Part 2
Part 2
)
3-2-6 Removal Instructions for Compressor (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-6 Removal Instructions for Compressor (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-7 Compressor exchange order
11
16
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-7 Compressor exchange order (cont.)
Check point at compressor replacement
1) Check oil color of broken compressor.
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-8 Removal Instructions for the Accumulator (cont.)
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-9 Removal Instructions for the Control PBA
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-10 Removal Instructions for the Control Panel Assy
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-12 Removal Instructions for the Fan PBA
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-13 Removal Instructions for the DC Reactors and EMI PBA
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-14 MCU
Samsung Electronics
3-2 Disassembly and Reassembly (cont.)
3-2-15 EEV kit
2 1 10 11 4 8
7
6
3
9
AM080/100/120/140/160/180/200/220/240/260AXV***
Setting key operation and checking the view mode with tact switch
Key input of the outdoor unit when the service enters the operation mode.
K1 control KEY operation Display on segment
“K”“K”“BLANK”“BLANK”
Press and hold 1 time Auto trial operation Display can be changed into "K""9""X""X"
(Last two digits display the prograss.)
K1
KEY operation Display on segment
(Number of press)
1 time Refrigerant charging in Heating mode “K”“1”“BLANK”“BLANK”
2 times Trial operation in Heating mode “K”“2”“BLANK”“BLANK”
3 times Pump out in Heating mode (Outdoor unit address 1) “K”“3”“BLANK”“1”
4 times Pump out in Heating mode (Outdoor unit address 2) “K”“3”“BLANK”“2”
5 times Pump out in Heating mode (Outdoor unit address 3) “K”“3”“BLANK”“3”
6 times Pump out in Heating mode (Outdoor unit address 4) “K”“3”“BLANK”“4”
7 times Vaccuming (Outdoor unit address 1) “K”“4”“BLANK”“1”
8 times Vaccuming (Outdoor unit address 2) “K”“4”“BLANK”“2”
9 times Vaccuming (Outdoor unit address 3) “K”“4”“BLANK “ “3”
10 times Vaccuming (Outdoor unit address 4) “K”“4”“BLANK”“4”
11 times Vaccuming (All outdoor units) “K”“4”“BLANK”“A”
12 times Inverter Fault Detection(Comp#1) “K”“5”“I”“1”
13 times Inverter Fault Detection(Comp#2) “K”“5”“I”“1”
14 times Inverter Fault Detection(Fan#1) “K”“5”“F”“1”
15 times Inverter Fault Detection(Fan#2) “K”“5”“F”“2”
16 times End Key operation -
WARNING
• After installing the product, be sure to perform leak tests on the piping connections. After pumping down refrigerant to inspect or relocate the outdoor
unit, be sure to stop the compressor and then remove the connected pipes.
- Do not operate the compressor while a valve is open due to refrigerant leakage from a pipe or an unconnected or incorrectly connected pipe. Failure
to do so may cause air to flow into the compressor and too a high pressure to develop inside the refrigerant circuit, leading to an explosion or product
malfunction.
AM080/100/120/140/160/180/200/220/240/260AXV*** (cont.)
K2
(Number of press)
KEY operation Display on segment
1 time Refrigerant charging in Cooling mode “K”“5”“BLANK”“BLANK”
2 times Trial operation in Cooling mode “K”“6”“BLANK”“BLANK”
3 times Pump down all units in Cooling mode “K”“7”“BLANK”“BLANK”
H/R: Checking the pipe connection
4 times H/P : Automatic setting of operation mode “K”“8”“BLANK”“BLANK”
(Cooling/ Heating) for trial operation
“K”“9” X X
5 times Checking the amount of refrigerant
(Display of last two digits may differdepending on the progress)
6 times Discharge mode of DC link voltage “K”“A”“BLANK”“BLANK”
7 times Forced defrost operation “K”“B”“BLANK”“BLANK”
8 times Forced oil collection “K”“C”“BLANK”“BLANK”
9 times Inverter compressor 1 check “K”“D”“BLANK”“BLANK”
10 times Inverter compressor 2 check “K”“E”“BLANK”“BLANK”
11 times Fan 1 check “K”“F”“BLANK”“BLANK”
12 times Fan 2 check “K”“G”“BLANK”“BLANK”
H/R: Auto pipe paring “K”“H” X X
13 times
H/P:Unused (Display of last two digits may differ depending on the progress)
14 times Baseheater testing mode “K”“I”“BLANK”“BLANK”
15 times Unused “K”“J”“BLANK”“BLANK”
16 times End Key operation -
high DC voltage.
K4 Display on segment
KEY operation
(Number of press) SEG1 SEG2, 3, 4
1 time Capacity of Outdoor unit model 1 AM160AXV*** Off, 1, 6
2 times Order frequency of the compressor 1 2 120 Hz 1, 2, 0
3 times Order frequency of the compressor 2 3 120 Hz 1, 2, 0
4 times High pressure (MPa) 4 1 52 MPa 1, 5, 2
5 times Low pressure (MPa) 5 0 43 MPa 0, 4, 3
6 times Discharge temperature (Compressor 1) 6 87 °C 0, 8, 7
7 times Discharge temperature (Compressor 2) 7 87 °C 0, 8, 7
8 times IPM temperature (Compressor 1) 8 87 °C 0, 8, 7
K4 Display on segment
(Number of press)
Displayed content
Press and hold the K4 to
PAGE1 PAGE2
enter the setting
1 time Main version MAIN Version (ex. 1412)
2 times Hub version HUB Version (ex. 1412)
3 times Inverter 1 version INV1 Version (ex. 1412)
4 times Inverter 2 version INV2 Version (ex. 1412)
5 times Fan 1 version FAN1 Version (ex. 1412)
6 times Fan 2 version FAN2 Version (ex. 1412)
7 times EEP version EEP Version (ex. 1412)
SEG1 SEG2 SEG3,4
8 times Automatically assigned address of the units AUTO Indoor unit: “A” MCU: Indoor unit: “0” Address
“C” MCU: “1” (ex: 07)
SEG1 SEG2 SEG3,4
9 times Manually assigned address of the units MANU
Indoor unit: “A” Indoor unit: “0” Address (ex: 15)
Etc. Entry after safety start. (Only the corresponding Outdoor Unit operation.)
To pump out more than 2 : Except communication between OutdoorUnit of relevant set afterworking forone,
remainder set makes Pump Out add.
Vacuum Operation
Operation to facilitate vacuum to open the valve after the Outdoor Unit repair.
- Operation sequence
OUD IDU for checking Other IDUs Check point
Cooling Normal operation Fan on / EEV open Fan on / EEV close Evap in temp-lowest
Heating Normal operation Fan on / EEV close Fan on / EEV open Evap out temp-lowest
- Display
1. Starting P i P E C o o L or P i P E H E A T
E r r P
Heat Pump Model : Outdoor temperature is more than 15°C / Cooling Auto Trial Operation start
Outdoor temperature is less than 15°C / Heating Auto Trial Operation start
When E206 error occurs Displays address of subordinate within the set
Alphabet 7-SEG Alphabet 7-SEG Alphabet 7-SEG Number 7-SEG Number 7-SEG
display display display display display
A J S 0 5
B K T 1 6
C L U 2 7
D M V 3 8
E N W 4 9
F O X
G P Y
H Q Z
I R bar
CODE Explanation
E-101 Indoor unit communication error. Indoor unit can not receive any data from outdoor unit.
E-102 Communication error between indoor unit and outdoor unit. Displayed in indoor unit.
E-108 Error due to repeated address setting (When 2 or more devices have same address within the network)
E-121 Error on indoor temperature sensor of indoor unit (Short or Open)
E-122 Error on EVA IN sensor of indoor unit (Short or Open)
E-123 Error on EVA OUT sensor of indoor unit (Short or Open)
E-128 EVA IN temperature sensor of indoor unit is detached from EVA IN pipe
E-129 EVA OUT temperature sensor of indoor unit is detached from EVA OUT pipe
E-130 Heat exchanger in/out sensors of indoor unit are detached
E-135
E-149 Error due to AHU master indoor unit sensor setting.
