RAJAT SANGAR
Amravati, Maharashtra | +91 9011901747
rajatsangar2003@[Link] | LinkedIn Profile
PROFESSIONAL SUMMARY:
Result oriented & productive Manufacturing Engineer with proven track record in process improvement, reducing
downtime, Lean Manufacturing implement, Enhancing product quality & drive cost savings across diverse
manufacturing environment. Skilled in day-to-day production related activities, achieving on-time delivery targets
to meet organizational goals.
WORK EXPERIENCE
Autoliv Inflators India Pvt. Ltd.
Designation: Graduate Engineer Trainee (Industrial Engg./ Manuf. Engg.) Apr. 2025 to Present
Pune, Maharashtra
Jobs and Responsibilities:
Involved in an inspection of sub-elements needed for newly installed Laser Machine at vendor’s location in
accordance with the organization’s standard.
Responsible for calculating & analyzing detailed machine capacity utilization data to optimize production
efficiency & resource planning.
Improved existing operational processes resulting in 20% of decrease material waste, 40% of reduction in
material handling process.
Identified and analyzed bottleneck operations in Laser production lines, resulting in a 15% improvement at
critical stations.
Implementation of Poka-Yoke, Jidoka on Production Lines to eliminate human error.
Root cause identification & troubleshooting machine related problems through RCA tools.
Provided detailed Cost breakdown for manufactured parts resulting in a 15% reduction in material costs through
process optimization.
Perform various trials to overcome the consumables required for the laser cutting along with production team.
Collaborated with Cross-Functional team on top defects & repetitive problems exist on product line that affect
the product’s quality.
Collaborate with Engineering & Design team for evaluation of proposed design and manufacturability
Designation: Intern (Industrial Engg./ Manuf. Engg.) Jun. 2024 to Apr. 2025
Pune, Maharashtra
Jobs and Responsibilities:
Lead production, Installation, MPS compliance related activities of Laser Department independently.
Experience in setting up new process on new & existing product lines through validation & risk assessment
through PFMEA. Training of personnel through Standard Work Instructions (SWI) & Process Flow Diagram
(PFD)
Create / Update Manufacturing Bill of Material (MBOM) of Laser & Cushion Department according to
applicable standards.
Preparation & Validation of Cutting Programs for LECTRA (Focus Quantum FT-6K) & HELD (CONTILAS
2.0) Laser machines with consideration of best possible fabric yield & zero defective parts.
Involved in an inspection of sub-elements needed for newly installed Laser Machine at vendor’s location in
accordance with the organization’s standard.
Responsible for product’s traceability & its modification on ISAAQ.
Preparation of layout & its planning for new & existing Product Lines.
Support for Transfer projects between sites & other internal/External sites.
GE India Industrial Pvt. Ltd.
Designation: Apprentice Trainee Sept. 2021 to Jan. 2023
Pune, Maharashtra
Jobs and Responsibilities:
Work on the production and inspection processes for the Air-Manifolds of CFM LEAP 1A and Leap 1B engine.
Implement Kaizens, Poka-Yoke, safety concerns, RCA on the process.
Take responsibility as a Quality Star Cap of the team, Manage quality audits and calculation of quality score of
team.
Assist in implementation of safety procedures, Foreign Object Debris (FOD) prevention and non-conformances
issues.
Communicate about the production plan to team and achieve the daily target on time.
Implemented digital tools like Manufacturing Execution System, Quality Dashboard, Skill Matrix to facilitate
monitoring, reviewing, and reporting progress against objectives, involving High Performance Teams and
Coaches.
Identifying small improvements in manufacturing process & implementing them in Kaizen to improve the
performance in terms of Cycle time, EHS, Quality, Delivery, and Cost.
TECHNICAL SKILLS
Good Technical Knowledge in GD&T, Manufacturing Processes and Composite Materials used in Aerospace
field
Ability to design mechanical System & Components on SOLIDWORKS, CATIA V5, AutoCAD & DraftSight.
Proficiency in MS Office Software’s (Word, Excel, PowerPoint & Outlook)
Clear and concise written, verbal English language Communication as well as Presentation Skills.
Technical Knowledge of AS9100 & AS9102 requirements.
Possesses a clear understanding on Quality core tools like PFMEA, PPAP, Control Plan, SPC, MSA & APQP
SOFT SKILLS
Have an ability to work as a team in a highly competitive environment.
Always open to learn new skills and technologies
Pay close attention to every detail of tasks to ensure an accuracy in Work.
Like to improve project outcomes by offering creative solutions to current issues
CERTIFICATIONS
Certification course in ‘Basic Programming & Simulation in CNC Lathe & Milling
CIPET Aurangabad
Jul.2020 – Aug. 2020
Certification course in AutoCAD
VIP Computers Jalgaon
Aug. 2021- Sept. 2021
Certification Course in SOLIDWORKS
CADD Centre Nigdi, Pune
Apr. 2022- Jul. 2022
Certification Course in CATIA V5
LearnVern
Dec. 2023- Mar. 2024
EDUCATION
B.E. | Mechanical Engineering | Savitribai Phule Pune University | Grade: 7.22 SGPA | 2021-2024
Diploma | Mechanical Engineering | Government Polytechnic Amravati | Grade: 97.05% | 2018-2021
X (SSC Board) | Manibai Gujarati High School, Amravati | 86.40% | 2012-2018
LANGUAGE PROFICIENCY
English - Proficient
Hindi - Fluent
Marathi – Fluent
PERSONAL DETAILS
Date of Birth: 30th January 2003
Gender: Male
Marital Status: Unmarried
Father’s Name: Sanjay Sangar
Hobbies: Reading Self-Help Books, Playing Chess, Travelling
Religion: Hindu
DECLARATION
I hereby declare that all information given above is true to the best knowledge
Signature
