0% found this document useful (0 votes)
26 views200 pages

Part 2

The document provides detailed removal instructions for various components of a compressor system, including the compressor, accumulator, control panel, and inverter PBA. It also includes troubleshooting procedures and special operation modes for service technicians, emphasizing the importance of leak tests and safe handling of refrigerants. Additionally, it outlines specific functions and key operations for the service operation of different outdoor unit models.

Uploaded by

georgestephen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
26 views200 pages

Part 2

The document provides detailed removal instructions for various components of a compressor system, including the compressor, accumulator, control panel, and inverter PBA. It also includes troubleshooting procedures and special operation modes for service technicians, emphasizing the importance of leak tests and safe handling of refrigerants. Additionally, it outlines specific functions and key operations for the service operation of different outdoor unit models.

Uploaded by

georgestephen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

3-2 Disassembly and Reassembly (cont.

)
3-2-6 Removal Instructions for Compressor (cont.)

No. Work Procedure Remark


6

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-6 Removal Instructions for Compressor (cont.)

No. Work Procedure Remark


6

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-7 Compressor exchange order

11

16

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-7 Compressor exchange order (cont.)
Check point at compressor replacement
1) Check oil color of broken compressor.

2) Weight of compressor and quantity of oil

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator

No. Work Procedure Remark


8

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)

No. Work Procedure Remark


8

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)

No. Work Procedure Remark


8

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)

No. Work Procedure Remark


8

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)

No. Work Procedure Remark


8

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-9 Removal Instructions for the Control PBA

No. Work Procedure Remark

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-10 Removal Instructions for the Control Panel Assy

No. Work Procedure Remark

Samsung Electronics 111


3-2 Disassembly and Reassembly (cont.)
3-2-11 Removal Instructions for the Inverter PBA

No. Work Procedure Remark


11

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-12 Removal Instructions for the Fan PBA

No. Work Procedure Remark

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-13 Removal Instructions for the DC Reactors and EMI PBA

No. Work Procedure Remark

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-14 MCU

No. Work Procedure Work Procedure Remark


1

Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-15 EEV kit

No. Work Procedure Work Procedure Remark


1

Samsung Electronics 116


4. Troubleshooting

4-1 Check-up Window Description

2 1 10 11 4 8

7
6

3
9

No. Specific functions No. Specific functions


1 S/W download for MIC201 7 Supplying DC 5V to other component
2 S/W download for MIC202 8 Supplying DC 12V to other component
3 DRED PBA connecting 9 Gas leak detection using MIM-B14
4 External control using MIM-B14 10 Option switch
5 F1/F2/OF1/OF2/R1/R2 Wire connecting 11 EEPROM PBA connecting
6 Central controller connecting(F1/F2)

Samsung Electronics 117


Troubleshooting

4-2 Service Operation


4-2-1 Special Operation

AM080/100/120/140/160/180/200/220/240/260AXV***

Setting key operation and checking the view mode with tact switch

Key input of the outdoor unit when the service enters the operation mode.
K1 control KEY operation Display on segment
“K”“K”“BLANK”“BLANK”
Press and hold 1 time Auto trial operation Display can be changed into "K""9""X""X"
(Last two digits display the prograss.)

K1
KEY operation Display on segment
(Number of press)
1 time Refrigerant charging in Heating mode “K”“1”“BLANK”“BLANK”
2 times Trial operation in Heating mode “K”“2”“BLANK”“BLANK”
3 times Pump out in Heating mode (Outdoor unit address 1) “K”“3”“BLANK”“1”
4 times Pump out in Heating mode (Outdoor unit address 2) “K”“3”“BLANK”“2”
5 times Pump out in Heating mode (Outdoor unit address 3) “K”“3”“BLANK”“3”
6 times Pump out in Heating mode (Outdoor unit address 4) “K”“3”“BLANK”“4”
7 times Vaccuming (Outdoor unit address 1) “K”“4”“BLANK”“1”
8 times Vaccuming (Outdoor unit address 2) “K”“4”“BLANK”“2”
9 times Vaccuming (Outdoor unit address 3) “K”“4”“BLANK “ “3”
10 times Vaccuming (Outdoor unit address 4) “K”“4”“BLANK”“4”
11 times Vaccuming (All outdoor units) “K”“4”“BLANK”“A”
12 times Inverter Fault Detection(Comp#1) “K”“5”“I”“1”
13 times Inverter Fault Detection(Comp#2) “K”“5”“I”“1”
14 times Inverter Fault Detection(Fan#1) “K”“5”“F”“1”
15 times Inverter Fault Detection(Fan#2) “K”“5”“F”“2”
16 times End Key operation -

WARNING
• After installing the product, be sure to perform leak tests on the piping connections. After pumping down refrigerant to inspect or relocate the outdoor
unit, be sure to stop the compressor and then remove the connected pipes.
- Do not operate the compressor while a valve is open due to refrigerant leakage from a pipe or an unconnected or incorrectly connected pipe. Failure
to do so may cause air to flow into the compressor and too a high pressure to develop inside the refrigerant circuit, leading to an explosion or product
malfunction.

Samsung Electronics 118


Troubleshooting

4-2 Service Operation


4-2-1 Special Operation (cont.)

AM080/100/120/140/160/180/200/220/240/260AXV*** (cont.)
K2
(Number of press)
KEY operation Display on segment
1 time Refrigerant charging in Cooling mode “K”“5”“BLANK”“BLANK”
2 times Trial operation in Cooling mode “K”“6”“BLANK”“BLANK”
3 times Pump down all units in Cooling mode “K”“7”“BLANK”“BLANK”
H/R: Checking the pipe connection
4 times H/P : Automatic setting of operation mode “K”“8”“BLANK”“BLANK”
(Cooling/ Heating) for trial operation
“K”“9” X X
5 times Checking the amount of refrigerant
(Display of last two digits may differdepending on the progress)
6 times Discharge mode of DC link voltage “K”“A”“BLANK”“BLANK”
7 times Forced defrost operation “K”“B”“BLANK”“BLANK”
8 times Forced oil collection “K”“C”“BLANK”“BLANK”
9 times Inverter compressor 1 check “K”“D”“BLANK”“BLANK”
10 times Inverter compressor 2 check “K”“E”“BLANK”“BLANK”
11 times Fan 1 check “K”“F”“BLANK”“BLANK”
12 times Fan 2 check “K”“G”“BLANK”“BLANK”
H/R: Auto pipe paring “K”“H” X X
13 times
H/P:Unused (Display of last two digits may differ depending on the progress)
14 times Baseheater testing mode “K”“I”“BLANK”“BLANK”
15 times Unused “K”“J”“BLANK”“BLANK”
16 times End Key operation -

high DC voltage.

(Wait for more than 15 minutes to allow it to discharge naturally.)

pipe connection can not be used.


- 1st-generation MCU : MCU-S*NEE*N, MCU-S2NEK1N
- 2nd-generation MCU : MCU-S*NEK2N,MCU-S4NEK3N,MCU-S1NEK1N

K3 (Number of press) KEY operation Display on segment


1 time Initialize (Reset) setting Same as initial state

K4 Display on segment
KEY operation
(Number of press) SEG1 SEG2, 3, 4
1 time Capacity of Outdoor unit model 1 AM160AXV*** Off, 1, 6
2 times Order frequency of the compressor 1 2 120 Hz 1, 2, 0
3 times Order frequency of the compressor 2 3 120 Hz 1, 2, 0
4 times High pressure (MPa) 4 1 52 MPa 1, 5, 2
5 times Low pressure (MPa) 5 0 43 MPa 0, 4, 3
6 times Discharge temperature (Compressor 1) 6 87 °C 0, 8, 7
7 times Discharge temperature (Compressor 2) 7 87 °C 0, 8, 7
8 times IPM temperature (Compressor 1) 8 87 °C 0, 8, 7

Samsung Electronics 119


Troubleshooting

4-2 Service Operation


4-2-1 Special Operation (cont.)
AM080/100/120/140/160/180/200/220/240/260AXV*** (cont.)
K4 Display on segment
KEY operation
(Number of press) SEG1 SEG2, 3, 4
9 times IPM temperature (Compressor 2) 9 87 °C 0, 8, 7
10 times CT sensor value (Compressor 1) A 2A 0, 2, 0
11 times CT sensor value (Compressor 2) B 2A 0, 2, 0
12 times Suction temperature C -42 °C -, 4, 2
13 times COND OUT temperature D -42 °C -, 4, 2
14 times Temperature of liquid pipe E -42 °C -, 4, 2
15 times TOP temperature (Compressor 1) F -42 °C -, 4, 2
16 times TOP temperature (Compressor 2) G -42 °C -, 4, 2
17 times Outdoor temperature H -42 °C -, 4, 2
18 times EVI inlet temperature I -42 °C -, 4, 2
19 times EVI outlet temperature J -42 °C -, 4, 2
20 times Main EEV1 step K 2000 steps 2, 0, 0
21 times Main EEV2 step L 2000 steps 2, 0, 0
22 times EVI EEV step M 300 steps 3, 0, 0
23 times HR EEV step N 300 steps 3, 0, 0
24 times Fan step (SSR or BLDC) O 13 steps 0, 1, 3
25 times Current frequency (Compressor 1) P 120 Hz 1,2,0
26 times Current frequency (Compressor 2) Q 120 Hz 1,2,0
27 times Suction 2 temperature R -42 °C -, 4, 2
Main indoor unit not selected BLANK, N, D
28 times Master indoor unit address S
If indoor unit No 1 is selected as the main unit 0, 0, 1
29 times unused option T -
30 times Suction 3 temperature U
31 times COND OUT 2 temperature V
32 times End key operation

K4 Display on segment
(Number of press)
Displayed content
Press and hold the K4 to
PAGE1 PAGE2
enter the setting
1 time Main version MAIN Version (ex. 1412)
2 times Hub version HUB Version (ex. 1412)
3 times Inverter 1 version INV1 Version (ex. 1412)
4 times Inverter 2 version INV2 Version (ex. 1412)
5 times Fan 1 version FAN1 Version (ex. 1412)
6 times Fan 2 version FAN2 Version (ex. 1412)
7 times EEP version EEP Version (ex. 1412)
SEG1 SEG2 SEG3,4
8 times Automatically assigned address of the units AUTO Indoor unit: “A” MCU: Indoor unit: “0” Address
“C” MCU: “1” (ex: 07)
SEG1 SEG2 SEG3,4
9 times Manually assigned address of the units MANU
Indoor unit: “A” Indoor unit: “0” Address (ex: 15)

Samsung Electronics 120


Troubleshooting

4-2 Service Operation (cont.)


4-2-1 Special Operation (cont.)
Auto Trial Operation
After initial installation, stable operation for a certain period of time limited to operation conditions.
Cooling Heating
Method of Entry K2 Tact Switch twice K1 Tact Switch twice
Compressor Normal operation, but the maximum frequency limit (differ by model)
Indoor Unit Whole operation (The set temperature=3°C) Whole operation (The set temperature=40°C)
Outdoorfan and valves Normally control conduct
Operation time Min : 60 minutes, Max : 10 hours
Etc. • Exceed the maximum operating time at stops and waits.
• Protection and control, self-diagnosis is performed.

Operation to filling the refrigerant compressor was fixed at a certain frequency.


Cooling Heating
Method of Entry K2 Tact Switch one time K1 Tact Switch one time
Compressor Starting frequency (Mild Start frequency) operation
Indoor Unit Whole operation (The set temperature=3°C) Whole operation (The set temperature=40°C)
Outdoorfan and valves Normally control conduct
Operation time 60 minutes
Etc. During the filling operation does not enter the special operation, such as oil recovery, defrost.

Heating Pump Out


Operation for the repair of the Individual outdoor unit, the outdoor unit refrigerant emissions to the indoor part.
Liquid pipe service valve and the gas pipe service valve operation, the operator manually need to close.
Observe low pressure using View Mode of K4 button if compressor operate.
If low pressure goes down below about 0.2 MPa.g : Immediately lock the gas side service valve, Pump Out operation is shut down.
(Pump out operation shut down : K1 button once more press or K3 button one time press)
If operation of low pressure goes down below 0.1 MPa.g : Will be stopped automatically for the protection of the compressor.
How to Initiate K1 Tact Switch 3 times~6 times
Compressor 60Hz
Indoor Unit Whole Operation (The set temperature=40°C)
4WayValve ON (Heating Mode)
OutdoorFan Maximum air flow
Main EEV Operation side : 700 Step (Stop side : 0 step)
Maximum Operation Time 10 minutes
Protection Control Conduct the discharge temperature, high pressure control. (Low pressure protection control is not carried out)

Etc. Entry after safety start. (Only the corresponding Outdoor Unit operation.)
To pump out more than 2 : Except communication between OutdoorUnit of relevant set afterworking forone,
remainder set makes Pump Out add.

Samsung Electronics 121


Troubleshooting

4-2 Service Operation (cont.)


4-2-1 Special Operation (cont.)
Cooling Pump Down
Recover the refrigerant of Indoor Unit and Piping to outdoor side.
Liquid pipe service valve and the gas pipe service valve operation, the operator manually need to close.
If the installation of the long pipe : Any refrigerant into the outdoor unit can not be recovered, therefore should use a separate container.
Observe low pressure using View Mode of K4 button if compressor operate.
If low pressure goes down below about 0.2 MPa.g : Immediately lock the gas side service valve, Pump Out operation is shut down.
(Pump out operation shut down : K1 button once more press or K3 button one time press)
If operation of low pressure goes down below 0.1 MPa.g : Will be stopped automatically for the protection of the compressor.

How to Initiate K2 Tact Switch 3 times


Compressor Address No.1 Outdoor Unit- 60Hz (Other Outdoor Unit COMP OFF)
Indoor Unit Whole Operation (The set temperature=3°C)
4Way Valve OFF (Cooling Mode)
Outdoor Fan Maximum air flow
Main EEV Operation side : 2000 Step , Stop side : 2000 step
Maximum Operation Time 30 minutes
Does not conduct the operation of the special operation, and protection control.
Etc. Pressure and temperature is outside normal limits :
Operation is shut down after gas pipe manually closed.

Vacuum Operation
Operation to facilitate vacuum to open the valve after the Outdoor Unit repair.

How to Initiate K1 Tact Switch 7 times~10 times K1 Tact Switch 11 times


Compressor OFF
Indoor Unit/Outdoor Fan OFF
4Way Valve OFF
Open all valves of the system
Valves Open all valves of the outdoor unit
(Including indoor unit and mcu)
Etc. If not turn off the vacuum mode, the start of normal operation is prohibited.

Samsung Electronics 122


Troubleshooting

4-2 Service Operation (cont.)


4-2-1 Special Operation (cont.)
Piping Inspection Operation
Operation mode to check the status of the piping between the MCU and the indoor unit.
MCU pipe connection check
- How to start : Press K2 4time (Heat Recovery only)

- Operation sequence
OUD IDU for checking Other IDUs Check point
Cooling Normal operation Fan on / EEV open Fan on / EEV close Evap in temp-lowest
Heating Normal operation Fan on / EEV close Fan on / EEV open Evap out temp-lowest
- Display
1. Starting P i P E C o o L or P i P E H E A T

2. Starting A B C D E F G H A , B : Checking IDU address


C , D : IDU which evap in temp changed, "--" means none
E , F : no display
G , H : IDU which evap out temp changed, "--" means none
3. Finishing H O L D
4. Result- Normal communication or E r r P

E r r P

Heat Pump Model : Outdoor temperature is more than 15°C / Cooling Auto Trial Operation start
Outdoor temperature is less than 15°C / Heating Auto Trial Operation start

Discharge Mode Operation


Outdoor power is turned off, the Inverter PBA charging a high DC voltage, so dangerous to touch.
- To replace the PBA, first turn off the power and the begin if DC voltage is discharged.
- If not use the discharge mode, the discharge time of about 15 minutes takes.
- If an error occurs, the discharge mode may not properly run. (Wait until natural discharge.)
- In particular, E 464, E364, power devices may be damaged, therefore do not use the discharge mode.
(Natural discharge until Please wait for at least 15 minutes.)
Block the Inverter PBA 3-phase relay after connected the power, and through compressor, DC voltage is discharging.
- INV1 and INV2 DC voltage during discharge mode are displayed alternately.
DC Link Volt1 ( For example, 120[V] 0
1 2 0 display) DCLinkVolt2 ( For example, 120[V] 0 1 2 0 display) DC Link Volt1 …
Discharge is complete, the power of the Inverter PBA is being blocked, communication function is blocked, E206 will occur.
If want operation again after complete discharge mode : Restart after K3 key to Reset or Power Reset.

Forced defrost operation


Forced defrost operation : Is operation when Frost Formation occurs in the outdoor. (When carried out the service)
Method of Entry K2 Tact Switch 7 times
Start pattern Heating Trial Operation pattern
Defrost start Defrost start : It is after 10 minutes which Safety Start finishes.
Defrost off General defrost operation conditions are the same as.
Etc. Defrost shut down and stop the normal pattern of the outdoor unit stop.

Samsung Electronics 123


Troubleshooting

4-2 Service Operation (cont.)


4-2-1 Special Operation (cont.)
Forced oil recovery operation
Forced oil recovery operation : Oil recovery in the outdoor unit for the purpose of moving, installation if necessary.
Method of Entry K2 Tact Switch 8 times
Start pattern Outdoor temperature is more than 10°C : Cooling Auto Trial Operation
Outdoor temperature is less than or equal to 10°C : Heating Auto Trial Operation
Oil recovery start Oil recovery start : It is after 10 minutes which Safety Start finishes.
Etc. Oil recovery shut down and stop the normal pattern of the outdoor unit stop.

Samsung Electronics 124


Troubleshooting

4-2 Service Operation (cont.)


4-2-2 DVM S Models EEPROM Code Table
No. Project name Model Name Inverter PBA EEP Code
1 AM080AXVGGH DB92-05096A DB82-06002A
2 AM100AXVGGH DB92-05096A DB82-06003A
3 AM120AXVGGH DB92-05096A DB82-06004A
4 AM140AXVGGH DB92-05095B DB82-06005A
5 AM160AXVGGH DB92-05095B DB82-06006A
6 AM180AXVGGH DB92-04576A DB82-06007A
7 AM200AXVGGH DB92-04576A DB82-06008A
8 AM220AXVGGH DB92-05097A DB82-06009A
9 AM240AXVGGH DB92-05098A DB82-06010A
10 AM260AXVGGH DB92-05098A DB82-06011A
11 AM080AXVAGH DB92-05096A DB82-06022A
12 AM100AXVAGH DB92-05096A DB82-06023A
13 AM120AXVAGH DB92-05096A DB82-06024A
14 AM140AXVAGH DB92-05095B DB82-06025A
15 AM160AXVAGH DB92-05095B DB82-06026A
Standard HP
16 AM180AXVAGH DB92-05095B DB82-06027A
17 AM200AXVAGH DB92-04576A DB82-06028A
18 AM220AXVAGH DB92-05097A DB82-06029A
19 AM240AXVAGH DB92-05098A DB82-06030A
20 AM260AXVAGH DB92-05098A DB82-06031A
21 AM100AXVDGH DB92-05096A DB82-06023A
22 AM120AXVDGH DB92-05096A DB82-06024A
23 Essential HP AM140AXVDGH DB92-05095B DB82-06025A
24 AM160AXVDGH DB92-05095B DB82-06026A
25 AM180AXVDGH DB92-05095B DB82-06027A
26 AM080AXVGGR DB92-05096A DB82-06012A
27 AM100AXVGGR DB92-05096A DB82-06013A
28 AM120AXVGGR DB92-05096A DB82-06014A
29 AM140AXVGGR DB92-05095B DB82-06015A
30 AM160AXVGGR DB92-05095B DB82-06016A
31 AM180AXVGGR DB92-04576A DB82-06017A
32 AM200AXVGGR DB92-04576A DB82-06018A
33 AM220AXVGGR DB92-05097A DB82-06019A
34 AM240AXVGGR DB92-05098A DB82-06020A
35 AM260AXVGGR DB92-05098A DB82-06021A

Samsung Electronics 125


Troubleshooting

4-2 Service Operation (cont.)


