Professional Documents
Culture Documents
Power
Challenges4
India is 3rd largest power produce in Asia, after China and Japan
Three Gorges Dam is the largest power producing station in the world
with a capacity of 22.5 GW1
The current installed generation capacity in India is 225793.1 MW or 225
GW as on 30-06-20132
The current installed transmission capacity is only 13% of the total
installed generation capacity in 2010 3
It is largely coal based
India has tough time matching the supply to the power demand
Source:
1. http://www.forbes.com/sites/williampentland/2013/08/26/worlds-39-largest-electric-power-plants/
2. http://www.powermin.nic.in/indian_electricity_scenario/introduction.htm
3. Power Sector in India, White paper on Implementation Challenges and Opportunities,For release at the Energy
Summit, Nagpur - January 2010
Above fig. have been adopted from Reliance Power Annual Report FY12-13
Power Generation
FY12-13
1 Unit = 1KWh
Quick Facts
HVDC- High-Voltage, Direct Current
A HVDC electric power transmission system uses direct current for the
bulk transmission of electrical power, in contrast with the more common
alternating current systems.
For long-distance transmission and bulk power transmission, HVDC
systems may be less expensive and suffer lower electrical losses.
Als0, HVDC is a flexible option, especially because it enables the
switching of the direction of transmission depending on where demand is
For shorter distances, the higher cost of DC conversion equipment
compared to an AC system may still be warranted, due to other benefits
of direct current links.
Due to the high capital expenditure upon HVDC transmission, this market
is due for steady, incremental growth in the coming years
Asia dominates the HVDC transmission market
Global power equipment manufacturer Alstom expects the Indian highvoltage transmission market to be worth euro 2 billion by 2018*
Alstom is working on the 1,365-km Champa (Chattisgarh) to Kurukshetra
(Haryana) 800 kV-3,000 MW HVDC transmission line, on behalf of PGCIL
HVDC has emerged the key technology for inter-connecting regions and
countries for electricity transfer, as it helps transmit more power with less
infrastructure
Source:
*http://www.thehindu.com/business/Industry/alstom-bets-big-on-indian-high-voltage-transmission-market/article4902201.ece
HVDC improves quality, stability and reliability of electricity**
**http://www.thehindubusinessline.com/companies/india-has-2b-market-potential-for-highvoltage-transmission-lines-alstom/article4897821.ece#
***http://www.thehindu.com/news/national/karnataka/national-power-grid-to-be-operational-from-2014/article3994001.ece
Quick Facts
Transmission and Distribution Loss
Energy losses occur in the process of supplying electricity to consumers due to technical and commercial losses.
The technical losses are due to energy dissipated in the conductors and equipment used for transmission, transformation,
sub- transmission and distribution of power.
These technical losses are inherent in a system and can be reduced to an optimum level.
The losses can be further sub grouped depending upon the stage of power transformation & transmission system as
Transmission Losses (400kV/220kV/132kV/66kV), as Sub transmission losses (33kV /11kV) and Distribution losses
(11kV/0.4kv).
Quick Facts
What is Govt. doing to control AT&C Losses?
To bring the losses and make the distribution sector commercially
viable, Accelerated Power Development Program (APDP) was launched
in 2000-2001 as a last means
Slowly, government realized that there is an urgent need not only for
the development of the distribution sector, but complete reforms of the
existing infrastructure. This led to the birth of Accelerated Power
Development and Reforms Program (APDRP) during 2002-2003
The objective of APDRP were:
Improving financial viability of State Power Utilities
Reduction of AT & C losses to around 10%-15%
Improving customer satisfaction
Increasing reliability &quality of power supply
R-APDRP (Restructured APDRP) was the governments renewed attempt
to revive the power sector reforms in the year 2008.
It seeks to eliminate the faults of the former avatar APDRP
Total outlay is Rs. 57,577 Cr.
Projects under the scheme are taken up in two parts.
Part-A of the project is aimed at establishing IT enabled system for
energy accounting and auditing and SCADA (supervisory control and
data acquisition) for big cities (with population of 4 lakhs.
Part-B is for regular distribution, up-gradation and strengthening
projects.
The outlay for Part-A is Rs 10,000 cr. and that for Part-B Rs 40,000 cr..
