Basic Occupational
Safety and Health
Topic 7: Minor Repairs
Prepared by:
Mark Jude Alab-Ab
Jaspher Alonzo
B-Jhay Layson
Jericson Mabalot
Francis Toratte
OBJECTIVES
By the end of this presentation, the students are expected to:
1. Define what minor repairs are and distinguish them from major repairs.
2. Explain the importance of performing regular minor repairs in maintaining
workplace safety and productivity.
3. Identify common types of minor repairs such as replacement of parts,
lubrication, sharpening of tools, and tightening of bolts and screws.
4. Recognize the necessary safety precautions and personal protective
equipment (PPE) when conducting minor repairs.
5. Appreciate the benefits of minor repairs in preventing accidents, reducing
downtime, and promoting a culture of safety.
INTRODUCTION
Minor repairs are small-scale maintenance tasks that ensure the continued
safety and functionality of equipment. Unlike major repairs, which often
require certified electricians/technicians, minor repairs are preventive in
nature, quick to perform, and typically low in risk. Examples include
replacing fuses, applying lubricants, sharpening tools, and tightening bolts.
These simple yet essential practices not only prevent accidents but also
extend the life of equipment, improve productivity, and reduce overall
maintenance costs.
What are Minor Repairs?
Small-scale maintenance tasks for safety and
functionality.
Preventive, low risk, quick to perform.
Examples:
Tightening screws
Applying oil
Replacing fuses
Difference Between Minor and Major Repairs
Minor: simple, lowcost, often does not need a specialist
Major: complex, costly required certified technician
Example:
Minor = tightening bolts Major = motor rewinding
Importance of Minor Repairs
Maintain equipment safety and functionality
Prevents serious accidents
Saves time and cost
Improves productivity
Safety Precautions Before Repairs
Power off/unplug equipment Apply lockout/Tagout (LOTO)
Safety Precautions Before Repairs
Wear PPE (gloves, goggles, helmet)
Use correct tools only
Keep work area clean
7.1 Replacement of Parts
Changing defective/worn-out components
Common Parts: fuses, belts, filters, gasket, bulbs
Example
Replace burnt-out fuse in a panel
Change air filter in compressor
Replace loose belt in drill press
Install new Light bulb in Workshop
Safety in Replacement of Parts
Use manufacturer-approved sparks
Avoid "DIY fixes"
Check allignment and fitting
Test equipment after replacement
7.2 Application of Lubricants
Prevents friction, overheating, wear, corrosions
Common lubricants: oils, grease, spray
Lubricated parts: bearing, gears, chains
Example
Greasing Bearings
Oiling fan motor shafts
Spray lubricants on chains/hinges
Using WD-40 for rusted bolts
Safe Lubricants Practices
Avoid over lubrications
Clean parts first
Avoid skin contact with oils/grease
Store in scaled containers
Dispose of rags properly
7.3 Sharpening Tools
Dull tools = unsafe and inefficients
Sharpen to keep tools safe and effective
Tools: knives, cutters, drill, bits, saw blades
Example
1. Grind drill bit for accurate drilling
2. Sharpen chisel for carpentry
3. Use whetstone on knives
4. File screwdriver tip for better grip
Safety in Sharpening
Wear goggles and gloves
Use safety guards on grinders
Avoid overheating tools
Contain sparks and debris
7.4 Tightening of Nuts, Bolts, and Screws
Prevents loosening due to vibration
Maintains machine stability
Tools: Screwdrivers, Wrenches, Torque wrench
Example
Tighten screws in electrical panels
Secure bolts in machine guards
Adjust motor mount bolts
Safety in Fastening
se Correct tool Size
U
Apply Recommended Torque
Replace Damaged/Corroded Bolts
Inspect Regularly
Real-Life Incidents
Loose bolts in conveyor snapped bolt worker injured
Dull knife in food plant slipped deep hand cut
Motor without lubrication overheated fire hazard
Benefits of Regular Minor Repairs
Prevents equipment breakdown
Improve workplace safety
Saves maintenance costs
Reduces downtime builds safety culture
Summary and Key Takeaways
Minor repairs include:
1.Replacement of Parts
2.Application of lubricants
3.Sharpening of tools
4.Tightening of nuts/bolts/screws
Always Follow Safety Procedures and PPE
Small Repairs Today Prevent Big Accidents Tomorrow
Conclusion
To sum up, minor repairs are very important in keeping our tools and
equipment safe, efficient, and long-lasting. Even if they seem small and easy,
tasks like replacing parts, adding oil, sharpening tools, and tightening bolts
can stop accidents, save time, and avoid bigger and more expensive repairs.
By following safety rules and using the right tools and protective gear,
workers keep themselves safe and help promote a workplace that values
safety and responsibility. In the end, doing small repairs today can prevent
bigger problems in the future.