E-151 Error due to opened EEV of indoor unit (2nd detection)
E-152 Error due to closed EEV of indoor unit (2nd detection)
E-153 Error on floating switch of indoor unit (2nd detection)
E-154 RPM feedback error of indoor unit
E-161 Mixed operation mode error of indoor unit; When outdoor unit is getting ready to operate in cooling (or heating)
and some of the indoor unit is trying to operate in heating (or cooling) mode
E-163
Outdo or unit EEPROM data error
E-180 Simultaneous opening of cooling/heating MCU SOL V/V (1st detection)
E-181 Simultaneous opening of cooling/heating MCU SOL V/V (2nd detection)
E-185 Cross wiring error between communication and power cable of indoor unit
E-186 Connection error or problem on SPi
E-190 No temperature changes in EVA IN during pipe inspection or changes in temperature is seen in indoor unit with
wrong address
No temperature changes in EVA OUT during pipe inspection or changes in temperature is seen in indoor unit with
E-191 wrong address
E-198 Error due to disconnected thermal fuse of indoor unit (Temperature increase of the therminal block)
Communication error between indoor and outdoor units (installation number setting error, repeated indoor unit
E-201 address, indoor unit communication cable error)
Communication error between indoor and outdoor units (Communication error on all indoor unit, outdoor unit
E-202 communication cable error)
E-206
E206-C005 : Water Hub PBA communication error
E-211 When single indoor unit uses 2 MCU ports that are not in series.
E-212 If the rotary switch (on the MCU) for address setting of the indoor unit has 3 or more of the same address
When total number of indoor units assigned to MCU is same as actual number of instralled indoor units but there
E-213 is indoor unit that is not installed even though it is assigned on MCU Not set MCU port address in indoor unit
Incompatibility between indoor unit and MCU
When number of MCU is not set correctly on the outdoor unit or when two or more MCU was installed some of
E-214 them have the same address
E-215 When two different MCU’s have same address value on the rotary switch
E-216 When indoor unit is not installed to a MCU port but the switch on the port is set to On.
E-217 hen indoor unit is connected to a MCU port but indoor unit is assigned to a MCU and the switch on the port is set to
Off
E-218 assigned to MCU Connect more than 9 indoor unit in one MCU port
E-219 Error on temperature sensor located on MCU intercooler inlet (Short or Open)
E-220 Error on temperature sensor located on MCU intercooler outlet (Short or Open)
E-221 Error on outdoor temperature sensor of outdoor unit (Short or open)
E-231 Error on COND OUT temperature sensor of main outdoor unit (Short or Open)
E-241 COND OUT sensor is detached
E-251 Error on discharge temperature sensor of compressor 1 (Short or Open)
E-257 Error on discharge temperature sensor of compressor 2 (Short or Open)
E-262 Discharge temperature sensor of compressor 1 is detached from the sensor holder on the pipe
E-263 Discharge temperature sensor of compressor 2 is detached from the sensor holder on the pipe
E-266 Top sensor of compressor 1 is detached
E-267 Top sensor of compressor 2 is detached
E-269 Suction temperature sensor is detached from the sensor holder on the pipe
E-276 Error on top sensor of compressor 1 (Short or Open)
E-277 Error on top sensor of compressor 2 (Short or Open)
E-291 Refrigerant leakage or error on high pressure sensor (Short or Open)
E-296 Refrigerant leakage or error on low pressure sensor (Short or Open)
E-308 Error on suction temperature sensor (Short or Open)
E-311 Error on temperature sensor of double layer pipe/liquid pipe(sub heat exchanger) (Short or Open)
E-321 Error on EVI (ESC) IN temperature sensor (Short or Open)
E-322 Error on EVI (ESC) OUT temperature sensor (Short or Open)
E-323 Error on suction sensor 2 (Short or Open)
E-346 Error due to operation failure of Fan2
E-347 Motor wire of Fan2 is not connected
E-348 Lock error on Fan2 of outdoor unit
E-353
E-560
compressor malfunction option setting was enabled on all compressors of corresponding outdoor unit )
E-563 Error due to module installation of indoor unit with old version (Micom version needs to be checked)
E-573 Error due to using single type outdoor unit in a module installation
E-574 Leakage of refrigerant(In case the amount of refrigerant charge is insufficient or the refrigerant is leaked)
E-702 Error due to closed EEV of indoor unit (1st detection)
E-703 Error due to opened EEV of indoor unit (1st detection)
E-901 EHS water in sensor(Short or Open)
E-902 EHS water out sensor(Short or Open)
E-904 EHS water tank sensor(Short or Open)
E-907 EHS freezing protection error
E-908 EHS freezing protection error (EHS reoperatable)
E-909 EHS freezing protection error (EHS not reoperatable)
UP Trial operation incomplete (UnPrepared) - It will be cleared when trial operation was executed for 1 hour or when
automatic inspection is completed.
Power On
Yes
Reversed Phase/No Phase Check (Outdoor Unit with 3 Phase power) – Display for Problem
1. When the power is on, check the status of the power from the inverter.
Three-phase L1(R)-L2(S)-L3(T) order, regardless of the power connection on the inverter does not phase power (no phase) can
occur.
In this case, E425 or E466 (E366) is displayed, and then air conditioner will then maintain normal conditions.
However) N phase must be connected properly
K3 : RESET KEY
1) Check the voltage for L1 (R)-L2 (S) phase/L1 (R)-L3 (T) phase/L2 (S)-L3 (T) phase.
2) If there is any terminal without normal voltage, then check the power outside the air conditioner and take the appropriate measures.
3) If the 3-phase voltage is normal, then use the 3-phase tester to display the phase of the power cable.
Change the power cable connection if reversed phase is displayed.
4) Take the above measures, press the reset key (K3), and then check the power once more.
5) Check the EMI PBA Fuse connection and wiring.
6) If the same problem occurs after another check, check the Inverter PBA.
In case of wiring error (N-phase is changed with one of R, S and T) with the N-phase, will operate the power pro-
tection function, display E425 or stop the power. This is not a PBA power defect in this case, before PBA replace-
ment, please check the power on.
1. For the display module of the outdoor unit, there are differences in the contents displayed depending on whether the relevant
outdoor unit is a master unit or a sub unit.
1) Master Unit
- The outdoor unit Micom attempts communication with the indoor unit connected to the communication cable (F1/F2) when
the power is turned on.
- Basic segment display
Step Display content Display
Checking segment SEG1 SEG2 SEG3 SEG4
At initial power input
display "8" "8" "8" "8"
SEG1 SEG2 SEG3, 4 SEG3, 4
While setting Number of
communication Number of communicated units
between indoor and connected
"A" "d"
outdoor unit indoor units Mode" for
(Addressing) communication
address
Outdoor Unit Display Parts
After communication SEG1 SEG2 SEG3, 4 SEG3, 4
Transmit/Reception
setting I/U : “A” I/U : “0” Reception address
address
(usual occasion) MCU : “C” MCU : “1” (in decimal number)
- If the number of indoor units set by the outdoor unit is not in accordance with the number of indoor units that succeeded with
communication, then the four displaying parts will display .
2) Sub(Slave) Unit
-
Main address : C8, Sub1 address : C9, Sub2 address : CA, Sub3 address : CB
Display Description
Outdoor unit display Main PBA has no power phenomenon (7-seg does not blink)
Connector check
CN101(AC 220V) on EMI PBA
Method
• MAIN PBA connector wire defects and the connection is not.
Cause of problem • EMI PBA defective.
• High pressure switch operation.
1. Cause of problem
Power On
Yes
Yes
Yes
Is the rated
voltage of CN101(1pin to 3pin) No Check the rated input voltage range
connector of the MAIN PBA is supplied to on main terminal block. (R/S/T/N).
within ± 10%?
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × × × × × ×
: ON : Flash ×: OFF
Judgment • Communication error between indoor and outdoor units.
Method
Cause of • Refer to the judgment method below.
problem
1. Cause of problem
Is there no sign of No
the indoor response on the display
during tracking?