4-2-2 DVM S Models EEPROM Code Table(cont.)
No. Project name Model Name Inverter PBA EEP Code
36 AM080AXVCNH/ID DB92-05096A DB82-06472A
37 AM100AXVCNH/ID DB92-05096A DB82-06473A
38 AM120AXVCNH/ID DB92-05095B DB82-06474A
39 DESERT AM140AXVCNH/ID DB92-05095B DB82-06475A
40 AM160AXVCNH/ID DB92-05095B DB82-06476A
41 AM180AXVCNH/ID DB92-05097A DB82-06477A
42 AM200AXVCNH/ID DB92-05097A DB82-06478A
43 AM080AXVFNH/ID DB92-05096A DB82-06479A
44 AM100AXVFNH/ID DB92-05096A DB82-06480A
45 AM120AXVFNH/ID DB92-05096A DB82-06481A
46 AM140AXVFNH/ID DB92-05095B DB82-06482A
47 SHOOTER AM160AXVFNH/ID DB92-05095B DB82-06483A
48 AM180AXVFNH/ID DB92-04030A DB82-06484A
49 AM200AXVFNH/ID DB92-04030A DB82-06485A
50 AM220AXVFNH/ID DB92-04030A DB82-06486A
51 AM240AXVFNH/ID DB92-04030A DB82-06487A
52 AM080AXVANH/TL DB92-05096A DB82-06767A
53 AM100AXVANH/TL DB92-05096A DB82-06768A
54 AM120AXVANH/TL DB92-05096A DB82-06769A
55 AM140AXVANH/TL DB92-05095A DB82-06770A
56 AM160AXVANH/TL DB92-05095A DB82-06771A
57 AM180AXVANH/TL DB92-05095A DB82-06772A
58 AM200AXVANH/TL DB92-04576A DB82-06773A
[Link] Asia HP
59 AM220AXVANH/TL DB92-05097A DB82-06774A
60 AM240AXVANH/TL DB92-05098A DB82-06775A
61 AM260AXVANH/TL DB92-05098A DB82-06776A
62 AM280AXVANH/TL DB92-05098A DB82-06777A
63 AM300AXVANH/TL DB92-05098A DB82-06778A
64 AM320AXVANH/TL DB92-05098A DB82-06779A
65 AM340AXVANH/TL DB92-05098A DB82-06780A
66 AM080AXVANC/TL DB92-05096A DB82-06951A
67 AM100AXVANC/TL DB92-05096A DB82-06952A
68 [Link] Asia CO AM120AXVANC/TL DB92-05096A DB82-06953A
69 AM140AXVANC/TL DB92-05095A DB82-06954A
70 AM160AXVANC/TL DB92-05095B DB82-06955A

Samsung Electronics 126


Troubleshooting

No. Project name Model Name Inverter PBA EEP Code


71 AM180AXVANC/TL DB92-05095B DB82-06956A
72 AM200AXVANC/TL DB92-04574A DB82-06957A
73 AM220AXVANC/TL DB92-04576A DB82-06958A
74 AM240AXVANC/TL DB92-05098A DB82-06959A
75 [Link] Asia CO AM260AXVANC/TL DB92-05098A DB82-06960A
76 AM280AXVANC/TL DB92-05098A DB82-06961A
77 AM300AXVANC/TL DB92-05098A DB82-06962A
78 AM320AXVANC/TL DB92-05098A DB82-06963A
79 AM340AXVANC/TL DB92-05098A DB82-06964A
80 AM080AXVANH/EA DB92-05096A DB82-06767A
81 AM100AXVANH/EA DB92-05096A DB82-06768A
82 AM120AXVANH/EA DB92-05096A DB82-06769A
83 AM140AXVANH/EA DB92-05095A DB82-06770A
84 AM160AXVANH/EA DB92-05095A DB82-06771A
85 AM180AXVANH/EA DB92-05095A DB82-06772A
86 AM200AXVANH/EA DB92-04576A DB82-06773A
[Link] Asia HP
87 AM220AXVANH/EA DB92-05097A DB82-06774A
88 AM240AXVANH/EA DB92-05098A DB82-06775A
89 AM260AXVANH/EA DB92-05098A DB82-06776A
90 AM280AXVANH/EA DB92-05098A DB82-06777A
91 AM300AXVANH/EA DB92-05098A DB82-06778A
92 AM320AXVANH/EA DB92-05098A DB82-06779A
93 AM340AXVANH/EA DB92-05098A DB82-06780A
94 AM080AXVANC/EA DB92-05096A DB82-06951A
95 AM100AXVANC/EA DB92-05096A DB82-06952A
96 AM120AXVANC/EA DB92-05096A DB82-06953A
97 AM140AXVANC/EA DB92-05095A DB82-06954A
98 AM160AXVANC/EA DB92-05095B DB82-06955A
99 AM180AXVANC/EA DB92-05095B DB82-06956A
100 AM200AXVANC/EA DB92-04574A DB82-06957A
[Link] Asia CO
101 AM220AXVANC/EA DB92-04576A DB82-06958A
102 AM240AXVANC/EA DB92-05098A DB82-06959A
103 AM260AXVANC/EA DB92-05098A DB82-06960A
104 AM280AXVANC/EA DB92-05098A DB82-06961A
105 AM300AXVANC/EA DB92-05098A DB82-06962A
106 AM320AXVANC/EA DB92-05098A DB82-06963A
107 AM340AXVANC/EA DB92-05098A DB82-06964A

Samsung Electronics 127


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

How to Display Integrated Error Code


Meanings of First Alphabetical Character / Number of Error Code

Displayed alphabet Explanation


When displaying Error 101~700
When displaying Error 701~800

When E206 error occurs Displays address of subordinate within the set

When MCU error occurs Displays address of MCU

When displaying outdoor unit address


Ex) U200~203 main, Sub 1, 2, 3
When displaying indoor unit address

Order of Error Display


Classification Error display method Display Example
Error Number Indoor unit address
Display method for error that occurred in indoor unit E471 A002 E471 A002
Error Number, repeat display
Display method for error that occurred in outdoor unit Error Number Outdoor unit address E471 U200 E471 U200
and other methods of error display Error Number, repeat display E206 C001 E206 C002

How to display alphabetic & numbers on 7-SEG

Alphabet 7-SEG Alphabet 7-SEG Alphabet 7-SEG Number 7-SEG Number 7-SEG
display display display display display

A J S 0 5

B K T 1 6

C L U 2 7

D M V 3 8

E N W 4 9

F O X

G P Y

H Q Z

I R bar

Samsung Electronics 128


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

Diagnosis and Adjustment (Error Code)


Error code related indoor unit

CODE Explanation
E-101 Indoor unit communication error. Indoor unit can not receive any data from outdoor unit.
E-102 Communication error between indoor unit and outdoor unit. Displayed in indoor unit.
E-108 Error due to repeated address setting (When 2 or more devices have same address within the network)
E-121 Error on indoor temperature sensor of indoor unit (Short or Open)
E-122 Error on EVA IN sensor of indoor unit (Short or Open)
E-123 Error on EVA OUT sensor of indoor unit (Short or Open)
E-128 EVA IN temperature sensor of indoor unit is detached from EVA IN pipe
E-129 EVA OUT temperature sensor of indoor unit is detached from EVA OUT pipe
E-130 Heat exchanger in/out sensors of indoor unit are detached
E-135
E-149 Error due to AHU master indoor unit sensor setting.
E-151 Error due to opened EEV of indoor unit (2nd detection)
E-152 Error due to closed EEV of indoor unit (2nd detection)
E-153 Error on floating switch of indoor unit (2nd detection)
E-154 RPM feedback error of indoor unit

E-161 Mixed operation mode error of indoor unit; When outdoor unit is getting ready to operate in cooling (or heating)
and some of the indoor unit is trying to operate in heating (or cooling) mode

E-162 EEPROM error of MICOM (Physical problem of parts/circuit)

E-163
Outdo or unit EEPROM data error
E-180 Simultaneous opening of cooling/heating MCU SOL V/V (1st detection)
E-181 Simultaneous opening of cooling/heating MCU SOL V/V (2nd detection)
E-185 Cross wiring error between communication and power cable of indoor unit
E-186 Connection error or problem on SPi

E-190 No temperature changes in EVA IN during pipe inspection or changes in temperature is seen in indoor unit with
wrong address

No temperature changes in EVA OUT during pipe inspection or changes in temperature is seen in indoor unit with
E-191 wrong address
E-198 Error due to disconnected thermal fuse of indoor unit (Temperature increase of the therminal block)
Communication error between indoor and outdoor units (installation number setting error, repeated indoor unit
E-201 address, indoor unit communication cable error)
Communication error between indoor and outdoor units (Communication error on all indoor unit, outdoor unit
E-202 communication cable error)

Samsung Electronics 129


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

Diagnosis and Adjustment (Error Code)


Error code related to the Communications / Settings / HW (cont.)

Error mode Cause


E-203 Communication error between main and sub outdoor units
E-205 Communication error on all PBA within the outdoor unit C-Box, communication cable error

E-206
E206-C005 : Water Hub PBA communication error
E-211 When single indoor unit uses 2 MCU ports that are not in series.
E-212 If the rotary switch (on the MCU) for address setting of the indoor unit has 3 or more of the same address
When total number of indoor units assigned to MCU is same as actual number of instralled indoor units but there
E-213 is indoor unit that is not installed even though it is assigned on MCU Not set MCU port address in indoor unit
Incompatibility between indoor unit and MCU
When number of MCU is not set correctly on the outdoor unit or when two or more MCU was installed some of
E-214 them have the same address
E-215 When two different MCU’s have same address value on the rotary switch
E-216 When indoor unit is not installed to a MCU port but the switch on the port is set to On.
E-217 hen indoor unit is connected to a MCU port but indoor unit is assigned to a MCU and the switch on the port is set to
Off
E-218 assigned to MCU Connect more than 9 indoor unit in one MCU port
E-219 Error on temperature sensor located on MCU intercooler inlet (Short or Open)
E-220 Error on temperature sensor located on MCU intercooler outlet (Short or Open)
E-221 Error on outdoor temperature sensor of outdoor unit (Short or open)
E-231 Error on COND OUT temperature sensor of main outdoor unit (Short or Open)
E-241 COND OUT sensor is detached
E-251 Error on discharge temperature sensor of compressor 1 (Short or Open)
E-257 Error on discharge temperature sensor of compressor 2 (Short or Open)
E-262 Discharge temperature sensor of compressor 1 is detached from the sensor holder on the pipe
E-263 Discharge temperature sensor of compressor 2 is detached from the sensor holder on the pipe
E-266 Top sensor of compressor 1 is detached
E-267 Top sensor of compressor 2 is detached
E-269 Suction temperature sensor is detached from the sensor holder on the pipe
E-276 Error on top sensor of compressor 1 (Short or Open)
E-277 Error on top sensor of compressor 2 (Short or Open)
E-291 Refrigerant leakage or error on high pressure sensor (Short or Open)
E-296 Refrigerant leakage or error on low pressure sensor (Short or Open)
E-308 Error on suction temperature sensor (Short or Open)
E-311 Error on temperature sensor of double layer pipe/liquid pipe(sub heat exchanger) (Short or Open)
E-321 Error on EVI (ESC) IN temperature sensor (Short or Open)
E-322 Error on EVI (ESC) OUT temperature sensor (Short or Open)
E-323 Error on suction sensor 2 (Short or Open)
E-346 Error due to operation failure of Fan2
E-347 Motor wire of Fan2 is not connected
E-348 Lock error on Fan2 of outdoor unit
E-353

Samsung Electronics 130


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

Diagnosis and Adjustment (Error Code)


Error code related to the Communications / Settings / HW (cont.)

Error mode Cause


E-355 Error due to overheated IPM of Fan2
E-361 Error due to operation failure of inverter compressor 2
E-364 Error due to over-current of inverter compressor 2
E-365 Overload error of inverter compressor2
E-366 Error due to over voltage /low voltage of inverter PBA2
E-367 Error due to unconnected wire of compressor 2
E-368 Output current sensor error of inverter PBA2
E-369 DC voltage sensor error of inverter PBA2
E-371 Error due to an abnormal EEPROM of inverter2
E-374 Heat sink temperature sensor error of inverter PBA2
E-378 Error due to overcurrent of Fan2
E-383 Error due to over current of Fan2
E-385 Error due to input current of inverter 2
E-386 Over-voltage/low-voltage error of Fan2
E-387 Hall IC connection error of Fan2
E-389 Overload error of Fan2
E-391 Error due to an abnormal EEPROM of Fan2
E-393 Output current sensor error of Fan2
E-396 DC voltage sensor error of Fan2
E-399 Heat sink temperature sensor error of Fan2
E-400 Error due to overheat caused by contact failure on IPM of Inverter PBA2
E-407 Compressor operation stop due to high pressure protection control
E-410 Compressor operation stop due to low pressure protection control or refrigerant leakage
E-416 Compressor operation stop due to discharge temperature protection control
E-425 Phase reversal or phase failure (3Ø outdoor unit wiring, R-S-T-N ), connection error on 3 phase input
E-428 Compressor operation stop due abnormal compression ratio
E-435 Flow Switch Error
E-436 Error on the Heat exchanger frost protection
E-438 EVI (ESC) EEV leakage or internal leakage of intercooler or incorrect connector insertion of EVI (ESC) EEV
E-439 Error due to refrigerant leakage
E-440 Heating mode restriction due to high air temperature
E-441 Cooling mode restriction due to low air temperature
E-442 Refrigerant charing restriction in heating mode when air temperature is over 15 °C
E-443 Operation prohibited due to low pressure
E-445 CCH is deatched
E-446 Error due to operation failure of Fan1
E-447 Motor wire of Fan1 is not connected
E-448 Lock error on Fan1
E-452 Error due to ZPC detection circuit problem or power failure
E-453

Samsung Electronics 131


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

Diagnosis and Adjustment (Error Code)


Error code related to the Communications / Settings / HW (cont.)

Error mode Cause


E-454
E-455 Error due to the over heat Fan1 IPM
E-457 Outdoor unit Reversed direction of the wind Error
E-461 Error due to operation failure of inverter compressor 1
E-462 Compressor stop due to full current control
E-464 Error due to over-current of inverter compressor 1
E-465 Overload error of inverter compressor 1
E-466 Error due to over voltage /low voltage of Inverter PBA1
E-467 Error due to unconnected wire of compressor 1
E-468 Output current sensor error of inverter PBA1
E-469 DC voltage sensor error of inver PBA1
E-471 Error due to an abnormal EEPROM of inverter 1
E-474 Heat sink temperature sensor error of inverter PBA1
E-478 Error due to overcurrent of Fan1
E-485 Error due to input current of inverter 1
E-486 Error due to over voltage/low voltage of Fan
E-487 Hall IC connection error of Fan1/Two motor parameter difference error
E-489 Overload error of Fan1
E-491 Error due to an abnormal EEPROM of Fan1
E-493 Output current sensor error of Fan1
E-496 DC voltage sensor error of Fan1
E-499 Heat sink temperature sensor error of Fan1
E-500 Error due to overheat caused by contact failure on IPM of Inverter PBA1
E-503 Error due to alert the user to check if the service valve is closed
E-504 Error due to self diagnosis of compressor operation
E-505 Error due to self diagnosis of high pressure sensor
E-506 Error due to self diagnosis of low pressure sensor
E-554 Leakage of refrigerant (In case the refrigerant is leaked)

E-560
compressor malfunction option setting was enabled on all compressors of corresponding outdoor unit )
E-563 Error due to module installation of indoor unit with old version (Micom version needs to be checked)
E-573 Error due to using single type outdoor unit in a module installation
E-574 Leakage of refrigerant(In case the amount of refrigerant charge is insufficient or the refrigerant is leaked)
E-702 Error due to closed EEV of indoor unit (1st detection)
E-703 Error due to opened EEV of indoor unit (1st detection)
E-901 EHS water in sensor(Short or Open)
E-902 EHS water out sensor(Short or Open)
E-904 EHS water tank sensor(Short or Open)
E-907 EHS freezing protection error
E-908 EHS freezing protection error (EHS reoperatable)
E-909 EHS freezing protection error (EHS not reoperatable)

Samsung Electronics 132


Troubleshooting

4-2 Service Operation (cont.)


4-2-3 Number Display Method (Outdoor Unit, MCU, Cable remote control, wall-mount, etc.)

Diagnosis and Adjustment (Error Code)


Error code related to the Communications / Settings / HW (cont.)

Error mode Cause


E-910 EHS water out sensor detached
E-911 EHS flow switch error
E-913 EHS flow switch error(6th detection)(EHS not resperatable)
E-914 EHS thermostat detached
E-915 EHS radiating fan unoperate error

UP Trial operation incomplete (UnPrepared) - It will be cleared when trial operation was executed for 1 hour or when
automatic inspection is completed.

Samsung Electronics 133


Troubleshooting

4-3 Appropriate Measures for Different Symptom


4-3-1 Outdoor Unit Test Operation Flow

Power On

Preliminary check for the Test Operation

Execute the Auto Trial Operation

Was Auto Trial Operation No


LED display the UP (UnPrepared)
Completed?

Yes

Trial Operation available

If the Auto Trial Operation is not completed- UP is displyed (UnPrepared)


Prior to starting the air conditioning operation after the initial
installation and Auto Trial Operation is carried out.
This process, the stable operation to protect the system and verify
the defect of the product.
1. Tracking is complete and after the initial installation, if you do not have a
history of Auto Trial Operation is completed, UP will be
displayed.
2. Execute the Auto Trial Operation by Tact Switch.
3. UP display disappears after Auto Trial Operation is complete, normal
operation is possible.
4. Auto Trial Operation is completed, if there is a history, normal
operation execution.

Samsung Electronics 134


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-1 Outdoor Unit Test Operation Flow (cont.)

Reversed Phase/No Phase Check (Outdoor Unit with 3 Phase power) – Display for Problem

1. When the power is on, check the status of the power from the inverter.
Three-phase L1(R)-L2(S)-L3(T) order, regardless of the power connection on the inverter does not phase power (no phase) can
occur.
In this case, E425 or E466 (E366) is displayed, and then air conditioner will then maintain normal conditions.
However) N phase must be connected properly

K3 : RESET KEY

1) Check the voltage for L1 (R)-L2 (S) phase/L1 (R)-L3 (T) phase/L2 (S)-L3 (T) phase.
2) If there is any terminal without normal voltage, then check the power outside the air conditioner and take the appropriate measures.
3) If the 3-phase voltage is normal, then use the 3-phase tester to display the phase of the power cable.
Change the power cable connection if reversed phase is displayed.
4) Take the above measures, press the reset key (K3), and then check the power once more.
5) Check the EMI PBA Fuse connection and wiring.
6) If the same problem occurs after another check, check the Inverter PBA.

In case of wiring error (N-phase is changed with one of R, S and T) with the N-phase, will operate the power pro-
tection function, display E425 or stop the power. This is not a PBA power defect in this case, before PBA replace-
ment, please check the power on.

Samsung Electronics 135


Troubleshooting

4-3 Appropriate Measures for Different Symptom


4-3-1 Outdoor Unit Test Operation Flow (cont.)

Initial Tracking (Communication Check-up)- Display for Problem

1. For the display module of the outdoor unit, there are differences in the contents displayed depending on whether the relevant
outdoor unit is a master unit or a sub unit.
1) Master Unit
- The outdoor unit Micom attempts communication with the indoor unit connected to the communication cable (F1/F2) when
the power is turned on.
- Basic segment display
Step Display content Display
Checking segment SEG1 SEG2 SEG3 SEG4
At initial power input
display "8" "8" "8" "8"
SEG1 SEG2 SEG3, 4 SEG3, 4
While setting Number of
communication Number of communicated units
between indoor and connected
"A" "d"
outdoor unit indoor units Mode" for
(Addressing) communication
address
Outdoor Unit Display Parts
After communication SEG1 SEG2 SEG3, 4 SEG3, 4
Transmit/Reception
setting I/U : “A” I/U : “0” Reception address
address
(usual occasion) MCU : “C” MCU : “1” (in decimal number)
- If the number of indoor units set by the outdoor unit is not in accordance with the number of indoor units that succeeded with
communication, then the four displaying parts will display .
2) Sub(Slave) Unit
-
Main address : C8, Sub1 address : C9, Sub2 address : CA, Sub3 address : CB

Quantity of indoor unit [Push Button Type]

Display Description

• Manual setting mode (Default).


