, whereas the L-
850E is supplied only as a unidirectional fixture. They are manufactured in
accordance with FAA specification AC 150/5345-46B, Style 2 (≤ 0.50
inches height above grade) and the photometric requirements of the latest
edition of ICAO Annex 14.

Figure 2-1 Top View of L-850D F-Range Inset Light Fixture

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-1

1. Introduction (cont’d.)

Figure 2-2 Cutaway View of L-850D (FAA & Military) F-Range Inset Light Fixture
1. M5 x 16 Screw 3. Filter (n/a)* 5. Optical Support Assembly 8. Light Channel
2. Filter spring 4. Top Cover Assembly 6. M5 x 10 Screw 9. Prism dichroic color
(n/a)* coated
7. Inner pan assembly 10. Pressure Relief Screw
* Note: Filter/Filter Springs are no longer used

Figure 2-3 Top View of L-850E F-Range Inset Light Fixture

1. Introduction (cont’d.)

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-2

Figure 2-4 Cutaway View of L-850E F-Range Inset Light Fixture

1. M5 x 13 Screw 3. Filter (n/a)* 5. Optical Support Assembly 8. Light Channel
2. Top Cover Assembly 4. Filter Spring 6. M5 x 10 Screw 9. Prism dichroic (green)
(n/a)*
7. Inner Pan Assembly 10. Pressure Relief Screw

* Note: Filters/Filter Springs are no longer used

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-3

2. Optical Support Assembly See Figure 2-5 for the L-850D optical support assembly and
Figure 2-6 for the L-850E optical support assembly.

Side View 4

L-850D FAA

L-850D Military

Figure 2-5 L-850D Optical Support Assembly

1. Optical Support Bracket 3. Lamp
2. Lamp Holder Assembly 4. Grommet

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-4

3. Optical Support Assembly

(cont’d.)

1
3

Side View 4

Figure 2-6 L-850E Optical Support Assembly

1. Optical Support Bracket 3. Lamp
2. Lamp Holder Assembly 4. Grommet

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-5

3. Inner Pan Subassembly See Figure 2-7. The inner pan subassembly is comprised of the inner cover
(3), L-823 cordset (5), terminal block(s) (2) (with or without film disc
cutout), female cordset terminals (1), wire clamp (7), screw (8), and seal
grommet (6).

Figure 2-7 Inner Pan Subassembly

1. Female cordset terminals 4. Cable Assembly 7. Cable Clamp
2. Terminal Blocks 5. Cordset 8. Taptite Screw M4 x 10
3. Inner Cover 6. Seal Grommet

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-6

4. Lamp Holder Assembly See Figures 2-5 and 2-6. The lamp holder assembly (2) consists of the lamp
support subassembly and the optical support assembly. The lamp support
subassembly is pre-assembled at the factory.

5. Optional Film Disc Cutout An optional film disc cutout is available as an electrical bypass device in
case of lamp failure. It closes an auxiliary circuit around the lamp within 15
seconds after lamp failure. The film disc cutout shorts and completes the
circuit when the lamp fails. This allows the other lamps to remain lighted in
series-connected fixtures. It also prevents excessive volt amperes on the
secondary of the isolation transformer. The film disc cutout must be
replaced (if used) when the lamp is replaced. Refer to Replacing Film Disc
Cutout Assembly in the Repair section.

CAUTION: Do not use a film disc cutout if circuit has

monitoring. This will prevent the monitoring system from
functioning properly.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-7

5. Optional Film Disc Cutout See Figures 2-8 through 2-11 for F-Range light fixture pan assemblies with
(cont’d.) and without film disc cutouts.

Figure 2-8 L-850D (FAA & Military) With/Without Film Disc Cutout
1. Without Film Disc Cutout 2. With Film Disc Cutout

Figure 2-9 L-850D (FAA & Military) Runway/Threshold With/Without

Film Disc Cutout
1. Without Film Disc Cutout 2. With Film Disc Cutout

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-8

5. Optional Film Disc Cutout

(cont’d.)
1

1
1

1
2

Figure 2-10 L-850-D (FAA & Military) Runway/Threshold, Two Cordset,

With/Without Film Disc Cutout
1. Without Film Disc Cutout 2. With Film Disc Cutout

Figure 2-11 L-850E, With/Without Film Disc Cutout

1. Without Film Disc Cutout 2. With Film Disc Cutout

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-9

6. F-Range L-850D/E Light Refer to Table 2-2 for required equipment that is supplied. Refer to
Table 2-3 for required equipment that is not supplied. Refer to the Parts
Fixture: Required Equipment section for part numbers.

Table 2-2 Required Equipment Supplied

Description Quantity
F-Range L-850D/E inset light, with lamps 1
Instruction manual 1 per order

Table 2-3 Required Equipment Not Supplied

Description Quantity
Torque wrench (0 to 200 inch-pound) (0−22.6 Nt-M) 1
Alignment jig 1
Diamond-faced core drill, 13 in. (330 mm diameter) 1
Diamond-faced saw, 3/8 in. (9.525 mm) thick 1
Crimping tool 1
Small water suction pump 1
L-830 isolation transformer. Refer to Table 2-4. 1
Set of fiber brushes 1
Set of socket wrenches, 1/2 in. (12.7 mm) drive 1
Set of screwdrivers, one with 3/8 in. (9.525 mm) 1
minimum blade width
Silicone grease As required
Joint sealing filler As required
Lifting tool (Part number CN1411.19.320) 1

7. Specifications This subsection provides specifications for the F-Range L-850D/E inset
light fixtures.

Lamp 62W/6.6A, MR16 (L850D FAA), 105 W/6.6 A, MR16 lamp (L850D
Military and L850E)

Isolation Transformers Refer to Table 2-4.

Table 2-4 Required Isolation Transformers

Light Fixture Lamps Series Circuit Isolation Watts Amperes Hz
Transformer
L-850D (FAA) 62W unidirectional (1 6.6 A One L-830-4 100 6.6/6.6 60
lamp)
L-850D (FAA) 62W unidirectional 20A One L-830-5 100 20/6.6 60
(1 lamp)
L-850D (FAA) 62W bidirectional 6.6 A One L-830-6 200 6.6/6.6 60
(3 lamps)
L-850D (FAA) 62W bidirectional 20 A One L-830-7 200 20/6.6 60
(3 lamps)
Continued on next page

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-10

Isolation Transformers
(cont’d.)