Transmitter communication
Indoor Unit communication
Outndoor Unit
communication
No.5 No.7
No.6
• Judging as defective
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Outdoor unit is unable to communicate for two minutes during operation. (no reception of relocation)
Method
Cause of • Communication error between indoor and outdoor units and setup error of indoor unit installation quantity setup switch.
problem
1. Cause of problem
After two minutes, find the indoor unit which displays the
Yes communication error and check if the PBA address settings are
overlapped. (Communication error occurs if the indoor unit
addresses are overlapped.)- In this case, the communication
error will occur in every indoor unit (2 or more units) with the
Remove the communication cable that connects address incorrectly set.
the outdoor unit to the indoor nit, and measure
the 2 outdoor unit cables with a scope.
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Refer to the judgment method below.
Method
Cause of • Communication error between outdoor units.
problem
1. Cause of problem
Yes
Yes
No
Check address of Outdoor unit. Re-address Outdoor unit
Yes
Yes
Essential Requirements before Changing PBA in Case of Communication Error: Refer to p.59
Outdoor unit
display - All boards of outdoor unit are not communicating
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Main PBA detecting uART communication other PBA. (Hub, Inverter, Fan)
Method
Cause of • Communication wire inside the C-Box is unconnected
problem • Main PBA defective
1. Cause of problem
Yes
Outdoor unit
display (C001 ~ C005) - some boards of outdoor unit are not communicating
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • PBA does not respond to the invoked Main PBA
Method
Cause of • C-Box internal Inverter PBA, Fan PBA, Hub PBA, Water Hub PBA defective.
problem
1. Cause of problem
E206 C001
No
Does E205 occur after 1 minute? HUB PBA replace if E206 C001 is continued..
Yes
E206 C002
Is INVERETER
PBA CN13 connector and EMI PBA No
Check the wire connection status.
CN23 connector accurately
connected?
Yes
Yes
Yes
E206 C003/C004
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • When 2 branch parts are used for one indoor unit without connecting them consecutively.
Method
Cause of • Branch part assembly error
problem
1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting, press
K3 button on the button to reset or turn it off to restart.
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • The same indoor unit address was setup more than 3 times in MCU
Method
Cause of • MCU indoor unit address setting error
problem
1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting, press
K3 button on the button to reset or turn it off to restart.
Quantity of Quantity of
Indoor Unit MCU
Branch
Indoor Unit: 3 MCU: 1
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • If there is an indoor unit that is not installed among MCU registered indoor units
Method
Cause of • Indoor unit, with the assigned address on MCU, not installed.
problem
1. How to check
Find an MCU that is composed as the following picture to carry out assembly of branch part again. After completing the re-setting,
press K3 button on the button to reset or turn it off to restart.
MCU
address setup
Branch
Indoor unit
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Occurs when the quantity of MCU is incorrectly set by the outdoor unit.
Method • Occurs when same addresses are found when two or more MCU are connected.
Cause of • Outdoor unit MCU setup and same address errors when connecting two or more MCUs .
problem
1. Inspection Method
Check the Main PBA MCU quantity setting switch of the outdoor unit and check the installed MCU quantity matches. Check whether each
MCU PBA address switch was duplicated.
To use, reset by pressing the K3 button of the outdoor unit after the reset is completed, or reset after turning off the power and then turn it
on again.
Address: 1
Address: 2
Quantity of Quantity of
Indoor Unit MCU
Branch
Indoor Unit:- MCU: 3
Branch
Branch
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Occurs when an indoor unit address setup switch in MCU has been overlapped
Method
Cause of • Repeated indoor unit address
problem
1. How to check
Check the setup switch for the number of indoor units in MCU.
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Occurs when MCU PIPE is set as being used, yet not connected to an indoor unit
Method
Cause of • Pipe is not installed to the indoor unit with assigned address on MCU
problem
1. How to check
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Occurs when MCU PIPE is turned off, yet an indoor unit is registered
Method
Cause of • Indoor unit connection to the unused branch part
problem
1. How to check
Check the actual use of the branch part. If it is used, turn on the Dip switch for branch part setup.
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Occurs when the number of indoor unit installed exceeds that setting in MCU
Method
Cause of • Number of indoor units exceeds number of indoor units entered on MCU setting
problem
1. How to check
Check the number of indoor units connected to MCU then readjust the switch for the number of units.
Quantity of Quantity of
Indoor MCU
Branch
Indoor Unit: 4 MCU: 1
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the MCU / MCU subcooler entrance/exit pipe temperature thermistor.
Method
Cause of - MCU / MCU subcooler pipe entrance/exit sensor is defective. (open/short)
problem
1. Cause of problem
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the outdoor-ambient temperature thermistor.
Method
Cause of - Outdoor temperature sensor is defective. (open/short)
problem
1. Cause of problem
OUT
Is the outdoor
No
temperature sensor connector (CN43)
connected to PBA?
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment - Detect according to temperature detected with the cond-out temperature thermistor.
Method
Cause of - Cond-out temperature sensor is defective. (open/short)
problem
1. Cause of problem
COND
Yes
Restart operation after connecting
the connector to the PBA.
After separating the outdoor Cond Out sensor Resistance value measure part Temperature (°C)
connector from the PBA, measure the
resistance value between the two terminals. 70 2.2
60 3.0
50 4.2
40 5.8
OUT 30 8.3
CN43(5.6) 20 12.1
10 18.0
Did the resistance
No 0 27.3
value significantly stray from the following
temperature table? -10 43.0
1. Judgment Method
1) No inspection for Cooling operation.
2) For heating operation (Each of the conditions below needs to be satisfied for more than 20 minutes.)
Checking of condition satisfy condition ?
High pressure average > 25kg/cm² Yes
Low pressure average < 8.5kg/cm² Yes
Yes
Yes
No
Yes
Error Content Outdoor Cond Out sensor breakaway error
2. Cause of problem
Yes
Yes
Yes
Complete
1. Judgment Method
1) No inspection for Cooling operation.
2) For heating operation (Each of the conditions below needs to be satisfied for more than 20 minutes.)
1. Point of enter.
Detected only when heating operation.(Except main heating operation)
Compressor operation maintained 40 minutes after start.
2. Point of enter
l Tcondout_real-Tcondout_ini l < 2 maintain conditions during 40 minutes.
Tcondout_ini : Condout out temperature just before the compressor operating starts.
Tcondout_real : Condout temperature of the current compressor.
2. Cause of problem
Yes
Yes
Yes
Complete
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × × × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the compressor discharge pipe temperature thermistor.
Method
Cause of • Compressor Discharge or Top Temperature sensor defective. (Open/Short)
problem
1. Cause of problem
Compressor
discharge or Top temperature sensor No
connector (CN43, CN45) TOP1
connected to PBA?
Cause of • Compressor discharge or Top temperature sensor breakaway and defective / Ineffective start of compressor
problem
1. Cause of problem
Yes
Yes NOTE1
Resistance value Resistance value
measure part measure part
Replace the PBA
Temperature(°C)
130 8.9
120 11.2
100 18.5
80 32.0
60 59.0
TOP1 TOP2 25 200.0
TOP1 CN43(3,4) 20 242.0
TOP2 CN45(5,6) 10 362.0
DIS1 CN43(1,2) 0 553.0
DIS2 CN45(3,4)
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Judgment Method : Difference of suction temperature of compressor starting verge and suction temperature that is on present
Method operation : If less than 2 for 30 minutes to keep.(Judgment at heating operation only)
Cause of • Suction temperature sensor breakaway/defective.
problem
1. Cause of problem
Is Suction sensor
No Re-insert the sensor.
and sensor Holder accurately
attached? Re-attach the sensor holder.
Yes
Is Suction sensor No
resistance value reasonable? Defective Sensor : Replace Sensor
(Refer to the “Note 1” )
Yes NOTE1
Temperature(°C)
Replace the PBA
70 2.2
60 3.0
50 4.2
40 5.8
30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the high pressure sensor.
Method
Cause of • Disconnection or breakdown of relevant sensor.
problem
2. Inspection Method
Yes
Yes
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the low pressure sensor.
Method
Cause of • Disconnection or breakdown of relevant sensor.
problem
2. Inspection Method
Low pressure
No Please re-inspect after connecting
sensor connector (CN41)
connected to PBA? the connector to the PBA
Yes
Yes
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the suction #1 pipe temperature thermistor.
