CADWELD® Welded Electrical Connections

Facility Electrical Protection

NEW PRODUCTS
The CADWELD® XB molds are the quickest, most efficient way to make lapped, horizontal X-style connections on solid or concentric stranded cable for a variety of installations. For cable-to-cable X-style connections at power substations and other commercial and industrial sites, there’s never been a faster or easier way to make a reliable CADWELD connection. This two-piece mold lets you make connections in a trench in about half the time it would take with compression connectors or other exothermic products — and at a fraction of the cost.

XBQ/XBZ MOLDS See sec.1, pg 2. (Reference Lit. # X6N)

ERICO® can provide the ideal grounding and bonding products for wireless telecom applications. • One CADWELD mold for 7 lug sizes - minimizes inventory of molds • Multiple molds are replaced with ONE versatile mold that utilizes inexpensive conductor sleeves (no sleeve required for #2 concentric cable) • No multiple tools or dies required as with crimped connections • Superior lug-to-cable connection quality - welded lug connection will not loosen or corrode

TELECOM LUGS (Reference Lit. # E108S)

• Ideal for the grounding and bonding requirements of the codes & standards: NEC, CEC, TIA, BICSI

GN CONNECTION KITS for Wire to Ground Rods. (Reference Lit. # X6M)

Whether you’re working in telecommunications, electric distribution or cable television, here’s everything you need to make a permanent and reliable wire-to-ground rod connection at the lowest cost and with maximum convenience. The CADWELD GN Connection Kit contains all materials and necessary tools to make sixty CADWELD connections quickly, easily and inexpensively. With replacement mold and weld-metal kits, you can make hundreds more. The GN mold clamps to the side of ground rods, so “mushroomed” heads are no problem. You can make multiple connections to a single rod.

WELDED ELECTRICAL CONNECTIONS

ERICO, Inc., 34600 Solon Road, Solon, Ohio 44139 • PHONE: 800/677-9089 • FAX: 800/677-8131

. . . . . . . . . . . . . . . . . . . .A .2 NT ONE-SHOT . . . . . . . . . . . . .6 . . T403 . . . . . . . .2 GR ONE-SHOT .3 .6 . .9 . . . . . T305 . . . . .A . . . XB . . . . .3 . . . . . . .6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A . .3 . . . .12 . . . . . . . . . . . . . PG . . . B137 . . . . . . T304 . . . . . . . . . . . . . . . . . . . . . T314 . . SS . . . . . . . . . 4 ii Ph: 1-800-677-9089 www. .A . . . .A . . . . .2 . . . . . .A . . . . .9 .A . . . . . . . . . . . . .11 . . . . B120 . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . . . .11 . . . . . . . . . . . .6 . . B141A . . . . . . . . . . . . . . .8 . . . .4 . . Weld Metal . . . . .2 ND . .8 . . . . . . . . . .12 . . . . . .1 . . . .7 . T315A . . . . . . . . . . . . . . . . . . . . . .6 . . . . . . . . . . .7 .4 Telecom Lugs . . .10 GB/GR .A . B321-30 . . . . . . . . . . . . .2 EP . . .8 . . . . . . . . . . . . . . . . . . . . .1 . . PG . . . . . . . . . . . . . . . . .12 . . . .3 .3 . . . . . . . . HV/VE.4 . .8 . . .10 RB . . . . B827A .1 . . . . . . . .2 GN Kits . . . . . . .3 . . . . . . . .4 LA . . . . . . . . .11 Busbar BA .10 . . . .7 . . . . Tools & Accessories B117A. . . . . . . . . . .A . . . . .4 . . . . . . . . .6 . . . . . . .2 . . . PT . . . . . . . . .10 GB/GT . . . . . . . . . . . . . .2 GT ONE-SHOT . .2 GT . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . .5 .A . . . . . . .6 . . . . . . . . . . . . . VV . . . . . . . .2 GR . . B136B . . . . .8 . . . . . .5 . . . . . .4 . . .A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 . . . . CG CH RC RD RJ . . . . .3 . VN . . . . .2 . . .A . . . . . . . . .10 HV . . . . . . . . .3 . . . . . . . .6 . . . . . . B265 . B167 . . . . . . . . T331 . . . . .A . . .8 . . . . . . . . . . . . . . . . . . . . .13 . . . .2 W . .11 .7 . . . . T313 . . . . . . . . . . . . . . . .A . . . . . T358 .erico. . . . . . B159 & B160 . . . . . . . . . . . . . . . . . B399AM & B399BM . . . . .3 . .3 . . . .A . . . . . . . . .5 . . . . . . .A . . .A . . . . . . .3 . . . . . . . . . . . . . T320 . . . .10 Cast Ground Plate Assemblies . . . . . . . . . . . . . . .10 . . . . . . .1 . . . . . RR . . . . . . . TA . . . . . . . . . . .A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A . . . . . . . HS (Steel) HT .1 . . . . . B166.10 . . . . . B159M . .3 .11 . C . . . . B396 . . . . . . . . . XLB974-B2 . . . . .INDEX Type Sec Pg Type Sec Pg Type Sec Pg Cable to Cable XBQ/XBZ . .12 . . . . . .2 . .10 . . . . .4 Prefabricated Lug Bonds . . .A . .5 . . . . . . . . . . . . . . . .11 .1 .A . . . . . .A . . . . . .A . L160 & L159 . . . . . . . . B134 & B135 . . . . . . Receptacles & Studs Aircraft Grounding Receptacles B165. . . .5 . . . . . . . . . . . . . . . .A . . T393 . . . .3 BQ . . . . . . . Earth Systems Tester Ground Rod Drivers . . . . . . . . VB . . . . . . . . . . . . . .10 . . . . . . . . . .14 . . . . . . . . . . . B136A . . . . . . . . . . .1 . . . .12 . . . . . . . PC . . . .4 NEMA Lugs . . . . . . . . . HV/VF . . . . . . . . . . . . . . . . . . . T306 . .A . . . . . . . . .8 . . . . . . . .7 . . . . . VG . .2 TP . . . . . . . . . . . . . . . . . . . . T427 .3 . . . . . . . . . . . . . . . . . . . . T378L . B. . . .10 Cast Ground Plates . . . . .A . . . .A . . . . . . . . . . . T111 . . . . . . . . . . . .6 . .10 GB . . . . . . . . . . . . . . . . . . . .2 NC .7 .9 .8 . . .10 .9 . . . . . . . . . . . . . . . . .9 . . . . PC . . T328D .8 . . . . . . .2 Materials. . . . . . . . .1 . . . . . . . . . . . . .3 . . . . . . .A . . . . . . . . . . T329 .3 . .3 . . . . . . B159H & B160H . . . . . . . . Reference Material . . . . . . . . . .3 . . . . . . .A . . . . . . B133xx & B112 .3 . . . . . . . . . . . . . .A . . . . . . . . . . . . . .A . . . . . . .3 . . . . . .5 . . . . .5 . VF . . . . . . . .9 . . . . . . .3 Cable to Lug GL . . . . . . .10 RA . . . .10 . . . . . .11 . . . . .A . . PH .9 . . . . . .7 . . . . . . . . . . . PG ONE-SHOT PG . . . . . . . . . . . . . . . .A . .5 . . . . . .8 . . . . . . . .4 . .5 . . . . . . .1 . . . . . . . . . . . . .A . . . .8 2 3 2 3 3 Cable to Ground Rod GB . . . . . . . . . . .6 . . . . . . . . . . . .6 . . . . .A . . . T321 . . . . . . . . . . . . . . . B159VT & B160VT . . . .com . .8 . . .2 . . . . . .4 . . . . . . . . . . . . .2 GY .4 Cable to Rail ST . . . . . . . . . . . . .9 . . . . . .A . . . . . .3 LQ . . . . . . . . . . .A . . . . .10 .8 . . . . . . . . . .A . .3 . . . . . . . . . . . . .A . . . . . . . . .2 Cable to Rebar . . . . . . . .11 4 2 2 5 6 Cable to Busbar LJ . . . . . . .7 . . . T394 . .2 . XA . . . . . . . . . . . . . . . . . . . . . . . . .A . Wear Plates . Split Crucible Molds . VS (Steel) VS (Pipe) VT . . . . . . . . .3 . . . . . . . . T372A . . . . . . . . . . B159V & B160V . . . .3 . . . . . . . .10 4 3 2 5 6 6 6 8 8 7 7 Cable to Steel HA (Steel) HA (Pipe) HB (Pipe) HC . . . . . . . . .5 . . . . . . . .10 . . . Molds . . B140A . . . .10 Cast Ground Plate Connectors HV. . . . . . . . .1 . .9 . . T319 . . . . . . . . . . . .A . . . .8 . . B165R. . . . . . . . . . . T396 .10 HX . . . . . . .3 . . . . . . . . . .3 Cast Ground Plates. . . . . . . . . . . . . . .A . . . . . .10 .11 . . . . . . . . . . . .A . . . . . . . . . . . . . . . . . .A . . .8 . .9 . . . . . . . . . .11 . .A . . .2 NX ONE-SHOT . . . .1 . . . . . . . . . . . . . .6 .2 .A . .A . . . . . .A . . . . . .10 .3 Busbar to Steel Surface BW CC CF .A . . . . . . . . . . . . .

. . . . . . . . . . . . . .3 W . .10 GB/GT . . . . . . . . . . . . . . . . . . . . .8 RD .1 RA . . .2 . . . . .10 . . . . . . . . . .7 . . . .10 . .7 . . . . . . . .5 . . . . .8 . . . . . . . . .5 BA . . . . .3 Type Sec Pg . .12 . . . . . . . .10 CC . . . . . . . .7 B165 & B165R . . . . .2 GY . . .1 PH .2 . . . . . .4 . .10 . . . . . . . . . . . . . . . . . . .1 ST . . . . .3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 RC . . .3 . . . . . . . . . . . .2 NX ONE-SHOT . . . . . . .10 B166 & B167 . .2 NEMA Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . .6 BQ . . .10 HV/VE . . . . . . . . . . . . . .2 . . . .2 GT ONE SHOT . . . . . . .INDEX ALPHABETICAL LISTING OF MOLDS & GROUNDING ACCESSORIES Type Sec Pg . . . . .2 . . . . . . . . . .3 .3 VF . . . . . . . . . . . .11 . . .4 . . . . .8 . . . . . . . . . . . . . . . . . . . . . . . . . .2 HA . . . . . .4 . . . . . . . .3 VG . . . . . . . . . . .6 . . . . .5 . . . . . . . .8 . . . . . . . . . . . . .2 GR ONE-SHOT . .3 HV . . . . . . . . . . .8 . . . . . . . .3 HC . . . . . . . . .3 VN .3 HS . . . . . .2 GB . .8 RJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 CF . . . . . . .5 . . . . . . .1 Telecom Lugs . . . . . . . . . . .2 . . . . . . . . . . .3 . . . .6 . . . .4 TP . . . . . . . . . . . . .6 . . . . . . . . . . . . .3 . . . . . .6 . .1 Ph: 1-800-677-9089 www. . . . . . . . . . . . . . . . . . . . . .4 GN Kits . . . .9 TA . . .3 HA (Pipe) . . . . . .10 HV (to steel surface) . . . . . . . . . . .7 CG . . . . . . . . . . . . . . . . . . . . . . .1 XB . . . .10 HV/VF . . . .3 HB (Pipe) . . . . . . . . . . . . . . . . . . . . .12 . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . .9 . . .1 Prefabricated Lug Bonds .3 VS (Pipe) . . .10 . . .1 PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 XBQ/XBZ . . . . . . . . . . . . . . . . . . . . . .3 VV . .10 GB/GR . . . . .3 HT . . .3 . . .2 ND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 . . . . . . .5 NC . . . . . . . . . . . . . . .11 . .6 . . . . . . .3 . . . . .2 . . . . . . . .2 . . . . .7 EP . . . . . . . . . . . . . . . . . .4 LJ . . . . . . . . . . .7 CH . . .2 GR . .3 . . . . . . . . . .12 . . . . . . . .7 . . . . . . . . . . . . . . . . . . . . . . . .10 GL . .2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 VB . . . . . . . .2 . . . . . . . .12 . . . . . . . .4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 . . . . . . .6 BW . . . .3 . . . . . . . . . . . . . . . . . . . . . . .8 Type Sec Pg . . .6 . . . . . . . . . . . .3 VT . . . . . . . . . . . . . . . . . . . . . . . . .1 PG . . . . .9 . . . . . . . . . . . . .10 LA . . . .6 . . .2 PC . . .10 . . . . . . . . . . . . .2 . . . . . . . . .10 HX . .6 . . . . . . . .14 . . . . .4 PT . . .9 .3 . . .4 NT ONE-SHOT .13 . . . . . . . . . . . . . . . . . . . . . . . .6 GB . .5 LQ . . . . . . . . . . . . . . .3 VS . . . . . . . . . . . . . . . . . . .4 . . . . .6 . . . . . . . . . . . . . . . . . . . .2 . . . . . . . . . . . . . .8 . . .10 . . .8 SS . .10 RB . . . . . . . . . . .com iii . . .2 GT . .8 RR . . . . . . . . . . .erico.9 XA .4 . . . . . . . . . . .1 PG . . . . . . . . . . . . .1 PG ONE-SHOT .2 . . . . . .

3. What are the conductor sizes? This catalog covers connections between solid or concentric stranded copper conductors to each other. aluminum. lightning protection cable. to rebar. Mold to fit your conductors Weld metal required by your mold Handle clamps or frame Flint ignitor (included with handle clamps and frames) If using CADWELD EXOLON. or ERICO. contact ERICO or your local distributor or agent.erico. to ground rods. 4.3. For CADWELD EXOLON connections. 4. Only the most popular CADWELD connections are listed in this catalog. To save time and money. We strongly recommend that wherever possible you use molds listed in this catalog. For sizes not listed. sleeves. and ease of mold cleaning.5. you need a Relia-Start™ battery instead of a flint ignitor. 4. to rail and to special grounding accessories. What connection do you want? Available connections are listed in the pictorial index at the beginning of each section which shows the degree of difficulty in making the connection. steel cable.000 connections.com .2. We have designed over 45. After selecting the connection. insulated or bare. Lugs. contact your local CADWELD distributor. and “specials” are designed every day. Note: Other publications describe connections to conductors of copperclad. etc. busbar. 1.4. agent. You must have the following to make a weld: 4. high voltage copper.6. 4. If you cannot find the connection you need. to lugs. 4. avoid non-catalog items or specials whenever possible. 4. packing material listed on the page with the mold. turn to the appropriate page and select the mold. Look in the index for the connection you need.1. weld metal and tools you need. 2. ordering information is shown on page XI. iv Ph: 1-800-677-9089 www.INTRODUCTION & ORDERING INFORMATION HOW TO ORDER CADWELD PRODUCTS This catalog lists the most popular CADWELD connections using solid or concentric stranded copper conductor.

Split Codes define the mold as follows: V * Vertically split through crucible.ORDERING INFORMATION & INTRODUCTION Sample Index Page Section Headings by Application Type All connections in this index are coded as follows according to their ease of use: 1 Preferred 2 Easily and commonly used 3 More difficult . using two connections.use code 1 or 2 if possible by bending cables. Not vertically split through crucible.erico. or depends on conductor size Page reference to location in A1A catalog for details. Use another type if possible or contact your CADWELD representative for assistance. prefabricating. Mold Type Connection Ph: 1-800-677-9089 www.com v . 4 Difficult / more costly / has limitations. etc.

SECTION 1 CABLE TO CABLE CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Horizontal Parallel tyle le PG S AvailabSHOT Now s ONE.ection a Con n 1-8 1-8 1-10 1-10 PG PT PG SS PC PG 1 1 1 1 1 1 * V * V * V Horizontal Tee Horizontal X 1-4 1-6 1-6 TA XA XB PC PH 1 1 1 1 1 * * V V V Horizontal Splice Parallel Tap Vertical Parallel 1-3 1-11 Horizontal Tee 1-4 1-4 For other connections not listed in this section.com . see page 1-12 SECTION 2 CABLE TO GROUND RODS OR OTHER ROUNDS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT 2-12 GR GT NT NX GN GB 1 1 1 1 1 1 V V V V V V Cable to Ground Rod 2-2 2-4 2-6 2-8 2-10 GR GT GY NC ND 1 1 1 1 1 V V V Cable to Ground Rod (ONE-SHOT) 2-12 2-12 2-12 V 2-13 * Ground Rod Splice 2-14 For other connections not listed in this section.erico. see page 2-14 SECTION 3 CABLE TO STEEL OR CAST IRON NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Horizontal Cast Iron Surface & Pipe Horizontal Steel Pipes 3-3 HB 1 * Horizontal Steel Surface 3-5 3-6 HA HC 1 1 * * 3-2 HA 1 * vi Ph: 1-800-677-9089 www.

see page 3-12 SECTION 4 CABLE TO LUGS AND PREFABRICATED LUG ASSEMBLIES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Cable to Lug 4-3 4-2 GL LA 1 1 V V NEMA Lugs Prefabricated Lug Assemblies 4-5 4-4 SECTION 5 CABLE TO BUSBAR OR LUG NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Cable to Busbar 5-3 LJ 1 V Cable to Busbar 5-2 LQ 2 V For other connections not listed in this section. see page 6-4 Ph: 1-800-677-9089 www.erico. see page 5-4 SECTION 6 BUSBAR CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Busbar 6-3 6-2 BA BQ 1 1 V V Busbar 6-3 EP 1 V For other connections not listed in this section.com vii .SECTION 3 CABLE TO STEEL OR CAST IRON NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Horizontal Steel Surface 3-5 3-6 HS HT VS VB VF 1 1 1 2 1 V V V V V Vertical Steel Surface 3-10 3-4 3-7 3-10 3-11 VG VN VS VT VV 1 1 1 1 1 V * * * V Vertical Steel Pipes Vertical Steel Surface 3-8 3-9 3-9 For other connections not listed in this section.

erico. see page 8-12 SECTION 9 CABLE TO RAIL OR STRUCTURES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Cable to Rail 9-2 9-2 ST TP 1 1 V V Cable to Rail or Structure 9-3 Type W 1 V SECTION 10 GROUND PLATES. AIRCRAFT GROUNDING RECEPTACLES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Aircraft Grounding Receptacles 10-4 1 Aircraft Grounding Receptacle Connections Aircraft Grounding Receptacle Connections to Ground Rods 10-7 RB 1 V 10-4 1 10-6 GB 1 V Aircraft Grounding Receptacle Connections 10-7 RA 1 V 10-6 GB/ GR 1 V viii Ph: 1-800-677-9089 www. see page 7-4 SECTION 8 CABLE TO REBAR CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Cable to Rebar 8-8 RC 1 1 V V V Cable to Rebar 8-10 RJ 1 V 8-6 RD 1 8-4 RR 1 V For other connections not listed in this section.SECTION 7 BUSBAR TO STEEL SURFACE CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Busbar to Steel Surface 7-2 7-3 7-2 BW CC CF 1 1 1 V V V Busbar to Steel Surface 7-3 7-3 CG CH 1 1 V V For other connections not listed in this section.com .

SECTION 10 GROUND PLATES.erico. AIRCRAFT GROUNDING RECEPTACLES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Aircraft Grounding Receptacle Connections to Ground Rods Cast Ground Plates 10-6 GB/ GT 1 V Cast Ground Plate Connections Cast Ground Plate Assemblies Steel or Copper Studs to Steel Surface 10-2 HV/ VF 1 V 10-5 1 V 10-3 1 10-3 1 10-8 HV 1 V Cast Ground Plate Connections 10-2 HV 1 V 10-8 10-2 HV/ VE 1 V HX 1 V Ph: 1-800-677-9089 www.com ix .