Table 2-4 Required Isolation Transformers

Light Fixture Lamps Series Circuit Isolation Watts Amperes Hz
Transformer
L-850D 105W unidirectional 6.6 A One L-830-4 100 6.6/6.6 60
(Military) (1 lamp)
L-850D 105W unidirectional 20A One L-830-5 100 20/6.6 60
(Military) (1 lamp)
L-850D 105W bidirectional 6.6 A One L-830-10 200 6.6/6.6 60
(Military) (3 lamps)
L-850D 105W bidirectional 20 A One L-830-11 300 20/6.6 60
(Military) (3 lamps)
L-850E 105 W unidirectional (2 6.6 A One L-830-6 200 6.6/6.6 60
lamps)
L-850E 105 W unidirectional (2 20 A One L-830-7 200 20/6.6 60
lamps)

Rated Lamp Life 1000 hours

Colors L-850D FAA: Green/red/white* (2 reds, 1 green as of 9/1/06)

L850D Military: Green/Red (2 green, 1 red)
L-850E: Green
*white is not a FAA color

Light Beam Unidirectional and bidirectional light beam

Mounting The F-Range light fixture mounts only to the L-868B light base. An
L-823 cordset is also supplied.

Environmental Operating The F-Range light fixture is designed to operate under the conditions
presented below for temperature, altitude, and relative humidity.
Conditions

Temperature
-55 to + 55 °C (-67 to +131 °F)

Altitude
Sea level to 10,000 feet (3000 m)

Environmental Operating
Conditions (contd)

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-11

Relative Humidity
Up to 100 %

Dimensions Refer below for the L-850D/E inset light dimensions in cardboard box.

13 x 13 x 7 inches (330 x 330 x 180 mm)

Weight Weight of L-850D/E inset light is 15.5 lb (7 kg).

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 2-12

Section 3
Installation
WARNING: Allow only qualified personnel to perform the
following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

1. Introduction This section provides instructions for installing the L-850D/E F-Range inset
lights. Refer to airport project plans and specifications for the specific
installation instructions. The installation shall conform to FAA
specification AC 150/5340-30, site plans and drawings, and applicable
sections of the National Electric Code and local codes.

2. Unpacking Each unit is individually packaged in a durable, cushioned, corrugated

cardboard carton. To avoid unnecessary damage to the light assembly,
unpack the carton at the installation site.

To unpack the carton, open the flaps and carefully remove the top packing
material. Thread an eyebolt into each of the two opposite threaded holes.
Run a rod through the eyebolts and lift the light assembly from the shipping
carton. Set the light assembly in a protected area.

If damage to any equipment is noted, file a claim form with the carrier
immediately. The carrier may request to inspect the equipment.

3. Input Requirement The F-Range light fixture is designed for connection to a 6.6 A or 20 A
series lighting circuit via an L-830 isolation transformer. Refer to
Summary Specifications in the Description section for required isolation transformers.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-1

4. L-850D/E Toe-In Coding See Figure 3-1. Refer to the guidelines below for L-850D toe-in coding
(threshold/end only).

• Toe-in direction for the green side is from the pilot’s perspective on
approach. Opposite side (the runway end/red side) is straight.

• Position the L-850D fixtures on either side of the runway so that the
fixture toe-in points to the runway centerline.

Figure 3-1 L-850D/E Toe-In Coding

See Figure 3-1. Refer to the guidelines below for L-850E toe-in coding.

• For military approach applications, there is no toe-in. Toe-in direction

is from the pilot’s perspective (the approach end of the runway).

• For ICAO applications, the light beam is toed and fixtures must be
located on both sides of the runway so that the fixture toe-in points to
the runway centerline. The light beam is straight for FAA applications.

• Encapsulated (FAA Style) isolation transformers are available for

voltage-driven, medium-intensity approach lighting applications. For
210 W, 240 Vac to 31.8 Vac applications, use part number 35C0094.

5. Installation on L-868B Base The light assembly is shipped complete, including the lamp, and is ready for
installation.

To install the F-Range light fixture on the L-868B base, perform the
following procedure:

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-2

1. See Figure 3-2. Clean the contact surfaces of the base receptacle.
Make sure that the base receptacle does not contain water and is
completely clean and dry. The mating surfaces must be clean and free
of foreign particles.

NOTE: When installing fixture on an L-868B extension meeting AC

150/5345-42F, the minimum extension height must be 4.50
inches. Option is to order an extension with a 10 inch ID then any
height extension can be used.

Figure 3-2 Installation on L-868B Light Base

1. Light Assembly 4. Rubber Grommet 7. Isolation Transformer 10. Screw, 3/8-16
2. FAA Deep Base 5. Conduit 8. Ground Lug
3. Secondary Connectors 6. Spacer 9. Primary Connector

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-3

5. Installation on L-868B Base 2. Clean the contact surfaces between the light assembly and adapter ring,
(cont’d.) particularly its O-ring groove.

3. Apply a light coat of neutral vacuum type silicone grease (ADB

Airfield Solutions PN 7850.42.210) to a new, clean O-ring gasket.

4. Place the O-ring carefully in its groove.

CAUTION: Never reuse an O-ring that has already been used.

5. Connect the light by inserting its two-pole plug(s) into the secondary
receptacle(s) of the transformer(s), already installed in the base and
connected to the primary series circuit.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-4

5. Installation on L-868B Base 6. Fit the lifting tool in Figure 3-3 (part number CN 1411.19.320) into
(cont’d.) both holes located 180 degrees apart in the top cover (see Figure 3-4),
lift the optical assembly out of the base. Place the optical assembly
next to the base.

NOTE: If holes (Ref Fig 3-6 bolt holes #3 and #6) are taped, then
insert (2) ½-13 threaded eyebolts into taped holes and then inset 3/8 dia
x 16 lg rod thru the eyes and lift fixture from the light base.

WARNING: The light fixture with can is heavy. Use two

persons to lift the fixture.

Figure 3-3 Lifting Tool

Figure 3-4 Holes in Top Cover for Lifting Fixture

1. Holes for Lifting Fixture* 2. Top Cover 3. Fixing Screws (6 Locations)

* See Note above

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-5

5. Installation on L-868B Base 7. See Figure 3-5. If CEC (e.g. Nord-lock) lockwashers are used instead
(cont’d.) of split lockwashers shown, ensure the CEC washer halves are mated
correctly. Mismatched halves will prevent the
CEC from locking. The cam wedges on each washer must face each
other.

Figure 3-5 Mounting Washers Correctly

8. If thread locking adhesive is used, apply only one drop of Grade AV

Loctite® to each of the six 3/8-inch (9.525-mm-) diameter optical
assembly mounting bolts. Torque the bolts to 185 ±5 inch-pounds
(20.902 ± 0.565 Nt-m).

NOTE: When Grade AV Loctite® is used, the bolts must be torqued

to 185 ±5 inch-pounds.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-6

5. Installation on L-868B Base 9. If using anti-seize lubricate on the threads instead of thread locking
(cont’d.) adhesive, check with the manufacturer of the anti-seize lubricate to find
out what the Lubricity "k" factor is for the compound that you are
going to be using and then refer to Table 3-1.