Method
Cause of • Disconnection or breakdown of relevant sensor. (More than 4.5V or 0.5V less than)
problem
1. Cause of problem
SUCT
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the liquid pipe temperature thermistor
Method
Cause of • Liquid pipe temperature sensor is defective. (open/short)
problem
1. Cause of problem
Liquid pipe
temperature sensor connector (CN45) No
LIQUID
connected to PBA?
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the EVI-In pipe temperature thermistor.
Method
Cause of • EVI-In temperature sensor is defective. (open/short)
problem
1. Cause of problem
Outdoor EVI IN
No
sensor connector (CN44) connected
to PBA?
EVI IN
NOTE1
Resistance value measure part
Temperature(°C)
Separate the connector of the Outdoor EVI In
70 2.2
Temperature sensor from the PBA and measure
the resistance value between the 2 terminals. 60 3.0
50 4.2
40 5.8
EVI IN
30 8.3
CN44 (3, 4)
20 12.1
10 18.0
0 27.3
-10 43.0
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the EVI-Out pipe temperature thermistor.
Method
Cause of • EVI-Out temperature sensor is defective. (open/short)
problem
1. Cause of problem
NOTE1
Resistance value measure part
Temperature(°C)
Separate the connector of the Outdoor EVI Out
Temperature sensor from the PBA and measure the 70 2.2
resistance value between the 2 terminals. 60 3.0
50 4.2
EVI OUT 40 5.8
CN44 (5, 6) 30 8.3
20 12.1
10 18.0
0 27.3
-10 43.0
Is the resistor value matching with No
“NOTE1” table?
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Detect according to temperature detected with the Suction #2 pipe temperature thermistor.
Method
Cause of • Suction #2 temperature sensor is defective. (open/short)
problem
1. Inspection Method
FAN2 wire unconnected error FAN2 PBA IPM temperature sensor error
FAN1 wire unconnected error FAN1 PBA IPM temperature sensor error
Outdoor unit
display COMP.2 wire unconnected error Inverter PBA2 IGBT temperature sensor error
COMP.1 wire unconnected error Inverter PBA1 IGBT or PFCM temperature
sensor error
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Refer to the measures code below.
Method
Cause of • Refer to the measures code below.
problem
1. Judgement by code
E399 FAN2 PBA IPM temperature sensor error Replace FAN PBA
E499 FAN1 PBA IPM temperature sensor error Replace FAN PBA
E374 Inverter PBA2 IGBT temperature sensor error Replace Inverter PBA
1. Cause of problem
No
Are all service valves open? Open the Service Valve
Yes
Is the S-net
estimated value and theManifold No
Replace High Pressure sensor
Gauge value in range?
Yes
Yes
No
Yes
4-3-32 : Suspension of starting due to Compressor discharge temperature sensor / Top temperature sensor
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • When value of Compressor discharge temperature sensor / Top temperature sensor is checked at 120 or more
Method
• Refrigerant shortage
• Electronic expansion valve is blocked.
• Service valve blocked
Cause of • Defective discharge temperature sensor
problem
• TOP temperature sensor defective
• Blocked pipe and defective
• Discharge check valve leaking on outdoor unit that is off
1. Cause of problem
Is the resistance
value normal for the
No
Compressor discharge Temperature sensor/ Replace Compressor discharge temperat
Top temperature sensor? -ure sensor / Top temperature sensor
(Refer to “NOTE 1”)
Yes
No
Are all service valves open? Open the Service Valve
Yes
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
• When turn on the power and check the status of the power from the inverter.
Judgment If the phase does not connect the power(no phase) : E425 or E466 (E366) is displayed
Method (Air conditioner to maintain the normal state.)
However) N-phase must be properly connected.
Cause of • Check the input wiring
problem • EMI Fuse short
1. Cause of problem
Power Off
Yes
Yes
No
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Indoorunit Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo
display × × ×
: ON : Flash ×: OFF
Judgment • Compression ratio [(High pressure+1.03)/(Low pressure+1.03)] less than 1.5 and lasts for 10 minutes or more
Method • Differential pressure (high pressure- low pressure) less than 0.4 MPa.g and lasts for 10 minutes or more
• Indoor and Outdoor EEV breakdown
Cause of • 4Way Valve breakdown
problem • High and Low pressure sensor defective
• Refrigerant shortage
1. Cause of problem
Yes
No
Are the 4Way Valve normally operating? Check the 4Way Valve
Yes
No
No Compressor Inspection
Is current of compressor normally?
Check the refrigerant
Yes
Complete
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
For the indoor EEV leakage check, operate one of the indoor units in cooling mode and the others in fan mode.
· In case of normal units in fan mode, EVA In/Out temperatures become close to the room temperature within 5minutes.
· Change the cooling unit to the fan mode and one of the fan unit to the cooling mode, and then check again.
If the refrigerant amount was excessively charged, DSH may be decreased during the cooling operation at low temperature.
For the EVI EEV leakage check, check for the EVI in sensor temperature when the cooling operation with the EVI EEV 0step.
· Separate the EVI EEV connector from the HUB PBA, when the outdoor unit is off.
· In case of EVI EEV leakage in cooling mode, EVI In temperature at least 10 lower than the outside temperature.
1. Cause of problem
Is EVI EEV No
connector accurately connected
to PBA?
Reconnect connector
Yes
No
Is EEV coil accurately installed?
Reassemble coil
Yes
Abnormal
Check for EVI EEV leakage.
Abnormal
Check for Intercooler leakage.
Replace Intercooler
Normal
Abnormal
Check for Indoor Unit EEV leakage
Is there Yes
a liquid-gas pipe directly connected to
each other?
Reinstall pipe
No
Judgment Method
• When start : When the high pressure sensor value(cooling 3.1kg/ , heating 2.2kg/ ) is detection continuously for
3 seconds
Cause of • Refrigerant leakage and shortage
problem
2. Inspection Method
Is the
No Please re-inspect after connecting
pressure sensor connector connected
to the PBA ? the connector to the PBA
Yes
Is there
refrigerant inside the set? (Please check by No
Refill refrigerant after vacuum
connecting the menu folder gauge to the service
valve)
Yes
Yes
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × ×
: ON : Flash ×: OFF
Judgment • When the heating refrigerant charge : If the outdoor temperature is more than 15
Method
Cause of • System protection operation status (Is not breakdown)
problem
1. Judgment Method (2hours after reset or power on, It will be judged once.)
Compressor Top temperature at the time of judgment- Tini < 2 .
( Tini : Power on or temperature of initial compressor Top after reset)
Compressor Top temperature at the time of judgment- Suction1 temperature < 2
Suction1 temperature < 30
UP state
If all the conditions are satisfied at the same time : Mark the CCH wire breaking error (E445).
No
Is the CCH connector connected to PBA?
Yes Connect.
Yes
Fix the compressor Top temperature
sensor in
correct position.
No
Does the E445 error occur even after
the outdoor unit K3” RESET?
1. Judgment Method (2hours after reset or power on, It will be judged once.)
Compressor Top temperature at the time of judgment- Tini < 2 ( Tini : Power on or temperature of initial compressor Top after reset )
Compressor Top temperature at the time of judgment- suction1 temp. sensor < 30
Outdoor temperature < 30
UP state
If all the conditions are satisfied at the same time : Mark the CCH wire breaking error (E445)
No
Is the CCH connector connected to PBA?
Yes Connect.
No
Does the E445 error occur even after
the outdoor unit K3” RESET?
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W
• FAN motor connection error.
Cause of problem • Defective FAN motor.
• Defective PBA.
1. Cause of problem
Is the resistance
value between different phases of No
an Motor (U V,V W,W U) Replace Fan Motor
Yes
Is the resistance
No
between the body of FAN Motor Replace Fan Motor
Yes
Yes
2. Inspection Method
1) Refer to Figure1 and Table1, respectively the resistance value and diode voltage value measure.
2) According to the criterion in Table 1 to determine whether the failure of IPM.