- Press the K2 button shortly : Setting a 10-digit
- Press the K4 button shortly : Setting a 1-digit

• Automatic settings mode (Option)


Press and hold the K4 button : It is changed to the automatic setting mode,
and displays the number of the connected indoor unit.
(Ex. Of 10 indoor units are connected, "id 10" is indicated.)
- If press the K2, K4 button shortly in the automatic setting mode, it is changed to the manual
mode. (Ex. If 10 is indicated and press the K4 button, 11 is indicated and changed to the manual
mode.)

Samsung Electronics 136


Troubleshooting

4-3 Appropriate Measures for Different Symptom


4-3-2 Main PBA has no power phenomenon

Outdoor unit display Main PBA has no power phenomenon (7-seg does not blink)

Judgment Method Main PBA power and connection wire to defect

Connector check
CN101(AC 220V) on EMI PBA
Method
• MAIN PBA connector wire defects and the connection is not.
Cause of problem • EMI PBA defective.
• High pressure switch operation.

1. Cause of problem

Power On

Yes

Did the first EMI PBA Fuse No


become short-circuit? Replace the EMI PBA.

Yes

Did the high pressure No Check the refrigerant overcharge.


switch become short-circuit? Replace if there is no abnormality.

Yes

Is the rated
voltage of CN101(1pin to 3pin) No Check the rated input voltage range
connector of the MAIN PBA is supplied to on main terminal block. (R/S/T/N).
within ± 10%?

Yes

Replace the MAIN PBA.

Samsung Electronics 137


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-3 Communication Error between Indoor and Outdoor Units during Tracking

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × × × × × ×

: ON : Flash ×: OFF
Judgment • Communication error between indoor and outdoor units.
Method
Cause of • Refer to the judgment method below.
problem
1. Cause of problem

Indoor Unit Installation Quantity Setup Switch of Outdoor


Unit Compare and check the set value and the actual number
of indoor units installed.

Are the number of No


actual installed indoor units and the set value for the
installation quantity setup
switch the same?
Yes
Correctly set the indoor unit installation quantity setup
switch of the outdoor unit, and press the reset key (K3) of
Press the reset key (K3) of the outdoor PBA, and check the the outdoor PBA to re-execute tracking.
display module to check for the quantity of indoor units
that respond to the tracking.

Is there no sign of No
the indoor response on the display
during tracking?

Yes After 2 minutes, find the indoor unit which


displays the communication error for the indoor units, and
Remove the communication cable which connects the outdoor check for overlaps in the PBA address setup.(If the indoor
unit to the indoor unit, and measure the 2 cables of the outdoor unit addresses are overlapped, then a communication error
unit with a scope. will occur).
- In this case, a communication error will occur
in every indoor unit (two or more units) with
the address incorrectly set.
Is the voltage between No
the 2 cables a square wave with DC±0.7V or more
as shown in the image below?
Change the indoor unit PBA after checking
the communication cable when there is
Yes no peculiarity with the address.

Check the communication cable


which connects the outdoor unit to the indoor unit. Check the communication cable and
If there is no peculiarity, then connect the indoor units one by one to find the the connector of the outdoor unit PBA,
indoor unit that is interfering with the communication for inspection and change and change the PBA.
the indoor unit PBA.

Good * Essential Requirements before Changing PBA in Case of


Defective
Communication Error: Refer to p.50

Samsung Electronics 138


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-3 Communication Error between Indoor and Outdoor Units during Tracking (cont.)

1. Find the communication IC near the communication terminal.


• Indoor Unit
- Coil side or PTC (SMD) side : Communication IC between indoor and outdoor units.
• Outdoor Unit
- When there is module communication as in PLUS II and PLUS III –
Above Red Connector of Main Unit : Communication IC between indoor and outdoor units.
- When there is no module communication as in PLUS II and PLUS III –
Above Yellow Connector of Each Unit : Communication IC between outdoor units.
- Other Outdoor Unit- Above Communication Connector : Communication IC between indoor and outdoor unit.

Transmitter communication
Indoor Unit communication
Outndoor Unit
communication

Indoor Unit Outdoor Unit

2. Measure the resistance of the communication IC.


• Measurement Method : Measure the No.5- No.6 Pin resistance
Measure the No.5- No.7 Pin resistance

No.5 No.7
No.6

3. Defectiveness decision of the communication IC which uses a measurement resistance value.


• Judging as Normal

• Judging as defective

- One or both of them is open

Samsung Electronics 139


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-4 Communication Error between Indoor and Outdoor Units after Tracking

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Outdoor unit is unable to communicate for two minutes during operation. (no reception of relocation)
Method
Cause of • Communication error between indoor and outdoor units and setup error of indoor unit installation quantity setup switch.
problem

1. Cause of problem

Press the reset key (K3) of the outdoor unit PBA


and check the display module.

Is there no indoor unit


No
response at all from the display module during
the tracking?

After two minutes, find the indoor unit which displays the
Yes communication error and check if the PBA address settings are
overlapped. (Communication error occurs if the indoor unit
addresses are overlapped.)- In this case, the communication
error will occur in every indoor unit (2 or more units) with the
Remove the communication cable that connects address incorrectly set.
the outdoor unit to the indoor nit, and measure
the 2 outdoor unit cables with a scope.

If there is no peculiarity in the address, check


the communication cable and change the indoor unit PBA.

Is the voltage between


No
the 2 cables a square wave with DC±0.7V or more
as shown in the image below?

Check the communication cable and the


connector for the outdoor unit PBA,
Yes
and change the PBA.
Connect the communication cable again to
connect the outdoor unit to the indoor unit.
Remove all the communication connectors on the PBA of
the indoor unit, and connect them one by one to find * Essential Requirements before Changing PBA in
the indoor unit which interferes with the communication Case of Communication Error: Refer to p.50
to check and change the indoor unit PBA.
Good
Defective

Samsung Electronics 140


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-5 Communication error between main and sub Unit of outdoor unit or between outdoor units

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • Communication error between outdoor units.
problem

1. Cause of problem

Reset error (Key 3)

Check the outdoor unit with error.


(U200, U201, U202, U203)

Yes

Check connection of communication No


wire between Indoor unit and Change wiring or connect
Outdoor unit.

Yes

No
Check address of Outdoor unit. Re-address Outdoor unit

Yes

Check operation of LED and


7-SEG each SUB UNIT normally.

Yes

Replace MAIN PBA

Essential Requirements before Changing PBA in Case of Communication Error: Refer to p.59

Samsung Electronics 141


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-6 Internal Communication error of the Outdoor Unit C-Box

Outdoor unit
display - All boards of outdoor unit are not communicating

Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Main PBA detecting uART communication other PBA. (Hub, Inverter, Fan)
Method
Cause of • Communication wire inside the C-Box is unconnected
problem • Main PBA defective

1. Cause of problem

Is the jumper Restart operation after connecting the Inverter


connector connected to CN31 of Inverter PBA2 No PBA2 CN31(when the Comp. applied one :
(when the Comp. applied one : Inverter PBA1) connector. (Check the 3, 4 Pin short)
Inverter PBA1)? * Service after turn off the Main Power.

Yes Two Comp. applied to the model

Restart operation after checking the Inverter


Is Inverter PBA1 CN32 and Inverter PBA2 No PBA2 CN31 and PBA2 CN32 Communication
CN31 connector accurately connected? wire/Connector.(3, 4 Pin Short)
* Service after turn off the Main Power.

Yes

1) Check the Inverter PBA1 CN32, CN91 and Fan


Is Inverter PBA CN12 Communication wire/Connector.
No
PBA1 CN32 and Fan PBA CN12 connector 2) Restart operation after connecting the Hub
accurately connected? PBA CN97 and Fan PBA CN13 connector.
* Service after turn off the Main Power.
Yes

1) Check the Main PBA : Main PBA TX circuit


No inspection
Does FAN PBA LD22/LD32 (LED) blink?
2) Check the Hub PBA : Hub PBA TX circuit
inspection
Yes * Service after turn off the Main Power.

Replace Main PBA

Samsung Electronics 142


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-7 Internal PBA Communication error of the Outdoor Unit C-Box

Outdoor unit
display (C001 ~ C005) - some boards of outdoor unit are not communicating
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • PBA does not respond to the invoked Main PBA
Method
Cause of • C-Box internal Inverter PBA, Fan PBA, Hub PBA, Water Hub PBA defective.
problem

1. Cause of problem

E206 C001

No
Does E205 occur after 1 minute? HUB PBA replace if E206 C001 is continued..

Yes

When happen, refer to how to check E205.

E206 C002

Is INVERETER
PBA CN13 connector and EMI PBA No
Check the wire connection status.
CN23 connector accurately
connected?

Yes

Does INVERETER PBA No


Replace the NVERETER PBA.
LD22 (LED) blink?

Yes

Is INVERETER PBA CN31, CN91 No


connector and FAN PBA CN501 connector Check the wire connection status.
accurately connected?

Yes

Replace the FAN PBA

E206 C003/C004

C003 : Replace the INVERTER PBA 1


C004 : Replace the INVERTER PBA 2
C005 : Replace the Water Hub PBA

Samsung Electronics 143


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-8 MCU branch part setup error – inconsecutive connection with the use of 2 branch parts

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • When 2 branch parts are used for one indoor unit without connecting them consecutively.
Method
Cause of • Branch part assembly error
problem

1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting, press
K3 button on the button to reset or turn it off to restart.

Samsung Electronics 144


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-9 MCU branch part setup error – Repeated setup for the same address over 3 times

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • The same indoor unit address was setup more than 3 times in MCU
Method
Cause of • MCU indoor unit address setting error
problem

1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting, press
K3 button on the button to reset or turn it off to restart.

Outdoor Unit PBA

Quantity of Quantity of
Indoor Unit MCU
Branch
Indoor Unit: 3 MCU: 1

Samsung Electronics 145


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-10 MCU branch part setup error – non-installed address setup

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • If there is an indoor unit that is not installed among MCU registered indoor units
Method
Cause of • Indoor unit, with the assigned address on MCU, not installed.
problem

1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting,
press K3 button on the button to reset or turn it off to restart.

MCU
address setup

Branch part use setup

Indoor unit address

Branch

Indoor unit

Samsung Electronics 146


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-11 Setup Error for MCU Branch part – Setup Error for MCU Quantity Used

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • Occurs when the quantity of MCU is incorrectly set by the outdoor unit.
Method • Occurs when same addresses are found when two or more MCU are connected.
Cause of • Outdoor unit MCU setup and same address errors when connecting two or more MCUs .
problem
1. Inspection Method
Check the Main PBA MCU quantity setting switch of the outdoor unit and check the installed MCU quantity matches. Check whether each
MCU PBA address switch was duplicated.
To use, reset by pressing the K3 button of the outdoor unit after the reset is completed, or reset after turning off the power and then turn it
on again.

• Example of MCU quantity setting error


ex) PBA MCU setting quantity of outdoor unit = 2 / MCU installed Quantity = 3
Outdoor Unit PBA

Quantity of Quantity of Address: 0


Indoor Unit MCU

Indoor Unit: - MCU: 2

Address: 1

Address: 2

• Example of MCU address setting error


ex) Two among three of MCU address was set to 0

Outdoor Unit PBA

Quantity of Quantity of
Indoor Unit MCU
Branch
Indoor Unit:- MCU: 3

Branch

Branch

Samsung Electronics 147


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-12 MCU branch part setup error – Overlapping Indoor unit Address setup

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • Occurs when an indoor unit address setup switch in MCU has been overlapped
Method
Cause of • Repeated indoor unit address
problem

1. How to check
Check the setup switch for the number of indoor units in MCU.

Samsung Electronics 148


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-13 MCU branch part setup error – Set as being used without connection to an Indoor unit

Outdoor unit
display

Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • Occurs when MCU PIPE is set as being used, yet not connected to an indoor unit
Method
Cause of • Pipe is not installed to the indoor unit with assigned address on MCU
problem
1. How to check

K3 button to reset or turn off to restart.

Samsung Electronics 149


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-14 MCU branch part setup error – Connect an Indoor unit to a branch part not being used

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • Occurs when MCU PIPE is turned off, yet an indoor unit is registered
Method
Cause of • Indoor unit connection to the unused branch part
problem

1. How to check
Check the actual use of the branch part. If it is used, turn on the Dip switch for branch part setup.

Samsung Electronics 150


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-15 MCU branch part setup error – Connect more Indoor units than what is actually set up in MCU

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment • Occurs when the number of indoor unit installed exceeds that setting in MCU
Method
Cause of • Number of indoor units exceeds number of indoor units entered on MCU setting
problem

1. How to check
Check the number of indoor units connected to MCU then readjust the switch for the number of units.

• Example of MCU indoor unit setting DIP switch error.


ex) Indoor unit No.5 was connected to branch part C, but DIP switch No.3 (branch part C) is off.

Outdoor Unit PBA

Quantity of Quantity of
Indoor MCU

Branch
Indoor Unit: 4 MCU: 1

Samsung Electronics 151


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-16 MCU/MCU subcooler entrance/exit sensor error (Open/Short)

Outdoor unit (MCU subcooler)


display
(MCU)

Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the MCU / MCU subcooler entrance/exit pipe temperature thermistor.
Method
Cause of - MCU / MCU subcooler pipe entrance/exit sensor is defective. (open/short)
problem

1. Cause of problem

Is the sensor connector connected No


on the PBA ?

Yes Restart operation after


connecting the connector to PBA
NOTE1
Separate the connector from the PBA and
measure the resistance value Temperature(°C)
between the 2 terminals. 70 2.2
60 3.0
50 4.2
Yes 40 5.8
30 8.3
20 12.1
10 18.0
Is the resistor value matching with
0 27.3
“NOTE1” table?
No -10 43.0

Yes Replace this part as it is


the defective itself.

Restart operation after replace the PBA

Samsung Electronics 152


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-17 Outdoor Temperature Sensor Error

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the outdoor-ambient temperature thermistor.
Method
Cause of - Outdoor temperature sensor is defective. (open/short)
problem

1. Cause of problem

OUT

Is the outdoor
No
temperature sensor connector (CN43)
connected to PBA?

Yes Restart operation after connecting


the connector to the PBA.

After separating the outdoor temperature NOTE1


sensor connector from the PBA, measure Resistance value measure part
Temperature(°C)
the resistance value between the terminals.
70 2.2
60 3.0
50 4.2
40 5.8
OUT 30 8.3
CN43 (7, 8) 20 12.1
Did the resistance 10 18.0
value significantly stray from the following 0 27.3
temperature table? No -10 43.0

Yes Replace this since it is the defective of


the outdoor temperature sensor itself.

Restart operation after replace the PBA

Samsung Electronics 153


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-18 Cond Out Temperature Sensor Error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×

: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the cond-out temperature thermistor.
Method
Cause of - Cond-out temperature sensor is defective. (open/short)
problem

1. Cause of problem

COND

Is the COND OUT No


sensor connector (CN43) connected
to PBA?

Yes
Restart operation after connecting
the connector to the PBA.

After separating the outdoor Cond Out sensor Resistance value measure part Temperature (°C)
connector from the PBA, measure the
resistance value between the two terminals. 70 2.2
60 3.0
50 4.2
40 5.8
OUT 30 8.3
CN43(5.6) 20 12.1
10 18.0
Did the resistance
No 0 27.3
value significantly stray from the following
temperature table? -10 43.0

Replace this part as it is the defective of


Yes
the outdoor Cond Out sensor itself.

Restart operation after replace the PBA.

Samsung Electronics 154


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-19 Outdoor Cond Out sensor breakaway error

Outdoor unit (Air Cooled)


display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the cond-out temperature thermistor
Method
Cause of • Outdoor Cond Out sensor breakaway/defective/ relevant path blocked.
problem

1. Judgment Method
1) No inspection for Cooling operation.
2) For heating operation (Each of the conditions below needs to be satisfied for more than 20 minutes.)
Checking of condition satisfy condition ?
High pressure average > 25kg/cm² Yes
Low pressure average < 8.5kg/cm² Yes
Yes
Yes
No
Yes
Error Content Outdoor Cond Out sensor breakaway error

2. Cause of problem

Is the Cond Out


sensor and the sensor holder correctly Re-insert sensor.
attached? No Re-attach sensor holder.

Yes

Is the Cond Out sensor


resistance value reasonable?
Defective Sensor : Replace Sensor
(Refer to E231) No

Yes

Are there any changes


the value of the sensor when operating from Blocked Sensor Path :
stop to heating? No

Yes

Complete

Samsung Electronics 155


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-19 Outdoor Cond Out sensor breakaway error (cont.)

Outdoor unit (Water Cooled)


display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • Outdoor Cond Out sensor breakaway/defective/ relevant path blocked.
problem

1. Judgment Method
1) No inspection for Cooling operation.
2) For heating operation (Each of the conditions below needs to be satisfied for more than 20 minutes.)
1. Point of enter.
Detected only when heating operation.(Except main heating operation)
Compressor operation maintained 40 minutes after start.
2. Point of enter
l Tcondout_real-Tcondout_ini l < 2 maintain conditions during 40 minutes.

Tcondout_ini : Condout out temperature just before the compressor operating starts.
Tcondout_real : Condout temperature of the current compressor.

2. Cause of problem

Is the Cond Out


sensor and the sensor holder correctly Re-insert sensor.
attached? No Re-attach sensor holder.

Yes

Is the Cond Out sensor


resistance value reasonable? Defective Sensor : Replace Sensor
(Refer to E231) No

Yes

Are there any changes


the value of the sensor when operating from Blocked Sensor Path :
stop to heating? No

Yes

Complete

Samsung Electronics 156


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-20 Compressor Discharge or Top 1/2 Temperature sensor error

Outdoor unit (Compressor1 Discharge) (Compressor 2 Discharge)


display
(Compressor1 Top) (Compressor 2 Top)

Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the compressor discharge pipe temperature thermistor.
Method
Cause of • Compressor Discharge or Top Temperature sensor defective. (Open/Short)
problem

1. Cause of problem

Compressor
discharge or Top temperature sensor No
connector (CN43, CN45) TOP1
connected to PBA?

Yes Restart operation after connecting


the connector to PBA TOP2
After separating the Compressor Discharge or Resistance value Resistance value NOTE1
Top Temperature sensor connector from the measure part measure part
PBA, measure the resistance value between Temperature(°C)
the two terminals. 130 8.9
120 11.2
100 18.5
80 32.0
60 59.0
TOP1 TOP2 25 200.0
20 242.0
TOP1 CN43(3,4)
10 362.0
TOP2 CN45(5,6)
0 553.0
DIS1 CN43(1,2)
DIS2 CN45(3,4)

Is the resistor value matching with No


“NOTE1” table?

Replace this part as it is the defective


Yes of the Compressor Discharge or
Top Temperature sensor itself.

Restart operation after replace the PBA

Samsung Electronics 157


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-21 Compressor Discharge or Top temperature sensor breakaway error

Outdoor unit (Compressor 1 Discharge) (Compressor 2 Discharge)


display
(Compressor 1 Top) (Compressor 2 Top)
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × ×
: ON : Flash ×: OFF
1) Faulty compressor frequency of 60Hz or higher.
Judgment 2) Suction temperature > Low pressure saturation temperature +10
Method 3) Relevant discharge or Top temperature < High pressure saturation temperature

Cause of • Compressor discharge or Top temperature sensor breakaway and defective / Ineffective start of compressor
problem

1. Cause of problem

Is the Discharge or Top temperature sensor and the No


Re-insert sensor Re-attach sensor holder
sensor holder correctly attached?

Yes

Is the Discharge or Top temperature No


sensor resistance value reasonable? Defective sensor : Replace sensor
(Refer to the “Note 1”)

Yes NOTE1
Resistance value Resistance value
measure part measure part
Replace the PBA
Temperature(°C)
130 8.9
120 11.2
100 18.5
80 32.0
60 59.0
TOP1 TOP2 25 200.0
TOP1 CN43(3,4) 20 242.0
TOP2 CN45(5,6) 10 362.0
DIS1 CN43(1,2) 0 553.0
DIS2 CN45(3,4)

Samsung Electronics 158


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)

4-3-22 : Suction Temperature sensor breakaway error

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Judgment Method : Difference of suction temperature of compressor starting verge and suction temperature that is on present
Method operation : If less than 2 for 30 minutes to keep.(Judgment at heating operation only)
Cause of • Suction temperature sensor breakaway/defective.
problem

1. Cause of problem

Is Suction sensor
No Re-insert the sensor.
and sensor Holder accurately
attached? Re-attach the sensor holder.