. . . . . . . . .3-12 Cable to Cast Iron .3-12 Cable to Steel . . . . . .5-4 Cable to Busbar/Lug . . .2-15 Cable to Ground Rod . . . . . . . . . . . .6-4 Busbar . .5-4 Cable to Cu Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . . . . . . . .11-1 Cu Tube to Busbars/Lugs . . . . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . . .1-12 Cable to Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2 Cable to Cu Tube . . . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug .7-4 Busbar to Steel . . . . .3-12 Cable to Steel . . . . . . . . . . . . . . .7-4 Busbar . . . . .1-12 Cable to Cable . . . . . . . . . . . .5-4 Cable to Busbar/Lug . .3-12 Cable to Steel . . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . .5-4 Cable to Busbar/Lug . . .11-2 Cable to Cu Tube . . . . . . . .6-4 Cable to Steel . . . . .5-4 Cable to Cable . .11-2 Cable to Cu Tube . .11-1 Cu Tube to Cu Tube . .6-4 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug . .5-4 Cable to Busbar/Lug . . . . . .11-2 Busbar to Ground Rod . .3-12 Cable to Cast Iron .11-1 Cable to Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . . . .2-15 Cable to Steel . . . . . .6-4 Busbar . . . . . . . . .1-12 Cable to Cable . . . . .6-4 Busbar . . . . . . . . . . . . . .2-15 Cable to Ground Rod . . . . . . . . . . . .8-12 Cu Tube to Cu Tube . . . .11-2 Cable to Cu Tube . . . .3-12 Busbar to Steel . . . . . . . . . . .6-4 Busbar . .11-2 Cable to Ground Rod . . . . . . . . . . . . . . . . . . . . .8-12 Cable to Rebar . .6-4 Busbar .5-4 Cable to Busbar/Lug . . . . . . .7-4 Busbar to Steel . . . .11-2 Cable to Cu Tube . . . . .1-12 Busbar . . . . . . . . . . . . . . . . . . . .2-15 Cable to Ground Rod . . .2-15 Cable to Cast Iron . . . . . .7-4 Busbar to Steel . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug . . .11-1 Cu Tube to Cu Tube . . . . . . . . . . . . .1-12 Cable to Cable . . . . . . . . . . . . . . . .11-2 Busbar to Steel . . . .1-12 Cable to Rebar . . . . . . . . . . . . . . . . . . . .3-12 Cable to Steel . . . .8-12 Busbar . . .8-12 Cable to Rebar . . . . . . . . . . . . . . . .6-4 Busbar . . . . . . . . . . . . . .1-12 Cable to Cable . . . . . . .2-15 Cable to Ground Rod . . . . . . . . . . . . . . . . .11-1 Cu Tube to Cu Tube . . . . . . . . . . . . . . . . . . . .6-4 Busbar . .8-12 Cable to Cable . . . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . .6-4 Busbar . . . . . .7-4 Busbar to Steel . . .3-12 Cable to Cable . . . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug . .erico.1-12 Cable to Cable . . . . . . . . .11-1 Cu Tube to Cu Tube . . . . . . . . . . . . . . .11-1 Cable to Ground Rod . .2-15 Cable to Ground Rod . . . . . . . . . .6-4 Busbar . . . . . . . . . . . . . . .1-12 Cable to Cable .6-4 Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar .2-15 Cable to Ground Rod .6-4 Busbar . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . . . . . . . . . . . . . . . . . . .1-12 Cable to Cable . . . . . . . . . . . . . . . . . .6-4 Busbar . . . . . . . . . . . .2-15 Cable to Ground Rod . . . . .2-15 Cable to Ground Rod . . . . . . . . . .8-12 Cable to Rebar . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug .11-2 Cable to Cu Tube . . . . .11-2 Cable to Cu Tube . . . . . . . . . . . . . .1-12 Cable to Cable .11-1 Cu Tube to Busbars/Lugs . . . . . . .3-12 Cable to Cast Iron . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . .1-12 Cable to Cable . .6-4 Busbar . .2-15 Cable to Ground Rod .8-12 Cable to Cable . . . . . . . . . .5-4 Cable to Cu Tube . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2 Cable to Cu Tube . . . . . . . . . .11-2 Cable to Cu Tube . . . . .1-12 Cable to Cable . .2-10 Cable to Cable . . . . . . . . . . . .1-12 Cable to Cable . . . . . . . . .1-12 Cable to Cable . . .THE FOLLOWING INDEX LISTS UNCATALOGED CONNECTIONS AVAILABLE FOR UNUSUAL APPLICATIONS Type Category BB BC BD BF BG BH BJ BK BL BM BN BR BS BT BV BX BY CA CB CD CJ CK CL CM CN CP CQ CR CS DC DD DE DF DJ DM DN DP DQ DR DS DT EA EB EC ED EE EN EQ ER ES ET EV EW FD FE FF FG FH FJ FK FL FM FN FP Pg Type Category FR FS FT FV GD GE GF GG GH GJ GK GM GN GP GQ GS GV GW GX HE HF HG HH HJ HK HL HM HN LB LC LD LE LF LG LH LK LL LM LN LP LR LS LT LV LW LX LY MA MB MC MD ME MF MG MH MJ MK ML MM MP MQ MR MS MT Pg Type MV MW MX MY NA ND PA PB PD PJ PK PL PM PN PP PQ PR RE RF RG RH RK RL RM RN RP RQ RT RV RW SC SD SE SF SR SV TC TD TE TF TL TV TW TX VA VC VE VH VJ VK VL VR VW VX XC XD XF XG XJ XT YC YD YE YR Category Pg Busbar .7-4 Busbar to Steel .6-4 Busbar . . . . . . . . . . . . . .8-12 Cable to Rebar . .1-12 Cable to Cable . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . . . . .11-2 Cable to Cu Tube . . . . . . . . . .5-4 Cable to Busbar/Lug . .11-1 Cu Tube to Cu Tube . .1-12 Cable to Cable . . . . . .3-12 Cable to Steel .7-4 Busbar to Steel . . . . . .1-12 Cable to Rebar . . . . .6-4 Cu Tube to Busbars/Lugs . . . . . . .6-4 Busbar . . .1-12 Cable to Cable . . . . . .6-4 Busbar . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . .11-1 Cu Tube to Busbars/Lugs . . .6-4 Busbar . .8-12 Cable to Rebar . . . . . . . . . . . . . .1-12 x Ph: 1-800-677-9089 www. . . . . . . . . .11-2 Cable to Cu Tube . . . .7-4 Busbar . . . . . . . . . .11-1 Cu Tube to Ground Rods . . . . . . . . . . .5-4 Cable to Busbar/Lug . .8-12 Cable to Rebar .11-1 Cu Tube to Cu Tube .2-15 Cable to Ground Rod . . . . .11-2 Cable to Cu Tube . . . . . . . . . . . .7-4 Busbar to Steel .1-12 Cable to Cable . . . . . . . .1-12 Cable to Cable . . . . . . . . . . . . . .2-15 Cable to Ground Rod . .11-1 Cu Tube to Cu Tube . . . . . . . . . . . . . . .7-4 Busbar to Steel . . . .8-12 Cable to Rebar .8-12 Cable to Rebar . . . . . . . . .5-4 Cable to Busbar/Lug . .com . . . . .3-12 Cable to Cast Iron . . . . . . . . . .11-2 Busbar to Ground Rod . . . . . . . . .3-12 Cable to Ground Rod . . . . . .8-12 Cable to Rebar . . .1-12 Cable to Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 Busbar . . .7-4 Cable to Busbar/Lug . . . . . .5-4 Cable to Busbar/Lug . .3-12 Cable to Cast Iron . . . . . . . . . . . .11-2 Busbar to Ground Rod . . . . . . . . . . . . . . .1-12 Cable to Cable . . . .6-4 Busbar . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Cable to Rebar . . . . .5-4 Cable to Busbar/Lug . . . . . . . .11-2 Busbar to Ground Rod . . . . . . . . . .1-12 Cable to Cable . . . . . . . . . . . . .11-1 Cu Tube to Busbars/Lugs .6-4 Busbar to Steel . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12 Cable to Cable . . . . . .11-2 Busbar to Ground Rod . . .2-14 Cable to Rebar . . .8-12 Cable to Busbar/Lug . . . .11-2 Cable to Cu Tube . . . .5-4 Cable to Busbar/Lug . . .8-12 Cable to Rebar . . . . . . . .11-2 Cable to Ground Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . .7-4 Busbar to Steel . . . . .2-15 Cable to Ground Rod . . .11-2 Cable to Cu Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15 Cable to Ground Rod . . . . .5-4 Cable to Busbar/Lug . .11-1 Cu Tube to Ground Rods . . . . . . . .11-1 Cu Tube to Cu Tube . . . . . .1-12 Cable to Rebar . . . . . . . . . . . . . . . . .3-12 Cable to Steel . .8-12 Cable to Rebar . . . . . . . . . . . . . .3-12 Cable to Steel . . . . . . . . . . . .11-1 Cu Tube to Cu Tube . . . . . . . . . . .6-4 Busbar to Steel . . . . .2-15 Cable to Ground Rod .7-4 Busbar to Ground Rod . . . . . . . . . . . . . .8-12 Cable to Rebar . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . .5-4 Cable to Busbar/Lug . . . . . . . . . . . . . .8-12 Cable to Rebar . . .11-2 Busbar to Ground Rod . . . . . . .

contact ERICO.) 9. add XL prefix. Batteries operate about 200 starts before recharging from 120 VAC is required. is required for XL weld metal. XLB973A1 Baffle is required for molds using XL300 to XL750 weld metals. Baffle with cover is required for larger molds. "R" price key molds using 2-#150 weld metals change to XLF price key. CADWELD EXOLON is a significant advance in welded electrical connections. "H" price key molds using 2-#150 weld metals. Example: TAC3Q3Q using 2-#150 weld metals change to XLTAD3Q3Q using #XL300 weld metal Ph: 1-800-677-9089 www. Estimated life of the baffle is 500 welds. carrying case and connecting cable). Welding Tray.com xi . charger. ALL change to XLP price key. Example: TAC2Q2Q becomes XLTAC2Q2Q. The following molds require a price key . If the weld metal shown in the catalog shows more than one tube required such as 2-#200. 7. There is no starting material in the XL weld metal tube. all electrical connections and instructions are included in the battery case. HOW TO ORDER CADWELD EXOLON 1. just specify molds and weld metal from the catalog and add an “XL” prefix. 5. For EZ Change Handles. part number XLB974B2. "T" price key molds. 8. 2. you must specify #XL400 to get the correct size filters. 6. Ordering information is shown below. The charger. Most connections listed in this catalog can be ordered in the CADWELD EXOLON configuration. To order CADWELD EXOLON products. Example: XLTAD-4L3Q: XL400 3. and 150 becomes XL150. (Flint ignitor not included. The ignitor can be used only once and then must be discarded. is used under the mold to protect cables and equipment from hot materials.LOW EMISSION CADWELD EXOLON Developed in 1988. XL filters and ignitors are not sold separately. Filters and ignitors are included with the weld metal. Filters will last as specified in the instructions supplied with each mold.erico. part number XLB971A1 (battery. XLB972A1 Baffle is required for molds using XL200 and XL250 weld metals. A Relia-Start electric starter. The metallurgy is the same as the standard CADWELD connection approved by over 70% of electric utilities in the USA — but the virtual elimination of visible smoke plus a unique electric starting system makes this improved process easier and more convenient than ever before. change: • • • • • • "C" price key molds using 2-#150 weld metals change to XLD price key. "E" price key molds using 2-#150 weld metals change to XLJ price key. "M" price key molds using 2-#150 weld metals change to XLV price key. 4.

xii Ph: 1-800-677-9089 www. these tools are listed on the same page as the connection and in Section A.erico. MOLD A* C. handle clamps and/or frame are summarized below. M* & V* REQUIRED Includes frame Requires L160 Requires L159 Includes frame Includes frame Includes frame with handle but also requires L160 but also requires L159 with handles * To order mold only – without handles or frame – add suffix “M” to mold part number.OTHER INFORMATION Certain tools may be required for various connections. Q & R D. • Also refer to A9E. to make your job easier. See Section C. For all your connection needs — we’re only a phone call away. Phone: 800-677-9089 Fax: 800-677-8131 or call your local CADWELD distributor.com . or CADWELD Regional Sales Manager REQUIRED TOOLS SUMMARY: Required tools are listed with each mold. For your reference. Contractor Tips. Prices for standard products are shown in Price List G285P For other CADWELD literature. • Some tools listed in Section A can save you a lot of time. videos and software. agent. and learn about labor saving ideas. If required. F & Z E* J* K*.

250-68. Conductors spliced with a CADWELD exothermic welded connection shall be considered as a continuous conductor. otherwise use listed compression lugs which meet IEEE Std 837 – 1989. All grounding connections to equipment shall use bolted lugs. mold price key. the complete information about the mold – Type of connection. and conductor size(s) XXX-XXXX Mold Type Mold Price Key Code for Main or Run Conductor Code for Tap Conductor EXAMPLES TAD-4L3Q Price Key D Type TA 500 kcmil Tap 750 kcmil Run Type GT GTC-182V Price Key C 250 kcmil Tap SSC-3D Price Key C Type SS 350 kcmil Tap VSC-2C-V3 Price Key C Type VS Vertical Pipe 3/4” Copper Clad Ground Rod 1/0 Cable 3” IPS Conductor codes are listed in Section B Ph: 1-800-677-9089 www.erico. 250-70 and IEEE Std 80 – 1986.com xiii . in code. THE CADWELD MOLD NUMBERING SYSTEM The CADWELD Mold Part Number gives. When the conductor is #8 and larger. as stated in the notes accompanying NEC 250-50.GROUNDING CONNECTION SPECIFICATION All grounding connections of copper to copper and copper to steel conductors of #8 and larger sized conductors shall be CADWELD exothermic welded connections. 250-64. the lug shall be joined to the conductor by the CADWELD process.

NOTES.com .. Ph: 1-800-677-9089 www.erico..

CABLE TO CABLE CONNECTIONS SECTION 1 XBQ/XBZ PAGE 5 XB Page 6 PC Page 2 PG Page 8 TA Page 3 PT Page 8 PC Page 3 SS Page 10 PG Page 3 PG Page 10 XA Page 6 PH Page 11 Ph: 1-800-248-WELD www.com 1-1 .erico.

PARALLEL TAP CONNECTIONS PARALLEL TAP CONNECTIONS PC • Parallel tap connection of horizontal cables. • Concentric strand copper cable unless otherwise noted. PCC-2C1V PCC-2C1L PCC-2C1H PCC-2C1G PCC-2C1D PCC-2G1V PCC-2G1L PCC-2G1H PCC-2G1G PCC-2G1D PCC-2Q1Y PCC-2Q1V PCC-2Q1L PCC-2Q1H PCC-2Q1G PCC-2Q1D WELD METAL 65 65 45 45 45 90 65 65 65 65 115 115 90 90 90 90 4 1/0 2 SOL 2/0 2 4/0 1 ® Copperweld is a registered trademark of Copperweld Corp. PCC-1G1G PCC-1H1H PCC-1L1L PCC-1L1H PCC-1L1G PCC-1L1D PCC-1T1G PCC-1T1H PCC-1T1T PCC-1T1V PCC-1T2C PCC-1T2G PCC-1V1V PCC-1V1L PCC-1V1H PCC-1V1G PCC-1V1D PCC-1Y1V PCC-1Y1L PCC-1Y1H PCC-1Y1G PCC-1Y1D WELD METAL 25 25 32 32 32 32 32 32 65 65 65 65 65 45 32 32 32 65 45 45 45 45 CABLE SIZE Run Tap 2 4 6 6 SOL 8 SOL 2 4 6 6 SOL 8 SOL 1 2 4 6 6 SOL 8 SOL MOLD PART NO.erico.com . PC REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 ACCESSORIES See Section A CABLE SIZE Run Tap 6 SOL 6 6 SOL 6 4 6 6 SOL 8 SOL 6 SOL 6 2 SOL 2 1/0 2/0 2 4 6 6 SOL 8 SOL 2 4 6 6 SOL 8 SOL MOLD PART NO. • Solid conductor may be either copper or Copperweld®. 1-2 Ph: 1-800-677-9089 www. • Bold letter in mold part number is the price key.

REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Clamps are included with T Price Key Molds PC CABLE SIZE Run Tap 6 SOL 6 6 SOL 6 4 6 6 SOL 8 8 SOL 2 2 SOL 4 2 SOL 6 6 SOL 8 8 SOL 2 2 SOL 4 2 6 6 SOL 8 8 SOL 1 2 2 SOL 1 4 6 6 SOL 8 TAC-1Y1L PCC-1Y1H PCC-1Y1G PCC-1Y1E 45 45 45 45 PCT-1V1H PCT-1V1G PCT-1V1E PCT-1V1D TAC-1Y1Y TAC-1Y1V TAC-1Y1T 32 32 32 32 45 45 45 PCT-1T1H PCT-1T1G PCT-1T1E PCT-1T1D TAC-1V1V TAC-1V1T TAC-1V1L 32 32 32 32 45 45 45 Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS MOLD PART NO.erico. PCC-1Y1D TAC-2C2C TAC-2C1Y TAC-2C1V TAC-2C1T TAC-2C1L PCC-2C1H PCC-2C1G PCC-2C1E PCC-2C1D TAC-2G2G TAC-2G2C TAC-2G1Y TAC-2G1V TAC-2G1T TAC-2G1L PCC-2G1H PCC-2G1G PCC-2G1E PCC-2G1D WELD METAL 45 90 45 45 45 45 45 45 45 45 90 90 45 45 45 45 65 65 65 65 Ph: 1-800-677-9089 www.HORIZONTAL TEE PG TA PC/PG/TA HORIZONTAL TEE CONNECTIONS • Tee of horizontal run and tap cables. • Solid conductor can be either copper or Copperweld.com 1-3 . • Bold letter in mold part number is the price key. the tap cable is on top. PGT-1G1G PGT-1H1H TAC-1L1L PCT-1L1H PCT-1L1G PCT-1L1E PCT-1L1D TAC-1T1V TAC-1T1T TAC-1T1L WELD METAL 25 25 32 32 32 32 32 45 45 45 Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 4 ACCESSORIES See Section A CABLE SIZE Run Tap 8 SOL 1/0 1 2 2 SOL 1/0 4 6 6 SOL 8 8 SOL 2/0 1/0 1 2 2 SOL 2/0 4 6 6 SOL 8 8 SOL MOLD PART NO. • Concentric stranded copper cable unless otherwise noted. • PC and PG make parallel style connections which the user can form into a tee. Note: For PC.

erico.com . TAC-2L2L TAC-2L2G TAC-2L2C TAC-2L1Y TAC-2L1V TAC-2L1T TAC-2L1L PCC-2L1H PCC-2L1G PCC-2L1E PCC-2L1D TAC-2Q2Q TAC-2Q2L TAC-2Q2G TAC-2Q2C TAC-2Q1Y TAC-2Q1V TAC-2Q1T TAC-2Q1L PCC-2Q1H PCC-2Q1G PCC-2Q1E PCC-2Q1D CABLE SIZE Run Tap 350 300 250 4/0 3/0 350 2/0 1/0 1 2 4 500 350 300 250 4/0 500 2/0 1/0 1 2 4 750 500 350 300 MOLD PART NO. TAC-3D3D TAC-3D3A TAC-3D2V TAC-3D2Q TAC-3D2L TAC-3D2G TAC-3D2C TAC-3D1Y TAC-3D1V TAC-3D1L TAC-3Q3Q TAC-3Q3D TAC-3Q3A TAC-3Q2V TAC-3Q2Q TAC-3Q2G TAC-3Q2C TAC-3Q1Y TAC-3Q1V TAC-3Q1L TAD-4L4L TAD-4L3Q TAC-4L3D TAC-4L3A WELD METAL 200 200 200 150 150 90 90 90 90 90 2-150 200 200 200 150 90 90 90 90 90 500 2-200 250 200 3/0 4/0 1-4 Ph: 1-800-677-9089 www.HORIZONTAL TEE CABLE SIZE Run Tap 3/0 2/0 1/0 1 2 2 SOL 4 6 6 SOL 8 8 SOL 4/0 3/0 2/0 1/0 1 2 2 SOL 4 6 6 SOL 8 8 SOL 250 4/0 3/0 2/0 1/0 250 1 2 2 SOL 4 300 250 4/0 3/0 2/0 300 1/0 1 2 2 SOL 4 TAC-3A2C TAC-3A1Y TAC-3A1V TAC-3A1T TAC-3A1L 90 90 90 90 90 TAC-2V1Y TAC-2V1V TAC-2V1T TAC-2V1L TAC-3A3A TAC-3A2V TAC-3A2Q TAC-3A2L TAC-3A2G 90 90 90 90 1000 200 150 150 150 90 250 4/0 2/0 1/0 PC/PG/TA WELD METAL 115 90 90 45 45 45 45 90 90 90 90 150 115 90 90 90 90 90 90 90 90 90 90 750 TAC-2V2V TAC-2V2Q TAC-2V2L TAC-2V2G TAC-2V2C 150 150 150 90 90 250 4/0 2/0 1/0 1000 750 500 350 300 TAC-4L2V TAC-4L2Q TAC-4L2G TAC-4L2C TAD-4Y4Y TAD-4Y4L TAD-4Y3Q TAC-4Y3D TAC-4Y3A TAC-4Y2V TAC-4Y2Q TAC-4Y2G TAC-4Y2C 200 150 150 150 500 500 2-200 250 200 200 150 150 150 MOLD PART NO.

. • Special cleaning tool supplied with each mold. COPPERWELD® Run 7/#7 7/#5 19/#9 19/#8 19/#7 19/#6 Cable Size* Tap 7/#7 7/#5 19/#9 19/#8 19/#7 19/#6 Mold Part Number XBQ9C9C XBQ9E9E XBQ9F9F XBZ9G9G XBZ9H9H XBZ9J9J Weld Metal 200 250 2-150 2-200 500 3-250 * Consult ERICO for molds to fit other cable sizes or run/tap combinations. 4/0 SOL 4/0 Conc. XB COPPER Run Cable Size* Tap 1/0 SOL 1/0 Conc. 300 Conc. • Simple to use. 350 Conc. 400 Conc. * Consult ERICO for molds to fit other cable sizes or run/tap combinations. • Also available in “smokeless” EXOLON. there’s never been a faster or easier way to make a reliable CADWELD connection. 3/0 SOL 3/0 Conc. X-style connection can be made by one person in about 1 minute. • All Q price molds require L160 handle clamp. 250 SOL 250 Conc. thanks to innovative design techniques and advanced manufacturing technology. but there’s no need to cut the cable! • Easy cable alignment.erico. Saves you 1/3 over other models. 350 Conc. Mold Part Number XBQ2B2B XBQ2C2C XBQ2F2F XBQ2G2G XBQ2K2K XBQ2L2L XBQ2P2P XBQ2Q2Q XBQ2T2T XBQ2V2V XBZ3A3A XBZ3D3D XBZ3H3H XBZ3Q3Q Weld Metal 150 150 200 200 250 250 250 250 2-150 2-150 2-200 500 3-200 3-250 1/0 SOL 1/0 Conc. 250 SOL 250 Conc. 500 Conc.. 500 Conc. NOTES • Molds not available with wear plates. • All Z price molds require L159 handle clamp. 4/0 SOL 4/0 Conc. Operates just like an XA-style mold. 3/0 SOL 3/0 Conc.HORIZONTAL X XBQ/XBZ MOLDS XBQ/XBZ The CADWELD XB molds are the quickest. 300 Conc. most efficient way to make lapped. Ph: 1-800-677-9089 www. horizontal x-style connections on solid or concentric stranded cable for a variety of installations. • Saves labor costs. 2/0 SOL 2/0 Conc. • Ergonomic two-piece molds use standard L160 and L159 handle clamps. This two-piece mold lets you make connections in a trench in about half the time it would take with compression connectors or other exothermic products — and at a fraction of the cost. 2/0 SOL 2/0 Conc.com 1-5 .the same clamps you use with other CADWELD molds. That’s 40 to 70% faster than other methods. • Costs less. For cable-to-cable X-style connections at power substations and other commercial and industrial sites. 400 Conc.

• Solid conductor may be either copper or Copperweld®. • Bold letter in mold part number is the price key.com . lapped and not cut. METAL USE XB USE XB XAC-1L1L XAC-1V1V XAC-1V1L XAC-1T1T XAC-1Y1Y XAC-1Y1V XAC-1Y1L XAC-2C2C XAC-2C1Y XAC-2C1V XAC-2C1L XAC-2G2G XAC-2G2C XAC-2G1Y XAC-2G1V – – 45 65 65 65 65 65 65 90 90 90 90 115 115 115 115 TYPE XB MOLD WELD PART NO.HORIZONTAL X HORIZONTAL X CONNECTIONS XA/XB • XA – Cross of horizontal cables. • XB – Cross of horizontal cables. METAL XBP-1G1G XBP-1H1H XBC-1L1L XBC-1V1V XBC-1V1L XBC-1T1T XBC-1Y1Y XBC-1Y1V XBC-1Y1L XBM-2C2C XBM-2C1Y XBM-2C1V XBM-2C1L XBM-2G2G XBM-2G2C XBM-2G1Y XBM-2G1V 32 45 65 90 65 90 115 90 90 150 150 115 115 200 200 150 150 CABLE SIZE Run Tap 6 SOL 6 4 6 SOL 6 4 2 4 2 SOL 1 2 4 1/0 1 2 4 2/0 1/0 1 2 2 2 SOL 1 1/0 2/0 1-6 Ph: 1-800-677-9089 www. tap cable cut – cables in same plane.erico. REQUIRED TOOLS XA Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Clamps are included with M. P and V Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 XB ACCESSORIES See Section A TYPE XA MOLD WELD PART NO. • Concentric stranded copper cable unless otherwise noted.

erico.HORIZONTAL X CABLE SIZE Run Tap 3/0 2/0 1/0 1 2 4/0 3/0 2/0 4/0 1/0 1 2 250 4/0 3/0 250 2/0 1/0 1 2 300 250 4/0 3/0 300 2/0 1/0 1 2 350 300 250 4/0 3/0 350 2/0 1/0 1 2 500 350 300 250 500 4/0 3/0 2/0 1/0 XAD-3Q2Q XAD-3Q2L XAC-3Q2G XAC-3Q2C 2-150 2-150 250 250 XAC-3D2G XAC-3D2C XAC-3D1Y XAC-3D1V XAD-3Q3Q XAD-3Q3D XAD-3Q3A XAD-3Q2V 200 200 150 150 500 2-200 2-200 2-150 XAC-3A2G XAC-3A2C XAC-3A1Y XAC-3A1V XAC-3D3D XAC-3D3A XAC-3D2V XAC-3D2Q XAC-3D2L 150 150 115 115 250 250 250 200 200 XAC-2Q2C XAC-2Q1Y XAC-2Q1V XAC-2V2V XAC-2V2Q XAC-2V2L XAC-2V2G XAC-2V2C XAC-2V1Y XAC-2V1V XAC-3A3A XAC-3A2V XAC-3A2Q XAC-3A2L 150 115 115 200 200 200 150 150 115 115 250 250 200 200 TYPE XA MOLD WELD PART NO. METAL XBM-2L2L XBM-2L2G XBM-2L2C XBM-2L1Y XBM-2L1V XBM-2Q2Q XBM-2Q2L XBM-2Q2G XBM-2Q2C XBM-2Q1Y XBM-2Q1V XBM-2V2V XBM-2V2Q XBM-2V2L XBM-2V2G XBM-2V2C XBM-2V1Y XBM-2V1V XBV-3A3A XBV-3A2V XBM-3A2Q XBM-3A2L XBM-3A2G XBM-3A2C XBM-3A1Y XBM-3A1V XBV-3D3D XBV-3D3A XBV-3D2V XBV-3D2Q XBV-3D2L XBM-3D2G XBM-3D2C XBM-3D1Y XBM-3D1V XBV-3Q3Q XBV-3Q3D XBV-3Q3A XBV-3Q2V XBV-3Q2Q XBV-3Q2L XBV-3Q2G XBM-3Q2C 250 200 200 150 150 250 250 200 200 150 150 2-150 2-150 2-150 250 250 200 150 2-200 2-200 2-150 2-150 250 250 200 150 500 500 500 2-200 2-200 2-150 250 200 200 3-250 3-200 3-200 500 500 500 2-200 2-150 3/0 Ph: 1-800-677-9089 www.com 1-7 . METAL XAC-2L2L XAC-2L2G XAC-2L2C XAC-2L1Y XAC-2L1V XAC-2Q2Q XAC-2Q2L XAC-2Q2G 150 150 115 115 115 200 200 150 XA/XB TYPE XB MOLD WELD PART NO.

