Echnical Offer
Echnical Offer
WASTEWATER TREATMENT
TECHNICAL PROPOSAL
WATER TREATMENT PLANT
REVERSE OSMOSIS TECHNOLOGY
End User M/s Mellitah Oil & Gas B.V. (Libyan Branch)
Location: Libya
INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
Dear Sir,
Please find attached our competitive technical proposal in line with received Tender documents.
We hope it meets your expectations in technical aspects of the project.
Should you need any further clarification please feel free to contact us any time.
Table of Contents
SECTION 1 : PACT INTRODUCTION......................................................................................................................4
1.1. OUR AREAS OF EXPERTISE:.......................................................................................................................5
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
WATER TREATMENT.........................................................................................................................................5
WASTEWATER TREATMENT.............................................................................................................................6
1.2. OUR SERVICES:.........................................................................................................................................7
PACT OPERATION & MAINTENANCE SERVICES................................................................................................7
PACT O&M TEAM PLANT MONITORING...........................................................................................................8
SPARE PARTS SERVICE......................................................................................................................................8
CHEMICALS SERVICE........................................................................................................................................8
SECTION 2 : IMPORTANT NOTES..........................................................................................................................9
SECTION 3 : DESIGN BASIS..................................................................................................................................10
SECTION 4 : SCOPE MATRIX................................................................................................................................12
4.1. NGL PLANT.............................................................................................................................................12
4.2. OIL CENTER............................................................................................................................................15
4.3. COMMON..............................................................................................................................................19
4.4. SITE SURVEY...........................................................................................................................................20
4.5. DESIGN AND ENGINEERING...................................................................................................................21
SECTION 5 : SCOPE OF SUPPLY..........................................................................................................................24
5.1. SCOPE OF SUPPLY FOR PACKAGE-A, NGL PLANT: (2 X 50% OR 2 DUTY).................................................24
5.2. SCOPE OF SUPPLY FOR PACKAGE-B, OIL CENTER: (2 X 50% OR 2 DUTY)................................................30
SECTION 6 : EQUIPMENT MAKES AND ORIGIN...................................................................................................37
SECTION 7 : LIST OF TERMINATION / TIE-IN POINTS..........................................................................................38
7.1. TIE-IN POINTS FOR NGL PLANT (PACKAGE-A):........................................................................................38
7.2. TIE-IN POINTS FOR OIL CENTER (PACKAGE-B):.......................................................................................39
SECTION 8 : POWER CONSUMPTION..................................................................................................................40
8.1. PRELIMINARY POWER CONSUMPTION FOR NGL PLANT (PACKAGE-A):.................................................40
8.2. PRELIMINARY POWER CONSUMPTION FOR OIL CENTER (PACKAGE-B):................................................41
SECTION 9 : CHEMICALS CONSUMPTION...........................................................................................................42
9.1. PRELIMINARY ONE (1) YEAR CHEMICAL CONSUMPTION FOR NGL PLANT (PACKAGE-A):......................42
9.2. PRELIMINARY ONE (1) YEAR CHEMICAL CONSUMPTION FOR OIL CENTER (PACKAGE-B):.....................42
SECTION 10 : SPARE PARTS..................................................................................................................................43
10.1. SPARE PARTS FOR START – UP & COMMISSIONING...............................................................................43
10.2. RECOMMENDED SPARE LIST FOR 2 YEARS OPERATION.........................................................................43
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
“Demonstrated Water-Wise”
Custom Built Operator Friendly Plants, Engineering to Latest
Technology,
Designed for Durability, Mineral Upkeep & Lowest Capital Outlay
PACT® and its affiliates are operating through their offices in USA, Europe & Middle East.
The offices are providing wide range of services of integrating R&N to estimation and
design; detail engineering and souring; production and fabrication of to be pre-assembled
units; site erection and operation by PACT® team for its plants and even other existing
plants. Modern fabrication facilities housing for Profile Cutting Machines, Welding TIG, MIG,
CO2, Lathe, Milling Machine, Hydraulic Iron Worker, Portable certified 7T crane. With the
state-of-the-art facilities for fabrication and machining, PACT has become recognized
leading fabricator of Water Treatment Plants in UAE.
We ensure complete customer satisfaction with its in-house physical testing facilities and
a dedicated HSE & Quality Control team prior to dispatch the system to site in presence of
client and /or its third party nominated inspector.
The fabrication methods, procedures and processes comply with the highest standards,
governed by international norms prevailing in this sector of business. We also ensure
complete safety of operating personnel and an environmentally friendly operation.
PACT® has built a successful compendium at large municipal and industrial application
but not limited to, Water treatment technology using Ultra filtration, Reverse Osmosis, and
Ion-Exchange and Wastewater Treatment technology such as extended aeration,
Activated Sludge, MBR, MBBR, SBR, Liquid and Gas Chlorination Dosing system, UV,
Ozonation, and Membrane Separation.
We have bounded ourselves to establish and maintain fruitful relation with our clients in
governmental and private section.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
Conventional
Screening
Clarification
Filtration (Gravity & Pressurised)
Advanced
Ultra-Filtration
Softening
Nano filtration
Ion exchanger
Desalination
Nano filtration
Reverse Osmosis
o Brackish water, Sea Water, brine
recovery, Treated Sewage or treated
wastewater.
o Single pass, two pass and three pass
for arsenic removal.
o Pre-assembled:
Containerised
Skid mounted.
Multi skids or containers
Condensate polishing
Cooling tower
Filtration
Blow-down recovery
Demineralization
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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Conventional
Double bed ion exchanger.
Mixed bed Ion exchanger.
Double bed followed by mixed bed (for
brackish water)
Single pass or two pass R/O with Mixed
bed R/O
(For seawater and or high brackish)
Advanced
R/O followed by EDI system
WASTEWATER TREATMENT
Sewage
Treatment
MBBR
MBR
SBR
SAF
Extended aeration
Industrial wastewater
Advanced Oxidation
process – Ozone,
Fenton’s reagent
Oil removal
packages- API, CPI,
DAF, Coalescence
filters
Electro coagulation
Odour control
system
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
In order to complete PACT® services, we have developed through the years a highly trained team of engineers,
technicians and operators who are capable of commissioning, start-up & operation & maintenance to the
clients. The same team are responsible and liable to provide after-sales services. PACT® has a long track record
of successful operation and maintenance management of water and Wastewater treatment plants around the
world. PACT also offers the same services for plants that are supplied by others, ensuring optimized plant
operation that delivers high quality products at a lower operational cost.
PACT® Engineering O&M department manage and maintain full plant responsibility through a dedicated team of
qualified and experienced personnel that offer:
PACT® Costumer care division would be responsible to follow up its client to provide addition all other services
mention above the following:
1. Spare parts
2. Chemical consumable
3. Other consumable (Such as Membranes & Filters)
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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PACT® maintains a large inventory of spare parts on the major components of its systems for prompt delivery.
For those parts that are not in the inventory, PACT has a priority agreement with its suppliers to deliver such
items at a moment’s notice.
