EOR Thermal
EOR Thermal
The values of constant A and B for pentane are 0.0191 cP and 722.2/K respectively.
Temperature 20 30 40 50 60 70 80 90 100
(O C)
𝜇𝑃𝑒𝑛𝑡𝑎𝑛𝑒 = 0.225 0.207 0.192 0.179 0.167 0.157 0.149 0.140 0.132
𝐵
𝐴𝑒 𝑇 (cp)
0.24
0.22
0.20
Viscosity, (cp)
0.18
0.16
0.14
0.12
20 40 60 80 100
o
T ( C)
25
20
IFT, mN/m
15
10
0
0 20 40 60 80 100
Temperature ,ºC
Fig. 5.7 shows the typical variation of residual oil saturations and relative permeabilities to oil
and water with respect to temperature.
Figure 5.7: Water-oil relative permeability curves (Xie et al., 2020)
Hot Water Injection:
From an operational point of view, hot-water injection is the most attractive thermal
recovery process. Relatively simple and inexpensive equipment and facilities are
required for generating and handling hot water (Farouq Ali, 1974) since it only involves
sensible heat.
• It resembles to conventional water flooding, with the difference that injection of hot
offers better oil recovery.
• Improved mobility ratio due to a drop of the oil phase viscosity at higher
temperature is the main reason for enhanced recovery by steam injection compared
to that by simple water injection.
• The other mechanisms of hot water flooding include reduction of interfacial tension
and residual oil saturation which lead to potentially higher recovery factor.
• Obviously, it is less effective in reducing oil viscosity compared with steam due to
absence of latent heat.
• However, for thin heavy oil reservoirs, hot water-flooding has advantages over
steam-flooding.
Figure 5.9: Typical temperature and saturation distribution in a hot-
water drive
Steam Injection:
• Steam injection is a thermal recovery process similar to hot injection with the
difference that steam is injected into reservoir in place of hot water to improve
• It has been proved that the heavy oil reservoirs benefit significantly from steam
injection compared to water injection, as extra heat is injected into the reservoir.
• The heat transferred from injected steam causes reduction in the viscosity of
heavy oil.
• Again, compared to saturated steam, oil recovery further can be improved using
superheated steam which contains more latent heat than the saturated one, under
Mechanisms
• The oil recovery by steam injection involves a number of mechanisms. These are:
(1) reduction of the oil viscosity and increase in relative permeability to oil results in
gas. The generated gas volume is high and even may exceed the pore
volume of the affected reservoir. This gas can displace oil from the matrix
CO2, H2S. The temperature for gas generation may be as low as 450°F
(232°C).
Solution Gas Drive
• Reactivation of existing solution gas drive may be considered as a mechanism for
increasing oil recovery during steam injection. Exsolution and expansion of the
dissolved gases in the oil and water provide the maximum driving force in steam
drive is considerable only when the reservoir pressure is at or below the bubble point
and there is sufficient amount of gas dissolved in the oil. The free gas present so in the
reservoir, will be expanded upon heating and behave similarly as an active solution
Superheated steam has lower density than saturated steam at the same
pressure.
Steam Stimulation
• Steam stimulation is also known as; cyclic steam injection,
steam soak or huff and puff. In this process steam is injected
into a producing well for a specified period of time
(normally 2-3 weeks).
• Following this, the well is shut-in for few days (to allow
sufficient heat dissipation) and then placed on production.
• Heat from the injected steam increases the reservoir
temperature, resulting in a pronounced increase in mobility
of heavy oils and a corresponding improvement in
producing rates.
Steam Stimulation
Other positive benefits that may contribute to
production stimulation include:
1) thermal expansion of fluids;
2) compression of solution gas;
3) reduced residual oil saturation;
4) wellbore cleanup effects.
The technique has gained wide acceptance because
quick payout result from successful applications,
but many project failures have been reported
principally due to improper design.
Steam Distillation
Vapor pressures of chlorobenzene and water are given below:
If steam is blown into the still containing a mixture of these two components and the total
pressure is 130 mm Hg, estimate the temperature of boiling and the composition of the
distillate. The two components are immiscible in the liquid
Calculations:
A mixture consisting of two immiscible components will boil at a temperature, at which the
sum of their vapor pressure equal the total pressure.
i.e., at boiling point,
PA + PB = PT
Let chlorobenzene is taken as A, and water as B.
TA vs PA and TB vs (130 - PB) curves are drawn.
These two curves intersect when, PA = (130 - PB). (that is, when the total pressure is = 130 mm
Hg)
Pressure, mm Hg 100 50 30 26
Temperature oC,
70.4 53.7 42.7 34.5
Chlorobenzene
Temperature oC,
51.7 38.5 29.9 22.5
Water
• From the diagram it could be seen that the intersection point corresponds
to a temperature of 49oC. This is the boiling point of the mixture. The vapor
pressure of A and B at these temperature are obtained from the graph, as
• PA = 40.25 mm Hg
Figure 5.13: Typical temperature and saturation profile for steam flooding
Along with the steam, the lighter hydrocarbon vapors also condense and thus form a
hydrocarbon solvent bank (B) and extracts additional oil from the formation to form an
oil-phase miscible drive.