PG REQUIRED TOOLS REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Clamps are included with T Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) PT CABLE SIZE Run Tap 6 SOL 6 6 SOL 6 4 6 6 SOL 8 8 SOL 2 2 SOL 4 2 SOL 6 6 SOL 8 8 SOL 2 4 6 2 6 SOL 8 8 SOL 1 2 2 SOL 4 1 SOL 6 6 SOL 8 8 SOL PTC-1X1H PTC-1X1G PTC-1X1E PTC-1X1D 65 65 45 45 PTC-1V1G PTC-1V1E PTC-1V1D PTC-1X1Y PTC-1X1V PTC-1X1T PTC-1X1L 45 45 45 65 65 65 65 PTC-1T1H PTC-1T1G PTC-1T1E PTC-1T1D PTC-1V1V PTC-1V1L PTC-1V1H 45 45 45 45 65 65 45 SUGGESTED TOOLS WELD METAL 25 25 32 32 32 32 32 65 65 65 MOLD PART NO. Concentric strand copper cable unless otherwise noted. Bold letter in mold part number is the price key. Solid conductor may be either copper or Copperweld®. Run conductor is on the bottom of Type PT molds.PARALLEL HORIZONTAL • • • • • PG/PT PARALLEL HORIZONTAL CONDUCTORS Parallel through connection of horizontal cables.com .erico. PTC-1Y1Y PTC-1Y1X PTC-1Y1V PTC-1Y1T PTC-1Y1L PTC-1Y1H PTC-1Y1G PTC-1Y1E PTC-1Y1D PTC-2B2C PTC-2B2B PTC-2B1Y PTC-2B1X PTC-2B1V PTC-2B1T PTC-2B1L PTC-2B1H PTC-2B1G PTC-2B1E PTC-2B1D WELD METAL 65 65 65 65 65 65 65 45 45 90 90 65 65 65 65 65 65 65 65 65 1-8 Ph: 1-800-677-9089 www. PGT-1G1G PGT-1H1H PTC-1L1L PTC-1L1H PTC-1L1G PTC-1L1E PTC-1L1D PTC-1T1V PTC-1T1T PTC-1T1L Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 ACCESSORIES See Section A 4 CABLE SIZE Run Tap 1 1 SOL 2 2 SOL 4 1 6 6 SOL 8 8 SOL 1/0 1/0 SOL 1 1 SOL 1/0 SOL 2 2 SOL 4 6 6 SOL 8 8 SOL MOLD PART NO.

Available in standard packages of 12 each. 4 4.com 1-9 . PTC-2C2C PTC-2C2B PTC-2C1Y PTC-2C1T PTC-2C1V PTC-2C1T PTC-2C1L PTC-2C1H PTC-2C1G PTC-2C1E PTC-2C1D PTC-2G2G PTC-2G2C PTC-2G2B PTC-2G1V PTC-2G1Y PTC-2G1X PTC-2G1L PTC-2G1H PTC-2G1G PTC-2G1E PTC-2G1D PTC-2L2L PTC-2L2G PTC-2L2C PTC-2L2B PTC-2L1V PTC-2L1T WELD METAL 90 90 65 65 65 65 65 65 65 65 65 115 115 115 90 90 90 90 90 90 65 65 150 150 115 115 115 115 MOLD PART NO.PARALLEL HORIZONTAL CABLE SIZE Run Tap 1/0 1/0 SOL 1 1 SOL 2 2 SOL 4 6 6 SOL 8 8 SOL 2/0 1/0 1/0 SOL 2 1 1 SOL 4 6 6 SOL 8 8 SOL 3/0 2/0 1/0 1/0 SOL 2 2 SOL 3/0 1 SOL 1 4 6 6 SOL 8 8 SOL PTC-2L1X PTC-2L1Y PTC-2L1L PTC-2L1H PTC-2L1G PTC-2L1E PTC-2L1D 115 115 115 90 90 90 90 PG/PT CABLE SIZE Run Tap 4/0 4/0 SOL 3/0 2/0 1/0 1/0 SOL 1 1 SOL 2 2 SOL 4 6 6 SOL 8 8 SOL 4/0 4/0 SOL 3/0 2/0 1/0 1/0 SOL 1 1 SOL 2 2 SOL 4 6 6 SOL 8 8 SOL MOLD PART NO. PTC-2P2Q PTC-2P2P PTC-2P2L PTC-2P2G PTC-2P2C PTC-2P2B PTC-2P1Y PTC-2P1X PTC-2P1V PTC-2P1T PTC-2P1L PTC-2P1H PTC-2P1G PTC-2P1E PTC-2P1D PTC-2Q2Q PTC-2Q2P PTC-2Q2L PTC-2Q2G PTC-2Q2C PTC-2Q2B PTC-2Q1V PTC-2Q1X PTC-2Q1V PTC-2Q1T PTC-2Q1L PTC-2Q1H PTC-2Q1G PTC-2Q1E PTC-2Q1D WELD METAL 200 200 200 150 150 150 150 150 150 150 150 90 90 90 90 200 200 200 150 150 150 150 150 150 150 150 90 90 90 90 1/0 4/0 SOL 2/0 4/0 CONDUCTOR SIZE Solid Stranded 3. NEC Compliant. Parallel Tap PG11L The CADWELD ONE-SHOT case is a ceramic disposable body replacing the familiar semi-permanent graphite mold and associated handle clamp.erico. UL Listed Ph: 1-800-677-9089 www. 6 ONE-SHOT Part No. Everything required is included except the flint ignitor.

REQUIRED TOOLS SS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Clamps are included with T Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 PG ACCESSORIES See Section A CABLE SIZE 8 8 SOL 6 6 SOL 4 4 SOL 3 2 2 SOL 1 1 SOL 1/0 1/0 SOL 2/0 MOLD PART NO. Solid conductor may be either copper or Copperweld®. For Copperweld DSA cables. Also available are splices of different and mixed cable sizes. contact ERICO. Concentric stranded copper cable unless otherwise noted. SSC-2L SSC-2Q SSC-2P SSC-2V SSC-3A SSC-3D SSC-3Q SSD-4L SSD-4Y WELD METAL 90 90 90 115 115 150 200 2-150 2-200 1-10 Ph: 1-800-677-9089 www. Type PG makes a parallel style connection.erico. • Bold letter in mold part number is the price key.HORIZONTAL SPLICE HORIZONTAL SPLICE • • • • • SS/PG Splice of horizontal cables.com . PGT-1E1E PGT-1D1D PGT-1H1H PGT-1G1G SST-1L SST-1K SST-1Q SST-1V SST-1T SST-1Y SST-1X SSC-2C SSC-2B SSC-2G WELD METAL 15 15 25 25 25 25 32 32 32 32 32 45 45 65 CABLE SIZE 3/0 4/0 4/0 SOL 250 300 350 500 750 1000 MOLD PART NO.

PH REQUIRED TOOLS Handle Clamps L160 for R Price Key Molds L159 for J Price Key Molds Flint Ignitor Frames are included with J. Ph: 1-800-677-9089 www. Order separately.com 1-11 . PHT-1D1D PHT-1E1E PHR-1G1G PHR-1H1H PHR-1L1L PHR-1L1H PHR-1L1G PHR-1T1T PHR-1T1L PHR-1V1V PHR-1V1T PHR-1V1L PHR-1Y1Y PHR-1Y1V PHR-1Y1T PHR-1Y1L PHR-2C2C PHR-2C1Y PHR-2C1V PHR-2C1T PHR-2C1L WELD METAL 25 25 25 25 65 90 45 115 90 115 115 90 115 90 90 90 150 115 115 115 115 (1) CABLE SIZE Run Tap 2/0 1/0 1 2/0 2 2 SOL 4 4/0 2/0 1/0 4/0 1 2 2 SOL 300 350 500 750 300 4/0 500 750 MOLD PART NO. PHR-2G2G PHR-2G2C PHR-2G1Y PHR-2G1V PHR-2G1T PHR-2G1L PHJ-2Q2Q PHR-2Q2G PHR-2Q2C PHR-2Q1Y PHR-2Q1V PHR-2Q1T PHJ-3A3A PHJ-3D2Q PHJ-3Q3Q PHK-4L4L(1) WELD METAL 150 150 150 150 150 115 2-200 250 250 250 200 200 2-200 2-200 3-250 2-500 4 2 SOL 2 1 1/0 Requires M562 Crucible. Bold letter in mold part number is the price key. K and T Price Key Molds T320 (Included with handle clamp or frame but also available separately) T313 or T314 B136A or B136B T394 B265 T111 SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head ACCESSORIES See Section A CABLE SIZE Run Tap 8 SOL 8 6 SOL 6 8 SOL 8 6 SOL 6 4 6 6 SOL 2 SOL 4 2 2 SOL 4 1 2 2 SOL 4 1/0 1 2 2 SOL 4 MOLD PART NO.PARALLEL VERTICAL PARALLEL VERTICAL CONDUCTORS • • • • PH Parallel through connection of vertical cables.erico. Concentric stranded copper cable unless otherwise noted. Solid conductor may be either copper or Copperweld.

com .Vertical Horizontal Cable Uncut XD 3 V Splice PP 1 * X . NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Parallel Dead End PJ 1 V Tee TC 3 V PK 2 * TD 3 * PM 3 V TE 3 * PN 3 V TF 3 V Parallel Tap PA 2 * TL 3 V PB 3 V TV 3 V PD 3 V X .45˚ tap Y .OTHER CABLE TO CABLE CONNECTIONS The connections shown below are for use only where connections shown in this catalog are not suitable.45˚ tap XG 3 * SC 1 * YC 3 V SD 3 V YD 3 V SE 3 V YE 3 V SV 3 V YR 3 H 1-12 Ph: 1-800-677-9089 www.45˚ tap Y .Vertical Vertical Cable Uncut XC 3 V PQ 3 V X .45˚ tap Y .erico.Vertical Neither Cable Uncut XF 3 * PR 2 V X Y .

com 2-1 .CABLE TO GROUND RODS & ROUNDS SECTION 2 GR PAGE 2 GT Page 12 GT Page 4 NT Page 12 GY Page 6 NX Page 12 NC Page 8 GN Kit Page 13 ND Page 10 GB Page 14 GR Page 12 Ph: 1-800-677-9089 www.erico.

stainless clad or stainless steel ground rods.com . For copper clad. galvanized. Concentric strand copper cable unless otherwise noted.erico. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Clamps are included with T and P Price Key Molds GR Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Cable Clamp Torch Head T313 or T314 B136A or B136B T394 T329 B265 T111 ACCESSORIES See Section A GROUND ROD SIZE CABLE SIZE Steel MOLD PART NUMBER Copper Clad Plain (unthreaded) GRT-14A1H GRT-14A1G GRT-14A1L GRT-14A1K GRT-14A1T GRT-14A1V Copper Clad Sectional (with 9/16'' threads) GRT-14B1H GRT-14B1G GRT-14B1L GRT-14B1K GRT-14B1T GRT-14B1V WELD METAL 1/2" 6 6 SOL 4 4 SOL 2 SOL 2 GRT-14C1H GRT-14C1G GRT-14C1L GRT-14C1K GRT-14C1T GRT-14C1V 25 25 25 25 32 32 Steel or Copper Clad Sectional (with 9/16'' threads) 1 1/0 1/0 SOL 2/0 1/2" 3/0 4/0 250 300 GRC-142L GRC-142Q GRC-142V GRC-143A GRC-141Y GRC-142C GRC-142B GRC-142G Copper Clad Plain (unthreaded) GRC-151Y GRC-152C GRC-152B GRC-152G GRC-152L GRC-152Q GRC-152V GRC-153A Copper Clad Sectional (with 1/2'' threads) GRC-131Y GRC-132C GRC-132B GRC-132G GRC-132L GRC-132Q GRC-132V GRC-133A 65 90 90 90 90 90 90 90 2-2 Ph: 1-800-677-9089 www.CABLE TO GROUND ROD CABLE TO GROUND ROD GR • Single cable to top of ground rod. • Bold letter in mold part number is the price key.

erico.com 2-3 .CABLE TO GROUND ROD GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Copper Clad Steel or Plain Copper Clad (unthreaded) Sectional (threaded) GRT-161H GRT-161G GRT-161L GRT-161K GRT-311H GRT-311G GRT-311L GRT-311K GR WELD METAL 5/8" 6 6 SOL 4 4 SOL 32 32 32 32 Copper Clad Sectional (threaded) or Plain 2 SOL 2 1 1/0 1/0 SOL 5/8" 2/0 3/0 4/0 250 300 350 500 GRC-161T GRC-161V GRC-161Y GRC-162C GRC-162B GRC-162G GRC-162L GRC-162Q GRC-162V GRC-163A GRC-163D GRC-163Q Steel GRC-311T GRC-311V GRC-311Y GRC-312C GRC-312B GRC-312G GRC-312L GRC-312Q GRC-312V GRC-313A GRC-313D GRC-313Q 65 65 65 90 90 90 90 90 90 115 115 150 Copper Clad Plain (unthreaded) 6 6SOL 4 4 SOL GRT-181H GRT-181G GRP-181L GRP-181K Steel or Copper Clad Sectional (threaded) GRT-331H GRT-331G GRP-331L GRP-331K 32 32 45 45 3/4" Copper Clad Sectional (threaded) or Plain 2 SOL 2 1 1/0 1/0 SOL 2/0 3/0 4/0 250 300 350 500 1" GRC-181T GRC-181V GRC-181Y GRC-182C GRC-182B GRC-182G GRC-182L GRC-182Q GRC-182V GRC-183A GRC-183D GRC-183Q Steel GRC-331T GRC-331V GRC-331Y GRC-332C GRC-332B GRC-332G GRC-332L GRC-332Q GRC-332V GRC-333A GRC-333D GRC-333Q 90 90 90 90 90 90 90 90 90 115 115 150 3/4" CONTACT ERICO FOR ORDERING INFORMATION Ph: 1-800-677-9089 www.

stainless clad or stainless steel ground rods.CABLE TO GROUND ROD THROUGH CABLE TO GROUND ROD GT • Through cable to top of ground rod.erico. Connections are for concentric strand copper cable unless otherwise noted. • Bold letter in mold part number is the price key. For copper clad. galvanized.com . REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Clamps are included with T or P Price Key Molds Flint Ignitor GT T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A GROUND ROD SIZE CABLE SIZE Steel MOLD PART NUMBER Copper Clad Copper Clad Plain Sectional (unthreaded) (with 9/16'' threads) GTT-14A1H GTT-14A1G GTT-14A1L GTT-14A1K GTT-14B1H GTT-14B1G GTT-14B1L GTT-14B1K WELD METAL 1/2" 6 6 SOL 4 4 SOL GTT-14C1H GTT-14C1G GTT-14C1L GTT-14C1K 32 32 32 32 Steel or Copper Clad Sectional (with 9/16'' threads) 2 SOL 2 1 1/0 1/0 SOL 2/0 3/0 4/0 250 300 GTC-141T GTC-141V GTC-141Y GTC-142C GTC-142B GTC-142G GTC-142L GTC-142Q GTC-142V GTC-143A Copper Clad Plain (unthreaded) GTC-151T GTC-151V GTC-151Y GTC-152C GTC-152B GTC-152G GTC-152L GTC-152Q GTC-152V GTC-153A Copper Clad Sectional (with 1/2'' threads) GTC-131T GTC-131V GTC-131Y GTC-132C GTC-132B GTC-132G GTC-132L GTC-132Q GTC-132V GTC-133A 90 90 90 90 90 90 115 115 150 200 1/2" 2-4 Ph: 1-800-677-9089 www.

com 2-5 .CABLE TO GROUND ROD GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Copper Clad Steel or Plain Copper Clad (unthreaded) Sectional (threaded) GTT-161H GTT-161G GTT-161L GTT-161K GTT-311H GTT-311G GTT-311L GTT-311K GT WELD METAL 5/8" 6 6 SOL 4 4 SOL 32 32 32 32 Copper Clad Sectional (threaded) or Plain 2 SOL 2 1 1/0 1/0 SOL 2/0 3/0 4/0 250 300 350 500 GTC-161T GTC-161V GTC-161Y GTC-162C GTC-162B GTC-162G GTC-162L GTC-162Q GTC-162V GTC-163A GTC-163D GTC-163Q Steel GTC-311T GTC-311V GTC-311Y GTC-312C GTC-312B GTC-312G GTC-312L GTC-312Q GTC-312V GTC-313A GTC-313D GTC-313Q 90 90 90 90 115 115 115 115 150 200 200 250 5/8" Copper Clad Plain (unthreaded) 6 6 SOL 4 4 SOL GTP-181H GTP-181G GTP-181L GTP-181K Steel or Copper Clad Sectional (threaded) GTP-331H GTP-331G GTP-331L GTP-331K 45 45 65 65 3/4" Copper Clad Sectional (threaded) or Plain 2 SOL 2 1 1/0 1/0 SOL 3/4" 2/0 3/0 4/0 250 300 350 500 1" GTC-181T GTC-181V GTC-181Y GTC-182C GTC-182B GTC-182G GTC-182L GTC-182Q GTC-182V GTC-183A GTC-183D GTC-183Q Steel GTC-33IT GTC-33IV GTC-331Y GTC-332C GTC-332B GTC-332G GTC-332L GTC-332Q GTC-332V GTC-333A GTC-333D GTC-333Q 90 90 90 115 115 115 115 115 150 200 200 250 CONTACT ERICO FOR ORDERING INFORMATION Ph: 1-800-677-9089 www.erico.

CABLE TO GROUND ROD CABLE TO GROUND ROD GY • Through cable to side of ground rod. • Bold letter in mold part number is the price key. GY REQUIRED TOOLS Handle Clamps L160 for E Price Key Molds L159 for J Price Key Molds Frames included with E and J Price Key Molds.com . • Concentric strand copper cable unless otherwise noted. stainless clad or stainless steel. galvanized.) ACCESSORIES See Section A GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Steel or Copper Clad Sectional (with 9/16'' threads) GYP-14001M GYP-14002M GYP-14003M GYE-142C GYE-142B GYE-142G GYE-142L GYE-142Q GYE-142V GYE-143A WELD METAL Copper Clad Sectional (with 1/2'' threads) GYP-13001M GYP-13002M GYP-13003M GYE-132C GYE-132B GYE-132G GYE-132L GYE-132Q GYE-132V GYE-133A 65 65 65 115 115 115 150 150 150 200 Copper Clad Plain (unthreaded) GYP-15001M GYP-15002M GYP-15003M GYE-152C GYE-152B GYE-152G GYE-152L GYE-152Q GYE-152V GYE-153A 4 Str or Sol 2 Str or Sol 1 Str or Sol 1/0 1/0 SOL 1/2" 2/0 3/0 4/0 250 300 2-6 Ph: 1-800-677-9089 www.erico. B399ES Frame required with P Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) T313 or T314 B136A or B136B T394 T329 B265 T111 SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Cable Clamp Torch Head NOTE: All "P" priced GY molds require B399ES frame. • Ground rods can be copper clad. (Sold separately.

(Sold separately.erico.) 5/8" 4 Str or Sol 2 Str or Sol 1 Str or Sol 1/0 1/0 SOL 2/0 3/0 4/0 250 300 350 500 4 Str or Sol 2 Str or Sol 1 Str or Sol 1/0 1/0 SOL 2/0 3/0 4/0 250 300 350 500 1" 65 65 65 115 115 115 150 150 150 200 250 2-200 65 65 65 115 115 115 150 150 200 250 2-150 500 3/4" CONTACT ERICO FOR ORDERING INFORMATION Ph: 1-800-677-9089 www.CABLE TO GROUND ROD GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Copper Clad Sectional (threaded) Steel GYP-16005M GYP-16006M GYP-16007M GYE-162C GYE-162B GYE-162G GYE-162L GYE-162Q GYE-162V GYE-163A GYE-163D GYJ-163Q GYP-18010M GYP-18009M GYP-18007M GYE-182C GYE-182B GYE-182G GYE-182L GYE-182Q GYE-182V GYE-183A GYJ-183D GYJ-183Q GYP-31004M GYP-31003M GYP-31001M GYE-312C GYE-321B GYE-312G GYE-312L GYE-312Q GYE-312V GYE-313A GYE-313D GYJ-313Q GYP-33011M GYP-33010M GYP-33008M GYE-332C GYE-332B GYE-332G GYE-332L GYE-332Q GYE-332V GYE-333A GYJ-333D GYJ-333Q GY WELD METAL NOTE: All "P" priced GY molds require B399ES frame.com 2-7 .

com . REQUIRED TOOLS Handle Clamps L160 for R Price Key Molds L159 for F Price Key Molds Flint Ignitor T320 (Included with Handle Clamp but also available separately) SUGGESTED TOOLS NC Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136B T394 T329 T111 ACCESSORIES See Section A GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Steel or Copper Clad Sectional (with 9/16'' threads) NCR-141L NCR-141V NCR-141Y NCR-142C NCR-142G NCR-142L NCR-142Q WELD METAL Copper Clad Sectional (with 1/2'' threads) NCR-131L NCR-131V NCR-131Y NCR-132 NCR-132G NCR-132L NCR-132Q 90 90 90 115 150 200 200 Copper Clad Plain (unthreaded) NCR-151L NCR-151V NCR-151Y NCR-152C NCR-152G NCR-152L NCR-152Q 4 2 1 1/0 1/2" 2/0 3/0 4/0 2-8 Ph: 1-800-677-9089 www. • Bold letter in mold part number is the price key. stainless clad.erico. • For copper clad. • Concentric stranded copper cables.CABLE TO GROUND ROD TWO CABLES TO GROUND ROD NC • Through cable plus tap cable to top of ground rod. or stainless steel ground rods. galvanized.

com 2-9 .erico.CABLE TO GROUND ROD GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Copper Clad Sectional (threaded) or Plain Steel NCR-161L NCR-161V NCR-161Y NCR-162C NCR-162G NCR-162L NCR-162Q NCF-162V NCR-181L NCR-181V NCR-181Y NCR-182C NCR-182G NCR-182L NCR-182Q NCF-182V NCF-183A NCF-183D NCF-183Q NCR-221L NCR-221V NCR-221Y NCR-222C NCR-222G NCF-222L NCF-222Q NCF-222V NCF-223A NCF-223D NCF-223Q NCR-311L NCR-311V NCR-311Y NCR-312C NCR-312G NCR-312L NCR-312Q NCF-312V NCR-331L NCR-331V NCR-331Y NCR-332C NCR-332G NCR-332L NCR-332Q NCF-332V NCF-333A NCF-333D NCF-333Q NCR-371L NCR-371V NCR-371Y NCR-372C NCR-372G NCF-372L NCF-372Q NCF-372V NCF-373A NCF-373D NCF-373D NC WELD METAL 4 2 1 1/0 5/8" 2/0 3/0 4/0 250 4 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 1 1/0 1" 2/0 3/0 4/0 250 300 350 350 90 115 115 150 200 250 250 2-150 90 115 115 150 200 250 250 2-150 2-200 2-200 3-200 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 3/4" Ph: 1-800-677-9089 www.

