Mckeen 2016
Mckeen 2016
Thermoplastic elastomers (TPEs) have two big f. adhesion to inks, adhesives, and overmold-
advantages over the conventional thermoset (vulca- ing substrates
nized) elastomers. Those are ease and speed of pro- 2. “soft phase”—elastomeric properties:
cessing. Other advantages of TPEs are recyclablity a. lower service temperature limits
of scrap, lower energy costs for processing, and the
availability of standard, uniform grades (not gener- b. hardness
ally available in thermosets). c. flexibility
TPEs are molded or extruded on standard plastics- d. compression set and tensile set
processing equipment in considerably shorter cycle
times than those required for compression or transfer Three high-performance types of TPEs make up
molding of conventional rubbers. They are made by this chapter.
copolymerizing two or more monomers, using either
block or graft polymerization techniques. One of the
monomers provides the hard, or crystalline, polymer 10.1 Thermoplastic Polyurethane
segment that functions as a thermally stable compo- Elastomers
nent; the other monomer develops the soft or amor-
phous segment, which contributes the elastomeric or Urethanes are a reaction product of a diisocyanate
rubbery characteristic. and long- and short-chain polyether, polyester, or
Physical and chemical properties can be controlled caprolactone glycols [1]. The polyols and the short-
by varying the ratio of the monomers and the length chain diols react with the diisocyanates to form linear
of the hard and soft segments. Block techniques cre- polyurethane molecules. This combination of diiso-
ate long-chain molecules that have various or alter- cyanate and short-chain diol produces the rigid or
nating hard and soft segments. Graft polymerization hard segment. The polyols form the flexible or soft
methods involve attaching one polymer chain to an- segment of the final molecule. Fig. 10.1 shows the
other as a branch. The properties that are affected by molecular structure in schematic form.
each phase can be generalized as follows: There are three main chemical classes of thermo-
plastic polyurethane (TPU): polyester, polyether, and
1. “hard phase”—plastic properties: a smaller class known as polycaprolactone [2].
a. processing temperatures
b. continuous use temperature • Polyester TPUs are compatible with polyvinyl
chloride (PVC) and other polar plastics. Offer-
c. tensile strength ing value in the form of enhanced properties,
d. tear strength they are unaffected by oils and chemicals, pro-
e. chemical and fluid resistance vide excellent abrasion resistance, offer a good
balance of physical properties, and are perfect The polyether-based TPUs have the following
for use in polyblends. characteristic features:
• Polyether TPUs are slightly lower in specific
gravity than polyester and polycaprolactone • fungus resistance
grades. They offer low-temperature flexibility • low-temperature flexibility
and good abrasion and tear resilience. They • excellent hydrolytic stability
are also durable against microbial attack and • acid/base resistance
provide excellent hydrolysis resistance—
making them suitable for applications where In addition to the basic components described
water is a consideration. earlier, most resin formulations contain additives to
• Polycaprolactone TPUs have the inherent facilitate production and processability. Other addi-
toughness and resistance of polyester-based tives can also be included such as:
TPUs combined with low-temperature per-
formance and a relatively high resistance to • demolding agents
hydrolysis. They are an ideal raw material for • flame retardants
hydraulic and pneumatic seals.
• heat/UV stabilizers
TPUs can also be subdivided into aromatic and • plasticizers
aliphatic varieties:
The polyether types are slightly more expen-
• Aromatic TPUs based on isocyanates such as sive and have better hydrolytic stability and low-
4,49-methylenediphenyl diisocyanate (MDI) temperature flexibility than the polyester types.
are workhorse products and can be used in ap- Manufacturers and trade names include the fol-
plications that require flexibility, strength, and lowing: Lubrizol Advanced Materials Estane® TPU,
toughness. Covestro Texin® and Desmopan®, BASF Elastollan®,
• Aliphatic TPUs based on isocyanates such as Huntsman IROGRAN®, AVALON®, KRYSTAL-
methyldicyclohexyl-diisocyanate (H12 MDI), GRAN®, and IROSTIC®.
1,6-hexamethylene-diisocyanate (HDI), and Applications and end uses include the following:
isophorone diisocyanate (IPDI) are light sta- medical thin-walled, flexible tubing, catheters, con-
ble and offer excellent optical clarity. They nectors, luers, and stopcocks, films and fabric coat-
are commonly employed in automotive in- ings, component housings, soft touch grips, dental
terior and exterior applications and as lami- parts, automotive battery cables, ski goggles, ski boot
nating films to bond glass and polycarbonate shells, snowboard surfaces, and sports shoe soles.
together in the glazing industry. They are also
used in projects where attributes such as op- 10.1.1 Tribology Data
tical clarity, adhesion, and surface protection
are required. Tribology data for TPU elastomers are found in
Tables 10.1–10.8.