Table 3-1 Determining Torque Based on "K" Factor

If "k" factor is… Then recommended torque is…
0.13 141/151 inch-pounds
0.14 152/162 inch-pounds
0.15 164/173 inch-pounds
0.16 175/180 inch-pounds
0.17 180/190 inch-pounds
0.18 197/207 inch-pounds

NOTE: Always torque the bolts across the corners. See Figure 3-6. To
torque the outer bolts across corners, tighten bolts in noted sequence: #1 and
#4, then #2 and #5, then #3 and #6.

NOTE: Applying more than one drop of Loctite to the bolt threads will
create future difficulty in removal of the bolts.

NOTE: After several re-lampings, threaded holes may accumulate with

dirt and excessive Loctite. If this occurs, screws may not seat properly.
Clean tapped holes with wire brush or hand tap, then blow off with clean,
dry, oil-free low pressure air, or use Loctite Chisel 79040 and spray on
threads and allow to soak for 15-30 minutes, depending upon the amount of
build-up. Wipe off or blow off with clean, dry, oil-free low pressure air.
After the bolt has been retorqued three times, replace with new bolt. If the
bolt is continuously loose, inspect tapped thread in the light base flange for
damage. If thread is damaged, contact ADB Airfield Solutions, Inc., Sales
Department for field repair inserts kit.

Bolt #2
Bolt #1

Bolt #6
Bolt #3

Bolt #5

Bolt #4

Figure 3-6 Torquing Outer Mounting Bolts

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 3-7

Section 4
Maintenance
1. Introduction This section provides maintenance information and procedures for the L-
850D/E F-Range light fixtures.

2. Maintenance Schedule The L-850D/E light fixtures can be serviced in the field, but it is
recommended to limit field maintenance to cleaning the prisms. It is
recommended to replace the inset lights at regular intervals and to have
them overhauled in the maintenance shop. The same applies to lights found
unserviceable in the field.

To keep the F-Range light fixtures operating efficiently, follow a preventive

maintenance schedule. Refer to Table 4-1. Refer to FAA AC 150/5340-26
for more detailed information.

Table 4-1 F-Range Light Fixture Maintenance

Interval Check Action
Daily For lamp failure Replace lamp and film disc cut-out (if any). Refer to
Replacing Lamp and Filter and Replacing Film Disc
Cutout Assembly in the Repair section.
For low light output 1. Clean outer surface of prism if dirty.
2. Check for misalignment or presence of moisture
in fixture.
3. Check for lamp ageing or displacement
Weekly For obstruction in light output channel Clean channel and prism surface. Refer to Cleaning
Light Channel and Prism in this section.
Monthly For presence of moisture or water 1. Open up light assembly.
(visual inspection on condensation
(or more frequently 2. Clean, dry and inspect.
inside of prisms)
during rainy seasons)
3. Replace O-ring and other parts found defective.
Bimonthly Torque on hold-down bolts Refer to Retorquing Mounting Bolts in the Maintenance
section.
Semi-annually For presence of water in base 1. Pump water from base.
(or more frequently 2. Remove, dismantle and inspect light for water
during rainy seasons)
damage.
3. Cure the cause of water ingress.
Continued on next page

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-1

2. Maintenance Schedule
(cont’d.)
Table 4-1 F-Range Light Fixture Maintenance
Interval Check Action
After 800 hours of Replace lamps of complete subsystems It is recommended to replace the lamps systematically
operation at 6.6 A (for example, R/W centreline) when 80 % of the useful life has been reached. At full
brightness (6.6 A), it represents 800 hours, but, in
practice, life spans of 2000 to 4000 hours can be
expected.
After snow removal For damaged light fixtures 1. Replace badly damaged fixtures.
2. Use a power broom for snow removal in the vicinity
of the light fixture, if practical.
3. Follow recommended snow removal techniques
described in FAA AC 150/5200-30 to avoid or at least
to reduce damage to light fixtures.

3. Maintenance Procedures This subsection describes the following maintenance procedures:

• replacing lamp

• cleaning light channel and prism

• retorquing mounting bolts

• removing L-868 base water

• lifting optical unit out of base

• testing for leaks

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-2

Replacing Lamp
WARNING: Turn off the circuit before replacing lamp(s). Failure
to observe this warning may result in personal injury, death, or
equipment damage.

WARNING: Allow time for the unit to cool. High interior

temperatures may cause severe burns to personnel. Failure to
observe this warning may result in personal injury.

The preferred method of maintaining the F-Range inset light is to

periodically and systematically replace the light assembly and return the
replaced assembly to the maintenance shop for renovation. As an
alternative, you can service the light assembly in the field. It is
recommended, however, that field servicing be limited to cleaning lenses
and replacing lamp(s).

NOTE: If any lamps are out, record the location of the fixture and replace
the lamp when the circuit is turned off.

Refer to Replacing Lamp and Filter in the Repair section for lamp
replacement procedure.

Cleaning Light Channel and To clean the light channel and prism, perform the following procedure:
Prism
1. See Figures 2-1 for the L-850D and 2-3 for the L-850 light fixtures.
Use a suitable fiber brush to remove all accumulated debris from the
light channel (8).

2. Clean the outer surface of the prism (9) using liquid glass cleaner. If
the prism is coated with a substance impervious to the cleaner, apply a
suitable solvent sparingly with a wad of cotton or a patch of cloth.
After the solvent has acted, remove the softened coating with a clean
piece of cotton or cloth. Dry the prism with gently, dry, oil-free
compressed air at a pressure no greater than 10 psi (69 KNt/m2) to
evaporate or remove all remaining cleaner.

Retorquing Mounting Bolts To retorque outer ring and optical assembly mounting bolts, perform the
following procedure:

1. If thread locking adhesive is used, apply only one drop of Grade AV

Loctite® to each of the six 3/8-inch (9.525-mm-) diameter mounting
bolts. Torque the bolts to 185 ±5 inch-pounds (20.902 ± 0.565 Nt-m).

NOTE: When Grade AV Loctite® is used, the bolts must be torqued

to 185 ±5 inch-pounds.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-3

Retorquing Mounting Bolts 2. If using anti-seize lubricate on the threads instead of threadlocking
(cont’d.) adhesive, check with the manufacturer of the anti-seize lubricate to find
out what the Lubricity "k" factor is for the compound that you are
going to be using and then refer to Table 4-2.

Table 4-2 Determining Torque Based on "K" Factor

If "k" factor is… Then recommended torque is…
0.13 141/151 In-Lbs
0.14 152/162 In-Lbs
0.15 164/173 In-Lbs
0.16 175/180 In-Lbs
0.17 180/190 In-Lbs
0.18 197/207 In-Lbs

NOTE: Always torque the bolts across the corners. See Figure 3-6 for
optical assembly mounting bolts. To torque mounting bolts across corners,
tighten bolts in noted sequence: #1 and #4, then #2 and #5, then #3 and #6.

NOTE: Applying more than one drop of Loctite to the bolt threads will
create future difficulty in removal of the bolts.

NOTE: After several re-lampings, threaded holes may accumulate with

Removing L-868 Base Water Turn off the circuit when checking water level.