The programme will cover all urban areas, cities and towns with a
population of more than 30,000
HT-High Tension Voltage
LT- High Tension Voltage
Power-Supply Chain
Pays
Fuel Supply
Agreement (FSA)
In the absence of
power purchase
agreements, units
will not receive any
coal from Coal India,
which is the latest
condition for
receiving coal under
the fuel supply
agreements*
Power
Generation
Company E.g.
NTPC
Power Purchase
Agreement (PPA)
Awarded through
bidding process
against tender
issued by State
Distribution
Companies
Power Distribution
Company
E.g. Maharashtra
State Electricity
Distribution
Company
Consumer
Retail/Industrial
*http
9
://epaper.timesofindia.com/Default/Layout/Includes/ETNEW/ArtWin.asp?From=Archive&Source=Page&Skin=ETNEW&BaseHref=ETM%2F2013%2F09
FY12-13
FY11-12
Commercial
Generation(MUs)
230993
220696
Rs. Per
Rs. Per
Expenses
Rs. Cr KWh
Rs. Cr KWh
41018.
41635.
Fuel
25
1.78
46
1.89
3360.1
3101.7
Employee Benefits
2
0.15
1
0.14
General Admin and
4211.2
3588.7
Other Expense
2
0.18
9
0.16
48589.
48325.
Average
Average
Total
59
2.10
96
2.19
Tariff FY11Tariff FY1212
13
Rs. 2.94 /
Rs. 2.90 /
KWh
KWh11
Profitabili
ty
38%
1. Adjustments from previous years not
considered
Reliance Power
FY12-13
Electricity Generated
(MUs)
8060
Rs. Lakhs
492488
Expenses
Fuel
Purchase of energy/coal
rejects
other operating expenses
Employee benefits
General Admin Expenses
Total Expenses
Observation:
Even though cost of production
for Reliance power is higher, they
got into PPA with UP govt. such
their profitability was maintained.
Rs. Per
KWh
5.53
256207
3.18
38517
702
8034
17910
321370
0.48
0.01
0.099
0.22
3.99
Profitabili
ty
38%
3. http
10
://articles.timesofindia.indiatimes.com/2012-10-16/lucknow/34498086_1_ros
Transmission Line
1,00,200CKm of
EHV
167
Transformation Capacity
1,64,763 MVA
99.90%
1. http://articles.economictimes.indiatimes.com/2011-12-05/news/30477832_1_transmission-business-power-grid-business-model
2. http://www.thehindubusinessline.com/money-wise/stock-insight/power-grid-corporation-buy/article4203773.ece
3. Annual Report, PGCIL, FY12-13
4. IDFC India Infrastructure Report.pdf
11
Source:
* IDFC India Infrastructure Report.pdf
12
13
Distribution
The distribution segment continues to carry electricity from the point where transmission leaves off, that is, at
the 66/33 kV level.
The standard voltages on the distribution side are therefore 66kV, 33 kV, 22 kV, 11 kV and 400/230 volts,
besides 6.6 kV, 3.3 kV and 2.2 kV.
Depending upon the quantum of power and the distance involved, lines of appropriate voltages are laid.
The main distribution equipment comprises HT and LT lines, transformers, substations, switchgears, capacitors,
conductors and meters.
HT lines supply electricity to industrial consumers while LT lines carry it to residential and commercial
consumers.
Recent Developments
Financial Restructuring Plan (FRP)*
According to the FRP, State Governments will take over 50% of the short-term liabilities and convert them to
bonds, and the remainder will be restructured by banks, by extending the moratorium on the principal and
giving better terms for repayment.
This assistance will be granted on the condition that the discoms carry out operational and financial reforms
including rationalising tariffs, balancing high tension and low tension loads, extending metering to all
consumers, and curtailing unauthorised electricity consumption.
Some state discoms, such as Punjab and Madhya Pradesh, have declined to participate in the FRP, wanting to
manage their finances on their own.
The FRP was adopted and started by the end of FY13, in eight states including Tamil Nadu, Andhra Pradesh,
Uttar Pradesh, Haryana and Rajasthan, with combined losses of Rs.160,000 crore.