CHEMICALS SERVICE
PACT® O&M department offers a full range of tested chemicals required for smooth operation of water and
wastewater treatment plants. The type and dosage of chemicals to be used are determined after thorough
testing of the water or wastewater being treated.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
1. This project is for producing 2 x 50 m 3/hr (2400 m3/day) Cooling tower make-up water with expected Electrical
Conductivity < 300 µS/cm for NGL plant (package-A) and 2 x 75 m3/hr (3600 m3/day) Drinking water with
expected TDS < 200 ppm for Oil Center (Package-B).
2. Source of Raw Water is from borewell with TDS 3236 ppm at NGL plant and 3386 ppm at Oil Center.
3. PACT has considered a single pass RO system with Multimedia filtration (automatic), Activated Carbon Filter
(automatic) & micron filtration as pretreatment with necessary chemical dosing units for both the packages.
4. The proposed RO system has been designed at a 75% recovery basis for both the packages.
5. PACT has considered the following equipment:
Filter feed Tank
Filter Feed Pumps
Chemical Dosing Systems: Pre-Chlorination
Multimedia Filters (Automatic Operation)
Activated Carbon Filters in series (Automatic Operation)
Air Scouring Blowers for Multimedia Filters
Filter Backwash pumps
Filtered Water Tank (offline tank)
Chemical Dosing Systems: Antiscalant, and SMBS dosing system
Micron Cartridge Filters
High Pressure Pump
RO Pressure Vessels & SWRO Membranes
RO Flushing & CIP System
RO product water transfer pumps
Waste Water collection tank
Waste Water Transfer pumps
Chemical Dosing Systems: pH adjustment & post-Chlorine dosing system
Related Instruments, Valves, piping, fittings & cabling.
6. The RO system has been designed with raw water temperature of 15-35°C.
7. All high-pressure piping material in RO feed will be SS316 & RO reject will be Duplex SS.
8. low-pressure piping material will be as follows:
Upstream of MMF: UPVC
MMF frontal & Downstream of MMF: CPVC
Backwash waste line: Transparent PVC tubing
Air Scouring: CS
Chemical Dosing line: CPVC
9. PACT offer considered MCP panel (Form 2: IP 54) with simplex PLC & HMI.
10. The cable from MCP to each motor, instrument, and valve will be unarmored.
11. We have considered an unclassified safe area for both the new RO plants and accordingly designed the
Instruments, Motors, Actuators, panel & other electrical equipment etc.
12. Proposed country of origin is as per Section 6: Equipment Makes and Origin.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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Design Notes:
*We presumed that the chemical in the raw water is nothing but residual chlorine.
** As the source of water is deep borewell, the BOD presence expected to be very less, so we considered <10ppm instead of 60ppm.
The design is based on the influent characteristics mentioned in the raw water parameters for each package. Maximum ±5% fluctuation can be
accepted. Any variations of more than ±5% will impact the performance of the system and may have commercial implications to resolve the
issues.
Product quality may fluctuate ±5% from the values provided in product water table based on actual site operation conditions and raw water
quality variations within the said limits.
Temperature of raw water 15-35°C.
Oil & Grease, TOC, COD and heavy metals should be NIL in the feed water.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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DRINKING WATER PURPOSE
Raw water source : Shat-al Arab River
Raw water flow rate : 100 m3/hr
RO permeate flow rate : 75 m3/hr
RO system recovery : 75%
Quantity : 2 x 50% or 2 Duty
Design Notes:
*We presumed that the chemical in the raw water is nothing but residual chlorine.
** As the source of water is deep borewell, the BOD presence expected to be very less, so we considered <10ppm instead of
60ppm.
The design is based on the influent characteristics mentioned in the raw water parameters for each package. Maximum ±5%
fluctuation can be accepted. Any variations of more than ±5% will impact the performance of the system and may have
commercial implications to resolve the issues.
Product quality may fluctuate ±5% from the values provided in product water table based on actual site operation conditions
and raw water quality variations within the said limits.
Temperature of raw water 15-35°C.
Oil & Grease, TOC, COD and heavy metals should be NIL in the feed water.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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- Pump with Motor
- Suction Valve
- Discharge Valve
- Discharge NRV
- Discharge Pressure Gauge
- Suction Discharge Piping
De-Chlorination (SMBS) dosing system - 1 set
- Dosing Tank - 1 no (Common for both the trains)
- Dosing Pumps - 3 nos (1 duty for each train+ 1 common
1.1.9
Standby)
ü
- Dosing Tank Mixer with motor
- Low level switch for Dosing Tank
Antiscalant dosing system - 1 set
- Dosing Tank - 1 no (Common for both the trains)
1.1.1
0
- Dosing Pumps - 3 nos (1 duty for each train+ 1 common ü
Standby)
- Low level switch for Dosing Tank
1.1.1
1
Static Mixer for RO Feed - 2 nos (1 for each train) ü
Cartridge Filter for RO feed - 2 sets (1 for each train)
- CF housing
1.1.1 - Filter Elements
2 - Isolation & Drain Valves
ü
- Inlet/outlet Pressure Gauge
- Inlet/ Outlet Piping
1.1.1 Pneumatic actuated Isolation Valve - 2 nos (1 for each
3 Train)
ü
1.1.1
4
Pneumatic actuated Dump Valve - 2 nos (1 for each Train) ü
RO High Pressure pumps - 2 nos. (1 duty for each train)
- Pump with Motor
1.1.1
5
- Variable Frequency Drive ü
- Discharge Pressure Gauge
- Suction Discharge Piping
1.1.1
6
RO Pressure Vessels - 2 lots (1 for each train) ü
1.1.1
7
RO Membranes - 2 lots (1 for each train) ü
RO Product Water Storage Tank - 1 no (common for both
the trains)
1.1.1 - Overflow / Drain piping
8 - Manual Drain Valve
ü
- Manual Outlet valve
- Inlet/Outlet Piping
RO Product Water Transfer Pumps- 2 nos (1 duty + 1
standby), common for both the trains
- Pump with Motor
1.1.1 - Suction Valve
9 - Discharge Valve
ü
- Discharge NRV
- Discharge Pressure Gauge
- Suction Discharge Piping (Maximum 2 meters)
RO CIP System - 1 set (common for both the trains)
1.1.2 - CIP tank with electrical heater - 1 no
0 - CIP pumps - 1 no
ü
- CIP Cartridge Filter - 1 no
1.1.2 RO Flushing System - 1 set (common for both the trains) ü
1 - Flushing tank - 1 no
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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- Flushing pumps - 1 no
Post pH (NaOH) Adjustment Dosing System - 1 set
(common for both the trains)
1.1.2 - Dosing Tank - 1 no
2 - Dosing Pumps - 2 nos (1 duty + 1Standby)
ü
- Dosing Tank Mixer with motor
- Low level switch for Dosing Tank
Post-Chlorination (NaOCl) dosing system - 1 set (common
for both the trains)
1.1.2
3
- Dosing Tank - 1 no ü
- Dosing Pumps - 2 nos (1 duty + 1 Standby)
- Low level switch for Dosing Tank
1.1.2
4
Pipes & fittings within the Skid boundary limit ü
1.1.2
5
Instrumentation as mentioned in the technical offer ü
1.1.2
6
Electrical & control system for new RO plant ü
Skid works for:
- Multimedia Filter Frontal piping
- Activated Carbon Filter Frontal piping
1.1.2
7
- RO system ü
- RO CIP & Flushing system
- Dosing systems
- Control Panel
1.1.2 The concentrated reject waste water of the RO plant to
8 be diverted to theupgraded disposal system.
