Pharmaceutical Microbiology – Sterilization and Validation (10 Marks Notes) 1.
Counting of
Bacteria – Total and Viable Counting Techniques
- The total count determines the number of microorganisms (living + dead) in a sample using
microscopy or electronic counting. - The viable count measures only live bacteria capable of
growing on culture media, usually by pour plate, spread plate, or membrane filtration method. -
Applications: Quality control in pharmaceutical products, water testing, and sterility assurance. 2.
Methods of Sterilization – Principles, Merits, and Demerits
Sterilization is the process of removing or killing all microorganisms including spores. Major
methods include: - Moist Heat Sterilization (Autoclaving): Uses steam under pressure (121°C for
15 min). Merits: Rapid and effective for most materials. Demerits: Not suitable for heat-sensitive
items. - Dry Heat Sterilization: Hot air oven at 160°C for 2 hours. Merits: Suitable for glassware
and oils. Demerits: Requires longer exposure and higher temperature. - Filtration: Removes
microorganisms using membrane filters (0.22 µm). Merits: Used for heat-sensitive liquids. Demerits:
Does not remove viruses or pyrogens. - Radiation Sterilization: Uses gamma rays or UV light.
Merits: Effective for disposable materials. Demerits: Expensive setup and possible material
damage. - Chemical Sterilization: Uses gases like ethylene oxide or formaldehyde. Merits:
Suitable for plastic equipment. Demerits: Toxic residues may remain. 3. Sterilization Methods for
Pharmaceutical Products
- Parenteral products: moist heat or filtration. - Ophthalmic preparations: filtration or aseptic
preparation. - Surgical dressings and sutures: radiation sterilization. - Glassware and instruments:
dry heat sterilization. 4. Sterility Testing of Pharmaceutical Preparations
Purpose: To ensure that the product is free from viable microorganisms.
Methods: - Membrane Filtration Method: Preferred for filterable products; sample is passed
through a sterile membrane filter, then incubated in fluid thioglycollate and soya bean casein digest
media. - Direct Inoculation Method: The sample is directly inoculated into culture media and
incubated. - Incubation Conditions: 14 days at 20–25°C (for fungi) and 30–35°C (for bacteria). -
Observation: Checked for turbidity indicating microbial growth. 5. Validation – Brief Information
Validation ensures that sterilization and testing processes consistently produce sterile and safe
pharmaceutical products.
Types of validation include: - Prospective Validation: Conducted before routine production. -
Concurrent Validation: Performed during normal production. - Retrospective Validation: Based
on historical data. Conclusion:
Proper sterilization and validation are essential to maintain product safety, efficacy, and compliance
with regulatory standards in pharmaceutical manufacturing.