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Samsung Electronics

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Modification history
Date Ver. Modifier Modified detail Remarks
20 Mar 16 0.0 Yihyeong Lee Made the original version of installation training materials
New format of materials, field setting, trial operation updated
12 Aug 16 1.0 Tony Hwang New format
360 cassette, Super DVM updated
P208~225 : Duplicated page delete
03 Nov 16 1.03 Yihyeong Lee
P149 : Louver design failure case add.
Mention the new MCU Kit
Add the MCU address & port setting
07 Nov 16 1.04 Hyunjin Kim Add entering the service mode of MWR-WE11N
Add option setting of AR-KH00E
Modify the option function (SEG4, 5)
Modify indoor unit installation option “02” series : SEG16/17/21/22/23/24
Hyunjin Kim
17 Nov 16 1.05 Modify indoor unit installation option “05” series : SEG10/24
Jake Lee
Enables the silent mode for night-time in heating mode (with ext. contact only)
P8~12 : Add what is DVM / Modify all Piping session
Yihyeong Lee
29 Nov 16 1.06 All ODU option setting / Add ODU emergency operation option
Hyunjin Kim
Add IDU “Use of MTFC” option / Modify IDU “Aux heater
09 FEB 17 1.07 Yihyeong Lee HR piping information added, free cooling option, indoor unit’s option miner change

01 Sep 17 1.09 Song Song Add case study of 360 CST

15 Nov 17 1.10 Hyunjin Kim Modify the indoor unit “02” installation option SEG 4 setting

Modify the indoor unit “02” installation option SEG 4, SEG 8 setting
23 May 18 1.11 Hyunjin Kim
Modify “Preparation of installation”

Modified the outdoor unit installation option SEG 22


16 Aug 18 1.12 Hyunjin Kim
Modified the indoor unit “02” installation option SEG 23

15 Feb 19 1.13 Junho Lim Modified the indoor unit “02” installation option SEG 11, SEG22

24 May 19 1.14 Junho Lim Add the design guide for renewal

3 June 19 1.15 Junho Lim Add the process for renewal

31 July 19 1.16 Junho Lim Update the Pipe limitation - Between outdoor unit (Reflect the installation manual information)

24 Oct 19 1.17 Junho Lim Update Piping cleansing for renewal

19 Nov 19 1.18 Sanggill Lee Update the usage of PDM Kit

6 Mar 20 1.19 Sanggill Lee Changed terminology (Virus doctor  Ionizer)

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Modification history
Date Ver. Modifier Modified detail Remarks

25 Mar 20 1.20 Junho Lim Modified the indoor unit “02” installation option SEG22

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Process
Before start
■ Things what should be checked before installation

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What is DVM
■ What is DVM
 Variable-Refrigerant-Flow (VRF) system with 1 to 4 outdoor
units and up to 64 indoor units piped into the same refrigerant
system
 Control options range from individual controllers to large scale
BMS options
 Inverter scroll compressor & R410A refrigerant

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What is DVM
■ System Types – Heat Pump

• Operates entirely in either cooling or heating mode, mixed operation is not allowed

HP : 2 pipes(Gas, Liquid)

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What is DVM
■ System Types – Heat Recovery
• Allows simultaneous heating and cooling on a single system. One indoor unit can operate
in cool mode while another unit on the same system operates in heat mode.
* MCU required(Mode control unit)

ODU - MCU : 3 pipes(Liquid , High pressure gas, Low pressure gas)


ODU
MCU - IDU : 2 pipes(Gas, Liquid)

MCU

IDU
MCU

Heat recovery

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Nomenclature – Outdoor unit
Model Name

AM 220 K X V J N H / EU
(1) (2) (3) (4) (5) (6) (7) (8) (Buyer)

(1) Classification (5) Feature 1 (6) Feature 2 (7) Voltage


AM DVM X DVM +2 A STANDARD / GENERAL / MODULE A A(115V, 60hz, 1Ф)
D DVM +3 C STANDARD / TROPICAL / MODULE B B(220V, 60Hz, 1Ф)
K DVM +4 D STANDARD / GENERAL / NON MODULE C C(208~230V, 60Hz)
(2) Capacity (3Digit) V DVM Inverter F STANDARD / TROPICAL / NON MODULE D D(200~220V, 50Hz)
HP x 1/10 L DVM Slim G HIGH / GENERAL E E(220~240V, 50Hz)
BTU x 1000 M DVM Mini T HIGH / LOW Temp. F F(208~230V, 60Hz, 3Ф)
G DVM GHP J HIGH / TROPICAL G G(380~415V, 50Hz, 3Ф)
C DVM GEO S FLAGSHIP / GENERAL Temp. H H(380V, 60Hz, 3Ф) ※ Saudi 400V
(3) Year W DVM Water H FLAGSHIP / LOW Temp. J J(460V, 60Hz, 3Ф)
E 2012 U ULTRA K K(220~240V, 50/60Hz, 1Ф)
F 2013 R RENEWAL M M(127V, 50Hz)
H 2014 V PRIME N N (380~415V, 50/60Hz, 3Ф)
J 2015
K 2016 (8) Mode
M 2017 C Cooling only
H Heat Pump R410A
R Heat Recovery
(4) Type D Cooling only
R22
X New communication E Heat Pump
C Old communication A Cooling only
R134A
B Heat Pump

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Nomenclature – Indoor unit
Model Name

AM 045 K N 4 D E H / EU
(1) (2) (3) (4) (5) (6) (7) (8) (Buyer)

(1) Classification (5) Feature 1 (6) Feature 2 (8) Mode


AM DVM 1 1Way CST F Flagship C Cooling only
2 2Way CST P Premium H Heat Pump R410A
N 4Way CST(600x600) D Deluxe R Heat Recovery
(2) Capacity (3Digit) 4 4Way / 360 CST S Standard D Cooling only
BTU x 1000 R22
H HSP Duct E Heat Pump
Kw x 100 M MSP Duct A Cooling only
CMH x 10 R134A
L LSP Duct B Heat Pump
E OAP Duct (7) Voltage N N/A
C Ceiling A A(115V, 60hz, 1Ф)
(3) Year
J Console B B(220V, 60Hz, 1Ф)
E 2012
F Concealed floor standing C C(208~230V, 60Hz)
F 2013
G Floor standing D D(200~220V, 50Hz)
H 2014
V RAC-A3050(With EEV) E E(220~240V, 50Hz)
J 2015
Q RAC-Neo Forte(With EEV) F F(208~230V, 60Hz, 3Ф)
K 2016
T RAC-Neo Forte G G(380~415V, 50Hz, 3Ф)
M 2017
A RAC-A3050 H H(380V, 60Hz, 3Ф) ※ Saudi 400V
U AHU J J(460V, 60Hz, 3Ф)
(4) Type Z AHU with fresh K K(220~240V, 50/60Hz, 1Ф)
X NASA B Hydro unit M M(127V, 50Hz)
C Non NASA K ERV Plus N N (380~415V, 50/60Hz, 3Ф)

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Preparation of installation
■ Precautions
DVM S uses R-410A refrigerant.
The designed maximum pressure of the system is 4.1MPa (594.6psi) and therefore select appropriate material and
thickness according to the regulations.
R-410A is near-azeotropic mixture of two refrigerants and it has to be charged in liquid phase.
(If you charge vapor refrigerant, it may change the blend of the refrigerant and cause product malfunction.)
Do not modify the product by yourself without any guideline of Samsung.
 Potential risk of electric shock, fire, product failure or injury, No warranty
For optimal distribution of the refrigerant, you must use Y-joint for connecting DVM S outdoor units.(Do not use T-joint)
Do not install the product in places where corrosive gases such as sulfur oxides, ammonia, and sulfurous gas are
generated.
(e.g. Toilet outlet, sewage works, dyeing complex, cattle shed, sulfuric hot spring, ship etc)
Total refrigerant amount of the system must be less than 100 kg(220 lb). If total refrigerant amount of system is over
than 100 kg(220 lb), the system has to be divided into smaller system, each less than 100 kg(220 lb).
 Accumulator size limitation.

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Preparation of installation
■ Maximum indoor unit’s quantity limitation
Combination ratio : 0.5×Σ(ODU capacity) ≤ Total capacity of IDUs ≤ 1.3×Σ(ODU capacity)
 50% ~ 130%
Ex) 10HP DVM S = 28kW  Total capacity of IDUs = 14kW ~ 36.4kW

Maximum number of connectable indoor units


- Max quantity = DVM S cooling rated capacity / 1.55kw

Capacity[HP]
DVM S
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 ~
DVM S Eco
DVM S Water

Max IDU Q’ty 14 18 21 26 29 32 36 40 43 47 51 54 58 61 64

* Maximum 32 Wall-mount units with EEV(AM✴✴✴FNQDEH✴, AM✴✴✴JNVDKH✴) can be connected


to one system  Otherwise refrigerant noise problem can be occurred

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Preparation of installation
■ Compatibility - Old & New communication New communication(DVM S)

Old communication(DVM+4)

F1F2

DVM+4 DVM+4
DVM S
Outdoor unit Indoor unit
Indoor unit

F1F2

DVM S DVM+4
DVM S
Indoor unit Indoor unit
Outdoor unit

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Preparation of installation
■ Move the unit
▷ Move with wire ▷ Move with forklift

Unit
Unit

Wooden pallet
Wooden pallet

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Preparation of installation
■ Case study of bad handling
- Wrong : Drag the product as shown in the picture  Product & packing are damaged
- Correct : Use forklift or others

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Preparation of installation
■ Case study of bad handling
- Wrong : Put the product on the ground  Packing can be wet and damaged.
- Correct : Put the product on the pallet

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Preparation of installation
■ Case study of bad handling
- Other wrong case

Messed up No packing box

Loaded to high Wrong direction


No pallet
•50kg ↓ : 6set or less
•50kg ↑ : 3set or less

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Installation tip
■ Keep the installation information

Address can be check(set) easily by following the step


Step 1. Print attached form
Step 2. Put the S/N sticker on the form with No. & Location
Step 3. Using S-net pro 2 set the indoor unit’s address & option by matching with S/N

Main RMC
No. Model code S/N sticker Location
Address Address

Office 01
1 AM012FNNDCH 01 1A
1st floor

4
S-net pro 2 software

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Required tool

Manifold Set (dedicated for R410A) Flaring Tool (45º Flare) Vacuum pump & Pressure gauge

Hands tools

Tube cutter & de-burring tool Torque Wrench

Nitro
gen
gas

Torch Set & brazing rod Nitrogen and flow gauge Scale & leakage detector

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Refrigerant piping
General guide of pipe drawing
■ General guide of pipe drawing
 Connect outdoor unit and indoor unit with copper pipe by brazing as designed
 Incorrect installation of Y-joint and header joint cause poor oil and refrigerant distribution between
indoor units. It may decrease the system’s performance or cause compressor failure.

Brazing
Copper pipe Y-joint Socket

Socket

Indoor unit
Y-joint
Outdoor unit Socket
Socket

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General guide of pipe drawing
■ Piping layout - Heat pump model

Example of piping layouts

Y-joint

※ Do not use Y-joint between


Header joint and indoor units
Header joint
& Y-joint

or

Header only

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General guide of pipe drawing
■ Piping layout - Heat recovery model

Example of piping layouts

3 pipes

MCU & Y-joint

or

MCU only

2 pipes

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General guide of pipe drawing
■ Pipe limitation - Heat pump
Category Length Remark

Total 1000m(3281’) Liquid only

200m(656’)
ODU to IDU
Equivalent 220m(722’)

First Y-joint 45m(148’)


First Y-joint to
*90m(295’) under special
the farthest IDU
conditions (*Note1)

40m(131’)
H2 H1
H3 ODU is higher *110m(361’) under special
H1 then IDU ODU-IDU
ODU is lower conditions (*Note2)
then IDU
Level H2 50m(164’) PDM kit
difference ODU-IDU *110m(361’) with PDM kit (*Note3)
First Y-joint
HP : 50m(164’)
H3
* 15m if EEV RAC is installed
IDU-IDU
HR : 15m(MCU-IDU 15m)
Main pipe : ODU - First Y-joint
* PDM kit model name : MXD-A38K2A, MXD-A12K2A, MXD-A58K2A

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General guide of pipe drawing
■ Pipe limitation - Heat recovery
Total pipe length
Unit 1,000m
Classification Pipe
Meter Feet
Total piping length 1,000m 3281’
ODU - IDU(equivalent) 200m(220m) 656’(722’)
Max length MCU - Indoor unit 45m 148’
ODU-ODU(equivalent) 10m(13m) 33’(43’)
30m
1st branch joint - farthest IDU 45/901) 148’/295’
ODU~IDU (ODU is highest position) 50/1102) 164’/361’ 110m
ODU~IDU(IDU is highest position) 40/1103) 131’/361’
40m 131’
IDU~IDU in different MCU If wall mount with EEV model is
Level 40m
installed : 15 m(49') or less
difference
IDU-IDU or IDU-MCU in one MCU 15m 49’
15m
MCU-MCU 30m 98’
MUC-MCU in series 5m 45m
220m
ODU~ODU 0m 0’

1) Condition required : The pipe size(Liquid & Low pressure gas) shall be increased by one grade over 45 m(see the next page)
2) PDM kit may be required over 50m.
3) Pipe size up is required according to condition(Refer to installation part)

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General guide of pipe drawing
■ Pipe limitation - IDU to ODU * Equivalent pipe length.
<Example> Y joint : 0.5 m (1.64')
Header : 1 m (3.28')
MCU : 1 m (3.28')

Main pipe

Total length : a+b+c+d+e+f+g+h+i+j+k+l+m+n+p ≤ 1000m (3281‘)


ODU - IDU : a+b+c+d+e+f+g+p ≤ 200m(220m)/656'(722‘)
* If ODU-IDU is over 90m(295”), main pipe(a) must be one size up(HP : Gas & Liquid, HR : Liquid only)
First Y-joint - IDU : b+c+d+e+f+g+p ≤ 45m (148')

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General guide of pipe drawing
■ Pipe limitation - *Note 1 Category Length

First Y-joint to 45m(148’), *90m(295’) under special conditions


Heat pump
the farthest IDU (*Note1)

Classification Condition
First Y-joint ~ The farthest IDU 45m ≤ b+c+g ≤ 90m: Y-joints (b, c) size must be increased by 1 grade
If the size of pipe main pipe(a) is not increased by 1 grade (OUD-IDU ≤ 90m)
a+(b+c)×2+d+e+f+g ≤ 1000 m
Total length of extended pipe
If the size of pipe main pipe(a) is increased by 1 grade (OUD-IDU > 90m)
(a+b+c)×2+d+e+f+g ≤ 1000 m
IDU to nearest Y-joint d, e, f, g ≤ 45 m
Distance difference Difference between the distance of the outdoor unit to the farthest indoor unit and
between IDUs nearest indoor unit ≤ 45m, (a+b+c+g)-(a+d) ≤ 45m

Size up

g
b c

e f
a d

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General guide of pipe drawing
■ Pipe limitation - *Note 1 Category Length

First Y-joint to 45m(148’), *90m(295’) under special conditions


Heat recovery
the farthest IDU (*Note1)

Classification Condition
First branch joint ~ Farthest 45m ≤ e+g ≤ 90m
Indoor unit : Size of the branch liquid and low pressure gas pipes (e) must be increased by 1 grade
Total length of extended pipe If the size of pipe main pipe(between the first branch joint and the outdoor unit)
is not increased by 1 grade a+b+(e)×2+c+d+f+g ≤ 1000 m
If the size of pipe main pipe(between the first branch joint and the outdoor unit)
is increased by 1 grade (a+e)×2+b+c+d+f+g ≤ 1000 m
Each MCU ~ Each indoor unit c, d, f, g ≤ 45 m
Difference between the distance of the outdoor unit to the farthest indoor unit and nearest indoor unit ≤ 45m,
(a+e+g)-(a+b+c) ≤ 45m

* After MCU : no change of pipe size

Size up
a e
g
b d f
c

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General guide of pipe drawing
■ Pipe limitation - *Note 2 Category Length

H1 40m(131’), *110m(361’) under special


Level difference
ODU-IDU conditions (*Note2)

1. Maximum level difference will be limited by


ambient temperature (※ see the chart on the right)
 When ambient temperature is low it is difficult to
ensure proper high pressure & it might cause weak Non-Continuous
Cooling Operation
cooling Range

Height (m)
2. Liquid pipe size up for 1 grade
Continuous
 Between the outdoor unit and the Y-joint right before Cooling Operation
Range
the corresponding indoor unit to minimize pressure drop
from pipe

Ambient Temperature (℃)


* Non continuous cooling range
: System may not work by protection control

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General guide of pipe drawing +1 : liquid pipe +1 : gas pipe

■ Pipe limitation - *Note 2


 Liquid pipe size up for 1 grade
c
 Between the outdoor unit and the Y-joint right before the
corresponding indoor unit to minimize pressure drop from pipe d
+1 b
h1 h2
<Example 1> h1 ≤ 40m & h2 > 40m ,
→ Size up the liquid line of (a) & (b) by one grade +1 a

<Example 2> h1 > 40m & h2 > 40m, c


→ Size up the liquid line of (a) & (b) & (d) by one grade
d
+1 b +1
h1 h2

+1 a

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General guide of pipe drawing +1 : liquid pipe +1 : gas pipe

■ Pipe limitation - *Note 2


c
<Example 3> h1 > 40m & h2 > 40m & IDU-ODU(a+b+c) ≥ 90m ,
→ Size up the liquid line of (a) & (b) & (d) by one grade d
+1 b
+1 h1 h2
→ Size up the liquid & gas of (a) by one grade additionally
(main pipe size up condition : OUD - IDU > 90m) +2 a
+1
Select Y-joint based on changed pipe size.

<Example 4> h1 > 40m & h2 > 40m & IDU-ODU(a+b+c) ≥ 90m
c
& farthest indoor unit from the first Y-joint (b+c) > 45m,
→ Size up the liquid line of (a) & (b) & (d) by one grade
→ Size up the liquid & gas of (a) by one grade additionally +2 d
b +1
(main pipe size up condition : OUD - IDU > 90m) +1 h1 h2
→ Size up the liquid & gas of (b) by one grade additionally
(*note1 condition : 1st y-joint to IDU > 45m)
+2
a
+1

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General guide of pipe drawing
■ Pipe limitation - *Note 3 : PDM kit (Pressure Drop Modulation)
PDM Kit is mandatory to be installed when both 2 conditions below are applied.
1. Outdoor is higher than indoors.
2. Level difference is over 50m.

Category Length

Level H2 Up to 50m(164’) : No PDM Kit


difference ODU-IDU Up to 110m(361’) : Need PDM kit

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General guide of pipe drawing
■ Pipe limitation - IDU to EEV kit
EEV kit Model name Remark

2m(6.6') or less MEV-E24SA 1 indoor


(Wire connection) MEV-E32SA

MXD-E24K132A 2 indoor
Apply to products
Indoor unit MXD-E24K200A
which do not have a EEV
to MXD-E32K200A
20m(66') or less (Wall mount & ceiling)
EEV Kit MXD-E24K232A 3 indoor
(communication)
MXD-E24K300A (AM***FNTDEH,
MXD-E32K224A AM***JNADKH,
MXD-E32K300A AM***FNCDEH)

Maximum 2m
Outdoor unit

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General guide of pipe drawing
■ Pipe limitation - Between outdoor unit

Category Length Remark

10m
ODU to ODU No level different
Equivalent 13m(43’)
x
y

x, y, z ≤ 10m

Bad distribution

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General guide of pipe drawing
■ Pipe limitation - Between outdoor unit

* You must use Y-joint

Y-joint should be connected


at the same or lower level
then service valve of the
outdoor unit

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General guide of pipe drawing
■ Pipe limitation - Between outdoor unit
 Be horizontal or slightly upward
Compressor can be broken by oil stagnation

IDUs
IDUs

Horizontal Slightly Downward

IDUs IDUs

Slightly Upward
Horizontal
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General guide of pipe drawing
■ Pipe limitation - Between outdoor unit
 If the pipe length is over 2m between outdoor units, make traps.
Otherwise oil stagnation may occur when outdoor unit at the end of module stops
while other outdoor units are still in operation

Run stop Run stop

* Vertical trap
Gas pipe : Mandatory Oil stagnation
High P. gas : Mandatory
Liquid pipe : optional

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General guide of pipe drawing
■ Pipe limitation - Between outdoor unit
 If sum of pipe length exceeds our distance of 2 M(6.5ft) then require the installation of inverted traps.

1M
1.5M (3.28’)
(5’) 1.8M
‘a’ Branch joint (6’) Branch joint

1.5M
(5’)
‘b’
1.5M 1.5M
(5’) (5’)

Sub 2 Sub 1
Main
0.3M 0.3M
‘c’ (1’) (1’)
1.2M
(4’)

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General guide of pipe drawing
■ Case study
1.5M 2.1M
Branch joint 1 (7’) Branch joint 2
(5’)

1.5M 1.8M 1.8M


(5’) (6’) (6’)

Sub 2

1.2M Sub 1 Main


(4’)
0.3M
0.3M (1’)
(1’)

Case1. From branch joint1 to Sub2


Case2. From branch joint1 to Sub1 Case3. From branch joint2 to Main
- Sum pipe length : 1.5+1.5+1.2=4.2M
- Sum pipe length : 1.8+0.3=2.1M - Sum pipe length : 1.8+0.3=2.1
∴ Inverted trap required
∴ Inverted trap required ∴ Inverted trap required

Case4. From branch joint1 to branch joint 2


- Sum pipe length : 2.1M
∴ Inverted trap required
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General guide of pipe drawing
■ General guide of pipe drawing

To calculate equivalent pipe length add below constant to real pipe length.

Elbow
No. Pipe size(mm) Equivalent length (m) * Equivalent pipe length
1 Φ 9.52 0.18 Y joint : 0.5 m (1.64')
2 Φ 12.70 0.20 Header : 1 m (3.28')
3 Φ 15.88 0.25 MCU : 1 m (3.28')
4 Φ 19.05 0.35
5 Φ 22.23 0.40
6 Φ 25.40 0.45
7 Φ 28.58 0.50
8 Φ 31.75 0.55
9 Φ 38.10 0.60
10 Φ 41.30 0.70
11 Φ 44.45 0.75
12 Φ 50.80 0.80

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General guide of pipe drawing
■ Pipe size selection
Decided by outdoor unit’s capacity
Decided by indoor unit’s capacity
Example) Max pipe length is 110m

1. Calculate (A - 1,2) : OUD pipe

2. Calculate (A - 3) : Main pipe

3. Calculate (A - C,D) : ODU Y-joint


D
4. Calculate (B - 4) : IDU pipe
IDUs 75kw
1 2 3 4
(4) 5. Calculate (B - E) : IDU Y-joint

C E IDUs 80kw

5
(5)
Follow the spec of indoor unit

14kw

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General guide of pipe drawing
■ Pipe size selection - Outdoor unit
 1. Calculate (A - 1,2) : OUD pipe

73.6kW
2

3
135.2kW

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General guide of pipe drawing
■ Pipe size selection - Outdoor unit
 2. Calculate (A - 3) : Main pipe

* Max pipe length is 110m

1. For HP model, When the pipe length between an outdoor unit and the farthest indoor unit exceeds 90m
you must increase the size of the main pipe by one grade.(Both gas & liquid).

2. For HR model, When the pipe length between an outdoor unit and the farthest indoor unit exceeds 90m
you must increase the size of the liquid pipe by one grade among the main pipe.