ü
Construct and install new building which shall include:
- Control room as building specification. as per spec.
- Small kitchen with its axillaries. as per spec.
- Small office with its axillaries. as per spec.
1.1.2
9
- Suitable storage room for storing membrane and ü
others. as per spec.
- Supply all necessary appliance and axillaries. as per
spec.
- Any civil work such roads and its requirements
1.1.3 The existing fence around the plant location may need to
0 be move a little further to accommodate for the road.
ü
The nearby fence of the plant location may need to be
1.1.3
1
moving outward Installation of new fence. To be verified ü
during the bidder site visit
Construction location of a new building for the new RO
1.1.3
2
Plant to be in the west of ü
the existing Nitrogen plant in the NGL plant.
The Contractor is required to check the proposed location
1.1.3
3
to be suitable for the ü
requirement of the building.
Upgrading the waste disposal. drain and sewage systems
in the new building,
which include:
- Disposal/collection pit
1.1.3 - Piping system
4 - Septic tank: for 10 people
ü
- Transfer pump
- Remote pit disposal pit
- Drain system of NGL
- Any other civil work may needed
1.1.3 Replace the existing damaged power transformer of 350 ü
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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kVA to accommodated
5
the new load of The New RO plant .
1.1.3 The existing transformer is fed by power cable of cross
6 section is 3 core x 50mm2.
ü
The Operation of the plant should be controlled and
1.1.3
7
monitored by SCADA ü
system and connected to the existing NGL DCS system.
1.1.3 A complete analysis of raw water from all assigned water
8 wells
ü
PACT scope includes
dosing systems
required for RO plant
Provide chemical dosing system: as mentioned in our
- Handling facilities, technical offer:
- Tank, - Pre Chlorination
1.1.3 dosing system
8
- Piping, ü - SMBS dosing system
- Pumps, - Antiscalant Dosing
- Injection system System
- Follow HSE safety and environmental issues - Post Chlorination
dosing system
- Post pH correction
dosing system
1.1.3
9
Two (2) years operational spare parts ü
1.1.4
0
One (1) year Chemical supply ü
Essential Portable measuring meters such as:
- conductivity & TDS
1.1.4
1
- pH ü
- Chlorine
- SDI test kits
The building should also include (split unit) air
1.1.4 conditioned storage room for
2 storing the membranes and other room for the operator
ü
needs.
Piping works:
1.1.4 - From Raw Water Tank to New RO plant
3 - From New RO plant to Product Water Tank
ü
- From New RO plant to Wastewater pit
Prepare all drawings, P&IDs, PFDs, datasheets, and
operation & maintenance
1.1.4 manuals for the new plant as well as the piping
4 arrangement and isometric drawings for the new plant
ü ü
connections and all these shall be in according to MOG
procedure
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
- Suction Discharge Piping (Maximum 2 meters)
Pre-Chlorination (NaOCl) dosing system - 1 set (common for
both the trains)
2.1.2 - Dosing Tank - 1 no ü
- Dosing Pumps - 2 nos (1 duty + 1 Standby)
- Low level switch for Dosing Tank
Multimedia filters (MMF) - 2 Nos (1 for each train)
- Pressure Vessel (CS Epoxy Coated)
- First fill Multigraded Sand Media
2.1.3
- Pneumatic Isolation Valves
ü
- Frontal Piping
- Instruments as mentioned in the technical offer
Activated carbon Filter (ACF) - 4 nos. (2 in series for each
train)
- Pressure Vessel (CS Epoxy Coated)
2.1.4 - First fill Activated Carbon & Sand Media ü
- Pneumatic Isolation Valves
- Frontal Piping
- Instruments as mentioned in the technical offer
Filtered water Storage Tank - 1 no (common for both the
trains)
- Overflow / Drain piping
2.1.5
- Manual Drain Valve
ü
- Manual Outlet valve
- Inlet/Outlet Piping
Filter Backwash Pumps for MMF & ACF - 2 nos. (1 duty + 1
standby), common for both the trains
- Pump with Motor
- Suction Valve
2.1.6
- Discharge Valve
ü
- Discharge NRV
- Discharge Pressure Gauge
- Suction Discharge Piping (Maximum 2 meters)
Air Scouring Blower for Multimedia Filters - 2 nos (1 duty +
1 standby), common for both the trains
- Blower with Motor
2.1.7
- Discharge NRV
ü
- Discharge Pressure Gauge
- Discharge Piping
RO Feed pumps - 3 nos. (1 duty for each train + 1 common
standby)
- Pump with Motor
- Suction Valve
2.1.8
- Discharge Valve
ü
- Discharge NRV
- Discharge Pressure Gauge
- Suction Discharge Piping
De-Chlorination (SMBS) dosing system - 1 set
- Dosing Tank - 1 no (Common for both the trains)
- Dosing Pumps - 3 nos. (1 duty for each train+ 1 common
2.1.9
Standby)
ü
- Dosing Tank Mixer with motor
- Low level switch for Dosing Tank
Antiscalant dosing system - 1 set
- Dosing Tank - 1 no (Common for both the trains)
2.1.10 - Dosing Pumps - 3 nos. (1 duty for each train+ 1 common ü
Standby)
- Low level switch for Dosing Tank
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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- RO CIP & Flushing system
- Dosing systems
- Control Panel
Construction of a new building for the new RO Plant able to
2.1.28 accommodate: - the RO plant equipments - control room - ü
offices - & utility room(s).
Raw water supply:
- Raw water Supply Tank ( WT- 1 , 3,4,5 ) outlet connection
- Contractor to provide connection and valve.
2.1.29 - Size must be confirmed during site visit ü
- For any interface, Contractor must provide activities,
material, instrument. piping, mechanical means control,
monitoring and safety issues
Treated Water Reception:
- Treated water receiver tank (WT- 1 , 3,4,5)
- Contractor to provide connection and valve
2.1.30 - Size must be confirmed during site visit ü
- For any interface, Contractor must provide activities,
material, instrument. piping, mechanical means control,
monitoring and safety issues
Rebuild /revamp the existing damaged office building which
include:
2.1.31 - offices ü
- kitchen
- and toilet
Upgrading the waste disposal, drain and sewage systems in
the new building,
which include:
- Disposal/collection pit
2.1.32 - Piping system ü
- Septic tank: for 10 people
- Transfer pump
- Remote pit disposal pit
- Any other civil work may needed
Upgrade/new the current sewage to be to accommodate
2.1.33 the of the operators control room. Contractor shall ü
consider it in the ITT package, under package B Item 4 . 1 0.
PACT scope includes
dosing systems
required for RO plant
Provide chemical dosing system: as mentioned in our
technical offer:
- Handling facilities, - Pre Chlorination
- Tank, dosing system
2.1.34 - Piping, ü - SMBS dosing
- Pumps, system
- Antiscalant Dosing
- Injection system System
- Follow HSE safety and environmental issues - Post Chlorination
dosing system
- Post pH correction
dosing system
Replace the existing damaged power transformer of 800
2.1.35 kVA to accommodated ü
the new load of The New RO plant .