• For copper clad. galvanized.com . REQUIRED TOOLS Handle Clamps L160 L159 Flint Ignitor for R Price Key Molds for F Price Key Molds T320 (Included with handle clamp but also available separately) ND SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Steel or Copper Clad Sectional (with 9/16'' threads) NDR-141L NDR-141V NDR-141Y NDR-142C NDR-142G NDR-142L NDR-142Q WELD METAL Copper Clad Sectional (with 1/2'' threads) NDR-131L NDR-131V NDR-131Y NDR-132C NDR-132G NDR-132L NDR-132Q 115 115 115 150 200 250 250 Copper Clad Plain (unthreaded) NDR-151L NDR-151V NDR-151Y NDR-152C NDR-152G NDR-152L NDR-152Q 4 2 1 1/2" 1/0 2/0 3/0 4/0 2-10 Ph: 1-800-677-9089 www. Cables can be bent to form a “T” or “X”. stainless clad or stainless steel ground rods.CABLE TO GROUND ROD ND PARALLEL CABLES TO TOP OF GROUND ROD • Two through cables to top of ground rod.erico. • Bold letter in mold part number is the price key. • Concentric strand copper cables listed.

erico.com 2-11 .CABLE TO GROUND ROD GROUND ROD SIZE CABLE SIZE MOLD PART NUMBER Copper Clad Sectional (threaded) or Plain Steel NDR-161L NDR-161V NDR-161Y NDR-162C NDR-162G NDF-162L NDF-162Q NDF-162V NDF-163A NDF-163D NDF-163Q NDR-181L NDR-181V NDR-181Y NDR-182C NDR-182G NDF-182L NDF-182Q NDF-182V NDF-183A NDF-183D NDF-183Q NDR-221L NDR-221V NDR-221Y NDR-222C NDF-222G NDF-222L NDF-222Q NDF-222V NDF-223A NDF-223D NDR-311L NDR-311V NDR-311Y NDR-312C NDR-312G NDF-312L NDF-312Q NDF-312V NDF-313A NDF-313D NDF-313Q NDR-331L NDR-331V NDR-331Y NDR-332C NDR-332G NDF-332L NDF-332Q NDF-332V NDF-333A NDF-333D NDF-333Q NDR-371L NDR-371V NDR-371Y NDR-372C NDF-372G NDF-372L NDF-372Q NDF-372V NDF-373A NDF-373D ND WELD METAL 4 2 1 1/0 5/8" 2/0 3/0 4/0 250 300 350 500 4 2 1 1/0 2/0 3/0 4/0 250 300 350 500 4 2 1 1/0 2/0 1" 3/0 4/0 250 300 350 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 150 200 200 250 2-150 2-200 2-200 500 3-200 3-200 3/4" Ph: 1-800-677-9089 www.

Everything required is included except the flint ignitor.3 8 4. 1 2/0 4/0 8 4. The CADWELD ONE-SHOT case is a ceramic disposable body replacing the familiar semi-permanent graphite mold and associated Handle Clamp.2 2/0. Accepted NEC Approved GR GT REQUIRED TOOLS Flint Ignitor T320 SUGGESTED TOOLS Cable Cleaning Brush File Torch Head T313 or T314 T329 T111 NT ONE-SHOT connections are available in standard packages of 12 each.8 3.A. R. NX ACCESSORIES See Section A ONE-SHOT now available for cable to cable see page 1-9 GROUND ROD SIZE CONDUCTOR Solid Stranded 6.4 1. 1/0 8 4. 1/0 2-12 Ph: 1-800-677-9089 www.6 2.8 3.6 2.E.4 1.2 6.4 1.com .ONE-SHOT CABLE TO GROUND ROD GR/GT/NT/NX CABLE TO GROUND ROD USING CADWELD ONE-SHOT CONNECTIONS For plain or threaded copper clad and galvanized steel or stainless steel rods.erico.3 1/0. 1 2/0 4/0 TYPE GR GR1-141G GR1-141L GR1-141V GR1-161G GR1-161L GR1-161V GR1-162C GR1-162G GR1-162Q GR1-181G GR1-181L GR1-181V GR1-182C GR1-182G GR1-182Q CONNECTOR PART NUMBER TYPE GT TYPE NT GT1-141G GT1-141L GT1-141V GT1-161G GT1-161L GT1-161V GT1-162C GT1-162G — GT1-181G GT1-181L GT1-181V GT1-182C GT1-182G — NT1-141G NT1-141L NT1-141V NT1-161G NT1-161L NT1-161V — — — NT1-181G NT1-181L NT1-181V — — — TYPE NX NX1-141G NX1-141L — NX1-161G NX1-161L NX1-161V — — — NX1-181G NX1-181L NX1-181V — — — 1/2" 5/8" 3/4" 6.3 1/0.8 3.2 2/0.6 2.

easily and inexpensively.erico. handle clamp. Ph: 1-800-677-9089 www. weld metal. 5/8" or 3/4" ground rods. Application #6 SOL to 1/2" copper-bonded ground rod #6 SOL to 1/2" copper-bonded ground rod #6 SOL to 5/8" copper-bonded ground rod #6 SOL to 5/8" copper-bonded ground rod #6 SOL to 3/4" copper-bonded ground rod #6 SOL to 3/4" copper-bonded ground rod #4 SOL to 1/2" copper-bonded ground rod #4 SOL to 1/2" copper-bonded ground rod #4 SOL to 5/8" copper-bonded ground rod #4 SOL to 5/8" copper-bonded ground rod #4 SOL to 3/4" copper-bonded ground rod #4 SOL to 3/4" copper-bonded ground rod Starter kit * Description Replacement kit with Mold (GNT141G001M) and sixty #25 weld metal Starter kit * Replacement kit with Mold (GNT161G001M) and sixty #25 weld metal Starter kit * Replacement kit with Mold (GNT181G001M) and sixty #25 weld metal Starter kit * Replacement kit with Mold (GNT141K001M) and sixty #25 weld metal Starter kit * Replacement kit with Mold (GNT161K001M) and sixty #25 weld metal Starter kit * Replacement kit with Mold (GNT181K001M) and sixty #25 weld metal GN The GN Connection Kit can be specified for connecting #6 or #4 solid copper ground wire to 1/2". electric distribution or cable television. *The Starter Kit includes mold. flint ignitor and cleaning supplies in a carrying case. With replacement mold and weld-metal kits. you can make hundreds more.com 2-13 . The CADWELD GN Connection Kit contains all materials GN Connection Kit # K220 K220R K217 K217R K222 K222R K221 K221R K218 K218R K223 K223R and necessary tools to make sixty CADWELD connections quickly. here’s everything you need to make a permanent and reliable wire-to-ground rod connection at the lowest cost and with maximum convenience.CABLE TO GROUND ROD GN The Unbeatable CADWELD Connection Alternative To “Acorn” Mechanical Connections Whether you’re working in telecommunications.

625" diameter Stainless.563" diameter Fits both plain and sectional (threaded) rods 5/8" 0. etc.GROUND ROD SPLICE GROUND ROD SPLICE GB • CADWELD ground rod splices are very strong and use the proven corrosion resistant CADWELD connection. • CADWELD ground rod splices are available for copper clad. 0. galvanized. galvanized.erico.750" diameter Stainless. stainless clad. Copper clad. etc. HDGBF-37 3-250 HDGBD-33 2-200 HDGBD-31 2-150 HDGBD-18 2-200 HDGBF-22 3-250 2-14 Ph: 1-800-677-9089 www. stainless clad. HDGBC-14 HDGBC-15 HDGBC-13 HDGBD-16 WELD METAL 250 250 250 2-150 1/2" Copper clad plain (unthreaded) Copper clad sectional (with 1/2" threads) Copper clad. • Bold letter in mold part number is the price key.914" diameter Fits both plain and sectional (threaded) rods 1" 1. galvanized. galvanized. 0. stainless clad.682" diameter Fits both plain and sectional (threaded) rods 3/4" 0. 0.000" diameter Stainless. Copper clad. etc. Flint Ignitor T320 (Included with handle clamp but also available separately) Ground Rod Splice Clamp B120 SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A GROUND ROD SIZE GROUND ROD TYPE Steel or Copper clad sectional (9/16" threads) MOLD PART NO.com . stainless or stainless clad ground rods. GB REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D and F Price Key Molds.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Parallel Tap GQ 3 V Tee GG 1 * GS 1 V GH 3 V GJ 1 * Parallel Thru DQ 1 V GK 3 V GP 3 V GM 2 V GW 1 V GN 2 V GD 3 V GX 3 V Splice GE 1 V GF 1 V Y .OTHER CABLE TO GROUND ROD CONNECTIONS The connections shown below are for use only where connections shown in this catalog are not suitable.erico.com 2-15 .45° Tap VW 2 V GV 1 V Ph: 1-800-677-9089 www.

. Ph: 1-800-677-9089 www.NOTES.com .erico..

erico.com 3-1 .CABLE TO STEEL OR CAST IRON SECTION 3 HA Page 2 VS Page 7 HB Page 3 VS Page 8 VN Page 4 VF Page 9 HA Page 5 VB Page 9 HS Page 5 VG Page 10 HC Page 6 VT Page 10 HT Page 6 VV Page 11 Ph: 1-800-677-9089 www.

• CADWELD also has a complete product line for cathodic protection connections. HAA-1L-162C HAA-1L-350C HAA-1L-7C HAA-1L-11C (1) HAA-1V-162C HAA-1V-350C HAA-1V-7C HAA-1V-11C (1) HAA-1T-162C HAA-1T-350C HAA-1T-7C HAA-1T-11C (1) HAA-1Y-325C HAA-1Y-7C HAA-1Y-11C (1) WELD METAL 45 45 45 45 ACCESSORIES See Section A 4 CABLE SIZE 45 45 45 45 Nominal Pipe Size 3" to 4" Pipe 6" to 10" Pipe 12" to 28" Pipe 30" Pipe or Larger 3" to 4" Pipe 6" to 10" Pipe 12" to 28" Pipe 30" Pipe or Larger 3" to 4" Pipe 6" to 10" Pipe 12" to 28" Pipe 30" Pipe or Larger 3" to 4" Pipe 6" to 10" Pipe 12" to 28" Pipe 30" Pipe or Larger MOLD PART NO.RANGE OF HORIZONTAL STEEL PIPES RANGE OF HORIZONTAL STEEL PIPES HA HA • Horizontal copper conductor to top of horizontal steel pipe. see Cable to Steel Pipe table on previous page.erico. 4/0 115 115 115 (1) Use flat surface mold part number.Cable to Horizontal Steel Pipe Handle is included with A and H Price Key Molds T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 CABLE SIZE Nominal Pipe Size 1 1/4" to 2" Pipe 3" to 4" Pipe 6" to 8" Pipe 10" to 12" Pipe 14" Pipe or Larger 1 1/4" to 2" Pipe 3" to 4" Pipe 6" to 8" Pipe 10" to 12" Pipe 14" Pipe or Larger 1 1/4" to 2" Pipe 3" to 4" Pipe 6" to 8" Pipe 10" to 12" Pipe 14" Pipe or Larger 2 1/2" to 4" Pipe 6" to 8" Pipe 10" to 12" Pipe 14" Pipe or Larger MOLD PART NO. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. HAH-2C-350C HAH-2C-8C HAH-2C-20C (1) HAH-2G-350C HAH-2G-8C HAH-2G-20C (1) HAH-2L-350C HAH-2L-8C HAH-2L-20C (1) HAH-2Q-350C HAH-2Q-8C HAH-2Q-20C (1) WELD METAL 90 90 90 2 1/0 2 SOL 45 45 45 45 2/0 90 90 90 1 65 65 65 3/0 115 115 115 (1) Use flat surface mold part number. • Concentric stranded copper cable listed. 3-2 Ph: 1-800-677-9089 www. • When only one pipe size is involved. See Bulletin CA1A. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handles Flint Ignitor HA . See page 3-5. See page 3-5.com .

HBA1G-6 for 6" pipe. 2 Solid 4 Solid 4 Stranded 2 Stranded 1 Stranded *Specify nominal pipe size.* HBA-1H HBA-1H-P. HBA-1G HBA-1G-P.S. In such cases. Whenever possible. i.* HBA-1T HBA-1T-P.e. Use the molds and weld metal designed for cast iron. • A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects. It will make satisfactory connections on all ductile iron. cable to top of horiziontal cast iron pipe. Use flat surface mold part number for pipes larger than 24 inches. the molds and weld material for cast iron do work.* HBA-1K HBA-1K-P.S. ACCESSORIES See Section A CONDUCTOR SIZE 8 Solid or Stranded.S.S.* WELD METAL 25XF-19 25XF-19 25XF-19 25XF-19 45XF-19 45XF-19 45XF-19 45XF-19 45XF-19 45XF-19 45XF-19 45XF-19 65XF-19 65XF-19 SURFACE Flat 4" to 24" Pipe Flat 4" to 24" Pipe Flat 4" to 24" Pipe Flat 4" to 24" Pipe Flat 4" to 24" Pipe Flat 4" to 24" Pipe Flat 4" to 24" Pipe We therefore suggest: 1.S. make tests on the ductile iron pipe being used to determine if the material for steel can be used.* HBA-1Y HBA-1Y-P. some reports from the field suggest that all ductile iron is not the same. REQUIRED TOOLS Handles Flint Ignitor Handle is included with A Price Key Molds T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Do not use Type HB on soil pipe (ASTM A74-87) Cable Cleaning Brush Rasp Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 T321 B136A or B136B T394 T111 Note: DUCTILE IRON Tests by ERICO indicate that connections to most ductile iron pipe can be made using the CADWELD molds and weld metal designated to be used on steel pipe. 6 Solid 6 Stranded Mold Part No. However. – OR – 2.erico. • Bold letter in mold part number is the price key. • Concentric stranded copper cable unless otherwise noted.S.HORIZONTAL CAST IRON SURFACE HORIZONTAL CAST IRON SURFACE HB HB • NOT FOR USE ON STEEL PIPE • CADWELD cable connections to horizontal flat cast iron surface..* HBA-1V HBA-1V-P. Ph: 1-800-677-9089 www.com 3-3 .* HBA-1L HBA-1L-P.S.

RH VN SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 ACCESSORIES See Section A TYPE VN CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 MOLD PART NO. VNC-1H VNC-1L VNC-1T VNC-1V VNC-1Y VNC-2C VNC-2G VNC-2L VNC-2Q VNC-2V VNC-3A VNC-3D VNC-3Q WELD METAL 45 45 65 45 65 90 90 115 115 115 150 200 200 *Requires B112 sleeve (1 per weld) 3-4 Ph: 1-800-677-9089 www. Add right or left hand and nominal pipe size to flat surface mold part number.VERTICAL STEEL SURFACE VERTICAL STEEL SURFACE VN • Conductor to vertical flat steel surface or cable to the side of horizontal steel pipe. • Cable to vertical side of horizontal steel pipe.com . Example: VNC-2G-LH-4 .erico. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) Rignt hand shown . 4" pipe. • Bold letter in mold part number is the price key. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. 2/0 stranded conductor. • Concentric stranded copper cable is listed.weld on left end of conductor.

see section 5 *Requires B112 sleeve (1 per weld) Ph: 1-800-677-9089 www. HAA-1Y-3. HAA-1H HAA-1L HAA-1T HAA-1V HAA-1Y See Section A Cable to Steel Pipe (Types HA and HS) – Use flat surface mold part number with suffix.Cable on surface REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Handles are included with A Price Key Molds HS Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head T313 or T314 B136A or B136B T394 B265 T111 HS . • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Bold letter in mold part number is the price key. • Concentric stranded copper cable listed.com 3-5 . HA .50 For welds to copper surface. Nominal Pipe Size 12" and smaller 14" and larger 28" and smaller 30" and larger Suffix Nominal Pipe Size None Nominal Pipe Size None TYPE HS CABLE SIZE 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 #1 and Smaller MOLD PART NO. HSC-2C HSC-2G HSC-2L HSC-2Q HSC-2V HSC-3A HSC-3D HSC-3Q HSD-4L HSD-4Y WELD METAL 90 90 115 115 115 150 200 200 2-150 2-200 1/0 thru 250 Example: #1 cable to 3-1/2" pipe. See Bulletin CA1A.Cable off surface TYPE HA CABLE SIZE 6* 4 2 SOL 2 1 ACCESSORIES WELD METAL 45 45 45 45 65 Cable MOLD PART NO.erico.HORIZONTAL STEEL SURFACE HA HORIZONTAL STEEL SURFACE HA/HS • Horizontal concentric copper conductor to flat steel surface or top of horizontal pipe • CADWELD also has a complete product line for cathodic protection connections.

HCA-1Y-6 *Requires B112 sleeve (2 per weld) 3-6 Ph: 1-800-677-9089 www. • Concentric stranded copper cable listed. Cable Nominal Pipe Size 12" and smaller 14" and larger 28" and smaller 30" and larger Suffix Nominal Pipe Size None Nominal Pipe Size None TYPE HT CABLE SIZE 1/0 2/0 3/0 4/0 250 300 350 500 MOLD PART NO. HTC-2C HTC-2G HTC-2L HTC-2Q HTC-2V HTC-3A HTC-3D HTD-3Q WELD METAL 90 115 115 150 150 200 250 2-150 #1 and Smaller 1/0 thru 250 Example: #1 cable to 6" pipe.com . • CADWELD also has a complete product line for cathodic protection connections.erico. • Bold letter in mold part number is the price key.HORIZONTAL STEEL SURFACE HORIZONTAL STEEL SURFACE HC/HT • Cable to horizontal flat steel surface or cable to top of horizontal steel pipe. See Bulletin CA1A. HCA-1H HCA-1L HCA-1T HCA-1V HCA-1Y Cable to Horizontal Steel Pipe (Types HC and HT) – Use flat surface mold part number with suffix. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. HC Cable on surface REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Handles are included with A Price Key Molds HT Flint Ignitor Cable off surface T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 TYPE HC CABLE SIZE 6* 4 2 SOL 2 1 ACCESSORIES See Section A WELD METAL 45 45 45 45 65 MOLD PART NO.

com 3-7 . See Bulletin CA1A. • Cable to vertical flat steel surface. • CADWELD also has a complete product line for cathodic protection connections. cable to side of vertical or horizontal steel pipe. Cable #6 thru 250 Nominal Pipe Size 30" and smaller 32" and larger Suffix Nominal Pipe Size None Example: 4/0 to 4" pipe. • Concentric stranded copper cable listed. add V and suffix.erico. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. VSC-2G-H8 *Requires B112 sleeve (1 per weld) Ph: 1-800-677-9089 www. • Bold letter in mold part number is the price key. Example: 2/0 to 8" pipe. VSC-2Q-V4 Cable to horizontal steel pipe – Add H and nominal pipe size to flat surface mold number.VERTICAL STEEL SURFACE VERTICAL STEEL SURFACE VS • Cable down at 45° to vertical steel surface including pipe. VSC-1H VSC-1L VSC-1T VSC-1V VSC-1Y VSC-2C VSC-2G VSC-2L VSC-2Q VSC-2V VSC-3A VSC-3D VSC-3Q VSD-4L VSD-4Y Cable to Vertical Steel Pipe – Use flat surface mold part number. VS REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 TYPE VS CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 ACCESSORIES See Section A WELD METAL 45 45 45 45 65 90 90 115 115 115 150 200 200 2-150 2-200 MOLD PART NO.

REQUIRED TOOLS Handle Clamps L160 or B160V (chain support handle clamp) for C Price Key Mold Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 VS CABLE SIZE Nominal Pipe Size 1 1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 1 1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 1 1/2" to 4" Pipe (cable up at 45°) 1 1/2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger MOLD PART NO.erico. VSC-2C-V3C VSC-2C-V5C VSC-2C-V8C VSC-2C-V21C (1) VSC-2G-V3C VSC-2G-V5C VSC-2G-V8C VSC-2G-V21C (1) VSC-2L-V3C VSC-2L-V5C VSC-2L-V8C VSC-2L-V21C (1) VSC-2Q-V3C VSC-2Q-V5C VSC-2Q-V8C VSC-2Q-V21C (1) WELD METAL 90 90 90 90 4 1/0 45 45 45 45 45 2/0 2 SOL 90 90 90 90 2 VSC-1V-V3C VSC-1V-V5C VSC-1V-V8C VSC-1V-V21C (1) VSC-1Y-V3C VSC-1Y-V5C VSC-1Y-V8C VSC-1Y-V21C (1) 45 45 45 45 3/0 115 115 115 115 1 65 65 65 65 4/0 115 115 115 115 (1) Use flat surface mold part number. • CADWELD also has a complete product line for cathodic protection connections. see Cable to Steel Pipe Table on previous page. • Concentric stranded copper cable is listed. • When only one pipe size rather than a range of sizes is involved. See page 3-7. 3-8 Ph: 1-800-677-9089 www. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe.com . • Bold letter in mold part number is the price key. See Bulletin CA1A. VSC-1L-V3C VSC-1L-V5C VSC-1L-V8C VSC-1L-V21C (1) VSC-1T-V3C VSC-1T-V5C VSC-1T-V8C VSC-1T-V21C (1) VFC-1T-002V3C WELD METAL 45 45 45 45 ACCESSORIES See Section A CABLE SIZE Nominal Pipe Size 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger 2" to 4" Pipe 4" to 6" Pipe 6" to 10" Pipe 12" to 30" Pipe 32" Pipe or Larger MOLD PART NO.RANGE OF VERTICAL PIPES RANGE OF VERTICAL PIPES VS • Cable down at 45° to range of vertical steel pipes.

com 3-9 . • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe.VERTICAL STEEL SURFACE VERTICAL STEEL SURFACE VB/VF • Connection of vertical cable to vertical flat steel surface or to side of vertical or horizontal steel pipe. • Cable to steel pipe. VB Cable down to vertical steel surface REQUIRED TOOLS Handle Clamps Flint Ignitor L160 for C and R Price Key Molds L159 for F Price Key Molds T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Rasp Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 T321 B136A or B136B T394 T111 VF Cable up to vertical steel surface ACCESSORIES See Section A TYPE VB CABLE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 TYPE VF* WELD METAL 65 65 65 90 115 115 150 150 200 200 250 2-150 MOLD PART NO. 2/0 conductor to vertical 6" pipe. Add pipe orientation and nominal pipe size to flat surface mold part number. VFC-1L VFC-1T VFC-1V VFC-1Y VFC-2C VFC-2G VFR-2L VFR-2Q VFR-2V VFR-3A VFF-3D VFF-3Q WELD METAL 65 65 65 90 150 150 200 200 200 250 2-150 2-200 *See VF connection to pipe on page 3-8 Ph: 1-800-677-9089 www. • Concentric stranded copper cable listed.erico. #1 conductor to horizontal 4" pipe • Bold letter in mold part number is the price key. Examples: VFC-2G-V6. VFC-1Y-H4. VBC-1L VBC-1T VBC-1V VBC-1Y VBC-2C VBC-2G VBC-2L VBC-2Q VBC-2V VBC-3A VBC-3D VBR-3Q CABLE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 MOLD PART NO.