Yes

Is Suction sensor No
resistance value reasonable? Defective Sensor : Replace Sensor
(Refer to the “Note 1” )

Yes NOTE1
Temperature(°C)
Replace the PBA
70 2.2
60 3.0
50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0

Samsung Electronics 159


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-23 High Pressure sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the high pressure sensor.
Method
Cause of • Disconnection or breakdown of relevant sensor.
problem

1. High Pressure sensor Open/Short error determination method


1) Identifies from when power is supplied or 2 minutes after RESET, and only when set is stopped.
2) An Open/Short error will occur if the input voltage standard range of 0.5V ~ 4.95V is exceeded.

2. Inspection Method

High pressure sensor No


connector (CN42) connected Please re-inspect after connecting
to PBA? the connector to the PBA

Yes

Is there refrigerant inside the set? No


(Please check by connecting the Manifold gauge Refill refrigerant after vacuum
to the service valve)

Yes

High pressure sensor No


terminal of PBA : Is the voltage between Replace PBA
3 and 4 pins 5V?

Yes

Replace High Pressure sensor

Samsung Electronics 160


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-24 Low Pressure sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the low pressure sensor.
Method
Cause of • Disconnection or breakdown of relevant sensor.
problem

1. Low Pressure sensor Open/Short error determination method


1) Identifies from when power is supplied or 2 minutes after RESET, and only when set is stopped.
2) An Open/Short error will occur if the input voltage standard range of 0.5V ~ 4.95V is exceeded.

2. Inspection Method

Low pressure
No Please re-inspect after connecting
sensor connector (CN41)
connected to PBA? the connector to the PBA

Yes

Is there refrigerant inside the set? No


(Please check by connecting the Manifold gauge Refill refrigerant after vacuum
to the service valve)

Yes

Low pressure sensor terminal of PBA : Is the No


Replace PBA
voltage between 3 and 4 pins 5V?

Yes

Replace Low Pressure sensor

Samsung Electronics 161


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-25 Suction Temperature sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the suction #1 pipe temperature thermistor.
Method
Cause of • Disconnection or breakdown of relevant sensor. (More than 4.5V or 0.5V less than)
problem

1. Cause of problem

SUCT

Outdoor unit suction No


sensor connector (CN44) connected
to PBA?

Restart operation after connecting


the connector to PBA
Yes
NOTE1
Resistance value measure part Temperature(°C)
Separate the connector of the Outdoor Suction 70 2.2
sensor from the PBA and measure the resistance 60 3.0
valuebetween the 2 terminals.
50 4.2
40 5.8
30 8.3
SUCT 20 12.1
10 18.0
CN44 (1, 2)
0 27.3
-10 43.0

Is the resistor value matching with No


“NOTE1” table?

Yes Replace this part as it is the defective of the


Outdoor Suction sensor itself.

Restart operation after replace the PBA.

Samsung Electronics 162


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-26 Liquid Pipe Temperature sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the liquid pipe temperature thermistor
Method
Cause of • Liquid pipe temperature sensor is defective. (open/short)
problem

1. Cause of problem

Liquid pipe
temperature sensor connector (CN45) No
LIQUID
connected to PBA?

Restart operation after connecting


the connector to PBA
Yes
NOTE1
Resistance value measure part
Temperature(°C)
Separate the connector of the Liquid Pipe
Temperature sensor from the PBA and measure 70 2.2
the resistance value between the 2 terminals. 60 3.0
50 4.2
40 5.8
LIQUID
30 8.3
CN45 (1, 2)
20 12.1
10 18.0
0 27.3
-10 43.0

Is the resistor value matching with No


“NOTE1” table?

Yes Replace this part as it is the defective of


the Liquid Pipe Temperature sensor itself.

Restart operation after replace the PBA.

Samsung Electronics 163


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-27 EVI In Temperature sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the EVI-In pipe temperature thermistor.
Method
Cause of • EVI-In temperature sensor is defective. (open/short)
problem

1. Cause of problem

Outdoor EVI IN
No
sensor connector (CN44) connected
to PBA?
EVI IN

Restart operation after connecting


Yes the connector to PBA

NOTE1
Resistance value measure part
Temperature(°C)
Separate the connector of the Outdoor EVI In
70 2.2
Temperature sensor from the PBA and measure
the resistance value between the 2 terminals. 60 3.0
50 4.2
40 5.8
EVI IN
30 8.3
CN44 (3, 4)
20 12.1
10 18.0
0 27.3
-10 43.0

Is the resistor value matching with No


“NOTE1” table?

Replace this part as it is the defective of the


Yes
Outdoor EVI In Temperature sensor itself.

Restart operation after replace the PBA

Samsung Electronics 164


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-28 EVI Out Temperature sensor error (Open/Short)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the EVI-Out pipe temperature thermistor.
Method
Cause of • EVI-Out temperature sensor is defective. (open/short)
problem

1. Cause of problem

Outdoor EVI OUT sensor No


connector (CN44) connected to PBA?
EVI OUT

Restart operation after connecting


Yes the connector to PBA

NOTE1
Resistance value measure part
Temperature(°C)
Separate the connector of the Outdoor EVI Out
Temperature sensor from the PBA and measure the 70 2.2
resistance value between the 2 terminals. 60 3.0
50 4.2
EVI OUT 40 5.8
CN44 (5, 6) 30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Is the resistor value matching with No
“NOTE1” table?

Replace this part as it is the defective of the


Yes
Outdoor EVI Out Temperature sensor itself.

Restart operation after replace the PBA

Samsung Electronics 165


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-29 Suction-2 Temperature Sensor Error (OPEN/SHORT)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the Suction #2 pipe temperature thermistor.
Method
Cause of • Suction #2 temperature sensor is defective. (open/short)
problem

1. Inspection Method

Suction2 sensor connector (CN44) No


connected to PBA?

Restart operation after connecting the


connector to PBA
Yes
Resistance value measure part NOTE1
Temperature(°C)
Separate the connector of the Suction-2 sensor 70 2.2
from the PBA, and measure the resistance value 60 3.0
between the two terminals. 50 4.2
40 5.8
CN46 (1, 2) 30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0

Is the resistor value matching with No


“NOTE1” table?

Change this part as it is the fault of the


Yes outdoor Suction-2 sensor itself.

Restart operation after changing PBA

Samsung Electronics 166


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-30 Measures of other outdoor unit error

FAN2 wire unconnected error FAN2 PBA IPM temperature sensor error
FAN1 wire unconnected error FAN1 PBA IPM temperature sensor error
Outdoor unit
display COMP.2 wire unconnected error Inverter PBA2 IGBT temperature sensor error
COMP.1 wire unconnected error Inverter PBA1 IGBT or PFCM temperature
sensor error
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Refer to the measures code below.
Method
Cause of • Refer to the measures code below.
problem

1. Judgement by code

Code Error Measures


1. Check the FAN motor and PBA connection.
2. When connected Inverterr checker, if LED operates in the normality
E347 FAN2 wire unconnected error
: External factors or when LED operates by abnormality, replace the
FAN PBA.
1. Check the FAN motor and PBA connection.
2. When connected Inverterr checker, if LED operates in the normality
E447 FAN1 wire unconnected error
: External factors or when LED operates by abnormality, replace the
FAN PBA.
1. Check the Compressor and Inverter PBA connection.
2. When connected inverter checker, if LED operates in the normality
E367 COMP.2 wire unconnected error
: External factors or when LED operates by abnormality, replace the
Inverter PBA.
1. Check the Compressor and Inverter PBA connection.
2. When connected inverter checker, if LED operates in the normality
E467 COMP.1 wire unconnected error
: External factors or when LED operates by abnormality, replace the
Inverter PBA.

E399 FAN2 PBA IPM temperature sensor error Replace FAN PBA

E499 FAN1 PBA IPM temperature sensor error Replace FAN PBA

E374 Inverter PBA2 IGBT temperature sensor error Replace Inverter PBA

Inverter PBA1 IGBT and PFCM temperature


E474 Replace Inverter PBA
sensor error

Samsung Electronics 167


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)

4-3-31 : Comp. Down due to High Pressure Protection Control

Outdoor unit ( Air Cooled )


display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Value of the high pressure sensor is detected at 40kg/cm² or more
Method
<Cooling Operation>
• Outdoor unit fan motor problem (constrained, defective)
Cause of • Outdoor heat exchanger is contaminated.
problem • Service valve locked/Fill refrigerant
<Heating Operation>
• Service valve locked/Excessive refrigerant

1. Cause of problem

Auto Trial Operation


Connect S-net and Manifold Gauge.
(essential requirement)

No
Are all service valves open? Open the Service Valve

Yes

Is the S-net
estimated value and theManifold No
Replace High Pressure sensor
Gauge value in range?

Yes

Are the Indoor Unit No


and Outdoor Unit EEV normally Check the relevant EEV
operating?

Yes

Are there any blockage inside Yes


the pipe? (filter etc.) Pipe inspection

No

Are the Outdoor Fan


No Replace relevant component
operating normally for the cooling
and the Indoor Fan operating normally (motor or fan)
for the heating?

Yes

Check the refrigerant amount.

Samsung Electronics 168


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)

4-3-32 : Suspension of starting due to Compressor discharge temperature sensor / Top temperature sensor

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • When value of Compressor discharge temperature sensor / Top temperature sensor is checked at 120 or more
Method
• Refrigerant shortage
• Electronic expansion valve is blocked.
• Service valve blocked
Cause of • Defective discharge temperature sensor
problem
• TOP temperature sensor defective
• Blocked pipe and defective
• Discharge check valve leaking on outdoor unit that is off

1. Cause of problem

Is the resistance
value normal for the
No
Compressor discharge Temperature sensor/ Replace Compressor discharge temperat
Top temperature sensor? -ure sensor / Top temperature sensor
(Refer to “NOTE 1”)

Yes

Auto Trial Operation


Connect S-net and Manifold Gauge.
(essential requirement)

No
Are all service valves open? Open the Service Valve

Yes

Are the Indoor Unit No


and Outdoor Unit EEV normally Check the relevant EEV
operating?

Yes

Are there Yes


any blockage inside the pipe? Pipe inspection
(filter etc.)
NOTE1
No
Resistance value Resistance value
measure part measure part Temperature(°C)
Check the refrigerant amount.
130 8.9
120 11.2
100 18.5
80 32.0
TOP1 TOP2 60 59.0
TOP1 CN43(3,4) 25 200.0
TOP2 CN45(5,6) 20 242.0
DIS1 CN43(1,2) 10 362.0
DIS2 CN45(3,4) 0 553.0

Samsung Electronics 169


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-33 3-phase Input Wiring error

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
• When turn on the power and check the status of the power from the inverter.
Judgment If the phase does not connect the power(no phase) : E425 or E466 (E366) is displayed
Method (Air conditioner to maintain the normal state.)
However) N-phase must be properly connected.
Cause of • Check the input wiring
problem • EMI Fuse short

1. Cause of problem

Power Off

Did the Main No Power BOX Terminal : Check the phase-to-phase


Terminal Block and Power R, S, T, N is connection of the R, S, T and then restart.
connected properly? (N-phase must be properly connected.)

Yes

Did the Reactor No


Connection Terminal is connected Connection and then restart it
properly?

Yes

No Low voltage error during this initial charge :


Did the EMI PBA Fuse is short? Replace Fuse, if the rectifier diode of the
inverter PBA is normal.

No

Is EMI PBA CN21 Yes


connector and Inverter PBA accurately Connection and then restart it
connected?

Yes

Replace the MAIN PBA.

Samsung Electronics 170


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)

4-3-34 : Suspension of starting by abnormal compression ratio

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Compression ratio [(High pressure+1.03)/(Low pressure+1.03)] less than 1.5 and lasts for 10 minutes or more
Method • Differential pressure (high pressure- low pressure) less than 0.4 MPa.g and lasts for 10 minutes or more
• Indoor and Outdoor EEV breakdown
Cause of • 4Way Valve breakdown
problem • High and Low pressure sensor defective
• Refrigerant shortage

1. Cause of problem

Auto Trial Operation

Replace defective sensor

Is the S-net estimated value No


Replace defective sensor
and the Manifold Gauge value in range?

Yes

No
Are the 4Way Valve normally operating? Check the 4Way Valve

Yes

Are the Indoor Unit and Outdoor Unit EEV No


Check the relevant EEV
normally operating?

No

No Compressor Inspection
Is current of compressor normally?
Check the refrigerant

Yes

Complete

Samsung Electronics 171


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-35 EVI EEV Open error

Outdoor unit
display

Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF

Judgment • DSH<5 , EVI Out-EVI In<0


Method
Cause of • EVI EEV and Intercooler leakage, excessive refrigerant amount, Outdoor Check Valve inserted opposite.
problem • Indoor Unit EEV leakage, direct connection between Indoor Liquid Pipe and the Gas Pipe.

For the indoor EEV leakage check, operate one of the indoor units in cooling mode and the others in fan mode.
· In case of normal units in fan mode, EVA In/Out temperatures become close to the room temperature within 5minutes.
· Change the cooling unit to the fan mode and one of the fan unit to the cooling mode, and then check again.
If the refrigerant amount was excessively charged, DSH may be decreased during the cooling operation at low temperature.
For the EVI EEV leakage check, check for the EVI in sensor temperature when the cooling operation with the EVI EEV 0step.
· Separate the EVI EEV connector from the HUB PBA, when the outdoor unit is off.
· In case of EVI EEV leakage in cooling mode, EVI In temperature at least 10 lower than the outside temperature.

1. Cause of problem

Is EVI EEV No
connector accurately connected
to PBA?
Reconnect connector
Yes

No
Is EEV coil accurately installed?

Reassemble coil
Yes

Abnormal
Check for EVI EEV leakage.

Replace EVI EEV


Normal

Abnormal
Check for Intercooler leakage.

Replace Intercooler
Normal

Abnormal
Check for Indoor Unit EEV leakage

Replace Indoor Unit EEV


Normal

Is there Yes
a liquid-gas pipe directly connected to
each other?
Reinstall pipe
No

Check the refrigerant

Samsung Electronics 172


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-36 Refrigerant leakage error

(Refrigerant leakage judgment before starting)


Outdoor unit display
(When start, refrigerant leakage judgment)
• Before starting : Before compressor starting after system halt 2 minutes

Judgment Method
• When start : When the high pressure sensor value(cooling 3.1kg/ , heating 2.2kg/ ) is detection continuously for
3 seconds
Cause of • Refrigerant leakage and shortage
problem

1. Pressure sensor Open/Short error determination method


1) Identifies from when power is supplied or 2 minutes after RESET, and only when set is stopped.
2) An Open/Short error will occur if the input voltage standard range of 0.5V ~ 4.95V is exceeded.

2. Inspection Method

Is the
No Please re-inspect after connecting
pressure sensor connector connected
to the PBA ? the connector to the PBA

Yes

Is there
refrigerant inside the set? (Please check by No
Refill refrigerant after vacuum
connecting the menu folder gauge to the service
valve)

Yes

Out of the PBA Pressure


No
sensor terminals, is there voltage between Replace PBA
pins 3 and 4 5V?

Yes

Replace Pressure sensor

Samsung Electronics 173


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-37 Prevention of heating / cooling operation due to outdoor temperature

Outdoor unit (Prevention of heating operation due to high temperature of outdoor)


display
(Prevention of cooling operation due to low temperature of outdoor)
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
Judgment • Heating operation : When the outdoor temperature is more than 30
Method • Cooling operation : When the outdoor temperature is less than -25
Cause of • System protection operation status (Is not breakdown)
problem • If the outdoor temperature is satisfied the operating range, it will clear the error and start the operation automatically.

Samsung Electronics 174


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-38 Prevention of heating refrigerant charge due to outdoor temperature

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
Judgment • When the heating refrigerant charge : If the outdoor temperature is more than 15
Method
Cause of • System protection operation status (Is not breakdown)
problem

Samsung Electronics 175


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-39 CCH wire breaking error

Outdoor unit ( Air Cooled )


display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • CCH connector on Hub PBA is not connected / compressor top sensor breakaway / own problem of CCH
problem

1. Judgment Method (2hours after reset or power on, It will be judged once.)
Compressor Top temperature at the time of judgment- Tini < 2 .
( Tini : Power on or temperature of initial compressor Top after reset)
Compressor Top temperature at the time of judgment- Suction1 temperature < 2
Suction1 temperature < 30
UP state
If all the conditions are satisfied at the same time : Mark the CCH wire breaking error (E445).

No
Is the CCH connector connected to PBA?

Yes Connect.

Is the compressor Top temperature No


sensor fixed in correct position?

Yes
Fix the compressor Top temperature
sensor in
correct position.

Is CCH resistance normal? No


(500~700 /infinite for disconnection)

Yes Change CCH.

No
Does the E445 error occur even after
the outdoor unit K3” RESET?

Yes Normal Operation.

Replace the PBA.

Samsung Electronics 176


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-39 CCH wire breaking error (cont.)

Outdoor unit ( Water Cooled )


display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • CCH Connector PBA is not connected / Compressor Top sensor breakaway / Own problem of CCH
problem

1. Judgment Method (2hours after reset or power on, It will be judged once.)
Compressor Top temperature at the time of judgment- Tini < 2 ( Tini : Power on or temperature of initial compressor Top after reset )
Compressor Top temperature at the time of judgment- suction1 temp. sensor < 30
Outdoor temperature < 30
UP state
If all the conditions are satisfied at the same time : Mark the CCH wire breaking error (E445)

No
Is the CCH connector connected to PBA?

Yes Connect.

Is the compressor Top temperature No


sensor fixed in correct position?

Yes Fix the compressor Top temperature


sensor in
correct position.

Is CCH resistance normal? No


(500~700 /infinite for disconnection)

Yes Change CCH.

No
Does the E445 error occur even after
the outdoor unit K3” RESET?

Yes Normal Operation.

Replace the PBA.

Samsung Electronics 177


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-40 Fan motor starting error

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W
• FAN motor connection error.
Cause of problem • Defective FAN motor.
• Defective PBA.

1. Cause of problem

Power Off and then Restart

Is the resistance
value between different phases of No
an Motor (U V,V W,W U) Replace Fan Motor

Yes

Is the resistance
No
between the body of FAN Motor Replace Fan Motor

Yes

Does the FAN Motor


No
connection wire properly Check the connection wire
connect?

Yes

Replace Fan PBA

Samsung Electronics 178


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


IPM breakdown diagnostics (FAN PBA)

1. Preparations before checking


1) Power Off
2) IPM failure, discharge mode may not work properly. Therefore, wait more than 15 minutes after the Power Off.
3) Remove all of the Fan PBA connectors. ((FAN motor connector included.)
4) Prepare the digital multi tester.

2. Inspection Method
1) Refer to Figure1 and Table1, respectively the resistance value and diode voltage value measure.
2) According to the criterion in Table 1 to determine whether the failure of IPM.

Measured Point
Division Criterion Remark
+ -
40 U
40 V
Measure 40 W
More than 500
the resistance values U 34
V 34
Measurement error can occur for reasons such as the ini-
W 34
tial measurement condenser discharge.
U 40
Measured over at least three times.
V 40
Measure the diode W 40
0.3~0.7V
voltage values 34 U
34 V
34 W

< Table 1 >

Samsung Electronics 179


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-41 Fan motor locking error

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
- Detect according to the value of current flowing through the Fan PBA.
Judgment Method - Detect malfunction of the fan motor system according to the fan revolutions
detected by the hall IC during the fan motor runs.
• Fan Motor connection error.
Cause of problem • Defective Fan
• Defective PBA

1. Cause of problem

Power On and then Auto Trial Operation

No
Did the error occurs? End of Service

Yes

Did you check No


the foreign objects on the Fan Remove the foreign objects and restart.
rotary wing?

Yes

Power Off

Normal ccmbination
DB31-00614E, DB31-00614F
DB31-00614G, DB31-00614H
DB31-00651A, DB31-00651B
Dual Fan Controller? DB31-00652A, DB31-00651B
DB31-00675A, DB31-00675B
DB31-00675E, DB31-00675F

No
combination is normal? Remove the foreign objects and restart.

Yes

Remove the motor 3-phase current wires


between PBA and motor

Continue.