The scheme has come under criticism for following the same pattern as older schemes, which may have
improved efficiency of discoms, but were unable to mitigate political interference
14
*http://www.idfc.com/pdf/IDFC_16AR_Shareholder_2012_13.pdf
Power Generation
Capacity
(MW)
NTPC
411841
Power Transmission
Power Distribution
TATA Power
85212
PGCIL
Adani Power
7260
Alstom T&D
NHPC
5702
Reliance Power
25005
Others
159833
Total
225000
Kalpataru Power
Transmission, etc
Power Trading
Indian Energy Exchange
Power Exchange India
1. http://www.ntpc.co.in/index.php?option=com_content&view=article&id=64&Itemid=34&lang=en
2. http://www.tatapower.com/businesses/conventional.aspx
3. http://www.adanipower.com/AdPressReleases/15/1/2013
4. http://www.nhpcindia.com/about-overview.htm
5. http://www.reliancepower.co.in/108/21_101.pdf
15
1.Central Electricity Regulatory Commission (CERC), State Electricity Regulatory Commission (SERC)
2. Wheeling is the transportation of electric power (megawatts or megavolt-amperes) over transmission lines
3. Electricity Reforms and Regulations- A Critical Review of Last 10 Years Experience, Ajay Pandey, Sebastian
18
On Transmission Tarif1
It does not lays clear cut framework for transmission tariffs
Though it states that it should be sensitive to quantum, direction and distance of flows. This could be based on
zonal postage stamp pricing or MW-mile basis or some other variant based on the principle of system users
sharing their respective share of utilization of the network
Losses should be charged on the basis of average losses arrived at after appropriately considering the distance
and directional sensitivity, as applicable to relevant voltage level
Loss compensation is reasonable and linked to applicable technical loss benchmarks
On Distribution Tarif1
The Tariff Policy recommends that the State Government should target direct subsidies, than cross-subsidies,
for the purpose as spelt out in section 65 of the Act.
Only consumers belonging to BPL category may be given special support to the extent of 50% for 30 units a
month in line with the National Electricity Policy.
The SERCs should notify the roadmap within six months the target latest by 2010-11 for brining tariffs to within
+/- 20% of average cost of supply.
For every category, the document stresses on the need for recovery of reasonable user charges. Subsidized
rates should be permitted only up to a pre-identified level beyond which cost of service should be recovered.
1. Electricity Reforms and Regulations- A Critical Review of Last 10 Years Experience, Ajay Pandey, Sebastian Morris,
19
1. http://articles.economictimes.indiatimes.com/2007-02-13/news/27688884_1_control-period-tariff-policy-regulatory-commission
1.
http://articles.economictimes.indiatimes.com/2007-02-13/news/27688884_1_control-period-tariff-policy-regulatory-commission
21
1.
2.
3.
http://gopalakrishnanprasanth.wordpress.com/article/introduction-to-availability-based-3bk0x32fl4sfh-5/
http://powermin.gov.in/distribution/availability_based_tariff.htm
http://www.npti.in/Download/Distribution/YMPL/third%20party%20papers-technical%20info/ABT.pdf
22
Overview1
The Electricity Act, 2003, provides for open access to
energy, which contributes the second largest chunk of
20-50% of the total cost of production, next only to
raw materials. As such, easier energy availability for
industrial development is an issue of paramount
importance
Although open access to electricity may not reduce its
price much due to the prevailing high input costs, it
would make it easier for industries to procure power
from their source of choice and also potentially reduce
power tariff.
India now ranked low at 59th place in global
competitiveness index of World Economic Forum.
Compared to the USA and China (6.9 cents per unit),
electricity charges in India are higher at 10 cents, thus
making production rather uncompetitive
Indias enegy imports are expected to grow from 26%
in 2007 to 40% in 2030 while the USAs will decrease
from 33% to 27%, due to shale gas availability, during
this period.
Open access could go a long way in making Indian
costs more competitive as it would ease availability.
1. http://www.thehindubusinessline.com/economy/power-traders-demand-open-access-across-india/article4885103.ece#
24
26
1. http://www.financialexpress.com/news/extra-costs-offset-open-access-gains-for-power/951897/0
Transmission Charges
Wheeling charges
Operating charge
UI charge
Reactive energy charge
Cross subsidy charge
Additional Surcharge
Interconnection surcharge
Connectivity surcharge
Any other charges
By manipulating above charges, especially, Cross subsidy, SEBs and SERCs make open access of electricity
prohibitive.