Check the water level in the L-868 base on a regular schedule. If

more than six inches (152.4 mm) of water in the light base is found, pump
the water from the base and remove and inspect the entire light assembly for
water damage. Cover the L-868 base with the appropriate steel cover plate
after removing the light assembly.

Water entering the L-868 base can become a serious problem, since
freezing water can rupture the base.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-4

Lifting Light Fixture Out of To lift the light fixture from the base, perform the following procedure:
Base
To lift the optical assembly from the light base, perform the following
procedure:

1. See Figure 3-3 in Section 3, Installation. Remove the six fixing screws
and washers (3).

2. Fit the lifting tool in Figure 3-3 (part number CN 1411.19.320) into
both holes located 180 degrees apart in the top cover (see Figure 3-4),
lift the optical assembly out of the base. Place the optical assembly
next to the base.

WARNING: The light fixture with can is heavy. Use two men
to lift the fixture.

3. Perform required service.

NOTE: Torque the six screws to 185 ±5 inch-pounds (20.902 ± 0.565

Nt-m).

4. After service is complete, reinstall the fixture.

Never hold the light fixture by the wires. This may damage the
insulation, break the waterproof seal, and cause insulation faults
and water leakage.

Testing for Leaks To test for leaks, perform the following procedure:

1. See Figure 4-1. Remove pressure release screw (E11).

Figure 4-1 Pressure Release Screw

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-5

Testing for Leaks (cont’d.) 2. See Figure 4-2. Screw pressure test fitting (1) into the pressure release
port (the opening created when the pressure release screw is removed).
Screw fitting hand-tight.

Figure 4-2 Pressure Test Fitting Assembly

1. Pressure Test Fitting
2. Lock Hose Plug Sleeve

3. Attach the shop airline to the lock hose plug sleeve (2).

4. Pressurize to 20 psi.

5. Submerge the pressure test fitting in a water tank. Check for air
bubbles. Air bubbles indicate a leak.

6. Locate the leak source, depressurize, replace the seal that is leaking,
reassemble, and retest by following steps 4 and 5.

7. See Figure 4-1. If leak is fixed, depressurize and reinstall the pressure
release screw (E11).

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 4-6

Section 5
Troubleshooting
WARNING: Allow only qualified personnel to perform the
following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: De-energize the circuit and lock out the circuit or

regulator so that the circuit cannot be energized by remote
means before attempting to service the fixture.

1. Introduction This section contains troubleshooting information. This information covers

only the most common problems that you may encounter. If you cannot
solve the problem with the information given here, contact your local ADB
Airfield Solutions representative for help.

Problem Page
1. Lamp not energizing 5-2
2. Lamp not turning on at normal level 5-2
3. Lamp output distorted 5-2
4. Improper color 5-2
5. Short lamp life 5-2
6. Distorted light beam output 5-2
7. Water inside optical chamber 5-2

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 5-1

2. Troubleshooting Troubleshooting procedures for the F-Range inset lights are contained here.
Procedures
Problem Possible Cause Corrective Action
1. Lamp not energizing Defective lamp Replace lamp and film disc cutout (if used).
Refer to Replacing Lamp and Filter and
Replacing Film Disc Cutout Assembly in the
Repair section.

Loose or broken contacts Tighten or replace.

Moisture inside assembly causing Open up light assembly. Clean, dry, and
current leakage inspect light assembly. Replace O-ring.

Defective isolation transformer Check transformer output current with meter.

2. Lamp not turning on Continuity incorrect Check lamp filament and wiring for
at normal level continuity.
3. Lamp output Broken or damaged lens Replace lens.
distorted
4. Improper color Wrong prism Replace prism with one with correct color.
(see parts list)

Dichroic coating damaged Replace filter.

5. Short lamp life Current too high Check constant current regulator and
isolation transformer.

Water in assembly Inspect prism. Open light assembly. Clean,

dry and inspect light assembly. Replace
O-ring.

Defective lamp Replace lamp and film disc cutout (if used).
Refer to Replacing Lamp and Filter and
Replacing Film Disc Cutout Assembly in the
Repair section.

NOTE: Lamp interior will have a white

powdery appearance if air has entered
through a hole or crack.

Overvoltage Check to see if lamp has black burns. If so,

check isolation transformer output with
meter. Replace isolation transformer, if
defective.
Continued on next page

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 5-2

2. Troubleshooting
Procedures

Problem Possible Cause Corrective Action

6. Distorted light beam Cracked or damaged lens Replace lens.
output
7. Water inside optical Damaged or missing lens seals or top Replace both lens seals. Replace top cover
chamber cover O-ring O-ring.

Cut or nick on L-823 cordset insulation Replace insulation.

that exposes wire

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 5-3

Section 6
Repair
1. Introduction This section describes procedures for repairing and replacing parts.
It includes opening the optical unit, and replacing the lamp, filter, film disc
cutout assembly, optical unit, and L-823 cordset. It also describes how to
close the optical unit.

2. Opening Optical Unit To open the optical unit, perform the following procedure:

1. Turn the light unit upside-down.

2. See Figure 6-1. Remove the pressure release screw (E11).

NOTE: Removing the pressure release screw equalizes the pressure

inside and outside the fixture, making it easier to break the seal and
remove the inner cover.

Figure 6-1 Pressure Release Screw

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-1

2. Opening Optical Unit 3. See Figure 6-2. Remove the six screws (E10). The use of an impact
(cont’d.) driver may be required to unlock the screws.

Figure 6-2 Removing Screws

4. See Figure 6-3. Insert small or medium flat blade screwdriver in the
machined recess slot between cover and inner cover and turn it
vertically to separate the inner cover from the cover.

NOTE: The two recess slots are 180 degrees apart.

Figure 6-3 Separating Inner Cover from Top Cover

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-2

3. Replacing Optical Support WARNING: Turn off the circuit before replacing lamp(s).
Failure to observe this warning may result in personal injury,
death, or equipment damage.

WARNING: Allow time for the unit to cool. High interior

temperatures may cause severe burns to personnel.

Refer to Table 6-1 for parts referred to in Figure 6-4.