The properties of the resin depend on the nature
of the raw materials, the reaction conditions, and the
ratio of the starting raw materials. The polyols used 10.2 Thermoplastic Copolyester
have a significant influence on certain properties of Elastomers
the TPU. Both polyether and polyester polyols are
used to produce many products. Thermoplastic copolyester elastomers (TPE-E or
The polyester-based TPUs have the following COPE) are block copolymers. The chemical struc-
characteristic features: ture of one such elastomer is shown in Fig. 10.2.
These TPEs are generally tougher over a broader
• good oil/solvent resistance temperature range than the urethanes described in
Section 10.1.1. Also, they are easier and more forgiv-
• good UV resistance ing in processing:
• abrasion resistance
• good heat resistance • excellent abrasion resistance
• mechanical properties • high tensile, compressive, and tear strength
10: Thermoplastic Elastomers 281
Table 10.1 Abrasion Loss (Per DIN 53516 and ISO Table 10.2 Abrasion Loss (Per DIN 53516 and ISO
4649) of BASF Elastollan® 1100 Grades Polyether- 4649) of BASF Elastollan® C Grades Polyether-
Polyurethane Thermoplastic Elastomers (Shore A or Polyurethane Thermoplastic Elastomers [3]
D Hardness) [3]
Abrasion
Abrasion Elastollan® Grade Loss (mm3)
Elastollan® Grade Loss (mm3) C 65 A HPM—65 Shore A, hard 40
1175 A W—75 Shore A, plasticized 45 phase modified
1180 A—80 Shore A 30 C 70 A HPM—70 Shore A, hard 35
1185 A W—85 Shore A, plasticized 40 phase modified
• good flexibility over a wide range of tempera- Table 10.3 Abrasion Loss (Per DIN 53516 and ISO
tures 4649) of BASF Elastollan® B Grades Polyether-
Polyurethane Thermoplastic Elastomers [3]
• good hydrolytic stability
• resistance to solvents and fungus attack Abrasion
• selection of a wide range of hardness Elastollan® Grade Loss (mm3)
B 60 A ESD—60 Shore A, 120
In these polyester TPEs, the hard polyester seg- electronic sensitive devices
ments can crystallize, giving the polymer some of B 80 A—80 Shore A 35
the attributes of semicrystalline thermoplastics, most
particularly better solvent resistance than ordinary B 85 A—85 Shore A 35
rubbers, but also better heat resistance. Above the B 90 A—90 Shore A 30
melting temperature of the crystalline regions, these B 95 A—95 Shore A 30
TPEs can have low viscosity and can be molded eas-
B 98 A—98 Shore A 25
ily in thin sections and complex structures. Proper-
ties of thermoplastic polyester elastomers can be B 60 D—60 Shore D 25
fine-tuned over a range by altering the ratio of hard B 64 D—64 Shore D 25
to soft segments.
In DuPont Hytrel® polyester TPEs, the resin is a
block copolymer. The hard phase is polybutylene Manufacturers and trade names include the fol-
terephthalate (PBT). The soft segments are long- lowing: Ticona Riteflex®, DuPont™ Hytrel®, East-
chain polyether glycols. man Ecdel®, and DSM Engineering Plastics Arnitel®.
282 Fatigue and Tribological Properties of Plastics and Elastomers
Table 10.4 Abrasion Loss (Per DIN 53516 and ISO Table 10.6 Abrasion Loss (Per DIN 53516 and ISO
4649) of BASF Elastollan® 600 Grades Polyether- 4649) of BASF Elastollan® 500 Grades Polyether-
Polyurethane Transparent Thermoplastic Polyurethane Thermoplastic Elastomers [3]
Elastomers [3]
Abrasion
Abrasion Elastollan® Grade Loss (mm3)
Elastollan® Grade Loss (mm3) 598 A—98 Shore A 30
670 AWHU—70 Shore A, 40 560 D—60 Shore D 30
antistatic, plasticized, UV
stabilized 564 D—64 Shore D 30
Table 10.8 Tribology Properties of Covestro Texin® and Desmopan® TPU Thermoplastic Elastomers [4]
Table 10.9 Goodrich Flexometer of Various DuPont Table 10.11 Resistance to Flex Cut Growth, by
Hytrel Thermoplastic Copolyester Elastomers ASTM Ross Flexing Apparatus of Various DuPont Hytrel
D 636 Thermoplastic Copolyester Elastomers
Table 10.13 Coefficient of Friction of DuPont Hytrel® Thermoplastic Copolyester Elastomers [5]
Table 10.14 Coefficient of Friction of DuPont Hytrel® Thermoplastic Copolyester Elastomers [5,6]
Table 10.15 Taber Abrasion of Various Riteflex® Thermoplastic Polyester Elastomers (H-18 Wheel, 1000 g
ASTM D1044) [7]
Riteflex Product Shore Hardness, D Scale Melting Point (°C) Weight Loss (mg/1000 Cycles)
635 35 163 121
640 40 171 90
647 47 187 67
655 55 200 65
663 63 210 62
672 72 214 30
677 77 217 30
Figure 10.3 DeMattia flexural fatigue at −20°C of Arkema Pebax® polyether block amide elastomers [8].