The existing transformer is fed by power cable of cross
2.1.36
section is 3 core x 50mm2.
ü
The chlorination dosing system should be installed at the
distribution network after the Auto Clave pressurized tanks
2.1.37
not before to ensure proper water sterilization. Also,
ü
should be equipped with Auto Flush and Auto Cl P system.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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Flacon 135 o r equivalent is an anti-scale chemical or other
suitable chemical to
2.1.38
proposed by the contractor to prevent scale development
ü
in the RO membranes
Essential Portable measuring meters such as:
- conductivity & TDS
2.1.39 - pH ü
- Chlorine
- SDI test kits
2.1.40 Two (2) years operational spare parts ü
2.1.41 One (1) year Chemical supply ü
The Operation of the plant should be controlled and
2.1.42 monitored by SCADA ü
system.
Piping works:
- From Raw Water Tank to New RO plant
2.1.43
- From New RO plant to Product Water Tank
ü
- From New RO plant to Wastewater pit
Prepare all d rawings, P&IDs, PFDs, datasheets, and
operation & maintenance manuals for the new plant as
2.1.44 well as the piping arrangement and isometric drawings for ü ü
the new plant connections and all these shall be in
according to MOG procedure
4.3. COMMON
CONTRACTO
SN DESCRIPTION PACT REMARKS
R
3 COMMON FOR BOTH THE PACKAGES
3.1 The main activities in both plant locations
3.1.1 Site Survey (before & after awarding the Contract). ü
PACT scope includes
Design & Engineering
for the installation of
both RO Water
Design and Engineering is required for the installation of Treatment Plant.
both of RO Water treatment Plants including their power Power Transformer &
3.1.2 transformers & Construction of their buildings. and all the ü ü their building
piping works required to connect the new plants with the construction, and
piping works from
treated water tanks and to disposal systems. new plants to treated
water tanks and
disposal systems is by
contractor.
At Oil Center, the contractor shall upgrade the wastewater
3.1.3 system in order to handle the new quantities of the ü
wastewater
Construction of the RO plants on the Site, at oil center and
3.1.4
at NGL plant as set forth in scope.
ü
Project Facilities as specified in scope and in conformity
3.1.5
with the Specifications and Standards .
ü ü
3.1.6 Procurement/ Supply, Inspection, Factory testing and ü ü PACT scope includes
Procurement/
Acceptance of both RO
Supply, Inspection,
Water treatment plants including power transformers & all Factory testing and
the required equipment & materials. Acceptance of both
RO Water treatment
plants.
Power Transformer &
all the required
equipmet &
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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materials by
contractor.
Transportation, Insurance, loading and unloading of
3.1.7
material at MOG site/ stores.
ü
Shipment and transfer all the equipment from vendors to
3.1.8
the site location
ü
3.1.9 EIA, Topography survey & site preparation. ü
3.1.1 All works (Civil, Structural, Mechanical/Piping,
0 Instrumentation, Electrical and Control, etc).
ü ü
3.1.1
1
Construction of buildings for new RO Plants. ü
Rectification of any damage (if any) occurred during
3.1.1
2
transportation/ unloading observed on receipt of material ü
at site.
3.1.1 Compliance of Checklist points during FAT, Site, stores (if
3 any)
ü ü
3.1.1 Installation, testing, commissioning & startup of the new
4 power transformers & new treatment plants.
ü
The Contractor is fully responsible to review, check and
correct (if needed) all the data mentioned and given in the
Scope of Work technical package and must take
3.1.1
5
inconsideration that any data in this package as preliminary ü
information and not to be taken as basic data where the
contractor must collect all data needed during the site
survey activities for the detailed engineering phase.
Any errors or omissions in this SOW shall not absolve the
3.1.1 Contractors I Vendor from the responsibility of designing
6 and providing complete and fully functional equipment as
ü ü
described in this document.
The design and manufacturing of the treatment plants shall
be in accordance to all specifications, drawings, procedures,
3.1.1
7
standards and other documents attached ü ü
hereto and with the best modern practice & relevant
international Specifications.
EPIC Contractor shall prepare an overall project schedule
covering all aspects of the EPIC phase. It shall incorporate
activities and milestones representing realistic period for
3.1.1 equipment and material delivery and contract
8 development. It shall show reasonable lead time for MOG
ü ü
and Third Parties authorizations and approvals in parallel to
main project activities so that the overall project schedule is
not delayed.
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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Plant & N1 00 Oil Centre auxiliary plant and in order to fully acquaint
with the site conditions, facilities and existing systems and also to
Collect water samples to characterize the water feed specification &
take all necessary data & measurements required to present their
offers. Any omission or deletion or skip-over during this site survey by
the CONTRACTOR shall not be acceptable as a basis for claiming
variation order in the future.
4.1. All Technical & Commercial proposals have to be submitted by the
2 Bidders based on the site survey findings & this SOW.
ü ü
Detailed site survey report has to be submitted by the bidders after
site survey to
inform the Company that all the requirements in the Company SOW
4.1. are right or if bidders discover in their site survey some discrepancy
3 or shortages in the Company SOW then must have to inform the
ü
Company then on approval all Commercial proposal has to be
submitted. Site survey report must contain all the information
collected from the site.
During this site survey, bidders shall also check the availability of
4.1. electrical Power for the new RO Plants in both NGL & N1 00 Plant. In
4 addition, check the required type of buildings to be constructed for
ü
the new RO Plant.
4.2 AFTER AWARDING THE CONTRACT
Selected Contractor for this project must conduct detailed Site Survey
of the field before starting the engineering activities in order to get
4.2. the entire information & for collecting the water samples required in
1 order to complete this Project.
ü
CONTRACTOR shall be responsible to collect all the data, documents,
and measurements (in the absence of any).
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
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Prepare & Issue all related documents and drawings (calculation
5.1.8
reports, simulations, 30 layouts, studies . . . etc).
ü ü
Perform analysis and calculations (civil, structural, process, piping
hydraulic) mechanical, electrical & Instrumentation) required for the
new plants . buildings & power transformers . Analysis, calculation
5.1.9
and design criteria shall be submitted in a professional manner as
ü ü
standard practices format complete with all relevant information,
data, references and others.
5.1.10 Calculations for the membranes design. ü
Perform Topographic survey & soil investigation & then preparation
of detailed reports after conducting Site topographic survey & soil
5.1.11
investigation & should contained data, layouts and plans (i.e.
ü
elevation level, contour, coordinates, and others)
Preparation of Civil works plans and layouts (i.e. drainage, trench,
5.1.12
roads, pavement, and others)
ü
5.1.13 Site development plan preparation. ü
Environmental impact assessment study report preparation after
5.1.14
performing EIA.
ü
Preparation of Architectural layouts and plans (i.e. building
5.1.15 perspective, floor plans, equipment plans, elevations, sections, ceiling ü
plans, schedule of building fixtures, doors, windows and others).