Table 6-1 Parts List for Replacing Optical Supports

Item Part Number Description Quantity Note
1 Optical support assembly – FAA L-850D 1
44A6660-5 Optical support assembly, threshold left, runway
end straight
44A6660-6 Optical support assembly, threshold left, runway
end left
44A6660-7 Optical support assembly, threshold straight, runway
end right
44A6660-8 Optical support assembly, threshold straight, runway end
straight(
44A6660-9 Optical support assembly, threshold straight, runway
end left
44A6660-10 Optical support assembly, threshold right, runway
End obscure
44A6660-11 Optical support assembly, threshold left, runway end
Obscured
44A6660-12 Optical support assembly, threshold left, runway end
Obscured

1 Optical support assembly – FAA L-850E 1

44A6263-10 Optical support assembly, runway end obscured,
threshold only right, (L-850E)
44A6263-11 Optical support assembly, runway end obscured
threshold only straight, (L-850E)
44A6263-12 Optical support assembly, runway end obscured,
threshold only left, (L-850E)

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-3

3. Replacing Lamp

Table 6-1 Parts List for Replacing Lamp

Item Part Number Description Quantity Note
1 2990.40.900 Lamp, 105W (L850D Military and L850E) 2-3

48A0386 Lamp, 62W (L850D FAA) 3 A

2 1411.22.002 Lamp holder assembly 1 per

Lamp or
A/R
3 Lamp spring clip 1 per lamp
or A/R
NOTES: A – L850D FAA only

To replace the lamp and prism, perform the following procedure:

1. See Figure 6-4. Open the optical unit. Refer to Opening Optical Unit
in this section.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-4

3. Replacing Lamp (cont’d.) 2. See Figure 6-4 for lamp removal in the L850D fixture assembly and
Figure 6-5 for lamp removal from the L850E fixture assembly.

Lift the lamp clip (3) up and off of the lamp (1) and the lamp holder
assembly (2). Remove lamp (2) and replace with new lamp. See Fig 6-
6 for lamp installation instructions.

1
3

Figure 6-4 L-850D – FAA Optical Support Assembly

Note: See Figure 2-5 for L-850D - Military

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-5

3. Replacing Lamp (cont’d.)

1 2

Figure 6-5 L-850E Optical Support Assembly

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-6

3. Replacing Lamp (cont’d.) 3. Replace with new lamp.

NOTE: See Figure 6-6. If lamp has an arrow imprinted on the side of
the lamp make sure that the lamp is correctly positioned with the arrow
pointing up to optimize photometric output.

CAUTION: Never touch the bulb of the lamp with your bare
hands. It will reduce the lifetime of the lamp considerably.
Should it happen, clean the bulb with alcohol.

Figure 6-6 Arrow Pointing Up

4. Put the two parts of the lamp clip (3) in their respective notches on the
lamp holder assembly.

4. Replacing Film Disc Cutout Refer to Table 6-2 for parts referred to in Figure 6-7.
Assembly

Table 6-2 Parts List for Replacing Film Disc Cutout

Item Part Number Description Quantity Note
1 Terminal block assembly See note. A
44A6112-1 Terminal block assembly, without film disc cutout
44A6112-2 Terminal block assembly, with film disc cutout

2 47A0118 Film disc cutout See note. A

3 4071.50.130 Film disc cutout clip See note. A

4 64A0964-10 Spring clip screw See note. A

NOTE A: Quantity is 1 per lamp

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-7

4. Replacing Film Disc Cutout To replace the film disc cutout assembly, perform the following procedure:
Assembly (cont’d.) 1. Open the optical unit. Refer to Opening Optical Unit in this section.

2. Disconnect the lamp from the terminals on the terminal block.

3. Grasp the optical unit and pull straight up from the inner pan assembly.

4. See Figure 6-7. Using a Phillips head screwdriver, loosen or remove

the spring clip screw (4).

Figure 6-7 Film Disc Cutout Assembly and Optical Unit

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-8

4. Replacing Film Disc Cutout 5. Remove installed film disc cutout (2) and replace with the new film
disc cutout.
Assembly (cont’d.)
CAUTION: Make sure that the small button on the side of the
film disc cutout is pointed up.

6. Reassemble all components in reverse order as removal. The inner pan

assembly is now ready to reinstall on the top cover.

5. Replacing Prism Replace the prism if it is broken or its surface is badly pitted or scarred.

Refer to Table 6-3 for parts referred to in Figures 6-8 and 6-9.

Table 6-3 Parts List for Replacing Prism

Item Part Number Description Quantity Note
1 4071.50.030 Prism gasket sleeve A/R A

2 63A0993-2 Prism, narrow beam, optical glass (clear)

1428.00.270 Red Dichroic Prism

A/R B
1428.00.280 Green Dichroic Prism

1428.00.290 Yellow Dichroic Prism

3 4071.50.052 Prism-keeper plate A/R A

4 64A0936-13 Screw, M5 x 13 (for Prism-keeper plate) 2

5 63A0986 Flat seal A/R A

6 4017.50.360 Prism clamp A/R A

7 64A0925-10 Screw, M5 x 10 (for Prism Clamp) 2

NOTE A: Quantity is 1 per prism. Note B: L-850D FAA uses 2 red/1green prism (as of 9/1/06); L850D Military uses 2
green/1 red prism; L850E FAA uses 2 Green; L850E Military uses either 2 ea Green, Red, or White depending upon
application.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-9

5. Replacing Prism (cont’d.) To replace the prism, perform the following procedure:

1. See Figure 6-8 for the L-850D light fixture prism. See Figure 6-9 for
the L-850E light fixture prism. The replacement procedure is the same
for both fixtures. Remove the prism-clamp (6) and prism-keeper plate
(3) secured in the inner pan assembly.

Figure 6-8 Replacing L-850D Prism

Figure 6-9 Replacing L-850E Prism

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-10

5. Replacing Prism (cont’d.) 2. Replace with new lamp and new filter.

NOTE: See Figure 6-6. To optimize photometric output, make sure

that the lamp is correctly positioned with the arrow pointing up.

Never touch the bulb of the lamp with your bare hands. It will
reduce the lifetime of the lamp considerably. Should it happen,
clean the bulb with alcohol.

3. See Figure 6-5. For the red or green optical support assembly, put the
filter spring (4) and filter (3) back in. Make sure the curved part of the
filter spring faces the filter.

4. Put the two parts of the lamp clip (6) in their respective notches on the
lamp holder assembly.

6. Replacing L-823 Cordset Refer to Table 6-4 for parts referred to in Figure 6-10.

Table 6-4 Parts List for Replacing L-823 Cordset

Item Part Number Description Quantity Note
Item 5 on 6111.87.140 Female cordset terminal See note. A
Figure 6-7

Item E5 on Top cover 1

Figure 6-11
44A6264-2 Top cover, threshold & runway end (L-850D FAA)
44A6264-2 Top cover, runway end only (L-850D FAA)
44A6264-3 Top cover , threshold & runway end (L-850D Military)
44A6265-1 Top cover, L-850E, threshold end
44A6265-2 Top cover, L-850E, threshold end (red/clear only)

Item F5 on 63A1014 Grommets (for cordset) 2 B

Figure 6-11

Item F6 on 4071.50.090 Wire clamp (for cordset) 1 C

Figure 6-11

Item F7 on 7110.08.367 Screw, M4 x 10 (for cordset) 2 B

Figure 6-11

Item F8 on 73A0133-31 Cordset 1 C

Figure 6-11
NOTE A: Quantity is 1 for L-850D Runway end; 2 for L-850E; 3 for L-850D Runway & Threshold.
NOTE B: Quantity is 2 for unidirectional; 4 for bidirectional.
NOTE C: Quantity is 1 for unidirectional; 2 for bidirectional.