Table 10.17 Abrasive Behavior of Evonik Industries Vestamid® E Polyether Block Amide Elastomers [9]
Table 10.18 Tribological Properties of RTP Company RTP 2800-40D (40-D Durometer) Versus 1018 C Steel
Table 10.19 Tribological Properties of RTP Company RTP 2800-40D TFE 20 (40-D Durometer With 20% PTFE)
Versus 1018 C Steel
Table 10.20 Tribological Properties of RTP Company RTP 2800-60A (60-A Durometer) Versus 1018 C Steel
Table 10.21 Tribological Properties of RTP Company RTP 2800-60A TFE 20 (60-A Durometer With 20% PTFE)
Versus 1018 C Steel
Table 10.22 Tribological Properties of RTP Company RTP 2800-35A (35-A Durometer) Versus 1018 C Steel
Table 10.23 Tribological Properties of RTP Company RTP 2800-35A TFE 20 (35-A Durometer With 20% PTFE)
Versus 1018 C Steel
Table 10.24 Tribological Properties of RTP Company RTP 2800-35A SI 2 (35-A Durometer With 2% Silicone)
Versus 1018 C Steel
10.5 Other Elastomers such as being insoluble in rubber solvents and re-
duced swelling in some solvents. The vulcanization
There are many other thermoplastic and thermo- offers other property improvements such as:
setting elastomers available. Fatigue and tribological
data are scarce for these but two are discussed in this • increase in tensile strength and modulus
section. • decrease in compression set
• decrease in swelling caused by oils
10.5.1 Styrenic Block Copolymer • improved retention of properties at tempera-
tures below 200°F (93°C)
Thermoplastic Elastomers
• improved fatigue resistance
Styrenic block copolymer (SBS) TPEs are multi-
phase compositions in which the phases are chemi-
cally bonded by block copolymerization (see chapter: References
Introduction to Plastics and Polymers). At least one
of the phases is a hard styrenic polymer. This styrenic [1] Drobny JG. Handbook of thermoplastic
phase may become fluid when the TPE composition is elastomers. New York: William Andrew; 2007.
heated. Another phase is a softer elastomeric material p. 215–34.
that is rubber-like at room temperature. The polysty- [2] A guide to thermoplastic polyurethanes (TPU).
rene blocks act as cross-links, tying the elastomeric Huntsman Chemical; 2010.
chains together in a three-dimensional network. SBS [3] Thermoplastic polyurethane elastomers (TPU)
TPEs have no commercial applications when the prod- Elastollan®—product range. BASF; 2009.
uct is just a pure polymer. They must be compounded [4] Texin and Desmopan thermoplastic polyure-
with other polymers, oils, fillers, and additives to have thane elastomers, a guide to engineering proper-
any commercial value. ties. Bayer MaterialScience; 2004.
[5] Hytrel® thermoplastic polyester elastomer, tech-
nical information. DuPont; 2012.
10.5.2 Elastomeric Alloy- [6] Hytrel® thermoplastic polyester elastomer, mod-
ule V. DuPont; 2000.
Thermoplastic Vulcanizate [7] Hytrel® thermoplastic polyester elastomer,
Vulcanized elastomeric alloys (EA) are TPEs product-information Europe. Ticona; 2009.
composed of mixtures of two or more polymers [8] Despotopoulou M, O’Brien G. The superior dy-
that have received a proprietary treatment. Elasto- namic properties of Pebax® resins. Philadelphia,
meric alloy-thermoplastic vulcanizates (EA-TPVs) PA: Arkema; 2004.
are a category of TPEs made of a rubber and plastic [9] VESTAMID® E polyamide 12 elastomers.
polymer mixture in which the rubber phase is high- Evonik Industries; 2012.
ly vulcanized. The plastic phase of an EA-TPV is a [10] Drobny JG. Handbook of thermoplastic elas-
polypropylene, and the rubber phase is an ethylene– tomers. New York: William Andrew; 2007.
propylene elastomer. p. 191–9.
The vulcanization of the rubber phase of an [11] <www.rtpcompany.com>; 2008, webpages no
EA-TPV results in various property improvements longer available.