Measured Point
Division Criterion Remark
+ -
40 U
40 V
Measure 40 W
More than 500
the resistance values U 34
V 34
Measurement error can occur for reasons such as the ini-
W 34
tial measurement condenser discharge.
U 40
Measured over at least three times.
V 40
Measure the diode W 40
0.3~0.7V
voltage values 34 U
34 V
34 W
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
- Detect according to the value of current flowing through the Fan PBA.
Judgment Method - Detect malfunction of the fan motor system according to the fan revolutions
detected by the hall IC during the fan motor runs.
• Fan Motor connection error.
Cause of problem • Defective Fan
• Defective PBA
1. Cause of problem
No
Did the error occurs? End of Service
Yes
Yes
Power Off
Normal ccmbination
DB31-00614E, DB31-00614F
DB31-00614G, DB31-00614H
DB31-00651A, DB31-00651B
Dual Fan Controller? DB31-00652A, DB31-00651B
DB31-00675A, DB31-00675B
DB31-00675E, DB31-00675F
No
combination is normal? Remove the foreign objects and restart.
Yes
Continue.
No
Is the Fan can rotated by your hands? Replace Fan Motor
Yes
Yes
Connection wire of
Fan Motor did confirmation? No
(Check the connection status of Check the connection status, and then restart.
the Fan1 and Fan2.)
Yes
Restart
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × ×
: ON : Flash ×: OFF
Judgment • Momentary stop of compressor due to momentary blackout.
Method
Cause of • Momentary stop of compressor due to momentary blackout.
problem
1. Precautions : Replace Hub PBA or Main PBA.
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
Judgment Method • Overheating due to the internal sensor of the Fan Motor.
• Defective connection wire
• Defective Fan Motor
Cause of problem
• Defective PBA
• Defective installation conditions
1. Cause of problem
No
Did the error occurs? End of Service
Yes
Connection wire of
Fan Motor did confirmation? Yes
(Verify that the wire folded, or the connection Check the connecting wire and restart it.
is detached.)
No
Yes
(FAN1 PBA)
Outdoor unit display
(FAN2 PBA)
Judgment Method • IPM internal temperature more than 90
Cause of • Heat sink and IPM assembly defective.
problem • Defective heat sink cooling
1. Cause of problem
Power Off
Yes
Yes
Yes
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W.
• Compressor connection error
Cause of problem
• Defective Compressor
1. Cause of problem
Yes
Yes
Yes Yes
No No
Has nG been marked? Does all 6 LEDs light up? Replace Inverter PBA
Yes Yes
Yes
Is the resistance No
between the body of Compressor and Replace Compressor.
chassis Open?
Yes
Yes
Continue.
Continue Continue
Yes
Power Off
Inverter1- Compressor2
Inverter2- Compressor1 to the wiring change
Restart
See the "Contain of compressor Exchange (3-XX)" in service manual when you replace the compressor.
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Will occur if the overcurrent flowing in the IPM.
Judgment Method
• Detected by H/W or S/W
• COMP. defective.
Cause of problem
• Inverter PBA Defective.
1. Cause of problem
Power Off
Yes
Yes
Yes
Yes
Continue.
Continue Continue
Inverter1- Compressor2
Inverter2- Compressor1 to the wiring change
Restart
See the "Contain of compressor Exchange (3-XX)" in service manual when you replace the compressor.
Power Off
( Use to inverter checker )
2. Inspection Method
1) Refer to Figure1 and Table1, respectively the resistance value and diode voltage value measure.
2) According to the criterion in Table 1 to determine whether the failure of IPM.
Measured Point
Division Criterion Remark
+ -
P-IGBT U
P-IGBT V
Measure P-IGBT W More than
the resistance values U N-IGBT 500
V N-IGBT
W N-IGBT Measurement error can occur for reasons such as the
initial measurement condenser discharge.
U P-IGBT Measured over at least three times.
V P-IGBT
Measure the diode W P-IGBT
0.3~0.7V
voltage values N-IGBT U
N-IGBT V
N-IGBT W
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Input wiring error EMI fuse open.
Judgment Method
• DC-Link Overvoltage / Low voltage occurs.
- Check the power source wiring. (R/S/T/N wire crossed or not connected)
Cause of problem - Check the power source voltage. (Rated voltage ±10%)
- Check the fuses on EMI PBA. (fuse is normally short)
1. Cause of problem
Power Off
Is Power No
connection accurately Power Cable re-connection
conected?
Yes
Is EMI PBA
R,S,T Wire and Terminal-block No Check the connector connection
connector accurately
connected?
Yes
Is the resistance
No value between different No
Did the Fuse is short? phases of Compressor. (U V, V W, Replace Compressor
W
Yes
Is the resistance No
between the body of Compressor and
Replace Compressor
Yes
Is Inverter
PBA R,S,T Wire and EMI PCBA No Power Off and then
connector accurately re-connection
connected?
1. Cause of problem
E496
Power Off
E469 E369
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Occurs when overcurrent flows in the IPM.
Judgment Method
• Detected by H/W or S/W
- Defective Motor
- Fan motor U/V/W connection error.
Cause of problem - Fan motor hall IC connection error.
1. Cause of problem
No No
Dual Fan Controller? Did the error occurs?
End of Service
Yes Yes
Connection wire
of HALL IC did confirmation? No
combination is normal? Check the connecting wire
(Verify that the wire folded, or the connection and restart.
is detached.)
No
Yes
Replace it normal combination
Yes
Yes
When the error is repeated, replace the Fan Motor. FAN Motor Connector
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Occurs when overcurrent flows in the IPM.
Judgment Method
• Detected by H/W or S/W
Cause of problem • Defective FAN Motor
1. Cause of problem
Power Off
Yes
E489 E389
1. Cause of problem
Power Off
No
Is Power connection accurately connected? Power Cable re-connection
Yes
E485 or E385?
E468 or E368? E493 or E393?
1. Cause of problem
Be careful when you check DC voltage.(600Vdc )
How to check voltage from DC LINK connector disconnect from FAN PBA.
Turn off the MAIN Power
Disconnect the DC LINK connector from FAN PBA
Turn on the MAIN Power
Check voltage of connector
Power On
Yes
Check DC voltage of
DC LINK connector disconnect from FAN PBA
[Refer to Standard DC Voltage]
No
Yes (If the voltage is out of Std. range)
Power Off
No
Check the status of DC LINK Connector Replace connected wire
Yes
Yes
No Replace Compressor
Is the resistance between the body of
Yes
(FAN PBA(FAN1))
Outdoor unit display
(FAN PBA(FAN2))
• Fan rotation defective or vibration and noise of the defective operation.
Judgment Method • Hall IC there is no signal input.
• Detected by SW while starting.
• Hall IC wire disconnection.
• Defective circuit parts and defective manufacturing.
Cause of problem
• Fan Motor defective.
• Motor parameters are completely different
1. Cause of problem
No No
Dual Fan Controller? Did the error occurs? End of Service
Yes Yes
Connection wire
of HALL IC did confirmation? No
combination is nomal? Check the connecting wire and
(Verify that the wire folded, or the connection restart.
is detached.)
No
Yes
Replace it normal combination
FAN Motor
Yes
Yes
1. Cause of problem
Power Off
No
Is the bolt of the heat sink fully tightened? Tighten Bolt(Screw)
Screwing Torque
Yes
M4 : 12~18kgf·cm
M5 : 20~30kgf·cm
Screw M4
Screw M5
Screw M5
Continue.
Continue.
No
Did check the foreign objects between the heat Remove foreign objects and apply the heat sink
sink and IGBT/PFCM? grease. And then reassembly
Yes
Did properly apply the heat sink grease? No Apply the heat sink grease and then
(Between the heat sink and the IGBT/PFCM) reassembly.
Yes
Complete
1. Cause of problem
Yes
Yes
1. Cause of problem
Yes
Is the outdoor unit EEPROM accurately No Connect outdoor unit EEPROM
connected to connector? and then reset.
Yes
Yes
Outdoor unit single type exclusive use Download relevant model EEPROM and
model (non-modular model), can not be then reset.
module installation.
(Single type only installation) for "UP" cancellation after EEPROM
download.
: ON : Flash ×: OFF
1. Cause of problem
No
Has E108 occurred?