Structural plans and layouts Preparation (i.e. concrete foundation
plans, wall and roof framing plan, structural details, schedule of
5.1.16
structural materials, crane
ü
structural layout and details).
Mechanical works plans and layouts (i.e. HVAC . fire fighting
5.1.17 prevention system, ü
plumbing, water layout, relevant details )
Conduct all piping works required to connect the new plant to the
5.1.18
treated water and from the raw water tank
ü
Electrical plans and layouts preparation (i.e. lighting, power, relevant
5.1.19
details )
ü
Design and engineering of a complete electrical I instrumentation and
control works including provision of power supply for the new RO
5.1.20
Plants & buildings and install level switches in the existing treated and
ü ü
raw tanks.
Cabling and necessary electrical equipment and elements for Reverse
5.1.21 Osmosis water treatment plant ending of process control ü ü
automation, instrumentation, monitoring control room.
Prepare the electrical documents of design and engineering for
drawings, ,(a) P&ID, (b) all electrical power ,(c) cable "sizing &
5.1.22 routes", (d) protection systems, (e) control systems, (f) operating, (g) ü ü
preventive maintenance and maintenance procedures. All will be
supplied as soft/hard copy documents.
Instrumentation and automation interface with existing Control
Systems services shall include all engineering, design, procurement,
and installation requirements of field instrumentation as well as
5.1.23
modifications on DCS control and monitoring systems, ESD
ü
"emergency shutdown system", note that Fire & Gas protection
systems already existing and in operation.
Electrical calculations and studies shall include, but not be limited to,
the electrical load summary, Short circuit (three phase and earth
5.1.24 fault), Equipment sizing, Cable sizing, Illumi nation level, Lightning ü
protection, Earthing study, Indoor lighting system report, Outdoor
lighting system report, AC-DC load diagrams, Electrical balance.
5.1.25 Other drawings preparation required by the Company. ü
5.1.26 Layout plan in the erection and removal of scaffolding. ü
5.1.27 Layout plan in the erection and removal of barricades or shoring for ü
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the protection of the facility users.
Preparation of civil & piping drawings, PFDs, PIDs and piping
5.1.28
isometrics.
ü ü
5.1.29 Prepare construction methodology and procedures. ü
Prepare a breakdown lists and bill of materials specifying all the
5.1.30 technical specifications of the materials required to build the ü ü
structures & installation of new RO Plants.
Design analysis and calculation of the new system based on required
5.1.31
capacity and production of the plant requirements.
ü ü
Design analysis and calculation of the new system that suitably link
5.1.32
with the existing layout of the equipment connection.
ü ü
5.1.33 Stress Analysis using Caesar-II software. ü ü
Prepare equipment plan and layouts that comply with system
5.1.34 specifications and requirements that suit and coincide to the new ü ü
building structures.
5.1.35 Fixing details of the equipment into the new buildings. ü ü
5.1.36 Connection details between existing layouts to new system layout. ü
5.1.53
7
Indicate electrical, instrument and control system required. ü ü
5.1.38 HAZOP study and report / resolution. ü ü
Preparation of design documents, procedures, training documents,
5.1.39 manuals, ü ü
drawings etc.
Material requisitions and specifications for Contractor supplied
5.1.40
Materials and Equipment
ü ü
Contractor shall perform any activities within the battery limits and
any interface requirements between the MOG and the contractor
5.1.41
within the battery limits. such interface requirements: electrical,
ü
mechanical, piping and control, monitoring for the process
The preparation and submission for COMPANY'S APPROVAL, Design
5.1.42
andEngineering Practice and Procedures.
ü ü
Timely prepare and submit for COMPANY Approval design and
engineering Practices and Procedures covering design and
engineering;
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2. PRE-TREATMENT SYSTEM
Filter Feed Tank (Common for both the
trains):
2.1. Capacity: 25.0 m3
1.0 1 duty
Retention: 10 mins
MOC: GRP
Type: Horizontal Cylindrical
Filter Feed Pump:
Capacity: 71.0 m3/h @ 5.0 bar
2.2. Type: Centrifugal pump
4.0 1 duty + 1 standby for each train
MOC: CI body / SS impeller
Design: ISO 5199
Motor: 18.5kW, IP55, Class 5
2.3. Pre-Chlorination (Hypo) Dosing System 1.0 set Pump: 1 Duty + 1 standby
(Common for both the trains): Tank: 1 Duty
Dosing pump:
Capacity: 0-3 lph @ 6 bar
MOC: PVC head PTFE diaphragm
Operation (on/off): Automatic
Stroke adjustment: Manual
Dosing tank:
Capacity: 100 lit
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Y
MOC: PE/GRP
Type: vertical Cylindrical
Multimedia Filters (MMF):
Flow rate: 71.0 m3/hr
Dimension: 2800mm Dia. x 1500mm HOS
MOC: Carbon steel
Internal coating: Epoxy paint
External coating: Epoxy paint
Operating pressure: 5 bar
Design Pressure: 7.5 bar
2.4. U-Stamp: not considered.
2.0 2 duty (1 for each train)
Design Standard: ASME Sec VIII Div-1
Inlet piping: UPVC
Face piping: CPVC
Backwash drain line: Transparent PVC tube
Valves:
Operation: Automatic,
Actuator: Double acting Pneumatic
Actuated
MOC: CPVC
Activated Carbon Filters (ACF):
Flow rate: 71.0 m3/hr
Dimension: 2400mm Dia. x 1500mm HOS
MOC: Carbon Steel
Internal coating: Epoxy paint
External coating: Epoxy paint
Operating pressure: 4 – 5 bar
Design Pressure: 7.5 bar
2.5. U-Stamp: not considered.
4.0 4 duty (2 nos. in series for each train)
Design Standard: ASME Sec VIII Div-1
Face piping: CPVC
Inlet/Outlet Piping: CPVC
Backwash drain line: Transparent PVC tube
Valves:
Operation: Automatic,
Actuator: Double acting Pneumatic
Actuated
MOC: CPVC
Filtered Water Tank (Common for both the
trains):
Capacity: 50.0 m3
2.6.