Samsung Electronics 180


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-41 Fan motor locking error
Continue.

No
Is the Fan can rotated by your hands? Replace Fan Motor

Yes

If you can rotate the fan by hand, No


makes abnormal noise? Replace Fan Motor

Yes

Connection wire of
Fan Motor did confirmation? No
(Check the connection status of Check the connection status, and then restart.
the Fan1 and Fan2.)

Yes

Replace Fan PBA

Restart

When the error is repeated, replace the Fan Motor.

Samsung Electronics 181


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-42 Momentary Blackout error

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × ×

: ON : Flash ×: OFF
Judgment • Momentary stop of compressor due to momentary blackout.
Method
Cause of • Momentary stop of compressor due to momentary blackout.
problem
1. Precautions : Replace Hub PBA or Main PBA.

Samsung Electronics 182


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-43 Outdoor Fan Motor overheating

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
Judgment Method • Overheating due to the internal sensor of the Fan Motor.
• Defective connection wire
• Defective Fan Motor
Cause of problem
• Defective PBA
• Defective installation conditions

1. Cause of problem

Power Off / Power Restart

No
Did the error occurs? End of Service

Yes

Connection wire of
Fan Motor did confirmation? Yes
(Verify that the wire folded, or the connection Check the connecting wire and restart it.
is detached.)

No

Is there anything strange in No


appearance Fan Motor? Replace Fan PBA

Yes

Replace Fan Motor

Samsung Electronics 183


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-44 Fan PBA IPM overheating error

(FAN1 PBA)
Outdoor unit display
(FAN2 PBA)
Judgment Method • IPM internal temperature more than 90
Cause of • Heat sink and IPM assembly defective.
problem • Defective heat sink cooling

1. Cause of problem

Power Off

Did check the foreign objects No Remove foreign objects


between the heat sink pin? *Cold heat sink assembly defect occurs.

Yes

Does the heatsink


No
fixing bolt are tightened completely? Tighten Bolt

Yes

Did check the foreign objects No Remove foreign objects and


between the heat sink and IPM? apply the heat sink grease.
And then reassembly

Yes

Replace fan PBA

Samsung Electronics 184


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-45 Compressor starting error

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W.
• Compressor connection error
Cause of problem
• Defective Compressor

1. Cause of problem

Power Off and then Restart

Is Hot Gas Bypass Valve


1 startup the initial power is applied? No
*Hot Gas Bypass Valve1 is Open when compressor
Replace MAIN PBA
starts to reduce the Load .

Yes

Hot Gas Bypass


Valve initial startup does it work?
*(Check the temp. between Hot Gas Bypass Valve 1 and No
Replace Hot Gas Bypass Valve 1.
Suction Pipe. If Temp. is similar with Discharge
pipe Temp. . It works.)

Yes

Is there On-device No Is there On-device


Inverter Check Inverter Check

Yes Yes

Press K1 button Press K2 button


12 ~ 16 times 10 ~ 13 times
Yes Yes

No No
Has nG been marked? Does all 6 LEDs light up? Replace Inverter PBA

Yes Yes

Replace Inverter PBA Is the resistance


value between different phases of No
Replace Compressor.
compressor (U V,V W,W U)

Yes

Is the resistance No
between the body of Compressor and Replace Compressor.
chassis Open?
Yes

Does the Compressor No


connection wire properly connect to Repair / Replace the wire.
the Inverter PBA?

Yes

Continue.

Samsung Electronics 185


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-45 Compressor starting error (cont.)

Compressor applied one Compressor applied two

Continue Continue

Replace Inverter PBA. Power Off and then Restart.

Did the error occurs? No


End of Service

Yes

Power Off

Inverter1- Compressor2
Inverter2- Compressor1 to the wiring change

Restart

Before change / After change


Error, depending on the situation replace
the Compressor or PBA

Before change After change Measure


E464 E464 Replace No.1Inverter PBA
E464 E364 Replace No.1 Compressor
E364 E364 Replace No.2 Inverter PBA
E364 E464 Replace No.2 Compressor

See the "Contain of compressor Exchange (3-XX)" in service manual when you replace the compressor.

Samsung Electronics 186


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-46 COMP Overcurrent error

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Will occur if the overcurrent flowing in the IPM.
Judgment Method
• Detected by H/W or S/W
• COMP. defective.
Cause of problem
• Inverter PBA Defective.

1. Cause of problem

Power Off

No Remove the obstacles and check


Is the outdoor unit installed properly? the status of the installation.

Yes

Is the resistance value No


between phase of Compressor wire Replace Compressor

Yes

Is the resistance between No


the body of Compressor and Replace Compressor

Yes

Does the Compressor No Check the connection wire


connection wire properly connect (Check the status of the
to the compressor? connection UVW)

Yes

Continue.

Samsung Electronics 187


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-46 COMP Overcurrent error (cont.)

Compressor applied one Compressor applied two

Continue Continue

Replace Inverter PBA Power Off

Inverter1- Compressor2
Inverter2- Compressor1 to the wiring change

Restart

Before change / After change


Error, depending on the situation replace
the Compressor or PBA

Before change After change Measure


E464 E464 Replace No.1Inverter PBA
E464 E364 Replace No.1 Compressor
E364 E364 Replace No.2 Inverter PBA
E364 E464 Replace No.2 Compressor

See the "Contain of compressor Exchange (3-XX)" in service manual when you replace the compressor.

Samsung Electronics 188


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-46 COMP Overcurrent error

How to use inverter checker (Warning for high pressure)


Check between MOTOR FAN PBA
1) After cut off, connect inverter checker with U,V,W of Motor
2) After turn on, enter Comp. check mode by pushing K2 in main PBA
3) Judgment
• 6 LEDs of inverter checker are lightning successively (MOTOR PBA OK, MOTOR NG)
• If one of 6 LEDs in inverter checker is not lightning (MOTOR PBA NG, MOTOR OK)

How to enter check mode/7Seg display


Type DVM S
Model Air Cooled Water Cooled
COMP 1 9times (KD__) 8times (KD__)
COMP 2 10times (KE__) 9times (KE__)
MOTOR 1 11times (KF__)
MOTOR 2 12times (KG__)

Power Off
( Use to inverter checker )

PBA Defective Replace Compressor/Fan motor

Replace Inverter PBA /Fan PBA

Samsung Electronics 189


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


IPM [IGBT] breakdown diagnostics (Inverter PBA)

1. Preparations before checking


1) Power Off.
2) IPM failure, discharge mode may not work properly. Therefore, wait more than 15 minutes after the Power Off.
3) Remove all of the Inverter PBA connectors and wire that is fixed as screw.
(Include wire that is fixed to compressor and DC Reactor.)
4) Prepare the digital multi tester.

2. Inspection Method
1) Refer to Figure1 and Table1, respectively the resistance value and diode voltage value measure.
2) According to the criterion in Table 1 to determine whether the failure of IPM.

Measured Point
Division Criterion Remark
+ -
P-IGBT U
P-IGBT V
Measure P-IGBT W More than
the resistance values U N-IGBT 500
V N-IGBT
W N-IGBT Measurement error can occur for reasons such as the
initial measurement condenser discharge.
U P-IGBT Measured over at least three times.
V P-IGBT
Measure the diode W P-IGBT
0.3~0.7V
voltage values N-IGBT U
N-IGBT V
N-IGBT W

< Table1 >

Samsung Electronics 190


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)

Samsung Electronics 191


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-47 Overvoltage / Low voltage error

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Input wiring error EMI fuse open.
Judgment Method
• DC-Link Overvoltage / Low voltage occurs.
- Check the power source wiring. (R/S/T/N wire crossed or not connected)
Cause of problem - Check the power source voltage. (Rated voltage ±10%)
- Check the fuses on EMI PBA. (fuse is normally short)

1. Cause of problem

Power Off

Is Power No
connection accurately Power Cable re-connection
conected?

Yes

Is EMI PBA
R,S,T Wire and Terminal-block No Check the connector connection
connector accurately
connected?

Yes

Is the resistance
No value between different No
Did the Fuse is short? phases of Compressor. (U V, V W, Replace Compressor
W

Yes

Is the resistance No
between the body of Compressor and
Replace Compressor

Is Reactor No Check the Reactor


accurately connected connection

Yes

Is Inverter
PBA R,S,T Wire and EMI PCBA No Power Off and then
connector accurately re-connection
connected?

Yes Type of AC Input Standard AC Voltage(Vac) Standard DC Voltage(Vdc)


Power Source Voltage Min. Max. Min. Max.
Replace Inverter PBA
F 208~230V 177 265 250 374
J 460V 391 552 553 781

Samsung Electronics 192


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-48 DC Link voltage sensor error

(INVERTER1 PBA) (INVERTER2 PBA)


Outdoor unit display
(OUTDOOR FAN 1 PBA)
Judgment Method • DC voltage detection : Error judgment where the voltage value is more than 4.8V or less than 0.2V.
• DC Link Connector disconnected
Cause of problem
• PBA voltage sensing circuit defective

1. Cause of problem

E496

Power Off

DC power wire (INV PCB)

Check the status of DC LINK Connector Check the connector


connection

Replace FAN PBA

E469 E369

Replace No1 INVERTER PBA Replace No2 INVERTER PBA

Samsung Electronics 193


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-49 Fan Motor Overcurrent error

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Occurs when overcurrent flows in the IPM.
Judgment Method
• Detected by H/W or S/W
- Defective Motor
- Fan motor U/V/W connection error.
Cause of problem - Fan motor hall IC connection error.

- Defective Fan PBA

1. Cause of problem

Power Off and Restart

No No
Dual Fan Controller? Did the error occurs?
End of Service

Yes Yes

Connection wire
of HALL IC did confirmation? No
combination is normal? Check the connecting wire
(Verify that the wire folded, or the connection and restart.
is detached.)

No
Yes
Replace it normal combination

HALL IC on the PBA is No


Check the connecting wire
correctly connected ? and restart.

Yes
Yes

Replace Fan PBA


Normal ccmbination
DB31-00614E, DB31-00614F
DB31-00614G, DB31-00614H
DB31-00651A, DB31-00651B
DB31-00652A, DB31-00651B Restart
DB31-00675A, DB31-00675B
DB31-00675E, DB31-00675F

When the error is repeated, replace the Fan Motor. FAN Motor Connector

Samsung Electronics 194


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-49 Fan Motor Overcurrent error (cont.)

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Occurs when overcurrent flows in the IPM.
Judgment Method
• Detected by H/W or S/W
Cause of problem • Defective FAN Motor

1. Cause of problem

Power Off

Yes

E489 E389

Replace No1 Fan motor Replace No2 Fan motor

Samsung Electronics 195


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-50 Input / Output Current sensor error

INVERTER1 PBA(Input Current sensor)


INVERTER2 PBA(Input Current sensor)
INVERTER1 PBA(Output Current sensor)
Outdoor unit display
INVERTER 2 PBA(Output Current sensor)
OUTDOOR FAN PBA (FAN1 Output Current sensor)
OUTDOOR FAN PBA (FAN2 Output Current sensor)
Judgment Method • Sensor Output detection : Judged as an error if the detected value is More than 4.5V or less than 0.5V
• Input voltage defective
Cause of problem
• PBA voltage sensing circuit defective

1. Cause of problem

Power Off

No
Is Power connection accurately connected? Power Cable re-connection

Yes

E485 or E385?
E468 or E368? E493 or E393?

Replace Inverter PBA Replace Fan PBA

Samsung Electronics 196


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-51 Outdoor Fan PBA Overvoltage / Low voltage error

Outdoor unit display

Judgment Method • DC-Link Overvoltage / Low voltage occurs.


Cause of problem • Check the status of DC LINK Connector

1. Cause of problem
Be careful when you check DC voltage.(600Vdc )

How to check voltage from DC LINK connector disconnect from FAN PBA.
Turn off the MAIN Power
Disconnect the DC LINK connector from FAN PBA
Turn on the MAIN Power
Check voltage of connector

Standard voltage range of DC and AC


Standard Standard
AC Input Voltage AC Voltage(Vac) DC Voltage(Vdc)
Min. Max. Min. Max.
208~230V 187 253 265 358
460V 414 506 585 715
380~415V 342 457 484 646

Samsung Electronics 197


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-51 Outdoor Fan PBA Overvoltage / Low voltage error (cont.)

Power On

(If the voltage is out of Std. range)


Check AC Voltage
of the Power terminal? No
Check AC Voltage of Power source
[Refer to Standard AC Voltage ]

Yes

Check DC voltage of
DC LINK connector disconnect from FAN PBA
[Refer to Standard DC Voltage]

No
Yes (If the voltage is out of Std. range)

Power Off

No
Check the status of DC LINK Connector Replace connected wire

Yes

Is the resistance value between different phases No Replace Compressor


of Compressor(U V, V W, W U) less than

Yes

No Replace Compressor
Is the resistance between the body of

Yes

Replace FAN PBA

DC power wire (INV PCB)

Samsung Electronics 198


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-52 Hall IC connection/Two motor parameter difference error

(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Fan rotation defective or vibration and noise of the defective operation.
Judgment Method • Hall IC there is no signal input.
• Detected by SW while starting.
• Hall IC wire disconnection.
• Defective circuit parts and defective manufacturing.
Cause of problem
• Fan Motor defective.
• Motor parameters are completely different
1. Cause of problem

Power Off / Power Restart

FAN Motor Connector

No No
Dual Fan Controller? Did the error occurs? End of Service

Yes Yes

Connection wire
of HALL IC did confirmation? No
combination is nomal? Check the connecting wire and
(Verify that the wire folded, or the connection restart.
is detached.)

No
Yes
Replace it normal combination
FAN Motor

HALL IC on the PBA is correctly No


Check the connecting wire and
connected ? restart.

Yes
Yes

Replace Fan PBA


Normal ccmbination
DB31-00614E, DB31-00614F
DB31-00614G, DB31-00614H
DB31-00651A, DB31-00651B
DB31-00652A, DB31-00651B Restart
DB31-00675A, DB31-00675B
DB31-00675E, DB31-00675F

When the error is repeated, replace the Fan Motor.

Samsung Electronics 199


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-53 Inverter PBA IPM overheating error

(INVERTER1 PBA) Table 1


Outdoor unit
display Both end resistance values of IGBT module pin(8, 9 pin)
(INVERTER2 PBA) Temperature [°C] NTC [ohm]
Judgment 10 9000
20 6000
Method
30 4000
- Heat sink and the IPM surface contact 40 3000
assembly defective. 50 2000
Cause of 60 1600
- Refrigerant cooling heat sink and
problem 70 1200
refrigerant piping assembly defective. 80 750
- Assembled bolt defective.. Measure the resistance after the power is turned off.
*Wait at least one minute after Power Off.

1. Cause of problem

Power Off

IPM (IGBT) module No


pin 8, 9 : Is it normally both end resistance value? Replace Inverter PBA.
(Refer to table1) : E500(Bottom), E400 (Top)

Yes IGBT module pin 8, 9

No
Is the bolt of the heat sink fully tightened? Tighten Bolt(Screw)

Screwing Torque
Yes
M4 : 12~18kgf·cm
M5 : 20~30kgf·cm

: Do not use an electric screwdriver to avoid breakage of PBA in Control


Box. Please fasten with screwdriver.
Caution : Apply the screw specification for each controller.

Screw M4

Screw M5
Screw M5
Continue.

Samsung Electronics 200


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-53 Inverter PBA IPM overheating error

Continue.

No
Did check the foreign objects between the heat Remove foreign objects and apply the heat sink
sink and IGBT/PFCM? grease. And then reassembly

Yes

Did properly apply the heat sink grease? No Apply the heat sink grease and then
(Between the heat sink and the IGBT/PFCM) reassembly.

Grease Service Code : DB81-02483A


Good No Good

Yes

Complete

Samsung Electronics 201


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-54 Option setting error of outdoor unit

Outdoor unit display

Indoorunit display (Operation) ×(Reservation) (Blast) ×(Filter) ×(Defrost)


Judgment Method • Refer to the judgment method below.
• Option setting error of outdoor unit
Special Cause
(There is No Compressor start in a Unit because of Compressor Cut off Option Setting. )

1. Cause of problem

Set the compressor breakdown setting


value as "not set"
Is the Compressor breakdown No
When There is No Compressor start in a Unit
setting value is "not set"?
because of Compressor Cut off Option
Setting, E560.

Yes

Is the outdoor unit EEPROM accurately No


Connect outdoor unit EEPROM and then reset.
connected to connector?

Yes

Download relevant model EEPROM and then reset.


Execute automatic commissioning for UP
cancellation after EEPROM download.

Samsung Electronics 202


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-55 Error due to using single type outdoor unit in a module installation

Outdoor Unit Display

Indoor Unit Display -

Judgment Method • Refer to the judgment method below.

1. Cause of problem

Is outdoor unit single type exclusive No


use model (non-modular model)?

Yes
Is the outdoor unit EEPROM accurately No Connect outdoor unit EEPROM
connected to connector? and then reset.

Is installed by outdoor unit module?

Yes

Yes

Outdoor unit single type exclusive use Download relevant model EEPROM and
model (non-modular model), can not be then reset.
module installation.
(Single type only installation) for "UP" cancellation after EEPROM
download.

Samsung Electronics 203


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-56 Indoor unit and MCU address duplication error

Outdoor unit display - A00X (X : Address of duplicate indoor unit)

Operation Defrost Timer Fan Filter/EMI


Indoor unit display × × ×

: ON : Flash ×: OFF

Judgment Method Refer to the judgment method below.

Cause of problem • Indoor unit and MCU address duplication.

1. Cause of problem

After completely tracking the outdoor unit,


check the occurrence of E108.

No
Has E108 occurred?

Yes End

Check the machine where the error occurred in the


outdoor unit display:
- If SEG1 is A, an indoor unit; and
- If SEG1 is C, MCU.

MCU
E108 occurring machine

Indoor unit

Find a unit whose address is duplicated in the manual Check the rotary switch of the address of
address view on the view mode of the outdoor unit display. the installed MCU to check any duplicate address.
(If there is an address that does not appear in the manual
address view even though a unit is actually installed, the
address is duplicated.)
e.g.) When the following is displayed in the view mode
at the site where No. 0 to 4 are installed, possible
Check the manual address view in the view mode.
to judge that the address of no. 3 indoor unit is
(Press K4 Switch long to enter)
duplicated. A000 A001 A002 A004.

K3 reset
- When the system is reset through K3 reset, the previous error (E108) on the
Reset the address of the unit whose address is display is sometimes indicated. This indicates the error left previously in the
duplicated. indoor unit during the course of performing resetting and addressing the whole
system after the outdoor unit is reset.
When addressing is completed, the error indication disappears (up to 5 minutes
required).

Press the reset key (K3) of the outdoor unit PBA to track Whole system power reset
or reset the whole system to rerun. - To solve the problem through the power reset after the address is reset the
power reset of individual units is meaningless and the power of the whole
system must be reset.

Samsung Electronics 204


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-57 Refrigerant leakage check alarm in operaiton

Outdoor unit display - (Refrigerant leakage judgment in operation)


Judgment Method Refrigerant leakage is judged through pressure and temperature sensor values in normal operation

Cause of problem • Refrigerant leakage and shortage.

It is not an inoperable failure situation.


! It is an alarm function to inform the possibility of refrigerant leakage.

If there is E554 in the history, check the refrigerant leak.


If you can not find any leak, refer to the installation manual to perform the automatic refrigerant amount detection
operation (K2 switch 5 times push) and charge the refrigerant.

All outdoor units are operating


In case of the indoor unit is operating at least 65%.

Samsung Electronics 205


Troubleshooting

4-3 Appropriate Measures for Different Symptom (cont.)


4-3-58 Main EEV leakage Error

Outdoor unit display


It is detected through the temperature and pressure of the stopped outdoor unit during heating operation
Judgment Method
in the module combination
Cause of problem Main EEV leakage

1. Cause of problem

Is Main EEV connector No


Reconnect connector
accurately connected to PBA?

Yes

Reset (K3 Key or Power Reset) the system


for Main EEV initialization 2~3 times

Yes

Abnormal
Check the Main EEV leakage Replace Main EEV

Normal

Normal Operation

Samsung Electronics 206


Troubleshooting

4-4 Case study for trouble shoots


4-4-1 Electric discharge mode

Warning of Electrical Shock from DC Power


Capless Inverter does not support "Electric discharge mode"!
Cut-off the power and wait for more than 2 minute allow it to discharge naturally.

inverter PBA

FAN PBA

< Warning Label >

Samsung Electronics 207


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-1 Electric discharge mode (cont.)