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General guide of pipe drawing
■ Pipe size selection - Outdoor unit
 3. Calculate (A - C,D) : ODU Y-joint

135.2kW

135.2kW

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General guide of pipe drawing
■ Pipe size selection - indoor unit
 4. Calculate (B - 4) : IDU pipe

If the size of the pipe between branch joints (4) is bigger than the size of the pipe connected to the
outdoor unit (3), apply the pipe size (3).

80kW 4

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General guide of pipe drawing
■ Pipe size selection - indoor unit
 5. Calculate (B - E) : IDU Y-joint

63.6
63.6
E

155kW

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Video play - Pipe installation
■ File name : [DVM S Training] Refrigerant piping

Video play

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Copper pipe Pipe size Minimum Temper
mm(inch) thickness(mm) grade
■ Copper pipe No ATSM standard
Φ 6.35(1/4”) 0.7 Annealed
Φ 9.52(3/8”) 0.7 type
Φ12.70(1/2”) 0.8
 ASTM standard copper pipe C1220T-O
Φ15.88(5/8”) 1.0
 Follow the minimum thickness & temper grade. Φ19.05(3/4”) 0.9
Φ22.22(7/8”) 0.9
Otherwise pipe may be broken due to high pressure
Φ25.40(1”) 1.0
 Use proper tool Φ28.58(1-1/8”) 1.1 Drawn type
Φ31.75(1-1/4”) 1.1
Φ34.92(1-3/8”) 1.21 C1220T-1/2H
Φ38.10(1-1/2”) 1.35 or
Φ41.28(1-5/8”) 1.43 C1220T-H

De-burring tool Φ44.45(1-3/4”) 1.6


Φ50.80(2”) 2.0
Tube cutter Φ53.98(2-1/8”) 2.1

* Brazing required to keep pipe more than 1 month on site

Cutting Burring Covering


- Use a tube Cutter - Removing burr - Block the end of pipe to prevent
foreign substance entering

Brazing
Taping
Cap

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Nitrogen gas blowing
■ Nitrogen gas blowing
- To prevent buildup of non-condensable substances in the refrigerant pipes, nitrogen blowing must be used d
uring brazing of copper connections

- Failure to use nitrogen while brazing will cause accumulation of oxides at the compressor, various strainers,
and expansion valves impacting performance and causing premature failure

With Nitrogen Without Nitrogen blowing

Ex) Filter clinginess

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Nitrogen gas blowing
■ Nitrogen gas blowing

 Connect a nitrogen tank near the point that will be brazed

 Using a flow regulator, maintain 5.0ℓ/min [1.76 ft³/hr] of dry nitrogen

 If flow is too low, it will not effectively prevent oxide formation

 If flow is too high, it will be difficult to make a quality brazed connection

 Maintain flow after brazing is complete until pipe is no longer hot

Nitrogen is not available to stay in the pipe


Good Bad
open

open

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Brazing
■ Brazing The stopper area of socket should be
covered with welding material

- Make sure that there are no foreign materials and impurities inside the pipe.
- Use socket when need brazing for connecting pipes.

(Expending pipe brazing) (Pipe brazing with socket)

(Flare brazing) (Butt brazing)

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Mounting
■ Mounting

1) Installing the hanger bolt(or others like ladder tray )


- Φ12.7 or less : 1.5m or less
- Φ15.88 or more : 2m or less
* If the distance is longer, pipe might be sagged by its weight

2) Insulating the pipe (Refer to Insulation work)


- Keep the tape or cap end of each side

3) Hanging the pipe


- Insert Insulation pad between pipe & hanger to prevent
insulation being pressed a

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Mounting
■ Mounting

 Install a hanger before and after the Y-joint.


 Y-joint is heavier than others so pipe will be sagged without supporter

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Vertical Piping <Failure case>

■ Vertical Piping
 Fix the vertical pipe properly
- Vertical pipe can be warped or sagging of the pipe by its weight.

 How to do
1. Fix the vertical pipe with U shape bolt or circular band for each floor or every 5m Pipe sagged

- Prevent leaning to left or right or Back & forth

Circular Band U shape bolt


2. Fix the vertical pipe with “Down stopper” every 15m additionally
- To hold the weight of the pipe against the gravity
* refer to the next page for the “Down stopper” installation

Pipe Length Fixing Interval Remarks

below 15m Fix a pipe every 5m(16.5ft) If there is a pit, fix a pipe at each floor

Install a Down Stopper additionally Pipe must be fixed at every 5m


Over 15m
(every 3 floor or every 15m height) regardless of down stopper

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Vertical Piping
■ Vertical Piping

* How to install the down stopper * If you don’t have down stopper

 Bend then support  Support bottom

Vertical
Brazing
Pipe
torch
Down
Stopper
Prepare the Down Stopper Braze Down Stopper
15m 15m

Supporter

Supporter
Completion Assemble the clamp

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Y-joint
■ Y-joint : Indoor unit
Cutting
 Use reducer to connect to various pipe sizes
 Cut → connect → Brazing
 Stopper help to stop the copper pipe from entering too far
Reducer Stopper

<Y-joint for indoor unit>

Gas

If inserted too far this can cause turbulence,


noise, and potential vibration

Liquid

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Y-joint
■ Y-joint : Indoor unit
 Y-joint can be installed horizontally or vertically (within ±15° of the horizon or vertical line)
 Secure minimum 500mm(20”) straight pipe before Y-joint
<Indoor unit’s Y-joint>

Vertical

500mm(20”) Minimum

Horizontal

Vaporized refrigerant leans to upper direction of Y joint  Less liquid flow

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Y-joint
■ Y-joint : Outdoor unit
Use the supplied reducer properly according to the selected pipe size.
* Y-joint for Gas pipe and Liquid pipe have different shape

<Liquid pipe> ODU <Low pressure gas pipe>


ODU

ODU
ODU

From Indoor unit

From Indoor unit

Do not use T-joint


T- joint→bad oil distribution →compressor failure

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Y-joint
■ Y-joint : Outdoor unit
 Y-joint can be installed horizontally only
 Secure minimum 300mm(12”) straight pipe before Y-joint
<Outdoor unit’s Y-joint>

300mm(12”) Minimum
Horizontal

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Y-joint
■ Y-joint : Heat recovery
 For heat recovery model we need 1 more Y-joint for High pressure gas line

< For MCU > < For Heat recovery outdoor unit >

MCU
Outdoor unit

Outdoor unit
MCU

From outdoor unit


MXJ-YA1500M
MXJ-YA2500M From indoor unit
MXJ-TA3100M
MXJ-YA3100M
MXJ-TA3800M
MXJ-YA3800M

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Header joint Plug

■ Header joint - Only for heat pump model

Select the reducer which is


matched with
the diameter of the pipe

Braze ends of the pipe with ⑧


caps which are not occupied

* Connect the indoor unit Reducer
as the larger capacity comes first

Install the header joint


horizontally.

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Pipe connection
■ Indoor unit - Refrigerant pipe connection
Detach
1. Purge the unit Flare First!
- Indoor unit is supplied with a pre-charge of nitrogen gas. (insert gas)
- Purge the nitrogen gas before connect the refrigerant pipe

2. Connect the refrigerant pipe


- A smaller one for the liquid line / A larger one for the gas line tube
- The inside of copper tube must be clean & keep no dust

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Pipe connection
■ Outdoor unit - Refrigerant pipe connection
Caution for connecting the pipe
 Use a flame proofing cloth to protect the unit from a brazing flame.
 Make sure not to damage the ambient temperature sensor located on the left side.
 Wrap the pipe before the service valve with a wet cloth and then braze it as shown below.
 To prevent the O-ring and Teflon packing inside service valve which can be damaged by fire.
 The connecting pipes of liquid side and gas side should not contact each other.
Vibration may cause a damage to the pipes

Some model may have reducers to match the pipe size


(For gas, liquid, high pressure gas)

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Pipe connection
■ Outdoor unit - Refrigerant pipe connection
1. Remove the front panel & pipe cover from unit.
2. Separate the knock-out hole to use. If the hole is open, small animals such as
squirrels or rats may get into the unit through the hole and the unit may be damaged.
3. Spread any coating materials like varnish on the cross section and edges
of the knock-out hole to prevent rust.
4. Close the front panel & pipe cover.

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Airtight Test
■ Airtight Test - Pipe only
 Perform the air Tight Test to check leakage with Nitrogen gas
- Block end of each pipe by Pinching & brazing
- Connect one of Gas & Liquid pipe , Install Pressure gage.

Pressure gauge

Connect
Liquid pipe

Nitrogen gas
Gas pipe

Brazing Brazing

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Airtight Test
■ Airtight Test - Pipe + Product
 Perform the air Tight Test to check leakage with Nitrogen gas
Factory condition
If you have only one manifold gauge,
- EEV : Full Open
charge through low pressure gas & Liquid or
- Sol. valve : Normally Close
low pressure gas service valve for both H/P & H/R

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Airtight Test
■ Airtight Test
※ Test Pressure

- R-410A : 38kgf/cm2 = 4.1Mpa = 594.6psi


- R-22 : 28kgf/cm2 = 2.84Mpa

Nitrogen pressurization

1. Maintains 4.1MPa for 24 hours. If no leakage, then pressure down to 1MPa.


2. If there is pressure drop then find leak point and
3. Maintain 1MPa(145psi) until connecting the outdoor/indoor units to prevent corrosion in the copper pipes.

Maintain a pressure of 4.1MPa Mark on the gage(wait for 24hours) Maintain a pressure of 1.0MPa

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Insulation
■ Insulation of pipe
1) Insulate the refrigerant pipe based on the proper thickness of insulator for each pipe size.
The standard condition is 30 °C & less than humidity 85%.
(If the condition is in high humidity, use one grade thicker)

2) Use EPDM insulation which meets the following condition.


* Seaside, Hot spring, Swimming pool, etc should be be treated as high humidity condition

<EPDM SPEC>
Insulator(Cooling, Heating)
Item Unit Standard
High Humidity
Pipe Pipe Size(mm) Standard Remark Density g/cm3 0.048~0.096
[30℃,over
[30℃,85%]
85%] Dimension change route by
% Below -5
EPDM heat

Ø6.35~Ø9.52 9mm ← Water absorption rate g/cm3 Below 0.005


Liquid
Thermal conductivity Kcal/m·h·℃ Below 0.037
Ø12.70~Ø50.80 13mm ← Heat
resisting Moisture transpiration factor ng/(m2·s·Pa) Below 15
Ø6.35 13mm 19mm temperatu
res Moisture transpiration grade g/(m2·24h) Below 15
Ø9.52~Ø25.40 25mm
Gas 19mm Over There should
Ø28.58~Ø44.45 32mm 120℃ Formaldehyde dispersion mg/L
be none
Ø50.80 25mm 38mm Oxygen rate % Over 25

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Insulation
■ Insulation of pipe
- All the refrigerant pipe & Drainpipe should be insulated to prevent dewing on the pipe.

Case 1

①EPDM length ②Put the pipe in ③Apply bond on ④Dry it until it


should be longer EPDM insulation both side of cut becomes thick,
then pipe length. carefully so that surface. Make sticky and does
Do not extend the pipe will not sure to use the not get detached.
EPDM by force get damaged with correct type of
EPDM. bond for EPDM

Case 2

Use the original uncut Only in special case is the Apply bond both sides of Dry it until it becomes thick
insulation material. vertical cutting of the the surface of EPDM and and sticky.
insulation allowed. press them together for
long lasting bonding.

Case 3

Bring face to face the each Make fitting cover to fit the Bond the both cutting sides
end of EPDM on fitting EPDM insulation. Fitting of fitting cover.
connection part. cover should be overlapped
with insulation min
1inch(2.5m).
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Insulation
■ Insulation of indoor unit’s pipe
- Refrigerant pipe before EEV kit or without EEV kit
You can contact the gas side and liquid side pipes
 The pipes should not be pressed.
When contacting the gas side and gas side pipe
 Use 1 grade thicker insulator.

- Refrigerant pipe after EEV kit


After EEV kit leave 10mm space between gas and liquid pipe.
When contacting the gas side and liquid side pipe
 Use 1 grade thicker insulator otherwise dewing may occur.

Insulator
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Insulation
■ Insulation of outdoor unit’s pipe
- With a pipe insulator, insulate the pipe up to whole service valve located inside of the outdoor unit
- If the knock-out hole is open unnecessarily, it must be closed..
- Bind the refrigerant pipe with insulation tape if it is exposed to outside sunlight.
(When binding the tape, be careful not to reduce the thickness of the insulation.)

H/P

H/R

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Insulation
■ Insulation of Y-joint pipe
1) Attach the insulator provided with a Y-joint
2) Wrap the connected part of pipe insulator & Y-joint insulator with tape(local supply).
3) Wrap the Y-joint insulator with an insulation tape tightly.

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Case study
■ Case study
- Wrong : Pipe storage
- Correct : Seal the pipe

Brazing

Cap

Messed up

Bad Sealing

Taping
Foreign material in pipe

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Case study
■ Case study
- Wrong : Use saw to cut the pipe  make a burr and it may cause system malfunction
- Correct : Use pipe cutter and then remove the burr

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Case study
■ Case study
- Wrong : Pipe chip inside
- Correct : Always check before use it

Chips in the pipe

EEV Orifice
damaged

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Case study
■ Case study
- Wrong : Pipe connection with wrong way(Butt brazing or wrong size connection)  Leakage
- Correct : Use flaring tool or socket to connect each pipe

Butt brazing

Wrong size

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Case study
■ Case study
- Wrong : T shaped pipe used for liquid & Gas pipe  bad distribution of refrigerant & oil  compressor
malfunction
- Correct : Use proper Y-joint

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Case study
■ Case study
- Wrong : No insulator on the flare  dewing  water drop
- Correct : Insulate all pipe.

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Case study
■ Case study
- Wrong : Piping direction is wrong  bad distribution of refrigerant & oil  malfunction of the system
- Correct : Change the direction of piping

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Drain pipe
Size selection
■ Size selection guide
* Condensed water, Indoor unit capacity 1kw = about 1.4liter/hr
- Main pipe selection Sub drain pipe

Vertical drain pipe


ex) 10kw * 5ea = 10 * 5 * 1.4 * 1.5 = 105 liter/hr  VP 40 for 1/100
(1.5 = safety factor for pollution)
- Sub pipe selection : follow specification of each unit
ex) AM045FN4DEH : VP25(OD 32, ID25)

Main Drainpipes(Horizontal) Vertical Drainpipes


Amount of condensed water Amount of condensed water
Drainpipe Drainpipe Amount of condensed water
[liter/hr] [liter/hr]
Spec Spec [liter/hr]
(slope of 1/50) (slope of 1/100)
VP20 40 27 VP20 220
VP25 70 50 VP25 410
VP30 125 88 VP30 730
VP40 247 175 VP40 1140
VP50 473 334 VP50 2760
VP60 842 599 - -
VP65 1093 778 VP65 5710
VP70 1398 996 - -
VP75 1761 1256 VP75 8280
VP80 2190 1562

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Cutting & Insulation
■ Cutting & Insulation
- Cut the drainpipe as its dimension and size are shown in the diagram(Use a special cutter for the PVC pipes)

PVC Pipe Cutter


Mark the length Cutting

- Insulate the drainpipe


(The drainpipe insulation materials should be non-flammable, IS inflammability Class 3.5T ↑)

 Recommendation
1. Insulation thickness is 5mm or more
2. Select the desirable insulation thickness according to the humidity/temperature of the ceiling.

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Mounting & Connecting
■ Mounting
- Mount a horizontal pipe in the hanger.(Hanger distance should be 1.5m or less otherwise there could be sagging)
- Perform 1/100 or more slope works on the horizontal pipe in the direction of the vertical pipe

■ Bonding the drain pipe


- Use a T-joint to make connections between the horizontal pipe(main pipe) & Y-joint(sub pipe)
(T-joint should be faced upward)
- Wait 1~2mins till the PVC pipe are fixed (Do not bond Below -5℃, it can cause damage or delay of fixing time)

PVC glue on the pipe PVC glue on the T-joint Combine

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Designing
■ Indoor unit with drain pump
 Single installation with drain pump
- Horizontal drainpipe : Slope of 1/100 or more
- Install an air-vent at the top to prevent water flow back to the indoor unit
* Air-vent should be T or 7 shape to prevent entry of dust or foreign substances.
* You may not need to install air-vent if there were proper slope in the horizontal(sub) drainpipe.
- The flexible hose should not be installed upward position, it may cause water flow back to the indoor unit.
- Install U-trap at the end of the drainpipe to prevent a nasty smell

20mm or more

Left or right

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Designing
■ Indoor unit with drain pump
 Multi installation with drain pump

- Install main air-vent at the front of the farthest indoor unit from the main drain
when installed units are more than 3.
- Install an individual air-vent at the top to prevent water flow back to the indoor unit.
* Air-vent should be T or 7 shape to prevent entry of dust or foreign substances.
* You may not need to install air-vent if there were proper slope in the horizontal(sub) drainpipe.
- Do not connect Horizontal drainpipe to Vertical drainpipe at a right angle to prevent back flow.

Hanger

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Designing
■ Indoor unit without drain pump
- Install U-trap at the end of the drain pipe to prevent a nasty smell or small insect
- Install an air-vent on the top of vertical drain pipe. It should be located higher than the drainpipe height

H : 50mm or more

H
1/2H

Single Installation

Multiple Installation

100mm or more
Ceiling Horizontal drainpipe(1/100 or more slope)

* Install U-trap at the end of the drain pipe

Air vent

100mm or more Ceiling Horizontal drainpipe(1/100 or more slope) Vertical Drainpipe

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Connecting to the indoor unit
■ Connecting Drain pipe
1. Push the supplied drain hose(Flexible hose) as far as possible over the drain socket.
- Coupler type hose will make “click” sound when it connected properly
2. Tighten the metal clamp as shown in the picture. (not for Coupler type)
3. Connect drain hose to drainpipe with PVC bond
4. Insulate where drain pipe is exposed
Clamp type

Coupler type

Push

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Drainage test
■ Drainage test - Leakage from the drain pipe
1. Pour the water through the uppermost drainpipe or an air vent to check if the water flows properly.
2. For 24 hours, do a drainage test and check leakage.
* In winter, use anti-freezing liquid instead of water.
* If indoor unit is already connected water may overflow through the indoor unit’s drain pan
Use transparent pipe if possible

Pour Water into Drain pipe Pour Water into Drain pipe Pour Water into Drain pipe

Check if the height of water is changed Wait for 24hours Mark the height of water

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Drainage test
■ Drainage test
Duct
1. Pour water into the indoor unit as shown in figure.
* Drainage test should be done after drain pipe installation has been finished,
To avoid water overflow from the indoor unit because the drain pipe is blocked.

2. When the drain pump is installed, operate the unit as cooling mode and
4Way
check a drain pump pumping.

3. Confirm that the water flows / pumps out through the drain hose.
Water level of drain pan will be decreased.

4. Check drain water drops at the end of the drain pipe.


2Way

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Drain pipe
■ Case Study
- Wrong : No trap on the top  Bad drainage  Flow back may occur
- Correct : Follow the installation guide  Install head down to prevent flow back

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Drain pipe
■ Case Study
- Wrong : No additional insulator on the pipe  damaged & dewing on it
- Correct : Use additional insulator to secure certain thickness

Left & right

Damaged flexible drain hose

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Drain pipe
■ Case Study
- Wrong : Bad or no insulation of drain pipe  Dewing  water drop
- Correct : Follow the installation guide

Stain

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Drain pipe
■ Case Study
- Wrong : End of air-vent is opened  Dust or foreign substances can get in to the pipe
 Clogginess of drain pipe
- Correct : Install “T” or “ㄱ” shape at the end of the air-vent

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Drain pipe
■ Case Study
- Wrong : Horizontal pipe is connected to vertical drain pipe at right angle
 Poor drainage or back flow may occur
- Correct : Connect as below pictures

Vertical pipe

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Electrical wiring

 Connecting a wire
Selection of wire and circuit breaker
■ Wire pipe (tube)
 Install the pipe (tube) for power and communication wires separately.
* Piping work can be different in compliance with the regulation in local area

PVC pipe Steel sheet

Example)
Name Temper grade Applicable conditions

Tube is installed indoor and not exposed to outside


Flexible PVC conduit PVC
Ex) it is embedded in concrete structure

Tube is installed indoor but exposed to outside


Class 1 flexible conduit Galvanized steel sheet
so there are risk of damage to the protection tube

Tube is installed outdoor and exposed to outside


Class 1 PVC coated flexible Galvanized steel sheet and
so there are risk of damage to the protection tube and
conduit Soft PVC compound
extra waterproof is needed

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Selection of wire and circuit breaker
■ Solderless ring terminal
- Select a solderless ring terminal for a power cable according to the nominal dimensions of cable.
- Apply insulation coating to the connection part of the solderless ring terminal and the power cable.

Power terminal

* Do not use Y-shape for power cable.


Communication
terminal

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Selection of wire and circuit breaker
■ Single outdoor unit
- The power supply must be protected with the required safety devices.
- Select wire and circuit breaker specifications in accordance with the local regulations, based on
MCA and MFA value in the installation manual

Example of selecting ELCB & Wire for DVM AM200KXVAGH/EU)

Standard single model MFA


Model MCA (1)
MFA (2) 63.0A

AM140KXVAGH/EU 25.0 32.0


AM160KXVAGH/EU 32.0 40.0
AM180KXVAGH/EU 39.2 50.0
AM200KXVAGH/EU 42.0 63.0
AM220KXVAGH/EU 44.6 63.0
AM240KXVAGH/EU 55.0 63.0
AM260KXVAGH/EU 60.0 75.0
AM280KXVAGH/EU 67.0 75.0
AM300KXVAGH/EU 73.0 80.0
MCA
42.0A
※ NOTE
MCA(1) : Minimum Circuit Ampere. Refers to the maximum voltage value of the device. A wire that permits current higher than the MCA value is required.
MFA(2) : Maximum Fuse Ampere. Refers to the maximum capacity value for circuit breaker.
The value is 1.1 times larger than the MCA value in general.

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Selection of wire and circuit breaker
■ Module outdoor unit case I
- Select wire and circuit breaker specifications in accordance with the local regulations,
based on MCA and MFA value in the installation manual

Example 1) Install a separate circuit breaker and wire for each unit.
Select the corresponding MFA & MCA value for each unit(same with single unit).