Retention: backwash volume of one MMF or 1.0 1 duty
ACF + 10 mins RO Feed volume
MOC: GRP
Type: Horizontal Cylindrical
2.7. Backwash Pump for MMF & ACF (common 2.0 1 duty + 1 standby
for both the trains):
Capacity: 155.0 m3/h @ 2.0 bar
Type: Centrifugal pump
MOC: CI body / SS impeller
Design: ISO 5199
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Motor: 15kW, IP55, Class 5
Air Scouring Blower for MMF (common for
both the trains):
2.8. 250 Nm3/hr @ 0.35 bar
2.0 1 duty + 1 standby
Type: Side channel / Positive Displacement
MOC: Aluminum alloy/Cast Iron
Motor: 5.5kW, IP55, Class 5
3. BWRO SYSTEM
RO Feed Pumps:
Capacity: 67.0 m3/h @ 3.0 bar
3.1. Type: Centrifugal pump 2 Duty (1 for each train) + 1 common
3.0
MOC: SS316 body & Impeller standby
Design: ISO 5199
Motor: 11kW, IP55, Class 5
SMBS Dosing System (Common for both the
trains):
Dosing pump:
Capacity: 0-8 lph @ 6 bar
MOC: PVC head PTFE diaphragm
Pump: 1 Duty + 1 standby
3.2. Operation (on/off): Automatic
1.0 set Tank: 1 Duty
Stroke adjustment: Automatic
Mixer: 1 Duty
Dosing tank:
Capacity: 200 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Mixer: SS316
Antiscalant Dosing System (Common for
both the trains):
Dosing pump:
Capacity: 0-8 lph @ 6 bar
MOC: PVC head PTFE diaphragm
3.3. Pump: 1 Duty + 1 standby
Operation (on/off): Automatic 1.0 set
Tank: 1 Duty
Stroke adjustment: Manual
Dosing tank:
Capacity: 200 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Acid Dosing System (Common for both the
trains):
Dosing pump:
Capacity: 0-10 lph @ 6 bar
MOC: PVC head PTFE diaphragm
3.4. Pump: 1 Duty + 1 standby
Operation (on/off): Automatic 1.0 set
Tank: 1 Duty
Stroke adjustment: Automatic
Dosing tank:
Capacity: 300 lit
MOC: PE/GRP,
Type: vertical Cylindrical
3.5. Static Mixer:
1.0 1 duty (on common RO feed header)
Size: DN 150
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Cartridge Filter:
Capacity: 67 m3/hr
3.6.
Operating pressure: 3 – 4 bar 2.0 2 duty (1 for each train)
MOC: PP cartridge, PVC/FRP housing
5-micron filtration
Isolation Valve:
3.7. MOC: CPVC
2.0 2 duty (1 for each train)
Type: Butterfly, PN 10
Actuation: Pneumatic
Dump Valve:
3.8. MOC: CPVC
1.0 1 duty (on common feed header)
Type: Butterfly, PN 10
Actuation: Pneumatic
High Pressure Pump with VFD:
Capacity: 67.0 m3/hr @ 20.0 bar
3.9. Type: Vertical Multistage
2.0 1 duty for each train
MOC: SS316 body & Impeller
Design: ISO 5199
Motor: 55kW, IP55, Class 5
RO Pressure Vessels:
Size: 8” dia. x 7 element long
3.10. Pressure rating: 450 psi
18.0 9 duty for each train
Arrey: 6:3
Type: Side port
MOC: FRP
RO Membranes:
Size: 8” dia. x 40” length
3.11. Type: Spiral wound, Brackish Water
126.0 63 duty for each train
MOC: Polyamide
Area: 400 ft2 per element
Salt Rejection: 99.8%
3.12.
Product Water Tank -- (Existing By Client)
RO Product Transfer Pumps:
Capacity: 100.0 m3/h @ 3.0 bar
3.13. Type: Centrifugal pump
2.0 1 duty + 1 standby
MOC: SS316 body & Impeller
Design: ISO 5199
Motor: 18.5kW, IP55, Class 5
Waste Disposal Collection Tank (Common
for both the trains):
3.14. Capacity: 15.0 m3
1.0 1 duty
Retention: 20 mins
MOC: GRP
Type: Horizontal Cylindrical
Waste Water Transfer Pumps:
Capacity: 45.0 m3/h @ 4.0 bar
1.1. Type: Centrifugal pump
2.0 1 duty + 1 standby
MOC: Duplex SS
Design: ISO 5199
Motor: 11kW, IP55, Class 5
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Y
2. POST TREATMENT SYSTEM
Post pH (NaOH) Adjustment Dosing System:
Dosing pump:
Capacity: 0-10 lph @ 4 bar
MOC: PVC head PTFE diaphragm
(Common for both the trains)
Operation (on/off): Automatic
Pump: 1 Duty + 1 standby
2.1. Stroke adjustment: Automatic 1.0 set
Tank: 1 Duty
Dosing tank:
Mixer: 1 Duty
Capacity: 300 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Mixer: SS316
Post-Chlorination (Hypo) Dosing System:
Dosing pump:
Capacity: 0-3 lph @ 4 bar
MOC: PVC head PTFE diaphragm
(Common for both the trains)
Operation (on/off): Automatic
2.2. 1.0 set Pump: 1 Duty + 1 standby
Stroke adjustment: Automatic
Tank: 1 Duty
Dosing tank:
Capacity: 100 lit
MOC: PE/GRP
Type: vertical Cylindrical
3. RO CIP SYSTEM (COMMON FOR BOTH THE TRAINS)
RO CIP Tank:
Capacity: 2.5 m3
Tank: 1 duty
3.1. MOC: PE/GRP 1.0
Heater: 1 duty
Type: Horizontal Cylindrical
Electrical Heater: Provided
RO CIP Pump:
Capacity: 54 m3/hr @ 4.0 bar
Type: Centrifugal, end suction,
3.2. 1.0 1 duty
MOC: SS 316
Design: ISO 5199
Motor: 15 kW, IP55, Class 5
Cartridge Filter for RO CIP:
Capacity: 54 m3/hr
3.3. Operating pressure: 4-5 bar 1.0 1 duty
MOC: PP cartridge, PVC/FRP housing
5-micron filtration
4. RO FLUSHING SYSTEM (COMMON FOR BOTH THE TRAINS)
RO Flushing Tank:
Capacity: 4.0 m3
4.1. 1.0 1 duty
MOC: PE/GRP
Type: Horizontal Cylindrical
4.2. RO Flushing Pump: 1.0 1 duty
Capacity: 27 m3/hr @ 2.0 bar
Type: Centrifugal, end suction,
MOC: SS 316
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Design: ISO 5199
Motor: 5.5 kW, IP55, Class 5
5. VALVES
High Pressure Valves: Lot
5.1. MOC: Duplex SS
Pressure ratings: PN 25
Low Pressure Valves: Lot
5.2. MOC: CPVC
Pressure ratings: PN 10
6. PIPE & FITTINGS
High Pressure Pipe & Fittings:
MOC:
6.1. RO Feed: SS316L Lot
RO Reject: Duplex SS
Pressure ratings: SCH 40
Low Pressure Pipe & Fittings:
MOC:
Upstream of MMF: UPVC
Downstream of MMF: CPVC
RO Permeate: SS316L
6.2. Lot
Backwash drain line: Transparent PVC tubing
Air Scouring: CS
Chemical Dosing line: CPVC
Pressure ratings: SCH80 for UPVC & CPVC
pipe
7. INSTRUMENTATION
Each MMF inlet lines
Backwash pump Discharge header
7.1. Flow transmitter 7.0
Each RO Permeate lines
Each RO Reject lines
Across each MMF
7.2. Differential Pressure Transmitter 6.0
Across each ACF
MMF inlet header
7.3. Temperature Transmitter 2.0
RO CIP tank
7.4. ORP Analyzer 1.0 RO feed header
RO Feed Header
7.5. Conductivity Analyzer 3.0
Each RO Permeate line
RO feed header line
7.6. pH Analyzer 2.0
RO Permeate header line
7.7. Free Chlorine Analyzer 1.0 RO Permeate header line
Filter Feed Pump Suction header
Each RO High Pressure pump
suction,
7.8. Pressure Switch 7.0
Each RO High Pressure pump
discharge
Each RO Reject
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Raw Water tank (Loose Supply)
Product Water Tank (Loose Supply)
Filter Feed Tank
Filtered Water Tank
RO CIP Tank
RO Flushing Tank
7.9. Level Switch 11.0
Pre-Chlorine Dosing Tank
Post-Chlorine Dosing Tank
SMBS Dosing Tank
Antiscalant Dosing Tank
Acid Dosing Tank
Post-pH correction Dosing Tank
All pump & Blower discharge,
7.10.