Use Type VG. Add nominal pipe size to flat surface mold part number. cable to vertical side of horizontal pipe (Type VG only). • Concentric stranded copper cable is listed.erico. VGC-1H VGC-1L VGC-1T VGC-1V VGC-1Y VGC-2C VGC-2G VGC-2L VGC-2Q VGC-2V CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 MOLD PART NO. add nominal pipe size suffix. Use Type VT.VERTICAL STEEL SURFACE VERTICAL STEEL SURFACE VG/VT • CADWELD through connections to vertical flat steel surface. for 2/0 to 6 in. for Vertical Pipe. • Cable to steel pipe. cable to vertical steel pipe (Type VT only). • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. Example for 1/0 to 4 in. VTC-1H VTC-1L VTC-1T VTC-1V VTC-1Y VTC-2C VTC-2G VTC-2L VTC-2Q VTC-2V WELD METAL 65 65 65 65 90 115 115 150 150 150 *Requires B112 sleeve (2 per weld) *Requires B112 sleeve (2 per weld) 3-10 Ph: 1-800-677-9089 www. add nominal pipe size suffix. Examples: Horizontal Pipe. VTC-2C-4 • Bold letter in mold part number is the price key. VG Cable on surface REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds VT Flint Ignitor Cable off surface T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136A or B136B T394 T321 T111 ACCESSORIES See Section A TYPE VG CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 TYPE VT WELD METAL 45 45 45 45 65 115 115 150 150 150 MOLD PART NO.com . pipe. VGC-2G-6. pipe.

#2 to horizontal 6" pipe • Bold letter in mold part number is the price key. • Concentric stranded copper cable is listed. 2/0 conductor to vertical 6" pipe. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. Examples: VVR-2G-V6. Add pipe orientation and nominal pipe size to flat surface mold part number. • Cable to steel pipe. VV REQUIRED TOOLS Handle Clamps L160 for C and R Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Rasp Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 T321 B136B T394 T111 ACCESSORIES See Section A TYPE V V CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 MOLD PART NO.erico.VERTICAL STEEL SURFACE VERTICAL STEEL SURFACE VV • Through connections to vertical flat surface or to side of vertical or horizontal steel pipe.com 3-11 . VVR-1V-H6. VVC-1H VVC-1L VVC-1T VVC-1V VVC-1Y VVR-2C VVR-2G VVR-2L VVR-2Q VVR-2V WELD METAL 90 90 115 115 115 200 200 250 250 250 *Requires B112 sleeve (2 per weld) Ph: 1-800-677-9089 www.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Tap Cast Iron VH 1 V Tap Steel VA VC VE 1 1 2 1 2 2 1 2 V V V * * * V V VJ 1 V VK 1 V Thru Cast Iron VL 1 V HE HH HJ Thru Steel VR 1 V Tap Steel HF 1 * HK VX HG 2 * 3-12 Ph: 1-800-677-9089 www.OTHER CABLE TO STEEL OR CAST IRON The connections shown below are for use only where connections shown in this catalog are not suitable.erico.com .

erico.CABLE TO LUGS AND PREFABRICATED LUG ASSEMBLIES SECTION 4 NEMA LUGS Page 2 Prefabricated Lug Bonds Page 5 LA Page 3 Telecom Lugs Page 6 GL Page 4 Ph: 1-800-677-9089 www.com 4-1 .

com . Two holes for 3/8" screws on 1" centers. Contact ERICO. contact ERICO. All listed lugs are tin plated. 4-2 Ph: 1-800-677-9089 www.erico. For use with B-161-2Q CADWELD Ground Plate. Telephone type lugs also available. Straight Offset B-101-CE B-102-CE B-101-DE B-102-DE B-101-CE-OL B-102-CE-OL B-101-DE-OL B-102-DE-OL B-103-DE-OL B-101-EE-OL B-102-EE-OL B-101-EG-OL B-102-EG-OL B-102-EH-OL B-101-GG-OL B-102-GG-OL B-101-GH-OL B-102-GH-OL B-102-JH-OL B-104-EK-OL B-104-GK-OL B-104-JK-OL T 1/8 1/8 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/4 3/8 1/2 Dimensions in Inches W G E F* 1 1 1 1 1 1 1 1-1/2 1-1/2 2 1-1/2 1-1/2 2 2 2 3 3 3 1/2 5/8 9/16 5/8 7/16 5/8 5/8 3/4 5/8 5/8 3/4 5/8 1 5/8 5/8 5/8 5/8 5/8 7/8 3 1-1/8 3 1-7/8 1-1/8 3 1-1/2 3 3 1-1/2 3 2-1/8 3 3 3 3 3 2-3/8 4-1/2 2-7/8 4-3/4 H* 3-1/8 5-1/4 3-5/8 5-1/2 4-3/8 3-5/8 5-5/8 4-1/8 5-5/8 6 4-3/4 7 5-5/8 7 7 6-1/4 7 7-1/4 Size in Kcmil 159 159 239 239 239 318 318 478 478 637 716 716 955 955 1374 955 1432 1910 3/16 x 1 1/4 x 1 B-101-EE B-102-EE B-101-EG B-102-EG B-102-EH B-101-GG B-102-GG B-101-GH B-102-GH B-102-JH B-104-EK B-104-GK B-104-JK 3 4-7/8 3 4-7/8 5-1/4 3-3/4 5-3/4 4-3/8 5-3/4 5-3/4 5-1/2 6 6-1/4 1/4 x 1-1/2 1/4 x 2 3/8 X 1-1/2 3/8 X 2 1/2 X 2 1/4 x 3 3/8 X 3 1/2 X 3 * ** Approximate Non-NEMA drillings.NEMA LUGS LA LUGS FOR TYPE LA LUG CONNECTIONS NEMA lugs for Type LA connections are made from electrolytic grade copper bar stock to provide an efficient bolting surface for grounding and power applications. LA Lug Size 1/8 x 1 Offset Lug LA Straight Lug No. For sizes not listed or for 45° or 90° lugs. of Holes 1 2 1 2 2** 1 2 1 2 2 1 2 1 2 2 4 4 4 Bolt Size 3/8 1/2 1/2 1/2 3/8 1/2 1/2 5/8 1/2 1/2 5/8 1/2 5/8 1/2 1/2 1/2 1/2 1/2 LA Lug Part No.

LA REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) Lug and Connection CABLE SIZE 4 2 SOL 2 1 BUS OR LUG SIZE 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 3/16 x 1 1/4 x 1 1/8 x 1 3/16 x 1 1/4 x 1 1/8 x 1 3/16 x 1 1/4 x 1 3/16 x 1 1/4 x 1 1/4 x 1 1/2 1/4 x 2 1/4 x 3 3/16 x 1 1/4 x 1 1/4 x 1 1/2 1/4 x 2 1/4 x 3 1/4 x 1 1/4 x 1 1/2 1/4 x 2 1/4 x 3 MOLD PART NUMBER LAC-1LCE LAC-1TCE LAC-1VCE LAC-1YCE LAC-2CCE LAC-2CDE LAC-2CEE LAC-2GCE LAC-2GDE LAC-2GEE LAC-2LCE LAC-2LDE LAC-2LEE LAC-2QDE LAC-2QEE LAC-2QEG LAC-2QEH LAC-2QEK LAC-2VDE LAC-2VEE LAC-2VEG LAC-2VEH LAC-2VEK LAC-3AEE LAC-3AEG LAC-3AEH LAC-3AEK WELD METAL 45 45 45 45 45 65 65 65 65 65 65 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 B136A or B136B T394 T111 ACCESSORIES See Section A 1/0 2/0 CABLE SIZE BUS OR LUG SIZE 1/4 x 1 1/4 x 1 1/2 1/4 x 2 1/4 x 3 1/4 x 1 1/2 1/4 x 2 1/4 x 3 3/8 x 1 1/2 1/4 x 2 1/4 x 3 3/8 x 1 1/2 3/8 x 2 3/8 x 3 1/4 3/8 3/8 1/2 1/2 x x x x x 3 2 3 2 3 MOLD PART NUMBER LAC-3DEE LAC-3DEG LAC-3DEH LAC-3DEK LAC-3QEG LAC-3QEH LAC-3QEK LAC-3QGG LAD-4LEH LAD-4LEK LAD-4LGG LAD-4LGH LAD-4LGK LAD-4YEK LAD-4YGH LAD-4YGK LAD-4YJH LAD-4YJK WELD METAL 115 115 115 115 200 200 200 200 2-150 2-150 2-150 2-150 2-150 2-200 2-200 2-200 500 500 350 3/0 500 4/0 750 250 300 1000 See Pg 4-2 for Lugs.COPPER LUGS COPPER LUGS LA • Cable to lug or busbar connections. Connection must be made with cable and lug horizontal. • Concentric stranded copper cable is listed. Ideal for power applications.erico. Can be either field fabricated from copper busbar or factory-made lugs.com 4-3 . • Bold letter in mold part number is the price key. Ph: 1-800-677-9089 www.

erico.196.com . • Bold letter in mold part number is the price key. • Concentric stranded copper cable is listed. 4. Ideal for power applications. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds GL Flint Ignitor T320 (Included with handle clamp but also available separately) Lug and Connection SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 B136A or B136B T394 T111 ACCESSORIES See Section A All lugs are tin-plated copper.960 CABLE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 250 300 350 500 MOLD NUMBER GLC-CE1L GLC-CE1T GLC-CE1V GLC-CE1Y GLC-CE2C GLC-CE2G GLC-CE2L GLC-DE2Q GLC-DE2V GLC-EE3A GLC-EE3D GLC-EG3Q WELD METAL 32 32 32 32 45 45 65 65 65 90 90 150 LUG SIZE TXW 1/8 1/8 1/8 1/8 x x x x 1 1 1 1 GL LUG NUMBER 1 HOLE 2 HOLES B-121-CE B-121-CE B-121-CE B-121-CE B-121-CE B-121-CE B-121-CE B-121-DE B-121-DE B-121-EE B-121-EE B-121-EG B-122-CE B-122-CE B-122-CE B-122-CE B-122-CE B-122-CE B-122-CE B-122-DE B-122-DE B-122-EE B-122-EE B-122-EG 1/8 x 1 1/8 x 1 1/8 x 1 3/16 x 1 3/16 x 1 1/4 x 1 1/4 x 1 1/4 x 1 1/2 4-4 Ph: 1-800-677-9089 www. No.COPPER LUGS COPPER LUGS GL • Lugs and connections for equipment and structures. Pat.

Class A with a tinned pure copper lug conforming to ASTM B-187 on both ends (or one end only). NO.com 4-5 . Common usage includes cable tray bonding and grounding. CABLE Size Str. 4 2 1 1/0 2/0 4/0 250 7 7 7 7 7 7 19 LUG SIZE 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 3/16 x 1 3/16 x 1 One Hole B-216-1L-A B-216-1V-A B-216-1Y-A B-216-2C-A B-216-2G-A B-216-2Q-A B-216-2V-A LUG STUB BOND CAT. 4 2 1 1/0 2/0 4/0 250 7 7 7 7 7 7 19 LUG SIZE 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 1/8 x 1 3/16 x 1 3/16 x 1 One Hole B-212-1L-A B-212-1V-A B-212-1Y-A B-212-2C-A B-212-2G-A B-212-2Q-A B-212-2V-A LUG BOND CAT. NO. Ph: 1-800-677-9089 www.* Two Hole One Hole 45° B-213-1L-A B-213-1V-A B-213-1Y-A B-213-2C-A B-213-2G-A B-213-2Q-A B-213-2V-A B-214-1L-A B-214-1V-A B-214-1Y-A B-214-2C-A B-214-2G-A B-214-2Q-A B-214-2V-A Two Hole 45° B-215-1L-A B-215-1V-A B-215-1Y-A B-215-2C-A B-215-2G-A B-215-2Q-A B-215-2V-A CABLE Size Str.erico. welded to the cable with CADWELD Type GL connections. surge arrester leads and power jumpers. structure bonds.PREFABRICATED LUG BONDS PREFABRICATED LUG BONDS LUG BOND Prefabricated lug bonds are custom made to your specifications. Specifications: Prefabricated Lug Bonds (lug stub bonds) shall be made using bare annealed copper cable conforming to ASTM B8. Note: Also available for other sizes or stranding or for insulated cable.* Two Hole One Hole 45° B-217-1L-A B-217-1V-A B-217-1Y-A B-217-2C-A B-217-2G-A B-217-2Q-A B-217-2V-A B-218-1L-A B-218-1V-A B-218-1Y-A B-218-2C-A B-218-2G-A B-218-2Q-A B-218-2V-A Two Hole 45° B-219-1L-A B-219-1V-A B-219-1Y-A B-219-2C-A B-219-2G-A B-219-2Q-A B-219-2V-A * “A” indicates bond length in inches.

375 . Insulators are 2700 volts indoor rating.75 1 . Also available with cable pigtails welded to bar. SLEEVE REQUIREMENTS Conductor Size(s) Concentric Solid #6 #5 #4 & #5 #3 & #4 N/A #2 #2 N/A Sleeve No.erico. Other bar sizes.88 1. For Type LA lugs.88 1. Shown at left is a typical bar size. etc. Specify cable size. Contact ERICO for stock sizes or custom requirements. Also available without insulators. length and insulation type.88 1. 7/16"Ø 2" 1-1/8" 1" GL GROUND BARS for Single Point Grounding Many ground bar sizes are in stock and available. 2. spacing.125 .com .63 . 4-6 Ph: 1-800-677-9089 www.63 Length Centers C D .88 . use Type LA molds as listed in Catalog A1A.375 .875 . hole sizes.125 . 4.375 .125 .125 .875 N/A N/A E . CADWELD weld metal size #25 works for all 7 lug sizes.625 .125 Width B .75 1 E . TWO HOLE UPTURN LUG Part Number B922CC14A B922CC14B B922CC14C B922CC38B B922CC38C Thickness A .375 .125 .63 Length Centers C D 1.375 Bolt Size F 1/4" 1/4" 1/4" 3/8" 3/8" Two Hole Lug D E B 2x o"F" 2x o"F" Note: All CADWELD lugs are electrotin plated copper alloy.TELECOM LUGS ORDERING INFORMATION CADWELD Telecom Mold Part No. All assemblies include insulators and mounting brackets. B112 B1331V S429F1N12 No Sleeve Required Qty per Package 25 25 25 N/A C C A OTHER RELATED PRODUCTS TELEPHONE LUGS (Two Holes for 3/8" Bolts on 1" Centers) Lug Size 1/8"x 1" 3/16" 1/4" x 1" 1/4" x 1 1/2" 3/8" x 2" Type GL B123CE03 B123DE03 B123EE03 B123EG03 N/A Type Straight B103CEOL003 B123DE001 B103EE002 B103EG002 B103GH003 LA Offset B103CEOL003 B103DEOL B103EEOL003 B103EGOL001 B103GHOL004 Maximum Conductor 3/0 AWG 250 kcmil 350 kcmil 500 kcmil 1000 kcmil LA-Offset LA-Straight For Type GL lugs. available on special order.63 . 5.88 1.125 Width B . 3.375 Bolt Size F 1/4" 3/8" F E B C A Note: All CADWELD lugs are electrotin plated copper alloy.63 . One Hole Lug ONE HOLE UPTURN LUG Part Number B921CC14 B921CC38 Thickness A . use Type GL molds as listed in Catalog A1A. is GLPCC001TC and includes B399B Mini EZ change handle clamp and T320 flint ignitor.375 .63 .63 . Ground Bar P/N EGBA14420CC (1/4 x 4 x 20”) Notes: 1.

CABLE TO BUSBAR OR LUG SECTION 5 LQ Page 2 LJ Page 3 Ph: 1-800-677-9089 www.com 5-1 .erico.

LQ REQUIRED TOOLS Handle Clamps L160 for E Price Key Molds L159 for J Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Torch Head Mold Support Bracket T313 or T314 B136B T394 T111 B854A1 ACCESSORIES See Section A BUS SIZE CABLE SIZE 2 2 SOL 1 1/0 2/0 4/0 250 500 750 2 2 SOL 1 1/0 2/0 4/0 250 500 750 MOLD PART NO.com . LQJ-JH1V LQJ-JH1T LQJ-JH1Y LQJ-JH2C LQJ-JH2G LQJ-JH2Q LQJ-JH2V LQJ-JH3Q LQJ-JH4L WELD METAL 2-150 2-150 2-200 500 500 3-200 3-200 3-200 3-250 1/4" X 2" & Wider 1/2" X 2" & Wider Also available for other bus sizes and other cable sizes. LQE-EH1V LQE-EH1T LQJ-EH1Y LQJ-EH2C LQJ-EH2G LQJ-EH2Q LQJ-EH2V LQJ-EH3Q LQJ-EH4L LQE-GH1V LQE-GH1T LQJ-GH1Y LQJ-GH2C LQJ-GH2G LQJ-GH2Q LQJ-GH2V LQJ-GH3Q LQJ-GH4L WELD METAL 250 250 2-150 2-200 2-200 500 500 500 3-200 250 250 2-150 2-200 2-200 500 500 500 3-200 BUS SIZE CABLE SIZE 2 2 SOL 1 1/0 2/0 4/0 250 500 750 MOLD PART NO.CABLE TO BUSBAR CABLE TO BUSBAR LQ • Through vertical conductor to top of horizontal busbar with face in vertical plane.erico. 3/8" X 2" & Wider 5-2 Ph: 1-800-677-9089 www. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

LJ LJ REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Torch Head T313 or T314 B136B T394 T111 ACCESSORIES See Section A CONDUCTOR SIZE BUSBAR CABLE 2 SOL 2 1/0 2/0 3/0 4/0 250 300 350 500 2 SOL 2 1/0 2/0 3/0 4/0 3/8" x 1-1/2" & Wider 250 300 350 500 750 1000 MOLD PART NO. flat busbar. • Concentric stranded copper cable is listed.CABLE TO BUSBAR CABLE TO BUSBAR • Tap of horizontal cable to edge of horizontal.com 5-3 . • The minimum distance between centers of adjacent welds is indicated as “C” dimension. "C" Dimension 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 2-1/8" 2-1/2" 2-1/2" 2-9/16" 1/4" x 1-1/2" & Wider 1/2" x 1-1/2” & Wider Ph: 1-800-677-9089 www. LJC-EG1T LJC-EG1V LJC-EG2C LJC-EG2G LJC-EG2L LJC-EG2Q LJC-EG2V LJC-EG3A LJC-EG3D LJC-EG3Q LJC-GG1T LJC-GG1V LJC-GG2C LJC-GG2G LJC-GG2L LJC-GG2Q LJC-GG2V LJC-GG3A LJC-GG3D LJC-GG3Q LJD-GG4L LJD-GG4Y WELD METAL 65 65 90 90 90 90 115 115 150 200 65 65 90 90 115 115 150 150 200 250 2-150 2-200 Min. "C" Dimension 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 2" 2" 2" 2" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 1-3/4" 2" 2" 2-1/4" 2-1/2" 2-5/8" CONDUCTOR SIZE BUSBAR CABLE 2 SOL 2 1/0 2/0 3/0 4/0 250 300 350 500 750 1000 MOLD PART NO.erico. • Bold letter in mold part number is the price key. LJC-JG1T LJC-JG1V LJC-JG2C LJC-JG2G LJC-JG2L LJC-JG2Q LJC-JG2V LJC-JG3A LJC-JG3D LJD-JG3Q LJD-JG4L LJD-JG4Y WELD METAL 90 90 115 115 150 150 200 200 250 2-150 2-200 500 Min.

NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Ell DN 2 V Splice LB 1 V LX 2 * LC 3 V LY 3 * LD 3 V MA 2 * LE 1 * MB 3 * LF 3 * MC 3 * LG 3 V MD 3 * LH 3 * ME 2 * LK 2 V MF 3 * LL 1 V MG 2 V LM 1 V Lug Parallel tap Parallel thru Splice PL 1 V LN 4 * LV 1 V LP 2 * LW 1 V LS 2 * DM 2 * LT 2 * DS 2 * Tee LR 2 * 5-4 Ph: 1-800-677-9089 www.com .erico.OTHER CABLE TO BUSBAR OR LUG The connections shown below are for use only where connections shown in this catalog are not suitable.

erico.BUSBAR CONNECTIONS SECTION 6 BQ Page 2 BA Page 3 EP Page 3 Ph: 1-800-677-9089 www.com 6-1 .

com .erico.BUSBAR BUSBAR • Tee tap down . 6-2 Ph: 1-800-677-9089 www.horizontal. on edge. busbars • Bold letter in mold part number is the price key. BQ BQ REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D and F Price Key Molds Handles are included with K price key molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Slag Removal Spade Mold Cleaning Brush Torch Head B136B T394 T111 ACCESSORIES See Section A Run 1/8 BUSBAR SIZE Tap 1/8 x 1 1/8 x 2 3/16 x 1 3/16 x 2 1/4 x 1 1/4 x 1 1/4 1/4 x 1 1/2 1/4 x 2 1/4 x 3 1/4 x 4 3/8 x 1 3/8 x 1 1/2 3/8 x 2 3/8 x 3 3/8 x 4 1/2 x 1 1/2 x 2 MOLD PART NO. Order Separately. BQC-CECE BQC-CHCH BQC-DEDE BQC-DHDH BQC-EEEE BQC-EFEF BQC-EGEG BQD-EHEH BQF-EKEK BQK-EMEM* BQC-GEGE BQD-GGGG BQD-GHGH BQF-GKGK BQK-GMGM* BQD-JEJE BQD-JHJH WELD METAL 90 200 115 200 150 200 250 2-200 2-200 3-250 250 2-200 500 3-250 2-500 2-150 3-250 x1 x 2 & Wider x1 x 2 & Wider 1 1 1 2 3 4 1 1 2 3 4 3/16 x x x 1/4 x x x x x 3/8 x x x 1/2 1/4 1/2 & Wider & Wider & Wider 1/2 & Wider & Wider & Wider x1 x 2 & Wider *Requires M783 Crucible.

on edge. tap down . on edge. busbars • Bold letter in mold part number is the price key. METAL x x 1/8 x x x 3/16 1 1-1/2 2 3 4 EPC-CE EPC-CG EPC-CH EPC-CK EPD-CM EPC-DE EPC-DH EPC-EE EPC-EF EPC-EG EPC-EH EPC-EJ EPD-EK EPD-EM EPC-GE EPC-GG EPD-GH EPD-GK EPD-GM EPC-JE EPD-JH 45 65 90 200 250 65 115 90 115 150 200 250 2-200 500 150 250 2-150 500 3-200 200 2-200 x1 x2 1 1-1/4 1-1/2 2 2-1/2 3 4 1 1-1/2 2 3 4 x1 x2 1 1-1/4 1-1/2 2 2-1/2 3 4 1 1-1/2 2 3 4 x x x 1/4 x x x x x x 3/8 x x x 1/2 x x x 1/4 x x x x x x 3/8 x x x 1/2 x1 x2 x1 x2 Ph: 1-800-677-9089 www.erico.Horizontal.com 6-3 . busbars • Type EP . METAL x x 1/8 x x x 3/16 1 1-1/2 2 3 4 BAC-CE BAC-CG BAC-CH BAC-CK BAD-CM BAC-DE BAC-DH BAC-EE BAC-EF BAC-EG BAC-EH BAC-EJ BAD-EK BAD-EM BAC-GE BAC-GG BAD-GH BAD-GK BAD-GM BAC-JE BAD-JH 45 65 90 200 250 65 115 90 115 150 200 250 2-200 500 150 250 2-150 500 3-200 200 2-200 TYPE EP CONNECTIONS BUSBAR MOLD WELD SIZE PART NO.BUSBAR BUSBAR BA/EP • Type BA . SUGGESTED TOOLS Slag Removal Spade Mold Cleaning Brush Torch Head B136A or B136B T394 T111 EP ACCESSORIES See Section A TYPE BA CONNECTIONS BUSBAR MOLD WELD SIZE PART NO. BA REQUIRED TOOLS Handle Clamps L160 L159 Flint Ignitor T320 for C Price Key Molds for D Price Key Molds (Included with handle clamp but also available separately).Horizontal.Ell.