Now MERC2, on Feb 24, 2013 has increased the cross subsidy surcharge by 60 to 70 paise a unit for industries,
which is against the spirit of NTP, 2006, which says, cross subsidy should gradually decrease
1.
http://www.indianelectricity.com/html/pdfall/openaccess/MPERC%20open%20access%20charge%20calculation.pdf
27
www.indianelectricity.com/html/pdfall/openaccess/MPERC%20open%20access%20charge%20calculation.pdf
http://articles.timesofindia.indiatimes.com/2013-02-24/nagpur/37269476_1_open-access-rb-goenka-msedcl
In the electric power market, tolling agreements are typically between a power buyer and a power
generator, under which the buyer supplies the fuel and receives an amount of power generated based on an
28
Power Tolling
Arrangement11
29
1. http://articles.economictimes.indiatimes.com/2013-05-23/news/39475586_1_power-exchange-india-industrial-units-indian-energy-exchange
30
31
32
Challenges
Fuel linkages: 65% of Indias power capacity is thermal-based. In
such a case fuel linkages (coal, gas, etc.) become very critical.
Obtaining secure fuel linkages is a major challenge due to stringent
government policies related to environmental and mining
clearances. The requirement of coal in power plant in the year 2017
and 2022 is expected to be 900 million MT and 1,180 million MT
respectively.
Currently close to 140 million MT out of the total 460 MT is
imported. Share of domestic supply is expected to dwindle further
with more than 150 mining projects of Coal India awaiting
clearance from the environment ministry. Specially after coalgate,
new licences are not being granted
Land acquisition legal and environmental issues
Power project funding: To meet the investment needs, Indian
players will need
to search globally for inexpensive sources of funds. Rising inflation
is resulting
in rising cost of funds in India. Consequently, many players in the
power sector
intend to secure investments from other countries. Moreover some
countries
provide
low(such
cost as
funding
their
industries and
which creates
Critical
raw
material
CRGOtofor
transformers
competitive is
pressure
on Indianas
players
generators)
being imported,
there is no domestic supplier.
These results in issues related to the availability and price volatility
of raw materials. India consumes 250,000 MT of CRGO sheets, of
which only 80,000 MT is prime material, while the others are of
second grade quality.
Lack of adequate support Infrastructure
T&D losses in India currently stand at 27%. The losses are largely due to overloading of
lines and substation equipment, absence of upgradation of systems, thefts and pilferage
etc. These losses cause significant financial impact to the utilities.
iv. Poor financial health of state distribution companies is leading to lowered investments
in the distribution segment and also lack of payment security for industry players.
v. Funds availability is a major issue plaguing the power sector. Lack of funds delays the
projects and puts modernisation plans on hold.
vi. Need for improvement in design of procurement process and policies of central and
state utilities
a) There is a need for improvement in procurement design and policies and qualifying
criteria (which operate on outdated tendering procedures) and system for awarding
contracts, based on L1 criterion.
b) Utilities are not awarding projects regularly and are bunching them, leading to suboptimal capacity utilization.
c) Delays by utilities in taking decisions on projects, reviews, etc., is leading to delays in
execution.
d) Sub optimal quality products are getting approved in the absence of standard
procurement policies and product specifications not defined in time.
e) There is a lack of standardization of product specifications, design parameters and
ratings for transmission and distribution (T&D) equipment across different utilities.
f) There is need for enforcing and monitoring of regulations on power plants (e.g., related
to emissions, heat rate) to ensure that good quality equipment gets installed that meets
specifications. Currently, power plants look at the capital cost of procurement and do not
consider other costs including societal and environmental costs.
g) Absence of price variation clauses in certain transmission contracts or projects is
Shortage of skilled technical manpower is major issue faced by the EE industry.
leading to imbalance in pricing, which affects the margins of companies in the event of
Industry is expected to require more than 5 million of direct manpower and
an increase in the price of raw materials and lead to delay in supply.
Generation
Many companies have set up new capacities, while the existing ones are augmenting their existing
capacities. Generation equipment (boilers, turbines and generators) production in India is estimated
at around ` 26,600 crore
(around US$ 5.7 bn). The BTG equipment segment has witnessed significant investment from
foreign players who have set up their manufacturing facilities in India. The large demand for BTG
equipment makes India an attractive market for these companies.
There is significant import of BTG equipment (at ~13%) in the boiler segment, which constitutes a
major share of the sector. Imports are predominantly from countries such as China and Korea. Due
to the emergence of new technologies such as supercritical technology, the market share of foreign
BTG players is significant in the total orders placed.
