NAME: MARSHALL MINGGAT ANAK ANTAK @ AMPI ID. NO.: 56267111063 CHAPTER I: INTRODUCTION 1.1 INTRA Objective To expose student to a working environment Able to enhance their knowledge and abilities To practice the knowledge and skills learned while studying Learn how to inculcate and foster the team spirit among the workers 1.2 INTRA Location Labuan Shipyard & Engineering Sdn Bhd (710954- H) KM 9, Jalan Ranca-Ranca P.O Box 81210, 87031 F.T. Labuan.
1.3 Position Given Assigned in the commercial marine shipbuilding department as a trainee Student was rotated to other sections for learning purposes List of sections: naval architect quality control hull piping mechanical electrical and instrumentation test and commissioning 1.4 To Whom Trainee Did The Report 50% of assessment which will be evaluated by the company supervisor 30% of the assessment which will be evaluated by the university supervisor 20% of the assessment which will be evaluated during the presentation 1.5 Major Task/Job/Project Given Major task: To assist engineers and supervisors To observe work and progress of 77 meter DP2 DEP PSV belong to Icon Offshore Berhad. Minor Task: To draft proposed block construction sequence for 82 meter offshore work / accommodation vessel OSV To observe shipyard activity. GA of 77m & 82m vessel CHAPTER II: GENERAL PRESENTATION OF THE COMPANY 2.1 Company Profile One of the largest and well equipped shipyard in South- East Asia Main yard sited on 30-hectare of land, with deep water access, shelter from prevailing monsoons, strategic geographical location and free port status LSE are easily accessible through: By air via Kuala Lumpur, Kota Kinabalu and Miri By ferry services from Sabah, Sarawak and Brunei 2.2 History Of The Company Establish in 1972, known as Sabah Shipyard Sdn. Bhd. On 26 th September 2005, Labuan Shipyard & Engineering Sdn. Bhd. (LSE) was incorporated and took over the facilities, operations and all business activities of former Sabah Shipyard Sdn. Bhd. LSE is a subsidiary company of Realmild (M) Sdn Bhd 2.3 Vision To be a premier global integrated solution provider for the oil and gas and marine industries
2.4 Mission Attract & retain the best human capital Continuously improve & maintain the highest levels of safety & quality Maintain all best practices expected of the industry at all times
2.5 Corporate Logo 2.6 Main Product or Services Provided to Client Oil & Gas Ship Repair Shipbuilding Naval Craft Maintenance Power Barge Construction
A module frames built by the yard An example of ship repair at the yard A courtesy picture of MV Kedah Cement III. A courtesy picture of one of offshore patrol vessel A courtesy picture of one of the power barge 2.7 Health, Safety, Security and Environment Accredited OHSAS 18001:2007 on 24 November 2011 legal compliance is effectively managed to conduct its operations in a manner designed to: health safety and security of its employees and the public to avoid and mitigate adverse impacts on the environment result from its operations supported by their own industrial clinics and own ambulance promoting LSE policy through awareness, campaign, and training 2.8 Quality Accredited ISO 9001:2008 on 24 November 2011 Operates a quality system in line with, but not limited to, the requirements of ISO 9002 Governed by the Project Quality Plan (PQP) 2.9 Facilities Wharf and Loadout Facilities Covered Fabrication Space Open Fabrication Space Warehouse * Details of facilities, refer to report
2.10 Equipments Major Equipment Cranes Electrical and Auxiliary Support *Details of equipments, refer to report CHAPTER III: 77M DP2 DEP PSV SHIP CONSTRUCTION AND MINOR TASK 3.1 Role of The Department Trainee Were Attached To As a trainee Involve in the technical site regarding the construction of the vessel by assisting person in charge in each of every section Minor task was to draft block strategy construction Trainee need to research: Previous similar project for reference on construction method Estimate blocks weight Block arrangement Erection sequence Second minor task was to re-model a hull of vessel using computer aided design software
3.2 Expectation of The Company To The Department Complete the project given according to the construction plan Complete the project according to schedule Constructing the vessel according to class and owner requirements Expose trainee to working environment Enhance the knowledge and abilities of trainee Inculcate and foster the team spirit among the workers
3.3 Student Role/Responsibility/Project Given Expose trainee to working environment Enhance the knowledge and abilities of trainee Inculcate and foster the team spirit among the workers Enhance trainee public relation (PR) skills between staffs, client, vendor and sub-contractor. Enhance creativity of trainee to solve task given Expose trainee to current modern technology used in shipbuilding Expose trainee to modern sophisticated technology used in the new build vessel.
3.4 Task Description 3.4.1 Hull Section and Quality Control (QC) Section Inspection for status of completion: Dispersant tank Water ballast tank Forecastle and navigation deck Drain plug arrangement / installation Manholes installation Portholes and windows Tugger winch support beam To ensure stiffeners, brackets, dimension, grinding and welding work, etc. are in place and correct
An example; Support beam for tugger winch on starboard side 3.4.2 Piping Section Not much work left for piping, as the work was on track Trainee does revision drawing for piping drawing Example of drawing piping revision 3.4.3 Mechanical Section Mechanical equipments status of installation checking: Items seating measurement Check motors and pumps specification Checking the dimension of the tugger winch support beam and anchor windlass support beam Crane, tugger winch, rescue boat, external fire pump c/w gearbox, sewage treatment plant and electro hydraulic power packs, etc. for their serial number and specification 3.4.4 Electrical and Instrumentation Section Listing down for electrical equipments install onboard. Example is shown below
Goes onboard the vessel named Perdana Adventurer to study their electrical and instrumentation consoles location & installation Studying the Bureau Veritas(BV) class on electrical topic. Part refer was Part C Machinery, System and Fire Protection, Chapter 2 Electrical Installation, From Section 1 till Section 15.
The mentioned vessel. Perdana Adventurer E&I equipments status of installation checking: Uninterruptible Power Supply (UPS) system Public Address (PA) system onboard telephone system electrical selector switch air compressor equipment for the mud tank system UV water sterilizer Instrumentation system such as Icom, Cyscan, HiPAP, Kongsberg DP2 & Azimuth thruster, magnetic compass, etc. 3.4.5 Testing and Commisioning Section Prepare test document in compliance with class rule. Test documents that were being prepared by trainee: Cable insulation resistance test Electrical secondary power Insulation test for lightning system Alternate current lighting Emergency lighting Switches and sockets Direct current lighting DC sockets 3.4.6 Naval Architect Section Mostly drafting work for equipments seating were given. Drafting work done by trainee: Steering unit equipment sitting Mud brine starter unit equipment sitting CyScan sitting Battery rack sitting Guardrail in engine room
3.4.7 Minor Task Prepare block construction strategy and erection sequence for 82m offshore work / accommodation vessel using AutoCAD software
Site preparation work for two new built vessels, H102 and H103. Frame marking on site
During trainee spare time at the yard, he managed to observe blasting process for Belait Barakah vessel
Studying the table of offset data given by naval architect for the purpose of trainee mini project assessment. Given task by naval architect to re-model a vessel using Maxsurf software. CHAPTER IV: CONCLUSION AND RECOMMENDATION 4.1 Conclusion Targeted time is very important Good cooperation and coordination between every team way to achieve goal Ships constructed must meet the requirement from classification society & meet the objective of the task to be performed by the ship Facilities upgrading The end. TQ