OTHER BUSBAR CONNECTIONS
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Button-weld

TW

1

*

Splice Tee

BH

4

V

TX

1

V

BK

2

*

Ell

DJ

4

V

BL

3

*

EN

2

*

BM

2

*

EQ

4

V

BN

3

*

ER

2

*

BR

2

V

ES

3

*

BS

2

V

ET

2

V

BT

4

*

EV

3

*

BV

3

*

Parallel tap Splice

BJ

2

V

DE

3

V

BB

2

*

EE

3

V

BC

3

V

X

EA

4

V

BD

3

*

EB

4

*

BF

2

*

EC

4

*

BG

2

*

ED

4

V

6-4

Ph: 1-800-677-9089 www.erico.com

BUSBAR TO STEEL SURFACE

SECTION 7

BW Page 2

CC Page 3

CF Page 2

CG Page 3

CH Page 3

Ph: 1-800-677-9089 www.erico.com

7-1

BUSBAR TO STEEL SURFACE
BUSBAR TO STEEL SURFACE

BW/CF
• A test weld should be made to check the possibility of burn through when intended for use on thin sections or thin wall pipe. • Bold letter in mold part number is the price key.

REQUIRED TOOLS
Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately).

SUGGESTED TOOLS
Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136B T394 T321 T111

BW

Tap down of busbar to vertical steel

CF

Vertical bus runs to vertical steel surface

ACCESSORIES
See Section A

BUSBAR SIZE
1/8 x x x x 1 1-1/2 2 2 & Wider 1 1-1/2 2 2 & Wider 1 1-1/4 1-1/2 2 2 & Wider 1 1-1/2 2 2 & Wider 1 1-1/2 2 2 & Wider

MOLD PART NO. BW CF
BWC-CE BWC-CG BWC-CH — BWC-DE BWC-DG BWC-DH — BWC-EE BWC-EF BWC-EG BWD-EH — BWC-GE BWC-GG BWD-GH — BWC-JE BWD-JG BWD-JH — CFC-CE CFC-CG — CFC-CH CFC-DE CFC-DG — CFC-DH CFC-EE CFC-EF CFC-EG — CFD-EH CFC-GE CFC-GG — CFD-GH CFC-JE CFD-JG — CFD-JH

WELD METAL
115 150 200 200 150 200 250 250 150 200 250 2-150 2-150 200 250 2-200 2-200 250 2-200 500 500

x x 3/16 x x x x x x x x x x x x x x x

1/4

3/8

1/2

7-2

Ph: 1-800-677-9089 www.erico.com

• Bold letter in mold part number is the price key.BUSBAR TO STEEL SURFACE BUSBAR TO STEEL SURFACE CC/CG/CH • A test weld should be made to check the possibility of burn through when intended for use on thin sections or thin wall pipe.com 7-3 . CG CGC-CE CGC-CG — CGC-CH — CGC-DE CGC-DG — CGC-DH — CGC-EE CGC-EF CGC-EG — CGD-EH — CGC-GE CGC-GG — CGD-GH — CGC-JE CGD-JG — CGD-JH — CH WELD METAL 115 150 150 200 200 150 200 200 250 250 150 200 250 250 2-150 2-150 200 250 250 2-200 2-200 250 2-200 2-200 500 500 CHC-CE — CHC-CG — — CHC-DE — CHC-DG — — CHC-EE CHC-EF — CHC-EG — — CHC-GE — CHC-GG — — CHC-JE — CHD-JG — — Ph: 1-800-248-WELD www. CC Horizontal on-edge bus run to vertical steel surface REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds CG Horizontal bus tap to horizontal steel surface Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 or T314 B136B T394 T321 T111 ACCESSORIES See Section A CH Horizontal bus run to horizontal steel surface BUSBAR SIZE x x 1/8 x x x x x 3/16 x x x x x x 1/4 x x x x x 3/8 x x x x x 1/2 x x x 1 1-1/2 1-1/2 & Wider 2 2 & Wider 1 1-1/2 1-1/2 & Wider 2 2 & Wider 1 1-1/4 1-1/2 1-1/2 & Wider 2 2 & Wider 1 1-1/2 1-1/2 & Wider 2 2 & Wider 1 1-1/2 1-1/2 & Wider 2 2 & Wider CC CCC-CE CCC-CG — — CCC-CH CCC-DE CCC-DG — — CCC-DH CCC-EE CCC-EF CCC-EG — — CCD-EH CCC-GE CCC-GG — — CCD-GH CCC-JE CCD-JG — — CCD-JH MOLD PART NO.erico.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Tap BX 3 V Tap DF 2 V BY 3 V HL 1 V CA 3 V HM 1 V CB 2 V HN 1 * CJ 2 V Thru CD 3 V DC 3 * CK 2 V DD 3 V 7-4 Ph: 1-800-677-9089 www.com .erico.OTHER BUSBAR TO STEEL SURFACE CONNECTIONS The connections shown below are for use only where connections shown in this catalog are not suitable.

CABLE TO REBAR CONNECTIONS SECTION 8 RR Page 4 RC Page 8 RD Page 6 RJ Page 10 Ph: 1-800-677-9089 www.com 8-1 .erico.

com ..erico. 8-2 Ph: 1-800-677-9089 www..NOTES.

e.15) advises. Anchor bolts are connected in the same way. packing material is also required. welding by the CADWELD process should not be detrimental under design stresses. In addition.com 8-3 .” The same advice should apply to locations of CADWELD connections of a ground conductor to rebar. if possible. near the free end of the bar in a lap splice. NOTE: For lightning protection applications where the main lightning protection conductor is connected to the rebar.. These materials act as a seal between the mold and rebar to prevent leaks. handle and weld metal. One unit of packing material must be ordered for each weld. As design stresses are normally only about 50% to 60% of the nominal yield strength of the rebar. These sizes meet NFPA78 Code requirement. The same considerations apply to CADWELD connections to anchor bolts. Ph: 1-800-677-9089 www. CADWELD Connections to Structural Reinforcing Bar and Anchor Bolts Welding of ground conductors to reinforcing bars (rebar) by the CADWELD process should not be harmful if stresses in the rebar are below yield. All welds to rebar requiring larger than a #150 weld metal will be sold only after review by ERICO. locate the weld area away from areas of maximum tensile stress. a #6 AWG copper may be used.erico. ERICO recommends a 2/0 AWG copper conductor for structures over 75 feet in height and a #2 AWG copper conductor for structures under 75 feet.g.CADWELD CONNECTIONS CADWELD® Connections Used for Grounding Reinforcing Bars CADWELD provides efficient and permanent connections for both grounding and attaching lightning protection conductors to rebar. on the hook extension for a hooked bar. When making CADWELD connections to rebar. Where possible. etc. 12. As the ACI Building Code (ACI318-89 commentary. the normal materials required are: mold. For a bonding conductor. be located away from points of maximum tensile stress. “splices should.

com . • Rebar material characteristics and location of weld must be considered when selecting connections to rebar.see tables which follow SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A REBAR SIZE CABLE SIZE 6 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO. RRC-511H RRC-511L RRC-511T RRC-511V RRC-511Y RRC-512C RRC-512G RRC-512L RRC-512Q RRA-521H RRA-521L RRA-521T RRA-521V RRA-521Y RRC-522C RRC-522G RRC-522L RRC-522Q WELD METAL 25 32 45 45 65 90 90 115 115 25 32 45 45 65 90 90 115 115 PACKING PART NO.erico. RR REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Mold frame included with A and H Price Key Molds Flint Ignitor Packing T320 (Included with handle clamp or frame but also available separately) One required for each connection . RRA-531H RRA-531L RRA-531T RRA-531V RRA-531Y RRC-532C RRC-532G RRC-532L RRC-532Q RRA-541H RRA-541L RRA-541T RRA-541V RRA-541Y RRH-542C RRH-542G RRH-542L RRH-542Q WELD METAL 25 32 45 45 65 90 90 115 115 25 32 45 45 65 90 90 115 115 PACKING PART NO. • Concentric stranded copper cable is listed. B-143A B-143A B-143A B-143A B-143A B-141A B-141A B-141A B-141A B-143B B-143B B-143B B-143B B-143B B-144C B-144C B-144C B-144C 3 5 4 6 *Requires B112 sleeve (1 per connection) *Requires B112 sleeve (1 per connection) 8-4 Ph: 1-800-677-9089 www. None None None None None None None None None B-143A B-143A B-143A B-143A B-143A B-141A B-141A B-141A B-141A REBAR SIZE CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO. • Bold letter in mold part number is the price key.CABLE TO REBAR CABLE TO REBAR RR • Horizontal cable tap to horizontal rebar.

B-143B B-143B B-143B B-143B B-144C B-144C B-144A B-144A B-143B B-143B B-143B B-144C B-144C B-144A B-144A 14 B-143B B-143B B-143B B-144C 18 B-144C B-144A B-144A MOLD PART NO. B-143B B-143B B-143B B-144C B-144C B-144A B-144A B-143B B-143B B-143B B-144C B-144C B-144A B-144A B-144C B-144C B-144A B-144A B-144C B-144C B-144A B-144A 7 10 11 8 9 Ph: 1-800-677-9089 www.erico. RRA-551L RRA-551V RRA-551T RRA-551Y RRH-552C RRH-552G RRH-552L RRH-552Q RRA-561T RRA-561V RRA-561Y RRH-562C RRH-562G RRH-562L RRH-562Q RRA-571T RRA-571V RRA-571Y RRH-572C RRH-572G RRH-572L RRH-572Q WELD METAL 32 45 45 65 90 90 115 115 45 45 65 90 90 115 115 45 45 65 90 90 115 115 REBAR CABLE SIZE SIZE 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 MOLD PART NO.com 8-5 . RRA-581T RRA-581V RRA-581Y RRH-582C RRH-582G RRH-582L RRH-582Q RRA-591T RRA-591V RRA-591Y RRH-592C RRH-592G RRH-592L RRH-592Q RRH-602C RRH-602G RRH-602L RRH-602Q RRH-612C RRH-612G RRH-612L RRH-612Q WELD METAL 45 45 65 90 90 115 115 45 45 65 90 90 115 115 90 90 115 115 90 90 115 115 PACKING PART NO.CABLE TO REBAR REBAR CABLE SIZE SIZE 4 2 2 SOL 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 RR PACKING PART NO.

RDC-511H RDC-511L RDC-511T RDC-511V RDC-511Y RDM-512C RDM-512G RDM-512L RDM-512Q RDC-521H RDC-521L RDC-521T RDC-521V RDM-521Y RDM-522C RDM-522G RDM-522L RDM-522Q WELD METAL 65 65 90 90 90 115 115 150 150 65 65 90 90 90 115 115 150 150 PACKING PART NO.CABLE TO REBAR CABLE TO REBAR RD • X connection horizontal cable to horizontal rebar. • Concentric stranded copper cable is listed. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. RDC-531H RDC-531L RDC-531T RDC-531V RDM-531Y RDM-532C RDM-532G RDM-532L RDM-532Q RDH-541H RDH-541L RDH-541T RDH-541V RDH-541Y RDH-542C RDH-542G RDH-542L RDH-542Q WELD METAL 65 65 90 90 90 115 115 150 150 65 65 90 90 90 115 115 150 150 PACKING PART NO. RD REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Mold frame included with M and H Price Key Molds Flint Ignitor Packing T320 (Included with handle clamp and frames but also available separately) One required for each connection . B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A REBAR CABLE SIZE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO.com . B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-141A B-144C B-144C B-141C B-144C B-144C B-144C B-144C B-144A B-144A 3 5 4 6 *Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection) 8-6 Ph: 1-800-677-9089 www.see tables which follow SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A REBAR CABLE SIZE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO. • Bold letter in mold part number is the price key.erico.

CABLE TO REBAR REBAR CABLE SIZE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 RD PACKING PART NO.com 8-7 .erico. RDH-581T RDH-581V RDH-581Y RDH-582C RDH-582G RDH-582L RDH-582Q RDH-591T RDH-591V RDH-591Y RDH-592C RDH-592G RDH-592L RDH-592Q RDH-602C RDH-602G RDH-602L RDH-602Q RDH-612C RDH-612G RDH-612L RDH-612Q WELD METAL 90 90 90 115 115 150 150 90 90 90 115 115 150 150 115 115 150 150 115 115 150 150 PACKING PART NO. B-144C B-144C B-144C B-144C B-144C B-144A B-144A B-144C B-144C B-144C B-144C B-144C B-144A B-144A B-144C B-144C B-144A B-144A B-144C B-144C B-144A B-144A 10 7 11 8 9 18 Ph: 1-800-677-9089 www. B-144C B-144C B-144C B-144C B-144C B-144C B-144A B-144A B-144C B-144C B-144C B-144C B-144C B-144A B-144A B-144C B-144C B-144C B-144C B-144C B-144A B-144A 14 MOLD PART NO. RDH-551L RDH-551T RDH-551V RDH-551Y RDH-552C RDH-552G RDH-552L RDH-552Q RDH-561T RDH-561V RDH-561Y RDH-562C RDH-562G RDH-562L RDH-562Q RDH-571T RDH-571V RDH-571Y RDH-572C RDH-572G RDH-572L RDH-572Q WELD METAL 65 90 90 90 115 115 150 150 90 90 90 115 115 150 150 90 90 90 115 115 150 150 REBAR CABLE SIZE SIZE 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 MOLD PART NO.

• Rebar material characteristics and location of weld must be considered when selecting connections to rebar. B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A REBAR SIZE CABLE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO. • Bold letter in mold part number is the price key. RCE-511H RCE-511L RCE-511T RCE-511V RCE-511Y RCE-512C RCE-512G RCE-512L RCE-512Q RCE-521H RCE-521L RCE-521T RCE-521V RCE-521Y RCE-522C RCE-522G RCE-522L RCE-522Q WELD METAL 90 90 90 90 115 115 115 150 150 90 90 90 90 115 115 115 150 150 PACKING PART NO.see tables which follow SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A REBAR CABLE SIZE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO.com .CABLE TO REBAR CABLE TO REBAR RC • Through connection horizontal cable to vertical rebar. • Concentric stranded copper cable is listed.erico. RCE-531H RCE-531L RCE-531T RCE-531V RCE-531Y RCE-532C RCE-532G RCE-532L RCE-532Q RCE-541H RCE-541L RCE-541T RCE-541V RCE-541Y RCE-542C RCE-542G RCE-542L RCE-542Q WELD METAL 90 90 90 90 115 115 115 150 150 90 90 90 90 115 115 115 150 150 PACKING PART NO. RC REQUIRED TOOLS Handle Clamps L160 for E Price Key Molds Frame included with E Price Key Molds Flint Ignitor Packing T320 (Included with handle clamp and frame but also available separately) One required for each connection . B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-144B B-144B B-140B B-144B B-144B B-144B B-144B B-144B B-144B 3 5 4 6 *Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection) 8-8 Ph: 1-800-677-9089 www.

B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B 10 7 11 8 9 18 Ph: 1-800-677-9089 www.erico.CABLE TO REBAR REBAR CABLE SIZE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 RC PACKING PART NO. RCE-551L RCE-551T RCE-551V RCE-551Y RCE-552C RCE-552G RCE-552L RCE-552Q RCE-561T RCE-561V RCE-561Y RCE-562C RCE-562G RCE-562L RCE-562Q RCE-571T RCE-571V RCE-571Y RCE-572C RCE-572G RCE-572L RCE-572Q WELD METAL 90 90 90 115 115 115 150 150 90 90 115 115 115 150 150 90 90 115 115 115 150 150 REBAR SIZE CABLE SIZE 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 MOLD PART NO. B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B B-144B 14 MOLD PART NO.com 8-9 . RCE-581T RCE-581V RCE-581Y RCE-582C RCE-582G RCE-582L RCE-582Q RCE-591T RCE-591V RCE-591Y RCE-592C RCE-592G RCE-592L RCE-592Q RCE-602C RCE-602G RCE-602L RCE-602Q RCE-612C RCE-612G RCE-612L RCE-612Q WELD METAL 90 90 115 115 115 150 150 90 90 115 115 115 150 150 115 115 150 150 115 115 150 150 PACKING PART NO.

B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A REBAR CABLE SIZE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO.erico. • Bold letter in mold part number is the price key.CABLE TO REBAR CABLE TO REBAR RJ • Tee connection horizontal cable tap to vertical rebar. B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140A B-140B B-140B B-140B B-140B B-140B 3 5 4 6 *Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection) 8-10 Ph: 1-800-677-9089 www. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. RJC-531H RJC-531L RJC-531T RJC-531V RJC-531Y RJC-532C RJC-532G RJC-532L RJC-532Q RJC-541H RJC-541L RJC-541T RJC-541V RJC-541Y RJC-542C RJC-542G RJC-542L RJC-542Q WELD METAL 45 65 65 65 90 115 115 150 150 45 65 65 65 90 115 115 150 150 PACKING PART NO. • Concentric stranded copper cable is listed.com .see tables which follow SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush File Torch Head T313 or T314 B136A or B136B T394 T329 T111 ACCESSORIES See Section A REBAR CABLE SIZE SIZE 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 6* 4 2 SOL 2 1 1/0 2/0 3/0 4/0 MOLD PART NO. RJ REQUIRED TOOLS Handle Clamps L160 for C and E Price Key Molds Frame included with E Price Key Molds Flint Ignitor Packing T320 (Included with handle clamp and frames but also available separately) One required for each connection . RJC-511H RJC-511L RJC-511T RJC-511V RJC-511Y RJC-512C RJC-512G RJC-512L RJC-512Q RJC-521H RJC-521L RJC-521T RJC-521V RJC-521Y RJC-522C RJC-522G RJC-522L RJC-522Q WELD METAL 45 65 65 65 90 115 115 150 150 45 65 65 65 90 115 115 150 150 PACKING PART NO.

B-144A B-144A B-144A B-144B B-144B B-144E B-144E B-144A B-144A B-144A B-144B B-144B B-144E B-144E B-144B B-144B B-144E B-144E B-144B B-144B B-144E B-144E 10 7 11 8 9 18 Ph: 1-800-677-9089 www.com 8-11 .erico. B-144A B-144A B-144A B-144A B-144B B-144B B-144B B-144B B-144A B-144A B-144A B-144B B-144B B-144B B-144B B-144A B-144A B-144A B-144B B-144B B-144B B-144B 14 MOLD PART NO. RJE-581T RJE-581V RJE-581Y RJE-582C RJE-582G RJE-582L RJE-582Q RJE-591T RJE-591V RJE-591Y RJE-592C RJE-592G RJE-592L RJE-592Q RJE-602C RJE-602G RJE-602L RJE-602Q RJE-612C RJE-612G RJE-612L RJE-612Q WELD METAL 65 65 90 115 115 150 150 65 65 90 115 115 150 150 115 115 150 150 115 115 150 150 PACKING PART NO.CABLE TO REBAR REBAR SIZE CABLE SIZE 4 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 RJ PACKING PART NO. RJE-551L RJE-551T RJE-551V RJE-551Y RJE-552C RJE-552G RJE-552L RJE-552Q RJE-561T RJE-561V RJE-561Y RJE-562C RJE-562G RJE-562L RJE-562Q RJE-571T RJE-571V RJE-571Y RJE-572C RJE-572G RJE-572L RJE-572Q WELD METAL 65 65 65 90 115 115 150 150 65 65 90 115 115 150 150 65 65 90 115 115 150 150 REBAR SIZE CABLE SIZE 2 SOL 2 1 1/0 2/0 3/0 4/0 2 SOL 2 1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 MOLD PART NO.

com .OTHER CABLE TO REBAR CONNECTIONS The connections shown below are for use only where connections shown in this catalog are not suitable. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell Parallel tap DT 2 V Tee RH 1 * DR 2 V RK 1 * RV 2 V RL 2 V Parallel thru RT 2 V RM 2 V RW 2 V RN 2 V Splice RE 2 V RP 2 V RF 2 V RQ 2 V RG 1 V X XJ 1 * SF 2 V SR 1 V 8-12 Ph: 1-800-677-9089 www.erico.

erico.com 9-1 .CABLE TO RAIL OR STRUCTURES SECTION 9 ST Page 2 W Page 3 TP Page 2 Ph: 1-800-677-9089 www.

• Note: Rail materials characteristics. • Contact ERICO for crane or girder rail applications.CABLE TO RAIL CABLE TO RAIL ST/TP • Connections for grounding cable to the rail web of 85 lb.specify RH (right hand) or LH (left hand). • For cable sizes not listed. TPR-1L TPR-1V TPR-1Y TPR-2C TPR-2G TPR-2Q WELD METAL 90F80 90F80 90F80 115F80 115F80 150F80 9-2 Ph: 1-800-677-9089 www. use and locations of weld should be considered when selecting connections to a rail. to 140 lb. REQUIRED TOOLS Handle Clamps L160 for R Price Key Molds Rail Clamp Flint Ignitor C120J (requires L160 handle clamp) T320 (Included with handle clamp and Rail Clamp but also available separately) T313 B136A or B136B T394 T321 T111 SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head TP ACCESSORIES See Section A TYPE ST CABLE SIZE 4 2 1 1/0 2/0 4/0 TYPE TP WELD METAL 65F80 65F80 65F80 90F80 90F80 115F80 MOLD PART NO.com . • Bold letter in mold part number is the price key. multiple connections using smaller cables are suggested. RH shown. standard rails • Concentric stranded copper cable is listed. RH supplied if not specified. STR-1L STR-1V STR-1Y STR-2C STR-2G STR-2Q CABLE SIZE 4 2 1 1/0 2/0 4/0 MOLD PART NO. ST ST type connections .erico.