Module model Model MCA MFA


AM300KXVAGH/EU 73.0 80.0
AM620KXVAGH/EU AM180KXVAGH/EU 39.2 50.0
AM140KXVAGH/EU 25.0 32.0
MFA MFA MFA
AM300KXVAGH/EU 80.0AAM180KXVAGH/EU 50.0AAM140KXVAGH/EU 32.0A

MCA MCA MCA


73.0A 39.2A 25.0A
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Selection of wire and circuit breaker
■ Module outdoor unit case II
[General MFA table]
Example 2) Install a single circuit breaker
15 250
The MCA value for this module is 137.2A, and corresponding MFA value is (137.2A X 1.1=150.9A) 20 300
Accordingly, you should select 175A which is greater than 150.9A in the circuit breaker catalogue. 25 350
Select wire specifications as shown below, based on the MCA value for each single model. 30 400
35 450
40 500
Module model Model MCA
AM300KXVAGH/EU 73.0 45 600
AM620KXVAGH/EU AM180KXVAGH/EU 39.2 50 700
AM140KXVAGH/EU 25.0
60 800
MFA
AM300KXVAGH/EU AM180KXVAGH/EU AM140KXVAGH/EU 175A 70 1000
80 1200
90 1600
100 2000
110 2500
125 3000
150 4000
175 5000
200 6000
225
MCA 73.0A MCA 73.0+39.2=112.2A MCA 73.0+39.2+25.0=137.2A

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Selection of wire and circuit breaker
■ Wire selection
1. Let your electrical engineer the MCA value
(they will care about country regulation & their knowhow)

If they have no idea


1. Check your country regulation and follow
2. Decide how to install the cable (spec of wire will be different)
3. Check the spec of each cable
4. Calculate correct factor by condition
5. Select proper cable size

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Selection of wire and circuit breaker
■ Wire selection (Example in Korea)
Condition I) Wire installation type Condition II) Max current
Symbol E type Specification

Wire in the insulated wall Size



Wire inside the
ground 1phase 3phase
Wire on the tray (I)

Wire on the tray (II)

Condition III) Insulator type


Ambient
temp PVC XLPE or ERP

Condition I) Install on the tray


Condition II) MCA is 29.9(10HP)
Condition III) PVC insulator used
- Wire selection -
2.5㎟ = 32*0.87 = 27.84A < MCA(29.9)
4 ㎟ = 42*0.87 = 36.54A > MCA(29.9)

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Electrical wiring

 Selection of wire and circuit breaker


Connecting a wire
■ Connecting the power terminal
- Connect the cables into the terminal board with solderless ring terminals
- Select certified and rated cables and make sure for fixing the cable properly
- Use a proper driver and wrench which can fix the screws tightly on the terminal board.
- If the screw fixing is not proper , fire can be occurred due to arc heat generation by loosing the screw.

Screw M6
R S T N

Screw M8

Tightening Wrench size


Screw size
torque [Nm] [mm]
M6 5.5 5pi
M8 13.5 6pi

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Connecting a wire
■ Check the voltage after wiring of power terminal
- Before supplying the power, use DC 500V insulation resistance tester to measure the power terminal(R,S,T,N)
and the outdoor unit grounding. Measurement should be over 30MΩ.
- Before supplying the power, check if the voltage is within 380-415 V between wires (R-S,S-T,T-R)
and 220-240 V between phases (R-N,S-N,T-N) before turning on the switch.(tolerance ±10%)
- When N phase is not correctly connected to R, S and T phase, over-voltage protection control will be executed
and it will cut-off the power of the PCB. Check the power cable connection of the N phase if the PCB is not
turned on.

ELCB or MCCB +ELB

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Connecting a wire
■ Outdoor unit wiring – communication wire
- Connect Power & communication cable between Outdoor units <Outdoor unit Terminal block>
- Connect communication cable to indoor unit or MCU(EEV kit)
* Communication(F1,F2) has no polarity
F1 Communication with
F2 Indoor unit
OF1 Communication
<Communication cable guide> OF2 between Outdoor units
0.75~1.5mm2, 2P, Unshielded R1 Solution device
R2 Ex) DMS2

Interface
module
F1, F2
Sub 2 Sub 1 Main

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Connecting a wire
■ Indoor unit wiring
- Turn off all power source before wiring work
- Connect Power cable [1(L), 2(N)] & communication cable [ F1, F2 ]
* Communication cable between outdoor unit & indoor unit has no polarity
* Maximum wiring length between the outdoor unit and the farthest indoor unit is 1000m

Power(L,N)
Communication(F1,F2)

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Connecting a wire
■ Indoor unit wiring
- Example of Indoor unit PCB wire connection

<4way cassette> <Duct>


Power terminal

N L

Comm. terminal

F1 F2 V1 V2 F3 F4

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Connecting a wire
■ Power / Communication Wiring of 360 cassette

Indoor unit cable


Power 0.75 to 1.5 mm²
Communication 2 wires

Power PBA
POWER PBA

F1,F2 DC
12V AC
POWER

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Connecting a wire
■ Indoor unit wiring

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Connecting a wire
■ Indoor unit wiring

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Connecting a wire
■ MCU wiring
- Communication wire connection between MCU and indoor unit

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Connecting a wire
■ MCU wiring
- Max 6 Indoor units can be connected to one MCU.
- Connect main Power & Communication wire to “A” & “B”
- Connect each indoor unit to the terminal block

* Power terminal : 3ea of N/L


Jump connection required
* Communication terminal : 3ea of F1/F2

<Example 1> <Example 2>

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Connecting a wire
■ EEV kit wiring
- Connect main Power & Communication wire
- Connect each indoor unit to each terminal EEV kit

Other units

ELCB or
Another distributor kit
(Indoor unit)

ELCB(Power supply)

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Connecting a wire
■ Case study
- Wrong : 2 system is connected to one ELCB  Improper operation of ELCB  Fire may occur
- Correct : Connect one system to one ELCB

ELCB

2 system in
one ELCB

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Connecting a wire
■ Case study
- Wrong : Solderless ring terminal is not used  Loosen easily  Fire may occur
- Correct : Use proper solderless ring terminal

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Connecting a wire
■ Case study
- Wrong : Wire it too long & not arranged  Contact to the high temperature pipe
 wire exposed easily Fire may occur
- Correct : Arrange the wire

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Indoor unit

 Installation of 360 cassette


Installation of indoor unit
■ Line up of Indoor unit

NEW

AM***KN4DEH

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Installation of indoor unit
■ Line up of indoor unit (360 CST (New))
Cold Draft Free
• Zero Angle Air Flow
• As small fan inside make low pressure area nearby outlet by sucking,
cooled air flows toward the low pressure area.

Conventional CST SAMSUNG 360 CST

Perfect Even Cooling

vs
• Minimize dead zone by 360 ° airflow
• Remove displeasure by horizontal airflow Cooling area44% Cooling area83%

Stylish Design
• Removable circular panel Conventional 360 CST
• Wind Display
Dead
• Panel for exposed installation 360° Airflow
Zone

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Installation of indoor unit
■ Positioning
The location and direction of the indoor unit should be determined based on the relationship with other equipment
( such as the refrigerant pipe, the drainpipe and the power/communication cables )
And they should meet various requirements for other facilities (firefighting facilities etc.).

① Installation Height 2.7~3.5m


② 2m away from Projector(Signal Noise)
③ 1.5m away from fire detector(wrong alarm in heating mode)
Exception : if the fire detector detects smoke or work over 70℃
④ Inspection hole for service work (Minimum size 450X450mm)
⑤ Avoid Wall or pillar which can block airflow
⑥ Install away from lighting apparatus that uses ballast stabilizer.
(Wireless remote control may not operate normally)

2.7~3.5m

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Installation of indoor unit
■ Positioning
1. Check the installation space
- Secure required space for each type of Indoor unit (Refer to each Installation Manual)
- If the ceiling is plaster board, all indoor units required Inspection Hole for Service ( Minimum size 450X450mm)

Cassette Type
<Panel height>

- 1Way
- 2Way 30mm
- 4Way
- 4Way Interior(600X600)

1500mm for each side


1Way : 15mm
2Way : 45mm
4Way : 17mm

Duct Type

- Slim duct
- MSP duct 20mm or more
- HSP duct
Duct unit 500mm (pipe side)

20mm or more

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Installation of indoor unit
■ Positioning
2. Inspection hole
- In case, the ceiling is consisted of ceiling board, Inspection hole dose not need.
- In case, the ceiling is consisted of gypsum board, Inspection hole needed.
- If the humidity is over 80%, it is required to add 10mm thickness polyethylene foam or other similar insulation to the indoor unit

a. Cassette type : 450mm x 450mm at pipe direction

450mm

Inspection

450mm
Cassette type Hole

Pipe

b. Duct type
- Height is more than 0.5m : Only “B” [Inspection for PBA] is applied.
- Height is less than 0.5m : Both “A” & ”B” are applied.

Duct unit
Duct type
Pipe
Height : 0.5m

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Installation of indoor unit
■ Fix the indoor unit
1. Determine the Bolt position.
- Place the pattern sheet on the ceiling at the spot where you want to install the indoor unit

Pattern sheet
<Cassette Type> <Duct Type> Laser marking tool
Note
Since the diagram is made of paper, it may shrink or stretch slightly due to
temperature or humidity. For this reason, before drilling the holes maintain
the correct dimensions between the markings

2. Install bolt anchors


- Use existing ceiling supports or construct a suitable support as shown in figure.

Note

• Ensure the ceiling is strong enough to support the weight of the indoor unit.
• If the length of bolt is more than 1.5m, it’s required to prevent vibration.

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Installation of indoor unit
■ Fix the indoor unit
3. Screw 2ea of nuts & washer to each suspension bolts making space for hanging the indoor unit
- You must install all the suspension rods for each indoor unit. Nut

Space for indoor unit bracket


Washer

4. Hang the indoor unit to the suspension bolts between two nuts.
- Rubber(grommet) should be inserted to prevent up/down vibration
* 4Way Cassette Type doesn't need rubber because of different rotation direction of fan

Hold the washer

Fan
Fan

Vibration Vibration
<4Way Cassette Type> <Other Type>

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Installation of indoor unit
■ Fix the indoor unit
5. Screw the nuts to suspend the unit.

6. Adjust level of the unit


- Cassette type : Use gauge board which is in indoor unit to Install the front Panel properly .
- Other type : Use measurement plate for proper drainage of condensation ( give a 1 degree slant ).

<1Way Cassette> <2Way Cassette>

<4Way Cassette> <Duct>


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Installation of MCU
■ Installation with MCU from 2017
Model Trane Image Description

- Up to 48units(1port 8 units)
MCU-S6NEK2N
4MCUTV6A548B1A - Below 16 kW: Port 1EA
(NEW)
- Max capacity: 61.6 kW

- Up to 32units(1port 8 units)
MCU-S4NEK3N
4MCUTV4A548B1A - Below 16 kW: Port 1EA
(NEW)
- Max capacity: 61.6 kW

- Up to 16units(1port 8 units)
MCU-S2NEK2N
4MCUTV2A548B1A - Below 16 kW: Port 1EA
(NEW)
- Max capacity: 32 kW

- Up to 8units
MCU-S1NEK1N
4MCUTV1A548B1A - Below 16 kW: Port 1EA
(NEW)
- Max capacity: 16 kW

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Installation of MCU
■ Installation with MCU
 Installation location
- The place where MCU is installed and the interior walls should have a high soundproof ability. (Bricks, Concretes, Cement)
- The ceiling where MCU is installed should be coated with quality Tex that has a good soundproof function

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Installation of MCU
■ Installation with MCU
 Just set which port you are using by dip switch.
 - Matching for Indoor unit & port number will be procced automatically

< Old > < New >


Manual addressing Auto addressing

MCU address
Indoor unit
MAIN address Port enable

No use
auto
ⓐⓑⓒⓓⓔⓕ

0 1 2 3 4 5 0 1 2 3 4 5

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Installation of MCU
■ Installation with MCU - OLD MCU setting
 Indoor unit Address setting through MCU PCB

MCU address
Same as Indoor unit
MAIN address Port enable

No use On : Port Use


Off : No use

ⓐⓑⓒⓓⓔⓕ

Ex) Port A&B : 14kW(48MBH) IDU, Address 12


Port C&D : 28kW(96MBH) IDU, Address 11
Port E&F : No use

On
Off

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Installation of MCU
■ Installation with MCU - OLD MCU setting
 Indoor unit Address setting through MCU PCB

① Make an installation memo sheet ② Set an port address of MCU through rotary switch
No. Model code S/N sticker Main Address RMC Address Location 00 7.1kW
1 AM071**** Y7************* 00 1A Room #1, 1st floor MCU 01 9.0kW
2 AM090**** Y7************* 01 1A Room #2, 1st floor #1 02
14.0kW
02
3 AM140**** Y7************* 02 1A Room #1, 2nd floor
4 AM036**** Y7************* 03 1A Room #1, 3rd floor
5 AM071**** Y7************* 04 1A Room #2, 3rd floor 03 3.6kW
04 7.1kW
6 AM071**** Y7************* 05 1A Room #3, 3rd floor MCU 05
7.1kW
7 AM071**** Y7************* 06 1A Room #4, 3rd floor #2 06
7.1kW
07 14.0kW
8 AM140**** Y7************* 07 1A Room #1, 1st floor 07

④. Check the address and pipe connection through ③. Assign the address into each indoor unit through S-net pro 2
Pipe check mode trial operation. * If you cannot use s-net pro2, then you can give the address
through wired or wireless remote controller.

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Installation of MCU
■ Installation with MCU - NEW MCU setting
 Set the MCU address, the MCU ports to use.

MCU address
Dip switch

S/W Option
Dip switch

 Dip switch : Set the MCU ports to use  S/W Option Dip switch : Set the MCU ports to use Y-joint

On : Port Use(default) S/W option


ON(Default) OFF
DIP switch
(Individual connection) (Shared connection)
Off : No use No.
1 Each of ports A and B Paring port A and B
A B C D E F
2 Each of ports C and D Pairing port C and D
3 Each of ports E and F Pairing port E and F
EX> EX> 4 N/A N/A

ABC D E F

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Installation of MCU
■ Installation with MCU - NEW MCU setting
 Set the MCU port address

:
▷ Method 1. Use auto pipe pairing - K2 13times
* If any of below model is connected to the system auto pipe pairing is not available(Use manual setting)
OAP duct, Hydro unit, AHU using fresh air, ERV + model -> manual setting required

▷ Method 2. Manual setting

① Set the MCU address, the MCU ports to use. ② Make an installation memo sheet
Indoor Unit MCU RMC
D 00 7.1kW No. Model code S/N sticker Location
Address Address-Port Address
MCU C 01 9.0kW 1 AM071**** Y7************* 00 1-D 1A Room #1, 1st floor
#1 B
02 14.0kW 2 AM090**** Y7************* 01 1-C 1A Room #2, 1st floor
A
3 AM140**** Y7************* 02 1-A (&B) 1A Room #1, 2nd floor
4 AM036**** Y7************* 03 2-F 1A Room #1, 3rd floor
F 03 3.6kW
E 04 7.1kW 5 AM071**** Y7************* 04 2-E 1A Room #2, 3rd floor
MCU D
05 7.1kW 6 AM071**** Y7************* 05 2-D 1A Room #3, 3rd floor
#2 C 06 7.1kW
B 7 AM071**** Y7************* 06 2-C 1A Room #4, 3rd floor
07 14.0kW
A
8 AM140**** Y7************* 07 2-A (&B) 1A Room #1, 1st floor

④. Check the address and pipe connection through ③. Assign the address into each indoor unit through S-net pro 2
trial operation. * If you cannot use s-net pro2, then you can give the address
through wired or wireless remote controller.

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Installation of EEV kit
■ Installation with EEV kit
 Indoor unit address setting through EEV kit

Port Port Port


A B C

Ex) Indoor unit address is #37

3 7

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Installation of indoor unit
■ Case study
- Wrap the indoor unit with cover to avoid any dust get into the unit itself
- The dust inside the unit can make serious problems, it can make bad smell, water dropping, electrical short circuit.

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Installation of indoor unit
■ Case study
Sample of Good Installation Sample of Bad Installation

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Installation of indoor unit
■ Case study
- Wrong : Installation space is not observed  bad air circulation
- Correct : 1500mm or more space of each side must be secure for 4Way Cassette model

1500mm or more for each side which is enough


Space to avoid any unintended interruption from
circumstance.

300mm

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Installation of indoor unit
■ Case study
- Wrong : Wrong position of anchor bolt  Vibration or noise may be generated  Set may fall down
- Correct : Check the anchor bolt position when drill.

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Installation of indoor unit
■ Case study
- Wrong : Panel is not installed firmly  dewing
- Correct : Use gauge board to check the gap

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Installation of indoor unit
■ Case study
- Wrong : Grommet is not installed  noise & vibration may occur
- Correct : Install grommet

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Installation of indoor unit
■ Case study
- Wrong : Return duct it not flexible  vibration may occur
- Correct : Use flexible duct for return

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Installation of indoor unit
■ Case study
- Wrong : Return duct is in another room  Capacity shortage
- Correct : Return & discharge duct should be in the same space

Room B Room A

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Installation of indoor unit
■ Case study
- Wrong : No inspection hole  Service is not available
- Correct : Install inspection hole

Inspection Hole

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Installation of indoor unit
■ Case study
- Wrong : No space for service
- Correct : Leave 500mm for inspection

Duct type
Pipe

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Installation of indoor unit
■ Case study
- Others

Height
5m

Anchor bolt is too long  Anti vibration required Indoor unit is installed too high.
 Cooling & heating capacity shortage

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Indoor unit

 Installation of indoor unit


Installation of 360 cassette
■ Accessories
- The following accessories are supplied with the indoor unit.
The type and quantity may differ, depending on the specifications.

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Installation of 360 cassette
■ Ceiling cutting / Hanger bolt
4Way Cassette 360 Cassette

890 ~ 900 mm

950 ~ 960 mm
Ceiling
cutting
size

890 ~ 900 mm 950 ~ 960 mm

890 ~ 910 mm × 890 ~ 910 mm 950 ~ 960 mm × 950 ~ 960 mm


Install

735 mm

646 mm
Hanger
Bolt
position

735 mm 646 mm
735 mm × 735 mm 646 mm × 646 mm
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Installation of 360 cassette
■ Panel
4Way Cassette 360 Cassette

Φ 1050 mm

1000 mm
950 mm
950 mm 1000 mm
Panel

• Model : PC4NUSK1N • Model : PC4NUDK1N (Square panel) • Model : PC4NUNK1N (Circular panel)
• Dimension : 950 mm × 950 mm • Dimension : 1000 mm × 1000 mm • Dimension : Φ 1050 mm
※ Circular panel is for exposed
installation. If you install circular panel to
ceiling, please install 2 inspection hall for
installation & service.

If the ceiling is consisted of ceiling panel, inspection hole is not needed.

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Installation of 360 cassette
■ Indoor unit’s height from ceiling board before installing the panel
4Way Cassette 360 Cassette

Bottom of ceiling board M-Bar M-Bar


Bottom of ceiling board
Install

square panel : 11.5 mm


circular panel : 41.5 mm
17.0 mm

※ This level difference is


based on when ceiling
board is horizontally flat.

Gauge
Gauge

• Indoor unit is higher than the ceiling board • Indoor unit is lower than ceiling board

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Installation of 360 cassette
■ Insulation
- If you install a cassette type indoor unit on the ceiling when temperature is over 27°C and humidity is over 80%,
you must apply an extra 10 mm thick polyethylene insulation or a similar type of insulation to the body of the indoor unit.
Cut away the part where pipes are pulled out for the insulation.

Insulation
Indoor unit type Dimension
(A x Height)
360 CST
<Large chassis>
947x947x365
2,610x215 mm
<Large+ chassis>
947x947x365

※ A : Outer center line of cabinet

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Installation of 360 cassette
■ Panel/Grille installation
- 1person can install alone

360 Cassette

Hook

• Connect 4 panel hook in each corner to the indoor unit.


Install
Hook

• Connect 4 sub hook in each center to the indoor unit then fix with 4 screw

※ Screw position (4ea)

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Installation of 360 cassette
■ Grille inlet installation
- Connect the clip wire to prevent falling → Install grille

360 Cassette

• Rotate the grille inlet clockwise until it is assembled firmly.


• Put the grill onto indoor unit
• SAMSUNG LOGO & display LED will be 90º.
Install

※ Hook the 2 clip wires of the grille inlet to the indoor unit • Hold the Grill inlet with fingers

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Installation of 360 cassette
■ Gap between panel & cover panel
360 Cassette

Install

- There will be a gap between cover and circular - Check if the COVER PANEL is connected well.
panels if the cover panel is not connected well
or indoor unit is hung higher than guide. → You can get down or up by rotating the bolt.

→ When ceiling panel is 300x600, also there can be


a gap between panels by sagging of the ceiling
panels. Then reinforce the ceiling panel supporter.

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Installation of 360 cassette
■ Panel installation

Script

■ 360 CST does not require any wire connection between indoor unit and signal receiver

[4Way CST] [360 CST]


- Connect wire for signal receiver & step motor - No wire connection
→ Need to open the control box . Signal receiver on the indoor unit, No step motor

[Drain & Pipe] [Power cable]


[Hanging]
No need

. Reduce the risk of human mistake like forgetting


panel wire connection
[Panel installation] [Open C-BOX Cover & [Wrapping]
connect panel wire] . Reduce the installation time as no need to open
the control box to connect any wire.
→ this can be a benefit for big PJT

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Installation of 360 cassette
■ Sub Duct & Fresh air intake
4Way Cassette 360 Cassette

Fresh air
intake

Fresh Air Intake connector Fresh Air Intake connector

Install

Sub Duct
Sub Duct connector

• No Sub Duct

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Installation of 360 cassette
■ Installation of circular panel to the ceiling board
- Circular panel is mainly for exposed installation.
→ If customer request to install this to ceiling board,
we have to announce that 2 inspection hole is required for installation & service.
※ If the ceiling board is textile (ex)600x600, 300x600) inspection hole is not required.

To do Detail

Use pattern
sheet to cut
the ceiling
board

Use gauge
board for
leveling

○ Insert the panel to the


Indoor unit’s body
Connect and turn it to clockwise
circular
panel panel ○ Turn it will it assembled
firmly

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Installation of 360 cassette
■ 300 × 600 textile

HANGER
DOUBLE M-BAR
CARRYING CHANNEL
900 ~ 1200 mm
300 mm ×600 mm × 9.5mm or 12 mm
textile
900 ~ 1200 mm

600 mm HANGER BOLT


M-BAR CLIP
NUT
300 mm HANGER PIN

19 mm

38 mm
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Installation of 360 cassette
■ Comparison with 4Way CST & 360CST
- Incase of 300x600textile 360CST more textile & M-bard required to be cut or remove.
→ We need to reinforce M-Bar to prevent textile sagging _ M-bar joint & Clip can be purchase from market

4Way Cassette 360 Cassette

• Textile : remove 3 / Cut 3 • Textile : remove 3 / Cut 3 • Textile : remove 3 / Cut 9 • Textile : remove 3 / Cut 10
• M-BAR : cut 2 • M-BAR : cut 2 • M-BAR : cut 4 • M-BAR : cut 4
■ Textile remove / ■ textile cut / ■ M-BAR cut / ※ After cut the M-BAR, we need to reinforce M-bar to prevent textile sagging
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Installation of 360 cassette
■ If it’s required to reinforce the M bar please follow below guide
- This is common method regardless of product type in the field.

- Lay down 2 M-BAR to each side - Connect using M-BAR JOINT - Connect the M-BAR to CARRYING
(green color) CHANNEL using M-BAR CILP, then fix
* You can use the M-BAR cut for installation the textile to the M-BAR with screw.