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-11

6. Replacing L-823 Cordset To replace the L-823 cordset, perform the following procedure:
(cont’d.)
1. Open the optical unit. Refer to Opening Optical Unit in this section.

2. Remove the optical unit. Refer to Replacing Optical Unit in this

section.

3. See Figure 6-10. Remove both screws (F7) and the wire clamp (F6).

NOTE: Replace the wire grommets (F5) when damaged or aged.

Figure 6-10 L-823 Cordset

4. See Figure 6-7. Unplug the female cordset terminal s (5) from the
cable assembly.

5. See Figure 6-10. Pull the cordset cable assembly (F9) out of the inner
cover and discard the wire grommets (F5).

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-12

6. Replacing L-823 Cordset 6. Bring the new cable assembly (F9) through the wire clamp (F6).
(cont’d.)
7. Put a new wire grommet (F5) on each of the wires, taking care of the
direction. Put the smaller diameter into the inner cover recesses.

8. Install the wires in the inner cover.

9. Reinstall the wire clamp (F6) by means of both cross recessed

countersunk screws (F7).

NOTE: Do not torque down the screws entirely at this step.

10. Remove the insulation of the wires over about 5 mm.

11. Crimp on the new female cordset terminals and connect them to the
terminals. Adjust the wires inside the inner cover.

12. Torque the screws (F7) to 31 ± 4 inch-pounds (3.5 ± 0.5 Nt-m).

© 2009 ADB Airfield Solutions, LLC. 96A0308E Page 6-13

7. Closing Optical Unit Refer to Table 6-5 for parts referred to in Figure 6-11.

Table 6-5 Parts List for Closing Optical Unit

Item Part Number Description Quantity Note
1 7080.90.710 O-ring (for top cover) 1

2 Top cover 1
44A6264-1 Top cover, threshold & runway end (L-850D FAA)
44A6264-2 Top cover, runway end only (L-850D FAA)
44A6264-3 Top cover, threshold & runway end (L-850D Military only)
44A6265-1 Top cover, L-850E, threshold end

44A6265-2 Top cover, L-850E, threshold end (red/clear only)

63A0993-2 Prism See note. A

1428.00.270 Red Dichroic Prism

1428.00.280 Green Dichroic Prism
2990.40.900 Lamp, 105 W/6.6A, MR16 (L850E and L850D Military) See note. A

48A0386 Lamp, 62W/6.6A, MR16 (L850D FAA) A

3 Inner cover (of inner pan assembly) 1

4071.62.630 Inner cover, one cordset application B
4071.62.650 Inner cover, two cordset application B

4 1411.22.002 Lamp holder assembly See note. A

5 Optical support assembly 1

44A6263-1 Optical support assembly, threshold right, runway
end right (L-850D)
44A6263-2 Optical support assembly, threshold straight, runway
end right (L-850D)
44A6263-5 Optical support assembly, threshold straight, runway
end left (L-850D)
44A6263-6 Optical support assembly, threshold left, runway end
left (L-850D)
44A6263-7 Optical support assembly, threshold right, runway
end straight (L-850D)
44A6263-8 Optical support assembly, threshold straight, runway
end straight (L-850D)
44A6263-9 Optical support assembly, threshold left, runway end
straight (L-850D)
44A6263-10 Optical support assembly, runway end obscured,
threshold only right (L-850E)
44A6263-11 Optical support assembly, runway end obscured,
threshold only straight (L-850E)
44A6263-12 Optical support assembly, runway end obscured,
threshold only left (L-850E)
NOTE A: Quantity is 1 for L-850D Runway; 2 for L-850E; 3 for L-850D Runway & Threshold.
NOTE B: Inner cover does not include cordsets.
Continued on next page

7. Closing Optical Unit (cont’d.)

Table 6-5 Parts List for Closing Optical Unit

Item Part Number Description Quantity Note
(See 64A0925-10 Screw, M5 x 10 (for top cover assembly) 4
Figure
2-2,
Item 6)

To close the optical unit, perform the following procedure:

1. See Figure 6-11. Turn the top cover (2) upside down.

3 1 2 4
5

Figure 6-11 L-850D/E Inset Light Fixture (L-850D – FAA shown)

2. Make sure that the contact surfaces with the O-ring (1) are clean and
apply a light coat of high quality neutral silicone grease.

7. Closing Optical Unit (cont’d.) 3. Install a new greased O-ring (1) in the groove located in the top cover.

NOTE: Use a synthetic grease such as MOLYKOTE (67A0095)

BG87 INERTA or MOLYKOTE (67A0095) BG88 INERTA.

4. See Figure 6-1. Remove the pressure release screw (E11).

5. See Figure 6-11. Install the inner cover (3) on top of the cover (2).

NOTE: Align the inner pan mounting holes on the top cover holes.

6. See Figure 6-4. Make sure the lamp holder (5) and lamp (2) are
correctly positioned and that the wires of the lamps do not get damaged
between both parts (cover and inner cover).

7. See Figure 2-2. Press the inner cover of the inner pan assembly on the
top cover and secure with the countersunk screws (6). Apply a droplet
of Loctite 222 to the last threads. Torque screws to 22 ±4 inch-pounds
(2.5 ±0.5 Nt-m).

8. Check the water tightness of the assembly by replacing the pressure

release screw with a pressure test fixture. The leak path can then be
located by submerging the assembly in a tank of water while
pressurizing using shop air pressure to a maximum of 20 psi. Refer to
Testing for Leaks in the Maintenance section.

9. Make sure the O-ring seal for the pressure release screw is in good
condition and reinstall the pressure release screw.

Section 7
Parts
1. Introduction To order parts, call ADB Airfield Solutions Customer Service or your local
representative. Use this four-column parts list, and the accompanying
illustration, to describe and locate parts correctly.

2. Using the Illustrated Parts This subsection describes how to use the illustrated parts list covered later
in this section. It does not provide the actual parts list.
List
The Part Number column gives the ADB Airfield Solutions part numbers in
numerical order.

The Description column gives the part name, as well as its dimensions and
other characteristics when appropriate. Indentions show the relationships
between assemblies, subassemblies, and parts.

Part Number Description Quantity Note

xxxxxxxx Assembly 1 A

xxxxxxxx Part 1

xxxxxxxx Part or Assembly

xxxxxxxx Assembly 1
NOTE A

The Quantity column contains the quantity required per unit, assembly, or
subassembly. The code A/R (As Required) is used if the part number is a
bulk item ordered in quantities or if the quantity per assembly depends on
the product version or model.

The Note column contains letters that refer to notes at the end of each parts
list. Notes contain special ordering or product/part version information.

3. F-Range L-850D Light Figure 7-1 shows the ordering code for the L-850D Military F-Range light
fixture. Figure 7-2 shows the ordering code for the L-850E F-Range
Fixture Ordering Code light fixture. Figure 7-3 shows the ordering code for the
L850D FAA F-Range light assembly.