Yes End
MCU
E108 occurring machine
Indoor unit
Find a unit whose address is duplicated in the manual Check the rotary switch of the address of
address view on the view mode of the outdoor unit display. the installed MCU to check any duplicate address.
(If there is an address that does not appear in the manual
address view even though a unit is actually installed, the
address is duplicated.)
e.g.) When the following is displayed in the view mode
at the site where No. 0 to 4 are installed, possible
Check the manual address view in the view mode.
to judge that the address of no. 3 indoor unit is
(Press K4 Switch long to enter)
duplicated. A000 A001 A002 A004.
K3 reset
- When the system is reset through K3 reset, the previous error (E108) on the
Reset the address of the unit whose address is display is sometimes indicated. This indicates the error left previously in the
duplicated. indoor unit during the course of performing resetting and addressing the whole
system after the outdoor unit is reset.
When addressing is completed, the error indication disappears (up to 5 minutes
required).
Press the reset key (K3) of the outdoor unit PBA to track Whole system power reset
or reset the whole system to rerun. - To solve the problem through the power reset after the address is reset the
power reset of individual units is meaningless and the power of the whole
system must be reset.
1. Cause of problem
Yes
Yes
Abnormal
Check the Main EEV leakage Replace Main EEV
Normal
Normal Operation
inverter PBA
FAN PBA
How to proceed
K2
KEY operation Display on 7-Segment
(Number of press)
1 times Refrigerant charging in Cooling mode “ ”
2 times Trial operation in Cooling mode “ ”
3 times Pump down all units in Cooling mode “ ”
4 times Auto trial operation “ ”
“
5 times Checking the amount of refrigerant
(Display of last two digits may differ depending on the progress)
6 times Discharge mode of DC link voltage “ ”
7 times Forced defrost operation “ ”
8 times Forced oil collection “ “ ”“ ”
9 times Inverter compressor1 check “ “ ”“ ”
10 times Inverter compressor 2 check “ “ ”“ ”
11 times Fan 1 check “ “ ”“ ”
12 times Fan 2 check “ “ ”“ ”
H/R Auto pipe pairing “ “ ”“ ”
13 times
H/P Unused (Display of last two digits may differ depending on the progress)
14 times Baseheater testing mode “ “ ”“ ”
15 times Unused “ “ ”“ ”
16 times End KEY operation -
During Discharging mode, voltage of Inv1 and Inv2 will be displayed alternately.
Even when the power is off, it is dangerous when you come in contact with inverter PBA, fan PBA since high pressure DC voltage is charged to
those parts.
When replacing or repairing the PBA, cut-off the power and wait until the DC voltage is discharged before replacing/repairing them.
- Wait for more than 15 minutes to allow those parts to be fully discharged.
- When there is error, Discharge mode of DC link voltage may not have been effective. Especially when E464 and E364 error
is displayed, power element might be damaged so do not use the Discharge mode of DC link voltage.
Caution - In case of capless inverter do not use the Discharge mode of DC Link voltage
How to proceed
Press K2 button 6 times shortly.
Items Cooling
K2 button Number K2
Key Push
6
time
“ ” Inv. 2 DC voltage “ ” Inv. 1 DC volt
Display
“ ”“ displays.
1. If the installation of the long pipe : Any refrigerant into the outdoor unit can not be recovered, therefore should use a
separate container
Caution
2. Observe low pressure using View Mode of K4 button if compressor operate.
- If low pressure goes down below about 0.2MPa.g
: Immediately close the gas side service valve, then shut down the Pump Out operation
(Pump out operation shut down : K1 button once more press or K3 button one time press)
- If operation of low pressure goes down below 0.1MPa.g
: Pump down operation will be stopped automatically to protect the compressor.
3. After pump out about 1kg of refrigerant will be remained in the pipe so use pipe cutter to detach the pipe.
(Do not use flame to detach the pipe)
4. 10mins later if the high pressure is over 30kg/cm2.g, turn off some indoor unit till high pressure is same or lower than 30kg/cm2.g
5. If high pressure is same or lower than 30kg/cm2.g, open the liquid valve and container valve.
6. Check the weight of container and then close the valve.
Scale
Operation for the repair of the Individual outdoor unit, refrigerant emissions to the indoor part.
The operator need to close liquid service valve and the gas service valve manually.
Operation to facilitate vacuum to open the valve after the Outdoor Unit repair.
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
Indoorunit MPI
display × × × × × × × ×
: ON : Flash ×: OFF
Judgment • Communication error between indoor and outdoor units.
Method
Cause of • Refer to the judgment method below.
problem
Cause Solution
Adjust the setting
Outdoor unit’s main PBA
F1,F2 wire disconnection Check the F1,F2 wire
Communication IC faulty Check the IC
Duplicated address setting(E108 will be shown as well) Change the indoor unit’s address
Cause Cause
Action Result
Check wiring to F1,F2 terminal block OK
Comm. IC check OK
Check ODU PBA setting OK
Check Other error occurrence OK
Wiring broken check NG – middle of the F1 wire was broken
Outdoor Unit
Measure the No.5- No.6 / No.5- No.7 / No.5- No.8 Pin resistance
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • Communication error between the C-Box PBA.
Method
Cause of • Communication wire inside the C-Box is unconnected.
problem • Main PBA defective.
MAIN PBA
FAN PBA
INV PBA 2
Communication jumper
Outdoor unit
display
Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte)
Filter/
Indoorunit Operation Defrost Timer Fan Operation Defrost Timer Filter Operation Timer Turbo 24 27
MPI
display
× × × × × × × ×
: ON : Flash ×: OFF
Judgment • PBA does not respond to the invoked Main PBA
Method
Cause of • C-Box internal Inverter PBA, Fan PBA, Hub PBA defective
problem
* Reference
E206-C001 : MAIN PBA communication error / E206-C002 : FAN PBA communication error
E206-C003 : INV1 PBA communication error / E206-C004 : INV2 PBA communication error
Outdoor unit
display - A00X (X : Address of duplicate indoor unit)
Cause Solution
E613 Comm. error between Comm. was not finished Fix E108
DMS and PIM/SIM Because of E108
Address duplication of IDU/MCU/EEV EEV KIT address setting
E108 kit Failure (human error) Fix IDU address
E604 Tracking error between remote control- Tracking fail because of E108 Power reset on
ler and the IDU Wired remote controller
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Startup, and then if the speed increase is not normally.
Judgment Method
• Detected by H/W or S/W.
• Compressor connection error
Cause of problem • Defective Compressor
• Defective PBA
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• Will occur if the overcurrent flowing in the IPM.
Judgment Method
• Detected by H/W or S/W
• Installation defective • Connection wire error
Cause of problem • Comp. defective • Motor defective
• PBA defective
(INVERTER1 PBA)
Outdoor unit display
(INVERTER2 PBA)
• N-phase wiring error and EMI Fuse short.
Judgment Method
• DC-Link Overvoltage / Low voltage occurs.
• Check the input wiring
Cause of problem
• EMI Fuse short
NG
E461/464 / 466
E361/364 / 366
Inverter PBA
OK NG
1. Power Off
2. Wait more than 15 minutes after the Power Off.
3. Exchange comp wire ( Inverter PBA 1 comp 1)
4. Take measure according to the result
#1 #1 #1 #1 Replace
comp #1
E461
Change
#2 #2 #2 #2
E361
1. Power Off.
2. Wait more than 15 minutes after the Power Off as in case of IPM failure, discharge mode may not work properly.
3. Remove all of the Inverter PBA connectors and wire that is fixed as screw. (Include wire that is fixed to compressor and DC Reactor.)
4. Prepare the digital multi tester.
Measured Point
Division Criterion Remark
+ -
P-IGBT U
P-IGBT V Measurement error can occur for reasons
Measure P-IGBT W such as the initial measurement
More than 500K
the resistance values U N-IGBT condenser discharge.
V N-IGBT Measured over at least three times.