One sleeve per cable end to be welded to rail. Specify right hand (RH) or left hand (LH). • Concentric stranded copper cable is listed. to 140 lb. • Mold frame includes adjusting screw to position bond at neutral axis of rail where stresses are minimal. REQUIRED TOOLS HOW TO ORDER FACTORY MADE BONDS 1.com Sleeve Hammer Die FIELD MADE CABLE SIZE 1/0 2/0 4/0 WEB WELDER PART NUMBER MOLD ONLY PART NUMBER SLEEVE S05F S03F S01F HAMMER DIE WD80 WD84 WD82 WELD METAL 65F80 90F80 90F80 WRS-05-RH (-LH) WRS-05-RHM (-LHM) WRS-03-RH (-LH) WRS-03-RHM (-LHM) WRS-01-RH (-LH) WRS-01-RHM (-LHM) 9-3 . One or more hammer die per job. Joint bonds must be at least 10 inches longer than rail angle bar. • Contact ERICO for crane and girder rails. 4. Right hand and/or left hand.RH Shown WEB WELDER • Type W Bonds are for bonding and grounding of standard rails. b. 3. Order welder (mold with frame and rail clamp) by right hand and/or left hand. plus one mold only for every 80 bonds. Ph: 1-800-677-9089 www. plus one each right and left hand mold for every 80 bonds.CABLE TO RAIL AND STRUCTURES CABLE TO RAIL AND STRUCTURES W W Type W . These bonds are welded to the web of rail sections 85 lb. Stub-End bonds: One weld metal per bond.erico. Replacement molds and weld metal are furnished ACCESSORIES with bonds as follows: See Section A Joint bonds: Two weld metals per bond. use and location of weld should be considered when selecting connections to a rail. One weld metal per cable end to be welded. FACTORY MADE CABLE SIZE 1/0 2/0 4/0 JOINT BOND W12C-(length) W12G-(length) W12Q-(length) STUB END BOND W32C-(length) W32G-(length) W32Q-(length) WEB WELDER PART NUMBER WRS-2C-RH (-LH) WRS-2G-RH (-LH) WRS-2Q-RH (-LH) MOLD ONLY PART NUMBER WRS-2C-RHM (-LHM) WRS-2G-RHM (-LHM) WRS-2Q-RHM (-LHM) WELD METAL 65F80 90F80 90F80 HOW TO ORDER FIELD MADE BONDS 1. • NOTE: Rail materials characteristics. Right hand and/or left hand. One welder for each welding crew. One mold for every 50 to 80 bonds after first 50. 2. 5. Flint Ignitor T320 (Included with welder but also available separately) SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade Mold Cleaning Brush Rasp Torch Head T313 B136A or B136B T394 T321 T111 3. Stub-End bonds must be 9 inches minimum. 2. a. Order bond giving bond length in inches. Includes flint ignitor.

..NOTES.com . Ph: 1-800-677-9089 www.erico.

CAST GROUND PLATES. AIRCRAFT GROUNDING RECEPTACLES SECTION 10 HV Page 2 B165/ B165R Page 4 GB Page 6 HV/VF Page 2 B166/ B167 Page 4 Cast Ground Plate Assemblies Page 5 RA Page 7 HV/VE Page 2 RB Page 7 Cast Ground Plate Page 3 GB/GR Page 6 HX Page 8 Cast Ground Plate Page 3 GB/GT Page 6 HV Page 8 Ph: 1-800-677-9089 www.erico.com 10-1 .

CAST GROUND PLATE CONNECTIONS B161/162/164 CAST GROUND PLATE CONNECTIONS TO STRUCTURES • CADWELD cast ground plates used in concrete structures offer convenient ground system connection points. machinery and structure grounding after completion of the concrete work. • Bold letter in mold part number is the price key. These ground points are used for equipment.com . • For structural reasons. • Concentric stranded copper cable is listed. cast ground plates should always be encased in concrete. B-162-2Q or B-164-2Q Cast Ground Plates Only. HV REQUIRED TOOLS Handle Clamps L160 for C and R Price Key Molds L159 for F Price Key Molds HV/ VF Flint Ignitor T320 (Included with handle clamp or Frame but also available separately) SUGGESTED TOOLS Slag Removal Spade Mold Cleaning Brush Rasp Torch Head B136A or B136B T394 T321 T111 ACCESSORIES See Section A HV/ VE TYPE HV GROUND PLATE B-161-2Q B-162-2Q B-164-2Q B-161-3Q B-164-3Q TYPE HV-VF WELD METAL CABLE SIZE 1/0 2/0 3/0 4/0 250 300 350 500 TYPE HV-VE WELD METAL 200 200 250 250 250 2-150 2-200 500 MOLD PART NO. • Contact ERICO for other Ground Plates. HVR-2Q-004 HVR-2Q-003 HVR-2Q-005 HVR-2Q-002 HVR-2Q-010 HVR-2Q-011 HVF-2Q-012 HVF-2Q-007 MOLD PART NO. • For B-161-2Q. MOLD PART NO. HVR-2Q-008 HVR-2Q-013 HVR-2Q-014 HVR-2Q-009 HVR-2Q-015 HVR-2Q-016 HVR-2Q-017 HVF-2Q-006 WELD METAL 200 200 250 250 250 2-150 2-150 2-200 } } HVC-2Q-001 150 HVC-3Q-002 200 10-2 Ph: 1-800-677-9089 www.erico.

CADWELD ground plate connections result in current carrying capacity equal to that of the conductor or stud and cannot loosen or corrode.com 10-3 . The castings are made from a copper alloy. use mold TAC-2V2Q. Example: Tee connection of 250 cable to B164-2Q (4/0 stud size).erico. Other similar plates may be available which do not meet the strength requirements necessary.4 HOLES B164-2Q With 4/0 Stud B164-3Q 3” With 500 kcmil Stud 1/2”-13.4 HOLES B161-2Q With 4/0 Stud 1-5/8” 1-3/4” 3-1/4” B161-3Q With 500 kcmil Stud 1-3/4” 3-1/4” 1/2”-13. 1/2” DEEP . 2-1/2” 1-1/4” 3” 3-1/4” 1” 2-1/4” 3” 1-3/4” 3/8”-16. use mold SSC-2Q2V. 1/2” DEEP . Ph: 1-800-677-9089 www. Use a CADWELD Type TA or Type SS mold when connecting the CADWELD cast ground plate to the ground conductor.CADWELD CAST GROUND PLATES CADWELD CAST GROUND PLATES CADWELD ground plates used in concrete structures offer convenient ground system connection points. 1/2” DEEP . They may crack or break during installation. machinery and structure grounding after completion of the concrete work. These ground points are used for equipment. Splice connection of 250 cable to B164-2Q.2 HOLES B162-2Q With 4/0 Stud CAUTION: Use only CADWELD cast ground plates. The cast ground plate stud size noted above fits the mold opening for a cable of the same size.

(B165R) BALL. B165R and B166. at Grade Level B165 and B165R 4-1/2 2-3/4 C C B165/B165R A A SPECIAL NOTE ERICO Aircraft Static Grounding Clamp B2617A can be used to connect to the B165. Maximum Ring Size B Diameter C. 3/4" DIA. They are easily connected to the grounding system conductor and/or ground rods with CADWELD connections.erico. at Grade Level B166/B167 1/2” PIPE FOR TYPE RA & RB CONNECTIONS For assemblies using B166 and B167. SPECIAL NOTE See pages 10-6 and 10-7 for CADWELD connections to aircraft grounding receptacles 10-4 Ph: 1-800-677-9089 www.AIRCRAFT GROUNDING RECEPTACLES B165 and B165R The B165 and B165R Grounding Receptacles are copper alloy castings intended for use in static grounding systems of aircraft refueling areas. RECEPTACLE Depth A.com . (B165) RECEPTACLE Depth A. 1/2" PIPE FOR TYPE RA RA & TYPE & RB 1/2” PIPE FOR RB CONNECTIONS CONNECTIONS B166 and B167 The B166 and B167 Combination Tie-down and Static Grounding Receptacles are copper alloy castings. contact ERICO. The attachment bar (3/4" diameter on the B166 and 1-1/2" on the B167) is an integral part of the casting. 3/4” DIA. BALL. They are easily connected to the grounding system conductor with CADWELD connections. BALL. The attachment point (3/4" ball) is an integral part of the casting on the B165 and is removable on the B165R. Designed for simple installation flush with the paved surface. 5/8” DIA. Grade Level to Support Diameter C. Grade Level to Support A ATTACHMENT BAR C B166 6-1/4 4-3/4 3-7/8 B167 7-1/4 6-1/2 4-3/4 Diameter B. Designed for simple installation flush with the paved surface.

com 10-5 .CAST GROUND PLATE ASSEMBLIES ORDERING INFORMATION L L TA L L L L RA RB 1/2” pipe can be used to support and position cast ground plate SS GROUND PLATE B1612Q B1613Q B1622Q B1642Q B1643Q STYLE RA B530A"XL" B530B"XL" B530C"XL" B530D"XL" B530E"XL" STYLE RB B531A"XL" B531B"XL" B531C"XL" B531D"XL" B531E"XL" STYLE SS B532A"XL" B532B"XL" B532C"XL" B532D"XL" B532E"XL" STYLE TA B533A"XL" B533B"XL" B533C"XL" B533D"XL" B533E"XL" NOTE: Add appropriate suffix: For "XL": X = Conductor Code L = Length in inches X (CONDUCTOR CODE) #4 = 1L #2 = 1V 1/0 = 2C 2/0 = 2G 4/0 = 2Q 250 = 2V 350 = 3D 500 = 3Q EXAMPLE: B164-2Q Ground Plate 4/0 Pigtail 4 feet long RA Style B530D2Q48 Conductor codes are for concentric strand copper cable.erico. Ph: 1-800-677-9089 www.

AIRCRAFT GROUNDING RECEPTACLES GB
Connection of grounding receptacle on ground rod.

GB/GR
Connection of grounding receptacle, installed rod and cable tap.

GB/GT
Connection of grounding receptacle, installed rod and through cable.

GROUNDING RECEPTACLES
• CADWELD splices for Grounding Receptacles B165 and B165R to the top of ground rods with or without cable connection for most sizes and types of ground rods, including copperclad and stainless, stainless clad or galvanized steel. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key. • For B166 and B167, contact ERICO.

REQUIRED TOOLS
Handle Clamps L160 for R Price Key Molds L159 for F and J Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

SUGGESTED TOOLS
Slag Removal Spade Mold Cleaning Brush Cable Clamp Torch Head GROUND ROD SIZE MOLD PART NO. TYPE GB Copper Clad Rod Steel Rod SS Plain or Sectional SS clad, Galv.
GBR-16R1 GBR-18R1 GBF-22R1 GBR-31R1 GBR-33R1 GBF-37R1

B136A or B136B T394 B265 T111

WELD METAL

ACCESSORIES
See Section A

5/8" 3/4" 1"

2-150 2-150 2-200

GROUND CABLE ROD SIZE SIZE

MOLD PART NO. TYPE GB-GR Copper Clad Rod Steel Rod SS Plain or Sectional SS Clad, Galv.
GBJ-GR162CR1 GBJ-GR162GR1 GBJ-GR162LR1 GBJ-GR162QR1 GBJ-GR182CR1 GBJ-GR182GR1 GBJ-GR182LR1 GBJ-GR182QR1 GBJ-GR222CR1 GBJ-GR222GR1 GBJ-GR222LR1 GBJ-GR222QR1 GBJ-GR312CR1 GBJ-GR312GR1 GBJ-GR312LR1 GBJ-GR312QR1 GBJ-GR332CR1 GBJ-GR332GR1 GBJ-GR332LR1 GBJ-GR332QR1 GBJ-GR372CR1 GBJ-GR372GR1 GBJ-GR372LR1 GBJ-GR372QR1

WELD METAL

GROUND CABLE ROD SIZE SIZE

MOLD PART NO. TYPE GB-GT Copper Clad Rod Steel Rod SS Plain or Sectional SS Clad, Galv.
GBJ-GT162CR1 GBJ-GT162GR1 GBJ-GT162LR1 GBJ-GT162QR1 GBJ-GT182CR1 GBJ-GT182GR1 GBJ-GT182LR1 GBJ-GT182QR1 GBJ-GT222CR1 GBJ-GT222GR1 GBJ-GT222LR1 GBJ-GT222QR1 GBJ-GT312CR1 GBJ-GT312GR1 GBJ-GT312LR1 GBJ-GT312QR1 GBJ-GT332CR1 GBJ-GT332GR1 GBJ-GT332LR1 GBJ-GT332QR1 GBJ-GT372CR1 GBJ-GT372GR1 GBJ-GT372LR1 GBJ-GT372QR1

WELD METAL

5/8"

1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0

2-200 2-200 2-200 2-200 2-200 2-200 2-200 2-200 500 500 500 500

5/8"

1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0

2-200 2-200 2-200 2-200 2-200 2-200 2-200 2-200 500 500 500 500

3/4"

3/4"

1"

1"

10-6

Ph: 1-800-677-9089 www.erico.com

AIRCRAFT GROUNDING RECEPTACLES
RA AND RB TYPES FOR AIRCRAFT GROUNDING
• CADWELD connection is made with the receptacle in the inverted position. The resulting riser fits inside a 1/2" pipe for proper elevation locating – see page 10-5. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

REQUIRED TOOLS
Handle Clamps L160 for C Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

SUGGESTED TOOLS

RA
Cable Tap

Slag Removal Spade Mold Cleaning Brush File Torch Head

B136A or B136B T394 T329 T111

ACCESSORIES
See Section A

TYPE RA Connections MOLD WELD PART NO. METAL
RAC-1V RAC-1Y RAC-2C 115 115 150 150 150 150

TYPE RB Connections CABLE SIZE
2 1 1/0 2/0 3/0 4/0

MOLD PART NO.
RBC-1V RBC-1Y RBC-2C RBC-2G RBC-2L RBC-2Q

WELD METAL
115 115 150 150 200 200

RB
Through Cable

RAC-2G RAC-2L RAC-2Q

Ph: 1-800-677-9089 www.erico.com

10-7

COPPER AND STEEL STUDS
COPPER AND STEEL STUDS

HX/HV
• Connections of copper or steel studs to steel surfaces. Copper studs on grounded structures provide a convenient point for attachment of temporary protective ground clamps. • Bold letter in mold part number is the price key.

HX
Vertical stud to horizontal steel surface

REQUIRED TOOLS
Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

SUGGESTED TOOLS
Slag Removal Spade Mold Cleaning Brush Rasp Torch Head B136A or B136B T394 T321 T111

HV
Horizontal stud to vertical steel surface

ACCESSORIES
See Section A

TYPE HX CONNECTIONS FOR STEEL SURFACES ONLY STUD SIZE
1/4" 5/16" 3/8" 1/2" 3/4" 1"

TYPE HV CONNECTIONS FOR STEEL SURFACES ONLY STUD SIZE
1/4" 5/16" 3/8" 1/2" 3/4" 1"

STEEL STUDS ONLY MOLD TYPE HX WELD DIMENSIONS PART NO. A (thickness) B (diameter)
HXC-10 HXC-11 HXC-12 HXC-14 HXC-18 HXC-22 3/8" 3/8" 9/16" 5/8" 5/8" 15/16" 3/4" 3/4" 7/8" 1-1/16" 1-1/2" 1-5/8"

WELD METAL
25 25 45 65 150 2-150

STEEL STUDS ONLY MOLD TYPE HX WELD DIMENSIONS PART NO. A (thickness) B (diameter)
HVC-10 HVC-11 HVC-12 HVC-14 HVC-18 HVC-22 3/8" 3/8" 9/16" 5/8" 5/8" 15/16" 3/4" 3/4" 7/8" 1-1/16" 1-1/2" 1-5/8"

WELD METAL
25 25 45 65 150 250

TYPE HV CONNECTIONS FOR STEEL SURFACES ONLY STUD SIZE
1/2" 5/8" 3/4" 7/8" 1"

COPPER* STUDS ONLY MOLD WELD PART NO. METAL
HVC-14CU HVC-31CU HVC-33CU HVD-35CU HVD-37CU 115 150 250 2-150 2-200

*or silicon bronze

10-8

Ph: 1-800-677-9089 www.erico.com

Heavy Duty connections use a larger size connection cavity in the mold and a larger size weld metal than the equivalent standard connections. Ph: 1-800-677-9089 www. Heavy Duty connections were developed to be used on reclaimed cable.HEAVY DUTY ELECTRICAL CONNECTIONS ABOUT HEAVY DUTY ELECTRICAL CONNECTIONS for stranded concentric copper conductors.erico. The larger size weld metal supplies extra BTU's (but not a higher temperature) to melt the heavy oxide coating on the conductor and to overcome severe field conditions. • Reduces cable cleaning requirements for old or reclaimed cable. NOTE: The increased size of weld metal raises costs compared to connections shown in sections 1 through 10. • Increases reliability under adverse field conditions. Heavy Duty connections offer the following advantages: • Eliminates cutting the run conductor on certain types of connections.com .

NOTES.com .erico... Ph: 1-800-677-9089 www.

erico. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell FK FL FM 1 3 2 1 3 * V V V V Tee FF FG FH FJ 1 2 3 3 4 * V V V * Splice FD FE X XT COPPER TUBE TO BUSBARS OR LUGS The connections shown below are for use only where connections shown in this catalog are not suitable. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Splice FN FP 1 1 2 * V V Tee FR FS 2 1 * V Tee EW Ph: 1-800-677-9089 www.OTHER CONNECTIONS COPPER TUBE TO GROUND RODS The connections shown below are for use only where connections shown in this catalog are not suitable. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell FT 1 V Tee FV 1 V COPPER TUBE TO COPPER TUBE The connections shown below are for use only where connections shown in this catalog are not suitable.com 11-1 .

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell DP MV MW MX MY 1 2 3 2 3 1 3 3 * V V V V V V V Tee ML MM MP MQ MR MS MT NA 1 3 3 3 3 3 3 1 * * * * * * * * Splice MH MJ MK BUSBAR TO GROUND RODS The connections shown below are for use only where connections shown in this catalog are not suitable. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Splice Ell Tee CL CN CM CP 1 1 3 2 V V V V CS 3 3 1 V V V Tee CQ CR 11-2 Ph: 1-800-677-9089 www.com .erico.CABLE TO COPPER TUBE The connections shown below are for use only where connections shown in this catalog are not suitable.

. . . . . . . . . . . . . . . . . . . . . . . .11 Ground System Testers EST Series . . . . . . . .3 Packing . . . . . . . . . . . . . . . . . . . .11 Screwdriver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 CADWELD Sleeve Kit . . . . . . . . . . . . . . . . . .3 Adapter Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Rasp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .erico. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 MOLD FASTENING AND MOUNTING Handle Clamps . . . . . . . . . . . . . . . . . . . .10 Flint Ignitor Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 MOLD CARE AND USE Mold Cleaning Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 OTHER TOOLS Flint Ignitor . . . . . . . . . . . . . . . .10 Ground Rod Splice Clamp . . . . . . . . . . . . . . . . .8 Magnetic Handle Clamps . . . . . . . . . . . . . . . . . . .11 File . . . . .8 Chain Support Handle Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Surefire™ Torch Head . . . . . . . . . . . . . .2 CADWELD WELD METAL . . . . .3 CADWELD Mold Sealer . .5 Galvanizing Touch Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MATERIALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Practical Guide to Electrical Grounding . . . . . . . . . . . . . . . . . . . . . .6 Wear Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Ph: 1-800-677-9089 www. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Welding Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Slag Removal Spades . . . . . .11 Tool Box . .11 Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Disks . . .2 CADWELD MOLDS . . . . .10 ERITECH Ground Rod Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Pliers . . . . . . . . . . . .com A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 GROUND ROD SPECIALTY TOOLS Ground Rod Driving Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Split Crucible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Ceramic Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Vertical Surface Mold Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 CABLE AND WORK SURFACE PREPARATION Cable Cleaning Brushes . . . . . . . . . . . . . . . . . . . . . .6 Disk Kit . . . . . TOOLS & ACCESSORIES SECTION A PAGE A - SAFETY FIRST Safety Glasses and Gloves . . .9 Fence Fabric Attachment Assembly . . . . . . . . . . .2 ADAPTING MOLDS TO FIT CONDUCTORS Wrap Sleeves . . . . . . . . . . .

Each tube contains the starting material at the bottom of the plastic tube. SECTION A T393 Gloves Heavy canvas gloves with leather palms. The mold controls the direction and speed of the molten CADWELD weld metal flow and its final shape.com .MATERIALS.erico. 2. CADWELD MOLDS A semi-permanent graphite mold is used for making most CADWELD Connections. Safety Glasses These glasses may be worn separately or over prescription glasses. Cathodic connections require different weld metal and molds. XL Weld Metal is used with EXOLON molds. Five types of CADWELD Weld Metal are used for grounding connections: 1. with the Weld Metal on top. A-2 Ph: 1-800-677-9089 www. We recommend gloves and glasses as shown. Contact ERICO for cathodic connection applications. EXOLON Weld Metal containers have white caps. We offer the following safety equipment. XF-19 Alloy Weld Metal is used for all connections to cast iron such as Type HB and others. F80 Weld Metal containers have yellow caps. CADWELD F80 Alloy Weld Metal is used for all connections to load bearing rail such as Type W Bonds. T378L CADWELD WELD METAL CADWELD Weld Metal is a mixture of copper oxide and aluminum. XF-19 Weld Metal containers have orange caps. packaged by size in plastic tubes. For DUCTILE IRON. These containers are packaged in boxes along with metal disks. The Standard Weld Metal containers have clear (or natural) caps. TOOLS & ACCESSORIES SAFETY FIRST ERICO recommends SAFETY FIRST when making CADWELD Connections as you should consider with all tasks. F20 or standard Weld Metal is used for all grounding connections with the exception of those to cast iron or to load bearing rail. see Section 3. Cast Iron Connections 4. 5. Each weld uses one disk. 3. The graphite used in a CADWELD mold is a high temperature type that lasts for an average of 50 or more CADWELD connections under normal usage. These materials are not explosive and not subject to spontaneous ignition. Standard Weld Metal is also used with most FX molds.

erico.8.1 2/0. It prolongs useful mold life when the cable opening becomes worn. CABLE SIZE Concentric Strand Solid #12.12. It is required on certain molds such as Types HA. VG and VN. CADWELD Wrap Sleeve B140A B140A CADWELD Wrap Sleeve is wrapped around the cable until the diameter is about the same as the cable opening in the mold. CADWELD Mold Sealer T403 CADWELD Mold Sealer is ideal for sealing hot or cold molds to retard leakage from large stranded conductors.10 #6 #4. T403 It is available in a convenient 2 pound package. B-133-1H B-133-1L B-112 B-133-1V B-133-1Y B-133-2C B-133-2G B-133-2L B-133-2Q Use in Mold for Stranded #6 #4 #2 #2 #1 1/0 2/0 3/0 4/0 Packing Packing consists of either preformed ceramic packing or sometimes B140A or B141A copper wrap shim.8 #5 #3. Packing is required on all rebar connections.com Product # B1332L B1332Q B140A B117A B117B B117C T320A A-3 Quantity 8 12 10 20 10 10 10 25 25 18 10 10 9 10 .5 #3. CADWELD Sleeve Kit T427 Includes: Product # Quantity B1331H B1331L B112 B1331V B1331Y B1332C B1332G Ph: 1-800-677-9089 www.4 #2 #1 1/0 2/0 3/0 Adapter Sleeve Part No. CADWELD Adapter Sleeves CADWELD Adapter Sleeves are used to adapt a limited range of smaller size cables to a larger size CADWELD Mold.14 #6.4 #2 #1 1/0.1/0 #10. TOOLS & ACCESSORIES ADAPTING MOLDS TO FIT CONDUCTORS SECTION A Cables smaller than indicated on mold tag can be welded by using either Wrap Sleeve or Adapter Sleeves.14 #7.MATERIALS. HB. HC.

Copperweld DSA® conductor or any cable under tension. T313 Card Cloth Brush with short stiff bristles is generally preferred for cleaning concentric conductors and busbars. The curved blade makes it an efficient tool for flat surfaces.com . B265 Rasp T321 rasp is used to remove rust from any steel surface or galvanizing from hot dipped galvanized steel to expose the bare steel for welding. The brushes can be rotated to provide new cleaning bristles and are replaceable. Cable Clamp B265 The B265 Cable clamp should be used with hard drawn copper cable. T313 T314 T314 Cable Cleaning Brush cleans any conductor and is especially useful for coarse or very dirty conductors.erico.MATERIALS. which are not heavily oxidized. T321 A-4 Ph: 1-800-677-9089 www. T321A Replacement blades are also available. Use of the clamp aids in preventing cable movement and prolongs mold life. TOOLS & ACCESSORIES CABLE AND WORK SURFACE PREPARATION SECTION A Cable Cleaning Brushes Two types of brushes are available to aid in removing oxides from copper surfaces.

