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ITP#3

Inspection & test Protocol for Local Panels & Junction Boxes

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Nazim Mirza
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0% found this document useful (0 votes)
26 views13 pages

ITP#3

Inspection & test Protocol for Local Panels & Junction Boxes

Uploaded by

Nazim Mirza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
EPC CPF PHASE 2 oo AT BADRA OILFIELD, ao sasune incenNc DOCUMENT DETAILS EMPLOYER CONTRACT NO. +080-13-80-206-00 a : EPO GPF PHASE 7 AT BADRA OLFELD, IRAQ EMPLOYER + Gazprom NeftBadra BV. EMPLOYER JOB NO CONTRACTOR jamsung Engineering Co. id ‘CONTRACTOR JOB NO. DOCUMENT NO. i REVISION NO, No. of pages TP FOR INSTALLATION OF LOCAL DOCUMENT DESCRIPTION ‘PANELS AND INSTRUMENT JUNCTION rrr BOXES. oe ee POH Teed Cantucton [aun | oats [nse [akon [ON lo 3 [ReteuedtorApprov | wapnots [avatdatan| WSiong | BKKim | ON Ken ‘A [Issued for Approval ‘antar2015 | AvAbsstan | HS. Jong | BKKim | DN Ken ev [Descpion —=~—* a» [Prepared [haces | Arpved | tt EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ TP FOR INSTALLATION OF LOCAL PANELS AND INSTRUMENT JUNCTION BOXES. ‘SUMMARY OF DOCUMENT REVISIONS Rev. | Date Revised | Section Revised Revision Description A ‘nar 2018 Issued fr Approval | Issued for Employer's Approval 8 4ingri2015 | Re-tssuedfor Approval _ | Re-‘ssued for Employer's Approval 0 2aiug 2015 {ssved for Construction tssued for Employers Construction EPG GPF PHASE 2 AT BADRA OILFIELD, IRAQ TIP FOR INSTALLATION OF LOCAL PANELS AND | gauge INSTRUMENT JUNCTION BOXES [Doene: osesoasre2=0an-TP-0023 [Revo [Page Sarvs | Mans mene ‘TABLE OF CONTENTS: ORDER OF PRECEDENCE... DEFINITIONS AND ABBERVIATIONS: VERIFYING DOCUMENT LIST: Noomeroen INSPECTION AND TEST PLAN: EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ A gnzmanyFFFOR ETALLATIONOF LOCAL PANELS ART) gg — 1.0 PURPOSE INSTRUMENT JUNCTION BOXES [Dec Na" GBO962514250.04-T0-0023 ‘The purpose ofthis Inspection and test plan (ITP) is to monitor, control and carry ‘out Quality Inspection per approvedielated cods and Specification for CPF PHASE 2 AT BADRA OIL FIIELD, IRAQ. 20 SCOPE The scope ofthis Inspection and test plan (ITP) isto make sure inspection and Quality checks on instrument local panels and junction boxs are cared in| sequence in order to minimize/avoid rework as much as possible. Itis also to ensure that related parties involved in each activity understand the methadology ‘and ingpection requirements. 30 REFERENCES Doe. No. Description (8000-26 14.250-0A-PL-0001 Project quality plan (8090-26 14-250-0A-PP-0001 ‘Non-conformance contol procedure (8000-26 14-250-0A PP-0002 Corrective and Preventive Action Procedure Contract, Appendixt Annex 1.2 Quality Assurance & Quality Control (6B090.26 14-250-IN-MS-0004 ‘ethed statement of instrument work or junction box and panel instalation, (GB090-26 14-250-HS-PL-0001 HSE plan (8090-26 14-250-IN-DW-5000 Instrumentation Identification and Symbolization (6B090-2614-250-IN-SP-3101 Specifications for instrument cable (GB090-2614-250-IN-SK-4101 Instrumentation Process Hook up drawings (68090-2614-250-IN-DL-4001 Instrument indox “GB080-2644-250:IN-DB-000% Design Basis for instrument (6B080-2614-250-IN-DD-5100 Instrument Mounting Details (6B090-2614-250-IN-SP-2000 ‘Specification for Field Instrument EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ TIP FOR INSTALLATION OF LOCAL PANELS AND INSTRUMENT JUNCTION BOXES 4, ORDER OF PRECEDENCE Inthe event of apparent technical confict occuring in applying this ‘method statement and reference documents, the following order of precedence shall apply 4) Iraqi Laws and Regulations 2) Contract, project standards and specifications, data sheets and drawings 3) Other specications and standards referenced in tis document. 