Erection And Commissioning Practices

RECEIPT AND STORAGE OF MATERIALS ERECTION OF MAX PANELS COMMISSIONING OF MAX PANELS SIGNAL CONDITIONING PUTTING SYSTEM IN AUTO LOOP ATTENDING OTHER SERVICE CALLS

Storage Requirements

Dry (no dampness). Provided with dehumidifiers. Provided with room heaters to raise the temperature to prevent condensation of moisture during high humid condition. Well ventilated to avoid condensation of water, mould formation and ingress of Vermin.

Storage Requirements

Protected from rain, dripping water, dust, sand and corrosive gases. Accessible for fork lifter trucks/easy transports. Proper Illumination. Flooring hard enough to withstand the load. Protected from insects/vermin/rats e.t.c.

Erection Guidelines

Civil and Mechanical Clearance External Inspection for presence of any Physical damage Storage -4F (-20C) to 140F (60C) Operating 32F (0C) to 104F (40C) Relative humidity should be maintained between 35 percent and 50 percent with no more than 6 percent per hour variation

Erection Guidelines

All system grounding connections to the reference ground must be isolated from non-MAX equipment and Plant Lightning Protection Subsystem CT/PT Neutrals brought into the panel needing earthing shall be connected to station earth/panel body earth

Erection Guidelines

It is advisable to run power wires separate from signal wires Twisted pair cables for analog signals. Shields of analog signal cable to be earthed at one end only, preferably at shield ground bus in MAX panel The Panel earth bus bar to be connected to reference ground

Pre-Commissioning checks for MAX Panel

Ensure that the earthing connections are as per BHEL EDN drawings No mix-up shall be there between signal, shield and 0V wiring All internal wiring is OK and as per the drawings supplied

Pre-Commissioning checks for MAX Panel

Ensure proper distribution of supply to individual racks as per power supply distribution diagram Ensure all breakers are in OFF condition (supply is not getting extended) Remove all connectors from front end plate of I/O modules

Pre-Commissioning checks for MAX Panel

Check jumpers and address on the modules IOP301- Isolated analog input,16 channels IOP303- RTD input, 8 channels IOP304- Thermocouple/emf input, 16 channels IOP305- Voltage common input, 16 channels

Pre-Commissioning checks for MAX Panel

IOP320- 4-20 mA common output, 8 channels IOP330- 24 Vdc common input, 16 channels IOP351- Relay Output, 16 channels Ensure Ribbon cable is connected as per the drawing(SFD)

Commissioning of MAX Panel

Both the feeders should be connected to battery charger Switch on the feeder supply from the charger panel for the maxDNA panel to be charged

Commissioning of MAX Panel

Ensure that 24 V power supply (incoming) at the terminals of individual panels (both feeders)
Nominal voltage Variation

: 24 V DC : 23 V to 28.5 V

Switch on Feeders of maxDNA panel one by one and check the voltage as per the distribution diagram

Signal Conditioning

Digital Inputs Digital Outputs Analog Inputs

Transmitters : Panel Powered Transmitters : Field Powered RTD : 3-wire and 4-wire Thermocouples

Analog Output

Digital Input - IOP 330

24Vdc (Max:40Vdc) On state 8.5V 5mA/point @ 24Vdc 50mA @ 24Vdc One Address

Digital Output - IOP 351

W1 : Hold/Reset 5 A @ 250 VAC 3 A @ 30 VDC 0.3 A @110VDC 400mA @ 24Vdc One Address

Jumper Position 2-3 Position 1-2 W1 Reset Output Hold Output

Analog Input - IOP 301

4 - 20mA signal

Powered by module : A,B,C,D - IN; E - OUT Powered from field : A,B,E - IN; C,D - OUT

Input Impedance : 300 Input Power : 400mA @ 24Vdc Two Bus Addresses
Jumper Installed Not Installed W1 50 Hz 60Hz W6 Model564 maxPAC

RTD Input - IOP303

Input Type : 10 Cu, 10 Pt, 25 Pt, 100 Cu, 100 Pt, 100 Ni, 1000 Pt Input Range : 0 - 1000 Input Power : 125mA @ 24Vdc Two Bus Addresses

Thermocouple Input - IOP304

Input Type : Types B, D, E, G, J, K, N, R, S, T, Platinell II Input Range : +/-10mV, +/-25mV, +/-60mV, +/100mV, +/-250mV, +600/-250mV Input Power : 125mA @ 24Vdc

Two Bus Addresses

Analog Output - IOP320

Jumper W2 : Hold / Reset Span : 4 - 20mA Rise Time : 750msec Load Impedance : 0 - 800 Input Power : 175mA @ 24Vdc

Eight Bus Addresses

Jumper Installed Not Installed W1 Run Mode Calibrate Mode W2 Hold Output Reset Output W3 Secondary Primary W4 Common I/O Redundant I/O W6 8 addresses N/A

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