A large part of the BTG demand from private sector players for the Twelfth Plan period has also
been bid for, making the government sector (largely NTPC) an important customer for the BTG
equipment industry segment.
Supercritical technology is gaining prominence in the Indian market. During the Eleventh Plan, the
share of supercritical technology was 14%, while in the Twelfth Plan the share of supercritical
technology will be more than 60%.
Overcapacity in the Chinese BTG segment has resulted in Chinese companies targeting growth
markets such as that in India. Chinese companies have received huge bulk orders, primarily from
Indian private players for power plants
More than 80 GW of supercritical sets have been awarded by India till date. Foreign players have
been the recipients of the major share of such orders. More than 68 GW have been awarded to
foreign players, with Chinese players capturing more than 80% of the orders placed on foreign
companies. Domestic players lag behind in adding BTG capacity in the super- critical boiler and
turbine segments.
Generation
The move by NTPC in enforcing an offset
mechanism (where the supplier of major
equipment needs to set up local manufacturing
in I ndian as qualifying criteria for the bid) is a
welcome move to promote the domestic
equipment industry.
Transmission
The investment in transmission infrastructure has been half of that on generation, leading to major inadequacies in the transmission system
Distribution of electricity in India is largely operated by states, with only 57% being distributed by private players. One of the major problems in
this segment is high AT&C losses, which continue to be around at 27% . This is substantially higher than the global average of 1015%. The total
loss incurred by distribution companies is estimated at around ` 70,000 Crs. in 201011
The capacity utilisation of the T&D equipment industry is broadly only 70%, which is a matter of concern for the industry. At present, supplies
electricity to the franchisee at a predetermined price according to the franchisee agreement. The franchisee retains a pre-defined portion of the
revenue as charge.
Transmission
Transmission and distribution equipment
Indias T&D equipment industry is heterogeneous and manufactures a wide
variety of equipment from transmission line towers and transformers to
energy meters. The industry is also characterised by its large unorganized
segment and the presence of a large number of SMEs. The size of this
industry is estimated to be ` 84,000 crore (around US$ 18.5 bn) and exports
constitute about ` 18,000 crore (around US$ 4 bn)
Indias T&D equipment industry is heterogeneous and manufactures a wide
variety of equipment from transmission line towers, transformers, switchgear
to energy meters. The industry is also characterised by the presence of a
large number of SMEs. The size of this industry (including other electrical
equipment) is estimated to be ` 89,235crores in 201112.
Distribution
Investment
Investment in
in new
new technology
technology and
and modernization,
modernization, like
like 1,200
1,200 kV
kV
transmission
transmission lines,
lines, +/-800
+/-800 kVDC
kVDC transmission,
transmission, planning
planning of
of smart
smart grid
grid
projects
projects and
and establishment
establishment of
of the
the national
national grid
grid by
by the
the Power
Power Grid
Grid
Corporation
Corporation of
of India
India are
are major
major steps
steps towards
towards efficient
efficient utilization
utilization of
of energy
energy
by evacuating electricity from power surplus regions to meet demand in
power
power deficit
deficit regions.
regions.
Players
Major public sector companies involved in the generation of electricity include NTPC, Damodar Valley Corporation (DVC), National Hydroelectric Power Corporation
(NHPC), Nuclear Power Corporation of India (NPCI), Andhra Pradesh Power Generation Corporation (APGENCO), Tamil Nadu Electricity Board (TNEB), Maharashtra State
Electricity Board (MSEB), Kerala State Electricity Board (KSEB), in Gujarat (MGVCL, PGVCL, DGVCL, UGVCL the four distribution companies one controlling body
GUVNL, one generation company GSECL and one transmission company GETCO). The Power Grid Corporation of India is responsible for the inter-state transmission of
electricity and the development of the national grid.
NTPC
Accordingly, NTPC has forayed in to hydro power development and is already implementing hydro projects with a capacity of 1,920 MW. NTPC
plans to have 9,000 MW of Hydro Power projects in its portfolio by 2017. At present 80% of NTPCs portfolio is based on coal. Even going forward,
NTPC plans to add large capacities based on coal. By 2017, NTPC intends to have a more diversified fuel mix with 70% of its capacity based on
coal, around 14% based on gas, 12% based on hydro, 3% nuclear and 1% based on renewable energy sources.
Considering the benefits of nuclear power generation and strong project management capability of NTPC, the company envisages setting up 2,000
MW of Nuclear Power Capacity by 2017 through a joint venture with Nuclear Power Corporation of India Ltd.