Schematic diagram of steam injection and approximate
distribution of formation temperature
Criteria of Steam flooding Project
For implementing a steam flood project, the below-mentioned criteria
are generally followed (Lyons & Plisga, 2005):
1.Thickness of the pay zone should be minimum 20ft to minimize heat
losses to the adjacent formations. The integrity of cap rock must be
checked.
2.Steam flooding is primarily recommended to recover viscous oil
from large fields with high permeability sandstone or unconsolidated
sands. Carbonate reservoirs are not the right choice for the purpose.
3.High percentage of water sensitive clay content of the formation
may cause problem in steam flood. So, the candidate reservoir should
contain a low percentage of water-sensitive clay to ensure good
injectivity.
4. In addition to the heavy oil, steam flood may be utilized for less
viscous crude oils in case of unsuccessful water flood.
5. In steam flood, maintaining the injected steam quality is a
critical issue. In deeper well, huge heat loss and requirement of high
injection pressure are the main hurdles in using steam flood. Shallow
reservoirs, with viscous and/or heavy oil are so the main target
candidates for steam flood.
6. Steam generation is a costly affair. Approximately one-third of
the revenues obtained from the additional oil recovered is consumed to
generate the required steam. So, it must be ensured that the oil
saturation is high enough to fulfil the economic criterion.
120000 100
100000
80
60000
40
40000
20
20000
0 0
0 2 4 6 8 10 12 14 16
Time (yr)
Cumulative oil without steamflooding Oil rate without steamflooding
Cumulative oil with steamflooding Oil rate with steamflooding
Figure 5.15: Cumulative oil and oil rate versus time with and without
steam injection for an inverted 5-spot pattern [Barillas, et al., 2008].
Steam Assisted Gravity Drainage
The steam assisted gravity drainage (SAGD) process is one of the
injection and production well drilled in the same pay zone. Butler et
al. (1981) were the first ones to derive the classical mathematical
well while hot fluids are produced from the lower well.
The process has several features (Butler, 1994):
flooding;
expensive preheating.
The mechanisms of SAGD can be better understood from the Fig.
5.15a and 5.15b.
• Steam is being injected from a well, either a horizontal or
sometimes one or more vertical wells, above the horizontal
producer.
• A steam saturated zone is formed in which the temperature is
essentially that of the injected steam.
• The steam flows from the perimeter of the steam chamber and
condenses.
• The heat from the steam is transferred by thermal conduction
into the surrounding reservoir.
• The water condensate from the steam and the heated oil flow,
driven by gravity, to the production well below.
• As the oil flows away and is produced, the steam chamber
expands.
Steam and Gas Push (SAGP)
Steam and gas push (SAGP) is very much similar to SAGD, with the difference that a
small amount of non-condensable gas is injected along with steam. The SAGP
concept was first defined and modeled by Butler (1981). For gravity to be an
effective force and displace the oil downward, it is necessary that a lighter fluid (e.g.,
gas) will be allowed to move upwards. The non-condensate gas gradually rises and
gathers at the top of the reservoir, which can effectively decrease heat transfer
between the steam chamber and the cap rock. Thus, the expansion of steam chamber
toward the upper side gradually decreases and steam is mainly utilized to heat oil and
sands on the either side of steam chamber. A comparative picture of SADG and
SAGP is illustrated in Fig. 5.16. The non-condensate gas plays the vital role in the
maintenance of steam chamber pressure, and hence, to reduce the steam consumption.
The fingering of non-condensate gas is also beneficial to increase the mobility of the
steam front.
Figure 5.16: Mechanisms of Steam and Gas Push (Pang et al.,2017)
Gas assisted steam injection
The major challenges of steam injection process involve the thermal losses to the surrounding
rocks, huge consumption of steam, high water cut and concomitant poor production performance.
Numerous studies have suggested that these problems can be mitigated to some extent by
injecting flue gas or CO2 gas (Wan et al., 2020; Wang et al., 2017). The main components of flue
gas are 80-85% of N2 and 15-20% of CO2. The heat loss of CO2 is much lower than that of steam
and it can penetrate deep into the formation and expand the steam chamber. CO2 is also having
good solubility with the oil and thus reduce the viscosity and IFT, resulting in improvement of
displacement efficiency. N2 has the effect of increasing reservoir energy and heat insulation, and
volume expansion. To inject a flue gas with steam into reservoir not only improves the oil
recovery of steam flooding, but also reduces the greenhouse gas emissions.
Hybrid Steam Injection:
The process which includes the injection of hot water, solvents and other chemicals like
surfactant/alkali etc. after steam flooding to improve efficiency of steam flooding and
reduce the water consumption and heat loss is termed as hybrid steam injection.
The heat is produced by ignition of the crude oil and the injection
of air or air enriched with oxygen causes the fire to sustain as the
result of chemical reaction between oxygen and the oil.