How to proceed
K2
KEY operation Display on 7-Segment
(Number of press)
1 times Refrigerant charging in Cooling mode “ ”
2 times Trial operation in Cooling mode “ ”
3 times Pump down all units in Cooling mode “ ”
4 times Auto trial operation “ ”

5 times Checking the amount of refrigerant
(Display of last two digits may differ depending on the progress)
6 times Discharge mode of DC link voltage “ ”
7 times Forced defrost operation “ ”
8 times Forced oil collection “ “ ”“ ”
9 times Inverter compressor1 check “ “ ”“ ”
10 times Inverter compressor 2 check “ “ ”“ ”
11 times Fan 1 check “ “ ”“ ”
12 times Fan 2 check “ “ ”“ ”
H/R Auto pipe pairing “ “ ”“ ”
13 times
H/P Unused (Display of last two digits may differ depending on the progress)
14 times Baseheater testing mode “ “ ”“ ”
15 times Unused “ “ ”“ ”
16 times End KEY operation -

During Discharging mode, voltage of Inv1 and Inv2 will be displayed alternately.
Even when the power is off, it is dangerous when you come in contact with inverter PBA, fan PBA since high pressure DC voltage is charged to
those parts.
When replacing or repairing the PBA, cut-off the power and wait until the DC voltage is discharged before replacing/repairing them.
- Wait for more than 15 minutes to allow those parts to be fully discharged.

- When there is error, Discharge mode of DC link voltage may not have been effective. Especially when E464 and E364 error
is displayed, power element might be damaged so do not use the Discharge mode of DC link voltage.
Caution - In case of capless inverter do not use the Discharge mode of DC Link voltage

How to proceed
Press K2 button 6 times shortly.

Items Cooling
K2 button Number K2
Key Push
6
time
“ ” Inv. 2 DC voltage “ ” Inv. 1 DC volt

Display

“ ”“ displays.

Samsung Electronics 208


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-2 Pump down operation
Recover the refrigerant of Indoor Unit and Piping to outdoor side.
The operator need to close liquid service valve and the gas service valve manually

1. If the installation of the long pipe : Any refrigerant into the outdoor unit can not be recovered, therefore should use a
separate container
Caution
2. Observe low pressure using View Mode of K4 button if compressor operate.
- If low pressure goes down below about 0.2MPa.g
: Immediately close the gas side service valve, then shut down the Pump Out operation
(Pump out operation shut down : K1 button once more press or K3 button one time press)
- If operation of low pressure goes down below 0.1MPa.g
: Pump down operation will be stopped automatically to protect the compressor.
3. After pump out about 1kg of refrigerant will be remained in the pipe so use pipe cutter to detach the pipe.
(Do not use flame to detach the pipe)

How to lnitiate K2 Tact Swithc 3 times


K2 button Compressor Address No.1 Outdoor Unit-60Hz (Other Outdoor Unit COMP
OFF)
Indoor Unit Whole Operation (The set temperature=3oC)
4Wasy Valve OFF (Cooling Mode)
Outdoor Fan Maximum air flow
Main EEV Operation side : 2000Step, Stop side : 2000Step
Maximum 30 minutes
Operation Time
Etc. Does not conduct the operation of the special operation, and
protection control.
Pressure and temperature is outside normal limits : Operation is
shut down after gas pipe
manually closed.

How to store refrigerant to the separate container.


1. Prepare manifold gage, container, scale.
2. Check total refrigerant in the system.

4. 10mins later if the high pressure is over 30kg/cm2.g, turn off some indoor unit till high pressure is same or lower than 30kg/cm2.g
5. If high pressure is same or lower than 30kg/cm2.g, open the liquid valve and container valve.
6. Check the weight of container and then close the valve.

* Recommend to store 50% of total refrigerant.


* If too much refrigerant is stored in the container
system can’t proceed pump down properly.

Scale

Samsung Electronics 209


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-2 Pump down operation (cont.)

Samsung Electronics 210


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-3 Pump out operation

Operation for the repair of the Individual outdoor unit, refrigerant emissions to the indoor part.
The operator need to close liquid service valve and the gas service valve manually.

1. Observe low pressure using View Mode of K4 button if compressor operate.


- If low pressure goes down below about 0.2MPa.g
Caution : Immediately close the gas side service valve, then shut down the Pump Out operation
(Pump out operation shut down : K1 button once more press or K3 button one time press)
- If operation of low pressure goes down below 0.1MPa.g
: Pump down operation will be stopped automatically to protect the compressor.
2. After pump out about 1kg of refrigerant will be remained in the pipe so use pipe cutter to detach the pipe.
(Do not use flame to detach the pipe)

Outdoor unit Main Sub1 Sub2 Sub3


Key number K1 K1 button
Push time 3 4 5 6

How to lnitiate K1 Tact Swithc 3 times~6 times


Compressor 60Hz
Indoor Unit Whole Operation (The set temperature=40oC)
4Wasy Valve ON (Heating Mode)
Outdoor Fan Maximum air flow
Main EEV Operation side : 700Step, Stop side : 0Step
Maximum Operation Time 10 minutes
Conduct the discharge temperature, high pressure control.
Protection Contol (Low pressure protection control is not carried out)

Entry after safety start.


(Only the corresponding Outdoor Unit operation.)
Etc.
To pump out more than 2 : Except communicatio between Outdoor unit of relevant set after working
for one, remainder set makes Pump Out add.

Samsung Electronics 211


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-3 Pump out operation (cont.)

Samsung Electronics 212


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-4 Vacuum

Operation to facilitate vacuum to open the valve after the Outdoor Unit repair.

K1 button Display on 7-Segment Function


7times “ “ ”“ ” Vacuuming( Outdoor unit address 1)
8times “ “ ”“ ” Vacuuming( Outdoor unit address 2)
9times “ “ ” ” Vacuuming( Outdoor unit address 3)
10times “ “ ” ” Vacuuming( Outdoor unit address 4)
11times “ “ ” ” Vacuuming(All outdoor units)

How to lnitiate K1 Tact Swithc 7 times~11 times


Compressor OFF
Indoor Unit/Outdoor Unit OFF
4Wasy Valve OFF
Valve Open all valves maximum
Etc. If not turn off the vacuum mode, the start of normal operation is prohibited.

Samsung Electronics 213


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-5 Case study – E201 (Communication error between indoor & outdoor unit)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × × × × × ×

: ON : Flash ×: OFF
Judgment • Communication error between indoor and outdoor units.
Method
Cause of • Refer to the judgment method below.
problem

Cause Solution
Adjust the setting
Outdoor unit’s main PBA
F1,F2 wire disconnection Check the F1,F2 wire
Communication IC faulty Check the IC
Duplicated address setting(E108 will be shown as well) Change the indoor unit’s address
Cause Cause

- Problem : System stop by E201 intermittently


- Condition : System was ok when commissioning

Operation Defrost Timer Filter


X X

Samsung Electronics 214


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-5 Case study – E201 (Communication error between indoor & outdoor unit) (cont.)

Action Result
Check wiring to F1,F2 terminal block OK
Comm. IC check OK
Check ODU PBA setting OK
Check Other error occurrence OK
Wiring broken check NG – middle of the F1 wire was broken

- Change the wire to new one

• How to check the Comm. IC

Display IC No.1 Pin

No.5 No.6 No.7


Transmitter
communication
Indoor Unit communication
Outndoor Unit
communication

Outdoor Unit

Measure the No.5- No.6 / No.5- No.7 / No.5- No.8 Pin resistance

One or both of them is open

Samsung Electronics 215


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-6 Case study – E205 (Internal communication error of the outdoor unit C-box)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Communication error between the C-Box PBA.
Method
Cause of • Communication wire inside the C-Box is unconnected.
problem • Main PBA defective.

1) No communication jumper connector on Inverter PBA.


2) No power supply to inverter PBA.
Possibility
3) Poor connection of communication wiring and connector.
4) Wrong HP information in EEPROM.

<PBA Connection order>

MAIN PBA

FAN PBA

Comm jumper INV PBA 1

INV PBA 2

Communication jumper

Connection Inv1 and Inv2

Samsung Electronics 216


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-7 Case study – E206 (Internal communication error of the outdoor unit C-box)

Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • PBA does not respond to the invoked Main PBA
Method
Cause of • C-Box internal Inverter PBA, Fan PBA, Hub PBA defective
problem

1) Poor connection of communication wiring and connector


Possibility
2) Defect of related electric component

* Reference
E206-C001 : MAIN PBA communication error / E206-C002 : FAN PBA communication error
E206-C003 : INV1 PBA communication error / E206-C004 : INV2 PBA communication error

Main PBA FAN PBA Inverter PBA

Samsung Electronics 217


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-8 Case study – E108 (Error due to repeated address setting)

Outdoor unit
display - A00X (X : Address of duplicate indoor unit)

Operation Defrost Timer Fan Filter/EMI


Indoorunit
display × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • Indoor unit and MCU address duplication.
problem

Cause Solution

Then change the address.


1. Press K4 button for 3sec in ODU PBA
Display : E108-A001-E108-A001…
2. Press K4 button 8times.
Duplicated address of indoor unit
3. Check the displayed address which you set manually
Display : MANU-A000-A001-A002-A004-MANU-A001-A002-A004…
If you can’t see address “03” probably #03 IDU has wrong address
Duplicated address of indoor unit in EEV kit Check the EEV Kit setting
Display : E108-C101-E108-C101…
Check MCU address rotary switch
Duplicated address of MCU

Samsung Electronics 218


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-9 Case study – E108, E604, E613

PIM display E604


Contents
Error result Remote controller stop
- When tracking between wired remote controller and
indoor unit/ventilator (ERV) is not complete for more than
Cause 3 minutes( ex: System communication error like E201, E108…)
- IDU address has been changed after wired remote controller
tracking completion
1) Power reset of Wired Remote controller
Treatment
(Manual reset ; re connect the power wire)

PIM display E613


Contents Error which occurs when there is no communication between DMS and PIM/SIM for 15 minutes
Error result PIM stop
- System communication error like E201, E108…
Cause
- Wired disconnection
- System communication error fix
Treatment
- Check the wire

Error code Description Cause Solution

E613 Comm. error between Comm. was not finished Fix E108
DMS and PIM/SIM Because of E108
Address duplication of IDU/MCU/EEV EEV KIT address setting
E108 kit Failure (human error) Fix IDU address

E604 Tracking error between remote control- Tracking fail because of E108 Power reset on
ler and the IDU Wired remote controller

Samsung Electronics 219


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-10 Case study – E461, E361 (Error due to operation failure of inverter compressor)

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W.
• Compressor connection error
Cause of problem • Defective Compressor
• Defective PBA

Samsung Electronics 220


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-11 Case study – Inverter PBA error

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Will occur if the overcurrent flowing in the IPM.
Judgment Method
• Detected by H/W or S/W
• Installation defective • Connection wire error
Cause of problem • Comp. defective • Motor defective
• PBA defective

(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• N-phase wiring error and EMI Fuse short.
Judgment Method
• DC-Link Overvoltage / Low voltage occurs.
• Check the input wiring
Cause of problem
• EMI Fuse short

Samsung Electronics 221


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-12 Case study – E461/361 & E464/364 & E466/366

Check whether compressor defect or Inverter PBA defect.

NG

E461/464 / 466
E361/364 / 366

Inverter PBA

Diagnosis 1 : Using inverter checker


1. Power Off
2. Wait more than 15 minutes after the Power Off as in case of IPM failure,
discharge mode may not work properly.
3. Connect inverter checker(Phase checker)(U : RED / V : WHT / W : BLK)
4. Execute inverter checker function in OUD main PBA.
5. If any LED is not blinking PBA defect Change PBA

OK NG

Inverter PBA 2nd visit 4th visit


1st visit 3rd visit Comp order Completion
order PBA replace Comp replace

Check with 2nd visit


Inverter checker Order comp Comp replace

Samsung Electronics 222


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-12 Case study – E461/361 & E464/364 & E466/366 (cont.)

Diagnosis 2 : When 2comp system

1. Power Off
2. Wait more than 15 minutes after the Power Off.
3. Exchange comp wire ( Inverter PBA 1 comp 1)
4. Take measure according to the result

#1 #1 #1 #1 Replace
comp #1
E461

Change
#2 #2 #2 #2

E361

Samsung Electronics 223


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-12 Case study – E461/361 & E464/364 & E466/366 (cont.)

Diagnosis 3 : Check Inverter PBA defect with Tester

1. Power Off.
2. Wait more than 15 minutes after the Power Off as in case of IPM failure, discharge mode may not work properly.
3. Remove all of the Inverter PBA connectors and wire that is fixed as screw. (Include wire that is fixed to compressor and DC Reactor.)
4. Prepare the digital multi tester.

Measured Point
Division Criterion Remark
+ -
P-IGBT U
P-IGBT V Measurement error can occur for reasons
Measure P-IGBT W such as the initial measurement
More than 500K
the resistance values U N-IGBT condenser discharge.
V N-IGBT Measured over at least three times.
W N-IGBT
U P-IGBT - +
V P-IGBT
Measure the diode W P-IGBT
0.3~0.7V
voltage values N-IGBT U
N-IGBT V
N-IGBT W

Samsung Electronics 224


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-12 Case study – E461/361 & E464/364 & E466/366 (cont.)

Diagnosis 4 : Check compressor defect with Tester

1. Power Off.
2. Wait more than 15 minutes after the Power Off as in case of IPM failure, discharge mode may not work properly.
3. Prepare the digital multi tester.

Resistance test Normal Value


Resistance value of (U V,V W,W U) on compressor
Resistance value between the body of compressor and chassis

Samsung Electronics 225


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-13 Case study – Poor cooling caused by IPM overheated
- Problem : Poor cooling
- Condition : Compressor frequency doesn’t increase, IPM temperature is too high, Low pressure is high
- History
: 13.05.07 Trial operation
: 13.05.27 Inverter PBA, EMI PBA, Reactor replacement

5/28
Test 5/27 case 1 case 2 case 3
upper PBA change lower PBA change exchange PBA position each other
PBA_A PBA C PBA C PBA D
Upper PBA
freq. 55hz freq. 54hz freq. 55hz freq. 55hz
(inv 2)
IPM 89 IPM 79 IPM 81
PBA B PBA B CB D PBA C
Lower PBA
freq. 52hz freq.51hz freq. 52hz freq. 52hz
(inv 1)
IPM 86 IPM 92 IPM 91 IPM 89

- Root cause : Bad contact of IPM cause by faulty bolt.

IPM1 IPM2 IPM 2- Reattach

IPM

There is no thermal grease.

Heat sink

- Conclusion : Change bolt to new one, reattach the IPM Problem solved

Date 5/28 5/29 Date 6/5 6/5


OD Temp 38 38 OD Temp 41.6 40.8
High pressure 30.5 30.4 High pressure 34.7 36.4
Low pressure 10.9 11.4 Low pressure 10.5 9.9
Comp1 52 52 Comp1 61 82
Comp2 55 55 Comp2 64 85
Current1 12.3 15.3 Current1 14.9 20.2
Current2 10.3 14.2 Current2 14.2 19.3
IPM1 86 89 IPM1 88 85
IPM2 89 81 IPM2 90 86
Basic Reattach #1 Reattach #2 Solved

- Hz Hold : 36 kgf/
- Hz Down : 37 kgf/

Samsung Electronics 226


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-14 Case study – Related error with IPM

Error code E500 (INV 1) / E400 (INV 2)


Contents IGBT module over heated error
Error result
1) Loose screw connection between IGBT module and heat sink
Possibility 2) No thermal grease on Heat sink
3) Defect of related electronic component
1) Check status of screws on IGBT module
Treatment 2) Plastering thermal grease to IGBT module or heat sink
3) Change INV PBA

Heat sink IGBT(IPM) module Inv. PBA

Good No Good

Samsung Electronics 227


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-15 Case study – E455 (Fan IPM overheat error)

- Problem : system failure by E455


- Condition : Discharge guide duct 20m with motorized damper

- Trouble shooting

(FAN1 PBA)
Outdoor unit display FAN PBA
(FAN2 PBA)
Judgment Method • IPM internal temperature more than 85°C (E455, E355)
• Heat sink and IPM assembly defective.
Cause of problem
• Defective heat sink cooling

Heat sink

Samsung Electronics 228


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-15 Case study – E455 (Fan IPM overheat error) (cont.)

Suspect insufficient air flow rate

Samsung Electronics 229


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-16 Case study – Temperature sensor open/short

Disconnection or breakdown of relevant sensor.

Check sensor connector Yes


problem? Fix

No

Measure resistance

Sensor resistance Yes


Replace sensor.
Normal

No

Replace PBA.

Name Type Error 103 AT 204 CT


Temp. Resistance Temp. Resistance
Ambient temp. sensor 103AT E221
Cond_out temp. sensor 103AT E231 70 2.2 130 8.9
EVI in/out temp. sensor 103AT E321,322 60 3.0 120 11.2
50 4.2 100 18.5
Liquid tube temp. sensor 103AT E311
40 5.8 80 32
Suction temp. sensor 103AT E308,323 30 8.3 60 59
Discharge temp. sensor 204CT E251,257 21 12.1 25 200
10 18.0 20 242
Comp. top temp. sensor 204CT E276,277
0 27.3 10 362
-10 43.0 0 553

Samsung Electronics 230


Troubleshooting

4-4 Case study for trouble shoots (cont.)


4-4-17 Case study – Pressure sensor open/short

Disconnection or breakdown of relevant sensor.


- E291 : High pressure sensor error
- E296 : Low pressure sensor error

Check sensor connector Yes


problem? Fix

No

Refrigerant amount Yes


Fix
insufficient

No

voltage between Yes


Replace sensor

No

Replace PBA

Samsung Electronics 231


5. PBA Diagram and Parts List

5-1 Main PBA DC

2 4

1 3 5

6
7

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

29

Samsung Electronics 232


PBA Diagram and Parts List

5-1 Main PBA DC (cont.)