Players
Bhel
Maharatna . Bharat Heavy Electricals Ltd. (BHEL) has developed a demonstration model based on Integrated Gasification Combined Cycle (IGCC) and advanced
ultra-supercritical technology. BHEL should be supported by the government to build high capacity commercial units in a time-bound manner. This technology,
which is not available in the world for Indian coal, should be made available to other manufacturers. For any R&D project, the user organisation or main
beneficiary should be supported by the government for leading the research in a planned and committed manner.
It is the 7th largest power equipment manufacturer in the world. In the year 2011, it was ranked ninth most innovative company in the world by US business
magazine Forbes. BHEL is the only Indian Engineering company on the list, which contains online retail firm Amazon at the second position with Apple and
Google at fifth and seventh positions,respectively.[11] It is also placed at 4th place in Forbes Asia's Fabulous 50 List of 2010.
BHEL has a share of 59% in Indias total installed generating capacity contributing 69% (approx.) to the total power generated from utility sets (excluding nonconventional capacity) as of March 31, 2012. The company has been exporting its power and industry segment products and services for over 40 years. BHELs
global references are spread across 75 countries. The cumulative overseas installed capacity of BHEL manufactured power plants exceeds 9,000 MW across 21
countries including Malaysia, Oman, Iraq, the UAE, Bhutan, Egypt and New Zealand. Its physical exports range from turnkey projects to after sales services.
It became the only company in the world to have integrated facilities to manufacture power project equipment - from boiler to turbine to generator. The
company now has 14 manufacturing units across the country and employs 67,000 persons. It manufactures equipment for coal, gas, nuclear and hydel power
plants. BHEL-manufactured generating sets, with a capacity of nearly 55000 MW, account for about 65 per cent of the installed capacity in India. Being the only
one of its kind in the region, BHEL also accounts for a significant portion of Malaysia's power generation capacity.
Faced with the new power policy, BHEL utilised its capacity to produce equipment for the industrial sector, that is, for the non-power sector. Its Tiruchi unit in
Tamil Nadu, for example, has produced boilers for use in a range of industries - from paper to petrochemicals
PGCIL
Bhel
continues
its 7,000-12,000
mwGrid
addition,
entryof
ofIndia
a player
like L&T
Power
is already
enhancing1,200
indigenous
by at
4,000
per annum
In the
transmission
sector, the Power
Corporation
Ltd. (PGCIL)
has
developed
an experimental
kilovoltdelivery
(kV) station
Binamw
(Madhya
Pradesh) with the
involvement of domestic electrical equipment manufacturers, EPC (Engineering, Procurement & Construction) contractors, and a foreign expert. This is an excellent model of
public-private partnership (PPP) for fast development of new technology / systems and should be replicated in other areas. To increase the capacity of existing transmission
lines, stress should be laid on areas such as high surge impedance loading lines and development of high temperature low sag carbon core conductors.
L&T power has snatched huge chunk of orders In a very quick time
http://www.financialexpress.com/news/-huge-scope-for-power-equipment-biz-in-india-/596736/1
Siemens India is one of the largest players in Transformers Manufacturing
http://www.business-standard.com/article/economy-policy/boom-time-for-power-equipment-companies-109090200076_1.html
5 Year Plans
Twelfth Five Year Plan, around 78 GW of power generation capacity is expected to be added, while another 100 GW is expected in the Thirteenth Five Year Plan
During the Twelfth Five Year Plan, investments are expected to be worth around US$ 85 bn in generation, US$ 45 bn in transmission and US$ 70 bn in distribution.
Problems
Shortages
Tariffs
Dependence on imported fuels
Poor health of distribution
Tariff Policy
Policies
Tariff Policy
Tariff Policy
Tariff Policy
Tariff Policy
Export
Import
T&D equipment trade
Although Indian manufacturers have capacities,
imports have grown faster than exports in the
recent past, significantly affecting the domestic
manufacturing industry. Over the past six
years, from 2004 to 2010, Indias trade deficit
has almost doubled, increasing from ` 3,823
crore to ` 7,923 crore. Imports increased from `
7,990 crore to ` 21,764 crore, while exports
have grown from ` 4,167 crore to ` 13,840 crore
In 201011, there was more than 15% decline in
exports, whereas imports increased by more
than 12% from the previous year, thereby
widening the trade deficit gap. Import threat is
looming large, especially from China, Korea and
Germany. Equipment categories that have been
.impacted include power transformers, HV
switchgear, EHV cables, HV insulators, 22
motors, generating sets, and turbines
Import
With Indian electrical equipment manufacturers having significant capacity to meet the domestic demand for transmission equipment, rising
Chinese imports are causing concern to the domestic industry. Chinese companies have brought down prices significantly, but the quality and
reliability of their products is not yet assured.