5. DEFINITIONS AND ABBREVIATIONS DEFINITIONS 5.1Inspection and Test Plan RF lis a document submited to the SECL representative formulated in an orderly ‘manner by the construcon supervisor or site qually manager to record main ‘working processes for tests and quality inspections, and to enable the ower or ‘oumer’s representative to assign inspection points. 5.2Witness Point ‘A Wiiness Point is defined in the Site Quality Manual as an inspection / text ‘activity onthe ITP that requires a request for the presence ofthe subproject QA, representative, 5.3Hold Point ‘A Hold Point where further progress is not allowed without Owner's witten Permission and the process / inspection cannot proceed without the QA representative S4inspector Person that inspects whether processes quality of materials or specifications are consistent with prescribed or desired requisites. EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ TTP FOR INSTALLATION OF LOCAL PANELS AND | oom INSTRUMENT JUNCTION BOXES: [Becno:eoo-sereamnan.oo [revo [Page baliy | nasmeenomrenne 5.5Surveillance visit ‘Monitoring or observation to verify whether or not materials, tems, or installation conform to specified requirements. Surveillance activity’ may include audit, Inspection, witness of testing, review of quality documentation and personnel qualfication, and evaluation of personnel performance. No formal notification, (RFI) required to inspection parties. 5.6Review Point ‘An activity that requires the review and acceptance of the Subcontractor's «documentation. No formal notification (RFI) required to inspection partes 5.7 Nonconformity Non-utfilment of contract, Project, Cods and Regulations requirements. (1S 9000) EPC CPF PHASE 2 ATBADRA OILFIELD. IRAQ [SC pr rece PHASE AT SADRA ORFIELD, RAG -nzpnomTPFOR INSTALLATION OF LOCAL PANELS AND | garam INSTRUMENT JUNCTION BOX! a yoann ON TIS ae Far | aonsnncome ABBREVIATIONS rr Central Processing Facies e Employer (GAZ PROM Net Badra BV) c Contractor - pna Gazprom Net Bada se ‘su contactor NA Not Appicable awac ‘Qvaty Assurance! Qualty Cont! AFC ‘Approved For Constucton NCR Non-Gonfomance Report car Carrectv Action Request 1. Inspection and Test Plan RFI Request or Inspection mR : Inspection and test record R Review point 8 ‘Suvellance Point w Wares Point 4 Hold point EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ TTPFON MSTALLATION OF LOCAL PANELS AND Asana INSTRUMENT JoNeTiON SOxES =_ Doe No GBOR0.214-280-0A-7P-0029 [Re 0 [pean ort 6. VERIFYING DOCUMENT LIST (ITR NO.) INSPECTION AND TEST PLAN FOR INSTALLATION OF LOCAL SG2614-Q61N-008 | PANELS AND INSTRUMENT JUNCTION BOXES [EPC GPF PHASE 2 AT BADRA OILFIELD, IRAQ TTP FOR INSTALLATION OF LOCAL PANELS AND INSTRUMENT JUNCTION BOXES Deco: GBOSORete0aA THANE [Rev :0 Poms 7. \NSPECTION AND TEST PLAN wet sn pu eum e|s|m ne08 Sugino ene) | °F soseg vonoune yu s | s | m | womconses iesmueg eon) | °F pop veteran seamen snes sung s | s | s | susie muessomeg | oF ms 20 s [ou | a | aentouso wormed een | 02 sso ese saiou 3901 +] senoet098 our Buneont @ s | a |» | “emaas | pos orungptau eres | «| esas « = 7 om ‘wou a ea ouen 9g oF vonoy ‘nog ano | ue a i | ea Teoravoerver eo A] ‘saxoa inf INSWMLSNI ONY STNVd 1V9O7 JO NOL TIVISNI WO all woud7v3 ‘val “TTaIsUO WOVE Iv Z aSvHd 449.943 . | stamep note, sexca vorune pu | org ‘seveg e000 GoueS onrsoniso8 270 uogaune wounssl pre seueg | 09 2207) ueneresu 3 [9 [28] wounsoa ol ea Sioa wonveRTe) | Buxkyuon i ae SRO thes oa] oy] Re aLvOwe Tee ET | a '$3XO8 NOMLONN? IN3WNISNI ONY S13NVd 1V9OT JO NOUWTIVASNI YO dil tiowarua 92 Yul 'GTSISO VUGVE LY 2 38VHd 469 9d EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ Asnuman perecren ae es atroemarcoye arene LOCAL PANELS AND INSTRUMENT JUNCTION BOXES. Doc No: G80002614260.0A7P.0023 | Rav.:0 | Pape: of2 Cha ae FoR oo <@_C INSPECTION & TEST RECORD INSTALLATION OF LOCAL PANELS AND INSTRUMENT Subcontract JUNCTION BOXES TAG Wo: Equip Panel Description Mate: Model No: Sino. ‘rea Location Layout Drawing No General Arrangement Drawing No: “Typical Inetalation Drawing No- Temp. Ex Clase (Gas Group = 1P Rating ‘Certifying Authority: ‘Certiiate No sz, Area Classification Drawing No- ae Aree Clase SLNO Chocks to be performed *+-SUPPORTIFRAME INSTALLATION CHECKS rey Fabrication as por project drawing. 12 Fixing point and orientation corect as per the drawing 13 ‘Sharp edges removed. 14 ‘Location a per layoutbest ft and aligned with trenchveabletayistub plocation 18 ‘Access/Enits not obstructed 16 ‘Area clears fr maintenance. 7 Fixing a8 per drawing 2: LOCAL PANELS AND JUNCTION BOX INSTALLATION CHECKS: [ea Name plate detis correct and complies wth data sheetcrawing, 22 BoltediClamped and secured as per detail rawing. 23 Location, orientation as per project crawing and akgrment correct 24 arth bonding saps, bus bars installed and propery connected as par sawing 25 10 tag installed with correct identification, acceptanes 5 ‘Su Contractor 6 ‘contactor ae Employer sionaTuRe T EPC CPF PHASE 2 AT BADRA OILFIELD, IRAQ. "TNSPECTION AND TESTPLAN FORINSTALLATIONOF | D> GAZPROM LOCAL PANELS AND INSTRUMENT JUNCTION BOXES ‘Doc No: GB080-2614-250-0A-TP-0023 Rev.:0 | Page:20f2 = 2.5 | Exo paint workundamaged,ilerrceen andre of debi 27 | Severs and seas undamaged and her visible physical amagen Ze | Teminals undamaged raled and arbored coved we por cave 29 Lamp ating tf, celour and positon are comech 2.10 _| Ped crcut boars are lean and underage file ony) 2.11 | Unused cabo enties are blanked of wh coect type of pugs. 2.12 _| No uneuthorsedmocicatons on lctial ndoeues Enclosure glass pars and gist metal soning gasket andlor 2ia_| conpoure Seatac, Sire | Enclosure ange faces ae dean and undamaged and gaskets, fay ary ar ears 718 [Enos age pap denies oe wan marina valoe pemited ‘bets acetic fare prot tanged jane ae win 2.16. | minmum daance spite for pectic gas Qoup HATTON, iscomm, to-do). 2.47 Breathing an cranng device are salfatry. 28 | Ebner is dequaliy protected apanstcorason wear, \ralon and ater adverse facies 29 Noundve accumulation of dist anda 729 | Where appeabe, sealing ofr, cic, pes, and/or ona aro astfactoy Enos ice aro saltocloy wih sable oak ee 2.21 | appeals) and ning screws bot ihtoned and I at tanta Zaz | isin complies wit hazardous ara Gasnction reguroments, Remare : ‘ub concn ao ‘onan oe Eaeioe cna

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