DOWNLOAD MOD SELEECTOR EEPROM EXTERNAL-CONTROL


#1 RXD #1 KEY_IN_3 #1 GND #1 GND
#2 TXD #2 GRID_8 #2 #2 5V
#3 N-TRST #3 KEY_IN_4 #3 5V
#4 TDO #4 EEPROM_SELECT
#5 TCK #5 EEPROM_SO
#6 TDI #6 EEPROM_SI
#7 TMS #7 EEPROM_CLOCK
#8
#9 GND
#10 5V

12V 5V F1/F2 EXTERNAL-OUTPUT


#1 12V #1 5V #1 COM_B #1 12V
#2 GND #2 GND #2 COM_A #2 EEPROM CHECK OUT
#3 COMP CHECK OUT

HUMIDITY SNOW SENSOR COMP OIL2 COMP OIL2


#1 5V #1 12V #1 5V #1 5V
#2 GND #2 #2 COMP2 OIL TO #2 COMP1 OIL TO
#3 ROOM TEMP2 #3 GND #3 COMP2 OIL BOTTOM #3 COMP1 OIL BOTTOM
#4 HUMIDITY #4 SNOW SENSOR #4 GND #4 GND
#5 PSD POWER #5 GND #5 GND

BASE HEATER GAS AUTO CHARGE GAS LEAK CONTROL DRED


#1 12V #1 12V #1 GND #1 DRED1
#2 #2 AUTO CHARGE VALVE OUT #2 5V #2 DRED2
#3 BASE HEATER OUT #3 12V #3 DRED3
#4 AUTO CHARGE LIQUID VALVE OUT #4 GND
#5 5V

GAS LEAK OUTPUT LOW PRESSURE HIGH PRESSURE MID PRESSURE


#1 12V #1 #1 #1
#2 PUMP DOWN START OUT #2 LOW PRESSURE SENSOR #2 HIGH PRESSURE SENSOR #2 MID PRESSURE SENSOR
#3 12V #3 GND #3 GND #3 GND
#4 PUMP DOWN END OUT #4 5V #4 5V #4 5V

EVI EEV HR EEV EEV1 EEV2


#1 EEV3 A OUT #1 EEV4 A OUT #1 EEV1 B BAR OUT #1 EEV2 B BAR OUT
#2 EEV3 B OUT #2 EEV4 B OUT #2 EEV1 A BAR OUT #2 EEV2 A BAR OUT
#3 EEV3 A BAR OUT #3 EEV4 A BAR OUT #3 EEV1 B OUT #3 EEV2 B BOUT
#4 EEV3 B BAR OUT #4 EEV4 B BAR OUT #4 EEV1 A OUT #4 EEV2 A OUT
#5 12V #5 12V #5 12V #5 12V
#6 12V #6 12V

AIR/COND-OUT/TOP1/DIS1 COND-IN/SUCT2 EVI-OUT/EVI-IN/SUCT1 TOP2/DI2/LIQUID


#1 COMP1 DISCHARGE #1 SUCTION2 #1 SUCTION1 #1 LIQUID
#2 GND #2 GND #2 GND #2 GND
#3 COMP1 TOP #3 COND IN #3 EVI IN #3 COMP2 DISCHARGE
#4 GND #4 GN #4 GND #4 GND
#5 COND OUT #5 SUCTION3 #5 EMI OUT #5 COMP2 TOP
#6 GND #6 GND #6 GND #6 GND
#7 AIR
#8 GND

C-BOX COMM
#1 12V
#2 INVERTER SMPS OUT
#3 C-BOX COMM
#4 GND

Samsung Electronics 233


PBA Diagram and Parts List

5-2 Main PBA AC

2
3
4
5
6
7
8
9
10
11
12
13
14

15

AC POWER INPUT EVI1 EVI2 HOTGAS BYPASS LOW AMIBIENT


#1 AC LIVE #1 EVI VALVE1 #1 HOTGAS BYPASS1 #1 LOW AMBIENT
#2 AC NEUTRAL #3 EVI VALVE2 #2 HOTGAS BYPASS1 #2 LOW AMBIENT
#7 EMI VALVE1
#8 EMVI VALVE2
#9 AC NEUTRAL

ACCUM OIL RETURN OD EEV1 OD EEV2 EVI BYPASS1


#1 ACCUM OIL RETURNVALVE #1 OD EEV1 #1 OD EEV2 #1 EVI BYPASS1
#2 ACCUM OIL RETURNVALVE #2 OD EEV1 #2 OD EEV2 #2 EVI BYPASS1

CCH2 CCH1 4WAY2 REF RECHARGE


#1 CCH2 #1 CCH1 #1 4WAY2 #1 REF RECHARGE
#2 CCH2 #2 CCH1 #2 4WAY2 #2 REF RECHARGE

4WAY1 MAIN COOLING EVI BYPASS2


#1 4WAY1 #1 MAIN COOLING #1 EVI BYPASS2
#2 4WAY1 #2 MAIN COOLING #2 EVI BYPASS2

Samsung Electronics 234


PBA Diagram and Parts List

5-3 EMI PF8

1 3

Input Power Earth Output Power Connector to INVERTER PBA


#1 R-IN #1 Earth #1 R-OUT #1 T-OUT
#2 S-IN #2 S-OUT #2 -
#3 T-IN #3 T-OUT #3 S-OUT
#4 N-IN #4 -
#5 N

Connector to HUB BPA


#1 T-OUT
#2 -
#3 N

Samsung Electronics 235


PBA Diagram and Parts List

5-4 EMI PF9

1 3

Input Power Earth Output Power Connector to INVERTER PBA


#1 R-IN #1 Earth #1 R-OUT #1 T-OUT
#2 S-IN #2 S-OUT #2 -
#3 T-IN #3 T-OUT #3 S-OUT
#4 N-IN #4 -
#5 N

Connector to HUB BPA


#1 T-OUT
#2 -
#3 N

Samsung Electronics 236


PBA Diagram and Parts List

5-5 EMI PF12

1 3

2 6

Input Power Earth Output Power Connector to INVERTER PBA


#1 R-IN #1 Earth #1 R-OUT #1 R INPUT VOLTAGE
#2 S-IN #2 S-OUT #2 -
#3 T-IN #3 S INPUT VOLTAGE
#4 N-IN #4 -
#5 T INPUT VOLTAGE

Connector to HUB BPA Connector to INVERTER PBA


#1 AC220 SUPPLY #1 AC220V SUPPLY
#2 - #2 -
#3 AC220 SUPPLY #3 AC220V SUPPLY
#4 -
#5 INVERTER INITIAL CHARGE

Samsung Electronics 237


PBA Diagram and Parts List

5-6 Dual FAN

1 3

6 4

INVERTER to FAN Main to FAN Download Connector IPM to Motor1


#1 INVERTER DC18V #1 DC12V #1 RXD #1 U1
#2 INVERTER GND #2 [Link] RELAY #2 TXD #2 -
#3 - #3 COMM #3 BOOT #3 V1
#4 INVERTER GND #4 GND #4 TDO #4 -
#5 - #5 TCK #5 W1
#6 MAIN DC 12V to INV #6 TDI
#7 INVERTER SMPS RELAY to INV #7 TMS
#8 COMM to INV #8 NTRST
#9 GND to INV #9 P_GND
#10 DC 5V

IPM to Motor2 DC LINK VOLTAGE SENSING


#1 U2 #1 540Vdc from INV
#2 - #2 P_GND from INV
#3 V2
#4 -
#5 W2

Samsung Electronics 238


PBA Diagram and Parts List

5-7 PF8 Inv. Integration

1 2 3 4 5 6

13
9

12

11 10

Samsung Electronics 239


PBA Diagram and Parts List

5-7 PF8 Inv. Integration (cont.)

U-COMP U V-COMP V W-COMP W T-INPUT TOP


#1 : COMP U #1 : COMP V #1 : COMP W #1 : T-IN

S-INPUT TOP R-INPUT TOP CN631-FAN MOTOR CN705-REACTOR 1


#1 : S-IN #1 : R-IN #1 : FAN U #1 : REACTOR 1
#3 : FAN V
#5 : FAN W

CN704-REACTOR 2s CNP13-AC POWER CN32-MAIN COMM CNS22-INV MICOM DOWNLOAD


#1 : REACTOR 2 #1 : AC LIVE #1 : 12V-MAIN #1 : RX_DEBUG
#3 : AC NEUTRAL #2 : IN-SMPS-RELAY #2 : TX_DEBUG
#3 : COMM-IN #3 : BOOT
#4 : GND-MAIN #4 : JTAG_TDO
#5 : JTAG_TCLK
#6 : JTAG_TDI
#7 : JTAG_TMS
#8 : JTAG RESET
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : DAC_CLK
#19 : DAC_CS
#20 : DAC_DATA

CN501-FAN MICOM DOWNLOAD


#1 : RXD_FAN
#2 : TXD_FAN
#3 : BOOT_FAN
#4 : TDO_FAN
#5 : TCK_FAN
#6 : TDI_FAN
#7 : TMS_FAN
#8 : NTRST_FAN
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : CLK_DAC_FAN
#19 : CS_DAC_FAN
#20 : DATA_DAC_FAN

Samsung Electronics 240


PBA Diagram and Parts List

5-8 PF9 Inv. Integration

1 2 3 4 5 6

13
9

12

11 10

Samsung Electronics 241


PBA Diagram and Parts List

5-8 PF9 Inv. Integration (cont.)

U-COMP U V-COMP V W-COMP W T-INPUT TOP


#1 : COMP U #1 : COMP V #1 : COMP W #1 : T-IN

S-INPUT TOP R-INPUT TOP CN631-FAN MOTOR CN705-REACTOR 1


#1 : S-IN #1 : R-IN #1 : FAN U #1 : REACTOR 1
#3 : FAN V
#5 : FAN W

CN704-REACTOR 2s CNP13-AC POWER CN32-MAIN COMM CNS22-INV MICOM DOWNLOAD


#1 : REACTOR 2 #1 : AC LIVE #1 : 12V-MAIN #1 : RX_DEBUG
#3 : AC NEUTRAL #2 : IN-SMPS-RELAY #2 : TX_DEBUG
#3 : COMM-IN #3 : BOOT
#4 : GND-MAIN #4 : JTAG_TDO
#5 : JTAG_TCLK
#6 : JTAG_TDI
#7 : JTAG_TMS
#8 : JTAG RESET
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : DAC_CLK
#19 : DAC_CS
#20 : DAC_DATA

CN501-FAN MICOM DOWNLOAD


#1 : RXD_FAN
#2 : TXD_FAN
#3 : BOOT_FAN
#4 : TDO_FAN
#5 : TCK_FAN
#6 : TDI_FAN
#7 : TMS_FAN
#8 : NTRST_FAN
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : CLK_DAC_FAN
#19 : CS_DAC_FAN
#20 : DATA_DAC_FAN

Samsung Electronics 242


PBA Diagram and Parts List

5-9 PF8_20C INV

1 2 3 4 5 6

9
14
13

12

11 10

U-COMP U V-COMP V W-COMP W T-INPUT TOP


#1 : COMP U #1 : COMP V #1 : COMP W #1 : T-IN

S-INPUT TOP R-INPUT TOP CN705-REACTOR 1 CN704-REACTOR 2


#1 : S-IN #1 : R-IN #1 : REACTOR 1 #1 : REACTOR 2

CN15-FAN POWER CNP13-AC POWER CN31-MAIN COMM 2 CN32-MAIN COMM 1


#1 : DC_LINK #1 : AC LIVE #1 : 12V-MAIN #1 : 12V-MAIN
#3 : GND #3 : AC NEUTRAL #2 : IN-SMPS-RELAY #2 : IN-SMPS-RELAY
#3 : COMM-IN #3 : COMM-IN
#4 : GND-MAIN #4 : GND-MAIN

CN91-FAN DC CNS22-INV MICOM DOWNLOAD


#1 : 18V #1 : RX_DEBUG
#2 : GND #2 : TX_DEBUG
#3 : 5V-FAN #3 : BOOT
#4 : AD-SELECT #4 : JTAG_TDO
#5 : JTAG_TCLK
#6 : JTAG_TDI
#7 : JTAG_TMS
#8 : JTAG RESET
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : DAC_CLK
#19 : DAC_CS
#20 : DAC_DATA

Samsung Electronics 243


PBA Diagram and Parts List

5-10 PF9_20C INV

1 2 3 4 5 6

14 9
13

12

11 10

U-COMP U V-COMP V W-COMP W T-INPUT TOP


#1 : COMP U #1 : COMP V #1 : COMP W #1 : T-IN

S-INPUT TOP R-INPUT TOP CN705-REACTOR 1 CN704-REACTOR 2


#1 : S-IN #1 : R-IN #1 : REACTOR 1 #1 : REACTOR 2

CN15-FAN POWER CNP13-AC POWER CN31-MAIN COMM 2 CN32-MAIN COMM 1


#1 : DC_LINK #1 : AC LIVE #1 : 12V-MAIN #1 : 12V-MAIN
#3 : GND #3 : AC NEUTRAL #2 : IN-SMPS-RELAY #2 : IN-SMPS-RELAY
#3 : COMM-IN #3 : COMM-IN
#4 : GND-MAIN #4 : GND-MAIN

CN91-FAN DC CNS22-INV MICOM DOWNLOAD


#1 : 18V #1 : RX_DEBUG
#2 : GND #2 : TX_DEBUG
#3 : 5V-FAN #3 : BOOT
#4 : AD-SELECT #4 : JTAG_TDO
#5 : JTAG_TCLK
#6 : JTAG_TDI
#7 : JTAG_TMS
#8 : JTAG RESET
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : DAC_CLK
#19 : DAC_CS
#20 : DAC_DATA

Samsung Electronics 244


PBA Diagram and Parts List

5-11 PF12 INV

1 2 3 4 5 6

9
10

14 13 12 11

U-COMP U V-COMP V W-COMP W T-INPUT TOP


#1 : COMP U #1 : COMP V #1 : COMP W #1 : T-IN

S-INPUT TOP R-INPUT TOP CN501-REACTOR 1 CN711-REACTOR 2


#1 : S-IN #1 : R-IN #1 : REACTOR 1 #1 : REACTOR 2

CN15-FAN POWER CNP13-AC POWER CN32-MAIN COMM 1 CN31-MAIN COMM 2


#1 : DC_LINK #1 : AC LIVE #1 : 12V-MAIN #1 : 12V-MAIN
#3 : GND #3 : AC NEUTRAL #2 : IN-SMPS-RELAY #2 : IN-SMPS-RELAY
#3 : COMM-IN #3 : COMM-IN
#4 : GND-MAIN #4 : GND-MAIN

CN91-FAN DC CNS22-INV MICOM DOWNLOAD


#1 : 18V #1 : RX_DEBUG
#2 : GND #2 : TX_DEBUG
#3 : 5V-FAN #3 : BOOT
#4 : AD-SELECT #4 : JTAG_TDO
#5 : JTAG_TCLK
#6 : JTAG_TDI
#7 : JTAG_TMS
#8 : JTAG RESET
#9 : GND
#10 : VCC
#11 : VCC
#17 : GND
#18 : DAC_CLK
#19 : DAC_CS
#20 : DAC_DATA

Samsung Electronics 245


Wiring Diagram

6-7 Field Wiring

Electrical wiring work

When installing outdoor units in module, select the power supply cable according to the sum of outdoor unit capacity. (Refer to the table for each model)
Power Supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord.
(Code designation IEC:60245 IEC 66 / CENELEC: H07RN-F)
Ex.) AM500*XVA**

This device is intended for the connection to a power supply system with maximum permissible system impedance shown in the table at the
interface point (power service box) of the user’s supply.
The user must ensure that this device is connected only to a power supply system which fulfills the requirement above. If necessary, the user
can ask the public power supply company for the system impedance at the interface point.
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal to Ssc(*2) at the interface point
between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation
with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power Ssc greater
than or equal to Ssc(*2). [Ssc (*2)]
Model Ssc [MVA] Model Ssc [MVA] Model Ssc [MVA]
AM080AXVGGH/** 3.0 AM220AXVGGR/** 7.4 AM180AXVDGH/** 6.3
AM100AXVGGH/** 3.4 AM240AXVGGR/** 9.3 AM080AXVCNH/** 3
AM120AXVGGH/** 4.0 AM260AXVGGR/** 10.2 AM100AXVCNH/** 3.4
AM140AXVGGH/** 4.4 AM080AXVAGH/** 3.0 AM120AXVCNH/** 4
AM160AXVGGH/** 5.2 AM100AXVAGH/** 3.7 AM140AXVCNH/** 6.4
AM180AXVGGH/** 6.4 AM120AXVAGH/** 4.0 AM160AXVCNH/** 6.4
AM200AXVGGH/** 7.0 AM140AXVAGH/** 4.6 AM180AXVCNH/** 7.4
AM220AXVGGH/** 7.4 AM160AXVAGH/** 5.2 AM200AXVCNH/** 7.4
AM240AXVGGH/** 9.3 AM180AXVAGH/** 6.3 AM080AXVFNH/** 3.0
AM260AXVGGH/** 10.2 AM200AXVAGH/** 7.0 AM100AXVFNH/** 4.0
AM080AXVGGR/** 3.0 AM220AXVAGH/** 7.4 AM120AXVFNH/** 4.0
AM100AXVGGR/** 3.4 AM240AXVAGH/** 9.3 AM140AXVFNH/** 4.4
AM120AXVGGR/** 4.0 AM260AXVAGH/** 10.2 AM160AXVFNH/** 5.2
AM140AXVGGR/** 4.4 AM100AXVDGH/** 3.7 AM180AXVFNH/** 6.4
AM160AXVGGR/** 5.2 AM120AXVDGH/** 4.0 AM200AXVFNH/** 7.4
AM180AXVGGR/** 6.4 AM140AXVDGH/** 4.6 AM220AXVFNH/** 10.2
AM200AXVGGR/** 7.0 AM160AXVDGH/** 5.2 AM240AXVFNH/** 10.2

Caution for electrical work


You must install ELCB or MCCB + ELB
- ELCB: Earth leakage breaker
- MCCB: Molded case circuit breaker
- ELB: Earth leakage breaker
Do not operate the outdoor unit before completing the refrigerant pipe work.
Do not disconnect or change the cable inside the product. It may cause damage to the product.
Specification of the power cable is selected based on following installation condition; culvert installation/ ambient temperature 30 °C/
single multi conductor cables.
If the condition is different from the ones stated, please consult an electrical installation expert and re-select the power cable.
- If the length of power cable exceed 50m, re-select the power cable considering the voltage drop.
Use a power cable made out of incombustible material for the insulator (inner cover) and the sheath (outer cover)
Do not use the power cable with the core wire exposed due to insulator damage occurred during removal of the sheath.
When the core wire is exposed, it may cause fire.

Samsung Electronics 252


Wiring Diagram

6-7 Field Wiring (cont.)


Electrical wiring work (cont.)

Power and communication cable configuration

- Main power and the ground cable must be withdrawn through the knock-out hole on the bottom-right or right side of the cabinet.
- Withdraw the communication cable from the designated knock-out hole on the bottom-right side of the front part.
- Install the power and communication cable using separate cable protection tube.
- Fix a protection tube to the knock-out hole on the outdoor unit by using a CD connector or bushing. Make sure to use insulating bushing.

Samsung Electronics 253


Wiring Diagram

6-7 Field Wiring (cont.)


Specification of the protection tube
Name Temper grade Applicable conditions
When thte protection tube is installed indoor and not exposed to outside, because it is
Flexible PVC conduit PVC
embedded in concrete structure
When the protection tube is installed indoor but exposed to outside so there are risk of
Class 1 flexible conduit Galvanized steel sheet
damage to the protection tube
Class 1 PVC coated flexible Galvanized steel sheet and When the protection tube is installed outdoor and exposed to outside so there are risk of
conduit Soft PVC compound damage to the protection tube and extra waterproof is needed

CAUTION
• Caution for perforating the knock-out hole
• Perforate a knock-out hole by punching it with a hammer.
• After perforating the knock-out hole, apply rust resisting paint around the hole.
• When you need to pass the cables through the knock-out hole, remove burrs on the hole and protection the cable with a protection tape
or bushing etc. Caution for installing communication cable
• When you connect the cable, it may sag and pressed by other parts. Therefore cables should be fixed to a clamp highlighted with a box on
the illustration.

Samsung Electronics 254


Wiring Diagram

6-7 Field Wiring (cont.)


Electrical wiring work (cont.)

Specification of Cable and Connecting method


- For communication cable, 2-core sheathed vinyl cable should be used which satisfies nominal area of 0.75~1.25 thickness. If 2 or more than
3 communication are connected with one cable which is 4, 6 or more strands, communication malfunction could be caused. Only 2-core sheathed vinyl cable
should be used for one communication line.
- Maximum connecting length is limited to 1,000m, so you should follow this limit not to cause malfunction of communication.
- Maximum number of units that can be connected to the outdoor main unit is 64, so do not exceed this limit.
- Communication cable should be connected in series as in the picture below, and malfunction of communication can be occur if many units are connected to
the same terminal.
- Communication cable between indoor and outdoor units and communication cable between outdoor units has no polarity.