• In-situ combustion combines several driving mechanisms, that include
a) steam drive,
• The oil which has not been contacted by the actual combustion front is
subjected to:
b) Gas drive
d) Thermal drive
• During the process of forward combustion, several regions of
different temperatures are formed between the injection and production
well. Figure 5.18 demonstrates the oil displacement mechanism and
temperature profile associated with each of these zones. The zones are
distinguished as follows:
A. Burned zone
B. Combustion front zone
C. Coke zone
D. Vaporizing zone
E. Condensing zone
F. Oil bank zone
G. Original reservoir zone
Figure 5.18: Oil displacement mechanism and temperature profile of
in-situ combustion.
In-Situ Combustion
• Failure to stimulate production using in-situ combustion
may be due to a number of reasons such as
1) inability of the oil to deposit enough fuel to support
combustion,
2) low air injectivity,
3) gross channeling and leaking of the injected air from the
formation,
4) excessive air requirements,
5) low air “saturation, and
6) plugging of porous rock leading to the flow of a limited
supply of air.
Conventional In Situ Combustion (ISC)
Reaction zone
Combustion zone
Oil banking in
the cold region
Cool zone
Swept
zone
( Courtesy of M. Dusseault)
In-Situ Combustion
Some of the variational aspects of in-situ combustion are as
follows:
• i) Formation of an extended heat wave propelled by gases
of limited oxygen content controlling the rate of advance of
the burning front.
TEMPERATURE
CONDENSATION
FRONT
DISTANCE
COMBUSTION ZONE
TEMPERATURE
CONDENSATION
FRONT
VAPORIZATION
FRONT
DISTANCE
Figure 5.20: Schematic of Temperature Profile for a Normal Wet Combustion
Process Without Convective Heat Front
• Incomplete wet refers to partial burning of the deposited coke. Residence time of
coke in the high temperature zone is insufficient to complete the combustion. Thus,
the heat generated in the combustion reaction fails to raise the water temperature to
the desired level. Because of higher water to air ratio, the cooling effect of the
injected water is greater. Heat carried by the water is less, resulting in lower
recovery of oil.
Condensation
Combustion Zone
Zone
Distance
• The heat capacity of dry air is low and, • As water is injected together with air, much of
consequently, the injected air cannot transfer heat stored in the burned sand can be recovered
heat from the sand matrix as fast as it is and transported forward.
generated
• The temperature of the reservoir after the • A higher temperature of the reservoir is retained
combustion zone drops suddenly and after the combustion zone in contrary to the dry
approaches to the original reservoir combustion.
temperature.
• Air volume requirement in dry combustion is • Air volume requirement in wet combustion may
much higher and hence operational cost is high. be reduced up to 63% compared to dry
combustion.
• Injection of water simultaneously or intermittently with air is commonly known as wet, partially
quenched combustion.
• The ratio of the injected water rate to the air rate influences the rate of burning front advance and the oil
displacement behavior.
• The injected water absorbs heat from the burned zone, vaporizes into steam, passes through the
combustion front, and releases the heat as it condenses in the cooler sections of the reservoir.
• The growth of the steam and water banks ahead of the burning front are accelerated, resulting in faster
heat movement and oil displacement.
Reverse Combustion
Zone (2) the temperature begins to increase due to conduction from the hot zone. The
beginning of oxidation also causes the temperature to rise. The following phenomena
occur: vaporization of water, distillation of the light oil fractions and oxidizing cracking
of some of the hydrocarbons.
Zone (3) the combustion zone where the temperature reaches its maximum. The oxygen
left over from previous zones is used up in the oxidation and combustion reactions of
the more reactive hydrocarbon molecules.
Zone (4) the unburned coke remains behind in the porous medium. The fluids in their
gaseous or liquid states flow towards the producer.
Schematic of Toe-to-Heel Air Injection
Air
Cold Heavy
Oil
‘Toe’
‘Heel’
• One of the most important features of the THAI process is the creation of a
mobile oil zone (MOZ) ahead of the combustion front as shown in Figure 2.19.
• In a heavy oil reservoir, because of the high oil viscosity in the cold region of
the reservoir, the heavy oil has an extremely low mobility.
• The cold oil provides a natural seal along the horizontal well and preventing
any gas bypassing.
• In addition, the cold heavy oil creates a viscous barrier and resists gas
displacing into the near producer oil region.
• The creation of the MOZ allows the combustion process to be operated
efficiently (Xia et al., 2000; Greaves et al, 2000).
Figure 2.19: Mobilised oil draining from narrow zone into exposed
section of horizontal producer well (Greaves et al, 2000)
Chemical Reactions Associated with In-Situ Combustion
Risk Factors
• Extensive fractures;
• Large gas caps;
• Strong water drive;
• Highly heterogeneous reservoir;
• Early breakthrough of the combustion
front;
Operational problems, such as severe
corrosion caused by low-pH hot water, serious
oil-water emulsions, increased sand
production, deposition of carbon or wax, and
pipe failures in the producing wells as a result