Carrying
channel
M-BAR
JOINT M-bar clip

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Installation of 360 cassette
■ If it’s required to reinforce the M bar please follow below guide
M-BAR JOINT M-BAR CLIP

Shape

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Installation of 360 cassette
■ Black color painting test to define adaptable type of paint to the 360 panel
Before test Temp test in
- Sample : Shape Before test in detail Temp test detail Surface

2 kind of Paint for resin (for ABS, HIPS) /


Black
2 kinds of normal lacquer / 3 kinds of diluent Lacquer 1

surface erosion

Black
- Test result Lacquer 2

ㆍBlack lacquer : Both 2 type make discoloration or denudation surface erosion

After
Black
Sample Temperature Surface Result Lacquer 1
test
surface erosion
Paint for resin OK OK OK
Diluent OK OK OK Black
Lacquer 2
Normal Lacquer Discoloration Erosion NG
surface erosion

Black
- Conclusion Lacquer 1
surface erosion
: Use only paint for resin(ABS, HIPS) & diluent
for 360 panel Black
Lacquer 2
discoloration surface erosion

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Installation of 360 cassette
■ Case study
- Wrong : Good interior design affects functionality
- Correct : Good interior design & Good installation

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Outdoor unit

 Installation of outdoor unit


In/Outdoor unit combination
■ Combination and connection ratio limitations
Indoor Units Installation and use limitations
Norm Max. number Combinatio
Combination al Hydro OAP AHU of n Explanation
Units indoor units ratio
DVM S O O 64 50 ~ 130%
* Special combination : IDUs cooling only, Hydro unit heating only
DVM S - Combination ratio : IDUs 100% or less, Hydro 80% or less
O O 64 50 ~ 180%
HP only - It is not possible to operate indoor units and hydro units at the
same time
* OAP duct is compatible with HP only
DVM S
O O O 64 50 ~ 100% - OAP must be lower than 30% of outdoor unit capacity when
HP only
installed with normal indoor unit.
DVM S
O 64 50 ~ 100% * OAP duct is compatible with HP only
HP only
DVM S O 64 50 ~ 130%
- AHU's total capacity must be lower than 50% of outdoor unit
DVM S O O 64 50 ~ 130%
capacity.
- OAP's total capacity must be lower than 30% of outdoor unit
DVM S capacity.
O O O O 64 50 ~ 100%
HP only - AHU+OAP's total capacity must be lower than 50% of outdoor unit
capacity.
1) Normal Units : Cassette, Duct, Ceiling, Console, Wall Mounted, ERV+
※ For wall mounted with EEV, it is possible to install a maximum of 32 units
※ ERV (not ERV+ ) can be installed separately without the need to lay refrigerant pipe

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Outdoor unit

 In/outdoor unit combination


Installation of Outdoor Unit
■ Selecting installation location
1. Near seashore
◇ Damage from sea breeze - Due to the influence of see breeze, Corrosion will be accelerated
Building / Protection Wall
Direct Sea breeze
Sea breeze
exposure

500m Sea 500m


Sea

2) Industrial/Corrosive-gas generating area


◇ Industrial atmosphere pollution by sulfur compounds (SO2, NOx and etc)
◇ Cattle sheds, pigsties and waste water disposal plant, extract fan of toilet (hydrogen sulfide, ammonia and etc)

3) Main point of corrosion


◇ Screw, guard-fan, heat exchanger, edge of the outdoor unit panel, welding points

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Installation of Outdoor Unit
■ Space requirements
- Below is minimum installation space based on operating condition of outdoor temperature of 35°C.
(If operating condition of outdoor temperature is higher than 35°C, try to have more space)

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Installation of Outdoor Unit
■ Space requirements
In case of ‘Case 1’ and ‘Case 3’
• The height of the wall should be 1500mm or less in the front side.
• The height of the wall should be 500mm or less in the air inlet side.
• The height of the wall is unlimited in the side.
• If the height of the wall exceeds the above value, the
additional height (h1)/2, (h2)/2 should be added to the
service space(S1), (S2) individually.

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Installation of Outdoor Unit
■ Install the outdoor unit
1. Base construction and installation
- The height of the base ground should be 200mm or higher to protect the ODU from rain water or other external conditions
- Install an anti-vibration pad(t=20mm/0.78inch or more) to prevent vibration of the outdoor unit delivering to the base surface
- Fix the outdoor unit securely on foundation with anchor bolt and rubber washer & nut to resist strong wind or earthquake
- To prevent defrost water from stagnating or freezing, construct a drainage with over 1/50 slope

washer
Pad

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Installation of Outdoor Unit
■ Install the outdoor unit
2. Installing Duct(field supply)
Install Duct when it is required

- Discharge Duct
Install an discharge duct when space between
the air-outlet and obstacle is less then 2m(6.56ft) Less then 2m

* E.S.P for Duct is max 8mmAq

- Wind/Snow prevention duct


Install wind/snow prevention duct in abnormally harsh environments
such as snowy or windy areas

* The frame/foundation should be higher than expected snowfall

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Installation of Outdoor Unit
■ Install the outdoor unit
3. Louver Installation
Discharge size
 Louver free area = Discharge size + Suction size
- Discharge size = Discharge guide duct size or outdoor size of fan side
- Suction size(minimum) = (Air flow ÷ 2m/s) or more

 Opening rate
- Opening rate : 80% and more

- Air velocity of inlet side : 2.0m/s and less


- Louver angle(Blade Slope) : 20° and less

Failure case : E500(IPM protection) by recirculation


IPM 93℃

Outdoor
45℃
Outdoor
IPM 45℃
31℃
High pressure
35kg/cm2
5mins 6mins

Bar louver Rain resistance louver start start

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Installation of Outdoor Unit
■ Airtight test & Vacuum dry Airtight
Ex) Heat recovery
 Airtight test

Input the nitrogen gas Charge through


both liquid and gas pipe at 4.1Mpa gas service valve

Wait for 24 hours

Fix the leaking point

If the pressure dropped, then check the gas leakage

If there is no pressure drop,


Release the pressure until 1.0Mpa and keep it when
Vacuum
The vacuum dry job is needed
Ex) Heat pump
IDU
 Vacuum dry
- Connect Vacuum pump to each service valve
- Vacuum the pipe additional 1 hour or more
since pressure reach -100.7kPa(5 Torr)
- After stop the pump check whether the pressure is
maintained or not.

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Installation of Outdoor Unit
■ Additional refrigerant charging
1. Charge Refrigerant as calculated amount (Refer to the manual or use DVM pro, DVM mobile app)

- Open the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant.
- If you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped, open the gas side and close
liquid side service valve. Then, add remaining refrigerant by refrigerant charging operation.
(Cooling : Push K2 tact switch 1 time, Heating : Push K1 tact switch 1 time)

 Additional charging amount[kg] = ⓐ + ⓑ


*Total amount of refrigerant should not be over100kg ( Total[kg] = Factory charging + Additional charging )

 Amount of additional refrigerant depending on the liquid pipe size (ⓐ)

* For the indoor unit already connected to EEV kit, the additional refrigerant charging is 0.01kg per meter regardless of the pipe size.

 Amount of additional refrigerant for each indoor unit (ⓑ)

[Unit : kg]

• If AHU kit is included among the indoor units, you must add 0.063kg of refrigerant for every 1kW of the AHU capacity
• If capacity sum of the Hydro HT exceeds 50% among the total indoor unit, ⓑ = 0kg

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Installation of Outdoor Unit
■ Case study
- Wrong : Foundation of the outdoor unit is not fixed to the ground, Wooden pallet must be removed.
- Correct : Fix the foundation to the ground.

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Installation of Outdoor Unit
■ Case study
- Wrong : Wrong Foundation - Wooden pallet must be removed. Outdoor unit must be fixed
- Correct : Remove the wooden pallet and then use H-beam or concrete foundation.

Wrong Foundation
Wooden pallet

Wrong Foundation Wooden pallet

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Installation of Outdoor Unit
■ Case study
- Wrong : Wrong installation of anti-vibration pad
- Correct : Use 20mm thickness pad for all contacted bottom area& fix the outdoor unit to the foundation or H-beam

No pad Pad is too small

20mm or more
Outdoor unit is not fixed

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Installation of Outdoor Unit
■ Case study
- Wrong : Installation space is not observed  bad air circulation
- Correct : Rear = 300mm or more, Between unit = 100mm or more

200mm

100mm or more
No gap between units

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Field setting_Outdoor unit

 Outdoor Option Setting (with dip & rotary switch)


 Outdoor Option Setting (with tact switch)
 Outdoor Option Explanation
Outdoor Option Introduction
■ What is option code setting of outdoor unit
- Option setting is a function selecting of the DVM outdoor unit
you can customize the system in accordance with your installation status.
Ex) (Requirement) Naming the outdoor unit in module installation to get proper control
(Setting result) Main / Sub 1 / Sub 2 / Sub 3
Sub 2
Sub 1
■ Why do we need to set the option for DVM S ODU? Main

- Option setting is for controlling the system effectively


Ex) (Requirement) Cooling is too powerful
(Setting result) Target evaporator temperature change for cooling : 7~9 ℃  10~12℃

 DVM S outdoor unit option setting method was changed from April 2016

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Outdoor Option Introduction
■ Outdoor unit’s main PCB difference with old and new DVM S
Outdoor main PCB (old) Outdoor main PCB (new)

All DVM S outdoor unit (from April 2016)


Model All DVM S outdoor unit (until April 2016)
Except DVM S HR, Water model

4 option setting is done by


dip and rotary switch No dip and rotary switch
Main
Feature
(Outdoor unit address, Indoor unit quantity, All option setting is done by tact switch
MCU quantity, Capacity restriction)

Picture

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Field setting_Outdoor unit

 Outdoor Option Introduction

 Outdoor Option Setting (with tact switch)


 Outdoor Option Explanation
Outdoor Option Setting (with dip & rotary switch)
■ Outdoor unit’s main PCB for option setting only for old model

4 5 2 3

1. Address & Excessive capacity restriction


2. Quantity of Indoor unit
3. Quantity of MCU
4. Other function setting
5. No use

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Outdoor Option Setting (with dip & rotary switch)
■ 1-1. Outdoor unit’s address
 Outdoor unit’s address setting – K7 & K8
- In module installation each ODU will have different address

Address Main Unit Sub1 Unit Sub 2 Unit Sub3 Unit

K7 : on, K8 : on K7 : on, K8 : off K7 : off, K8 : on K7 : off, K8 : off

Setting

F1, F2
Sub 3 Sub 2 Sub 1 Main

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Outdoor Option Setting (with dip & rotary switch)
■ 1-2. Maximum capacity restriction for cooling
1

 Maximum capacity restriction for cooling - K6


Function Use(default) No use
K6 : on K6 : off

Setting

◎ Purpose : To prevent an excessive increasing of compressor performance compared to the capacity of indoor units.

◎ How to work
- The maximum cooling capacity is restricted, taking into account the capacity of indoor units, fan speed, outdoor temperature
and indoor temperature in cooling mode
- In case of overcharged or high heat load condition, target low pressure control will cause excessive cooling capacity compare
to the rated and efficiency decreasing. By this option each units can make proper cooling capacity with better efficiency.
- This function will not work if the outdoor temperature is low and it is difficult to secure low pressure and high pressure.

◎ Application
- Set “Disabled” when customer complain for cooling capacity shortage
& Current evaporator temperature [℃] > Target evaporator temperature[℃] & comp hz < 60hz .
* If this option is enabled indoor unit’s discharge control will not work.
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Outdoor Option Setting (with dip & rotary switch)
■ 2. Quantity of indoor unit
◎ Purpose : To set the quantity of connected indoor unit(Main outdoor unit only)
- If the quantity of IDU which is communicating with outdoor unit is different with option setting there will be a E201 error

IDU Quantity Ex) IDU 6ea Ex) IDU 26ea

2 3

10-digit 1-digit 0 6 2 6

■ 3. Quantity of MCU
◎ Purpose : To set the quantity of connected MCU(Main outdoor unit only)
- If the quantity of MCU which is communicating with outdoor unit is different with option setting there will be a E214 error

Setting Ex) MCU 2ea Ex) MCU 12ea

MCU Quantity

1~F

(A=10, B=11, ~, F=15)


2 C

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Field setting_Outdoor unit

 Outdoor Option Introduction


 Outdoor Option Setting (with dip & rotary switch)

 Outdoor Option Explanation


Outdoor Option Setting (with tact switch)
■ How can you set an option through tact switch Display
Tact Switch

1. If the outdoor display “od nd” it needs option setting


2. Press the K1+K2 switch for 2 seconds to enter option
setting mode
3. Press and hold the K2 switch to save the option data and
exit from option setting mode

“ Normal” “ Outdoor
option setting is
needed”

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Outdoor Option Setting (with tact switch)
■ 1. Set an outdoor unit address

(When entering the setting mode, letters are displayed as the left : “od 00”)

Sub 2 F1 / F2
Sub 1
Main

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Outdoor Option Setting (with tact switch)
■ 2. Set a quantity of indoor unit
◎ Purpose : To set the quantity of connected indoor unit (Main outdoor unit only)
- If the quantity of IDU which is communicating with outdoor unit is different with option setting there will be a E201 error

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Outdoor Option Setting (with tact switch)
■ Set a quantity of MCU
◎ Purpose : To set the quantity of connected MCU(Main outdoor unit only)
- If the quantity of MCU which is communicating with outdoor unit is different with option setting there will be a E214 error

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Field setting_Outdoor unit

 Outdoor Option Introduction


 Outdoor Option Setting (with dip & rotary switch)
 Outdoor Option Setting (With tact switch)
Outdoor Option Explanation
■ How can you set an option through tact switch
Option Option [ Old main PCB ]
Option Option number value
number value

SEG SEG SEG SEG


1 2 3 4

K1 K2

1. Press the K2 switch for 2 seconds to change option.


2. Press the K1 switch shortly to change the option number (SEG1, SEG2)
[ New main PCB ]
3. Press the K2 switch shortly to change the option value (SEG3, SEG4)
( Press K4 to set all the option values to the factory default )
4. Press the K2 switch for 2 seconds to save the option setting

All the segments will blink to indicate the option has been saved
( Press K1 for 2 seconds to exit without save )

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Outdoor Option Explanation
■ Outdoor unit option
SEG1 SEG2 Optional item Input unit
0 0 Emergency operation for compressor malfunction Individual
0 1 Cooling capacity correction Main
0 2 Capacity correction for heating Main
0 3 Current restriction rate Individual
0 4 Oil collection interval Main
0 5 Temperature to trigger defrost operation Main
0 6 Fan speed correction for outdoor unit Individual
0 7 Silent mode for night-time Main
0 8 High-head condition setting Main
0 9 Long-piping condition setting (Setting is unnecessary if high-head condition is set) Main
1 0 Energy control Operation Main
1 1 Rotation defrost (HR only) Main
1 2 Expand operational temperature range for cooling operation (HR only) Main
1 3 Channel address Main
1 4 Snow accumulation prevention control Main
1 7 Speed operation Main
1 8 Max.capacity restriction Main
1 9 Gas leak Pump down Main
2 2 Emergency operation for indoor unit communication error Main
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Outdoor Option Explanation
■ 00.Emergent operation in case of compressor malfunction
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Disabled
0 0
(Factory default)
Emergent
E560 will occur when all
operation for Set compressor 1 as
individual 0 0 0 1 the compressors are set
compressor malfunction state
as malfunction state
malfunction
Set compressor 2 as
0 2
malfunction state

◎ Purpose : To exclude the faulty compressor from the system.(emergent use only)

Notice
If all compressor in a unit is set to emergence operation, E560 error happens.
In this case, close the service valve and disconnect communication wiring
from the module system.
NG NG
We strongly recommend the failure compressor should be replaced within 24
hours, to protect the second compressor.

#1 #1 #2
#2

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Control logic
■ Auto comp. emergence operation

When an inverter error stops a system,


the system set up the “comp. emergency operation” automatically.

As a remote controller sends “on” signal to the system, comp. emergency operation
starts with displaying the error code on outdoor unit.
After 12 hours operation, the system stops with displaying the error on indoor unit and
outdoor unit at the same time.

The related error code


● Over current (E464/E364)
● Compressor starting failure(E461/E361)
● Under & over voltage error (E466/E366)
● Over heated IPM (E500/E400)
● Input current error (E485/385)
● DC link voltage sensor error (E469/369)
● Heat Sink temp. sensor error (E4745/374)

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Outdoor Option Explanation
■ 01.Capacity correction for cooling ※ Target evaporator temperature = Average temperature of Eva. In Sensor
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 7~9
Cooling
0 1 5~7 (Factory default)
capacity
correction 0 2 9~11
Targeted evaporation
Main 0 1 0 3 10~12
(Capacity temperature [℃].
correction for 0 4 11~13
cooling)
0 5 12~14
0 6 13~15

◎ Purpose : To increase or decrease cooling capacity

(Targeted evaporation temp. : Average temperature of Eva. In Sensor)


Ex) option : 00(7~9℃) Ex) option : 03(10~12℃)

Indoor unit Eva In s/s 7℃ Indoor unit Eva In s/s 10℃


H/X

H/X
Out

Out
10℃
Air

Air
Air

Air
In

In
10CMM 7℃ 10CMM

Low pressure
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Outdoor Option Explanation
■ 02.Capacity correction for heating
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 3.0 (Factory default)
0 1 2.5
0 2 2.6
Capacity 0 3 2.7
Targeted high pressure
correction for Main 0 2 0 4 2.8
[MPa].
heating 0 5 2.9
0 6 3.1
0 7 3.2
0 8 3.3

◎ Purpose : To increase of decrease heating capacity

Ex) option : 00 High pressure Ex) option : 02


(3.0MPa : saturated temp ≒ 50℃) (2.6MPa : saturated temp ≒ 44℃)

Indoor unit Indoor unit


H/X

H/X
Out

Out
Air

Air
Air

Air
In

In
10CMM
10CMM

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Outdoor Option Explanation
■ 03.Current restriction rate
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 100 % (Factory default)
0 1 95 %
0 2 90 %
0 3 85 %
0 4 80 % When restriction option is
Current 0 5 75 % set, cooling and heating
restriction Individual 0 3
0 6 70 % performance may
rate
0 7 65 % decrease
0 8 60 %
0 9 55 %
1 0 50 %
1 0 No restriction
◎ Purpose : To control the power consumption of the system for the building management on peak control
Priority : DMS > ODU option
Comp trip
* Option setting is available by DMS 2, DMS 2.5 as well
Default(MCA)
Current[A]

80%

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Outdoor Option Explanation
■ 04.Oil collection interval
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Factory default
Oil collection
Main 0 4 Shorten the interval by
interval 0 1
1/2

◎ Purpose : To shorten the Oil recovery interval by 1/2(Service use only)

- If this option is set for service purpose it is supposed to be set as factory default after finishing the correct jobs of abnormal
oil return.

Default 7hours 7hours 7hours

Oil Recovery
operation

½ interval 3h 30mins 3h 30mins 3h 30mins 3h 30mins 3h 30mins

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Outdoor Option Explanation
■ 05.Temperature to trigger defrost operation
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Factory default
Temperature Apply setting when the
to trigger product is being
Main 0 5
defrost 0 1 installed in humid area
operation such as near river or
lake

◎ Purpose : To secure clean defrost in harsh condition.

+℃
Heating Option Default

0℃ +℃
Outdoor temp

Defrost

Cond out or suction temperature

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Outdoor Option Explanation
■ 06.Fan speed correction
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Factory default
Fan speed
correction for Individual 0 6 Increase the outdoor unit's
outdoor unit 0 1 Increase fan speed fan speed to maximum
value

◎ Purpose : To increase maximum fan rpm range to secure enough airflow when discharge guide duct for outdoor
unit is used

Example) Maximum fan step increasing

- AM160FX ***(50Hz) : 31  35 step


- AM144FX***(60hz) : 31  35step

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Outdoor Option Explanation
■ 07.Silent mode for night-time * New from 2015, SW update required

Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Disable (Factory default)
0 1 LEVEL 1 / Auto
0 2 LEVEL 2 / Auto Enables the silent mode
Silent mode for night-time (It operates
Main 0 7 0 3 LEVEL 3 / Auto
for night-time automatically depending
0 4 LEVEL 1 / External contact on the temperature.)
0 5 LEVEL 2 / External contact
0 6 LEVEL 3 / External contact

◎ Purpose : Limit Maximum fan rpm & compressor frequency to reduce noise during the night time
- Auto : The silent mode will be switched automatically by time (normal in day, quiet mode at night - Only for cooling & Main cooling)
- Externa contact : External contact is on, the mode will be switched as silent mode in cooling and heating mode
Auto External contact

MIM-B14 required

Timer / Switch

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Outdoor Option Explanation
■ 08.High-head condition setting
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Disable (Factory default)
Level 1 of height difference When outdoor unit is
0 1 type 1 (Indoor unit is lower located 40~80m above
High-head than outdoor unit the indoor unit
condition Main 0 8 Level 2 of height difference When outdoor unit is
setting 0 2 type 1 (Indoor unit is lower located over 80m
than outdoor unit above the indoor unit
height difference type 2 When indoor unit is
0 3 (Outdoor unit is lower than over 30m above the
indoor unit outdoor unit

◎ Purpose : To optimize the refrigerant control of the system according to the installation condition.
- EEV & other control will be quickly adjusted to compensate refrigerant pressure loss.
High pressure decrease

Ex) Starting step of main EEV in Heating


Case 1 Case 2
▷ Case 1. EEV step is smaller than normal

Refrigerant

Refrigerant
head loss

head loss
HP : 30 + α = 32kg/cm2, LP : 8  ΔP = 24kg/cm2 (EEV↓)

▷ Case 2. EEV step is higher then normal


HP : 30 - α = 28kg/cm2, LP : 8  ΔP = 20kg/cm2 (EEV↑) High pressure
increase
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Outdoor Option Explanation
■ 09.Long-piping condition setting
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Disable (Factory default)
Long-piping
When equivalent length
condition
of farthest indoor unit
setting 0 1 LEVEL 1
from the outdoor unit is
(Setting is
Main 0 9 100~170m
unnecessary
if high-head When equivalent length
condition is of farthest indoor unit
0 2 LEVEL 2
set) from the outdoor unit is
over 170m

◎ Purpose : To optimize the system control according to the installation condition.


- EEV & other control will be quickly adjusted to compensate the pressure drop from the pipe

Ex) Starting EEV step of main EEV in Heating


 Higher then normal

High pressure decrease


by pressure drop from the pipe

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Outdoor Option Explanation
■ 10-1.Energy Control Operation (ECO) – Energy saving
* New from 2016, New PCB(DB92-03941A) & SW update required

Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Energy control option of
0 0 Basic (Factory default) designated operation
sequence
Energy
0 1 Energy saving
Control Main 1 0 ※ Operating in energy
Operation saving mode, capacity
might decrease
0 2 Power compared to normal
operation mode

◎ Purpose : To save energy and customize the operation load in accordance with indoor and outdoor temperature
- Room temperature is close to set temperature  change the target temperature and pressure
 capacity requirement is decreasing  Energy Saving

ECO for heating


Temperature

Room temp. ECO for cooling


Current indoor temperature

Temperature
Set temperature
Set temperature +3℃
Set temperature-2℃
Set temperature
Current indoor temperature
Evap temp. Target evaporation temperature
(when the outdoor temperature is low) Target high pressure
Pressure

Target evaporation temperature


(when the outdoor temperature is high)

(Minimum target high pressure : 26 kg/cm2 or target -3 kg/cm2)


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Outdoor Option Explanation
■ 10-2.Energy Control Operation (ECO) – Power
* New from 2016, New PCB(DB92-03941A) & SW update required

Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Energy control option of
0 0 Basic (Factory default) designated operation
sequence
Energy
0 1 Energy saving
Control Main 1 0 ※ Operating in energy
Operation saving mode, capacity
might decrease
0 2 Power compared to normal
operation mode

◎ Purpose : To get a quick cooled air in indoor unit in the initial stage of unit starting
- When setting value is “2”, the initial target low pressure is lowered(8kg/㎠ → 6.5kg/㎠ to increase the cooling speed)
(Target evaporator temperature is still fixed as “01 option : Capacity correction for cooling” )

Power mode enabled


Performance

Default

Target low pressure (8kg/㎠ by default)


Pressure

7.5kg/㎠
7.0kg/㎠
6.5kg/㎠ Target low pressure (6.5kg/㎠ if power mode is enabled)

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Outdoor Option Explanation
■ 11. Rotation defrost (HR only)
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
When enabled,
0 0 Disabled (Factory default) continuous heating
operation is possible
Rotation
but heating
defrost Main 1 1
performance will
(HR only) 0 1 Enabled decrease during
rotation defrost
operation

◎ Purpose : Continuous heating operation during defrost in module installation (HR model only)
During the R-defrost Heating Indoor unit’s airflow will be set as low.
* R-defrost → Heating → R-defrost → Heating → R-defrost → Heating → All defrost → Heating → R-defrost → Heating…

< R-defrost 1 cycle >


Main Sub1 Sub2 Sub3
Heating Heating Heating Heating
Rotation defrost
Defrost Heating Heating Heating
Heating Defrost Heating Heating
Heating Heating Defrost Heating
Heating Heating Heating Defrost
Heating Heating Heating Heating

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Outdoor Option Explanation
■ 11. Rotation defrost

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Outdoor Option Explanation
■ 12. Expand operational temperature range for cooling (HR only)
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Expand
0 0 Disabled (Factory default) When enabled, continuous
operational
cooling operation is possible
temperature
Main 1 2 even in low temperature
range for
condition up to -15℃, but
cooling (HR 0 1 Enabled
noise of the MCU will increase
only)

◎ Purpose : To expand cooling operation range up to -15℃ (HR model only, Default : -5℃)
IDU #1 IDU #2
(Heating) (Cooling)

Ex) OD -10℃, operation mode : main heating, If the evaporating temperature is lower than -14℃.