High Temperature & pressure Gas


High Temperature & pressure Liqui
Low Temperature & pressure Gas
Low Temperature & pressure Liquid

HEAT
FAN ON

Outdoor Heat Exchanger (OHX)

HEAT
FAN ON

Outdoor Heat Exchanger (OHX)

HEAT
FAN ON

F1/F2 Indoor Outdoor communication line


Outdoor Heat Exchanger (OHX)

OFF
FAN OFF
OF1/OF2 Outdoor Outdoor communication line
R1/F2 Solution Outdoor communication line
Outdoor Heat Exchanger (OHX)

HEAT
FAN ON

Outdoor Heat Exchanger (OHX)

OFF
FAN OFF

Outdoor Heat Exchanger (OHX)

Samsung Electronics 255


Cycle Diagram

7. Cycle Diagram

7-1 AM080/100AXVCNH/ID

BV_G

OFM T_A

T_CO
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

- -

- -

Samsung Electronics 256


Cycle Diagram

7-2 AM120AXVCNH/ID

BV_G

OFM T_A

T_CO
HX_M
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

Samsung Electronics 257


Cycle Diagram

7-3 AM140/160AXVCNH/ID

BV_G

OFM T_A

T_CO
HX_M
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

- -

- -
- -

Samsung Electronics 258


Cycle Diagram

7-4 AM180/200AXVCNH/ID

T_A BV_G

OFM

T_CO
HX_M

CV_E E_M
PS_L
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

- -

- -

Samsung Electronics 259


Cycle Diagram

7-5 AM080/100AXVFNH/ID

BV_G

OFM T_A

T_CO
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

- Platform Code S2S1-41-N82G-L S2S1-61-N82G-L Solenoid Valve -


46cc * 1EA 66cc * 1EA V_AR
COMP Compressor Accumulator oil Return
CV_E SAC506S SAC506S
OFM Outdoor Fan Motor CV_D SAC507S SAC507S
HX_M T_D 204 204
pipe
AC Accumulator T_S 103 103
OS Oil Separator T_CO 103 103
RE Reservoir - - T_EI 103 103
HX_HX_ T_EO 103 103
ACH16-14 ACH16-14 T_L 103 103
IC Intercooler
IPMC IPM Cooler - - T_CT 204 204
PS_H NSK-BC050F-101 NSK-BC050F-101 Top
PS_L Pressure Sensor - Low NSK-BC020F-101 NSK-BC020F-101 T_A 103 103
PW_H SHP3-03 2045E SHP3-03 2045E BV_G Ball Valve - Gas pipe 3/4” 3/4”
BV_L 3/8" 3/8"
E_M
Valve - Main
E_EVI
Valve - EVI
Solenoid Valve - EVI
V_EB FDF6A FDF6A
Bypass
Solenoid Valve - Hot Gas
V_HG FDF2A FDF2A
bypass
V_4W Solenoid Valve - 4Way SHF-20D SHF-20D

Samsung Electronics 260


Cycle Diagram

7-6 AM120AXVFNH/ID

BV_G

OFM T_A

T_CO
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

-
-

Samsung Electronics 261


Cycle Diagram

7-7 AM140AXVFNH/ID

BV_G

OFM T_A

T_CO
HX_M
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

- Platform Code L2L1-61-N92G-L CV_E SAC506S


66cc * 1EA CV_D SAC507S
COMP Compressor
T_D 204
OFM Outdoor Fan Motor T_S 103
HX_M T_CO 103
T_EI 103
AC Accumulator T_EO 103
OS Oil Separator T_L 103
RE Reservoir - T_CT 204
HX_HX_IC T_A 103
IPMC IPM Cooler - BV_G Ball Valve - Gas pipe 7/8”
PS_H NSK-BC050F-101 BV_L 1/2"
PS_L Pressure Sensor - Low NSK-BC020F-101
PW_H SHP3-03 2045E
E_M
E_EVI
V_EB Solenoid Valve - EVI Bypass FDF6A
V_HG Solenoid Valve - Hot Gas bypass FDF2A
V_4W Solenoid Valve - 4Way SHF-35B
V_AR Solenoid Valve - Accumulator oil Return

Samsung Electronics 262


Cycle Diagram

7-8 AM160AXVFNH/ID

BV_G

OFM T_A

T_CO
HX_M
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

-
-

Samsung Electronics 263


Cycle Diagram

7-9 AM180/200AXVFNH/ID

T_A BV_G

OFM

T_CO
HX_M

CV_E E_M
PS_L
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s 4.76x348mm
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

- Platform Code L3L1-42-N82G-L L3L1-62-N82G-L Solenoid Valve - EVI


V_EB FDF6A FDF6A
46cc * 2EA 66cc * 2EA Bypass
COMP Compressor
Solenoid Valve - Hot Gas
V_HG FDF2A FDF2A
OFM Outdoor Fan Motor bypass
V_4W Solenoid Valve - 4Way 15HP 20HP
HX_M
Solenoid Valve -
V_AR
AC Accumulator Accumulator oil Return
OS Oil Separator CV_E SAC507S SAC507S
RE Reservoir - - CV_D SAC507S * 2EA SAC507S * 2EA
HX_HX_ T_D 204 * 2EA 204 * 2EA
IC Intercooler pipe
IPMC IPM Cooler - - T_S 103 103
PS_H NSK-BC050F-101 NSK-BC050F-101 T_CO 103 103
PS_L Pressure Sensor - Low NSK-BC020F-101 NSK-BC020F-101 T_EI 103 103
SHP3-03 2045E * SHP3-03 2045E * T_EO 103 103
PW_H
2EA 2EA T_L 103 103
E_M T_CT 204 * 2EA 204 * 2EA
Valve - Main Top
T_A 103 103
E_EVI
Valve - EVI BV_G Ball Valve - Gas pipe 9/8” 9/8”
V_EVI FDF6A * 2EA FDF6A * 2EA BV_L 5/8" 5/8"

Samsung Electronics 264


Cycle Diagram

7-10 AM220AXVFNH/ID

BV_G

OFM T_A

T_CO
HX_M

CV_E E_M
PS_L
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s 4.76x348mm
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

- Platform Code L3L3-62-N92G-L V_AR Solenoid Valve - Accumulator oil Return


66cc * 2EA CV_E SAC507S
COMP Compressor
CV_D SAC507S * 2EA
OFM Outdoor Fan Motor T_D 204 * 2EA
HX_M T_S 103
T_CO 103
AC Accumulator T_EI 103
OS Oil Separator T_EO 103
RE Reservoir - T_L 103
HX_HX_IC T_CT 204 * 2EA
IPMC IPM Cooler - T_A 103
PS_H NSK-BC050F-101 BV_G Ball Valve - Gas pipe 9/8”
PS_L Pressure Sensor - Low NSK-BC020F-101 BV_L 3/4"
PW_H SHP3-03 2045E * 2EA
E_M
E_EVI
V_EVI FDF6A * 2EA
V_EB Solenoid Valve - EVI Bypass FDF6A
V_HG Solenoid Valve - Hot Gas bypass FDF2A
V_4W Solenoid Valve - 4Way 20HP

Samsung Electronics 265


Cycle Diagram

7-11 AM240AXVFNH/ID

BV_G

OFM T_A

RE Hx
HX_M
T_CI
Hx
T_CO1

CV_E2
PS_L E_M E_M CV_E1
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s 4.76x348mm
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

- Platform Code L3L2-62-N82G-L V_AR Solenoid Valve - Accumulator oil Return


66cc * 2EA CV_E1 SAC506S
COMP Compressor
CV_E2 3/8”
OFM Outdoor Fan Motor CV_D SAC508S * 2EA
HX_M T_D 204 * 2EA
T_S 103
AC Accumulator T_CI 103
OS Oil Separator T_CO 103
RE Reservoir T_EI 103
HX_HX_IC T_EO 103
IPMC IPM Cooler - T_L 103
PS_H NSK-BC050F-101 T_CT 204 * 2EA
PS_L Pressure Sensor - Low NSK-BC020F-101 T_A 103
PW_H SHP3-03 2045E * 2EA BV_G Ball Valve - Gas pipe 9/8”
E_M BV_L 3/4"
E_EVI
V_EVI FDF6A * 2EA
V_EB Solenoid Valve - EVI Bypass FDF6A
V_HG Solenoid Valve - Hot Gas bypass FDF2A
V_4W Solenoid Valve - 4Way 20HP

Samsung Electronics 266


Cycle Diagram

7-12 AM140AXVANH/**

BV_G

OFM T_A

T_CO
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

Samsung Electronics 267


Cycle Diagram

7-13 AM160/180/200AXVANH/**

BV_G

OFM T_A

T_CO
HX_M
HX_M

PS_L
V_4W
T_S CV_E E_M

V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI

E_EV

OS

PW_H
T_D
T_CT
AC IPMC

INV

T_L

BV_L
V_AR
s

- - -

- - -
- - -

Samsung Electronics 268


Cycle Diagram

7-14 AM220AXVANH/**

BV_G

OFM T_A

T_CO
HX_M

CV_E E_M
PS_L
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

Samsung Electronics 269


Cycle Diagram

7-15 AM240/260/280AXVANH/**

BV_G

OFM T_A

RE Hx
HX_M
T_CI
Hx
T_CO1

CV_E2
PS_L E_M E_M CV_E1
V_4W
T_S

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

Samsung Electronics 270


Cycle Diagram

7-16 AM300/320/340AXVANH/**

OFM BV_G

T_A
T_S1
HX_M
RE

T_CO1
T_S3
T_CO2

CV_E
PS_L E_M2 E_M1 CV_E
V_4W
T_S2

PS_H
IPMC

CV_D CV_D V_HG HX_IC


s
OS OS
V_EB T_EI
s T_EO
E_EV
PW_H PW_H

T_D T_D
T_CT T_CT
AC
INV INV

T_L

BV_L
s
V_EVI V_EVI
V_AR

Samsung Electronics 271


Cycle Diagram

7-17 AM080/100AXVANC/**

- -

Samsung Electronics 272


Cycle Diagram

7-18 AM120/140AXVANC/**

- -

Samsung Electronics 273


Cycle Diagram

7-19 AM160AXVANC/**

Samsung Electronics 274


Cycle Diagram

7-20 AM180/200AXVANC/**

- -

Samsung Electronics 275


Cycle Diagram

7-21 AM220AXVANC/**

Samsung Electronics 276


Cycle Diagram

7-22 [24/26/28] AM***AXVANC/**

Samsung Electronics 277


Cycle Diagram

7-23 AM300AXVANC/**

Samsung Electronics 278


Cycle Diagram

7-24 [32/34] AM***AXVANC/**

Samsung Electronics 279


8. Piping Diagram

8-1 Piping Diagram


Cycle component Symbol and Function
No Part Name Abbreviation Symbol Function

This type of compressor uses a drive to control the


1 Inveter Compressor INV
compressor motor speed to modulate cooling capacity.

The outdoor air and the refrigerant to heat exchange


2 Outdoor Fan Motor OFM
through the heat exchanger.
By heat exchange of the outdoor air and the refrigerant
Outdoor Heat Exchanger
OHX thereby condensing the refrigerant during a cooling
3 (Heat Exchanger -
(HX_M) operation and evaporating the refrigerant during a heating
Main (Outdoor unit))
operation.

It prevents liquid compression to separate the liquid


4 Accumulator AC

Separating the oil from the refrigerant discharged from the


5 Oil Separator OS
compressor, and sends the separated oil to the compressor.

heating operation and stores the gaseous refrigerant.


6 Reservoir RE
eliminate imbalances.
Intercooler
7 IC (HX_IC)
(Heat Exchanger-Intercooler) passing through the EVIEEV.

8 IPM Cooler IPMC


prevent overheating of IPM and protect the system.
By measuring the pressure (high pressure) of the
High Pressure Sensor
9 HPS (PS_H) compressor discharge, protects the pressure control &
(Pressure Sensor-High)
system.

10 LPS (PS_L)
suction, protects the pressure control & system.
By stopping the system immediately to the high pressure
11 HPSW (PW_H)
exceeds the set pressure and protects the system.
Main EEV By controlling the amount of refrigerant during the heating
12 E_M
(Electronic Expansion Valve-Main) operation and it controls the superheat.
EVI EEV By controlling the amount of refrigerant passing through
13 E_EV (E_EVI)
(Electronic Expansion Valve-EVI) the intercooler.
"When the compressor stops, close the valve.
EVI Sol. Valve
14 V_ES (V_EVI) The refrigerant having passed through the EVI EEV prevents
(Solenoid valve-EVI)

EVI Bypass Valve


15 V_EB
(Solenoid valve-EVI Bypass) refrigerant to the compressor.

Hot Gas Bypass Valve


16 V_HG
(Solenoid valve-Hot Gas Bypass)

Hot Gas Bypass Valve 2


17 V_HG2
(Solenoid valve-Hot Gas Bypass 2)
Only)
Outdoor EEV Valve Close the main valve in the cooling operation and to control
18 V_OE (V_ME)
(Solenoid valve-Main EEV) the amount of refrigerant in the Main EEV. (HR Only)

Samsung Electronics 280


Piping Diagram

8-1 Piping Diagram (cont.)


Cycle component Symbol and Function (cont.)
No Part Name Abbreviation Symbol Function
Opening the valve during cooling operation and sends
MainCooling Valve
19 V_MC a high-pressure gas into the indoor unit for the heating
(Solenoid valve-Main Cooling)
operation. (HR Only)
Accumulator Oil Return Valve
20 (Solenoid valve-Accumulator Oil V_AR
Return)

4Way Valve It determines the cooling / heating operation mode.


21 V_4W
(Solenoid valve-4Way)

Discharge Temp. Sensor Measure the temperature of the compressor discharge pipe.
22 T_D
(Thermistor-Discharge pipe) It is mainly used to protect the compressor.
Measure the temperature of the compressor suction line.
Suction Temp. Sensor
23 T_S It is used to determine the suction superheat of the
(Thermistor-Suction pipe)
compressor.
Cond Out Temp. Sensor Measure the liquid pipe temperature of the heat exchanger.
24 T_CO
(Thermistor-Cond Out) Used to enter in defrosting operation and escape judgment.
Measure the temperature of the intercooler inlet pipe (EVI
EVI In Temp. Sensor
25 T_EI EEV side). It is used to determine the superheat of the EVI
(Thermistor-EVI In)
In / Out.
Measure the temperature of the intercooler outlet pipe (EVI
EVI Out Temp. Sensor
26 T_EO EEV side). It is used to determine the superheat of the EVI
(Thermistor-EVI Out)
In / Out.
Liquid Tube Temp. Sensor Measure the temperature of the outdoor liquid pipe.
27 T_L
(Thermistor-Liquid pipe) It is used to determine the supercooling.
Comp. Top Temp. Sensor To measure the surface temperature of the compressor Top
28 T_CT
(Thermistor-Compressor Top) Cover. It is mainly used to protect the compressor.
Ambient Temp. Sensor
29 T_A Measure the temperature of the outdoor air.
(Thermistor-Ambient)

Samsung Electronics 281


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-1 AM080/100/120AXVGGH, AM080/100/120/140AXVAGH, AM100/120/140AXVDGH

Outdoor Fan Motor Ball Valve -


(OFM) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
4Way (V_4W)
Pressure
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 282


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-2 AM140/160/180/200AXVGGH, AM160/180/200AXVAGH, AM160/180AXVDGH

Outdoor Fan Motor 1 Outdoor Fan Motor 2 Ball Valve -


(OFM1) (OFM2) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS)
Thermistor -
Pressure EVI In
Switch - (T_EI)
High Electronic
(PW_H) Thermistor - Expansion
Discharge Accumulator Valve -
Thermistor - EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 283


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-3 AM220AXVGGH, AM220AXVAGH

Samsung Electronics 284


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-4 AM240AXVGGH, AM240AXVAGH

Samsung Electronics 285


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-5 AM260AXVGGH, AM260AXVAGH

Samsung Electronics 286


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-6 AM080/100/120AXVGGR

Check Valve - Outdoor Fan Motor Ball Valve -


Main Cooling (OFM) High pressure
(CV_MC) Thermistor - Gas pipe (BV_HG)
Ambient
Solenoid Valve - (T_A)
Main Cooling
(V_MC)
Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M) Solenoid


Valve -
Hot Gas
Check bypass 2
Valve - (V_HG2)
Heat
Recovery
(CV_HR) Solenoid Valve -
Main EEV Electronic
(V_ME) Expansion
Valve -
Check Valve - Main
EEV Bypass (E_M)
(CV_EB)
Thermistor -
Suction pipe1
(T_S1)
Pressure
Sensor - Ball Valve -
Low Low pressure
(PS_L) Thermistor - Gas pipe
Suction pipe2 (BV_LG)
Solenoid Valve - (T_S2)
4Way (V_4W)
Pressure
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator
(AC) EVI (E_EVI)
Compressor pipe
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 287


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-7 AM140/160/180/200AXVGGR

Check Valve - Outdoor Fan Motor 1 Outdoor Fan Motor 2 Ball Valve -
Main Cooling (OFM1) (OFM2) High pressure
(CV_MC) Thermistor - Gas pipe
Ambient (BV_HG)
Solenoid Valve - (T_A)
Main Cooling
(V_MC)

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M) Solenoid


Valve -
Hot Gas
Check bypass 2
Valve - (V_HG2)
Heat
Recovery
(CV_HR) Solenoid Valve -
Main EEV2 Electronic
(V_ME2) Expansion
Valve -
Check Valve - Main
EEV Bypass (E_M)
(CV_EB)
Thermistor -
Suction pipe1
(T_S1)
Pressure
Sensor - Ball Valve -
Low Low pressure
(PS_L) Thermistor - Gas pipe
Suction pipe2 (BV_LG)
Solenoid Valve - (T_S2)
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 288


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-8 AM220AXVGGR

Samsung Electronics 289


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-9 AM240AXVGGR

Samsung Electronics 290


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-10 AM260AXVGGR

Samsung Electronics 291


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-11 AM080/100AXVCNH/ID, AM080/100/120AXVFNH/ID

Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM)

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 292


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-12 AM120/140/160AXVCNH/ID, AM140/160AXVFNH/ID

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS)
Thermistor -
Pressure EVI In
Switch - (T_EI)
High Electronic
(PW_H) Thermistor - Expansion
Discharge Accumulator Valve -
Thermistor - EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 293


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-13 AM180/200AXVCNH/ID, AM180/200/220AXVFNH/ID

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Electronic
Check Valve - Expansion
EEV Bypass Valve -
(CV_EB) Main
(E_M)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor - IPM Cooler
High1 (IPMC)
(PS_H1)
Solenoid Valve -
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)

Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Thermistor - Discharge1 Thermistor -
Compressor pipe (T_CT2) (T_D2) EVI In
Top1 (T_D1) Accumulator (T_EI)
(T_CT1) (AC) Electronic
Expansion
Valve -
Compressor1 Compressor2 EVI (E_EVI)
(COMP1) (COMP2)

Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 294


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-14 AM240AXVFNH/ID

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor -
Ambient (BV_HG)
(T_A)
(OFM) (OFM )

Reservoir
(RE)

Thermistor - Thermistor -
Cond In Cond Out
(T_CI) (T_CO)

Heat Exchanger - Main (HX_M)

Electronic
Check Valve - Expansion (E_M1) Check Valve -
EEV Bypass2 Valve - EEV Bypass1
(CV_EB2) Main2 (CV_EB1)
(E_M2)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High1
(PS_H1) IPM Cooler
Solenoid Valve - (IPMC)
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)

Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
EVI (E_EVI)
Compressor1 Compressor2
(COMP1) (COMP2)

Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 295


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-15 AM080/100/120/140AXVANH/**

Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM)

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve - (V_HG)
Discharge
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 296


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-16 AM160/180/200AXVANH/**

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve - (V_HG)
Discharge
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 297


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-17 AM220AXVANH/**

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Electronic
Check Valve - Expansion
EEV Bypass Valve -
(CV_EB) Main
(E_M)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor - IPM Cooler
High1 (IPMC)
(PS_H1)
Solenoid Valve -
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)

Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
Compressor1 Compressor2 EVI (E_EVI)
(COMP1) (COMP2)

Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 298


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-18 AM240/260/280/300/320/340AXVANH/**

Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor -
Ambient (BV_HG)
(T_A)
(OFM) (OFM )

Reservoir
(RE)

Thermistor - Thermistor -
Cond In Cond Out
(T_CI) (T_CO)

Heat Exchanger - Main (HX_M)

Electronic
Check Valve - Expansion (E_M1) Check Valve -
EEV Bypass2 Valve - EEV Bypass1
(CV_EB2) Main2 (CV_EB1)
(E_M2)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High1
(PS_H1) IPM Cooler
Solenoid Valve - (IPMC)
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)

Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
EVI (E_EVI)
Compressor1 Compressor2
(COMP1) (COMP2)

Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 299


Piping Diagram

8-1 Piping Diagram (cont.)


8-1-19 AM080~140AXVANC/**

Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM )

Thermistor -
Cond Out
(T_CO)

Heat Exchanger - Main (HX_M)

Thermistor -
Suction pipe Valve Check
(T_S) pressure Valve -
Regulating
Pressure EEV Bypass
( )
Sensor - (CV_E)
Low
(PS_L)

Pressure
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve -
Discharge (V_HG)
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
pipe (AC)
Compressor
Top (T_D)
(T_CT)

Compressor1
(COMP1)
IPM Cooler
(IPMC)

Solenoid Valve - Thermistor - Ball Valve -


Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)

Samsung Electronics 300

You might also like