W N-IGBT
U P-IGBT - +
V P-IGBT
Measure the diode W P-IGBT
0.3~0.7V
voltage values N-IGBT U
N-IGBT V
N-IGBT W
1. Power Off.
2. Wait more than 15 minutes after the Power Off as in case of IPM failure, discharge mode may not work properly.
3. Prepare the digital multi tester.
5/28
Test 5/27 case 1 case 2 case 3
upper PBA change lower PBA change exchange PBA position each other
PBA_A PBA C PBA C PBA D
Upper PBA
freq. 55hz freq. 54hz freq. 55hz freq. 55hz
(inv 2)
IPM 89 IPM 79 IPM 81
PBA B PBA B CB D PBA C
Lower PBA
freq. 52hz freq.51hz freq. 52hz freq. 52hz
(inv 1)
IPM 86 IPM 92 IPM 91 IPM 89
IPM
Heat sink
- Conclusion : Change bolt to new one, reattach the IPM Problem solved
- Hz Hold : 36 kgf/
- Hz Down : 37 kgf/
Good No Good
- Trouble shooting
(FAN1 PBA)
Outdoor unit display FAN PBA
(FAN2 PBA)
Judgment Method • IPM internal temperature more than 85°C (E455, E355)
• Heat sink and IPM assembly defective.
Cause of problem
• Defective heat sink cooling
Heat sink
No
Measure resistance
No
Replace PBA.
No
No
No
Replace PBA
2 4
1 3 5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
C-BOX COMM
#1 12V
#2 INVERTER SMPS OUT
#3 C-BOX COMM
#4 GND
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1 3
1 3
1 3
2 6
1 3
6 4
1 2 3 4 5 6
13
9
12
11 10
1 2 3 4 5 6
13
9
12
11 10
1 2 3 4 5 6
9
14
13
12
11 10
1 2 3 4 5 6
14 9
13
12
11 10
1 2 3 4 5 6
9
10
14 13 12 11
When installing outdoor units in module, select the power supply cable according to the sum of outdoor unit capacity. (Refer to the table for each model)
Power Supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord.
(Code designation IEC:60245 IEC 66 / CENELEC: H07RN-F)
Ex.) AM500*XVA**
This device is intended for the connection to a power supply system with maximum permissible system impedance shown in the table at the
interface point (power service box) of the user’s supply.
The user must ensure that this device is connected only to a power supply system which fulfills the requirement above. If necessary, the user
can ask the public power supply company for the system impedance at the interface point.
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal to Ssc(*2) at the interface point
between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation
with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power Ssc greater
than or equal to Ssc(*2). [Ssc (*2)]
Model Ssc [MVA] Model Ssc [MVA] Model Ssc [MVA]
AM080AXVGGH/** 3.0 AM220AXVGGR/** 7.4 AM180AXVDGH/** 6.3
AM100AXVGGH/** 3.4 AM240AXVGGR/** 9.3 AM080AXVCNH/** 3
AM120AXVGGH/** 4.0 AM260AXVGGR/** 10.2 AM100AXVCNH/** 3.4
AM140AXVGGH/** 4.4 AM080AXVAGH/** 3.0 AM120AXVCNH/** 4
AM160AXVGGH/** 5.2 AM100AXVAGH/** 3.7 AM140AXVCNH/** 6.4
AM180AXVGGH/** 6.4 AM120AXVAGH/** 4.0 AM160AXVCNH/** 6.4
AM200AXVGGH/** 7.0 AM140AXVAGH/** 4.6 AM180AXVCNH/** 7.4
AM220AXVGGH/** 7.4 AM160AXVAGH/** 5.2 AM200AXVCNH/** 7.4
AM240AXVGGH/** 9.3 AM180AXVAGH/** 6.3 AM080AXVFNH/** 3.0
AM260AXVGGH/** 10.2 AM200AXVAGH/** 7.0 AM100AXVFNH/** 4.0
AM080AXVGGR/** 3.0 AM220AXVAGH/** 7.4 AM120AXVFNH/** 4.0
AM100AXVGGR/** 3.4 AM240AXVAGH/** 9.3 AM140AXVFNH/** 4.4
AM120AXVGGR/** 4.0 AM260AXVAGH/** 10.2 AM160AXVFNH/** 5.2
AM140AXVGGR/** 4.4 AM100AXVDGH/** 3.7 AM180AXVFNH/** 6.4
AM160AXVGGR/** 5.2 AM120AXVDGH/** 4.0 AM200AXVFNH/** 7.4
AM180AXVGGR/** 6.4 AM140AXVDGH/** 4.6 AM220AXVFNH/** 10.2
AM200AXVGGR/** 7.0 AM160AXVDGH/** 5.2 AM240AXVFNH/** 10.2
- Main power and the ground cable must be withdrawn through the knock-out hole on the bottom-right or right side of the cabinet.
- Withdraw the communication cable from the designated knock-out hole on the bottom-right side of the front part.
- Install the power and communication cable using separate cable protection tube.
- Fix a protection tube to the knock-out hole on the outdoor unit by using a CD connector or bushing. Make sure to use insulating bushing.
CAUTION
• Caution for perforating the knock-out hole
• Perforate a knock-out hole by punching it with a hammer.
• After perforating the knock-out hole, apply rust resisting paint around the hole.
• When you need to pass the cables through the knock-out hole, remove burrs on the hole and protection the cable with a protection tape
or bushing etc. Caution for installing communication cable
• When you connect the cable, it may sag and pressed by other parts. Therefore cables should be fixed to a clamp highlighted with a box on
the illustration.
HEAT
FAN ON
HEAT
FAN ON
HEAT
FAN ON
OFF
FAN OFF
OF1/OF2 Outdoor Outdoor communication line
R1/F2 Solution Outdoor communication line
Outdoor Heat Exchanger (OHX)
HEAT
FAN ON
OFF
FAN OFF
7. Cycle Diagram
7-1 AM080/100AXVCNH/ID
BV_G
OFM T_A
T_CO
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
- -
- -
7-2 AM120AXVCNH/ID
BV_G
OFM T_A
T_CO
HX_M
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
7-3 AM140/160AXVCNH/ID
BV_G
OFM T_A
T_CO
HX_M
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
- -
- -
- -
7-4 AM180/200AXVCNH/ID
T_A BV_G
OFM
T_CO
HX_M
CV_E E_M
PS_L
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
- -
- -
7-5 AM080/100AXVFNH/ID
BV_G
OFM T_A
T_CO
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
7-6 AM120AXVFNH/ID
BV_G
OFM T_A
T_CO
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
-
-
7-7 AM140AXVFNH/ID
BV_G
OFM T_A
T_CO
HX_M
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
7-8 AM160AXVFNH/ID
BV_G
OFM T_A
T_CO
HX_M
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
4.76x348mm s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
-
-
7-9 AM180/200AXVFNH/ID
T_A BV_G
OFM
T_CO
HX_M
CV_E E_M
PS_L
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-10 AM220AXVFNH/ID
BV_G
OFM T_A
T_CO
HX_M
CV_E E_M
PS_L
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-11 AM240AXVFNH/ID
BV_G
OFM T_A
RE Hx
HX_M
T_CI
Hx
T_CO1
CV_E2
PS_L E_M E_M CV_E1
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-12 AM140AXVANH/**
BV_G
OFM T_A
T_CO
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
7-13 AM160/180/200AXVANH/**
BV_G
OFM T_A
T_CO
HX_M
HX_M
PS_L
V_4W
T_S CV_E E_M
V_HG
PS_H
s
V_EB
HX_IC
s T_EO
CV_D T_EI
E_EV
OS
PW_H
T_D
T_CT
AC IPMC
INV
T_L
BV_L
V_AR
s
- - -
- - -
- - -
7-14 AM220AXVANH/**
BV_G
OFM T_A
T_CO
HX_M
CV_E E_M
PS_L
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-15 AM240/260/280AXVANH/**
BV_G
OFM T_A
RE Hx
HX_M
T_CI
Hx
T_CO1
CV_E2
PS_L E_M E_M CV_E1
V_4W
T_S
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-16 AM300/320/340AXVANH/**
OFM BV_G
T_A
T_S1
HX_M
RE
T_CO1
T_S3
T_CO2
CV_E
PS_L E_M2 E_M1 CV_E
V_4W
T_S2
PS_H
IPMC
T_D T_D
T_CT T_CT
AC
INV INV
T_L
BV_L
s
V_EVI V_EVI
V_AR
7-17 AM080/100AXVANC/**
- -
7-18 AM120/140AXVANC/**
- -
7-19 AM160AXVANC/**
7-20 AM180/200AXVANC/**
- -
7-21 AM220AXVANC/**
7-23 AM300AXVANC/**
10 LPS (PS_L)
suction, protects the pressure control & system.