44A6247 - X X X X

Cordsets

1 = One Cordset
2 = Two Cordsets

Film Disc Cutout

1 = With Film Disc Cutout

2 = Without Film Disc Cutout

Runway End Beam – 1 Window

1 = Red Straight
2 = Red Right Toed
3 = Red Left Toed
4 = Clear Right Toed
5 = Clear Left Toed
6 = Yellow Right Toed*
7 = Yellow Left Toed*
8 = Yellow Straight
9 = Clear Straight
M = Military Red Straight

Threshold Beam – 2 Windows

0 = Obscured
1 = Green Straight
2 = Green Right Toed
3 = Green Left Toed
4 = Red Straight
5 = Red Right
6 = Red Left
M = Military Green Straight

Figure 7-1 L-850D Military F-Range Inset Lights Ordering Code

3. F-Range L-850E Light

Fixture Ordering Code
(cont’d.)

44A6248 - X X X X

Reserved

Light Beam

1 = Straight
2 = Right Toed
3 = Left Toed

Film Disc Cutout

1 = With Film Disc Cutout

2 = Without Film Disc Cutout

Color

1 = Green
2 = Clear*
3 = Red*

*Military application

Figure 7-2 L-850E F-Range Inset Lights Ordering Code

44A6656 - X X X X

Base Mounting

1 = One Cordset
2 = Two Cordsets

Film Disc Cutout

1 = With Film Disc Cutout

2 = Without Film Disc Cutout

Runway End Beam

0 = Obscured
1 = Red Straight
2 = Red Right Toed
3 = Red Left Toed
4 = White Right Toed*
5 = White Left Toed*
6 = Yellow Right Toed*
7 = Yellow Left Toed*
8 = Yellow Straight*
9 = White Straight*

Threshold Beam – 1 Window

0 = Obscured
1 = Green Straight
2 = Green Right Toed
3 = Green Left Toed

*Not ETL certified/color not recognized by FAA

Figure 7-3 L-850D FAA F-Range Inset Lights Ordering Code

4. F-Range L-850D/E Light See Figures 7-3 through 7-6.

Fixture Parts List

Part Number Description Quantity Note

Top cover assembly – FAA L-850D (2 red/1green) 1
44A6661-2 Top cover assembly, runway end
44A6661-3 Top cover assembly, runway end / threshold
Top cover assembly – Military L-850D (1 red/2green) 1
44A6264-2 Top cover assembly, runway end
44A6262-3 Top cover assembly, runway end /threshold
Top cover assembly – FAA L-850E (2 green) 1
44A6265-1 Top cover assembly, threshold end
Top cover assembly – Military L-850E 1
44A6265-2 Top cover assembly, threshold end (red/clear only)
Optical support assembly – FAA L-850D 1
44A6660-5 Optical support assembly, runway end, straight, threshold
toed left
44A6660-6 Optical support assembly, runway end, toed left, threshold
straight
44A6660-7 Optical support assembly, runway end toed right, threshold
straight
44A6660-8 Optical support assembly, runway end straight, threshold
straight
44A6660-9 Optical support assembly, runway end toed left, threshold
straight
44A6660-10 Optical support assembly, runway end obscured, threshold
toed right
44A6660-11 Optical support assembly, runway end obscured, threshold
Straight
44A6660-12 Optical support assembly, runway end obscured,
threshold toed left
Optical support assembly – FAA L-850E 1
44A6263-11 Optical support assembly, runway end obscured,
threshold only straight, L-850E
44A6263-12 Optical support assembly, runway end obscured,
threshold only left, L-850E
Optical support assembly – Military L850D 1
44A6263-1 Optical support assembly, threshold toed right runway end
toed right
44A6263-2 Optical support assembly, threshold straight, runway end
toed right
44A6263-5 Optical support assembly, threshold straight, runway end
toed left
44A6263-6 Optical support assembly, threshold toed left, runway end
toed left
44A6263-7 Optical support assembly, threshold toed right, runway end
straight
Continued on next page

Part Number Description Quantity Note

44A6263-8 Optical support assembly, threshold straight, runway end
straight
44A6263-9 Optical support assembly, threshold toed left, runway end
straight
44A6263-13 Optical support assembly, threshold obscured, runway end
44A6263-14 Optical support assembly, threshold obscured, runway end
straight
44A6263-15 Optical support assembly, threshold obscured, runway end
toed left
Inner pan assembly – FAA L-850D 1
44A6019-9 Inner pan assembly, runway & threshold, 1 cordset,
without film disc cutout
44A6019-10 Inner pan assembly, runway & threshold, 1 cordset,
with film disc cutout
44A6019-11 Inner pan assembly, runway & threshold, 2 cordsets,
without film disc cutout
44A6019-12 Inner pan assembly, runway & threshold, 2 cordsets,
with film disc cutout
Inner pan assembly – FAA L-850E 1
44A6019-13 Inner pan assembly, runway & threshold, 1 cordset,
without film disc cutout
44A6019-14 Inner pan assembly, runway & threshold, 1 cordset,
with film disc cutout
Inner pan assembly – Military L-850D 1
44A6019-9 Inner pan assembly, runway & threshold, 1 cordset,
without film disc cutout
44A6019-10 Inner pan assembly, runway & threshold, 1 cordset,
with film disc cutout
44A6019-11 Inner pan assembly, runway & threshold, 2 cordsets,
without film disc cutout
44A6019-12 Inner pan assembly, runway & threshold, 2 cordsets,
with film disc cutout
44A6019-15 Inner pan assembly, runway only, without film disc cutout

44A6019-16 Inner pan assembly, runway only, with film disc cutout

4. F-Range L-850D/E Light

Fixture Parts List (cont’d.)

Terminal block assembly – L850D/E See note. A

44A6112-1 Terminal block assembly, without film disc cutout
44A6112-2 Terminal block assembly, with film disc cutout

47A0118 Film disc cutout See note. A

48A0386 Lamp, 62W/6.6A, MR16 (FAA L-850D)

60A2602 Pressure release screw 1

63A0222 Grommet (for optical bracket) 3

1428.00.290 Yellow Dichroic Prism See note. B

63A0986 Flat seal See note. A

63A0993-2 Prism – Clear (White) See note. A

1428.00.270 Red Dichroic Prism C

1428.00.280 Green Dichroic Prism D

63B0267-011 O-ring, pressure screw 1

NOTE A: Quantity is 1 for L-850D Runway end only; 3 for L-850D Runway & Threshold; 2 for L-850E.
NOTE B: Quantity is 1 for the yellow lens; The white optical support system has no filter.
NOTE C: Quantity is 2 for FAA L-850D (after 9/1/06); Quantity is 1 for FAA L-850D (before 9/1/06)
NOTE D: Quantity is 1 for FAA L-850D (after 9/1/06); Quantity is 2 for FAA L-850D (before 9/1/06)

4. F-Range L-850D/E Light

Fixture Parts List (cont’d.)