Pressure Gauges Lot Filters inlet/outlet
RO feed, Reject & Permeate
8. ELECTRICAL & CONTROL SYSTEM (COMMON FOR BOTH THE TRAINS)
Main Control System:
MCC + PLC + HMI
Form II, IP54
8.1. 1.0 1 duty
PLC: non-redundant
MOC enclosure: Sheet Steel
Cable entry: bottom
Cable Works:
Power Cables: Cu/XLPE/PVC/SWA
Un-armored cable
8.2. Lot
Instruments cables: Cu/PVC/IS/OS
Un- armored cable
Cable Trays: PVC
9. SKID WORKS
Skid works for:
Multimedia Filter Frontal piping
Activated Carbon Filter Frontal
piping
9.1. Lot Carbon steel, Epoxy coated
RO system
RO CIP & Flushing system
Dosing systems
Control Panel
QUANTIT
SN EQUIPMENT REMARKS
Y
10. RAW WATER TANK
10.1.
Raw Water Tank -- (Existing By Client)
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Y
11. PRE-TREATMENT SYSTEM
Filter Feed Tank (Common for both the
trains):
11.1. Capacity: 36.0 m3
1.0 1 duty
Retention: 10 mins
MOC: GRP
Type: Horizontal Cylindrical
Filter Feed Pump:
Capacity: 106.0 m3/h @ 5.0 bar
11.2. Type: Centrifugal pump
4.0 1 duty + 1 standby for each train
MOC: CI body / SS impeller
Design: ISO 5199
Motor: 22kW, IP55, Class 5
Pre-Chlorination (Hypo) Dosing System
(Common for both the trains):
Dosing pump:
Capacity: 0-4 lph @ 6 bar
MOC: PVC head PTFE diaphragm
11.3. Pump: 1 Duty + 1 standby
Operation (on/off): Automatic 1.0 set
Tank: 1 Duty
Stroke adjustment: Manual
Dosing tank:
Capacity: 100 lit
MOC: PE/GRP
Type: vertical Cylindrical
Multimedia Filters (MMF):
Flow rate: 106.0 m3/hr
Dimension: 3400mm Dia. x 1500mm HOS
MOC: Carbon steel
Internal coating: Epoxy paint
External coating: Epoxy paint
Operating pressure: 5 bar
Design Pressure: 7.5 bar
11.4. U-Stamp: not considered.
2.0 2 duty (1 for each train)
Design Standard: ASME Sec VIII Div-1
Inlet piping: UPVC
Face piping: CPVC
Backwash drain line: Transparent PVC tube
Valves:
Operation: Automatic,
Actuator: Double acting Pneumatic
Actuated
MOC: CPVC
11.5. Activated Carbon Filters (ACF): 4.0 4 duty (2 nos. in series for each train)
Flow rate: 106.0 m3/hr
Dimension: 3000mm Dia. x 1500mm HOS
MOC: Carbon Steel
Internal coating: Epoxy paint
External coating: Epoxy paint
Operating pressure: 4 – 5 bar
Design Pressure: 7.5 bar
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Y
U-Stamp: not considered.
Design Standard: ASME Sec VIII Div-1
Face piping: CPVC
Inlet/Outlet Piping: CPVC
Backwash drain line: Transparent PVC tube
Valves:
Operation: Automatic,
Actuator: Double acting Pneumatic
Actuated
MOC: CPVC
Filtered Water Tank (Common for both the
trains):
Capacity: 75.0 m3
11.6.
Retention: backwash volume of one MMF or 1.0 1 duty
ACF + 10 mins RO Feed volume
MOC: GRP
Type: Horizontal Cylindrical
Backwash Pump for MMF & ACF (common
for both the trains):
Capacity: 227.0 m3/h @ 2.0 bar
11.7.
Type: Centrifugal pump 2.0 1 duty + 1 standby
MOC: CI body / SS impeller
Design: ISO 5199
Motor: 22kW, IP55, Class 5
Air Scouring Blower for MMF (common for
both the trains):
11.8. 365 Nm3/hr @ 0.35 bar
2.0 1 duty + 1 standby
Type: Side channel / Positive Displacement
MOC: Aluminum alloy/Cast Iron
Motor: 7.5kW, IP55, Class 5
12. BWRO SYSTEM
RO Feed Pumps:
Capacity: 100.0 m3/h @ 3.0 bar
12.1. Type: Centrifugal pump 2 Duty (1 for each train) + 1 common
3.0
MOC: SS316 body & Impeller standby
Design: ISO 5199
Motor: 18.5kW, IP55, Class 5
SMBS Dosing System (Common for both the
trains):
Dosing pump:
Capacity: 0-8 lph @ 6 bar
MOC: PVC head PTFE diaphragm
Pump: 1 Duty + 1 standby
12.2. Operation (on/off): Automatic
1.0 set Tank: 1 Duty
Stroke adjustment: Automatic
Mixer: 1 Duty
Dosing tank:
Capacity: 300 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Mixer: SS316
12.3. Antiscalant Dosing System (Common for 1.0 set Pump: 1 Duty + 1 standby
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both the trains):
Dosing pump:
Capacity: 0-10 lph @ 6 bar
MOC: PVC head PTFE diaphragm
Operation (on/off): Automatic
Tank: 1 Duty
Stroke adjustment: Manual
Dosing tank:
Capacity: 300 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Acid Dosing System (Common for both the
trains):
Dosing pump:
Capacity: 0-10 lph @ 6 bar
MOC: PVC head PTFE diaphragm
12.4. Pump: 1 Duty + 1 standby
Operation (on/off): Automatic 1.0 set
Tank: 1 Duty
Stroke adjustment: Automatic
Dosing tank:
Capacity: 300 lit
MOC: PE/GRP,
Type: vertical Cylindrical
12.5. Static Mixer:
1.0 1 duty (on common RO feed header)
Size: DN 200
Cartridge Filter:
Capacity: 100.0 m3/hr
12.6.
Operating pressure: 3 – 4 bar 2.0 2 duty (1 for each train)
MOC: PP cartridge, PVC/FRP housing
5-micron filtration
Isolation Valve:
12.7. MOC: CPVC
2.0 2 duty (1 for each train)
Type: Butterfly, PN 10
Actuation: Pneumatic
Dump Valve:
12.8. MOC: CPVC
1.0 1 duty (on common feed header)
Type: Butterfly, PN 10
Actuation: Pneumatic
High Pressure Pump with VFD:
Capacity: 100.0 m3/hr @ 21.0 bar
12.9. Type: Vertical Multistage
2.0 1 duty for each train
MOC: SS316 body & Impeller
Design: ISO 5199
Motor: 90kW, IP55, Class 5
RO Pressure Vessels:
Size: 8” dia. x 7 element long
1.1. Pressure rating: 450 psi
26.0 13 duty for each train
Arrey: 8:5
Type: Side port
MOC: FRP
1.2. RO Membranes: 182.0 91 duty for each train
Size: 8” dia. x 40” length
Type: Spiral wound, Brackish Water
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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MOC: Polyamide
Area: 400 ft2 per element
Salt Rejection: 99.8%
1.3.
