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MOV Field Troubleshooting Guide

The document is a troubleshooting guide for Motor Operated Valves (MOV), detailing common problems such as non-operation, one-direction operation, and mid-operation stops, along with their respective checks and solutions. It also addresses issues like torque switch tripping, lack of feedback, manual operation failures, and automatic operation without command. Additionally, preventive maintenance tips are provided to ensure optimal valve performance.

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Mian Afaq
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313 views2 pages

MOV Field Troubleshooting Guide

The document is a troubleshooting guide for Motor Operated Valves (MOV), detailing common problems such as non-operation, one-direction operation, and mid-operation stops, along with their respective checks and solutions. It also addresses issues like torque switch tripping, lack of feedback, manual operation failures, and automatic operation without command. Additionally, preventive maintenance tips are provided to ensure optimal valve performance.

Uploaded by

Mian Afaq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MOV (Motor Operated Valve) - Field Troubleshooting Guide

Problem: Valve Not Operating (No Response to Command)

- Check power supply (AC/DC voltage at terminals)

- Verify control signal (remote/local selector switch)

- Inspect fuses or circuit breakers

- Check local/remote interlocks

- Confirm motor thermal overload is not tripped

Problem: Valve Operates in One Direction Only (e.g., Opens but Doesn't Close)

- Check limit switches (stuck or misadjusted)

- Verify torque switch wiring

- Inspect control wiring for broken or loose terminals

- Manually jog valve to verify motor operation in both directions

Problem: Valve Stops Midway

- Check if torque switch tripped prematurely

- Inspect valve for physical blockage

- Measure motor current draw for over-torque condition

- Check gear mechanism for jamming or excessive wear

Problem: Torque Switch Tripping Frequently

- Inspect valve seating area for obstruction or debris

- Verify torque switch settings (may be too low)

- Ensure valve is not over-tightening against stop

- Check actuator lubrication and gear alignment

Problem: No Feedback to Control Room

- Inspect limit switch contacts and continuity

- Check 4-20 mA position transmitter (if used)


- Verify signal wiring continuity and terminal tightness

- Inspect DCS/PLC input status

Problem: Manual Operation Not Possible (Declutch Failure)

- Ensure declutch lever fully disengages motor

- Verify no mechanical jam in gear train

- Check for interlock preventing manual override

Problem: Valve Operates Automatically Without Command

- Check for faulty remote signal (PLC/DCS logic error)

- Inspect wiring for short circuit or induced voltage

- Verify control system interlock logic

- Test control relay contact isolation

Preventive Maintenance Tips

- Periodically cycle valve fully (open/close)

- Clean and tighten terminals

- Lubricate gear mechanism

- Inspect electrical and mechanical components quarterly

- Log torque switch and limit switch settings

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