By stopping the system immediately to the high pressure
11 HPSW (PW_H)
exceeds the set pressure and protects the system.
Main EEV By controlling the amount of refrigerant during the heating
12 E_M
(Electronic Expansion Valve-Main) operation and it controls the superheat.
EVI EEV By controlling the amount of refrigerant passing through
13 E_EV (E_EVI)
(Electronic Expansion Valve-EVI) the intercooler.
"When the compressor stops, close the valve.
EVI Sol. Valve
14 V_ES (V_EVI) The refrigerant having passed through the EVI EEV prevents
(Solenoid valve-EVI)
Discharge Temp. Sensor Measure the temperature of the compressor discharge pipe.
22 T_D
(Thermistor-Discharge pipe) It is mainly used to protect the compressor.
Measure the temperature of the compressor suction line.
Suction Temp. Sensor
23 T_S It is used to determine the suction superheat of the
(Thermistor-Suction pipe)
compressor.
Cond Out Temp. Sensor Measure the liquid pipe temperature of the heat exchanger.
24 T_CO
(Thermistor-Cond Out) Used to enter in defrosting operation and escape judgment.
Measure the temperature of the intercooler inlet pipe (EVI
EVI In Temp. Sensor
25 T_EI EEV side). It is used to determine the superheat of the EVI
(Thermistor-EVI In)
In / Out.
Measure the temperature of the intercooler outlet pipe (EVI
EVI Out Temp. Sensor
26 T_EO EEV side). It is used to determine the superheat of the EVI
(Thermistor-EVI Out)
In / Out.
Liquid Tube Temp. Sensor Measure the temperature of the outdoor liquid pipe.
27 T_L
(Thermistor-Liquid pipe) It is used to determine the supercooling.
Comp. Top Temp. Sensor To measure the surface temperature of the compressor Top
28 T_CT
(Thermistor-Compressor Top) Cover. It is mainly used to protect the compressor.
Ambient Temp. Sensor
29 T_A Measure the temperature of the outdoor air.
(Thermistor-Ambient)
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
4Way (V_4W)
Pressure
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS)
Thermistor -
Pressure EVI In
Switch - (T_EI)
High Electronic
(PW_H) Thermistor - Expansion
Discharge Accumulator Valve -
Thermistor - EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Check Valve - Outdoor Fan Motor 1 Outdoor Fan Motor 2 Ball Valve -
Main Cooling (OFM1) (OFM2) High pressure
(CV_MC) Thermistor - Gas pipe
Ambient (BV_HG)
Solenoid Valve - (T_A)
Main Cooling
(V_MC)
Thermistor -
Cond Out
(T_CO)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM)
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
EVI Bypass EVI Out
(V_EB) (T_EO)
Check Valve -
Discharge
(CV_D) Heat
Exchanger -
Solenoid Valve - Intercooler
Oil Hot Gas bypass (HX_IC)
Separator (V_HG)
(OS)
Thermistor -
Pressure EVI In
Switch - (T_EI)
High Electronic
(PW_H) Thermistor - Expansion
Discharge Accumulator Valve -
Thermistor - EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)
Electronic
Check Valve - Expansion
EEV Bypass Valve -
(CV_EB) Main
(E_M)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor - IPM Cooler
High1 (IPMC)
(PS_H1)
Solenoid Valve -
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)
Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Thermistor - Discharge1 Thermistor -
Compressor pipe (T_CT2) (T_D2) EVI In
Top1 (T_D1) Accumulator (T_EI)
(T_CT1) (AC) Electronic
Expansion
Valve -
Compressor1 Compressor2 EVI (E_EVI)
(COMP1) (COMP2)
Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor -
Ambient (BV_HG)
(T_A)
(OFM) (OFM )
Reservoir
(RE)
Thermistor - Thermistor -
Cond In Cond Out
(T_CI) (T_CO)
Electronic
Check Valve - Expansion (E_M1) Check Valve -
EEV Bypass2 Valve - EEV Bypass1
(CV_EB2) Main2 (CV_EB1)
(E_M2)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High1
(PS_H1) IPM Cooler
Solenoid Valve - (IPMC)
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)
Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
EVI (E_EVI)
Compressor1 Compressor2
(COMP1) (COMP2)
Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)
Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM)
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve - (V_HG)
Discharge
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Electronic
(T_S) Check Valve - Expansion
EEV Bypass Valve -
Pressure (CV_EB) Main
Sensor - (E_M)
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve - (V_HG)
Discharge
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
Compressor pipe (AC)
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM) (OFM )
Thermistor -
Cond Out
(T_CO)
Electronic
Check Valve - Expansion
EEV Bypass Valve -
(CV_EB) Main
(E_M)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor - IPM Cooler
High1 (IPMC)
(PS_H1)
Solenoid Valve -
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)
Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
Compressor1 Compressor2 EVI (E_EVI)
(COMP1) (COMP2)
Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)
Ball Valve -
OutdoorFan (OF ) OutdoorFan (OF ) Gas pipe
Thermistor -
Ambient (BV_HG)
(T_A)
(OFM) (OFM )
Reservoir
(RE)
Thermistor - Thermistor -
Cond In Cond Out
(T_CI) (T_CO)
Electronic
Check Valve - Expansion (E_M1) Check Valve -
EEV Bypass2 Valve - EEV Bypass1
(CV_EB2) Main2 (CV_EB1)
(E_M2)
Thermistor -
Suction pipe
(T_S)
Pressure
Sensor -
Low
(PS_L)
Solenoid Valve -
Pressure 4Way (V_4W)
Sensor -
High1
(PS_H1) IPM Cooler
Solenoid Valve - (IPMC)
Check Valve - Hot Gas bypass
Discharge1 (CV_D2) (V_HG)
(CV_D1)
Oil Solenoid
Separator1 (OS2) Valve - Thermistor -
(OS1) EVI Bypass EVI Out
(V_EB) (T_EO)
Heat
Pressure Exchanger -
Switch - Intercooler
High1 (PW_H2) (HX_IC)
(PW_H1) Thermistor -
Discharge1 Thermistor -
Thermistor - EVI In
Compressor pipe (T_CT2) (T_D2)
(T_D1) Accumulator (T_EI)
Top1
(T_CT1) (AC) Electronic
Expansion
Valve -
EVI (E_EVI)
Compressor1 Compressor2
(COMP1) (COMP2)
Solenoid Solenoid
Valve - Valve -
EVI1 EVI2 Solenoid Valve - Thermistor - Ball Valve -
(V_EVI1) (V_EVI2) Accumulatoroil Return Liquid pipe Liquid pipe
(V_AR) (T_L) (BV_L)
Ball Valve -
OutdoorFan (OF ) Gas pipe
Thermistor - (BV_G)
Ambient
(T_A)
(OFM )
Thermistor -
Cond Out
(T_CO)
Thermistor -
Suction pipe Valve Check
(T_S) pressure Valve -
Regulating
Pressure EEV Bypass
( )
Sensor - (CV_E)
Low
(PS_L)
Pressure
Sensor -
High
(PS_H)
Solenoid
Valve - Thermistor -
Solenoid Valve - EVI Bypass EVI Out
Hot Gas bypass (V_EB) (T_EO)
Check Valve -
Discharge (V_HG)
(CV_D) Heat
Exchanger -
Intercooler
Oil (HX_IC)
Separator
(OS) Thermistor -
EVI In
Pressure (T_EI)
Switch -
High Electronic
(PW_H) Expansion
Thermistor - Valve -
Thermistor - Discharge Accumulator EVI (E_EVI)
pipe (AC)
Compressor
Top (T_D)
(T_CT)
Compressor1
(COMP1)
IPM Cooler
(IPMC)