If Chinese manufacturers want to export to India , they have the advantage of nil duties as per our mega power project policy. But, if we want to
export to China , our products face taxes and duties of 28-40% in China .
In a mega-power project, Indian equipment manufacturers still suffer taxes and levies, whereas Chinese equipment is imported without any BCD,
CVD or SAD. Also, Indian manufacturers must follow IBR regulations, which happen to be conservative, and increase equipment weight by around
10%, raising the cost. State assistance to Chinese exporters also widens the gap. In all, Indian manufacturers suffer a disparity of around 14% of the
product value. This, on top of the advantage to Chinese exporters due to an artificially undervalued currency.
Generation
Supercritical steam generators are frequently used for the production of electric power. They operate at supercritical pressure. In contrast to a
"subcritical boiler", a supercritical steam generator operates at such a high pressure (over 3,200 psi or 22 MPa) that actual boiling ceases to
occur, the boiler has no liquid water - steam separation. There is no generation of steam bubbles within the water, because the pressure is
above the critical pressure at which steam bubbles can form. It passes below the critical point as it does work in a high pressure turbine and
enters the generator's condenser. This results in slightly less fuel use and therefore less greenhouse gas production. The term "boiler" should not
be used for a supercritical pressure steam generator, as no "boiling" actually occurs in this device.
Coal
The average gross efficiency (excluding combined heat and power) of coal-fired power plants is projected to increase slightly
from 35% in 2007 to 40% in 2030. New power plants being planned are based on advanced technologies. Supercritical
technology is expected to be more widely used in the medium term, with advanced ultra-supercritical technology and
integrated gasification combined-cycle plants becoming more widespread after 2020.
Renewable Energy
India is endowed with huge coal reserves and almost 78% of the coal produced in the country is used for
power generation
As far as renewable energy is concerned it can definitely supplement the power generation, however,
even by 2031-32, as per the Integrated Energy Policy, the total contribution from renewable sources
including all hydro shall be around 25% of our total installed capacity. In the renewable energy segment
wind energy is a significant contributor to the power generation in the country. With a capacity of 10,464
MW, India has the fifth largest wind power installed capacity in the world. The solar insolation in the
country is one of highest in the world. Major technology breakthrough in solar could be the catalyst for
development of large solar farms and the National Solar Mission shall incentivise development of solar
power generation capacity. Hydro power generation is renewable and environmentally benign source of
energy and is unaffected by volatility in fuel prices.
Seeing the huge power requirements, coal shall continue to remain the major source for power generation
in the foreseeable future. In the medium to long term nuclear is also expected to become a major base
load power supplier.
Technical Details
The generation generally takes place at voltages around 3.3kV to
around 22kV which is medium voltage.
The voltage is then stepped up to a level of 110kV or 220 kV (high
voltage) or even 400kV (extra high voltage) depending on the
amount of power to be transmitted
At distribution stations the power is stepped down to a voltage of
430/250 V for customers taking into account the voltage drop in
distribution lines.
In India the power supply to the residential premises is at
240V,single phase, 50Hz ac. The three phase supply is at 415V.
RMU panel generally forms ring system in which distributor is
supplied from more than 1 feeders as input to RMU so that in case of
failure from any one feeder, power can be fed uninterruptedly from
other feeders at the same point
The underground system is much expensive as compared to
overhead system and is only used in areas where safety and good
appearance are of prime importance.
Faults
Transient Faults: Atransient faultis a fault that is no longer present
if power is disconnected for a short time. For eg - momentary tree or
bird contact.