Make pressure difference


▷ Default : The suction pipe of OUD & low pressure of IDU is connected
 IDU #2 Evap temp less than -14℃ (Anti freezing protection control)  Unstable cooling

▷ Option setting : MCU makes low pressure difference between ODU & IDU
by controlling sol valve & EEV.
 IDU #2 Evap temp = 10℃  Stable cooling
High pressure

* If the Indoor unit’s capacity is same or higher than


5kw(18MBH), Y-joint must be used to connect MCU for
this option.
(2port connection will enlarge pressure control range) Liquid
Low pressure

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Outdoor Option Explanation
■ 13.Channel address
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Channel Automatic setting
A U Address for classifying
address (Factory default) the product from upper
Main 1 3
level controller (DMS,
(Outdoor Manual setting for channel
0 ~ 15 S-NET3, etc.)
unit's address) 0~15

◎ Purpose : To recognize each outdoor system when using centralized controller.


- Indoor unit’s Main address ↔ Outdoor unit’s Channel address

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Outdoor Option Explanation
■ 14.Snow accumulation prevention
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks

Snow 0 0 Enabled (Factory default) During snow


accumulation accumulation, the fan
Main 1 4
prevention may rotate when the
control 0 1 Disabled unit is not in operation

◎ Purpose : To prevent snow is accumulating on the outdoor unit fan discharge guide.

- If a snow sensor is not installed, the outdoor fan operates for one minute every 30 minutes when the outdoor temperature
is below 5℃ .
- This feature may cause the outdoor fan to turn on during servicing. Caution is required.

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Outdoor Option Explanation
■ 17.Speed operation * New from 2015, SW update required

Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
Enabling this setting
will command the air
0 0 Disabled (Factory default) conditioner to cool/heat
faster at initial start-up.
Speed
Main 1 7 However, this function
operation
will not work when
High-head condition
0 1 Enabled setting or Long piping
condition setting is
enabled.

◎ Purpose : To increase cooling or heating speed.

- While safety start of the system compressor frequency can be higher then “disabled” condition.
- Noise can be increase.

Disabled Enable
 Shorten safety start
 Quick Hz increasing for initial 10mins

Normal operation
Safety start
Safety start Normal operation

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Outdoor Option Explanation
■ 18.Max cooling capacity restriction
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks

0 0 Enabled (Factory default) Restrict excessive


Max. capacity capacity increase when
Main 1 8
restriction operating indoor units
0 1 Disabled with small capacity

◎ Purpose : To prevent an excessive increasing of compressor performance compared to the capacity of indoor units.
◎ How to work
- The maximum cooling capacity is restricted, taking into account the capacity of indoor units, fan speed, outdoor temperature
and indoor temperature in cooling mode (ex. 2kW IDU on  comp max capacity 6kW)
- In case of overcharged or high heat load condition, target low pressure control will cause excessive cooling capacity compare
to the rated and efficiency decreasing. By this option each units can make proper cooling capacity with better efficiency.
- This function will not work if the outdoor temperature is low and it is difficult to secure low pressure and high pressure.

◎ Application
- Set “Disabled” when customer complain for cooling capacity shortage
& Current evaporator temperature [℃] > Target evaporator temperature[℃] & comp hz < 60hz .

* If this option is disabled indoor unit’s discharge control will not work.

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Outdoor Option Explanation
■ 19.Gas leak pump down
* New from 2016, New PCB(DB92-03941A) & SW update required

Gas leak detection kit will be ready


Input
Optional item SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
unit
0 0 Enabled (Factory default) If the gas leak occurred it
Gas leak
Main 1 9 should be entered in the pump
Pump down 0 1 Disabled down operation.

◎ Purpose : To secure the safety in the room & to minimize refrigerant leak amount.

◎ How to work : If gas leak detected, system will start pump down operation automatically.
Process
Gas sensor Gas leak detect
DDC Signal output(Dry contact) Liquid valve close Gas valve close
Outdoor unit External contact input → Pump down start → Output signal1 → Stop※ → Output signal2 → E503 display
(Dry contact) (Dry contact) (Dry contact)
※ Stop condition : Discharge temp 100℃↑ or low pressure 1kg/㎠↓ for 10seconds or 16mins operation
If system was operating system will stop and then start to pump down

◎ Application
- Preparation : External contact board(new), DDC, Motorized 2Way Ball Valve, All unit with new PCB
- Press K3 to release E503 & output signal from the outdoor unit.
* See the next page for wiring diagram

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Outdoor Option Explanation
■ 19.Gas leak pump down
External Contact board
(New for gas leak)
Filed supply

Liquid valve close signal


Gas valve close signal

Leakage signal input

Valve control
Valve control
Main PCB(New from 16’)
Leak detect sensor

s
Liquid pipe
s
Gas pipe
Motorized 2way ball valve

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Outdoor Option Explanation
■ 22.Emergency operation for indoor unit communication error
· Set the outdoor installation option to use this function.
Optional item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks
0 0 Disabled (Factory default) When set,
emergency operation
Emergency operation Indoor high humidity condition
0 1 is possible
for indoor unit Main 2 2 (Operating for up to 12hours)
even if an indoor
communication error
Indoor low humidity condition communication error
0 2
(Operating for up to 24hours) occurs.

· Emergency operation function is disabled :


- If one of the indoor units is shut off or a communication error occurs, all indoor units can not be used.
E201 (Communication error) occurs and operation is prohibited.
Shut off or a communication error occurs.

If more than 50% of IDU(q’ty) are error system


will stop in advance
· Emergency operation function is enabled :
- If one of the indoor units is shut off or a communication error occurs, the error will be displayed after 12hrs/24hrs and normal
indoor units can be used during 12hrs/24hrs.
→ When occur error, outdoor unit can’t operated until release the error. (So, this option should be set before occur error.)
E201 is delayed to display and operation is possible.
Shut off or a communication error occurs.

※ Be careful of water leakage

During emergency operation, there is a risk of water leakage because refrigerant flows to the failed indoor unit.
Please be careful when using it.
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Outdoor Option Explanation
■ Practical test

CASE 1 CASE 2

ODU option Cooling target 9~11 Current restriction 70%


Night silence level2/auto Increase fan speed
Channel address 05 Shorten the oil recovery interval by
1/2

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Field setting_Indoor unit

 How to set indoor unit option code


 Explanation of installation option code “02”
 Explanation of installation option code “05”
Indoor unit option code
■ Overview

How to solve these situations?

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Indoor unit option code
■ Overview

Topping
Adjust
E.S.P

External
control
Pizza is made in according to a kind of topping Indoor unit also same!

It can add the option that user wants


in indoor unit

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Indoor unit option code
■ Overview

How?
 In case of old PBA
- Option can be set by handle the rotary & dip switch in PBA
* Some of CAC and FJM, still use old PBA

<Old PBA>

Rotary S/W Dip S/W (K1~K12)

Ex) If you want use drain pump, have to dip switch K4 On


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Indoor unit option code
■ Overview
 In case of new PBA
- New PBA doesn’t have rotary & dip switch

How to set option in new PBA indoor unit?


<New PBA>

No rotary & dip switch

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Indoor unit option code
■ Overview
 In case of new PBA
- New PBA can be set option through signal of controller
→ Controller converts “Option code” to data.
And sends to indoor unit EEPROM by electric signal.
<New PBA>

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Indoor unit option code
■ What is option code
 Option code is define the indoor unit characteristic. (Consist of 24 SEG)
- Page SEG (1, 7, 13, 19) : Bind each 6 SEG (Can’t change)
- Option type SEG (2) : Determine the option type
- Value SEG (Remainder) : Use this SEG, can setting suitable indoor unit characteristic on site

Page

Option type

Value
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Indoor unit option code
■ What is option code
 EEPROM is analyze received option code and define indoor unit’s characteristic
- Option code is topping or switch that can turn on the function of user wants.

EX) Option code

020010 – 100000 - 200110 – 300000


Use
Buzzer mute
high level controller

Option type Use


(Installation option) Ionizer

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Indoor unit option code
■ What is option type
 Option code is classified 4 type in according to SEG 2 value
- Value 1 : Product option
- Value 2 or 5 : Installation option
- Value A : Address (Main / RMC)
- Value d : Specific setting

Code structure Option type


01xxxx-1xxxxx-2xxxxx-3xxxxx Product option
02xxxx-1xxxxx-2xxxxx-3xxxxx Installation option 1
05xxxx-1xxxxx-2xxxxx-3xxxxx Installation option 2
0Axxxx-1xxxxx-2xxxxx-3xxxxx Address (Main / RMC)
0dxxxx-1xxxxx-2xxxxx-3xxxxx Specific digit setting
※ Gray color SEG doesn’t need to set at applicable option type.
※ In according to new MCU kit development at 2017, MCU address can be set by page 3 segments.

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Indoor unit option code
■ What is option type
 Product option
- Include basic information such as model type, capacity and etc. (EX : Slim 1Way 5.2kW)
- Inherent code like a barcode or personal number (Initially set at the factory)
* Additional setting doesn’t requires
- Exceptionally, it can change to adjust external static pressure(E.S.P) for ducted indoor unit
* Product option has to set depending on ductwork design

EX) AM160KNMDEH***

E.S.P (mmAq) Option code


4 010054-125E79-20A0A0-331110
6 010054-125EAA-20A0A0-331110
8 010054-125EDB-20A0A0-331110
10 010054-125EFC-20A0A0-331110
12 010054-125EFD-20A0A0-331110
14 010054-125EFE-20A0A0-331110
* Refer to installation manual or TDB for product option

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Indoor unit option code
■ What is option type
 Installation option
- For setting additional function depending on installation condition (Use drain pump or DMS 2.5, etc.)
- It is classified 2 type : “02 series”, “05 series”
→ There are many functions that can set in indoor unit. (24 SEG are shortage)

EX) Installation option code “02” table


SEG1 SEG2 SEG3 SEG4 SEG5 SEG6

Minimizing fan FAN RPM


0 2 - Central control
when thermo off compensation

SEG13 SEG14 SEG15 SEG16 SEG17 SEG18

External External Ionizer


2 Buzzer Hour of filter
control Control output (S-Plasma ion)
SEG19 SEG20 SEG21 SEG22 SEG23 SEG24

Individual Heating EEV step during


3 MDS -
control of R/C compensation oil return/defrost SEG17
Buzzer use
0: Use
1: Disuse (Mute)

02xxxx-1xxxxx-2xxx1x-3xxxxx

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Indoor unit option code
■ What is option type
 Address setting - Main address
- Main address setting is needed for identification of each indoor unit through high level controller
- Usually, main address is set automatically
→ But, can set main address hands on in according to site condition
* Heat recovery system can’t be set automatically (Has to manually set address)
* Indoor unit is consist of 3 addresses : “Main”, “RMC”, “MCU”
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6
0 6 3
Main address
0 A (Main address (Main address (Main address
(0 : No, 1 : Use)
100-digit) 10-digit) 1-digit)
EX) Main address SEG7 SEG8 SEG9 SEG10 SEG11 SEG12
RMC address RMC(1) RMC(2)
1 - -
(0 : No, 1 : Use) (0 ~ F) (0 ~ F)
SEG13 SEG14 SEG15 SEG16 SEG17 SEG18
0~1 0~9
MCU address A~F
2 - (MCU address (MCU address
(0 : No, 1 : Use) (Port location)
10-digit) 1-digit)
<DMS2.5>

0 1

0 1 2 63 0 1 2 63

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Indoor unit option code
■ What is option type
 Address setting - RMC address
- It is used for only On/Off controller.
- RMC(1) is a dedicated address of each On/Off controller.
* On/Off controller also has to set RMC(1) address in it’s PBA
- RMC(2) is an assigned address in each button. (0 ~ F)

0 1 2 3

4 5 6 7

8 9 A B

C D E F
Address switch
to match indoor unit's RMC(1) (0~F)

<On/Off controller PBA> <On/Off controller buttons>

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Indoor unit option code
■ What is option type
 Address setting - RMC address
- It is used for only On/Off controller.
- RMC(1) is a dedicated address of each On/Off controller.
* On/Off controller also has to set RMC(1) address in it’s PBA
- RMC(2) is an assigned address in each button. (0 ~ F)
0

RMC(1) : 0 RMC(1) : 0
RMC(2) : 0 RMC(2) : 3

1
RMC(1) : 1 RMC(1) : 1
RMC(2) : 5 RMC(2) : D

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Indoor unit option code
■ What is option type
 Address setting - MCU address & port (Only heat recovery)
- MCU address & port setting is needed for use MCU Kit with heat recovery.
- MCU address is a dedicated address of each MCU Kit.
* MCU Kit also has to set address in it’s PBA
- Indoor unit has to set port location same with indoor unit installed in MCU port. (A ~ F)

<MCU Kit PBA> <Rotary switch for MCU address>


- Setting MCU address to 13

MCU port
ABC DE F
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Indoor unit option code
■ What is option type
 Address setting - MCU address & port (Only heat recovery)
- MCU address & port setting is needed for use MCU Kit with heat recovery.
- MCU address is a dedicated address of each MCU Kit.
* MCU Kit also has to set address in it’s PBA
- Indoor unit has to set port location same with indoor unit installed in MCU port. (A ~ F)

F1/F2

10
MCU address : 10
ABC DE F MCU port : F

11
MCU address : 11
MCU port : A ABC DE F

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Indoor unit option code
■ What is option type
 The specific digit setting mode is primarily used to set a specific
option without setting all options

10-digit SEG value


of SEG position to change 0~F

0dxxxx 1xxxxx 2xxxxx 3XXXXX

Mode to change 1-digit


1 – Product Option of SEG position to change
2 or 5 – Installation Option
A - MAIN/RMC Address

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Field setting_Indoor unit
 Indoor unit option code

 Explanation of installation option code “02”


 Explanation of installation option code “05”
How to set indoor unit option code
■ Option code setting unit
 S-NET pro 2
 Wired remote controller
 Wireless remote controller

S-NET Pro 2 Wired R/C Wireless R/C

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How to set indoor unit option code
■ Setting by S-NET pro 2
 What is S-NET pro 2
- S-NET pro 2 is application for cycle communication / installation data
- Additionally, S-NET pro 2 is used to Main/RMC/MCU address change, outdoor unit EEPROM writer,
report for installation / cycle information, etc.

S-NET pro 2 application

S-Converter
AC facility

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Option setting step 1 : Connecting PC PBA inspection
2 window
- Connect PC to F1/F2 communication channel
via S-converter

Outdoor unit
Comm. PBA

F1
F2

USB to RS232 cable S-Converter

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Option setting step 2 : Starting S-NET pro 2
- Execute S-NET pro 2 and set model and serial port

1 Configuration

2 Serial Port

3 Connected

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Option setting step 3 : Writing option code
- Go to “Add-On” tab and click ‘Indoor Option Writer’

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Option setting step 3 : Writing option code
- Go to “Add-On” tab and click ‘Indoor Option Writer’

Select the indoor unit(s) to set the option code.


3
- DVM indoor unit product and installation option setting.
- Must be connected to F1/F2 lines where indoor/
outdoor units are communicating successfully .

Write the indoor unit option code 5

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Address changing
- Go to “Add-On” tab and click ‘Address Change’ then change the main address of indoor unit
- Go to ‘RMC address’ tab then change the RMC address of the indoor unit

4
4

5
5

6 6

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How to set indoor unit option code
■ Setting by S-NET pro 2
 Address changing
- Go to ‘MCU Port’ tab then change the MCU address & port of the indoor unit

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How to set indoor unit option code
■ Setting by Wired R/C
 Enter service mode to write option code and address
Setting Setting
value value
Main Sub Main Sub
menu menu menu menu

Press “ESC + Set” keys together for 3 seconds. Press “Delete + Set” keys together for 3 seconds.

MWR-WE10N MWR-WE11N

* If you want about other wired R/C(MWR-SH00N, MWR-SH10N, etc.), please refer to installation manual.
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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 Option setting and address in service mode table

Address setting(Main/RMC)

Product Option Code


Installation Option Code1
Installation Option Code2

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- Click on “Set” and “ESC” buttons at the same time for more than 3 seconds
in order to enter service mode

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- [Main menu] will be displayed and then click on the ‘∧∨’ button to select number 4

Main menu

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- Click on the ‘>’ button to select the main address to set

IDU Main address

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- Click on the ‘∧∨’ button to select which indoor unit address you wish to set,
when multiple indoor units are connected to 1 wired R/C

IDU Main address

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- Click on the ‘>’ button to select the sub menu number 1

Sub menu

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How to set indoor unit option code
■ Setting by Wired R/C (MWR-WE10N)
 EX) Main/RMC address setting
- Click on the ‘>’ button to enter the Main/RMC address writing stage
- When you enter the setting stage, the current setting value will be displayed
- Click on the ‘∧∨’ button to change to your desired address
- click on ‘Set’ button then click on the ‘ESC’ button to complete the address setting

Current address New address


(hexadecimal number)

RMC address
(hexadecimal number)
Data bit

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How to set indoor unit option code
■ Setting by Wireless R/C
 Entering option mode
- Remove the battery and put the battery back then,
MR-DH00 / MR-EH00 : keep on pressing the ‘Temp up/down’ buttons kept pressing
AR-KH00E : keep on pressing the ‘Temp + Timer’ buttons kept pressing

Initial display

Put the battery back in

MR-DH00 / MR-EH00 AR-KH00E


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How to set indoor unit option code
■ Setting by Wireless R/C
 Setting option mode (MR-DH00 / MR-EH00)
- Press the ‘Fan Speed’ button to change the value

* down : 1 digit
up : 10 digit
- Press the ‘Mode’ button to move to the next two bits

- Press the ‘On/Off’ button two times to set the option setting

* Pressing once : Checking current option value of indoor unit


Pressing one more time : Confirmation

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How to set indoor unit option code
■ Setting by Wireless R/C
 Setting option mode (AR-KH00E)
- Rotate the ‘Wheel’ counterclockwise to change the value

* Clockwise : 1 digit
Counterclockwise : 10 digit
- Press the ‘Mode’ button to move to the next two bits

- Press the ‘On/Off’ button two times to set the option setting

* Pressing once : Checking current option value of indoor unit


Pressing one more time : Confirmation

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How to set indoor unit option code
■ Setting by Wireless R/C
 Setting option mode
- Every 2 bits are differentiated by the combination of operation mode and the On/Off timer icons
- SEG 1, 7, 13, 19 are page number which is ignored for setting with wireless R/C

Press Press

1 : Product Opt. ex)


2 : Installation Opt.
5 : Installation Opt.2
015223 1901bA
A : Address
d : Specific Digit 200000 300000

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Field setting_Indoor unit
 Option code
 How to set option code

 Explanation of installation option code “05”


Explanation of installation option code “02”
■ 02 series installation option table
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6
(Page) (Option type) (Common) (Common) (Common) (Common)
External room temperature sensor
FAN RPM
0 2 Evaporator drying / Minimizing fan operation Central control
compensation
when thermo off
SEG7 SEG8 SEG9 SEG11
SEG10 SEG12
(Page) (Common) (Only Duct) (Common)
EEV Step
1 Drain pump AUX heater - -
when heating stops
SEG13 SEG14 SEG15 SEG16 SEG17 SEG18
(Page) (Common) (Common) (Common) (Common) (Common)
External control output
Ionizer Number of hours
2 External control / External AUX heater On Buzzer
(S-Plasma ion) using filter
or Off signal
SEG19 SEG20 SEG21 SEG22 SEG23 SEG24
(Page) (Common) (Common) (Common) (Only 4Way(600x600)) (Only 360CST)
Heating setting compensation EEV Step of stopped unit
Individual control Cycle time of
3 / Removing condensate water during oil return Motion detection sensor
of a remote controller Swing
in heating mode / defrost mode

* The default setting of an indoor unit installation option is “020010-100000-200000-300000”

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Explanation of installation option code “02”
■ SEG 3 : Evaporator drying
 User can set evaporator drying for prevent to heat exchanger’s decay and smell.
- When indoor unit stop from cooling mode or dry mode, it starts evaporator drying function.
- Operation : Low air flow + min louver open for a time set in option
* Evaporator drying will not work in below case
Defrost, MTFC, by external contact on/off, Key function of K button from ODU

Evaporator drying

Value Details
0
Disuse
(Default)
3 5 minutes
If IDU turn off in cooling,
↓ 5 10 minutes
Still heat exchanger is cold 7 30 minutes

Dew is occurred on the surface of heat exchanger

It can cause to decay and smell

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Explanation of installation option code “02”
■ SEG 4 : External room temp. s/s / Minimizing fan operation when thermo off
 You can set minimizing fan operation with whether using external room sensor or not.
* If you use external room sensor, heating compensation is “0℃”.

Minimizing fan
External
Value Operation when Fan in Cooling
room s/s Fan in Heating thermo off
thermo off thermo off
0 Eva in temp ≥ 20℃ : Low Low
Disuse Disuse On
(Default) Eva in temp < 20℃ : Off
1 Use Disuse On Off
Eva in temp ≥ 20℃
2 Disuse Use-Heating On : Low Low for 20sec every 5min.
Eva in temp < 20℃ : Off
3 Use Use-Heating On Off
Eva in temp ≥ 20℃ : Low Low
4 Disuse Use-Cooling Off
Eva in temp < 20℃ : Off
5 Use Use-Cooling Off Off
Eva in temp ≥ 20℃
6 Disuse Use-Both Off : Low Low for 20sec every 5min.
Eva in temp < 20℃ : Off
7 Use Use-Both Off Off
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Explanation of installation option code “02”
■ SEG 4 : External room temp. s/s / Minimizing fan operation when thermo off
 Cooling when thermo off
- Fan is not relevant whether using external room sensor or not.
→ For air circulation
- But, if set minimizing fan operation as ‘Use-Cooling’ or ‘Use-Both’ when thermo off, fan is off (Value 4, 5, 6, 7)
→ Energy saving
Minimizing fan Fan mode
External In cooling
Value Operation when
room s/s
thermo off Tnermo off

0 Disuse Disuse On
1 Use Disuse On

Air circulation 2 Disuse Use-Heating On


3 Use Use-Heating On
4 Disuse Use-Cooling Off
5 Use Use-Cooling Off
6 Disuse Use-Both Off
7 Use Use-Both Off

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Explanation of installation option code “02”
■ SEG 4 : External room temp. s/s / Minimizing fan operation when thermo off
 Heating when thermo off
- In case of disuse external room s/s, Fan is off when Eva in temp.<20℃.
But, if Eva in temp. ≥ 20℃, fan is on in order to protect wrong measure of IDU temp. sensor.
(If set minimizing fan operation, fan is on 20sec on every 5mins when Eva in temp ≥ 20℃)
- In case of use external room s/s, Fan is only off because It doesn’t use IDU temp. sensor.