Part Number Description Quantity Note

64A0925-10 Screw, M5 x 10 (for top cover assembly) 4

64A0936-13 Screw, M5 x 13 (for top cover assembly) 4

73A0133-31 Cordset See note. A

1411.22.002 Lamp holder assembly See note. B

2990.40.900 Lamp, 105 W/6.6A/MR16 (L850D Military and L850E) See note. B

4017.50.130 Film disc cutout clip See note. B

4071.50.030 Prism gasket sleeve See note. B

4071.50.052 Prism keeper plate See note. B

4071.50.090 Wire clamp (for cordset) See note. A

4017.50.360 Prism clamp See note. B

4071.62.240 Top cover, FTE, L-850D (Not for Military Application) 1

4071.62.250 Top cover, FEN, L-850D (FAA and Military Application) 1

4071.62.260 Top cover, FTH, L-850E 1

4071.62.630 Inner cover (one cordset application) 1 D

4071.62.650 Inner cover (two cordsets application) 1 D

4071.83.090 Optical bracket 1

6111.87.140 Female cordset terminal (for inner pan terminal block) See note. B
NOTE A: Quantity is 1 for unidirectional, 2 for bidirectional.
NOTE B: Quantity is 1 for Military L-850D Runway end only; 2 for L-850E; 3 for L-850D Runway & Threshold.
NOTE C: Quantity is 1 for the yellow lens; 2 for red/green lens. The white optical support system has no filter or
spring.
NOTE D: Inner cover does not include cordset.

4. F-Range L-850D/E Light

Fixture Parts List (cont’d.)

Part Number Description Quantity Note

63A1014 Grommets (for cordset) See note. A

7080.90.710 O-ring (for top cover) 1

7110.08.367 Screw, M4 x 10
Screw, M4 x 10 (for cordset) See note. A
Screw, M4 x 10 (for film disc cutout ) See note. A
NOTE A: Quantity is 2 for unidirectional, 4 for bidirectional.

4. F-Range Light Fixture

Parts List (cont’d.)

44A6264-X
44A6661-X
4071.62.240
4071.62.250

44A6263-X
44A6660-X

44A6019-X

NOTE: for dash X numbers and complete description see parts list

Figure 7-4 F-Range L-850D Main Assembly Parts

4. F-Range Light Fixture

Parts List (cont’d.)

44A6265-X
44A6263-X

44A6263-X

NOTE: for dash X numbers and complete description see parts list

Figure 7-5 F-Range L-850E Main Assembly Parts

4. F-Range Light Fixture

Parts List (cont’d.)

7110.08.367

4071.50.090

63A1014 73A0133-31
4071.62.630
4071.62.650
4071.62.260 4071.50.090

60A2602
63B0267-011

7110.08.367

Figure 7-6 L-850D/E Top Cover Assembly Parts

4. F-Range Light Fixture

Parts List (cont’d.)

Figure 7-7 L-850D/E Inner Pan Assembly Parts

5. F-Range Optical Support See Figure 7-4.

Assembly Parts List

Part Number Description Quantity Note

Optical Support Assembly – FAA L-850D 1
44A6660-5 Optical support assembly, runway end, straight, threshold
toed left
44A6660-6 Optical support assembly, runway end, toed left,
threshold straight
44A6660-7 Optical support assembly, runway end toed right,
threshold straight
44A6660-8 Optical support assembly, runway end straight, threshold
straight
44A6660-9 Optical support assembly, runway end toed left, threshold
straight
44A6660-10 Optical support assembly, runway end obscured,
Threshold toed right
44A6660-11 Optical support assembly, runway end obscured,
Threshold Straight
44A6660-12 Optical support assembly, runway end obscured,
threshold toed left
Optical Support Assembly – L-850E 1
44A6263-11 Optical support assembly, runway end obscured,
threshold only straight (L-850E)

44A6263-12 Optical support assembly, runway end obscured,

threshold only left (L-850E)

Optical Support Assembly – Military L-850D 1

44A6263-1 Optical support assembly, threshold toed right runway
end toed right
44A6263-2 Optical support assembly, threshold straight, runway end
toed right
44A6263-5 Optical support assembly, threshold straight, runway end
toed left
44A6263-6 Optical support assembly, threshold toed left, runway end
toed left
44A6263-7 Optical support assembly, threshold toed right, runway
end straight
44A6263-8 Optical support assembly, threshold straight, runway end
straight
44A6263-9 Optical support assembly, threshold toed left, runway end
straight
44A6263-13 Optical support assembly, threshold obscured, runway
end
44A6263-14 Optical support assembly, threshold obscured, runway
end straight
44A6263-15 Optical support assembly, threshold obscured, runway
end toed left

Continued on next page

5. F-Range Optical Support

Assembly Parts List (cont’d.)

Part Number Description Quantity Note

4071.83.090 Optical bracket 1

63A0222 Grommet (for optical bracket) 5

1411.22.002 Lamp holder assembly See note. A

48A0386 Lamp, 62W/6.6A/MR16 (FAA L850D) See note. A

NOTE A: Quantity is 2 for FAA L-850D Runway end only; 1 for FAA L-850D Threshold only; 2 for L-850E; 3 for FAA
L-850D Runway & Threshold.

6. Recommended Spare Parts See Figures 7-4 through 7-7.

Part Number Description

44A6660-X Optical support assembly – FAA L-850D

44A6263-X Optical support assembly – Military L-850D and L-850E

44A6112-1 Terminal block assembly, without film disc cutout

44A6112-2 Terminal block assembly, with film disc cutout

48A0386 Lamp, 62W/6.6A, MR16 (FAA L-850D)

60A2602 Pressure release screw

4071.83.090 Optical bracket

63A0222 Grommet (for optical bracket)

1428.00.290 Yellow Dichroic Prism , L-850D only

63A0993-2 Prism

1428.00.270 Prism – Red Dichroic

1428.00.280 Prism – Green Dichroic

Continued on next page

6. Recommended Spare Parts

(cont’d.)

Part Number Description

63B0267-011 O-ring, pressure screw

67A0095 Lubricate

73A0133-31 Cordset

1411.22.002 Lamp holder assembly

2990.40.900 Lamp, 105 W (L850D Military and L850E)

4071.50.030 Prism gasket sleeve

4071.50.052 Prism keeper plate

4071.50.090 Wire clamp (for cordset)

4071.62.240 Top cover, FTE, L-850D

4071.62.250 Top cover, FEN, L-850D

4071.62.260 Top cover, FTH, L-850E

4071.62.630 Inner cover (one cordset application)

NOTE: Inner cover does not include cordset.

4071.62.650 Inner cover (two cordsets application)

NOTE: Inner cover does not include cordset.

6111.87.140 Female cordset terminal (for inner pan terminal block)

63A1014 Grommets (for cordset)

7080.90.710 O-ring (for top cover)

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