PAPER-II(Tools) 1.The flattening the end of rivet is known as 1. peening 2. swaging 3. squizing 4. both 1 & 2 are correct 2.

What type of punch is required for loosening straight pins, taper pins,rivets, etc 1. drift punch 2. centre punch 3. pin punch 4. all of the above 3. Prick punch is 1.made of hardened tool steel 2. as in 1 & to mark lightly or indent the intersection of lay out lines 3.as in 2 & also to locate hole center.4 . all are wrong 4. For turning screw in awkward place where there is no enough room, the particular screwdriver used is 1. stubby s/d 2. off set screwdriver 3. heavy duty screw driver 4. All are correct 5. Hacksaw blades are made of

1. high grade of steel 2. high speed steel 3.tool steel 4. All are correct 6. For cutting pipes , tin , brass, pitch of blade should be 1. 18 2. 32 3. 24 4. all are correct 7. The unthreaded portion of file which comes under file length is 1. tang 2. heel 3. face 4. None is correct 8 Which one of the follwing file is used for draw filling 1. flat file 2. mill file 3. pillar file 4. warding file 9. Files are generally made with convex surfaces to 1. make thicker in the middle than at the ends 2. prevent all the teeth from cutting at the same time 3. both 1 & 2 are correct 10. second cut of file is a 1. upcut 2. grade 3. spacing of teeth 4. both 2 & 3 are correct

11. Pickling is the process by which rough or dirty outer scales is removed ,for pickling the best part of file is used is 1. tip 2. face 3. tang 4. all are correct 12. Dreadnought is 1. grade 2. cut 3. arrangement of teeth 4. both 2 & 3 are correct
(Dreadnought (curved teeth) and millenicut (straight teeth) files both have heavily undercut, sharp but coarse teeth. Both can be used for rapidly removing large quantities of material from thick aluminum alloy, copper or brass. Today, the millenicut and dreadnought have found a new use in removing plastic filler materials such as two-part epoxies or styrenes such as those commonly used in automobile body repairs.)

13. For cutting V shaped grooves, chip in sharp corners the chisel used is 1. roundnose chisel 2. cape chisel 3. diamond point chisel 14. To determine the pitch the gauge used is 1. screw pitch gauge 2. hole gauge 3. fillet gauge 4. all are correct 15.Surface plates are made out of 1. Granite 2. cast iron 3. both 1 & 2 are correct 4. All are wrong 16.The intentional difference in the dimension of mating parts is known as

1. clearance 2. allowance 3. tolerance 4. basic size 17.The mating parts which gives slight negative allowance is known as 1. tight fit 2. class 6 fit 3. both 1 & 2 are correct. 4. none 18. A ratchet stop is used in micrometer to 1. prevent too much pressure while adjusting micrometer 2. make a fine adjustment on micrometer 3. to relief extra pressure 4. all are correct 19. What is the accuracy of English micrometer 1. .001 inch 2. .01 inch 3. .1 inch 4. depends on requirements 20. Choose the correct statement 1. Philips s/d is blunt on the end 2. read & prince s/d is blunt on the end 3. both a & b are correct 4. both a & b are wrong 21. Choose the correct statement

1. straight fluted reamer has less tendency to chatter 2. bottoming reamer has taper at the end to make a hole 3. spiral reamer has taper at the end in starting 4. none is correct 22. if thimble zero marking is above the base line, it shows 1. ve error 2. + ve error 3. no error 4. backlash error 23. Show the reading 1. .4699 24. which statement is correct regarding hand tap 1. Taper, plug, bottoming 2. as in 1 & bottoming tap is used to cut thread at bottom 3. As in 1 & bottoming tap has four thread taper 4. All above are correct 25. Bevel gear are used to transmit motion