Minimizing fan Fan mode in heating


External
Value Operation when
room s/s
thermo off Thermo off
Heating Eva in temp ≥ 20℃ : Low Low
0 Disuse Disuse
Eva in temp < 20℃ : Off
OFF 1 Use Disuse Off
Eva in temp ≥ 20℃
2 Disuse Use-Heating : Low Low for 20sec every 5min.
Eva in temp < 20℃ : Off
If fan is off when thermo off,
3 Use Use-Heating Off

Still refrigerant flow (EEV 120 step) Eva in temp ≥ 20℃ : Low Low
4 Disuse Use-Cooling
Eva in temp < 20℃ : Off

Eva in temperature increasing 5 Use Use-Cooling Off
↓ Eva in temp ≥ 20℃
6 Disuse Use-Both : Low Low for 20sec every 5min.
IDU temp. sensor can wrong measure
Eva in temp < 20℃ : Off

7 Use Use-Both Off
Fan off can be caused when thermo on
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Explanation of installation option code “02”
■ SEG 5 : Use of central control Use of central control

 To use a high level controller (ex. DMS2.5) SEG 5 should be set 1 Value Details

(If SEG 5 set 0, central controller can not detect the unit) 0 Disuse
1
Use
(Default)

CEO : Value 0

T/F room : Value 1

Control room : Value 1


High level controller
Office : Value 1

VIP room : Value 0

Robby : Value 1

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Explanation of installation option code “02”
■ SEG 6 : FAN RPM compensation
 Fan RPM should be compensated in according to ceiling height condition
in order to air flow is transferred to user
FAN RPM compensation
Value Details
0
Disuse
Default)
1 RPM compensation
2 High ceiling KIT
Standard

Option setting

* High ceiling kit is only for Korea market


Ceiling height(m)
Applied IDU
Value 0 Value 1
Large (12.8~14kW) 4.3 4.6
4Way Middle (11.2kW) 3.7 3.9
Small (4.5~9kW) 2.7 3.5
4Way(600x600)
2.7 3
(1.5~6kW)
Large (11.2~14kW) 4.3 4.6
360
Small (4.5~9kW) 2.7 3.5
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Explanation of installation option code “02”
■ SEG 8 : Use of drain pump
 If the drain pump is installed, the usage of drain pump should be set at installation option code
- Drain pump should be installed in indoor unit to prevent water drop.

Use of drain pump


Value Details
0
Not operate drain pump
(Default)
Use
1
When thermo off, drain pump is off
Use
2 When thermo off, drain pump is off
after operate for 3min

* The cassette type of IDU will be set to drain pump is off


after operate for 3min. even if value is set to 0
(Because drain pump of cassette IDU is built-in)

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Explanation of installation option code “02”
■ SEG 9 : AUX heater (Only duct)
 In heating, hot coil can be installed in front of duct indoor unit for more heating capacity.
 In case of cooling only duct, to use external AUX heater instead of DVM S heating
- If value is set to 3 for cooling only duct,
you need to use an external temp sensor or wired R/C sensor to detect indoor unit temp.

Use of AUX heater

Value Details
0
Disuse
(Default)
1 Use (AUX heater on → Fan on)

Use with cooling only indoor unit


3 (AUX heater on → Fan off)
* Work only IDU SW ver.161222 or later

* Cooling only indoor unit


- Fix the system as cooling only using mode selector(MCM-C200) or DMS.
- And change the option code to set the indoor unit as cooling only
( Installation option 05 SEG03 = 3)
Hot coil output
: 220~240V output for hot coil operation 267/100 This Document can not be used without Samsung's authorization
Explanation of installation option code “02”
■ SEG 9 : AUX heater (Only duct)
Ex) Value 1 Ex) Value 3
- More heating capacity - Heating in cooling only duct

Fan on

Radiator

Fan off

Cooling only duct

Hot coil output Hot coil output


AUX heater AUX heater

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Explanation of installation option code “02”
■ SEG 11 : EEV step when heating operation is stopped
 To reduce refrigerant flow rate which can be a cause of noise and slight heating
to the room while the unit is stopped.
- Value 0 : Default step
- Value 1 ~ b : Close ↔ Open (When refrigerant is accumulated in the unit, EEV opens then close, alternatively)

If EEV closely 0step closed EEV Step


↓ when heating operation is stopped
Refrigerant accumulation
Value Details

Refrigerant shortage in the system 0
Default value
(Default)
Stopped unit’s noise
EEV open slightly  Refrigerant flow 1~b
decreasing setting

Hot gas

EEV EEV
120step Closely
0step
ON OFF OFF ON

Condensed liquid
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Explanation of installation option code “02”
■ SEG 11 : EEV step when heating operation is stopped
 To reduce refrigerant flow rate which can be a cause of noise and slight heating
to the room while the unit is stopped.

- It is only for wall-mounted indoor unit with EEV integrated.


If any design condition meets either of the following below, set the SEG 11 to “7”.
→ a (or) b
a) The total number of wall-mounted indoor units with EEV integrated in one (module) system is more than 20.
b) The total number of wall-mounted indoor units with EEV integrated in one (module) system is more than
“the total of one (module) system’s capacity (kW) / 2”
Ex) Outdoor capacity 28kW → 28 / 2 = 14.
→ The total number of wall-mounted indoor units with EEV integrated in one (module) system is more than 14.

(EEV Step for heating at stop)

Indication 0 1 2 3 4 5 6 7 8 9 A B
(Type1) (Type2) (Type3) (Type4) (Type5) (Type6) (Type7) (Type8) (Type9) (Type10)

*Wall mounted with EEV 0 90 100 110 120 130 160 200 250 300 400
Stopped Unit’s Default
EEV step Other indoor units except for (100~125)
0 No function
wall mounted with EEV

* Wall mounted type : EEV step is repeated the table value and 160 step periodically.

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Explanation of installation option code “02”
■ SEG 14 : Use of external control
 To control indoor unit operation by external contact status
or to supply indoor unit status(Error, On/Off) through external dry contact status

Ext. contact Ext. contact Ext. contact


Input output 2 output 1

To indoor unit PBA Use of external control

Value Details
Ext. Contact Input signal
0
Disuse
(Default)
Ext. Contact Output signal
1 On/Off control
(DC 12V)
2 Off control
3 Window On/Off control
MIM-B14

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Explanation of installation option code “02”
■ SEG 14 : Use of external control
 Input / Output function * To use output function SEG14 must be set as use(1,2,3)

* In case of input function,


6 External
Input MIM-B14 can control indoor unit status
device
5 in according to external device turn on or off

250VAC, 3A Thermo Output 2 (3,4)


4 External Off Open
device
3 On Close
Output 250VAC, 3A ※ Form A Contact  Normally open

2 Error Output 1 (1,2)


Error
Off Close
1
On Open
※ Form B Contact  Normally closed
MIM-B14 * Output function is set in according to SEG 15 value
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Explanation of installation option code “02”
■ SEG 14 : Use of external control
 Input function example
- Key tag application : Indoor unit can be operated or not according to the external contact status

On-Off Control(Value : 1) Off-only Control(Value : 2)

Card-key removed(contact open) Card-key removed(contact open)


 IDU Off  IDU Off & Controller disable

Card-key inserted(contact close) Card-key inserted(contact close)


 IDU On  IDU stand-by & Controller enable

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Explanation of installation option code “02”
■ SEG 14 : Use of external control
 Input function example
- Window application : Indoor unit can be operated or not according to the external contact status

Window Control(Value : 3)

Window opened(contact open)


 IDU Off & Controller disable

Window closed(contact close)


 IDU returns to the previous mode
& Controller enable
* Previous mode : Running or Stand-by

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Explanation of installation option code “02”
■ SEG 15 : External control output & External AUX heater On/Off signal
 It can give the indoor unit's status by dry contact output. (Thermo operation On/Off)
 It is enable to use additional AUX heater for non duct indoor unit.
Setting the output of
external control / External AUX heater On/Off signal
Thermo Output Details
Off Open Value Setting the output External AUX heater
of external control On/Off signal
On Close 0 Thermo On
(Default) (Compressor On)
1 Operation On * Please refer to SEG 9
Use
2 - (Fan is turned on continually
when the AUX heater is turned on)
Use
(Fan is turned off
3 -
when the AUX heater is turned on
with cooling only indoor unit)
4 Free cooling use, output : cooling thermo on
5 Free cooling use, output : cooling & Dry thermo on
MIM-B14

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Explanation of installation option code “02”
■ SEG 15 : External control output & External AUX heater On/Off signal
 Output function example
- Error / Operation status application

Error status(T/B 1,2) Operation status(T/B 3,4)

No Error

OK

No Error Contact closed  Lamp On Outdoor unit Off Contact Open


※ Form B Contact : Normally Closed  Electric louver close
※ Form A Contact : Normally open

Error

NG

Error  Relay On  Contact open  Lamp Off Outdoor unit On Relay On  Contact closed
 Electric louver open

※ Error signal : It will be triggered in case of the error codes which cause to stop indoor unit or outdoor unit
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Explanation of installation option code “02”
■ SEG 15 : External control output & External AUX heater On/Off signal
 Free cooling * Need to update indoor unit’s SW as 162222 or later

Fresh Air → Cooling → Air supply


<Ambient air condition>

Comp
ON
100% fresh air system

Fresh Air Air supply

B
Free cooling Comp
zone OFF Free cooling

100% fresh air system

- Sequence Economizer
MIM-B14 Free cooling
Enthalpy
When cooling thermo on → Free cooling zone → Input from Economizer sensor
→ IDU thermo off(comp stop & Fan running) → Free cooling Ambient
sensor
* Economizer, MIM-B14 are required to detect free cooling availability

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Explanation of installation option code “02”
■ SEG 16 : Use of Ionizer
 To use an ionizer for air purification (Ionizer should connect with indoor unit)
Ionizer
Value Details
0
Disuse
(Default)
1 Use

Type Compatibility Remark Ionizer

4Way Cassette O 4Way, 4Way(600x600)


New 1Way
1Way Cassette △
(AM***HN1DEH, AM***JN1DEH) MSD-CAN1
360 Cassette O -

Ceiling △ Big ceiling

Duct △ Duct S
MSD-EAN1
ERV Plus O -
* Console & AR5000 model include an ionizer (MSD-CAN1)
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Explanation of installation option code “02”
■ SEG 17 : Use of Buzzer
 Buzzer sound use or not

Buzzer control
Value Details
0
Use
(Default)
1 Disuse

* Wireless R/C also can use this function by button.


※ Priority : Indoor unit option > Wireless R/C

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Explanation of installation option code “02”
■ SEG 18 : Filter using hours
 It enable to set the time for filter cleaning alarm after IDU's operation.
- In case of a hospital, recommend to set to 0(1000 hours) in order to improve the patient condition.

Number of hours
using filter

Value Details
0(Default) 1000 Hour
2 1000 Hour
6 2000 Hour

* The cassette & duct type IDU


only enable to set the time 1000 or 2000 hours
(If value is set except 2,6 → 1000 hours as default)

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Explanation of installation option code “02”
■ SEG 20 : Individual control of a wireless remote controller (Multi-channel function)
 The multi-channel function prevents indoor unit mix-up (Up to 4 channels can be set)

1 2 3 4

Individual control of a remote controller


※ 1→2→3→4→1 2 3 4 Value Details
0
Channel 1
(Default)
1 Channel 1
* All wireless R/C can use this function
2 Channel 2
3 Channel 3
4 Channel 4

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Explanation of installation option code “02”
■ SEG 21 : Heating compensation & Removing condensate water in heating mode
 To compensate the temperature gap between indoor unit’s temp. sensor values
and real living area because of height difference.
- Hot air goes up to the upper area because of low density naturally.

Heating temp Removing condensate water


Value
compensation in heating mode
0
Default Disuse
(Default)
1 2℃ Disuse
2 5℃ Disuse
3 Default Use
4 2℃ Use
5 5℃ Use

* Heating set temperature compensation logic


- Thermo on : Room temp. ≤ Set temp. -1 + heating temp. compensation
- Thermo off : Room temp. ≥ Set temp. + heating temp. compensation

* When the external room temp. sensor is used, (SEG 4 = 1, 3, 5, 7)


※ Default compensation value
or if built-in temp. sensor of wired remote controller is set as “Use” then,
- 4Way CST type & 360 CST : 5℃
heating temp. compensation is to be 0℃ regardless of SEG 21 setting.
- Other indoor units : 2℃

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Explanation of installation option code “02”
■ SEG 21 : Heating compensation & Removing condensate water in heating mode
 Removing condensate water in heating mode (Only 4Way CST(600x600) & 4Way CST)
- If system operates in heating mode immediately after finishing the cooling mode,
the condensate water in the drain pan becomes water vapor by the heat of the indoor unit heat exchanger.
→ The water vapor will be condensed under the top of the indoor unit if the unit is stop
and it may fall into a living space,
- Use this function to get rid of the water vapor out of the indoor unit by operating the fan for 20 minutes.
: If fan is stop - fan on in 340RPM
: If fan is running - just count the time

Heating temp Removing condensate water


Value
compensation in heating mode
0 Default Disuse
H H
/ / 1 2℃ Disuse
X FAN stop X 2 5℃ Disuse
3 Default Use

Water Water 4 2℃ Use


5 5℃ Use

Drain pan
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Explanation of installation option code “02”
■ SEG 22 : EEV step of stopped unit during oil return / defrost operation
 To reduce noise through adjusting EEV step during oil return or defrost operation
- During oil return operation or defrost operation
: EEV open → Refrigerant circulation → refrigerant flow noise may occur
→ reducing EEV step → Refrigerant flow ↓ → Noise ↓

<Oil return> <Defrost mode>

EEV open EEV open


EEV step during oil return
Fan off (Stopped indoor unit)
EEV step
Value during defrost
Cooling Heating (Stopped indoor unit)

0
300 *1)(440) 300 (440) 400 (440)
(Default)
1 *2)Right before step
150 (150) 300 (150)
(Type1) (Same)

*1) : “()” means the value for wall mounted type.


*2) : The Max step is 150.

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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 New Motion detection sensor (New MDS) creates the ideal environment,
saving energy by providing the optimized amount of air flow when needed.
* New MDS sensing range : Radius 6m from sensor when ceiling height 2.7m

New Motion detection sensor


Value Details
0(Default) Disuse
1 Turn off in 20/30 min (Soft off + Hard off)
2 Turn off in 40/60 min (Soft off + Hard off)
3 Turn off in 80/120 min (Soft off + Hard off)
4 Turn off in 20/30 min (Soft off + Hard off) , or advanced function
5 Turn off in 40/60 min (Soft off + Hard off), or advanced function
6 Turn off in 80/120 min (Soft off + Hard off), or advanced function
7 Turn off in 20 min (Soft off + Hard off)
8 Turn off in 40 min (Soft off + Hard off)
9 Turn off in 80 min (Soft off + Hard off)
A Turn off in 20 min (Soft off + Hard off), or advanced function
B Turn off in 40 min (Soft off + Hard off), or advanced function
C Turn off in 80 min (Soft off + Hard off), or advanced function
* Conventional MDS should be referred installation manual in according to indoor unit model.
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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 Energy saving On/Off function
- When occupant is absent, the indoor unit stops automatically by new MDS detection.
It also automatically sets operation patterns to maximize energy efficiency.

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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 Energy saving On/Off function
- Soft off : People absence, after a certain time, indoor unit turns off.
But, if people come in room before hard off time, indoor unit turns on.
- Hard off : After soft off time, if people don’t come in room during a certain time,
indoor unit turns off completely.
Conventional MDS New MDS
Detection of absence Detection of absence
SOFT OFF
(SET OFF) Enter Wind-Free (30 mins.)

Power Input
Power Input

HARD OFF SOFT OFF HARD OFF


(SENSOR OFF) (SET OFF) (SENSOR OFF)

Time Time

0 min. 80 min. 120 min. 0 min. 30 min. 80 min. 120 min.

By learning 3 step By learning 3 step

Detection of absence Detection of absence


SOFT OFF
(30 min.)
Power Input
Power Input

Enter Wind-Free (15 min.)

HARD OFF SOFT OFF HARD OFF


(50 min.) (30 min.) (50 min.)

Time Time

0 min. 30 min. 50 min. 120 min. 0 min. 15 min. 30 min. 50 min. 120 min.
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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 Energy saving On/Off function
- When there is no person repetitively, this function will start in accordance with absent pattern.
→ Energy Saving comparing with full running model.

Absence
Power
* In order to use new MDS function,
input
must be set installation option.
(“02” installation option SEG 23)

(Wind free) (Set Off) (Sensor Off)


Motion detection sensor
(“02” installation option SEG 23)

Off time (min)


Value
Wind free Soft Off Hard Off (Wind free/Soft/Hard)
30 min 50 min 40 min
1 or 4 10/20/30

Steps Type 20 min 40min 80 min 2 or 5 20/40/60


Standard 10/20/30 20/40/60 30/80/120
3 or 6 30/80/120
1 Step Wind free 5/10/20 15/30/50 20/60/100
/Soft
2 Step /Hard 5/10/20 10/20/30 20/40/60

3 Step 5/10/20 5/10/20 15/30/50

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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 Advanced function (Value 4, 5, 6, A, B, C)
- Comport flow : New MDS enables the indoor unit to avoid directly providing air flow to people.

People sensing O → avoid direct air flow People sensing X → direct air flow

* It can adjust blade angle. Don’t adjust air flow rate


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Explanation of installation option code “02”
■ SEG 23 : New Motion detection sensor (Only wind free 4way cassette with 600x600)
 Advanced function (Value 4, 5, 6, A, B, C)
- Energy saving depending on activity

A/C Turn-On & Rest High Activity Rest


MDS Activates Low Activity Low Activity

Normal Mode Energy Saving Normal Mode


Action ON
Heating Mode (Heating) Heating

Heating Control -2℃


Temperature

Energy

Action Energy Saving Normal Mode Energy Saving


ON
Mode (Cooling) Cooling Mode (Cooling)
Cooling Control
Temperature +2℃ +2℃

Energy

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Explanation of installation option code “02”
■ SEG 24 : Cycle time of swing (Only 360CST) Cycle time of Swing

 This option determine the cycle time of swing mode Value Pulse width per Swing 1
- 1 Cycle : Vertical → Middle → Horizontal → Middle → Vertical
0(Default) 34sec
- Swing speed is fast for pulse width is narrower
1 30sec

2 38sec

Spot Mid
Wide

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Field setting_Indoor unit
 Option code
 How to set option code
 Explanation of installation option code “02”
Explanation of installation option code “05”
■ 05 series installation option table
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6
(Page) (Option type) (Only Heat recovery) (When setting SEG 3) (When setting SEG 3) (When setting SEG 3)
Standard
Use of Auto change over Standard Standard
0 5 for mode change
For HR in Auto mode heating temp. Offset cooling temp. Offset
Heating → Cooling
SEG7 SEG8 SEG9 SEG10 SEG11
SEG12
(Page) (When setting SEG 3) (When setting SEG 3) (Common) (Common)
Compensation option
Standard
Time required for long pipe
1 for mode Change Use of MTFC -
for mode change or height difference
Cooling → Heating
between indoor units
SEG13 SEG18
SEG14 SEG15 SEG16 SEG17
(Page) (Common)

Control variables
2 - - - -
when use AUX heater

SEG19 SEG23 SEG24


SEG20 SEG21 SEG22
(Page) (Common) (Only Hydro)

3 - - - Forcing fan operation Water tank sensor setting

* The default setting of an indoor unit installation option is “050000-100000-200000-300000”

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Explanation of installation option code “05”
■ SEG 3~6 & SEG 8~9 : Auto change over setting (Only Heat recovery)
 For control HR operation mode in order to satisfy the indoor temp. that user want
SEG3 SEG4 SEG5
Use of Auto change over Standard Standard
in Auto mode (HR only) heating temp. Offset cooling temp. Offset
Value Details Value Details Value Details
0 (Default) 0 0 (Default) 0
0 (Default) Default setting 1 0.5 1 0.5
2 1 2 1
Use Auto change over 3 1.5 3 1.5
1
for HR only 4 2 4 2
5 2.5 5 2.5
Cooling only indoor unit 6 3 6 3
2
(SW ver.162222 or later) 7 3.5 7 3.5
SEG6 SEG8 SEG9
Standard for mode change Standard for mode change Time required
Heating → Cooling Cooling → Heating for mode change
Value Details Value Details Value Details
0 (Default) 1 0 (Default) 1 0 (Default) 5min
1 1.5 1 1.5 1 7min
2 2 2 2 2 9min
3 2.5 3 2.5 3 11min
4 3 4 3 4 13min
5 3.5 5 3.5 5 15min
6 4 6 4 6 20min
7 4.5 7 4.5 7 30min
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Explanation of installation option code “05”
■ SEG 3~6 & SEG 8~9 : Auto change over setting (Only Heat recovery)
 When SEG 3 is set as “0”, it will operate as basic flow.
- Initial operation mode determination

If Tr ≥ Ts - 1℃ If Tr < Ts – 1℃
Auto Cooling Auto Heating

- When mode change is carried out?

Thermo off Indoor unit temp. change


- When initial operation mode is auto cooling,
OR if Tr < Ts_new - 1℃ → Change as auto heating
Thermo off for 30 mins
- When initial operation mode is auto heating,
if Tr ≥ Ts_new + 1℃ + △T℃ → Change as auto cooling

- Thermo on/off condition is same as cooling & heating mode * Tr : Room temperature
* Ts : Set temperature
* Ts_new : Changed indoor unit set temp.
* △T : Heating compensation temp.

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Explanation of installation option code “05”
■ SEG 3~6 & SEG 8~9 : Auto change over setting (Only Heat recovery)
 When SEG 3 is set as “1”, it will operate as follow.