Product Water Tank -- (Existing By Client)
RO Product Transfer Pumps:
Capacity: 150.0 m3/h @ 3.0 bar
1.4. Type: Centrifugal pump
2.0 1 duty + 1 standby
MOC: SS316 body & Impeller
Design: ISO 5199
Motor: 22kW, IP55, Class 5
Waste Disposal Collection Tank (Common
for both the trains):
1.5. Capacity: 25.0 m3
1.0 1 duty
Retention: 20 mins
MOC: GRP
Type: Horizontal Cylindrical
Waste Water Transfer Pumps:
Capacity: 65.0 m3/h @ 4.0 bar
1.6. Type: Centrifugal pump
2.0 1 duty + 1 standby
MOC: Duplex SS
Design: ISO 5199
Motor: 15kW, IP55, Class 5
2. POST TREATMENT SYSTEM
Post pH (NaOH) Adjustment Dosing System:
Dosing pump:
Capacity: 0-15 lph @ 4 bar
MOC: PVC head PTFE diaphragm
(Common for both the trains)
Operation (on/off): Automatic
Pump: 1 Duty + 1 standby
2.1. Stroke adjustment: Automatic 1.0 set
Tank: 1 Duty
Dosing tank:
Mixer: 1 Duty
Capacity: 400 lit
MOC: PE/GRP,
Type: vertical Cylindrical
Mixer: SS316
Post-Chlorination (Hypo) Dosing System:
Dosing pump:
Capacity: 0-3 lph @ 4 bar
MOC: PVC head PTFE diaphragm
(Common for both the trains)
Operation (on/off): Automatic
2.2. 1.0 set Pump: 1 Duty + 1 standby
Stroke adjustment: Automatic
Tank: 1 Duty
Dosing tank:
Capacity: 100 lit
MOC: PE/GRP
Type: vertical Cylindrical
3. RO CIP SYSTEM (COMMON FOR BOTH THE TRAINS)
3.1. RO CIP Tank: 1.0 1 duty
Capacity: 3.5 m3
MOC: PE/GRP
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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Type: Horizontal Cylindrical
Electrical Heater: Provided
RO CIP Pump:
Capacity: 72 m3/hr @ 4.0 bar
Type: Centrifugal, end suction,
3.2. 1.0 1 duty
MOC: SS 316
Design: ISO 5199
Motor: 15 kW, IP55, Class 5
Cartridge Filter for RO CIP:
Capacity: 72 m3/hr
3.3. Operating pressure: 4-5 bar 1.0 1 duty
MOC: PP cartridge, PVC/FRP housing
5-micron filtration
4. RO FLUSHING SYSTEM (COMMON FOR BOTH THE TRAINS)
RO Flushing Tank:
Capacity: 5.5 m3
4.1. 1.0 1 duty
MOC: PE/GRP
Type: Horizontal Cylindrical
RO Flushing Pump:
Capacity: 36 m3/hr @ 2.0 bar
Type: Centrifugal, end suction,
4.2. 1.0 1 duty
MOC: SS 316
Design: ISO 5199
Motor: 5.5kW, IP55, Class 5
5. VALVES
High Pressure Valves:
5.1. MOC: Duplex SS Lot
Pressure ratings: PN 25
Low Pressure Valves:
5.2. MOC: CPVC Lot
Pressure ratings: PN 10
6. PIPE & FITTINGS
High Pressure Pipe & Fittings:
MOC:
6.1. RO Feed: SS316L Lot
RO Reject: Duplex SS
Pressure ratings: SCH 40
Low Pressure Pipe & Fittings:
MOC:
Upstream of MMF: UPVC
Downstream of MMF: CPVC
RO Permeate: SS316L
6.2. Lot
Backwash drain line: Transparent PVC tubing
Air Scouring: CS
Chemical Dosing line: CPVC
Pressure ratings: SCH80 for UPVC & CPVC
pipe
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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7. INSTRUMENTATION
Each MMF inlet lines
Backwash pump Discharge header
7.1. Flow transmitter 7.0
Each RO Permeate lines
Each RO Reject lines
Across each MMF
7.2. Differential Pressure Transmitter 6.0
Across each ACF
MMF inlet header
7.3. Temperature Transmitter 2.0
RO CIP tank
7.4. ORP Analyzer 1.0 RO feed header
RO Feed Header
7.5. Conductivity Analyzer 3.0
Each RO Permeate line
RO feed header line
7.6. pH Analyzer 2.0
RO Permeate header line
7.7. Free Chlorine Analyzer 1.0 RO Permeate header line
Raw Water tank (Loose Supply)
Product Water Tank (Loose Supply)
Filter Feed Tank
Filtered Water Tank
RO CIP Tank
RO Flushing Tank
7.8. Level Switch 11.0
Pre-Chlorine Dosing Tank
Post-Chlorine Dosing Tank
SMBS Dosing Tank
Antiscalant Dosing Tank
Acid Dosing Tank
Post-pH correction Dosing Tank
Filter Feed Pump Suction header
Each RO High Pressure pump
suction,
7.9. Pressure Switch 7.0
Each RO High Pressure pump
discharge
Each RO Reject
All pump & Blower discharge,
7.10.
Pressure Gauges Lot Filters inlet/outlet
RO feed, Reject & Permeate
8. ELECTRICAL & CONTROL SYSTEM (COMMON FOR BOTH THE TRAINS)
Main Control System:
MCC + PLC + HMI
Form II, IP54
8.1. 1.0 1 duty
PLC: non-redundant
MOC enclosure: Sheet Steel
Cable entry: bottom
8.2. Cable Works: Lot
Power Cables: Cu/XLPE/PVC/SWA
Un-armored cable
Instruments cables: Cu/PVC/IS/OS
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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Un- armored cable
Cable Trays: PVC
9. SKID WORKS
Skid works for:
Multimedia Filter Frontal piping
Activated Carbon Filter Frontal
piping
9.1. Lot Carbon steel, Epoxy coated
RO system
RO CIP & Flushing system
Dosing systems
Control Panel
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
Note: Power consumption is preliminary and indicative only and might be changed during detailed engineering.
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
Note: Chemical consumption is preliminary and indicative only and might be changed during detailed engineering.
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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INDUSTRIAL AND MUNICIPAL WATER AND WASTEWATER
TREATMENT
SN DESCRIPTION QUANTITY
3. Instruments
3.1.4. pH sensor 1 No
4. Control Panel
5. PLC
5.1.2. Processor 1 No
PACT REF: 231216 PLANT: WATER TREATMENT PLANT LOCATION: LIBYA DATE: 01/05/2024
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