Persistent Faults: Apersistent faultdoes not disappear when power
is disconnected. Faults in undergroundpower cablesare often
persistent.These occur due to some external damage.
http://www.cccindia.co/corecentre/Database/Docs/DocFiles/Presentati
Financing
Due to high cost of funds in India, private players are seeking low cost funds in international
financial markets. Indian private power roducers are sourcing funds from foreign banks which
mandate that a part of the equipment supply needs to be sourced from the bank s country of
origin.
i. The export promotion schemes of the government are not easily available for project exports.
ii. Interest Rate Subvention of 2/4 PP on Pre-shipment and Post-shipment credit, earlier provided by the government for various
sectors (including engineering) from 1st April 2007 has been discontinued with effect from 30th September 2008. Government
of India had introduced a fresh scheme of Interest Rate Subvention of PP for Pre-shipment and Post-shipment credit with effect
from 1st December 2008 till 31st March 2010 for various sectors but engineering sector was excluded from this scheme.
iii. Lack of competitive long term export financing options.
Financing
To make India the country of choice for production of electrical equipment and reach an output of
US$ 100 bn by balancing exports and imports
Overcapacity is expected in the generation equipment segment, which would lead to low levels of
utilisation. T&D equipment segment is already suffering from capacity under utilisation.
Vision 2022 for the Indian electrical equipment industry is to make India the country of choice for
the production of electrical equipment and reach an output of US$ 100 billion by balancing
exports and import
Technology Upgration
Indian industry as a whole does not give much importance to R&D and spends less than 1% of their sales on R&D. Large companies in other
countries spend 5 to 6% of sales on R&D. 90% of T&D equipment anufacturers in India are in the small and medium enterprises (SME) sector,
and are generally unable to upgrade echnology and improve their products
R&D in the BTG and T&D sectors takes place at the individual company level in public sector enterprises (PSEs) and in some private companies,
but there is no coordinated and collaborative effort by industries and utilities. Therefore, results are generally not forthcoming and the countrys
Skill Development
A large number of skilled workers coming out of technical institutes do not possess the required skills and are not employable dependence on the
import of technology is very high Forming a Sector Skill Council (SSC) for the electrical equipment industry with support from the National Skill
Development Corporation (NSDC) has been proposed to improve the quality of training being provided in the existing institutes. The SSC will
consolidate data regarding the number of skilled workers required in different regions of the country. It will have regional offices that will interact
with industry to provide training to the workers and also train the teachers, propose changes in curriculum, etc.
Exports
Exports of electrical equipment in 2011-121 were US$ 4.6 billion, which is about 1.5% of total exports from India, and imports were US$ 15.7
billion, which is about 3.2% of total imports. During the last five years, exports of electrical equipment have increased at a CAGR of 9.7%
whereas imports have increased at a CAGR of 27.2%. Clearly, there is an urgent need for reducing the increasing trade deficit.
Conversion of Latent Demand
Delays in timely commissioning of power projects directly impact the capacity utilisation of the BTG industry and its growth. This also leads to
delay in completion of downstream transmission projects that are linked to the evacuation of power from the power projects and thus impacts
the growth of transmission equipment industry. Because of high aggregate technical & commercial (AT&C) losses, power distribution utilities are
unable take up improvement projects and the demand for distribution equipment is not growing significantly
Description
Financing
http://www.indianpowermarket.com/2013/07/investment-scenario-in-indian-powe
r.html
Foreign players have teamed up with Indian partners to set up base in India.
Hinduja Energy India has formed a joint venture with Steag Energy Services
(India) for operation and maintenance of power projects. Another player, Toshiba
JSW Turbine & Generator Pvt. Ltd., will supply turbines for a Rs. 10,000 crore
(USD 1.90 billion) thermal power plant in Karnataka. The Kudgi project is
National Thermal Power Corporations (NTPC) first in Karnataka. The total value
of the contract is around Rs. 2,300 crore (USD 437.76 million). Neyveli Lignite
Corporation Ltd (NLC) plans to set up a 2,000 MW coal-fired power unit in
Odisha through a JV with a state government-owned PSU. The proposed
investment is of around Rs. 10,000 crore (USD 1.90 billion).
The companies are Mitsubishi Heavy Industries Ltd., Japan with L&T at Gujarat;
Hitachi, Japan with BGR at Tamil Nadu; Toshiba, Japan with JSW at Tamil Nadu;
Alstom, France with Bharat Forge at Gujarat; Ansaldo Caldie, Italy with Gammon
at Tamil Nadu; Babcock & Wilcox, USA with Thermax at Maharashtra; Hitachi
Power Europe GmbH (Germany) with BGR at Tamil Nadu. Doosan, Korea (100%
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