1. Initial operation mode determination


If Tr ≥ Ts - A + 1℃ If Tr < Ts – A + 1℃
Auto Cooling Auto Heating

2. Mode change
* Tr : Room temperature
Cooling → Heating Heating→ Cooling
* Ts : Set temperature
Thermo off for T & Tr < Ts - D Thermo off for T & Tr ≥ Ts + C

A : Set with SEG 4 (℃)


B : Set with SEG 5 (℃)
3. Thermo On/Off
C : Set with SEG 6 (℃)
In cooling mode In heating mode
D : Set with SEG 8 (℃)
Thermo on : Tr ≥ Ts + B + 1℃ Thermo on : Tr < Ts - A – 1℃
Thermo off : Tr < Ts + B – 1℃ Thermo off : Tr ≥ Ts - A + 1℃ T : Set with SEG 9 (min)

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Explanation of installation option code “05”
■ SEG 3~6 & SEG 8~9 : Auto change over setting (Only Heat recovery)
 EX) Setting Value 0 1 2 3 4 5 6 7
A Heating offset SEG4 0 0.5 1 1.5 2 2.5 3 3.5
B Cooling offset SEG5 0 0.5 1 1.5 2 2.5 3 3.5
C Heat  cool SEG6 1 1.5 2 2.5 3 3.5 4 4.5
D Cool  heat SEG8 1 1.5 2 2.5 3 3.5 4 4.5
T Time SEG9 5 7 9 11 13 15 20 30

20mins Mode change : Heat  Cool


Cooling thermo on (Tr≥22+2℃& 20mins thermo off)
Start(Cooling) (Tr≥22+2+1℃)
25℃
24℃ Cooling Thermo off
(Tr<22+2-1℃) Heating Thermo off
23℃
Cooling start (Tr≥22-1+1℃)
Ts=22℃
(Set) 21℃ Heating start
(Tr<22-1+1℃)
20℃
Heating Thermo on (Tr<22-1-1℃)
19℃

20mins Mode change : cool  Heat


(Tr<22-3℃ & 20mins thermo off)
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Explanation of installation option code “05”
■ SEG 10 : Compensation for height difference between indoor units
 Normally higher indoor unit will have more refrigerant flow by the liquid head pressure refrigerant .
To make a refrigerant balance between all indoor units, limit maximum EEV step by the option

Value Details

0 Normal (Lowest indoor unit)


(Default) * Max eev : 2000

Ref (A) : Set to 1 30m more of height difference


1 from the lowest one
Liquid head

40m
pressure

* Max eev : 760


Ref. (B) : Set to 2
15 ~ 30m of height difference
2 from the lowest one
20m

* Max eev : 840


Ref, (C) : Set to 0

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Explanation of installation option code “05”
■ SEG 11 : Use of MTFC
Value Details
 To use the MTFC, SEG 11 should be set 2
0
- The multi tenant site using separate circuit breaker for every indoor units. Disuse
(Default)

2 Use

Multi tenant
Off
ELCB ELCB ELCB ELCB ELCB ELCB
AC 380V AC 220V AC 220V AC 220V AC 220V AC 220V

AC 24V
Transformer

MTFC MTFC MTFC MTFC


Comm.
Room #1 Room #2 Room #3 Room #N

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Explanation of installation option code “05”
■ SEG 11 : Use of MTFC
Value Details
 To use the MTFC, SEG 11 should be set 2
0
- The hotel room using key-tag system which cuts off the power of indoor unit directly. Disuse
(Default)

2 Use

Key tag

ELCB ELCB ELCB


AC 380V AC 220V AC 220V Off
AC 24V
Transformer

MTFC MTFC MTFC MTFC

Comm.

Room #1 Room #2 Room #3 Room #N

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Explanation of installation option code “05”
■ SEG 18 : Control variables when use AUX heater
 AUX heater operation when SEG 9 or SEG 15 of
“02” series installation option set to use AUX heater (SEG 9 : 1, 3) / (SEG 15 : 2, 3)

Control variables when using AUX heater


Details
Value
Set temp. for AUX heater On/Off Delay time for heater On
0
At the same time as thermo on No delay
(Default)
1 At the same time as thermo on 10min
2 At the same time as thermo on 20min
3 Set temp. - 1.5℃ No delay
4 Set temp. - 1.5℃ 10min


D Set temp. - 6.0℃ 10min


E Set temp. - 6.0℃ 20min

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Explanation of installation option code “05”
■ SEG 18 : Control variables when use AUX heater
 EX 1) Setting “02” series SEG 9 = “1” & “05” series SEG 18 = “0”
- AUX heater is turned on(off) when indoor unit is thermo on(off) at the same time.

f : Heating compensation temp.


Room temp.
Set temp. + f
Set temp. + f – 1 ℃

Set temp.

Thermo On
Thermo Off

AUX heater On
AUX heater Off

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Explanation of installation option code “05”
■ SEG 18 : Control variables when use AUX heater
 EX 2) Setting “02” series SEG 15 = “2” & “05” series SEG 18 = “4”
- If Room temp. ≤ Set temp. + f (Heating compensation temp.) – 1.5℃ for 10mins.
→ AUX heater is turned on
- If Room temp. > Set temp. + f (Heating compensation temp.) – 1.5℃ + 1℃(Hysteresis)
→ AUX heater is turned off
f : Heating compensation temp.
Room temp.
Set temp. + f
Set temp. + f – 1.5 ℃ + 1 ℃
1℃

1℃
Set temp. + f – 1 ℃
Set temp. + f – 1.5 ℃

Set temp.

Thermo On
Thermo Off

AUX heater On 10 Min. 10 Min.

AUX heater Off

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Explanation of installation option code “05”
■ SEG 23 : Forcing fan operation
 Fan speed will be fixed regardless of the indoor unit’s condition.
- Cooling exception : Non - All the time same air flow
- Heating exception : Thermo off - Low , Defrost - Fan Stop, External room s/s use : Thermo off → Fan stop

Forcing fan operation


Value Cooling Heating
0(Default) Not set Not set
1 Not set User set
2 Not set High
3 Not set Low
4 User set Not set
5 User set User set
6 User set High
7 User set Low
8 High Not set
9 High User set
A High High
B High Low
C Low Not set
D Low User set
E Low High
F Low Low
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Explanation of installation option code “05”
■ SEG 23 : Forcing fan operation
 EX) To facilitate air circulation in the room, when Aux heater is on.
- Aux heater has no fan so there is big temperature difference between floor & Ceiling

Big temperature
difference

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Explanation of installation option code “05”
■ SEG 24 : Water tank temp. sensor setting (Only Hydro) Water tank sensor setting
Value Details
 Basically, each hydro unit requires 1 water tank temp. sensor. 0 Default
(Default) (Connected water tank)
But, it can use sensor sharing function via wired R/C.
1 Shared sensing value
Water sensor
F3/F4

<Individual connect and sensing> <Shared sensing>


- Individual control - Simultaneously control

Unit 1 Unit 2 Unit 3

Unit 1 Unit 2 Unit 3

Unit no. Water tank sensor SEG24 Unit no. Water tank sensor SEG24
1 Connected 0 1 Connected 0
2 Connected 0 2 Not connected 1
3 Connected 0 3 Not connected 1

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Start up

 Installation check
 Auto trial operation
 Trial operation
 Reference
Trial Operation Introduction
■ What is the trial operation of the system
- Trial operation (Commissioning)
- Check the system is ready to use for customer
- Release UP mode

■ Why you need to do a trial operation?


- The system is ready to use after installation and check process.

Completed
DVM product Installation
product

But there could be product defect or installation mistake and these must be fixed while trial operation.
Meanwhile to prevent skipping the trial operation DVM has UP mode.
* UP mode : System did not do a trial operation, operation is prohibited

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Trial Operation Introduction
■ Process of trial operation
Check - Check installation condition
Installation Condition - Inspect before trial operation

Check & Record


- Record Serial number & Model code of the unit
product information

- Turn on the power


Trial operation
- Input trial operation order through function key in outdoor unit
with function key
- Check the system

Record with S-net Pro


- Record the data
or S-checker

Trial operation with


-Check each indoor unit work well by remote controller
individual remote controller

Completion

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Start up

 Trial operation introduction

 Auto trial operation


 Trial operation
 Reference
Installation Check
■ Check the drawing
- In the drawing, we can watch the indoor unit’s model name, location, pipe size, wire size, etc
- Check installation position according to the drawing
- Check the pipe size, wire according to the drawing and DVM Pro file
- Check option setting according to the drawing
Tip) print and attach the drawing nearby the controller, so that anyone can find out the unit when he
want to turn on or off.
Sample
drawing

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Installation Check
■ Check the list of installation check sheet
• Check the outdoor unit appearance and inner part with your eye
Outdoor • Check outdoor unit’s position and space to prevent air flow short circuit
unit • Check service space
• Check fixing status of outdoor unit
Installation
• Check the indoor unit unit appearance and inner part with your eye.
Indoor • Check service space
unit • Check combination ratio
• Check center of gravity and horizontal level of the indoor unit
• Check pipe size, length, height difference based on the installation manual guide
• Check the service valve whether it is open or not
• Check refrigerant Y-joint

Refrigerant pipe • Check insulation materials specification and installation status


• Check the insulation quality of the joint
• Check additional refrigerant quantity
(Write down the total refrigerant amounts on the service sheet which is placed
inside of outdoor unit.)

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Installation Check
■ Check the list of installation check sheet
• Check the horizontal level of drain pipe
Drain pipe • Check drainage status (drain test should be done)
• Check insulation of the drain pipe
• Check all wiring work in accordance with the law
• Check the screwing tightness and torque of the power and communication cable
• Check cross-connection between power and communication cables
Electrical wiring • Check earth work in accordance with the law
• Check 2-core cable (not multi-core cable) for the communication cable
• Check wiring length
• Check the conduit wiring and route
• If there is a vibration in the outdoor unit, check the anti-vibration frame is correctly
Option
installed or not

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Start up

 Trial operation introduction


 Installation check

 Trial operation
 Reference
Auto Trial Operation
■ Flow chart of running auto trial operation

Turn on the power Use S-NET pro or S-checker to check & record operation status

Auto trial operation

Error Take appropriate measure


No

Make the auto trial


operation report

Yes Take appropriate measure for


Any “NG” sign for inspection?
the items with “NG" sign

No

Trial operation (cooling/heating).

Check for Indoor unit(air flow, function, etc)

Check for abnormal operation noise from ODU

Finish

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Auto Trial Operation
■ Turn on the power on main outdoor unit

Sequence Display Check point

● Check display segment


- Digit “8” flicker consecutively from left to right
1
- Check whether 7-segment defect or not

● Starting Tracking
- “Ad00” means starting tracking
2

● Communication between outdoor and indoor unit

3 - Count response from indoor unit and show the number.


- Seg3,4 is number of IDU connected

● UP display
- After tracking complete, “UP” is shown on display at initial installation.
4 - “UP” means Un Prepared : Not ready to operation
- Proceed auto trial operation to release “UP”
* If “UP” is not released normal operation will be prohibited.

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Auto Trial Operation
■ Turn on the power on sub outdoor unit
Sequence Display Check point

● Check display segment


- Digit “8” flicker consecutively from left to right
1
- Check whether 7-segment defect or not

● UP display

2 - “UP” means Un Prepared : Not ready to operation

● Starting communication among outdoor units

- “C*” flicker when outdoor unit communicate each other

- “C” means communication, ” *” means address of ODU.


After UP Unit *
release
Main 8
Sub 1 9
Sub 2 A
Sub 3 B

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Auto Trial Operation
■ Items to be checked when auto trial operation is running
• Supply power to the outdoor unit 6 hours before trial operation to pre-heat the crank case heater.
* Press K1 button and hold for 2sec to start auto trial operation

DVM S DVM S water

Cooling Cooling

Heating Heating

- In auto trial operation, product will automatically select either cooling or heating mode.
- In the temperature is in the slashed range, there might be a system protection control during operation.
(If the system protection control is enabled, it can be hard to get the precise judgment after the auto trial operation.)
- When temperature is out of range, accuracy of judgment will be decreased in the boarder line.

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Auto Trial Operation
■ Items to be checked when auto trial operation is running
1. Start Auto trial Operation
- Press K1 button and hold for 2sec to start auto trial operation
* If Auto trial Operation is not completed, normal operation will be prohibited by UP mode.
- It may takes 20 minutes to maximum 2 hours depending on the operation status.
* During Auto Trial Operation due to the valve check, the noise can be generated
- System will stop automatically when Auto Trial operation is finished
- When it finish UP mode will be disappeared automatically and IDU address will be shown on 7-segment

2. When error occurs during auto trial operation, check the error code and take appropriate measures
- Refer to installation manual or service manual to trouble shoot.

3. When auto trial operation ends, issue a result report using S-NET pro2 or S-CHECKER
- Refer to service manual to troubleshoot if any item have “NG" or “Undetermined” result in the report.
- After trouble shoot, run the auto trial operation again.

* Auto trial operation result will be saved in the eeprom so you can make a report whenever you want.

* “Undetermined” does not mean NG but the auto trial operation can’t recognize it’s condition now.

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Start up

 Trial operation introduction


 Installation check
 Auto trial operation

 Reference data
Trial Operation
■ Flow chart of running trial operation

Turn on the power Use S-NET pro or S-checker to check & record operation status

Auto trial operation

Error Take appropriate measure


No

Make the auto trial


operation report

Yes Take appropriate measure for


Any “NG” sign for inspection?
the items with “NG" sign

Trial operation No

Trial operation (cooling/heating) Cooling Heating


Function key K2 K1
Push time 2 2
Check for Indoor unit(air flow, function, etc) Display K,6,BLANK, K,2,BLANK,
BLANK BLANK

Check for abnormal operation noise from ODU

Finish

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Trial Operation
■ Items to be checked when trial operation is running
- Check the following items by running trial operation (cooling/heating)
1. Check if cooling/heating operation performs normally.
2. Use S-NET pro or S-checker to check & record the detail operation status.(1 hour S-net data required)
3. Check for abnormal operation noise from the indoor and outdoor unit.
4. Individual indoor unit control : Check for remote controller working, air flow direction and fan speed and etc.
5. Check for proper drainage from the indoor unit during cooling operation.

- Explain to the user how to use it according to the user's manual.

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Trial Operation
■ MCU pipe connection check
- How to start : Press K2 4times (Heat Recovery only)
* In heat pump model : select trial operation mode in cooling or heating mode automatically

- Operation sequence
ODU IDU for checking Other IDUs Check point
Cooling Normal operation Fan on / EEV open Fan on / EEV close Evap in temp - lowest
Heating Normal operation Fan on / EEV close Fan on / EEV open Evap out temp - lowest

- Display
1. Starting P i P E C o o L or P i P E H E A T
2. Operating A B C D E F G H A, B : Checking IDU address
C, D : IDU which evap in temp changed, “--” means none
E, F : no display
G, H : IDU which evap out temp changed, “--” means none
3. Finishing H O L D
4. Result - Normal communicating or E r r P
* When we have E r r P press K2 to see more information
Error code(E190) → MCU address & port(C00A) → IDU address checked & IDU address temp changed(00--)

※ E190 - No or wrong IDU’s Evap in temperature change


※ E191 - No or wrong IDU’s Evap out temperature change

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Trial Operation
■ Automatic refrigerant amount check
If you see the "Ed" on outdoor unit but you can't check the result with
S-net pro2 then assume the result as "Insufficient degree of sub-
cooling" condition.

Indoor 20~32℃
Outdoor 5~43℃

7-seg Display
 ㅏ900 : Start
 ㅏ901 : Feedback control
 ㅏ902 : Judgment of stability
 ㅏ903 : Judgment of refrigerant amount
 ㅏ9Ed : Judgment completed
 ㅏ9ng : Judgment not available

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Trial Operation
■ Automatic refrigerant amount check

S-net pro 2 S-Checker

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Start up

 Trial operation introduction


 Installation check
 Auto trial operation
 Trial operation
Reference data
■ An example of cooling cycle data

Discharge 60 ~ 105℃
7 Sub cool 5~20℃ 6

4 High pressure 25 ~ 33 kg/cm2


3

EEV step of IDU


200 ~ 1,100
5 Low pressure 6~9 kg/cm2

1 EVA IN 2 EVA OUT


7~14℃ 7~14℃

The figures presented in the graph are not absolute standards to judge the system.
If the surround conditions are out of the typical condition, the figures may be changed.
(outdoor temperature 25 ~ 40 ℃, room temperature 22 ~ 28 ℃)

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Reference data
■ Check point of cooling trial operation ※ The data is not absolute one, only can be used to check the abnormal status
Item Normal Check point

EVA IN Temp. 7~14℃ ▷ Check target Eva in temperature of option setting(cooling capacity correction)
The default : EVA IN 7 ~ 9 ℃, Super heat = EVA OUT - EVA IN = 1 ~ 4 ℃ (Normal)
EVA OUT Temp. 7~14℃ ▷ Refrigerant shortage check
With all IDU operation, If more than 50% of the indoor unit’s SH is over 6 ℃ &
EEV step of those unit is over 900 step. (In case of EEV RAC : 1300 step)
▷ Refrigerant over charged check
EEV Step of
250 ~ 900 With all IDU operation, as the room temp. is over 25 ℃, If the majority of IDU of SH is 0 ~ 1 ℃ &
Indoor Unit
these EEV step is less then 200step. (In case of EEV RAC : 300 step)
▷ If only few indoor unit’s EEV step is the Max. step, check the pipe length from the first Y-joint
to indoor unit (limited 45m) also ensure that if there is any kind of flow resistance

Low Pressure ▷ The low pressure varies from 6.0 to 9.0 according to the piping length & target low pressure.
6.0 ~ 9.5
[kgf/cm2] When the ambient temperature is high or the indoor load is big, the low pressure may be higher.
High Pressure ▷ High pressure will rise when the ambient temperature rises (Max. 36kgf/cm2)
25 ~ 33
[kgf/cm2] When the ambient temperature decreases, high pressure may be decreased as well

Compressor ▷ High pressure is over 25kgf/cm2 but discharge temp. is less than 60℃ (DSH less than 20℃)
60 ~ 105℃
Discharge Temp. Please check the EVI EEV, PHE leakage, indoor EEV opening error, Indoor fan operating error.

Condensing Temp. 35 ~ 55℃ ▷ Condensing temperature will be changed according to the high pressure

Liquid Tube Temp. 25~ 50℃ ▷ Condensing temp. – liquid tube temp.= Sub-cooling (5 ~ 20℃)
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Reference data
■ Check point of cooling trial operation ※ The data is not absolute one, only can be used to check the abnormal status

Indoor unit High/Low pressure/Discharge temp/Comp Top temp

T_ T_eva T_eva High pressure sensor 32.4 kgf/cm2


Ad Capa. Mode Airflow T_set EEV
room in out
1 7.2kw Cool High 18℃ 27℃ 9℃ 11℃ 466 Low pressure sensor 8.2 kgf/cm2
2 7.2kw Cool High 18℃ 27℃ 9℃ 11℃ 461 Comp discharge temp 1 95℃
3 7.2kw Cool High 18℃ 27℃ 10℃ 11℃ 450
4 7.2kw Cool High 18℃ 27℃ 9℃ 11℃ 412 Comp discharge temp 2 98℃
5 7.2kw Cool High 18℃ 27℃ 9℃ 11℃ 396 Comp top temp 1 100℃
6 7.2kw Cool High 18℃ 27℃ 11℃ 11℃ 407
7 7.2kw Cool High 18℃ 27℃ 10℃ 12℃ 472 Comp top temp 2 100℃
8 7.2kw Cool High 18℃ 27℃ 9℃ 12℃ 435
 High pressure (Normal cooling load condition : 25~33kgf/cm2)
 Evap temperature
- Ambient temp. high  High pressure increases
- Room temperature - ( T_eva in or T_eva out ) > 5 ℃
- Ambient temp. low  high pressure decreases
- Pipe blocked or EEV malfunction T_eva is close to room temp.
- Overload condition  near 36kgf/cm2

 Super heat(SH) : T_eva out - T_eva in = 1 ~ 4℃(Normal)  Low pressure (Normal cooling load condition 6~9kgf/cm2)

- EEV step : 200 ~ 600step (EEV RAC 300~900) - When the ambient temperature is high or the indoor load is big,

- SH is over 4℃  EEV step increase the low pressure can be higher.

- SH is less than 2 ℃  EEV step hold or decrease  Check liquid back operation (DSH<10 ℃)
(Refrigerant leakage in PHE, EVI EEV, IDU EEV)
- DSH : High pressure saturated temp. – liquid pipe temp.

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Reference data
■ Check point of cooling trial operation ※ The data is not absolute one, only can be used to check the abnormal status

Condenser / Sub cooling temperature Compressor current

 Cond out temp


- Normal : H.P saturated temp - Cond out temp = 2~8℃ Example)
Comp 1 current 20.8

 Sub cooling Comp 2 current 19.5

냉방 사이클 점검
- Avg.(H.P saturated temp – Liquid tube temp) = 10~25℃
 Compressor current will be changed in accordance with
* Sometime liquid temp may higher than condenser temp. Hz & Running condition ( ambient temp, Pressure, Etc)

Saturated temperature  Comp 1 current including fan operating current


35  Comp 2 Hz is always higher (3~5hz)than comp 1
30 41℃
H.P +1
Pressure(kgf/㎠)

25
20 21℃
15 Liquid tube
10
5 Sub cooling
0
-30 -20 -10 0 10 20 30 40 50
Temperature(℃)

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Reference data
■ Cooling cycle data in accordance with the ambient temperature
※ The data is not absolute one, only can be used to check the abnormal status

Low ambient temp Standard High ambient temp


EVA IN temp Same or lower 7~14℃ Same or higher
EVA OUT temp Same or lower 7~14℃ Same or higher
EEV step of IDU Same or lower 200 ~ 1100 Same or higher

Low pressure Same or lower 6.0 ~ 9.0 kg/cm2 Same or higher

High pressure Same or lower 25 ~ 33 kg/cm2 Same or higher

Discharge temp Same or lower 60 ~ 105℃ Same or higher

Cond out Same or lower 35 ~ 55℃ Same or higher

Liquid Same or lower 25~ 50℃ Same or higher


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Reference data
■ Cooling cycle data in accordance with the refrigerant charging amount
※ The data is not absolute one, only can be used to check the abnormal status

Overcharged

Standard
Shortage

Refrigerant shortage Standard Refrigerant over charging


EVA IN temp Similar to standard 7~14℃ Similar to standard
Increase
EVA OUT temp 7~14℃ Similar to standard or decrease
(Charging refrigerant 20%↑ less)

EEV step of IDU Increase 200 ~ 1100 decrease

Low pressure Similar to standard 6.0 ~ 9.0 kg/cm2 Similar to standard

High pressure Same or lower 25 ~ 32 kg/cm2 Similar to standard

Discharge temp. Same or higher 60 ~ 105℃ Same or lower

Cond out Same or lower 35 ~ 55℃ same or higher

Liquid Sub cooling is decreasing 332/367 25~ 50℃ This Document Sub cooling
can not be used is increasing
without Samsung's authorization
Reference data
■ Cooling cycle data in accordance with the refrigerant charging amount

File : 2016-07-12_10H-48M-05S-DVM S-1_B1WYP3GF600012N

Issue: Weak Cooling


1. What is the reason ?
Refrigerant overcharged
2. How to find?
a. EEV step of indoor unit is very
low(100 is miminum)
b. Comp hz is very low but High/Low
pressure is very high.
c. Sub cooling of condenser is very
high(53-20.4 = 32.6℃)

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Reference data
■ Cooling cycle data in accordance with the refrigerant charging amount

File : 2016-05-02_16H-08M-27S-DVM S-1_B02MP3GH200016D

Issue: Weak cooling


1. What is the reason ?
Short of refrigerant
2. How to find?
a. Evap out is very high.
b. EEV is fully open(1500)
c. Suction temp is very high
d. Discharge temp is very high

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Reference data
■ An example of heating cycle data

EVA In EVA Out


25~50℃ 45~90℃
High pressure 25~32 kg/cm2
Discharge
temperature
65 ~ 105℃

ODU main eev


300 ~ 1100STEP

Suction super heat


1~7℃
Low pressure 5.0 ~ 7.5 kg/cm2

Figures presented in the graph is not absolute standards to judge abnormal of valves, sensors and refrigerant.
If the ambient temperature is outside of typical healing conditions (outdoor temperature -5 ~ 10 ℃, room temperature 18 ~ 25 ℃)
the values ​can be changed.