1. at an angle 2. in two parrel shaft 3. at 45* only 4.All are wrong 26. The size of flat cold chisel is determined by 1.Width of cutting edge 2. length of cutting edge 3. length of chisel 4. none 27. Which statement is correct 1. Tang inserted into handle is known as feed 2. when filing is done use lubricant 3. Blade is made of carbon steel & tang is not heat treated 4. none 28. Telescopic gauge 1. is used for inside measurement 2. range from inch to 6 inch dia 3.Ranges from inch to 1 inch 4. all are correct 29. Neddle files are 1. Knurled on both side 2. knurled on one side 3. use on slot by die maker 4. both 2 & 3 are correct 30. The term used on worm gear

1. worm 2. throat radius &throat dia 3. Both 1 &2 4. None of the above 31. Which tool can be used to measure axial end play 1. Depth gauge 2. Surface gauge 3. Dial indicator 3. Axle gauge 32. Which tool should you use to measure the clearance between a surface plate and a surface being checked for flatness 1. Depth gauge 2. Surface gauge 3. Thickness gauge 4. Dial indicator 33. If the thimble of a stranded micrometer caliper, graduated in thousands of an inch , is turned one revolution , the spindle will move 1. .010 inch 2. .040 inch 3. 1.00 inch 4. .025 inch 34. Which of the following is generally used to set a divider to an exact dimensions 1. Machinist scale 2. surface gauge 3. thickness gauge 4. dial indicator 35. Which of the following is generally used to calibrate a micrometer or check its accuracy?

1. Gauge block 2. Dial indicator 3. Surface gauge 4. Machinist scale 36. What measuring tools is used for measuring crank pin & main bearing journals for out of round wear 1. Dial gauge 2 . V-block 3. Micrometer caliper 4. Depth scale 37. Crankshaft alignment run out can be checked by rotating the shaft on V- block & surface plate ,the measurement are taken with a 1. Height gauge 2. Dial gauge 3. Depth gauge 4. Telescopic gauge 38. Which tool can be used to determine piston pin out of round wear 1. Telescopic gauge 2. Micrometer caliper 3. Dividers 4. Dial indicator 39. 25 divisions Vernier scale coincides 24 cms of main scale and 1cm in main scale divided into 20 equal parts least count is 0.02cm 1. .01cm 2. .05 mm 3. .001 inch 4. .1cm

40. To prevent barrel scales shadows 1. Inner end of the sleeve is beveelled 2. spindle is screwed into the sleeve 3. the barrel is given a sat in finish 4. thread of barrel accommodates the spindle 41. In a vernier scale 24 division are equal to 25 division of vernier scale , centimeter of main scale is divided 20 equal parts ,the least count is 1. .001cm 2. .002cm 3. .002cm 4. .01mm 42. In a scale 9 division of main scale coincides with 10 division of vernier scale and division of main scale indicates 1mm then 9 division of vernier scale indicates 1. .004cm 2. .01cm 3. .01mm 4. . 01cm 43. Metal head hammers are usually sized according to 1. weight of handle 2. weight of head with handle 3. weight of the head without handle

4. Diameter of the face 44. A common screw driver must fill at least 1. 80% of the screw slot 2. 60% of the screw slot 3. 75% of the screw slot 4. 100% of the slot 45.The ratchet of spiral screw driver is 1. fast acting 2. Slow acting 3. Heavy duty tool 4. none of these are correct 46. The prick punch point is ground to a 1.90* included angel 2. 30 included angel * 3. 100* included angel 4. 118 * included angel (30 to 60 degree) 47.Duck bill pliers are used for 1.Hold objects 2.To crimp metal 3.For twisting safety wire 4.For cutting wire 48.The hacksaw blade is installed in the frame so that the teeth are pointing 1. Forward 2. Backward 3.Downward 4.Any way you like

49..In general, it may be said that as the thickness of the material to be cut decreases 1.The number of teeth per inch increases 2. The number of teeth per inches decreases 3.The number of teeth remain constant 4.none of the above answer is suitable 50. When cutting sheet stock, pipe, it is necessary to use saw blade with 1.14 to 18 teeth per inch 2. 24 to 32 teeth per inch 3. 8 teeth per inch 4. 10 teeth per inch 51. The hacksaw blades are classified by its 1. length 2. width 3. thickness 4. all a,b, c are correct 52. Which set of hand hacksaw teeth is preferred for fine blades 1. single alternate 2. double alternate 3. alternate 4. wavy form 53. The term point of drill means

