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Control Valve Maintenance Checklist

This document is a maintenance checklist for control valve Maintenance. It includes sections to record the valve type, size, manufacturer, and location. It has checklists for visual inspections of components like nameplates, leaks, and conditions of the valve stem and actuator shaft. Another section covers maintenance checks like testing for seat leakage annually, inspecting seals and seats for damage, and lubricating bearings. Technicians should check and replace soft goods, inspect surfaces, connections and the stuffing box, and ensure proper actuation performance and piping condition.

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12K views2 pages

Control Valve Maintenance Checklist

This document is a maintenance checklist for control valve Maintenance. It includes sections to record the valve type, size, manufacturer, and location. It has checklists for visual inspections of components like nameplates, leaks, and conditions of the valve stem and actuator shaft. Another section covers maintenance checks like testing for seat leakage annually, inspecting seals and seats for damage, and lubricating bearings. Technicians should check and replace soft goods, inspect surfaces, connections and the stuffing box, and ensure proper actuation performance and piping condition.

Uploaded by

trija_mr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Maintenance Check: Contains detailed maintenance checks focusing on seat leakage, rubber seals, and other component conditions.
  • Control Valve Maintenance Checklist: A checklist for maintaining control valves, starting with a visual inspection to ensure proper labeling and safety conditions.

Control valve Maintenance Checklist

Date:
Valve type: Tag no:
Size & Class: Manufacturer:
Tag Number: Location:

Visual Inspection:
SL.
Check Done Comment
no
1. Check for Name plate ☐

2. Check for Tag no. on the valve ☐

3. Check for leaks at Valve hand ☐

4. Check leaks in flanges ☐

5. Check for body leak ☐

6. Check that the yoke clamp bolt is not loose ☐

7. Air leakage from pneumatic components ☐

8. Actuator shaft condition ☐

9. Air leakage from pneumatic components ☐


Condition of the valve stem and stem nut
10. ☐
connector

AutomationForum.in AutomationForum.co
Maintenance check:
Sl.
Check Done Comment
no
Seat leakage test at high pressure
1. ☐
(Annually)
Seal & Seat

Check the rubber seals for cracking or


2. ☐
for other sign of deterioration
3. Check for seal retainers and bolts ☐

4. Check seal seats, wallplates, gate sills ☐

5. Check for corrosion, crack and damage ☐


Valve body

6. Check interior for cavitation errosion ☐


Check for lubrication to bearing and oil
7. ☐
level of gear box
8. Check stem & trim condition ☐
Replace soft goods, for example,
9. ☐
gaskets, packing, diaphragms, seals
Check & Replace

10. Bearing surfaces ☐

11. Bolting or stud holes ☐

12. Valve Stem ☐

13. Electrical connections ☐

14. Stuffing box ☐

15. Check the actuation performance ☐

16. Piping system: Remove corrosion ☐

Name: Designation: Sign:

AutomationForum.in AutomationForum.co

Control valve Maintenance Checklist Date: Valve type: Tag no: Size & Class: Manufacturer: Tag Number: Location:
Maintenance check: Sl. no Check Done Comment 1. Seal & Seat Seat leakage test at high pressure (Annually) ☐ 2. Check the rubb

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