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Reference data
■ Check point of cooling trial operation ※ The data is not absolute one, only can be used to check the abnormal status

Item Normal Check point


EVA out Temp. 45 ~ 90℃ ▷ Normal condition of the ‘Evap In’ temperature

EVA in Temp. 33 ~ 50℃ - 13℃ higher than room temp (8℃ for duct model)
- not less than 17℃ from high pressure saturated temp (22℃ for duct model)
Initial 960
▷ If all ‘Evap In temp’ is lower than normal(above) or the high pressure is lower than 25kgf/cm2 ,
(RAC 1440)
EEV Step of Higher floor ↓ - Check whether the ambient temp is lower than -5℃ / Load calculation for heating.

Indoor Unit Lower floor ↑ - It can be caused by ‘Refrigerant overcharged’ or ‘Wrong load design’.
ODU closer ↓ ▷ If only few indoor unit’s Evap In temp. is lower than normal, check the pipe length from the first
ODU farther↑
Y-joint to the indoor unit (limited 45m) also ensure that if there is any kind of flow resistance.

High Pressure
25 ~ 32 ▷ High pressure can be lower than normal in below case
[kgf/cm2]
1. Ambient temp 0℃↓ , 2. heating capacity shortage by wrong design, 3. Indoor temp 20℃↓
Low Pressure
5.0 ~ 7.5 ▷ Low pressure will be a reference value because can be changed easily by ambient temperature
[kgf/cm2]
▷ If all indoor units are operating and both 1 and 2 is satisfied, it may be normal operation.
1. Highest DSH(discharge temp - high pressure saturated temp) ≥ 20℃
Compressor
65 ~ 105℃ 2. Max. discharge temp ≤ 105℃
Discharge Temp.
* Highest DSH<20℃ : Ref. overcharged, EEV or liquid bypass valve or EVI EEV check
* Max. dis temp>105℃ : Ref. shortage, EEV malfunction, Liquid service valve close

Suction super heat 1~7 ℃ ▷ Check EEV working if suction super heat is not satisfied.
Main EEV step 300~1400 - If main eev step is max. & super heat is high, then we can suspect refrigerant shortage
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Reference data
■ Check point of heating trial operation
※ The data is not absolute one, only can be used to check the abnormal status

Condenser / Suction temperature Compressor current

 Cond out temp


Example)
- Normal : Ambient temp - Cond out temp ≤ 1℃
Comp 1 current 20.8
Comp 2 current 19.5
 Suction super heat
- Suction temp – Low.P saturated temp. = 1~7℃
- Suction SH < 0℃ : suspect main EEV open error
 Compressor current will be change according to Hz & Running
- Suction SH > 7℃ : Suspect main EEV close error
condition ( ambient temp, Pressure, Etc)
Saturated temperature
35
30  Comp 1 current including fan operating current
Suction temp
 Comp 2 Hz is always higher (3~5hz)than comp 1
Pressure(kgf/㎠)

25
20 6℃
15 -2℃
Low.P +1
10
5 Super heat
0
-30 -20 -10 0 10 20 30 40 50
Temperature(℃)

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Reference data
■ Heating cycle data in accordance with the ambient temperature
※ The data is not absolute one, only can be used to check the abnormal status
40 High ambient
35

30
Pressure(kg/cm2G)

Standard
25

20

15

10

Low
5 ambient Main Cycle
Injection Cycle
Isentropic Line
0
150 200 250 300 350 400 450 500 550
Enthalpy(kJ/kg)

Low ambient temp standard High ambient temp


EVA IN temp Same or lower 25~50℃ Same or higher
EVA OUT temp Same or lower 50~105℃ Same or higher

EEV step of IDU Same or lower 300 ~ 1400 Same or higher

Low pressure Same or lower 5.0 ~ 7.5 kg/cm2 Same or higher

High pressure Same or lower 25 ~ 32 kg/cm2 Same(target pressure control)

Discharge temp Same or lower 60 ~ 105℃ Same or higher

Main EEV Same or lower 125~1900 Same or higher

Suction super heat Lower 1~7℃ Higher


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Design guide for renewal
Design guide for renewal
Y-Joint
Drain Line
Ref. Pipe line (R410A)
Insulation Reusable
(R22/R410A) Reusable
Reusable Reusable

Controller Cable Cable(ODU~IDU)


Reusable Reusable

Controller
Need
Replacement

Add Dryer Filter T-Joint


(high pressure line) Need Replacement
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Design guide for renewal
■ Process of renewal
- When replacing R22 or R410A Product with a new R410A Product (Renewal), it is based on the following process.
Time (Min.)

- Refrigerant piping system diagram Advance


1) Check drawing preparation
- Power/Communication block diagram

- Check operation status


2) Check existing equipment - Decide the way how to recovery refrigerant (Pump down or Refrigerant recovery machine) 50
- After Pump down, recovery of remaining refrigerant in the system

- Remove indoor units and check the oil status in system


3) Remove indoor units - Connect a bypass kit between liquid and gas refrigerant piping 70

- After vacuum, clean the refrigerant piping


4) Piping cleansing - In case of multi system, separate the work according to the each indoor unit 60
- Check the amount of oil and the status of it

- Remove outdoor units 40


5) Remove outdoor units
- Remove the bypass kit of indoor unit side

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Design guide for renewal
■ Process of renewal
- When replacing R22 or R410A Product with a new R410A Product (Renewal), it is based on the following process.
Time (Min.)

- Install indoor units : Check the horizontality and connection


6) Install new equipment - Install outdoor units : Check the vibration-proofing part and connection
180

- Vacuum the system and charge the refrigerant


7) Trial operation - Trial operation ( Auto trial operation and cooling trial operation) 60

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Design guide for renewal
■ Process of renewal
1) Check drawing

Picture Things to do Check points

- Check drawing - Check power spec.


. Refrigerant piping plan, system diagram . Circuit breaker
. Power / Communication cable (MCA, MFA)

2) Check existing equipment


① Check existing equipment and seal all opening.

Picture Things to do Check points

- Check equipment status


- If it does not work normally,
. Cooling operation over 30minutes
request a service
- Seal all opening to prevent a spread of dust

② Circuit breaker work (Need to check whether construction is necessary)

Picture Things to do Check points

- 3Φ, 3W → 3Φ, 4W - Check the breaker capacity

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Design guide for renewal
■ Process of renewal
③ Recovery of remaining refrigerants

Picture Things to do Check points

- Pump down operation


- Check if there is any refrigerant left
- Recovery of remaining refrigerant on the piping
in the system
(Indoor units) side

3) Remove indoor units


① Remove the existing indoor units

Picture Things to do Check points

- Remove the existing indoor units - Be careful of field pollution by


- Water drainage in advance remaining refrigerant

② Check the existing infra

Picture Things to do Check points

- Check the oil status in system - Check whether the pipe/cable


- Check the pipe/cable status are reusable

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Design guide for renewal
■ Process of renewal
4) Piping cleansing
① Preparation of piping cleansing

Picture Things to do Check points

- Use the flare nuts for connection


- Connect the cleansing kit between liquid and gas
. Don’t braze for bypass
refrigerant piping on indoor units side
- Check whether a exclusive kit is used

② Piping cleansing

Picture Things to do Check points

- Clean the existing piping - Check compliance with cleansing time


- Check the recovered amount of oil and oil status . Use of exclusive cleansing equipment

5) Remove outdoor units

Picture Things to do Check points

- Remove the old outdoor units - Check the service valve close status

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Design guide for renewal
■ Process of renewal
6) Install new equipment
① Install new outdoor units

Picture Things to do Check points

- Compliance with outdoor unit


- Fix the new outdoor units
installation standards

② Preparation of new indoor units

Picture Things to do Check points

- Additional punch of ceiling


- Punch of ceiling (If necessary)
considering panel size

③ Install new indoor units

Picture Things to do Check points

- Check product horizontal and


- Install new indoor units
blade damage

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Design guide for renewal
■ Process of renewal
7) Trail operation
① Vacuum the system

Picture Things to do Check points

- Vacuum the system using vacuum pump - Check the vacuum status of system

② Charge the refrigerant

Picture Things to do Check points

- Charge the refrigerant - Check the amount of refrigerant

③ Trial operation

Picture Things to do Check points

- Check the operation status using S-net pro 2 - Check the operation status

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Design guide for renewal
■ Indoor & Outdoor Unit Selection
- All units replacement is strongly recommended due to incompatibility with DVM S as shown the below table.
Partial replacement causes many issues such as compatibility, warranty, and supply period of spare parts.

Design Commu Capacity Compatibility


Series Year Ref. Oil Compressor
pressure nications (single/combi.) with DVM S
DVM 2000 R22 3.3MPa Mineral 485 Digital scroll 10HP / 10HP No
DVM plus 2003 R22 3.3MPa Mineral 485 Digital scroll 26HP / 26HP No
DVM plus
2006 R410A 4.1MPa POE 485 Digital scroll 14HP / 48HP No
2
DVM plus
2008 R410A 4.1MPa POE 485 Digital scroll 16HP / 64HP No
3
DVM plus
2011 R410A 4.1MPa POE 485 Digital scroll 20HP / 80HP No
4
Dual inverte
DVM S 2013 R410A 4.1MPa PVE NASA 30HP / 120HP Yes
r
(Key considerations for replacing Indoor & Outdoor Units)

- In case existing system is with DVM or DVM plus series before DVM S, they are not compatible with DVM S as NASA
has been adapted since DVM S. If partial replacement is inevitable, you should evaluate the extra cost and labor by checking
the SVC instruction.

- Needed to consider connection policy. Combination Ratio that is less than 130% and Make sure that the maximum number
of indoor units per outdoor unit is not exceeded.

* Refer to the “[TM]VRF_DVMS_IDU&ODU downgrade for SVC_GL_EN_2019_ver1.03 “ on training community.

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Design guide for renewal
■ Piping System (Y-joint, Copper pipe, Insulator)
1) Cleansing existing piping system

- Pumping down or flushing is required prior to removing the existing equipment depending on pipe length to flush out old oil
or foreign substances that are distributed throughout the existing refrigerant piping system.

1-1) Pump down operation


- If a pipe length is within the limits shown the below table, pump-down can be substituted for pipe cleansing.
- Pump-down should be done after sufficient cooling mode operation for more than 30 minutes,
referred to the manual provided by each company.

Oil type Pipe length limits for Pump down


Mineral for R22 100m from ODU to the farthest IDU or 300m of total pipe length
PVE/POE for R410A 200m from ODU to the farthest IDU or 300m of total pipe length

(Pipe length limits for Pump down)

1-2) Flushing work


- If existing system doesn’t work to pump-down or a piping length exceeds the limit conditions specified in table 2,
flushing operation should be performed since oil and foreign substance cannot be cleaned out by the pump-down process.
- Flushing work is carried out through local specialized companies.
Also refrigerant & oil should be collected by refrigerant recuperator. Do not release refrigerant in the atmosphere.

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Design guide for renewal
■ Piping System (Y-joint, Copper pipe, Insulator)
2) Evaluation for reuse of piping system

- Basically the existing piping system can be reused, as seen below table.

existing New Reusability


Products Products Y-joint Copper pipe insulator
R22, R407C DVM S, ECO, Not Possible
DVM Water Possible Possible
R410A Possible

(Reusability of piping system)

- Leak test under pressure 4.1MPa should be performed after installing IDUs.
- T-Joint (Y-Joint between outdoors) should be replaced for oil balancing.

Specification
Classification Model Name
MBH KW
MXJ-TA3819M 461 and below 135 and below
Y-Joint - Outdoor unit
MXJ-TA4422M 478 and over 140 and over
Y-Joint (Only H/R) - Outdoor MXJ-TA3100M 461 and below 135 and below
unit MXJ-TA3800M 478 and over 140 and over

(Y-joint between outdoors)

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Design guide for renewal
■ Piping System (Y-joint, Copper pipe, Insulator)
2) Evaluation for reuse of piping system

- Filter dryer should be installed on the liquid pipe line of each outdoor unit.
It can be provided by Samsung or supplied from the local market.

Filter Dyer Liquid pipe size DRIER FILTER code BALL VALVE code

3/8" (9.52mm) DB62-10799A DB62-07619A

1/2" (12.7mm) DB62-10799B DB62-07618A

5/8" (15.8mm) DB62-10799C DB62-07617A

3/4“ (19.1mm) DB62-10799E DB62-07616A

7/8“ (22.2mm) DB62-10799D DB62-07615A

(Dryer filters as SVC part Samsung provided)

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Design guide for renewal
■ Piping System (Y-Joint, Copper pipe, Insulator)
3) Y-Joint

- Can be allowed if there is no leakage history of refrigerant.

- Y-joint for R22 cannot be reused as its design-pressure is about 3.3MPa which is lower than 4.1MPa for R410A (DVM, DVM plus).

- Samsung Y-joint for R410A can be reused (DVM+2, DVM+3, DVM+4).

- Third party’s or competitor’s Y-joint could be reusable.


DVM S allows the reuse of the Y-joints based on its performance and reliability(refrigerant distribution, oil circulation).
But if leakage / safety problem occurs on the Y-joints, there should be no responsibility held to Samsung.

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Design guide for renewal
■ Piping System (Y-Joint, Copper pipe, Insulator)
4) Copper pipe
- Please make sure that the existing pipe layout meets the pipe installation policy mentioned in the DVM S installation manual that
will be replaced.
Height limits and the maximum allowable length between outdoor units, indoor units, Y-joints, EEV kit,
and MCU kit should be checked.
- There should be no remaining oil or foreign substances.
- Must keep the temper grade and minimum thickness of R410A.

Outer diameter Minimum thickness (DVM R410A) Minimum thickness (DVM R22)
mm inch mm inch Temper grade mm inch Temper grade
6.35 1/4 0.70 0.028 0.8 0.031
Annealed Annealed
~9.52 3/8 0.70 0.028 0.8 0.031
12.70 1/2 0.80 0.031 0.8 0.031
(C1220T-O) (C1220T-O)
15.88 5/8 1.00 0.039 1.0 0.039
19.05 3/4 0.90 0.035 1.0 0.039
22.22 7/8 0.90 0.035 1.0 0.039
25.40 1 1.00 0.039 1.2 0.048
28.58 1 1/8 1.10 0.043 1.2 0.048
Drawn Drawn
31.75 1 1/4 1.10 0.043 1.3 0.043
34.92 1 3/8 1.20 0.048
(C1220T-1/2H or (C1220T-1/2H or C1220T-
38.10 1 1/2 1.35 0.053 C1220T-H) 1.4 0.056
H)
41.28 1 5/8 1.43 0.056
44.45 1 3/4 1.60 0.063 1.7 0.067
50.80 2 2.00 0.079
53.98 2 1/8 2.10 0.083

(Temper grade and minimum thickness of refrigerant pipe)

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Design guide for renewal
■ Piping System (Y-Joint, Copper pipe, Insulator)
4) Copper pipe

- For pipes larger than Ø 3/4" (Ø 19.05mm), drawn type copper pipe must be used.
If a annealed type is used, pipe may break due to its low pressure resistance.

- If there is a local standard, that standard takes precedence.

- If the existing system is for the R22 model, the pipe diameter would be larger than that of R410A.
In this case, the existing pipes can be reused. The amount of additional refrigerant can be charged according to the pipe size.

Size of liquid pip Ø28.58


Ø6.35 Ø9.52 Ø12.70 Ø15.88 Ø19.05 Ø22.23 Ø25.40
e (Ø1 1/8
(Ø1/4) (Ø3/8) (Ø1/2) (Ø5/8) (Ø3/4) (Ø7/8) (Ø1)
[mm (inch)] )
Additional amou
0.02 0.06 0.125 0.18 0.27 0.35 0.53 0.65
nt
(0.013) (0.040) (0.084) (0.121) (0.181) (0.235) (0.356) (0.436)
[kg/m(Ib/ft)]
(Amount of additional refrigerant)

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Design guide for renewal
■ Piping System (Y-Joint, Copper pipe, Insulator)
5) Reuse of insulation system

- Satisfied minimum thickness shown the below table.

Insulator (Cooling, Heating)


Outer diameter High humidity
General
Pipe [30℃ (86℉), over 85 Remarks
[30℃ (86℉), 85%]
%]
mm inch mm inch mm inch
6.35~9.52 1/4~3/8 9 3/8 9 3/8
Liquid pipe
12.7~50.8 1/2~2 13 1/2 13 1/2
6.35 1/4 13 1/2 19 3/4 Heating resisting
temperature
9.52~25.4 3/8~1 19 3/4 25 1 over 120°C(248°F
Gas pipe 28.58~44.4 )
1 1/8~1 3/4 19 3/4 32 1 1/4
5
50.8 2 25 1 38 1 1/2
(Minimum thickness of insulator for each pipe size)
- If you cannot find out the spec of insulation material, you should see whether the water condensation problem occurred or not.
If there was no issue, we can reuse the existing insulation system.
However, if a problem arises in the future, the contractor and partner company must resolve the problem.

- If there is a local standard, that standard takes precedence.

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Design guide for renewal
■ Drain pipe

- It is possible to reuse if there were no overflow of indoor unit and no leakage in the piping system in history.

- As some indoor units do not have in-built drain pump,


it is needed to see whether drain pump & air vent are needed or not.

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Design guide for renewal
■ Power, Communication cable, Circuit Breaker
- The size of power cable and circuit breaker size must be decided by an electrical designer in compliance with
Samsung’s MCA & MFA, as it is related to safety.
Please note that the MCA and MFA values ​of DVM S are different from the existing Samsung models as shown
the below table, and are different from those of competitors.

DVM +3 DVM +4 DVM S


ELCB ELCB Model Name MCA MFA
8HP 25 30 AM080JXVHGH/EU 18 25
10HP 30 30 AM100JXVHGH/EU 21 32
12HP 40 40 AM120JXVHGH/EU 25 32
14HP 40 40 AM140KXVGGH/EU 25 32
16HP 50 50 AM160KXVGGH/EU 32 40
18HP 50 60 AM180KXVGGH/EU 39 50
20HP 60 60 AM200KXVGGH/EU 42 63
22HP 60 75 AM220KXVGGH/EU 45 63
24HP 75 75 AM240KXVGGH/EU 55 63
26HP 75 75 AM260KXVGGH/EU 60 75
28HP 75 75 AM280KXVGGH/EU 67 75
30HP 100 100 AM300KXVAGH/EU 73 80

(Example of MCA & MFA for 3 Phase, 380V)

- Reusability of existing power cables and circuit breakers also should be determined by an electrical designer
considering not only capacity & size but abrasion & protective tube status as it could result in a safety hazard.

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Design guide for renewal
■ Power, Communication cable, Circuit Breaker
- Communication cable should be 0.75sqmm(AWG20) or more.

- Refer to the below figure for cable connection for indoor units.
Since DVM S requires 2wire for the connection between indoor unit and wired remote controller,
it is recommended to use communication wires, F3/F4 in case existing cable is 4wired type.

- Unused or uncollected cables must be grounded.

(Minimum thickness of insulator for each pipe size)


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Design guide for renewal
■ Accessories
- All kits (MCU kit, EEV kit, AHU kit and so on) should be replaced to new ones for NASA.

- If replacement of DVM S to DVM S (Same NASA), they are reusable.


However, some of new function may not work.

■ Controllers & BMS connection


- All controllers should be replaced with New model for NASA except MIM-B14, MRW-TA & MCM-C200 which are
not required for digital communication.

- On-site where BMS is implemented via DMS :


Replace DMS for DVM S and Open NASA Protocol with NDA if necessary.

- In a situation where BMS is implemented via BACnet or Lonwork :


Replace the Lonwork, BACnet for DVM S only.

- Refer to the alternative controllers shown the table of next page.

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Design guide for renewal

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Design guide for renewal

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Design guide for renewal
■ Installation space and Foundation
- In case that outdoor unit is installed on rooftop,

building loads should be considered for the weight of the outdoor unit.

The weight of DVM S outdoor unit is lighter than conventional DVM series as well as competitor’s outdoor unit

and it is advantageous.

However, it is necessary to confirm that load per unit area may increase depending on the combination

of the outdoor unit modules.

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Design guide for renewal
■ Installation space and Foundation
- As shown the below figure, Depth DVM S outdoor unit depth is 765mm, same as DVM Series,
so the foundation can be reused.
If an existing foundation is used for a competitor’s product, check the length of a and b in the figure to decide
whether to reuse it or not.

[ Depth ]
a
DVM S = DVM plus 2, 3, 4

b
[Weight ]
DVM S < DVM plus 2, 3,4

765mm(30.1”)

(Depth of DVM Series) (Foundation)

- If the installation space is expected to become narrow by changing to DVM S,


check the space required in the Installation Manual and proceed with CFD analysis if necessary.
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FAQ
FAQs

Q. Is the indoor unit combination ratio restricted to 50-130%?

A. The combination ratio is restricted, taking into account the reliability and effective performance of the device.
For the Heat Pump model, the condensers and evaporators swap roles according to the operating condition.

Appropriate amount of refrigerant should be determined taking into account the conditions of both devices.
If there is an abnormally large difference between the condensers and evaporators, there may be an excess
or insufficient amount of refrigerant, depending on the operating condition.

For this reason, we restrict the indoor unit combination ratio to 50-130%. If the ratio is outside the range,
reliability and effective performance of the device cannot be guaranteed due to imbalanced volume between
condensers and evaporators.

Typical issues that may occur are shown below.


- If the ratio is less than 50%,
- Difficult to ensure proper operation in heating mode, due to an excessive amount of refrigerant.
- If the ratio is over 130%,
- Device reliability degrades due to low performance and excessive refrigerant in cooling mode
- Device reliability decreases due to low performance and insufficient refrigerant in heating mode

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FAQs

Q. Can I install units as follows?

A. We only provide warranty coverage when outdoor unit Y-joints are laid in parallel with the outdoor units,
as shown in the first figure.

Facing the outdoor unit Y-joints toward the outdoor units or using indoor unit Y-joints instead, as
shown in the second and third figures, is prohibited.

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Appendix
File Name

[TM] SOL_DMS 2.5(MIM-D01AN)_Installation_GO_EN_2016_Ver1.0


(1) (2) (3) (4) (5) (6) (7) (8) (9)

(1) Classification (2) Product 1 (3) Product 2 (4) Model code (or Skip)
TM Training manual VRF DVM S Standard / High ambient / ETC MWR-WE10N
Single DVM S Indoor unit Indoor unit / Hydro / ETC MR-KH00E
FJM Inverter - MRW-TA
Water Non Inverter - MIM-D01AN
SOL General Standard MIM-F00N
Accessory EHS - MCM-A300N
DVM Water -
DVM Chiller -
DMS 2.5 Controller name
Accessory product -

(5) Category (6) Region (7) Language (8) Year (9) Version
Integration GL Global EN English 2016 Ver1.00 Minor : 0.01 increment
Product EU Europe ES Spanish 2017 Ver1.01 Major : 1.00 increment
Installation NA North America ZH Chinese 2018 Ver1.02
Troubleshooting LA Latin America FR French 2019 Ver1.10 ※ If change the year, initialization
Control logic EA S.E Asia DE German 2020 Ver2.00 (Ver1.00)
WA S.W Asia KR Korea
ME MENA
CN China
AF Africa
KR Korea
This Training Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable International and/or domestic law. [TM] VRF_DVM S_Installation_GL_EN_2016_Ver1.0

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