1. it is exact center of of the axis of drill(dead center) 2. the cutting lip of drill 3. the entire cone shaped surface at cutting end of drill 4. back bone ofdrill 54. 18-4-1 tool steel contains 1. 18% tungsten , 4% chromium, 1% vanadium 2. 18% tungsten, 4% chromium , 1% vanadium, about .8% carbon, & rest iron 3.18% cobalt, 4% chromium,1% vanadium 4.None of the above answer is suitable
(18-4-1 HSS i.e. 18% tungsten, 4% chromium, 1% vanadium with a carbon content of 0.6 - 0.7%. If vanadium is 2% it becomes 18-4-2 HSS.)

55.What should be included angle of a twist drill for hard metal 1.60* 2.118* 3.90* 4.100* 56.Oil hole drills area used 1.For general purpose work(twist drill)

2. For drilling brass(straight fluted drill) 3.For deep hole drilling 4. For drilling soft & thin sheet material(straight fluted drill) 57.A countersink is a tool designed to 1.Provide a sinking action on the rivets or screw 2.Produce a conical shaped hole in metal or other materials to fit the head of a rivet or screw 3.Produce spot facing 4. Give smooth internal finish 58.The most accurate system for drill size is 1.friction (1/16 inch-3 and inch) 2.1/63 inch to 1/6 3.a to z letter system 4. no.80 to no.1 no system 59.Indication for the dull drilling is 1.rough finished hole 2. high temp. of the drill 3.low drilling speed 4. all are correct

60.Thread in deep holes are cut by 1.Extension tap 2.round split die 3.bottoming tap 4.(1) &(3) are correct 61.If twist drill is not printed clearly,it can be checked by 1.drill size gauge no.system on left and fraction system on right 2.drill size gauge with no.system on right fraction on left 3.SWG 4. By micrometer 62.The best use of file is to 1.Remove a small quantity of metal from the job 2. Remove a large quantity of metal from the job 3.To give a correct dimension to the job 4.To give a correct dimension and finish 63.Which of the following is a longitudinal shape of the file 1.Bellied 2. Triangular 3. Square 4. Pillar or rectangular

64.A good pickling solution used for loosening the scale from the surface of the metal to be filled contains 1. 12 to 16 parts of water and 1 part of sulphuric acid 2. 4 to 10 parts of water and 2 part of sulphuric acid 3. 4 to 10 parts of water and 1 part of sulphuric acid 4. 1 to 3 parts of water and 1 part of sulphuric acid 65.Using a new file firstly on the soft metal is termed as 1.Pinning 2.Breaking in 3. Peening or swaging 4.Draw filing 66.Which of the following file is suitable to file a hard metal with a slower speed and fine finish 1.Single cut 2. Double cut 3.Dead smooth 4.Rasp cut 67.The advantage of cross filing is to detect

1.Low spot 2.Rough spot 3.High spot (will keep work flat) 4.Shallow spot 68.While filling, the job should be held along with soft clamps in between the jaws of the vice in 1.Prevent damage of the finished job 2. Prevent scratches of the jaws teeth 3.To prevent slippage of the job 4.Both (1) & (2) are correct 69.Hand files are classified by theirs 1.Length,section and cut 2.Length,section and grade 3.Length,cut and grade 4.Length, cross section,cut and grade 70.A rasp file is used 1.To cut broad,soft metal surfaces 2.To give a smooth finish to heavily cut surface 3.To cut wood and leather 4.To cut corners in soft metal 71.The cut of a hand file is indicated

1.By its cross section 2.By its flat surface 3.By the arrangement of teeth 4.By the number of teth per inch 72.safe edge of a hand file is provided 1.To prevent damage to the surface 2.To prevent reduction of the sizae of the job 3.To prevent filing of a finished surface 4.To prevent damage to a finished surface 73.Generally a dead smooth hand file has 1.100 teeth per inch 2.80 teeth per inch 3.60 teeth per inch 4.20 teeth per inch 74.Which of the following parts of file is not hardened 1.Face of he file 2. Tang of the file 3.Edge of the fle 4.Tip of the file 75.Which of he following is a grade of a file