No flame adjusting. Often there is sufficient heat after making the CADWELD Connection to melt the bar or a small torch may be used. Fits all standard 14 and 16 oz. The brush is attached to the cap.com A-5 . SUREFIRE™ is a trademark of IPI T111 Galvanizing Touch-Up Easy to use galvanizing paint in a spray can is used to touch up heat affected areas on galvanized steel surfaces after welding. Ph: 1-800-677-9089 www. TOOLS & ACCESSORIES SECTION A Surefire™ Torch Head T111 Self igniting propane torch head. Operates on its side or upside down.MATERIALS. Release and it’s out. T372A galvanizing compound available in 12 ounce aerosol can. Can withstand 60MPH winds without flareout.erico. propane cylinders. T358 T319 T319 Galvanizing Bar is used to repair a galvanized surface that has been damaged by welding or drilling. The damage to the galvanizing is often minimal so the repair is often cosmetic. Squeeze the control knob for an instant flame. The burn tip remains cool during normal use. This is a low temperature. selffluxing material. T372A T358 Regalv is a 97% zinc rich organic coating which also can be used to repair galvanized surfaces.

TOOLS & ACCESSORIES MOLD CARE AND USE Mold Cleaning Brush SECTION A Mold cleaning brush T394 is very useful for removing slag from molds – especially vertical split molds. T328D A-6 Ph: 1-800-677-9089 www. The slag produced by the reaction rises to the surface and the molten copper settles to the bottom of the crucible where it melts the disk and flows over the conductors to produce a permanent molecular bond. B136A B136B Use With Mold Price A.erico. Slag Spade Part No.com .D. B117B used in molds using #45 thru #115 weld metal (1" diameter). Disk Kit A disk container (T328) which includes 20 of each of the three sizes of steel disks is available for your convenience. Disks are available in three sizes: B117A used in molds using #15 thru #32 weld metal (3/4" diameter).C. Kit P/N T328D. The disk sits on the bottom of the crucible. Its purpose is to hold the powdered weld metal until the reaction takes place. a new disk is required.MATERIALS. & R C. T394 Slag Removal Spades Slag Removal Spades are useful for removing the slag after making a CADWELD Connection – especially useful with horizontally split molds. B117C used in molds using #150 thru #500 weld metal (1-1/2" diameter).F & R Using Weld Metal Size #65 & Smaller #90 & Larger B-136-A B-136-B Disks Each time a weld is made. Disks are included with the Weld Metal.

P. Available in Type TA.. followed by the suffix "-L" i. 2 1 2 1* 3** 4** 1 2 TYPE RC RD SS TA VS VT VV XB W. These features prolong mold life.) used on the various types listed in this catalog. XA. ** Available only on mold for 1/0 (or 7/#10) and larger run and tap.. LE and LJ connections. Following are the number of Wear Plates (W.e. LJ. XBQ or XBZ. 2 2 2 3 1 2 1 4 * Available only on molds for 2" and narrower bus size. XA. 1 2 3 1 2 3 3 1 TYPE HT LA LE LL PC PT RA RB W.P.com A-7 . Split Crucible Molds Molds made with a horizontal opening and solid crucible section may be specified as a SPLIT CRUCIBLE TYPE. VF.P. TOOLS & ACCESSORIES SECTION A Wear Plates Wear Plates reduce mechanical abrasion of molds at cable entry points and help prevent leakage of molten metal (particularly on larger 7 strand conductor). followed by the suffix "-W" i. HB. HC. XB (C & D mold price only). TAC-2Q2Q-W.MATERIALS.erico. Most CADWELD Molds are available with factory mounted Wear Plates for the following sizes: Copper Cable: 1/0 AWG thru 500 Kcmil DSA Copperweld®: 7/#10 thru 19/#6 Ground Rods: 1/2" thru 1" To order WEAR PLATES. VB.e. The advantage of the SPLIT CRUCIBLE MOLD is easier cleaning. but lead times are longer. Ph: 1-800-677-9089 www. VG. Not available with types HA. RR.P. TYPE GB GB-GR GB-GT GL GR GT GY HS W. VN. TAC2Q2QL. certain PTs & PCs. To order a SPLIT CRUCIBLE TYPE specify: Mold Part No. specify: Mold Part No.

Specialized frames with handles are used on some molds. "F". Extra 20” length of chain. The following Handle Clamps are most widely used.VB. (3" wide molds) 2. & VV VS. is available to fit up to 10” pipes. Flint ignitors are included with all Handle Clamps. "J" or "Z" mold price listing (4" wide molds) Vertical Surface Mold Support The CADWELD Mold can be securely held to a vertical "H" column or angle by using the Vertical Surface Mold Support. 3/4” thick.VB.MATERIALS. "Q". VG.erico.com . B134: For use with L160 E-Z CHANGE Handle Clamp B135: For use with L159 E-Z CHANGE Handle Clamp Chain Support Handle Clamps The CADWELD mold can be securely held to a pipe using the clamp assembly consisting of a modified L159 or L160 Handle Clamp with built-in Pipe Attachment. B158.VF. B159V B160V B159VT B160VT B159H B160H Fits Mold Price D C D C D C & & & & & & F R F R F R For Following Connection Types VS. A-8 Ph: 1-800-677-9089 www. and VS molds. or "R" mold price listing.VF. "E". & HT HA. & HT Pipe Vertical Vertical Vertical Vertical Horizontal Horizontal The above clamps are equipped with 20” length of chain which will fit up to 4” pipes. L159 for all molds having a "D".HC. for Type VF mold.HS. fits steel up to 1” thick. It is easily attached to an existing L159 or L160 Handle Clamp. Clamp Part No. TOOLS & ACCESSORIES MOLD FASTENING AND MOUNTING CADWELD Handle Clamps SECTION A Handle Clamps such as the one shown are required for most molds.HC. VN. & VV VT VT HA. For use with Types VB.HS. L160 for all molds having a "C". 1.

B827A Fits Handles L160. B396 B159M B399AM B399BM Fits Mold Price Key C & R Price Key D & F Price Key T Price Key P & N Price Key Minimum Width Required* 8” 10-1/2” 6” 7” *Width will vary slightly depending upon the type of connection being made. Used on vertically split molds. Fence Fabric Attachment Assembly fastens to your existing L159 or L160 Handle Clamp to firmly hold your mold to the fence post after the fence fabric has been attached. TOOLS & ACCESSORIES SECTION A Magnetic Handle Clamps The CADWELD mold can be securely held to a large flat or slightly curved vertical surface using the Handle Clamp with Magnetic Support.erico. Ideal for retrofit jobs. EZ HANDLE FENCE FABRIC ATTACHMENT ASSEMBLY Fence Fabric Attachment Part No.com A-9 . L159 Ph: 1-800-677-9089 www. FENCE FABRIC FENCE POST MOLD Fence Fabric Attachment Assembly An easy to use. labor saving.MATERIALS. Clamp Part No.

com . . . . . . . . . . . . . . . . . . . . . . . .B137-33 . . . . . . 1” Copper Bonded (. . T320 Flint Ignitor Extension B321-30 B321-30 Flint Ignitor Extension attaches to the T320 Flint Ignitor and allows the installer to be about 30” from the mold. . TOOLS & ACCESSORIES GROUND ROD SPECIALTY TOOLS ERITECH® Ground Rod Drivers Product # EGRD58 EGRD58I* EGRD34 EGRD34I* Description SECTION A 5' Driver body with insert for up to 5/8" ground rods Replacement insert for 5/8" ground rods 5' Driver body with insert for up to 3/4" ground rods Replacement insert for 3/4" ground rods *Both 5/8" and 3/4" inserts fit standard body of EGRD58 or EGRD34. . Ideal for such operations where the mold is in a narrow trench and the installer is at ground level.B137-14 . 5/8” Copper Bonded (. . . . . . . . . . . . . . . 1” Steel (1. Ground Rod Size 1/2” Copper Bonded or Steel Rod . . . . . . . . 3/4” Copper Bonded (. . . . A-10 Ph: 1-800-677-9089 www. . . .B137-31 . . . Part No. . . . . . . . . . . . .682” diameter) 3/4” Steel (. .914” diameter) . .MATERIALS. .erico. (Type HDGB and GB Connection). . . . . . . . . Ground Rod Splice Clamp The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly positioning the rods and mold while splicing the rods. . . . . . . . . . . . An ignitor is included with each Handle Clamp or frame.B137-22 . . .563” diameter) 5/8” Steel (. . . . . . . . . . . . . . . . . .B137-16 . . . . . . . . . . . . . . . . .B137-18 . . . T320A Replacement Flints are also available. . . . Ground Rod Driving Sleeves** Use a CADWELD ground rod driving sleeve to prevent mushrooming top of ground rod. . . . . B120 OTHER TOOLS Flint Ignitors T320 CADWELD Flint Ignitors are used to ignite the starting material when making a CADWELD Connection.B137-37 ** For plain (unthreaded) ground rods only. .00” diameter) . . . . . . . . . . . . . . . . . . . . . . . . . .750” diameter) . . . . . . . . . . . . .625” diameter) . . . . .

MATERIALS, TOOLS & ACCESSORIES

SECTION A

Ceramic Blanket
The woven Ceramic Blanket (Part T306) can be used to hold a hot mold or keep the work surface free of slag when cleaning the mold. T306

Screwdriver
T305

File
T329

Pliers
T304

Welding Tray
The Welding Tray (Part XLB974-B2) can contain a spill of molten weld metal. It is for personnel safety. Recommended when working overhead or over expensive equipment. XLB974-B2

TOOL KITS
Tool Box T396
A tool box is highly recommended to carry tools, molds, weld metal and a propane torch. T396 Tool Box T396 is included in Tool Kit T315A B136A T393 T320 T328D T329 T394 T378L T304 T313 T305 T321 T314

Tool Kit T315A
Other Tool Kits can be made for your particular requirements.

TOOL TRAY
Tool Tray Only: T331
Ideal for carrying one or two molds, weld metal, propane torch and tools. T331 Tool Tray T331 is not included in Tool Kit T315A

Ph: 1-800-677-9089 www.erico.com

A-11

MATERIALS, TOOLS & ACCESSORIES Ground System Testers
EST Series
Product # EST 101 EST 201 EST 301
EST Reel Kit 500

SECTION A

Description 2 pole resistance, 3 pole ground to earth resistance measurement @128Hz 2 pole AC resistance, 3 pole ground to earth resistance measurement, 4 pole soil resistivity measurement 2 pole AC resistance, 2 & 3 pole ground to earth resistance measurement, 4 pole soil resistivity, and clamp-on stakeless and selective adapters

ESTREELKIT500 EST Reel Kit 500 feet long (includes two reels)

EST101

EST201

EST301

Reference Material
Product # G157LT99 Description Practical Guide to Electrical Grounding

A-12

Ph: 1-800-677-9089 www.erico.com

TECHNICAL INFORMATION
GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS
The grounding conductor size is based on the maximum magnitude and duration of available fault current, and on the type of connections being used in the grounding system.

SECTION B
IEEE Std. 80-2000, Guide for Safety in Substation Grounding, the accepted industry standard, uses a fusing formula as the basis for selecting minimum conductor size to avoid fusing (melting) under fault conditions.

This formula can be simplified to the following: Where: A K A=K•I = Conductor size in circular mils = Constant from the following table = RMS fault current in amperes = Fault time in seconds

√S

I S

Based on the standard ambient temperature of 40°C.
CONSTANT K FOR ABOVE FORMULA MAX TEMP 1083 C 450 C 350 C 250 C COPPER S.D. 7.01 9.18 10.10 11.65 COPPERWELD DSA 40% 10.46 13.74 15.13 17.47 COPPERWELD DSA 30% 12.04 15.87 17.46 20.17

The temperatures listed above for each material are specified in IEEE Std. 80-2000 connecting means; Pressure type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brazed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exothermic welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . .

to be used for different types of 250° to 350°C* 450°C 1083°C

*except those which have been tested to and passed the requirements of IEEE Std. 837-1989.

+31%

+41%

+66%

Cable Only

CADWELD Connections

Brazed Connections

Pressure Type Connections 350°

Pressure Type Connections 250°

EXAMPLE – 25,000 Ampere, 2 second fault: CONNECTION TYPE CADWELD . . . . . . . . . . Brazed .......... Pressure Type (at 350 C) Pressure Type (at 250 C)
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CONDUCTOR SIZE .246 kcmil – use 250 kcmil .322 kcmil – use 350 kcmil .357 kcmil – use 350 kcmil .408 kcmil – use 400 kcmil

B-1

1147 .1739 . Conductor Dia.M.240 16.152 1.S.0837 .0372 . AND C CONCENTRIC STRANDED CONDUCTOR Based on A.380 6. 1.0973 .0938 .0745 .0974 .0940 .0600 .1093 .0726 .998 .575 .0591 .000 700.600 167.1228 . B.1357 .260 .510 10.0992 .0469 .031 .0664 .0385 .800 133.000 800.0147 *Class AA B-2 Ph: 1-800-677-9089 www.740 26.000 600.0905 .com .110 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 Size A.erico.1273 .0772 .0867 . In.000 750.728 .000 211.690 66.000.0673 .0526 .1548 .0242 NUMBER OF WIRES 37 61 .0822 .000 350.0915 .0701 .0295 .000 400.419 .1379 .528 .000 300.000 250.1040 .500 83. Size in Circular mils 1.0305 .0900 .292 .0234 .1622* .893 .100 105. Standard Specifications.0757 .332 .1257 .146 .184 .0534 .1470* .0877 .1451 .964 .1109 .0476 .232 .0612 .630 .000 500.1145 .1162 .470 .116 .T.0810 .0756 .W.1644* .630 41.TECHNICAL INFORMATION SECTION B BARE CLASS A.0812 .681 .1375* .1071 .530 4.G.370 52.0640 CADWELD Cable code 4Y 4Q 4L 4G 3X 3Q 3H 3D 3A 2V 2Q 2L 2G 2C 1Y 1V 1Q 1L 1H 1E 1B 7 19 91 .1055 .0185 .0908 .373 .813 .0486 .1280 .1424* .1048 .

S.625 .447 .750 .8 610.erico.563 .914 1.3 Equivalent CADWELD Copper Size* Cable code 3AWG 1 1/0 2/0 3/0 3/0 4/0 4/0 250 Kcmil 300 350 400 450 500 9A 9B 9C 9D 9E 9F 9L 9G 9H 7W 9J 7V 9K 9M *Approximate based on Fusing Current calculations and tests by Copperweld Co.2576 .914 1/2" 1/2" 5/8" 5/8" 3/4" 3/4" 1" 1" * Plain steel.810 .7 183.642 .682 .0064 2P 2K 2F 2B 1X 1T 1P 1K 1G 1D 1A Cable Stranding 7/#10 7/#8 7/#7 7/#6 7/#5 19/#9 7/#4 19/#8 19/#7 37/#9 19/#6 37/#8 19/#5 37/#7 Nominal Diameter .7 115.563 .250 16. stainless clad rods or galvanized steel.9 770.510 10.433 .600 167.7 248.546 .100 105.T.2 313. stainless steel.530 4.690 66.306 .3648 .00 .800 133. GROUND RODS CADWELD Ground Rod Code 14 14 15 13 16 31 16 18 33 18 22 37 22 Nominal Size Material Copperclad Steel* Copperclad Copperclad Copperclad Steel* Copperclad Copperclad Steel* Copperclad Copperclad Steel* Copperclad Type Sectional Plain Plain Sectional Sectional Plain Plain Sectional Plain Plain Sectional Plain Plain Thread Size 9/16" Body Dia. .1285 .500 83.8 292.0808 .613 .110 .682 .9 628.475 . 4/0 3/0 2/0 1/0 1 2 3 4 6 8 10 12 14 kcmil 72.4 498.M. Ph: 1-800-677-9089 www.com B-3 .1019 . Cable code 211.2893 .01 SECTION B DSA COPPERWELD CONDUCTOR Size A.TECHNICAL INFORMATION BARE SOLID COPPER WIRE Based on A.910 1.3249 .2043 .2294 .486 .899 .740 26.572 .4096 .4600 .8 231.6 145.5 484.630 41.801 .721 .380 6. In.7 395.G.370 52.1620 .W.385 . Standard Specifications Cross Sectional Area Wire CADWELD Circular Mils Dia.500 .505 .

75 CE CG CH DE DH EE EG EH EK EM GE GG GH GK GM JH JK JM SECTION B 1/8 3/16 1/4 3/8 1/2 REINFORCING BARS USEFUL CONVERSIONS Area Square Inches x 1273 = kcmil Square Millimeters x 1.910.91 4.Sq.79 1. rounded to the next higher commercial copper size. Inches Sizes* .625 .546.200 954.91 3.27 1.500 636.18 2.00 1.270 1.000 2.700 318.750 .128 1.31 .88 5.000 1.94 2.com .000 Weight CADWELD Lbs.25 4.36 5.283lb/in3 * Based on 8% IACS. per Foot Bus Bar Code .45 2.81 3.44 .5067 = Square Millimeters Rebar Sizes 3 4 5 6 7 8 9 10 11 14 18 NOMINAL DIMENSIONS Equivalent Dia.00 9AWG 7 5 3 2 1 1/0 2/0 3/0 250 kcmil 450 CADWELD Rebar Code 51 52 53 54 55 56 57 58 59 60 61 Density Copper: Steel: 0.273.323lb/in3 0.200 238.000 1.000 477.11 .45 1.693 2.900 1.726 .900 1.erico.60 .910.20 .88 1.600 954.300 477. B-4 Ph: 1-800-677-9089 www.TECHNICAL INFORMATION RECTANGULAR COPPER BUSBAR Thickness Inches Width Inches 1 1-1/2 2 1 2 1 1-1/2 2 3 4 1 1-1/2 2 3 4 2 3 4 Circular Mil Size 159.000 1.300 238.974 = kcmil kcmil x 0.257 .410 1.875 1.432.45 .969 .500 318.500 .727 1.500 716. Cross-Sectional Copper Inches Area .484 .273.700 477.56 2.81 7.969 1.000 1.375 .

140 .80 75.60 50.145 .90 to 7.80 to 26.1920 .30 11.365 CADWELD Mold Code 1 1.70 to 32.2070 Gage No.50 to 19.3625 .1483 .1205 .4615 .30 to 76.10 9.30 to 15.875 3.1770 .60 to 22.258 .40 62.50 15.0915 .133 .1620 .660 1.154 .900 2. Inches . 7/0 6/0 5/0 4/0 3/0 2/0 1/0 1 2 3 4 5 Dia.70 to 58.50 to 52.90 87.D.80 to 64. Gage No.50 4 5 6 8 10 60 72 84 Other standard sections used for fence posts CADWELD Mold Code PS15 PS20 PS25 PS30* PH1 PH2 Section 1-1/2" square 2" square 2-1/2" square 3" square 1.50 3 3.500 5.2830 .625 10.375 2.4305 .70 17.20 to 45.20 44. Thickness Inches Inches 1.0720 .0800 .2 Class 100-250.00 to 39.10 to 11.625 8.563 6.05 to 9.280 .237 .875 x 1.133 “H” 2.143 “H” * For D or F mold price only Ph: 1-800-677-9089 www.80 19.TECHNICAL INFORMATION STANDARD STEEL WIRE GAGE (WASHBURN MOEN GAGE) SOLID SECTION B CAST IRON PIPE – CLASS A THRU D AWWA Specification 1908.322 .490 .0625 .3065 .3938 .750 .erico.226 .500 4. 6 7 8 9 10 11 12 13 14 15 16 17 Dia.40 13.203 .3310 .1 25.25 1.40 to 17.50 2 2. Inches .50 STEEL PIPE SIZES STANDARD WEIGHT ASTM A53-90-B (SCHEDULE 40) ANSI/ASME B36.0540 Nominal Size (Inches) 4 6 8 10 12 14 16 18 20 24 30 36 42 48 54 Actual O.625 x .20 to 13.D.70 38. ASA A21.25 x 1.315 1.95 x .com B-5 .2625 . (Inches) 4.30 31.1055 .10M-1985 Nominal Size In 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 8 10 Wall O.80 to 5.00 6.90 21.2437 .000 4.1350 .2253 .216 .00 56.50 to 88.

COMPUTER ROOM GROUNDING Widely accepted system of grounding and signal reference grids to protect vital computer data and reduce downtime. A7D A7J A9E C-1 Ph: 1-800-677-9089 www. INSTALLERS AND INSPECTORS GUIDE A guide for installation and inspection of CADWELD exothermically welded connections. GEM BROCHURE Brochure describing GEM Ground Enhancement Material used to lower resistance to earth.com .LITERATURE SECTION C OTHER SPECIALIZED APPLICATION CATALOGS. BULLETINS AND TECHNICAL INFORMATION A1L A4G A4P STATIC GROUNDING CONNECTIONS SUBSTATION GROUNDING Numerous applications and guidelines for grounding electrical supply station (substations). APPLICATIONS.erico. CONTRACTOR TIPS Ideal for contractors – How to save time and make the installation easy.

BURNDY® SECTION C SOFTWARE SRG Disk (Demonstration) CADWELD has specialized design software packages: Computer room design – in AutoCAD® drawings or DXF style CAD CLUB CD Various connections and applications – AutoCAD drawings.com C-2 .erico. software or to schedule training. contact your local CADWELD representative or ERICO at: 800-677-9089 • Fax: 800-677-8131 Ph: 1-800-677-9089 www. Includes Testing Basic Grounding CADWELD ONE-SHOT EXOLON How to Make a Heavy Duty Ground Rod Splice Reducing Transient Threats with SRGs Signal Reference Grid Installation CADWELD in the Rain GRIDMAKER vs. (ref. A5U (ASCII) Disk S219D Grounding specifications – ASCII format so it can be read by any word processing software. For copies of any of the above catalogs. publication A5U) Facility Electrical Protection Six Point Plan CD.LITERATURE TRAINING VIDEOS CWTAPEA CWTAPEB CWTAPEC CWTAPED CWTAPEE CWTAPEF CWTAPEG CWTAPEH CWTAPEJ CWTAPEK How To Make a CADWELD Connection Basic Grounding. application bulletins.

Masts Fasteners & Fittings Ground Rods & Accessories Chemical Ground Rods Ground Clamps Ground Plate Electrodes Ground Rod Couplings Ground Rod Drivers Ground Rods – Copperbonded. Galvanized. Bases.ERICO SURGE AND LIGHTNING PROTECTION ELECTRICAL GROUNDING and BONDING Molds & Weld Metal EXOLON – Low Emission ONE-SHOT – Disposable Molds Lugs. Stainless Steel SURGE PROTECTION Surge Protection Products Service Entrance OEM Protection Components Data & Signal Line Protection Load Cell Protection Branch Panel Complete Home Protectors Telecommunication Shelter Protection Automation & Control Protection Bonding Products Aircraft Ground Receptacles Bonding Jumpers Equipment Ground Plates Equipotential Mesh Fence & Gate Bonds Grounding & Bonding Bars Perimeter Busbars Personnel Safety Mats Split Bolts SRG – Signal Reference Grids Static Bonding Products Switch Handle Bonds TIA/EIA Ground Bars Water-Pipe Clamps Miscellaneous Grounding Products GEM Ground Enhancement Material Ground Inspection Wells Ground Test Instruments Grounding Conductor . Tools & Accessories LIGHTNING PROTECTION Lightning Protection Products SYSTEM 2000 – Conventional Lightning Protection SYSTEM 3000 – Active Lightning Protection Lightning Warning System Industrial Stack Protection Support Equipment Air Terminals. Conductors.

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