1.Over cut 2.Up cut 3.Under cut 4.Second cut 76.For draw filing which cut of the file is preferred 1.single cut dead smooth file 2.Double cut dead smooth file 3.Dread nought file 4.Rasp file Ans: single cut mill file 77.Accumulation of metal chips in between the teeth of a file is known as 1.Peening 2.Pinning 3.Swaging 4.breaking in 78.Length of hand file is measured from 1.The end of the tang to the tip of the file 2.The first teeth starting near the heel to the tip of the file 3.Heel to the tip of the tang 4.Heel to the end of the tang 79.After how many strokes a new file cuts best

strokes strokes 80.What is the cause of pinning 1.Rubering chalk on a file 2.Application of too much pressure on file 3.Application of too little pressure on file 4. None of the above 81.File used to filing slots & keyways is 1.square file 2.Triangle 3.Flat 4.Pillar file 82.Force to be applied on file is backward direction 1.To remove the cutting chips of metal force is applied on file is forward direction 2.for saving the life of file 3.more metal to be cut 4.none 83.Which of the following swquence of British screw threads angle are correct when that are arranged in order to B.B,B.S.E, and U.N.I threads respectively

1.1000 strokes 3.2000 strokes

2.1500 4.2500

1.55,60,47, 2. 55,47,60 3. 47,55,60 84.The included angle of acme thread is 1. 90* 2.29* 3.47 * 4.55* 85.The buttress thread is used for 1.Transmitting pressure in one direction 2.Transmitting preesure in both direction 3.A/c construction 4.None of the above 86.The relation between two mating parts with reference condition of assembly is known as 1.Allowance 2.Clearance 3.Fit 4.Tolerance 87.The type of the thread which is generally used on screw jack is 1.Square 2.Acme thread 3.Buttress 4.Worm 88.The smallest diameter of the thread of the screw on nut is termed as

1.Major diameter 2.Minor diameter 3.Pitch diameter 4.None of the above 89.The distance from a point on a screw thread to a corresponding point on the next thread,measured parallel to the axis is termed as 1.Lead 2.Pitch 3.Wave length 4.Start 90.The angle made by the helix of the thread at the pitch diameter with a plane perpendicular to the axis 1.Angle of thread 2.Helix angle 3.Angle of elevation 4.None of the above 91.When an external thread is cut into the normal diameter of the rod then the thread is termed as 1.Plus thread 2.Minus thread 3.L.H.thread 4.R.H. thread 92.An intentional difference in dimensions of mating parts is known as

1.Allowance 2.Tolerance 3.Fit 4.None of the above 93.Acetone is stable upto pressure of 1.25 PSI 2. 15 PSI 3. 35 PSI 4.10 PSI 94.The colour of Acetelyne cylinder is 1.Red 2.Green 3.Distinctive colour 4.None 95.Clogged tips should be cleaned with file card or wire brush 1.Proper size tip cleaner 2. a Copper wire 3. a Brass wire 4. All are correct 96.Correct welding pressure is 1.oxygen 20 Psi, Acetylene 5 Psi 2.Oxygen 5 Psi, Acetylene 20 Psi 3.None is correct 97.An oxidizing flame can be identified by 1.Bluish white central cone 2.Greenish Blue central cone

3.Whitish Blue central cone 98. A flash back is 1.Burning the gas within the torch 2.Backward flow of gases 3.Clogging the tip 4.None 99.Which type of flame is suitable for welding stainless steel 1.slightly carburizing flame 2.slightly oxidizing flame 3.Neutral flame 4.None 100.Before welding,Cadmium plating can be chemically removed by 1.1 lb of Ammonium Nitrate 2.1 gal of water & 1 lb of ammonium nitrate 3.2 lb of ammonium nitrate & 2 gal of water 4.Both 1 & 2 are correct